US2477549A - Explosive composition - Google Patents

Explosive composition Download PDF

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US2477549A
US2477549A US723519A US72351947A US2477549A US 2477549 A US2477549 A US 2477549A US 723519 A US723519 A US 723519A US 72351947 A US72351947 A US 72351947A US 2477549 A US2477549 A US 2477549A
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magnesium
explosive
composition
oxidizing agent
dispersoid
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William F Van Loenen
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Permanente Metals Corp
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    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B45/00Compositions or products which are defined by structure or arrangement of component of product
    • C06B45/18Compositions or products which are defined by structure or arrangement of component of product comprising a coated component
    • C06B45/30Compositions or products which are defined by structure or arrangement of component of product comprising a coated component the component base containing an inorganic explosive or an inorganic thermic component
    • C06B45/32Compositions or products which are defined by structure or arrangement of component of product comprising a coated component the component base containing an inorganic explosive or an inorganic thermic component the coating containing an organic compound
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B33/00Compositions containing particulate metal, alloy, boron, silicon, selenium or tellurium with at least one oxygen supplying material which is either a metal oxide or a salt, organic or inorganic, capable of yielding a metal oxide

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  • This invention relates to an explosive composition and more particularly to an explosive composition containing magnesium dust, or very finely divided magnesium metal.
  • the explosive composition of this invention comprises an oxidizing agent and finely divided magnesium, or magnesium dispersoid, obtained by shock-chilling magnesium vapor or gas mixtures containing the same.
  • the shocl -chilling is effected with fluid agents, such as hydrogen, natural gas, hydro-carbons, etc., which are substantiall inert toward the magnesium under the conditions of operation.
  • a preferred method of obtaining the magnesium dust, or dispersoid, useful in this invention is to recover the crude condensate obtained in the carbothermic process for making magnesium metal.
  • the composition preferably includes a solid oxidizing agent in sufficient amount to satisfy all of the combustible material in the composition.
  • Such small particles cannot be obtained commercially in any case by grinding, and there are special disadvantages encountered in grinding magnesium which becomes so highly reactive upon sub-division, for instance that grinding must be eiiected under an inert atmosphere.
  • magnesium can be mechanically comminuted to the ultimate particle sizes characteristic of the magnesium dust useful in this invention, as more fully described below. This magnesium is so finely divided that, more than being merely pyrophoric, it reacts with explosive violence when exposed to sources of oxygen.
  • magnesium dispersoid is not onl explosive in gas dispersion but also when dispersed in a liquid, with sufiicient oxidizing agent, and when it is present in a solid mixture, with sufiicient oxidizing agent, although the means of initiating the explosion may vary with these three states, as Well as with the explosive reaction desired.
  • a preferred method of obtaining the magnesium dispersoid is by recovery of the crude magnesium metal condensate obtained in the carbothermicprocess for making magnesium metal, in which process magnesium oxide is reduced by a carbonaceous reducing agent as disclosed in U. S. Patent 1,884,993, to Hansgirg, and in U. S. Patent 2,328,202, to Doerner, and other patents and journals.
  • a mixture of magnesium oxide and carbon is converted into ma nesium vapor and carbon monoxide by the heat of an electric arc furnace.
  • This gaseous mixture is discharged from the region of the arc at a high enough temperature (above 1800 C.) that reversal of the reaction does not occur to an appreciable extent, and is then suddenly cooled and diluted by injecting large volumes of a shockchillin agent, which may be hydrogen, helium, natural gas, hydrocarbon Vapor or even a spray of liquid hydrocarbon.
  • a shockchillin agent which may be hydrogen, helium, natural gas, hydrocarbon Vapor or even a spray of liquid hydrocarbon.
  • the magnesium vapor is condensed tomagnesium metal in the form of extremely fine dust which is essentially a smoke. Some of the vapor recombines with carbon monoxide with the result that the solid material precipitated in the condensing chamber comprises a substantial proportion, from 30% to of magnesium dust with the remaining to 35% comprising carbon,magnesium oxide and impurities.
  • This condensate that is, the magnesium dust with admixed impurities, is modified in various ways to reduce its activity in air in order that it may be processed to an explosive composition.
  • activity is meant the tendency of the material to react chemically.
  • a particularly advantageous method of modifying the magnesium dispersoid is to treat it with liquid hydrocarbon or a liquid mixture of hydrocarbons to provide the magnesium particles with a protective coating.
  • This method is simple, effective and economical, and, in fact, is inherent in the process Where the magnesium vapors are shock-chilled with a liquid hydrocarbon spray or a hydrocarbon gas which condenses under the conditions of operation.
  • the dust wetted with hydrocarbon is for convenience called carbothermic magnesium paste.
  • the magnesium dust, or crude condensate, recovered from the shock-chilling step is usually treated with a liquid hydrocarbon such as kerosene or oil, having a flash point above 1 K, and with or without added asphalt or pitch, to produce a relatively stiff plastic mass.
  • the average analysis of the magnesium. dust from the carbothermic process is, for example:
  • a small percentage of the magnesium exists as one or both of the carbides, MgCz and MgzCs. It is believed that the presence of these carbides is advantageous in that they may yield acetylene in combination with the water formed by the oxidation of the hydrocarbon, the acetylene being explosive under mildly increased pressures.
  • There is generally a trace of sodium which is believed to be in elemental form and possibly minor traces of other carbides such as those of calcium, silicon and/or aluminum originating from the ash constituents from the metallurgical coke in the reduction furnace, or the minor ash constituent of the petroleum coke reducing agent, or impurities associated with the starting oxide.
  • Electron microphotographs reveal agglomerates several microns in diameter but ultimate particles are in the neighborhood of 0.1 micron diameter.
  • the hydrocarbons which may be employed for wetting the crude magnesium dust may advantageously comprise a mixture of coke still distillate or kerosene and of asphalt which is a welldistilled residue of an uncracked asphaltbase oil. Although the proportions may vary as stated below, it is usually preferable to employ mixtures containing about 5% to asphalt and about 95% to distillate or kerosene. A 90/10 mix contains 90% distillate and 10% asphalt, a 55/45 mix contains 55% distillate and 45% asphalt, and so forth. Thepercentages given are by weight. Typical analyses of the components of the mixture are as follows:
  • the hydrocarbon mixture may contain any desired proportion of asphalt, such as the abovedescribed asphalt, pitch or like substance.
  • shock-chilled dust In the production of a mixture of magnesium dust and hydrocarbons, safe for shipment and suitable for compounding explosive mixtures the shock-chilled dust is conveyed in a closed atmosphere under hydrogen or natural gas, or other inert gas, to a suitable mixing machine where it is thoroughly mixed with the desired hydrocarbons and can then be loaded into open drums. Practical concentrations are usually made of between 55% and 70% solids, the balance hydrocarbons. For reasons of safety it is undesirable to include low flash hydrocarbons at this stage. Various mixtures of fuel oils, or kerosenes in a considerable range, are practical from a production standpoint. This magnesium material when thorough- V ly wetted with hydrocarbons is not easily ignited nor will it flash or explode upon handling.
  • Magnesium or powdered magnesium has heretofore been known to the art as a constituent of explosive compositions. These compositions have been made by first producing magnesium in solid metal form and then subdividing it. By the method of the present invention the raw powder coming from the shock-chilling step of the carbothermic process is directly used in the composition.
  • the metal in its dry dust or dispersoid form is of a state of subdivision far greater than that which it is possible to produce by mechanical subdivision.
