US2333448A - Electroresponsive device - Google Patents

Electroresponsive device Download PDF

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US2333448A
US2333448A US416975A US41697541A US2333448A US 2333448 A US2333448 A US 2333448A US 416975 A US416975 A US 416975A US 41697541 A US41697541 A US 41697541A US 2333448 A US2333448 A US 2333448A
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armature
pole piece
solenoid
plunger
frame
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US416975A
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Harold T Seeley
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General Electric Co
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General Electric Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/18Movable parts of magnetic circuits, e.g. armature
    • H01H50/20Movable parts of magnetic circuits, e.g. armature movable inside coil and substantially lengthwise with respect to axis thereof; movable coaxially with respect to coil

Definitions

  • My invention relates to improvements in electroresponsive devices and particularly relays having armatures of the plunger type so mounted that they can be set to be actuated in response' to diiferent predetermined values of an electric.
  • the ratio between dropout and pickup currents should be as near unity as possible in order quickly to restore the normal protective setup on sound-line sections after the clearing of yan external fault.
  • the ratio of dropout to pickup should be constant throughout a given -calibrating range.
  • it is desirable that the contact travel should be the maximum possible consistent With such constancy of ratio to obtain better contact operation. Incidentally, the longer the length of contact travel, the greater is the length of the scale for a given Calibrating range and, therefore, the less crowded are the scale graduations.
  • the calibrating scale has a logarithmic characteristic such as to insure the same percentage of accuracy for all settings in a given calibrating range. This is important in consequence of the finite width of the Calibrating marks and the error in setting or adjusting the armature to any particular mark. From the standpoint of relay burden on the current and potential transformers, it is also important that in the attracted position of the armature at the minimum pickup setting, the magnetic circuit be as nearly closed as possible in order to minimize the necessary coil input for a given total weight of moving parts. Further important factors are facility and simplicity of adjustment as well as permanence of the calibration for each setting or pickup position so that shocks or jars may not disturb the adjustment. For fineness of adjustment, it is also vdesirable that the adjustment be of a continuous character instead of a step-by-step variation.
  • An object of my invention is to provide an improved fast acting and relatively low burden relay which has a plunger type of armature and in which the ratio between the dropout and pickup currents is nearly unity and substantially constant throughout the calibratingr range of the pickup values.
  • Another object of my invention' is to provide a relayv structure whose armature adjustment for ditte-rent pickup currents is stepleSs-)relatively simpley and quickly made, and is,
  • a further object of my invention is to provide ssn-easily assembled armature mounting which insures that nic'ety of alignment between armature and pole piecel necessary" to maintainv the desired operating characteristic ofthe relay,
  • Fig. 1 is a vertical elevation partly in section of an electromagnetic devicev embodying my invention.
  • Fig. 2 is a front elevation of the embodiment o! my invention shown in Fig; 1.
  • Fig. 3 illustrates: in perspective certainielements'of the amature mounting of the embodiment of my invention shown in Fig. 1,
  • Fig. 44 is a section, to an enlarged scale", ori the'line ⁇ 4-4 of Eig. 1, and
  • Fig. 5 is a perspective view of a target and reset feature which may be used in relays embodying my invention.
  • a relay comprising a base 5 and a cover 6, both of which may be ofmolded insulatingmaterial as shown.
  • the cover is provided with a suitable window 'I of transparent material such as glass.
  • the cover 6 ⁇ is secured to the base 5v by thumb screws" 8 which are rotatably mountedin the cover'and are engageable with screws 9 mounted on the base structure.
  • this coil is wound on a suitable form, lsuch yas a spool I2 and is provided with leads l'comiectedto suitable studs Il, which are mounted in ⁇ the basee'i and only-one of'which appears in Fig. 1.
  • s Magnetic structure'further includes a pole piece I5 which extends from the upper sideof the frame I0 into'the opening of the solenoid II.
  • thearrnaturel I'6 is of the shell or hollow type, andv both 'the'pole piece I5 and the armature i6 are provided with slits 'I1 and It respectively in order to minimize eddy current heating.
  • I mount the armature on a movable rod IS of non-magnetic material, which extends through the armature into a central bore 2
  • this means comprises a cylindrical hub 22,whose diameter is such as to insure a sliding engagement with the tube 2
  • the cylindrical hub 22 may be molded directly onto the rod IB.
  • the cylindrical hub 22 comprises a part of a contact carrying member 23, which may also be of molded insulating material and on which are mounted the movable contacts 24 and 24. Associated with these movable contacts 24 are leads 25 and 25', the former of which extends to a stud 26 as shown in Fig. l.
  • suitable means such as shouldered portions 21 are provided on the base 5 to oppose faces 28 on the contact carrier 23.
  • the upper end of the armature is in threaded engagement with the rod I9 as shown.
  • I provide means for yieldingly restraining the armature I8 against rotation relatively to the rod I9 such that the adjustment may be made ysolely with the ngers without the necessity for any tools and without danger that the adjustment will be disturbed by shocks, jars, and the like.
  • this means comprises a nut 29 in threaded engagement with the rod I9 ad@ jacent the lower end of the armature i6.
  • a spring 30 which in the structural arrangement illustrated is a compression spring assembled under such stress as to prevent any likelihood of the rotation of the armature under shocks, jars, etc., and yet allowing forced rotation cf the 'armature by grasping with the fingers and turning.
  • I provide means which, as shown, comprises a projection such as a pin 3
  • is suitably apertured, as at 32, on opposite sides of the plunger. These apertures together with a slit 33 in the upper end of the tube 2
  • I provide the clamping plate 34 which is secured to the lower side of the frame II) by suitable means such as a screw 35.
  • the large opening 33 in this plate shown more clearly in Fig. 3, has a. circular portion of a diameter substantially equal to the in,-y
  • further carries on one of its cylindrical segments adjacent the window portions calibration marks according to which the armature I may be adjusted for different pickup values of current in or voltage on the solenoid
  • cooperating relatively stationary contacts 39 and 39' which may be resiliently mounted on the base 5 as on leai spring members 40 so as to provide a wiping action and which are provided with stop members 4
  • the contacts 24 and 39 are circuit closing contacts and the contacts 24 and 39 are circuit opening contacts.