  • the finely divided magnesium produced in the carbothermic process has a particle size of substantially less than one micron, and as heretoiore stated is capable of spontaneous combustion with the atmosphere unless coated with a material such as a liquid hydrocarbon or otherwise modified.
  • the carbothermic magnesium dust in the explosive composition of this invention, there are provided in the composition particles of magnesium which approximate colloidal size as well as particles of carbon of similar or even smaller size.
  • the vapors .from the reduction zone, comprising lvlg and C0 are shock-chilled to produce the crude condensate someback-reaction occurs inevitably, although shock-chilling holds it to a minimum.
  • the reversal is as follows? This reaction serves to produce materials of ex-. tremely small particle size. It is believed that the fineness and purity of the carbon obtainedare advantageous in this invention. It is also believed that the highly adsorbent characteristic of the carbon of the carbothermic dust is advantageous in the composition of this invention.
  • Figure 1' is an electronmicrograph, taken at 32,000 diameters magnification, of crude magnesium dust recovered as condensate in the carbothermic process as described above. It will be observed that the greater proportion of the dustappears as submicronic spheres and the metal particles are held in agglomerates which also contain carbon, MgO and other impurities. Many extremely fine particles are scattered over the field. The subdivision of the constituents speeds up the combustion of the magnesium, and other fuel which may be present, to cause detonation.
  • an explosive composition which comprises carbot-hermic dust uniformly dispersed within and modified by a protective coating of hydrocarbon, and a solid oxidizing agent
  • a protective coating of hydrocarbon and a solid oxidizing agent
  • the protective coating is either burned off or the'lighter' constituents thereof volatilized, exposing some of the magnesium surface, which then oxidizes with extreme rapidity, in the presence of suflicient oxidizing agents. This produces sufficient heat of combustion to'va'porize the balance of the hydrocarbon,
  • the burning of the first 'magnesium particles effects vaporization of cumcreasing with the temperature, and, therefore,
  • the metal dispersoid particles contain hydrogen in solution or in occlusion, which will also be available in the explosive reaction and will thus enhance the reactivity of this material.
  • the oxidizing agents useful in the composition of this invention are solid oxiding agents, for example, nitrates of sodium, potassium, ammonium, guanidine, strontium, barium, lead etc.; metal chlorates, such as sodium or potassium chlorate; metal perchlorates, such as sodium or potassium perchlorate; or mixtures of such oxidizing agents.
  • solid oxiding agents for example, nitrates of sodium, potassium, ammonium, guanidine, strontium, barium, lead etc.
  • metal chlorates such as sodium or potassium chlorate
  • metal perchlorates such as sodium or potassium perchlorate
  • mixtures of two or more oxidizing agents result in slightly more sensitive compositions.
  • the presence of small amounts of water preferably not greater than 1%, is sometimes advantageous.
  • oxidizing agent component it is not necessary that the oxidizing agent component be employed in the anhydrous state, so long as the water content does not exceed about 1% of the total explosive mix, and it is therefore helpful in some cases to add a small amount of water to the finished mixture, or to employ a deliquescent oxidizing agent, such as, for example, ammonium nitrate.
  • a preferred oxidizing agent in many uses, is a mixture of sodium nitrate with a minor proportion of potassium nitrate. The use of potassium nitrate enables preparation of a composition which behaves well upon pressing, as in mudcapping operations.
  • the explosive composition of this invention exhibits advantages over both types of explosives mentioned.
  • One of the advantages of the present explosive is that the ingredients can be mixed and the composition prepared without the development of headaches by the workers, which often occur in working up the nitrated organics.
  • the present composition can be controlled to act either as a defiagrating or as a detonating explosive by suitably choosing the means to initiate its reaction.
  • the present composition can be compounded in as little as 5 minutes mixing, in the same type of apparatus as that in which 3 hours mixing time is required for compounding black powder.
  • the composi" tion of this invention is effective as an explosive at lower bulk densities, which is advantageous in .blasting operations wherein the charge is placed by pneumatic means.
  • the explosive composition is set on by a spitter fuse, by a blasting leap, by a combination of both of these means, or by using a blasting cap and a detonating fuse.
  • the composition As a blasting powder where a greater shattering is desired, it is most suitable to initiate reaction with a blasting cap and a safety fuse, or a booster charge such as tetryl or trinitrotoluene.
  • a suitable safety fuse is the Well known Cordeau or Cordeau-Bickford, which is trinitrotoluene encased in a tube of lead.
  • the magnesium dispersoid modified to reduce its activity to where it will no longer spontaneously burn upon exposure to air, is admixed with solid oxidizing agent.
  • solid oxidizing agent I'he two compounds are suitably first comminuted separately to the desired degree if necessary, for instance, by grinding the oxidizing agent and separately crushing the magnesium dispersoid-hydrocarbon mixture when the latter mixture is dry and solid enough to crush; and then the comrninuted components are mixed together.
  • Such mixing is sometimes effected by tumbling the components together, and sometimes it is carried out in a Ciearfield mixer or other mixer of the muller type. Any desired mixing means can be employed.
  • the paste is suitably mixed into the dry oxidizing agent which usually sorbs suificient of the liquid constituents to convert the mixture to a fine-grained powder.
  • the oxidizing agent can be mixed into the paste.
  • a grinding aid can be added if desired.
  • a suitable grinding aid has been found to be the residue obtained after distilling or subliming magnesium metal out of the crude carbothermic magnesium condensate or dust, this residue consisting principally of finely divided MgO and carbon and small amounts of impurities carried over from the carbothermic reducing zone or those formed in the shock-chilling step, such a magnesium carbide.
  • an explosive effect is obtained with as little as about 15% by weight of oxidizing agent, based on the total weight of the composition, when the reaction is initiated in a suitably confined space. In many cases it is preferred to have at least by weight of oxidizing agent present.
  • the composition contain from about to about 85% by Weight of oxidizing agent per from about 1 35% to about 15% by weight of magnesium dispersoid modified to reduce its activity in air. Excellent results as to strength and brisance are obtained when the composition includes about by Weight of oxidizing agent and about 25% by weight of the modified magnesium dispersoid. With the smaller pro-portions of oxidizing agent it has been observed that the explosive compositions of the invention are eifective as propellants for projectiles or rockets.
  • Example I 200 lbs. of fertilizer grade sodium nitrate and 5 lbs. of a grinding aid which is the residue remaining after sublimation of magnesium metal from crude carbothermic dust and which com- 40 inch screen. It is advantageous to screen the mixture to remove any tramp metal therefrom.
  • the screened mixture is placed in a Clearfield mixer and there are added 66 lbs. of 55/45 carbothermic magnesium paste.
  • the mixer in this example includes a rotating bowl over which are suspended one or more heavy wheels which revolve on an axle which is free to move only in a vertical plane, and the wheels are conveniently maintained about inch above the grinding or mixing surface of the bowl. In this mixer means are also provided to break up any caked material and redirect material beneath the muller.
  • any other desired mixer can be used;
  • the one here described gives a mulling action to themixture and includes both a pressing and a rubbing action.
  • the mixing action is begun and is completed in about minutes.
  • the result is a powder, and it is transferred to suitable containers for transport to storage or to the place of use.
  • Example 1 The composition as described in Example 1 is used in a number of ways. For instance it is used in quarrying operations for providing quarts for use in ferrosilicon production. In one such operation, several vertical holes of three-inch diameter are drilled to a depth of 18 to 20 feet in the quartz deposit. The holes are'sprung with about 3 lbs; of a quite brisant explosiveas described below in Example 3. After blowing out the holes to remove shattered particles, about one-half the total charge for each hole, of the composition of Example 1 is poured into theholes.
  • a primer or ignition device which is a small bag of say, /4 lbs. of the composition of Example 1 surrounding an electric blasting cap and provided with suitable insulated lead wires, is then lowered on top of the first portion of the powder charge, and then the balance of the powder in, leaving stemming space, and the hole stemmed with loose sand. An electric blasting cap is attached to the Cordeau and the explosion initiated thereby, to obtain a greater shattering effect.
  • the explosive composition of Example 1 is placed by pneumatic means. For instance, 3" holes are drilled, both horizontally and at an angle to the horizontal, in the quarry face, and a detonating fuse is placed the full length of each hole.
  • powder explosive charge is then placed by means of an aspirator using compressed air, and the air flow is of such slow velocity as to permit the solids carried thereby to settle by gravity into .the hole.
  • the charge is deposit-ed in loose, fluffy condition and maximum explosive effect is thereby obtained.
  • Example I Another method of blasting with the composition of Example I is to package it in paper cartridges about 2 inches in diameter and 12 inches long, which are tamped into the drilled holes without compacting the powder to any appreciable extent.
  • the explosion is conveniently initiated by a detonating fuse as before.
  • electric blasting caps have been used to initiate the explosion as, in using a free flowing powder as charge, the hazards of handling are minimized.
  • the use of spitter fuse and cap to ignite the charge is also successful, care being taken to see that no loose powder is permitted to remain near the fuse.
  • the foregoing tests have described a blasting powder of the detonating type, useful especially where a shattering effect is desired.
  • the explosive composition according to this invention is also useful as a deflagrating explosive, in operations where shattering from too great brisance is not desired, an example of which follows.
  • Example 2 lbs. of sodium nitrate and 20 lbs. of potassium nitrate are ground together in 'a ball mill.
  • the ground mixture is placed in a mixer of the type described above and mixed. for 10 minutes with 33 lbs. of 66/40 carbothermic magnesium paste, the paste containing about 70% solids, and the starting magnesium dust condensate about "i% magnesium metal dispersoid.
  • Example 2 The composition of Example 2 is used, in one test, to split an oak log 20 inches in diameter and 6 feet long; A hole inch in diameter and 10 inches deep, is bored, on a diameter, about 12 inches from the end of the log. About 40 grams of the composition of Example 2 are poured loosely into the hole and a spitter fuse is inserted into the charge. The hole is then filled up with loose sand and closed with a wooden plug pro vided with a hole just large enough to allow the fuse to pass through in close-fitting relationship, the plug filling the top of the hole without effecting appreciable compacting of the charge. The spitter fuse is ignited, and the resulting ex plosion splits the log on its diameter and for its whole length.
  • Example 2 Another use of the powder compos'itionof Example 2 is in limestone quarrying operations. For instance, a 2 inch vertical hole is drilled to a depth of ft., approximately parallel to and aboutSO feet. back of the face of a limestone quarryfrom which it is desired to obtain limestone for manufacturing cement, for which pur pose the stone should be well broken up by the blasting action.
  • a detonator is prepared byattaching small pellets of tetryl which is a brisant booster explosive, to a loop of cordeau, the pellets being about 12 inches apart.
  • the loop'so prepared is lowered into the hole and the charge or the composition of Example ;2 is poured into the about 3000 lbs) hole to fill about 75 feet of its depth (requiring The balance of the hole is 9 stemmed, or filled, with loose sand, and explosion initiated by cap and fuse.
  • the quarry face is shattered by the explosion with excellent recovery of small-sized limestone particles.
  • Example 3 In another test of the composition accordin to the present invention, it is used in an operation known as mudcapping.
  • a brisant explosive is required and is made as before described except that the components comprise 75% by Weight of potassium nitrate and 25% by weight of carbothermic magnesium paste.
  • the final mixture is a free flowing powder.
  • somewhat greater density of loading is suitable in using the explosive, that is, the powder can be Slightly compressed.
  • the powder is particularly useful in surface blasting or mudcapping. Potassium perchlorate is also useful in the composition when intended for these operations.
  • 15 lbs. of the explosive composition of Example 3 are placed on top of a boulder consisting of about 650 cu. ft. of dolomite.
  • the powder is placed in a conical pile over a depression in the rock surface, and a 15-- gram tetryl pellet is placed thereon, with a No. 6 blasting cap placed in contact with the pellet.
  • Paper is laid over the charge, and then a layer of mud is added and patted down firmly. The compression thereby effected does not reduce the force of the explosion and, upon initiation, the rock is shattered.
  • a suitable amount of cordeau can be substituted for the tetryl booster.
  • ExampZe 4 A composition is prepared by admixing '70 lbs. of sodium nitrate passing a screen having 40 meshes to the inch with 34 lbs. of 55/45 carbothermic magnesium paste, and then adding 35 lbs. of potassium perchlorate. Four lbs. of this composition are effective in blasting out an oak stump five feet in height and ten inches in diameter, with complete removal of the stump.
  • potassium perchlorate is mixed with 90/10 carbothermic magnesium paste which has been dried to granules.
  • the granules are ground to pass a ZO-mesh, or smaller, screen and then mixed with the oxidizing agent.
  • Example 5 A composition is prepared as follows: 45 lbs. of sodium nitrate are ground a ball mill until the product passes'through a LO-mesh screen. In a separate operation on a dough-mixer, '75 lbs. of 55/45 carbothermic magnesium paste are mixed with sufiicient oil, as determined by observation, of the same. composition as was used in making the paste, that is, 55% kerosene and 5% asphalt residium, to produce a sticky plastic mass. The ground sodium nitrate is added to the sticky mass in the dough mixer and mixing is continued for approximately minutes, or until a uniform dispersion is obtained. To this is added more of the 55/45 oil to bring the total amount of oil added to a total of 25 lbs.
  • the mixture is a defiagrating composition which when fired in a shell with a suitable orifice burns with sufficient rapidity that the ejected products cause rapid movement of the projectile.
  • a second powder well made of thin metal in which are placed about 40 grams of black powder and an instantaneous blasting cap.
  • the explosion resulting does not burst the bomb casing but instead the products of explosion are discharged through the rear orifice, opened by the breaking of'the glass, or other, container, propelling the projectile for approximately one mile.
  • reaction is conveniently initiated by means of a squib.
  • a squib initiation of the reaction with the aid of brisant booster explosive is advantageous.
  • a booster can be tetryl, cordeau, primacord, nitroglycerin dynamite or other booster explosive.
  • Brisance can also be increased by increasing the resistance, or pressure. against which the composition explodes, without effecting compression of the explosive composition itself; that is, the heat of combustion and products of combustion are confined for a short period at the time of explosion.
  • the explosive action is intensified or enhanced, or sometimes even effected, when the means which are employed to contain the explosive are of higher breaking strength, such as a suitably sealed shell casing, or a strongly capped or plugged aperture in a rock or other strong mineral formation.
  • a granular explosive composition comprising magnesium dispersoid obtained by shockchilling magnesium vapor, said dispersoid being protectively coated with hydrocarbon containing from 5% to 45% asphalt to reduce its activity in air, and a solid oxidizing agent in the proportion of from about 65% to about by weight oxidizing agent and from about 35% to about 15% by weight of said modified magnesium dispersoid.