  • a cradle mechanism shown in the form of a wire frame 42, which is pivoted in a groove in the base 5 in back of a vertical extension
  • the cradle 42 carries a suitably colored target 43, which in the released or unattracted position of the armature lies behind a plate 44 at the front of the relay.
  • the cradle 42 is actuated by movement of the armature through an extension 45 of the rod I9, which carries a transverse pin 46 above which the arms of the cradle are positioned.
  • a latch 41 pivotally supported in notches in the ibase 5 at the front of the relay turns counterclockwise under the front end oi' the cradle 42 to hold the cradle in the dotted line position shown in Fig. 1..
  • the rod extension 45 may be provided with an upper transverse pin 46 just above the cradle 42. Then when this cradle is held up by the latch 41, the armature I5 will not return to the unattracted position.
  • I form the inner end of the pole piece I in the shape of a hollow cone and provide the upper end of the armature IB with a conical tip substantially conforming to the shape of the inner end of the pole piece I5, as shown more clearly in Figs. 1 and 4.
  • the conical portions are actually frustra of cones, it is important that the diameter of the smaller end of the conical portions be as small as possible.
  • I so correlate the slope of the conical surfaces of the pole piecel and plunger tip and the length of the pole piece within the magnetic frame It that the ratio of dropout to pickup is substantially constant for all settings within the pickup Calibrating range of the plunger IE.
  • I shall hereinafter refer to the slope of the hollow conical facel of the pole piece I5 and the conical tip of the plunger I6 as the coning angle by which I mean the angle at the vertex of the cone between two diametrically opposite elements of the conical surface or with reference to Fig. fl, the angle a.
  • the percentage of dropout is of course of itseii unimportant because the relay is not self-reset-y ting, but the target lift and latch requirement is such that the pull must be suiicient to deect the stationary contact spring il@ and clear the latch 41 of the target and hand reset feature heretofore described, at the same value ci current which starts the armature moving.
  • this ratio must be kept at a substantially constant value near the critical value.4
  • This constant value which is higher than that required for the 90 per cent dropout form previously described can be obtained, I have found, by the use of a coning angle of 70 degrees, and a pole piece projection of i1/(q2 inch into the frame lil with the frame depth 1% inches as before.
  • Another embodiment oi my invention is designed as a voltage relay that is for operation with a shunt coil instead of a series coil.
  • the operation is such as to permit the coil current to decrease as the reactance increases due to the armature I6 rising within the solenoid II. Ihis raises the percentage of dropout above t'ne value obtained with a series coil in the same magnetic structure.
  • I have found that an increase of the coning angle from 40 to 50, a pole piece length of 29/32 inch and a frame depth of 1% inches gives the desired constancy of ratio between the pickup and dropout values.
  • the Calibrating scale becomes logarithmic. This has the advantage that with a given total scale length all settings within a given calibrating range may be made with the same percentage of accuracy regardless of the iinite width of the Calibrating marks and thek error in setting the armature to the mark.
  • the overall height of the relay is determined on the of market re duirements. This height comprises the thickness plus clearance at top and bottom.
  • the length of the magetic frame I (slightly more than' the coil length).
  • the minimum extension of the plunger which will permit turning it, the calibrat ⁇ - ing scale, the Contact arms, and target structure.
  • the frame length plus the minimum armature extension plus the Calibrating scale is usted by the above considerations, and it is clear .at the frame length should be about haii of total.
  • the frame is too short, the top or upper end of the armature will too soon out ci the hole in the bottom of the frame and, therefore, out of the range of approximately logarithmic response since the lowest position of the armature for a logarithmic Calibrating scale is limited by the fact that the pull on the armature decreases rapidly after the tip of the armature begins to pass out through the hole in the bottom of the frame. Ir" the frame is teo the remaining space available for a calibratingscale will be less than that over which a logarithmic scale could be obtained with an armature of length appropriate to the frame length. It is. of course, assumed in all cases that the coil length is as great as the frame length will permit, since any lesser length decreases the current carrying capacity of the coil and also the length of the logarithmic scale.
  • the least gap ⁇ re quires the least input follows from the fact that the pull necessary for pickup requires' a certain total flux and, therefore, a certain voltage, and the necessary magnetizing current is proportional to the necessary flux and also to the reluctance of the magnetic circuit. Since the total input is the product oi the volts and the amperes, the minimum input for a given force is obtained with the minimum gap. It is for this reason that the constant ratio ⁇ of dropout to pickup, which results in the logarithmic calibrating scale, is extended to zero gap by proper selection of the coning angle and other features in accordance with my invention. This requirement of using the least possible gap in the upper plunger position requires using the same angle of coning for both the armature and the pole piece so as to avoid iiux ⁇ concentration at the tip or the rim as the two parts approach each other.
  • the distribution in the lower part of the scale is determined almost entirely by the relation between the eld strength H at a given point on the axis of the coil and the distance of this point from the end of the coil, but that the distribution in the upper part of the scale is determined largely by the coning angle irrespective of the distribution of field strength H.
  • the maximum pickup is innite and the minimum pickup is practically independent of pole piece position as long as the pole piece does not extend completely through the coil. Accordingly, the total Calibrating range in amperes is only slightly affected by pole piece position. Therefore, the longer the pole piece for a given length of coil and frame the more crowded the Calibrating scale. Consequently, it is desirable to make the pole piece as short as possible.
  • a conlng angle can be found such that a curve of plunger position plotted on a linear scale against amperes to pickup plotted on a logarithmic scale will be practically a straight line so that the calibrating scale will be logarithmic. If the curve near zero gap is too nearly parallel to the axis of plunger position, the coning is too steep for this pole piece position. If the curve near zero gap is too nearly parallel with the axis of amperes to pickup, the coning is too flat. If a shorter pole piece is used, a, steeper coning angle can be found by similar methods which will give a new longer scale, which is also logarithmic over about the same range of current, although the current values will all be slightly higher.