  • a granular explosive composition comprising magnesium dispersoid containing material obtained by shock-chilling the vaporous products issuing from a reaction zone wherein magnesium oxide is reduced by a carbonaceous reducing agent, said dispersoid containing from 30% to 65% magnesium dust and having a protective V 11 coating of. hydrocarbon containing from to 45% asphalt, and a solid oxidizing agent in the proportion of from about 65% to about 85% by weightof oxidizing agent" per from about 35% to about by Weight of said modified material.
  • dispersoid containing material obtained by. shock-chilling the vaporous products issuing from a reactionzonewherein magnesium is reduced by a carbonaceousreducing agent, said material containing from to 65% magnesium dust and having .a protective coating of hydro carbon containing from 5% to 45% asphalt, and
  • a granular explosive composition comprising magnesium dispersoid-containing material obtained by shock-chilling the vaporous products issuing from a reaction zone wherein magnesium oxide is reduced by .a carbonaceous reducingagent, said material containing from to 65% magnesium dust and having a protective coating of hydrocarbon containing from 5% to 45% asphalt, and a solid oxidizing agent in the proportion of from about.
  • Mg dispersoid-containing material obtained-by shock-chilling the vaporous products issuing from a reaction zone wherein MgO is reduced by a carbonaceous reducing agent, said material containing from 30% to 65% m gnesi uust ;a.I1d.-bi r1g'protectively coated by ahydrocarbon]containing from 5% to a a t.
  • a granularv explosive composition comprising magnesium dispersoid containing material obtained by shock-chilling thevaporousproducts isuing from a reaction zonewherein magnesium oxide is reduced by 'a carbonaceous reducing agent, said material containing about 47%[05' magnesium dust and having a protective coating of liquid. hydrocarbon "containing, about;40% of asphalt, and a" solid oxidi ng agent inflthe proportion of ,about.75% by weight. per about 25% by Weight .of saidlmodi fied materialj 12.
  • a granular explosive composition comprismg magnesium dispersoid-containing material obtained by shock-chilling the vaporous products issuing from a reaction zone wherein magnesium oxide is reduced by.
  • a carbonaceous reducing agent said material containing about 50% of 'magnesium dust and having a protective coating of liquid hydrocarbon containing about of asphalt, and a solid oxidizing agent in the proportion of, about 75% .by weight per about 25% by weight of said modified material.
  • a granular explosive composition compris-, ing magnesium dispersoid-containing material obtained by shock-chilling the vaporous products issuing from a reaction zone wherein magnesium about 15% by weight .of saidmodified material, 7
  • said solid oxidizing agent containing. a small amount, less than about 1% of .moisture.
  • a granular explosive composition comprise ing about 25% by Weight of magnesium dispersoid-containing materialobtained by shockchilling the vaporous products issuing from .a reaction zone wherein-magnesium oxide ,is reduced by a'carbonaceous reducing agent, said carbon containing .from 5% to 45% asphalt.
  • a granular explosive composition comprising NaNOs in the proportion of 4 parts by weight and KNO3 in the proportion of 1 partrby weight oxide is reduced by a carbonaceous reducing agent, said material containing about 50% of magnesium dust and having a protective coating of liquid hydrocarbon containing about 10% of asphalt and 90% of distillate, and a solid oxidizing agent in the proportion of about to about by Weight of said oxidizing agent per from about 35% to about 15% by weight of said modified material.

Description

y 1949- w. F. VAN LQENEN 2,477,549
EXPLOS IVE COMPOSITION Filed Jan. 22, 194"! WIl/Iam Mm LOBHQ" IV E/VTOR By l/ flGENT Patented July 26, 1949 EXPLOSIVE CQMROSITION William F. Van Loenen, Los Altos, Califi, assignor to The Permanente Metals Corporation, Oakland, Calif., a corporation of Delaware Application January 22, 1947, Serial No. 723,519
13 Claims.
This invention relates to an explosive composition and more particularly to an explosive composition containing magnesium dust, or very finely divided magnesium metal.
The explosive composition of this invention comprises an oxidizing agent and finely divided magnesium, or magnesium dispersoid, obtained by shock-chilling magnesium vapor or gas mixtures containing the same. The shocl -chilling is effected with fluid agents, such as hydrogen, natural gas, hydro-carbons, etc., which are substantiall inert toward the magnesium under the conditions of operation. A preferred method of obtaining the magnesium dust, or dispersoid, useful in this invention is to recover the crude condensate obtained in the carbothermic process for making magnesium metal. In addition to the magnesium dust, modified to suitably decrease its reactivity, the composition preferably includes a solid oxidizing agent in sufficient amount to satisfy all of the combustible material in the composition.
The magnesium dispersoid useful in this invention and obtained as described'is of a fineness beyond any obtainable by mechanical comminution of massive metal. The particle size of the magnesium obtained by shock-chilling the metal vapor approximates colloidal sizes. Such small particles cannot be obtained commercially in any case by grinding, and there are special disadvantages encountered in grinding magnesium which becomes so highly reactive upon sub-division, for instance that grinding must be eiiected under an inert atmosphere. Thus, it is not known that magnesium can be mechanically comminuted to the ultimate particle sizes characteristic of the magnesium dust useful in this invention, as more fully described below. This magnesium is so finely divided that, more than being merely pyrophoric, it reacts with explosive violence when exposed to sources of oxygen.
It has now been found that the magnesium dispersoid is not onl explosive in gas dispersion but also when dispersed in a liquid, with sufiicient oxidizing agent, and when it is present in a solid mixture, with sufiicient oxidizing agent, although the means of initiating the explosion may vary with these three states, as Well as with the explosive reaction desired.
As stated above, a preferred method of obtaining the magnesium dispersoid is by recovery of the crude magnesium metal condensate obtained in the carbothermicprocess for making magnesium metal, in which process magnesium oxide is reduced by a carbonaceous reducing agent as disclosed in U. S. Patent 1,884,993, to Hansgirg, and in U. S. Patent 2,328,202, to Doerner, and other patents and journals. Therein a mixture of magnesium oxide and carbon is converted into ma nesium vapor and carbon monoxide by the heat of an electric arc furnace. This gaseous mixture is discharged from the region of the arc at a high enough temperature (above 1800 C.) that reversal of the reaction does not occur to an appreciable extent, and is then suddenly cooled and diluted by injecting large volumes of a shockchillin agent, which may be hydrogen, helium, natural gas, hydrocarbon Vapor or even a spray of liquid hydrocarbon.
In one particular practice of the process natural gas is'employed. The magnesium vapor is condensed tomagnesium metal in the form of extremely fine dust which is essentially a smoke. Some of the vapor recombines with carbon monoxide with the result that the solid material precipitated in the condensing chamber comprises a substantial proportion, from 30% to of magnesium dust with the remaining to 35% comprising carbon,magnesium oxide and impurities.
This condensate, that is, the magnesium dust with admixed impurities, is modified in various ways to reduce its activity in air in order that it may be processed to an explosive composition. By activity is meant the tendency of the material to react chemically.
A particularly advantageous method of modifying the magnesium dispersoid is to treat it with liquid hydrocarbon or a liquid mixture of hydrocarbons to provide the magnesium particles with a protective coating. This method is simple, effective and economical, and, in fact, is inherent in the process Where the magnesium vapors are shock-chilled with a liquid hydrocarbon spray or a hydrocarbon gas which condenses under the conditions of operation.