  • pole piece If the pole piece is chosen too short in an attempt to extend the scale still further, it will be found that the scale will depart from logarithmic distribution in a short range between the Zone where the distribution is logarithmic by reason of the usual relation between plunger position and field strength I-I and the zone where the distribution is determined by the coning angle. Such a pole piece is too short, and the scale length corresponding to it cannot be obtained with logarithmic distribution unless the coil and frame lengths are increased.
  • An electromagnetic device comprising a solenoid, a pole piece at one end of the opening of said solenoid, a tubular member rigidly positioned within the opening of said solenoid and projecting from the other end of the opening, a linearly movable element positioned within said tubular member and having one end slidably engaging said pole piece, a plunger armature rotatably mounted on said element within said tubular member, a linearly movable member rigidly secured to the other end of said element and having a portion in slidable engagement with said tubular member, means for preventing rotation of said linearly movable member, and means for yieldingly restraining said armature against rotation relatively to said linearly movable element.
  • An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof and provided with a central bore, a cooperating hollow plunger armature, a movable threaded rod extending through said armature into the bore of said pole piece and in threaded engagement with the end of the armature adjacent the pole piece, a nut within said armature adjacent the other end thereof and in threaded engagement; with said rod, interlocking means on said armature and said nut for preventing relative rotation thereof, stressed resilient means within said armature between said nut and the end of the armature adjacent said pole piece, and means for preventing rotation of said rod.
  • An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof and provided with a central bore, a cooperating hollow plunger armature, a movable rod extending through said armature into the bore of said pole piece in .threaded engagement with the end of the armature adjacent the pole piece, a nut within said armature adjacent the other end thereof and in threaded engagement 4with said rod, means for preventing relative rotation of said nut and ⁇ said armature, means Within said armature 'between' said nut andthe end of the armature adjacent the pole piece ⁇ for yieldlngly restraining said armature against rotation relatively ⁇ to said rod, and means for preventing rotation of said rod.
  • Anelec-tromagnetic circuit controlling device comprising a solenoid, ⁇ a pole piece extending Yinto the opening kof said solenoid at one ⁇ end thereof, Van apertured-cylindrical Calibrating tube rigidly positioned within the opening of said solenoid rand projecting from the other ⁇ end of the opening therein, a linearly movable threaded rod positioned within said tube and having one end slidably engaging said pole piece, a plunger armature rotatably mounted on said lrod within said tube, a conta-ct carrier rigidly secured to the other end of said rod and having -a cylindrical portion in slidable engagement with said tube, a contact mounted on said carrier, a relatively fstationary contact mounted in the path of movement of the contact on said carrier and engageable thereby upon actuation of said armature, means for preventing rotation of said contact carrier, and yielding means for restraining said armature against rotation relatively to said rod.
  • An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof and provided with a central bore, a cooperating hollow plunger armature provided with a longitudinal slot, a movable threaded rod extending through said armature into the bore of said pole piece and in threaded engagement with the end of the armature adjacent the pole piece, a nut within said armature adjacent the other end thereof and in threaded engagement with said rod, a projection on said nut engaging the slot in said armature to prevent relative rotation of the nut and the armature, a stressed compression spring around said rod within said armature between said nut and the end of the armature adjacent said pole piece, and means for preventing rotation of said rod.
  • An electromagnet comprising a frame of magnetic material, a solenoid positioned in said frame, a pole piece extending from one side of said frame into the opening of said solenoid, the end of said pole piece within said solenoid having a hollow conical form, a plunger of magnetic material extending through the opposite side of said frame into the opening of said solenoid and having a conical tip substantially conforming to the shape of the inner end of said pole piece, means for varying the position of the plunger relatively to the pole piece to change the value oi the current necessary to pick up the plunger, the slope of the conical surfaces of said pole piece and plunger tip relatively to the axis of the solenoid and the position of the inner end of the pole piece relatively to the opposite side of said frame being so correlated that the pickup-dropout ratio is substantially constant for all settings within a pickup Calibrating range including a minimum setting which results in substantially zero air gap in the attracted position of the plunger.
  • An electromagnet comprising a frame ofk magnetic material, a solenoid positioned in said frame, a pole piece extending from one side of said frame into the opening of said solenoid, the end of said pole piece within said solenoid having atively to the position of the pole piece whereby to changefthe Value of the current necessary to 'pick up the plunger, the coning angle of the pole piece and plunger and the length of the pole piece relatively to the depth of the frame being so proportionedas to provide a substantially constant pickup-dropout ratio for all settings within a pickup calibrating range including a minimum setting which results in substantially zero air gap in the attracted position of the armature.
  • An electromagnet comprising a frame of magnetic material, a solenoid positioned in said frame, a pole piece extending from one side of -said frame into the opening of said solenoid, the end of said pole Vpiece within said solenoid having a hollow conical form, a movable element positioned within the opening of said solenoid, means guiding said element for translatory movement substantially in line with the axis of the conical portion of the pole piece, a plunger of magnetic material rotatably mounted on said element so as to extend through the opposite side of said frame into the opening of said solenoid and having a conical tip substantially conforming to the shape of the inner end of said pole piece, means for yieldingly restraining said armature against rotation relatively to said element adapted to be operated manually to vary the position of the plunger relatively to the position of the pole piece whereby to change the value of the current necessary to pick up the plunger, the coning angle of the pole piece and plunger and the ratio of the length of the pole piece to the depth of the frame being
  • An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof, the end of the pole piece within said solenoid having a hollow conical form, a plunger of magnetic material extending into the opening of the solenoid at the other end and having a conical tip substantially conforming to the shape of the inner end of said pole piece, and means for positively maintaining the axis of the plunger in alignment with the axis of the pole piece comprising a movable member extending through and adjustably supporting the plunger and means for guiding both ends of said member whereby to effect movement thereof in substantially the same straight line whenever the plunger is actuated from the unattracted to the attracted position and vice versa.