The dust wetted with hydrocarbon is for convenience called carbothermic magnesium paste. The magnesium dust, or crude condensate, recovered from the shock-chilling step is usually treated with a liquid hydrocarbon such as kerosene or oil, having a flash point above 1 K, and with or without added asphalt or pitch, to produce a relatively stiff plastic mass.
The average analysis of the magnesium. dust from the carbothermic process is, for example:
Inert (principally MgO 4--.. 31
A small percentage of the magnesium (approximately 5%) exists as one or both of the carbides, MgCz and MgzCs. It is believed that the presence of these carbides is advantageous in that they may yield acetylene in combination with the water formed by the oxidation of the hydrocarbon, the acetylene being explosive under mildly increased pressures. There is generally a trace of sodium which is believed to be in elemental form and possibly minor traces of other carbides such as those of calcium, silicon and/or aluminum originating from the ash constituents from the metallurgical coke in the reduction furnace, or the minor ash constituent of the petroleum coke reducing agent, or impurities associated with the starting oxide. With the exception of occasional carry over of particles from the reduction zone, all of these materials have an ultimate particle size below the resolving power of optical microscopes. Electron microphotographs reveal agglomerates several microns in diameter but ultimate particles are in the neighborhood of 0.1 micron diameter.
The hydrocarbons which may be employed for wetting the crude magnesium dust may advantageously comprise a mixture of coke still distillate or kerosene and of asphalt which is a welldistilled residue of an uncracked asphaltbase oil. Although the proportions may vary as stated below, it is usually preferable to employ mixtures containing about 5% to asphalt and about 95% to distillate or kerosene. A 90/10 mix contains 90% distillate and 10% asphalt, a 55/45 mix contains 55% distillate and 45% asphalt, and so forth. Thepercentages given are by weight. Typical analyses of the components of the mixture are as follows:
Distillate Gravity, API at F 10.2
Flash point Pensky-Martin closed cup F 180 Viscosity Saybolt seconds Universal at 100 Asphalt Gravity, API at 60 F 1112 Flash point Pensky-lvlartin closed c up' F" 430 Viscosity Saybolt seconds Furol at 210 PL... 145
The hydrocarbon mixture may contain any desired proportion of asphalt, such as the abovedescribed asphalt, pitch or like substance.
In the production of a mixture of magnesium dust and hydrocarbons, safe for shipment and suitable for compounding explosive mixtures the shock-chilled dust is conveyed in a closed atmosphere under hydrogen or natural gas, or other inert gas, to a suitable mixing machine where it is thoroughly mixed with the desired hydrocarbons and can then be loaded into open drums. Practical concentrations are usually made of between 55% and 70% solids, the balance hydrocarbons. For reasons of safety it is undesirable to include low flash hydrocarbons at this stage. Various mixtures of fuel oils, or kerosenes in a considerable range, are practical from a production standpoint. This magnesium material when thorough- V ly wetted with hydrocarbons is not easily ignited nor will it flash or explode upon handling.
Magnesium or powdered magnesium has heretofore been known to the art as a constituent of explosive compositions. These compositions have been made by first producing magnesium in solid metal form and then subdividing it. By the method of the present invention the raw powder coming from the shock-chilling step of the carbothermic process is directly used in the composition. The metal in its dry dust or dispersoid form is of a state of subdivision far greater than that which it is possible to produce by mechanical subdivision. The finely divided magnesium produced in the carbothermic process has a particle size of substantially less than one micron, and as heretoiore stated is capable of spontaneous combustion with the atmosphere unless coated with a material such as a liquid hydrocarbon or otherwise modified. It is obvious that a particle size of this order cannot be achieved in quantity on a commercial scale by the use of mechanical means. Thus particular characteristics of this invention are that it utilizes finely divided magnesium and carbon of a particle size never before utilized in explosive compositions, and yet such finely clivided magnesium and carbon are capable of rapid and economic production, and the mixture can be safely handled.
In employing the carbothermic magnesium dust, as described above, in the explosive composition of this invention, there are provided in the composition particles of magnesium which approximate colloidal size as well as particles of carbon of similar or even smaller size. When the vapors .from the reduction zone, comprising lvlg and C0, are shock-chilled to produce the crude condensate someback-reaction occurs inevitably, although shock-chilling holds it to a minimum. The reversal is as follows? This reaction serves to produce materials of ex-. tremely small particle size. It is believed that the fineness and purity of the carbon obtainedare advantageous in this invention. It is also believed that the highly adsorbent characteristic of the carbon of the carbothermic dust is advantageous in the composition of this invention. Figure 1' is an electronmicrograph, taken at 32,000 diameters magnification, of crude magnesium dust recovered as condensate in the carbothermic process as described above. It will be observed that the greater proportion of the dustappears as submicronic spheres and the metal particles are held in agglomerates which also contain carbon, MgO and other impurities. Many extremely fine particles are scattered over the field. The subdivision of the constituents speeds up the combustion of the magnesium, and other fuel which may be present, to cause detonation.
In an explosive composition, according'to this invention, which comprises carbot-hermic dust uniformly dispersed within and modified by a protective coating of hydrocarbon, and a solid oxidizing agent, it is believed that when the explosive reaction is initiated the protective coating is either burned off or the'lighter' constituents thereof volatilized, exposing some of the magnesium surface, which then oxidizes with extreme rapidity, in the presence of suflicient oxidizing agents. This produces sufficient heat of combustion to'va'porize the balance of the hydrocarbon,
as to the present invention that, after initiation of the reaction, the burning of the first 'magnesium particles effects vaporization of cumcreasing with the temperature, and, therefore,
in carbothermic magnesium dust recovered by shock-chilling of the magnesium-containing vapors with hydrogen or with hydrocarbons which crack to yield hydrogen, the metal dispersoid particles contain hydrogen in solution or in occlusion, which will also be available in the explosive reaction and will thus enhance the reactivity of this material.
The oxidizing agents useful in the composition of this invention are solid oxiding agents, for example, nitrates of sodium, potassium, ammonium, guanidine, strontium, barium, lead etc.; metal chlorates, such as sodium or potassium chlorate; metal perchlorates, such as sodium or potassium perchlorate; or mixtures of such oxidizing agents. In general, mixtures of two or more oxidizing agents result in slightly more sensitive compositions. In addition to these oxidizing agents, the presence of small amounts of water, preferably not greater than 1%, is sometimes advantageous. It is not necessary that the oxidizing agent component be employed in the anhydrous state, so long as the water content does not exceed about 1% of the total explosive mix, and it is therefore helpful in some cases to add a small amount of water to the finished mixture, or to employ a deliquescent oxidizing agent, such as, for example, ammonium nitrate. A preferred oxidizing agent, in many uses, is a mixture of sodium nitrate with a minor proportion of potassium nitrate. The use of potassium nitrate enables preparation of a composition which behaves well upon pressing, as in mudcapping operations.
It is among the objects of the invention to produce an explosive partaking of some of the characteristics of a black powder, in that for example it can be defiagrated under some conditions, and also partaking of some of the characteristics of a detonating explosive, in that it can be detonated upon proper initiation, as by a blasting cap. The explosive composition of this invention exhibits advantages over both types of explosives mentioned. One of the advantages of the present explosive is that the ingredients can be mixed and the composition prepared without the development of headaches by the workers, which often occur in working up the nitrated organics. Also, the present composition can be controlled to act either as a defiagrating or as a detonating explosive by suitably choosing the means to initiate its reaction. The present composition can be compounded in as little as 5 minutes mixing, in the same type of apparatus as that in which 3 hours mixing time is required for compounding black powder. The composi" tion of this invention is effective as an explosive at lower bulk densities, which is advantageous in .blasting operations wherein the charge is placed by pneumatic means. Other objects and advantages will be apparent from the further description below. A a v Depending upon the use for which it 'is inii i) tended, the explosive composition is set on by a spitter fuse, by a blasting leap, by a combination of both of these means, or by using a blasting cap and a detonating fuse. For instance, to use the composition as a blasting powder where a greater shattering is desired, it is most suitable to initiate reaction with a blasting cap and a safety fuse, or a booster charge such as tetryl or trinitrotoluene. A suitable safety fuse is the Well known Cordeau or Cordeau-Bickford, which is trinitrotoluene encased in a tube of lead.
In preparing the explosive composition of this invention, the magnesium dispersoid, modified to reduce its activity to where it will no longer spontaneously burn upon exposure to air, is admixed with solid oxidizing agent. I'he two compounds are suitably first comminuted separately to the desired degree if necessary, for instance, by grinding the oxidizing agent and separately crushing the magnesium dispersoid-hydrocarbon mixture when the latter mixture is dry and solid enough to crush; and then the comrninuted components are mixed together. Such mixing is sometimes effected by tumbling the components together, and sometimes it is carried out in a Ciearfield mixer or other mixer of the muller type. Any desired mixing means can be employed. When the magnesium dispersoid-hydrocarbon mixture is quite pasty, the paste is suitably mixed into the dry oxidizing agent which usually sorbs suificient of the liquid constituents to convert the mixture to a fine-grained powder. Alternatively, the oxidizing agent can be mixed into the paste. To reduce grinding time, in preparation of the oxidizing agent, a grinding aid can be added if desired. A suitable grinding aid has been found to be the residue obtained after distilling or subliming magnesium metal out of the crude carbothermic magnesium condensate or dust, this residue consisting principally of finely divided MgO and carbon and small amounts of impurities carried over from the carbothermic reducing zone or those formed in the shock-chilling step, such a magnesium carbide.
It has been found that an explosive effect is obtained with as little as about 15% by weight of oxidizing agent, based on the total weight of the composition, when the reaction is initiated in a suitably confined space. In many cases it is preferred to have at least by weight of oxidizing agent present. In making a granular, or solid, explosive it is preferred that the composition contain from about to about 85% by Weight of oxidizing agent per from about 1 35% to about 15% by weight of magnesium dispersoid modified to reduce its activity in air. Excellent results as to strength and brisance are obtained when the composition includes about by Weight of oxidizing agent and about 25% by weight of the modified magnesium dispersoid. With the smaller pro-portions of oxidizing agent it has been observed that the explosive compositions of the invention are eifective as propellants for projectiles or rockets.
The following examples will serve to illustrate this invention, but are not intended to be limiting.
Example I 200 lbs. of fertilizer grade sodium nitrate and 5 lbs. of a grinding aid which is the residue remaining after sublimation of magnesium metal from crude carbothermic dust and which com- 40 inch screen. It is advantageous to screen the mixture to remove any tramp metal therefrom. The screened mixture is placed in a Clearfield mixer and there are added 66 lbs. of 55/45 carbothermic magnesium paste. The mixer in this example includes a rotating bowl over which are suspended one or more heavy wheels which revolve on an axle which is free to move only in a vertical plane, and the wheels are conveniently maintained about inch above the grinding or mixing surface of the bowl. In this mixer means are also provided to break up any caked material and redirect material beneath the muller. Any other desired mixer can be used; The one here described gives a mulling action to themixture and includes both a pressing and a rubbing action. When the components of the mixture have been placed in the mixer, the mixing action is begun and is completed in about minutes. The result is a powder, and it is transferred to suitable containers for transport to storage or to the place of use.
The composition as described in Example 1 is used in a number of ways. For instance it is used in quarrying operations for providing quarts for use in ferrosilicon production. In one such operation, several vertical holes of three-inch diameter are drilled to a depth of 18 to 20 feet in the quartz deposit. The holes are'sprung with about 3 lbs; of a quite brisant explosiveas described below in Example 3. After blowing out the holes to remove shattered particles, about one-half the total charge for each hole, of the composition of Example 1 is poured into theholes.
.A primer or ignition device which is a small bag of say, /4 lbs. of the composition of Example 1 surrounding an electric blasting cap and provided with suitable insulated lead wires, is then lowered on top of the first portion of the powder charge, and then the balance of the powder in, leaving stemming space, and the hole stemmed with loose sand. An electric blasting cap is attached to the Cordeau and the explosion initiated thereby, to obtain a greater shattering effect.
"To obtain maximum explosive eifect, the explosive composition of Example 1 is placed by pneumatic means. For instance, 3" holes are drilled, both horizontally and at an angle to the horizontal, in the quarry face, and a detonating fuse is placed the full length of each hole. The
. powder explosive charge is then placed by means of an aspirator using compressed air, and the air flow is of such slow velocity as to permit the solids carried thereby to settle by gravity into .the hole. By this method of placement, the charge is deposit-ed in loose, fluffy condition and maximum explosive effect is thereby obtained.
When the hole is charged to the desired depth,
7 a clay plug is pushed into thehoie withdistortion to causeit to swell and grip the sides of the hole, taking care notto' compact very greatly the .outer end of thecharge; Then the rest of the .hole
.above the plug is packed tightly with clay or other stemming material before explosion is initiated.
stead of spitter fuse.
Another method of blasting with the composition of Example I is to package it in paper cartridges about 2 inches in diameter and 12 inches long, which are tamped into the drilled holes without compacting the powder to any appreciable extent. The explosion is conveniently initiated by a detonating fuse as before. In the foregoing tests, electric blasting caps have been used to initiate the explosion as, in using a free flowing powder as charge, the hazards of handling are minimized. However, the use of spitter fuse and cap to ignite the charge is also successful, care being taken to see that no loose powder is permitted to remain near the fuse.
The foregoing tests have describeda blasting powder of the detonating type, useful especially where a shattering effect is desired. The explosive composition according to this invention is also useful as a deflagrating explosive, in operations where shattering from too great brisance is not desired, an example of which follows.
Example 2 lbs. of sodium nitrate and 20 lbs. of potassium nitrate are ground together in 'a ball mill. The ground mixture is placed in a mixer of the type described above and mixed. for 10 minutes with 33 lbs. of 66/40 carbothermic magnesium paste, the paste containing about 70% solids, and the starting magnesium dust condensate about "i% magnesium metal dispersoid.
The composition of Example 2 is used, in one test, to split an oak log 20 inches in diameter and 6 feet long; A hole inch in diameter and 10 inches deep, is bored, on a diameter, about 12 inches from the end of the log. About 40 grams of the composition of Example 2 are poured loosely into the hole and a spitter fuse is inserted into the charge. The hole is then filled up with loose sand and closed with a wooden plug pro vided with a hole just large enough to allow the fuse to pass through in close-fitting relationship, the plug filling the top of the hole without effecting appreciable compacting of the charge. The spitter fuse is ignited, and the resulting ex plosion splits the log on its diameter and for its whole length.