  • An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof, the end of the pole piece within said solenoid having a hollow conical form, a plunger of magnetic material extending into the opening of the solenoid at the other end and having a conical tip substantially conforming to the shape of the inner end of said pole piece, and means for positively maintaining the axis of the plunger in alignment with the axis of the pole piece comprising a movable member extending through and adjustably supporting said plunger and having one end in slldable engagement with said pole piece, a tubular member extending into said solenoid and embracing said pole piece, and means on the other end of said movable member slidably engaging the outer end of said tubular member.
  • An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof, the end of the pole piece within said solenoid having a hollow conical form, a plunger of magnetic material extending into the opening of the solenoid at the other end and having a conical tip substantially conforming to the shape of the inner end of said pole piece, and means for positively maintaining the axis of the plunger in alignment with the axis of the pole piece comprising a movable member having one end in slidable engagement with said pole piece, a tubular member extending into said solenoid and embracing said pole piece, and means on the other end of said rod slidably engaging the outer end of said tubular member, and means for preventing rotation of the slidably engaging means on said rod.
  • An electromagnetic circuit controlling device comprising a frame of magnetic material, a solenoid positioned in said frame, a pole piece extending from one side of said frame into the opening of said solenoid, the end of said pole piece within said solenoid having a hollow conical form, an apertured cylindrical calibrating tube rigidly positioned Within the opening of said solenoid and projecting from the other end of the opening therein, a linearly movable threaded rod positioned within said tube and having one end slidably engaging said pole piece, a plunger armature rotatably mounted on said rod within said tube and having the end toward the pole Piece in the form of a conical tip with substantially the same coning angle as the end of the pole piece Within the solenoid, a contact carrier rigidly secured to the other end of said rod and having a cylindrical portion in slidable engagement with said tube, a contact mounted on said carrier, a relatively stationary contact mounted in the path of movement of the contact on said carrier and engageable thereby upon actuation of said armature, means for

Description

Nov. 2, 1943. H. T. sEELEY ELECTROESPQNS IVE `DEVICE Filed Oct. 29, 1941 6. /9 Attorney.
Inventor l-lar-olvd T Seeley, by F APatented Nov. 2, 1943 ELECTRORESPONSIVE DEVIE Harold T. Seeley, Lansdowne, Pin, assignmto General Electric Company, a corporation of New York Appucation octber 29, 1941, semi No. 416,975
12 Claims.
My invention relates to improvements in electroresponsive devices and particularly relays having armatures of the plunger type so mounted that they can be set to be actuated in response' to diiferent predetermined values of an electric.
quantity, such as current or voltage, especially for protecting electric systems on the occurrences of abnormal or faulty conditions.
In high-speed protective relays having armatures of the plunger type and responding merely to overcurrent or undervoltage, when used as fault detectors in protective arrangements of the carrier-current pilot or direct-current pilot-wire type, the ratio between dropout and pickup currents should be as near unity as possible in order quickly to restore the normal protective setup on sound-line sections after the clearing of yan external fault. Also, in such relays, the ratio of dropout to pickup should be constant throughout a given -calibrating range. Moreover, it is desirable that the contact travel should be the maximum possible consistent With such constancy of ratio to obtain better contact operation. Incidentally, the longer the length of contact travel, the greater is the length of the scale for a given Calibrating range and, therefore, the less crowded are the scale graduations. With constancy of the dropout-pickup ratio, the calibrating scale has a logarithmic characteristic such as to insure the same percentage of accuracy for all settings in a given calibrating range. This is important in consequence of the finite width of the Calibrating marks and the error in setting or adjusting the armature to any particular mark. From the standpoint of relay burden on the current and potential transformers, it is also important that in the attracted position of the armature at the minimum pickup setting, the magnetic circuit be as nearly closed as possible in order to minimize the necessary coil input for a given total weight of moving parts. Further important factors are facility and simplicity of adjustment as well as permanence of the calibration for each setting or pickup position so that shocks or jars may not disturb the adjustment. For fineness of adjustment, it is also vdesirable that the adjustment be of a continuous character instead of a step-by-step variation.
An object of my invention is to provide an improved fast acting and relatively low burden relay which has a plunger type of armature and in which the ratio between the dropout and pickup currents is nearly unity and substantially constant throughout the calibratingr range of the pickup values. Another object of my invention' is to provide a relayv structure whose armature adjustment for ditte-rent pickup currents is stepleSs-)relatively simpley and quickly made, and is,
moreover, not likely'y to be disturbed by shocks, jars, and the like. A further object of my invention is to provide ssn-easily assembled armature mounting which insures that nic'ety of alignment between armature and pole piecel necessary" to maintainv the desired operating characteristic ofthe relay, These andother objects of my invention will hereinafter appear in more' detail.
f MyA invention will be'better understood from the following description' Iwhen considered in connection with the accompanying sheet` of drawings, and its scope will be pointed out in the appended claims. n
In the accompanying sheet of drawings, Fig. 1 isa vertical elevation partly in section of an electromagnetic devicev embodying my invention. Fig. 2 is a front elevation of the embodiment o! my invention shown in Fig; 1. Fig. 3 illustrates: in perspective certainielements'of the amature mounting of the embodiment of my invention shown in Fig. 1, Fig. 44 is a section, to an enlarged scale", ori the'line`4-4 of Eig. 1, and Fig. 5 is a perspective view of a target and reset feature which may be used in relays embodying my invention.