When the explosion is initiated in a confined space by means of a spitter fuse, the detonation is muchless brisant than if the same charge is set off by means of an explosive detonatore For example, in another test with a log 20 inches in diameter and 6 feet long, a hole is bored as described above, and charged in the same way exceptthat a No. 6 electric blasting cap is used in- The explosion initiated by the blasting cap shatters thelog intoseveral segments, withbrealcing across the grain.
Another use of the powder compos'itionof Example 2 is in limestone quarrying operations. For instance, a 2 inch vertical hole is drilled to a depth of ft., approximately parallel to and aboutSO feet. back of the face of a limestone quarryfrom which it is desired to obtain limestone for manufacturing cement, for which pur pose the stone should be well broken up by the blasting action. A detonator is prepared byattaching small pellets of tetryl which is a brisant booster explosive, to a loop of cordeau, the pellets being about 12 inches apart. The loop'so prepared is lowered into the hole and the charge or the composition of Example ;2 is poured into the about 3000 lbs) hole to fill about 75 feet of its depth (requiring The balance of the hole is 9 stemmed, or filled, with loose sand, and explosion initiated by cap and fuse. The quarry face is shattered by the explosion with excellent recovery of small-sized limestone particles.
Example 3 In another test of the composition accordin to the present invention, it is used in an operation known as mudcapping. For this operation a brisant explosive is required and is made as before described except that the components comprise 75% by Weight of potassium nitrate and 25% by weight of carbothermic magnesium paste. The final mixture is a free flowing powder. In the explosive of this example, somewhat greater density of loading is suitable in using the explosive, that is, the powder can be Slightly compressed. Thus, the powder is particularly useful in surface blasting or mudcapping. Potassium perchlorate is also useful in the composition when intended for these operations.
In an example of. this use, 15 lbs. of the explosive composition of Example 3 are placed on top of a boulder consisting of about 650 cu. ft. of dolomite. The powder is placed in a conical pile over a depression in the rock surface, and a 15-- gram tetryl pellet is placed thereon, with a No. 6 blasting cap placed in contact with the pellet. Paper is laid over the charge, and then a layer of mud is added and patted down firmly. The compression thereby effected does not reduce the force of the explosion and, upon initiation, the rock is shattered. A suitable amount of cordeau can be substituted for the tetryl booster.
ExampZe 4 A composition is prepared by admixing '70 lbs. of sodium nitrate passing a screen having 40 meshes to the inch with 34 lbs. of 55/45 carbothermic magnesium paste, and then adding 35 lbs. of potassium perchlorate. Four lbs. of this composition are effective in blasting out an oak stump five feet in height and ten inches in diameter, with complete removal of the stump.
In making a defiagrating explosive, such as is used in firecrackers, potassium perchlorate is mixed with 90/10 carbothermic magnesium paste which has been dried to granules. Suitably the granules are ground to pass a ZO-mesh, or smaller, screen and then mixed with the oxidizing agent.
Example 5 A composition is prepared as follows: 45 lbs. of sodium nitrate are ground a ball mill until the product passes'through a LO-mesh screen. In a separate operation on a dough-mixer, '75 lbs. of 55/45 carbothermic magnesium paste are mixed with sufiicient oil, as determined by observation, of the same. composition as was used in making the paste, that is, 55% kerosene and 5% asphalt residium, to produce a sticky plastic mass. The ground sodium nitrate is added to the sticky mass in the dough mixer and mixing is continued for approximately minutes, or until a uniform dispersion is obtained. To this is added more of the 55/45 oil to bring the total amount of oil added to a total of 25 lbs. This added oil reduces the consistency of the mixture to a thick slurry which is useful as a propellant explosive for rocket projection. The mixture is a defiagrating composition which when fired in a shell with a suitable orifice burns with sufficient rapidity that the ejected products cause rapid movement of the projectile.
In a test of this material, 160 lbs. of a composition made as above is loaded intoan aerial bomb shell weighing 250 lbs. before filling and provided with an orifice at the rear which has an inside diameter of 2 inches. In this test, the closure of the orifice is effected by sealing within it a glass bottle of suitable diameter, containing the initiating charge and having a plastic screw cap. The wires of the detonator are threaded through an aperture in the cap and sealed therein with a sealing compound. The initiating charge in the glass bottle (or other frangible container) comprises about 60 grams of black powder, or other slow deflagrating composition, and an instantaneous electric detonator. Within the nose of the bomb shell is disposed a second powder well made of thin metal in which are placed about 40 grams of black powder and an instantaneous blasting cap. When the reaction is initiated with a suitable electric contactor, the explosion resulting does not burst the bomb casing but instead the products of explosion are discharged through the rear orifice, opened by the breaking of'the glass, or other, container, propelling the projectile for approximately one mile.
Alternatively to the examples shown above, when using the composition as a deflagrating explosive, reaction is conveniently initiated by means of a squib. In operations where greater brisance is required, some of which have been described in the above examples, initiation of the reaction with the aid of brisant booster explosive is advantageous. Such a booster can be tetryl, cordeau, primacord, nitroglycerin dynamite or other booster explosive. Brisance can also be increased by increasing the resistance, or pressure. against which the composition explodes, without effecting compression of the explosive composition itself; that is, the heat of combustion and products of combustion are confined for a short period at the time of explosion. In other words, the explosive action is intensified or enhanced, or sometimes even effected, when the means which are employed to contain the explosive are of higher breaking strength, such as a suitably sealed shell casing, or a strongly capped or plugged aperture in a rock or other strong mineral formation.
The present application is a continuation-inpart of my earlier applications, Serial No. 492,989, filed July 1, 1943, and Serial No. 555,767, filed Ejeptember 25, 1944.
The above examples and detailed description have been given for purposes of illustration only. and it is to be understood that variations and modifications may be made therein without departing from the spirit and scope of the appended claims.
What is claimed is:
l. A granular explosive composition comprising magnesium dispersoid obtained by shockchilling magnesium vapor, said dispersoid being protectively coated with hydrocarbon containing from 5% to 45% asphalt to reduce its activity in air, and a solid oxidizing agent in the proportion of from about 65% to about by weight oxidizing agent and from about 35% to about 15% by weight of said modified magnesium dispersoid.
2. A granular explosive composition compris ing magnesium dispersoid containing material obtained by shock-chilling the vaporous products issuing from a reaction zone wherein magnesium oxide is reduced by a carbonaceous reducing agent, said dispersoid containing from 30% to 65% magnesium dust and having a protective V 11 coating of. hydrocarbon containing from to 45% asphalt, and a solid oxidizing agent in the proportion of from about 65% to about 85% by weightof oxidizing agent" per from about 35% to about by Weight of said modified material.
3.1 311 explosive composition as in claim 2 wherein the oxidizing agent is a nitrate.
3 4. An. explosive composition as in claim 2 'Wherein the oxidizing agent includes sodium nitrate. v 5. An explosive composition as in claim 2 wherein the oxidizing agent includes a perchlorate.
, 6. A granular explosive. composition bmnpris.
ing magnesium. dispersoid containing material obtained by. shock-chilling the vaporous products issuing from a reactionzonewherein magnesium is reduced by a carbonaceousreducing agent, said material containing from to 65% magnesium dust and having .a protective coating of hydro carbon containing from 5% to 45% asphalt, and
a solid oxidizing agent in the proportion of about 75% .by Weight of said oxidizing agent per about 25% by Weight of said modifiedmate'rial.
7. A granular explosive composition comprising magnesium dispersoid-containing material obtained by shock-chilling the vaporous products issuing from a reaction zone wherein magnesium oxide is reduced by .a carbonaceous reducingagent, said material containing from to 65% magnesium dust and having a protective coating of hydrocarbon containing from 5% to 45% asphalt, and a solid oxidizing agent in the proportion of from about. 65% to about 85% by weight of oxidizing agent per from about 35% to per 1.65 parts by weight of' Mg dispersoid-containing material obtained-by shock-chilling the vaporous products issuing from a reaction zone wherein MgO is reduced by a carbonaceous reducing agent, said material containing from 30% to 65% m gnesi uust ;a.I1d.-bi r1g'protectively coated by ahydrocarbon]containing from 5% to a a t.
1 1. A granularv explosive composition compris ing magnesium dispersoid containing material obtained by shock-chilling thevaporousproducts isuing from a reaction zonewherein magnesium oxide is reduced by 'a carbonaceous reducing agent, said material containing about 47%[05' magnesium dust and having a protective coating of liquid. hydrocarbon "containing, about;40% of asphalt, and a" solid oxidi ng agent inflthe proportion of ,about.75% by weight. per about 25% by Weight .of saidlmodi fied materialj 12. A granular explosive composition comprismg magnesium dispersoid-containing material obtained by shock-chilling the vaporous products issuing from a reaction zone wherein magnesium oxide is reduced by. a carbonaceous reducing agent, said material containing about 50% of 'magnesium dust and having a protective coating of liquid hydrocarbon containing about of asphalt, and a solid oxidizing agent in the proportion of, about 75% .by weight per about 25% by weight of said modified material. V
13. A granular explosive composition compris-, ing magnesium dispersoid-containing material obtained by shock-chilling the vaporous products issuing from a reaction zone wherein magnesium about 15% by weight .of saidmodified material, 7
said solid oxidizing agent containing. a small amount, less than about 1% of .moisture.
8. A granular explosive composition comprise ing about 25% by Weight of magnesium dispersoid-containing materialobtained by shockchilling the vaporous products issuing from .a reaction zone wherein-magnesium oxide ,is reduced by a'carbonaceous reducing agent, said carbon containing .from 5% to 45% asphalt.
10. A granular explosive compositioncomprising NaNOs in the proportion of 4 parts by weight and KNO3 in the proportion of 1 partrby weight oxide is reduced by a carbonaceous reducing agent, said material containing about 50% of magnesium dust and having a protective coating of liquid hydrocarbon containing about 10% of asphalt and 90% of distillate, and a solid oxidizing agent in the proportion of about to about by Weight of said oxidizing agent per from about 35% to about 15% by weight of said modified material.
' WILLIAM F. VAN LOENEN.
REFERENCES CITED The-following references are of record in the file ofthis patent:
UNITED STATES PATENTS Number Name Date 1,243,231 Smith Oct. 16, 1917 1,884,993 Hansgirg Oct. 25, 1932 2,101,904 Hansgirg Dec. 14, 1937 FOREIGN PATENTS Number Country Date 22,030 Great Britain 1910 126,740 Great Britain May 22, 1919 492,888 Great Britain Sept. 28, 1928 559,348 Great Britain -1 Feb. 15, 1944
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US2561044A (en) * 1946-01-05 1951-07-17 Monsanto Chemicals Stabilized halogen-containing resins
US2885277A (en) * 1953-11-25 1959-05-05 Airtronics Inc Hydrogen gas generating propellent compositions
US2968917A (en) * 1954-05-06 1961-01-24 Ethyl Corp Method of operating a jet engine and fuel composition
US2890108A (en) * 1954-09-02 1959-06-09 Ohio Commw Eng Co Catalyzed metal fuel
US2927849A (en) * 1954-12-23 1960-03-08 Ethyl Corp Metal dispersions
US3069300A (en) * 1954-12-30 1962-12-18 Glenn H Damon Boron containing fuel and fuel igniter for ram jet and rocket
US3098351A (en) * 1955-02-18 1963-07-23 Aerojet General Co Method of propulsion using solid propellant compositions
US2967097A (en) * 1955-02-18 1961-01-03 Aerojet General Co Solid propellant compositions
US3068641A (en) * 1955-04-18 1962-12-18 Homer M Fox Hybrid method of rocket propulsion
US3645810A (en) * 1955-06-14 1972-02-29 Us Army Solid fuel composition
US2961363A (en) * 1956-03-27 1960-11-22 Dow Chemical Co Coupling method for thermoplastic components
US3017300A (en) * 1956-06-21 1962-01-16 Phillips Petroleum Co Pelleted igniter composition and method of manufacturing same
US3095334A (en) * 1957-11-06 1963-06-25 Atlantic Res Corp Thixotropic monopropellants
US3092959A (en) * 1957-11-06 1963-06-11 Atlantic Res Corp Process for generating gases and apparatus therefor
US3053710A (en) * 1957-12-12 1962-09-11 Dow Chemical Co Magnesium hydride explosive compositions
US2954284A (en) * 1958-02-13 1960-09-27 Ohio Commw Eng Co Fuel comprising a mixture of ammonium nitrate and metal particles
US3044911A (en) * 1958-03-04 1962-07-17 Reynolds Metals Co Propellant system
US3019145A (en) * 1958-05-05 1962-01-30 Dow Chemical Co High energy hydrocarbon fuel containing magnesium alloys
US2958182A (en) * 1958-05-19 1960-11-01 Commercial Solvents Corp Stable propellants
US2978864A (en) * 1958-05-19 1961-04-11 Commercial Solvents Corp Ammonium nitrate explosives
US3158993A (en) * 1959-02-18 1964-12-01 Solid Fuels Corp Solid fuels and formulations
US3004841A (en) * 1959-05-04 1961-10-17 Ohio Commw Eng Co Jet or rocket fuel
US3023094A (en) * 1959-07-06 1962-02-27 Nat Res & Dev Corp Semi-solid rocket fuel with aluminum naphthenate containing about seven percent combined aluminum
US3147091A (en) * 1959-09-04 1964-09-01 Ohio Commw Eng Co Jet or rocket fuel
US3120459A (en) * 1959-11-20 1964-02-04 Arthur D Coates Composite incendiary powder containing metal coated oxidizing salts
US3617405A (en) * 1960-02-03 1971-11-02 Us Army Incendiary composition containing a metal, metal alloy, oxidizer salt, and nitrated organic compound
US3252842A (en) * 1960-03-01 1966-05-24 Griffith E Williams High energy metal fuel and process for producing same
EP1308430A2 (en) * 2001-11-05 2003-05-07 Chang Sun Kim Expandable metallic mixture
EP1308430A3 (en) * 2001-11-05 2004-08-25 Chang Sun Kim Expandable metallic mixture
US20050224148A1 (en) * 2004-04-07 2005-10-13 Costas Gogos Netshape manufacturing processes and compositions
WO2005098110A2 (en) * 2004-04-07 2005-10-20 New Jersey Institute Of Technology Net shape manufacturing processes and compositions
WO2005103137A2 (en) * 2004-04-07 2005-11-03 New Jersey Institute Of Technology Ordered particle structures and methods of making same
WO2005103137A3 (en) * 2004-04-07 2009-04-02 New Jersey Tech Inst Ordered particle structures and methods of making same
WO2005098110A3 (en) * 2004-04-07 2009-05-28 New Jersey Tech Inst Net shape manufacturing processes and compositions
US8163114B2 (en) * 2004-04-07 2012-04-24 New Jersey Institute Of Technology Netshape manufacturing processes and compositions

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