In the illustrated embodiment of ymyinvention, I have showna relay comprising a base 5 and a cover 6, both of which may be ofmolded insulatingmaterial as shown. The cover is provided with a suitable window 'I of transparent material such as glass. As illustrated, the cover 6 `is secured to the base 5v by thumb screws" 8 which are rotatably mountedin the cover'and are engageable with screws 9 mounted on the base structure. Secured to the base 5 is an electromagnet'comprising a. closed rectangularly shaped frame lIll of magnetic material in which is mounted a solenoid or energizing coil I I. As shown, this coil is wound on a suitable form, lsuch yas a spool I2 and is provided with leads l'comiectedto suitable studs Il, which are mounted in `the basee'i and only-one of'which appears in Fig. 1. s, Themasnetic structure'further includes a pole piece I5 which extends from the upper sideof the frame I0 into'the opening of the solenoid II. Cooperating'with the pole piece lSis a plunger arma-V ture' I6` which extends through the opposite or lower sideof the frame Ill into the solenoid I I.. As illustrated, thearrnaturel I'6 is of the shell or hollow type, andv both 'the'pole piece I5 and the armature i6 are provided with slits 'I1 and It respectively in order to minimize eddy current heating.
In order to maintain that nicety of alignment between the axes of the pole piece I5 and the armature I6 necessary in carrying out my invention, I mount the armature on a movable rod IS of non-magnetic material, which extends through the armature into a central bore 2|) in the pole piece I5. .Furthen to maintain the alignment of the plunger in all positions I pro` vide a guiding member such as a tube 2| of nonmagnetic material, which is concentric with the pole piece and embraces as much of the length of the pole piece I5 as is conveniently possible. In .order to hold the rod I9 in the desired axial alignment, I provide suitable means for guiding the lower end of the rod. As shown, this means comprises a cylindrical hub 22,whose diameter is such as to insure a sliding engagement with the tube 2| throughout the travel of the armature i6 between the attracted and unattractedv positions. The cylindrical hub 22 may be molded directly onto the rod IB. Moreover, as illustrated, the cylindrical hub 22 comprises a part of a contact carrying member 23, which may also be of molded insulating material and on which are mounted the movable contacts 24 and 24. Associated with these movable contacts 24 are leads 25 and 25', the former of which extends to a stud 26 as shown in Fig. l. In order to prevent rotation of the Contact carrier 23 and the rod I9 which is rigidly associated therewith, suitable means such as shouldered portions 21 are provided on the base 5 to oppose faces 28 on the contact carrier 23.
In order to control the response of the armature I6 or the pickup thereof for different currents, the upper end of the armature is in threaded engagement with the rod I9 as shown. Further, inforder to simplify adjustment of the pickup, I provide means for yieldingly restraining the armature I8 against rotation relatively to the rod I9 such that the adjustment may be made ysolely with the ngers without the necessity for any tools and without danger that the adjustment will be disturbed by shocks, jars, and the like. As shown, this means comprises a nut 29 in threaded engagement with the rod I9 ad@ jacent the lower end of the armature i6. Between the upper face of this nut and the upper inside portion of the armature I6 and around rod I9, as shown, is a spring 30 which in the structural arrangement illustrated is a compression spring assembled under such stress as to prevent any likelihood of the rotation of the armature under shocks, jars, etc., and yet allowing forced rotation cf the 'armature by grasping with the fingers and turning.
In order to prevent relative rotation of the nut 29 and the armature I6, I provide means which, as shown, comprises a projection such as a pin 3| on the nut'29 extending into the slit I8 of the armature. In order that the armature may be readily grasped with the fingers, the tube 2| is suitably apertured, as at 32, on opposite sides of the plunger. These apertures together with a slit 33 in the upper end of the tube 2| help to minimize eddy currents in the tube. To help maintain the tube 2| in place and prevent any possibility of rotation of the tube, I provide the clamping plate 34 which is secured to the lower side of the frame II) by suitable means such as a screw 35. The large opening 33 in this plate, shown more clearly in Fig. 3, has a. circular portion of a diameter substantially equal to the in,-y
ner diameter of the tube 2 I. And consequently, the shouldered portions 31 of the opening adjacent the arcuate portions thereof abut the cutout edges 38 of the tube 2| and positively hold it against turning. In addition to its guiding function, the tube 2| further carries on one of its cylindrical segments adjacent the window portions calibration marks according to which the armature I may be adjusted for different pickup values of current in or voltage on the solenoid For completing the control of circuits by the movement of the contacts 24 and 24', there are provided cooperating relatively stationary contacts 39 and 39' which may be resiliently mounted on the base 5 as on leai spring members 40 so as to provide a wiping action and which are provided with stop members 4|. As shown more clearly in Fig. 2, the contacts 24 and 39 are circuit closing contacts and the contacts 24 and 39 are circuit opening contacts.
In order to have an indication of the operation of the relay, there may be provided a cradle mechanism shown in the form of a wire frame 42, which is pivoted in a groove in the base 5 in back of a vertical extension |53 of the armature frame IU at the lower rear corner of the base 5, as shown more clearly in perspective in Fig. 5. The cradle 42 carries a suitably colored target 43, which in the released or unattracted position of the armature lies behind a plate 44 at the front of the relay. As shown, the cradle 42 is actuated by movement of the armature through an extension 45 of the rod I9, which carries a transverse pin 46 above which the arms of the cradle are positioned. When the cradle 42 is lifted by the attraction of the armature from the full line position shown in Fig. l to the dotted line position, a latch 41 pivotally supported in notches in the ibase 5 at the front of the relay turns counterclockwise under the front end oi' the cradle 42 to hold the cradle in the dotted line position shown in Fig. 1.. If it is desired to have the armature and contacts hand-reset instead of self-resetting, the rod extension 45 may be provided with an upper transverse pin 46 just above the cradle 42. Then when this cradle is held up by the latch 41, the armature I5 will not return to the unattracted position. When this target and armature holdup arrangement is provided, I mount in the cover 6 a releasing member such as a pin 48, the upward movement of which turns the latch 41 clockwise from under the target end of the cradle 42 so as to permit the cradle and armature to fall.
In certain applications of fault responsive relays in protective systems, it is absolutely necessary in order to avoid false operation especially after clearing a fault, that the relays drop out on current or pick up on voltage values approximately the same as the pickup current value or the dropout voltage value. This problem is particularly diiiicult in relays such as those of the plunger armature type wherein the eiiect of a varying air gap is present `not only in armature movement under attractive el'ects but also in the pickup adjustment. Moreover, constancyv of the ratio between dropout and pickup values throughout the Calibrating range together with the greatest possible travel of the moving contacts is desirable. In accordance with my invention, I am able to obtain in relays of the type illustrated herein a ratio of dropout to pickup as high as 0.92y throughout the Calibrating range of the relay together with the desired Contact travel.
In order to accomplish this, I form the inner end of the pole piece I in the shape of a hollow cone and provide the upper end of the armature IB with a conical tip substantially conforming to the shape of the inner end of the pole piece I5, as shown more clearly in Figs. 1 and 4. Ale though, because oi structural limitations, the conical portions are actually frustra of cones, it is important that the diameter of the smaller end of the conical portions be as small as possible. Then in accordance with my invention, I so correlate the slope of the conical surfaces of the pole piecel and plunger tip and the length of the pole piece within the magnetic frame It that the ratio of dropout to pickup is substantially constant for all settings within the pickup Calibrating range of the plunger IE. I shall hereinafter refer to the slope of the hollow conical facel of the pole piece I5 and the conical tip of the plunger I6 as the coning angle by which I mean the angle at the vertex of the cone between two diametrically opposite elements of the conical surface or with reference to Fig. fl, the angle a.
In one embodiment oi my invention, in a current relay for a dropout current equal to 9i) per cent of the pickup current for all settings or the armature I5 within the Calibrating range I have found that with a frame depth of 1% inches between the inner faces of the top and bottom portions of the frame I0 and the pole piece I5 projecting downward from the inner face of the top portion of the frame 11/16 inch, the value oi the coning angle is 40.
In another embodiment of my invention, in a current responsive relay designed for hand reset operation of the contacts as well as the target, the percentage of dropout is of course of itseii unimportant because the relay is not self-reset-y ting, but the target lift and latch requirement is such that the pull must be suiicient to deect the stationary contact spring il@ and clear the latch 41 of the target and hand reset feature heretofore described, at the same value ci current which starts the armature moving. Thus, in order to keep the ratio between the force in the picked-up position and the force the dropped-out position above the critical value determined by the above consideration and yet avoid unnecessary crowding of the Calibrating scale, this ratio must be kept at a substantially constant value near the critical value.4 This constant value which is higher than that required for the 90 per cent dropout form previously described can be obtained, I have found, by the use of a coning angle of 70 degrees, and a pole piece projection of i1/(q2 inch into the frame lil with the frame depth 1% inches as before.
Another embodiment oi my invention is designed as a voltage relay that is for operation with a shunt coil instead of a series coil. The operation is such as to permit the coil current to decrease as the reactance increases due to the armature I6 rising within the solenoid II. Ihis raises the percentage of dropout above t'ne value obtained with a series coil in the same magnetic structure. In order to avoid floating action which would result in operation oi the normally open contacts 24 and 39 and the normally closed contacts 24 and 39 at different voltage values and in gradual closure of the contacts, I have found that an increase of the coning angle from 40 to 50, a pole piece length of 29/32 inch and a frame depth of 1% inches gives the desired constancy of ratio between the pickup and dropout values.
In consequence of the constancy of the ratio between the dropout and pickup values throughout the Calibrating range in devices embodying my invention, the Calibrating scale becomes logarithmic. This has the advantage that with a given total scale length all settings within a given calibrating range may be made with the same percentage of accuracy regardless of the iinite width of the Calibrating marks and thek error in setting the armature to the mark.
Since commercial or market requirements provide certain considerations which have to be met inconnection with carrying out my invention so as to obtain the desired results, I will summarize these as an aid to a better understanding of my invention along with certain technical features. For example, the overall height of the relay is determined on the of market re duirements. This height comprises the thickness plus clearance at top and bottom. the length of the magetic frame I (slightly more than' the coil length). the minimum extension of the plunger which will permit turning it, the calibrat`- ing scale, the Contact arms, and target structure. The frame length plus the minimum armature extension plus the Calibrating scale is usted by the above considerations, and it is clear .at the frame length should be about haii of total. If the frame is too short, the top or upper end of the armature will too soon out ci the hole in the bottom of the frame and, therefore, out of the range of approximately logarithmic response since the lowest position of the armature for a logarithmic Calibrating scale is limited by the fact that the pull on the armature decreases rapidly after the tip of the armature begins to pass out through the hole in the bottom of the frame. Ir" the frame is teo the remaining space available for a calibratingscale will be less than that over which a logarithmic scale could be obtained with an armature of length appropriate to the frame length. It is. of course, assumed in all cases that the coil length is as great as the frame length will permit, since any lesser length decreases the current carrying capacity of the coil and also the length of the logarithmic scale.
Another consideration in the design is that in the picked-up position at the minimum pickup setting the magnetic circuit should be as nearly closed as possible in order to make the necessary coil input as low as possible for a given total weight of moving parts. This is contrary to the usual practice in high dropout relays which have usually provided a certain minimum air gap between the armature and the pole piece for no other reason than to maintain the high dropout which is desired in order to avoid the over-current relay being heid up by load current after removal of a fault by the action of some other circuit breaker than the one controlled by this relay. The fact that the least gap`re quires the least input follows from the fact that the pull necessary for pickup requires' a certain total flux and, therefore, a certain voltage, and the necessary magnetizing current is proportional to the necessary flux and also to the reluctance of the magnetic circuit. Since the total input is the product oi the volts and the amperes, the minimum input for a given force is obtained with the minimum gap. It is for this reason that the constant ratio` of dropout to pickup, which results in the logarithmic calibrating scale, is extended to zero gap by proper selection of the coning angle and other features in accordance with my invention. This requirement of using the least possible gap in the upper plunger position requires using the same angle of coning for both the armature and the pole piece so as to avoid iiux `concentration at the tip or the rim as the two parts approach each other.
The usual proportions of coil yield an approximately logarithmic scale distribution over the lower part of the Calibrating scale without special design. Inasmuch as text books on magnets show how different shapes of winding sections eifect the resulting pull curves, no details on that part of the problem need be given here. Lower and upper as here used refer to relative position of the armature and not to relative pickup settings. However, in accordance with my invention, I control the top portion of the curve which depends on pole piece vposition and coning angle. Thus in order further to clarify the problem, it is here pointed out that the distribution in the lower part of the scale is determined almost entirely by the relation between the eld strength H at a given point on the axis of the coil and the distance of this point from the end of the coil, but that the distribution in the upper part of the scale is determined largely by the coning angle irrespective of the distribution of field strength H. The maximum pickup is innite and the minimum pickup is practically independent of pole piece position as long as the pole piece does not extend completely through the coil. Accordingly, the total Calibrating range in amperes is only slightly affected by pole piece position. Therefore, the longer the pole piece for a given length of coil and frame the more crowded the Calibrating scale. Consequently, it is desirable to make the pole piece as short as possible. If a long pole piece is used, a conlng angle can be found such that a curve of plunger position plotted on a linear scale against amperes to pickup plotted on a logarithmic scale will be practically a straight line so that the calibrating scale will be logarithmic. If the curve near zero gap is too nearly parallel to the axis of plunger position, the coning is too steep for this pole piece position. If the curve near zero gap is too nearly parallel with the axis of amperes to pickup, the coning is too flat. If a shorter pole piece is used, a, steeper coning angle can be found by similar methods which will give a new longer scale, which is also logarithmic over about the same range of current, although the current values will all be slightly higher. If the pole piece is chosen too short in an attempt to extend the scale still further, it will be found that the scale will depart from logarithmic distribution in a short range between the Zone where the distribution is logarithmic by reason of the usual relation between plunger position and field strength I-I and the zone where the distribution is determined by the coning angle. Such a pole piece is too short, and the scale length corresponding to it cannot be obtained with logarithmic distribution unless the coil and frame lengths are increased.
When the minimum usable pole piece length for a given coil and frame has been determined as the dividing line. between the Zones described in the preceding paragraph, the armature location for maximum pickup is thereby fixed and it is immediately evident whether or not there is space available for using a longer armature.
If this can be done and if a longer calibrating scale is desired, this condition can be approached more closely by increasing the lengths of the pole piece, coil, frame, armature, and coned portion of the armature and pole piece, all in the same proportion. As a check a subsequent test should be made and the results plotted on semi-logarithmic paper to check the correctness of the new coning angle.
Successful use of the steep coning angles found necessary in accordance with my invention requires accurate and rigid restraint to maintain the tip of the armature cone concentric with that of the pole piece and to maintain the axes of the armature I6 and the pole piece I5 in alignment. As will be obvious from the description of my invention herein, the feature of concentricity is obtained by having the tip of the armature I6 threaded onto the rod I9, which is in turn guided in the central bore 20 of the pole piece. 'Ihe alignment of the pole piece and the armature is insured by having the Calibrating tube 2| surround the pole piece through as much of the length thereof as possible, by guiding the lower end of the plunger rod in the same Calibrating tube, and by using at the lower end of the hollow armature I5 the round nut 29 to hold the end of the armature concentric with the plunger rod.
While I have shown and described my invention in considerable detail, I do not desire to be limited to the exact arrangements shown, but seek to cover in the appended claims all those modications that fall within the true spirit and scope of my invention.
What I claim as new and desire to secure by Letters Patent of the United States is:
1. An electromagnetic device comprising a solenoid, a pole piece at one end of the opening of said solenoid, a tubular member rigidly positioned within the opening of said solenoid and projecting from the other end of the opening, a linearly movable element positioned within said tubular member and having one end slidably engaging said pole piece, a plunger armature rotatably mounted on said element within said tubular member, a linearly movable member rigidly secured to the other end of said element and having a portion in slidable engagement with said tubular member, means for preventing rotation of said linearly movable member, and means for yieldingly restraining said armature against rotation relatively to said linearly movable element.
2. An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof and provided with a central bore, a cooperating hollow plunger armature, a movable threaded rod extending through said armature into the bore of said pole piece and in threaded engagement with the end of the armature adjacent the pole piece, a nut within said armature adjacent the other end thereof and in threaded engagement; with said rod, interlocking means on said armature and said nut for preventing relative rotation thereof, stressed resilient means within said armature between said nut and the end of the armature adjacent said pole piece, and means for preventing rotation of said rod.
3. An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof and provided with a central bore, a cooperating hollow plunger armature, a movable rod extending through said armature into the bore of said pole piece in .threaded engagement with the end of the armature adjacent the pole piece, a nut within said armature adjacent the other end thereof and in threaded engagement 4with said rod, means for preventing relative rotation of said nut and `said armature, means Within said armature 'between' said nut andthe end of the armature adjacent the pole piece `for yieldlngly restraining said armature against rotation relatively `to said rod, and means for preventing rotation of said rod.
4. Anelec-tromagnetic circuit controlling device comprising a solenoid, `a pole piece extending Yinto the opening kof said solenoid at one `end thereof, Van apertured-cylindrical Calibrating tube rigidly positioned within the opening of said solenoid rand projecting from the other `end of the opening therein, a linearly movable threaded rod positioned within said tube and having one end slidably engaging said pole piece, a plunger armature rotatably mounted on said lrod within said tube, a conta-ct carrier rigidly secured to the other end of said rod and having -a cylindrical portion in slidable engagement with said tube, a contact mounted on said carrier, a relatively fstationary contact mounted in the path of movement of the contact on said carrier and engageable thereby upon actuation of said armature, means for preventing rotation of said contact carrier, and yielding means for restraining said armature against rotation relatively to said rod.
5. An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof and provided with a central bore, a cooperating hollow plunger armature provided with a longitudinal slot, a movable threaded rod extending through said armature into the bore of said pole piece and in threaded engagement with the end of the armature adjacent the pole piece, a nut within said armature adjacent the other end thereof and in threaded engagement with said rod, a projection on said nut engaging the slot in said armature to prevent relative rotation of the nut and the armature, a stressed compression spring around said rod within said armature between said nut and the end of the armature adjacent said pole piece, and means for preventing rotation of said rod.
6. An electromagnet comprising a frame of magnetic material, a solenoid positioned in said frame, a pole piece extending from one side of said frame into the opening of said solenoid, the end of said pole piece within said solenoid having a hollow conical form, a plunger of magnetic material extending through the opposite side of said frame into the opening of said solenoid and having a conical tip substantially conforming to the shape of the inner end of said pole piece, means for varying the position of the plunger relatively to the pole piece to change the value oi the current necessary to pick up the plunger, the slope of the conical surfaces of said pole piece and plunger tip relatively to the axis of the solenoid and the position of the inner end of the pole piece relatively to the opposite side of said frame being so correlated that the pickup-dropout ratio is substantially constant for all settings within a pickup Calibrating range including a minimum setting which results in substantially zero air gap in the attracted position of the plunger.
'7. An electromagnet comprising a frame ofk magnetic material, a solenoid positioned in said frame, a pole piece extending from one side of said frame into the opening of said solenoid, the end of said pole piece within said solenoid having atively to the position of the pole piece whereby to changefthe Value of the current necessary to 'pick up the plunger, the coning angle of the pole piece and plunger and the length of the pole piece relatively to the depth of the frame being so proportionedas to provide a substantially constant pickup-dropout ratio for all settings within a pickup calibrating range including a minimum setting which results in substantially zero air gap in the attracted position of the armature.
8. An electromagnet comprising a frame of magnetic material, a solenoid positioned in said frame, a pole piece extending from one side of -said frame into the opening of said solenoid, the end of said pole Vpiece within said solenoid having a hollow conical form, a movable element positioned within the opening of said solenoid, means guiding said element for translatory movement substantially in line with the axis of the conical portion of the pole piece, a plunger of magnetic material rotatably mounted on said element so as to extend through the opposite side of said frame into the opening of said solenoid and having a conical tip substantially conforming to the shape of the inner end of said pole piece, means for yieldingly restraining said armature against rotation relatively to said element adapted to be operated manually to vary the position of the plunger relatively to the position of the pole piece whereby to change the value of the current necessary to pick up the plunger, the coning angle of the pole piece and plunger and the ratio of the length of the pole piece to the depth of the frame being so correlated that the pickup-dropout ratio is substantially constant for all settings Within the pickup Calibrating range including a minimum setting which results in substantially zero air gap in the attracted position of the plunger.
9. An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof, the end of the pole piece within said solenoid having a hollow conical form, a plunger of magnetic material extending into the opening of the solenoid at the other end and having a conical tip substantially conforming to the shape of the inner end of said pole piece, and means for positively maintaining the axis of the plunger in alignment with the axis of the pole piece comprising a movable member extending through and adjustably supporting the plunger and means for guiding both ends of said member whereby to effect movement thereof in substantially the same straight line whenever the plunger is actuated from the unattracted to the attracted position and vice versa.
10. An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof, the end of the pole piece within said solenoid having a hollow conical form, a plunger of magnetic material extending into the opening of the solenoid at the other end and having a conical tip substantially conforming to the shape of the inner end of said pole piece, and means for positively maintaining the axis of the plunger in alignment with the axis of the pole piece comprising a movable member extending through and adjustably supporting said plunger and having one end in slldable engagement with said pole piece, a tubular member extending into said solenoid and embracing said pole piece, and means on the other end of said movable member slidably engaging the outer end of said tubular member.
ll. An electromagnetic device comprising a solenoid, a pole piece extending into the opening of said solenoid at one end thereof, the end of the pole piece within said solenoid having a hollow conical form, a plunger of magnetic material extending into the opening of the solenoid at the other end and having a conical tip substantially conforming to the shape of the inner end of said pole piece, and means for positively maintaining the axis of the plunger in alignment with the axis of the pole piece comprising a movable member having one end in slidable engagement with said pole piece, a tubular member extending into said solenoid and embracing said pole piece, and means on the other end of said rod slidably engaging the outer end of said tubular member, and means for preventing rotation of the slidably engaging means on said rod.
12. An electromagnetic circuit controlling device comprising a frame of magnetic material, a solenoid positioned in said frame, a pole piece extending from one side of said frame into the opening of said solenoid, the end of said pole piece within said solenoid having a hollow conical form, an apertured cylindrical calibrating tube rigidly positioned Within the opening of said solenoid and projecting from the other end of the opening therein, a linearly movable threaded rod positioned within said tube and having one end slidably engaging said pole piece, a plunger armature rotatably mounted on said rod within said tube and having the end toward the pole Piece in the form of a conical tip with substantially the same coning angle as the end of the pole piece Within the solenoid, a contact carrier rigidly secured to the other end of said rod and having a cylindrical portion in slidable engagement with said tube, a contact mounted on said carrier, a relatively stationary contact mounted in the path of movement of the contact on said carrier and engageable thereby upon actuation of said armature, means for preventing rotation of said contact carrier, and yielding means for restraining said armature against rotation relatively to said rod.
HAROLD T. SEELEY.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2473772A (en) * 1945-03-02 1949-06-21 Vang Alfred Electric stored energy resistance welding system
US2799016A (en) * 1954-10-06 1957-07-09 Nutone Inc Two-note solenoid operated chime mechanism
US3062992A (en) * 1959-12-08 1962-11-06 Dole Valve Co Unitized fluid control valve
US4496921A (en) * 1982-07-15 1985-01-29 Polaroid Corporation Electromagnetic actuator having adjustable plunger

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2473772A (en) * 1945-03-02 1949-06-21 Vang Alfred Electric stored energy resistance welding system
US2799016A (en) * 1954-10-06 1957-07-09 Nutone Inc Two-note solenoid operated chime mechanism
US3062992A (en) * 1959-12-08 1962-11-06 Dole Valve Co Unitized fluid control valve
US4496921A (en) * 1982-07-15 1985-01-29 Polaroid Corporation Electromagnetic actuator having adjustable plunger

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