US2332345A - Dextrine cooker - Google Patents

Dextrine cooker Download PDF

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Publication number
US2332345A
US2332345A US357582A US35758240A US2332345A US 2332345 A US2332345 A US 2332345A US 357582 A US357582 A US 357582A US 35758240 A US35758240 A US 35758240A US 2332345 A US2332345 A US 2332345A
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Prior art keywords
steam
cooker
dextrine
jacket
duct
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US357582A
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William J Rowe
Hagen Carl
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Corn Products Refining Co
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Corn Products Refining Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B30/00Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
    • C08B30/12Degraded, destructured or non-chemically modified starch, e.g. mechanically, enzymatically or by irradiation; Bleaching of starch
    • C08B30/18Dextrin, e.g. yellow canari, white dextrin, amylodextrin or maltodextrin; Methods of depolymerisation, e.g. by irradiation or mechanically

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  • 'I'his invention relates to the production of dextrines from starch by roasting processes, that is, by processes in which starchin batches, and in a dry state, is heated to convert the same into dextrine; and the object of the invention is to provide a new and improved dextrine cooker, so-
  • dextrines and dextrine products are intended to include British gums,'inthe production of which no acid -is used, as well as the acid roasted products known specically as dextrines.
  • the cooker of the present invention may be used for the production of dextrines from any of the starches, corn starch, tapioca starch, po-
  • dextrine cookers there are four general types of dextrine cookers: those having steam coils located in their side and bottom walls, this type being disclosed. for example, in United States Patent to J. J. Merrill No. 1,425,497, August 8, 1922; cookersv jacketed for circulation of oil at high temperature; cookers jacketed for the circulation vof products of gas combustion: and steam jacketed cookers in which a body of steam is maintained in the jacket during the dextrinizing operation at a given pressure. say 9D pounds per square inch, without any moves ment of the steam taking place except that inci.
  • dextrine cookers most commonly used at the present time are probably of the steam coil type.
  • the steam jacketed type of dextrine cooker has been found, generally speaking, inefhcient and unsatisfactory and its use has been largely discontinued.
  • the object of the present invention is to improve upon the steam jacketed type of cooker; and the attainment of such object has resulted in the advantages above noted.
  • I'he improvement constituting the present invention consists inthe construction of-the steam jacket for the side wall andbottom of the cooker, so that the steam divided into separate, preferably, circular streams will sweep in a continuous movement across the outer face of the inner wall element of the jacket-the heat transfer element -carrying with it water of condensation to the condensate discharge pipes.
  • This effect' is obtained, preferably by dividing the jacket into separate steam ducts each provided with a partition and locating the steam inlet and water outlet for each duct 'on opposite sides ofy this partition so that the steam under its supply pipe pressurel and under the vacuum resulting from ⁇ its condensation is compelled to flow in one direction across' the heat transfer element of the jacket.
  • Fig. 1 is a vertical sectional view on. line I--l l or Fig. s, and of ng.4,x11ustraung the application of the invention to a dextrine cooker otherwise of ordinary construction.
  • Fig. 2 is a fragmentary sectional view on line 2-2 of Fig. 3.
  • Fig. 3 is a fragmentary plan sketch on line 3-3 of Fig. 1;
  • Fig. 4 is va fragmentary plan section on line 4-.4 of '-Fig. 1, to illustrate particularly the arrangements of the bottom wall jackets.
  • 'lll designates the cooker as a whole which consists of a cylindrical vessel having a sidewall I I, a bottom wall I2 and a top wall I3, all of which are preferably insulated, the insulation being indicated at il,
  • I1 designates a feed pipe through the top of the cooker, ⁇ which ⁇ is closed during the ⁇ dextrinizing operations, and I8 an outlet ⁇ opening for vapors generated during the dextrinizing operation which pipe is connected with a vacuum apparatus not shown.
  • the cooker is provided with an agitator I9 on a shaft 20 driven by gearing 2
  • the cooker is supported by legs 23.
  • the side wall II of the vessel is provided with a discharge gate 24.
  • the side wall II is provided with a steam jacket element consisting of ⁇ an outer shell 25 and 'an inner shell 26, providing between them jacket space 21.
  • a vertical partition28 (Figs. 2 and 3) on one side of which is the steam supply pipe 29, and on the other side the outlet pipe 30 for condensation.
  • the jacket element 21 is provided with an outletvpipe 30a near the gate 24.
  • This bottom jacket element is formed by a lower dished plate 34, an upper dished plate 35, the heat transfer element for the lbottom jacket element, and concentric rings 36, 31.
  • a radial partition 38 extends across the spaces 31,32, 33 and the steam inlet pipes 39, 40 and 4
  • the gas jacketed cooker inorder to give starch temperatures comparable to the temperatures of the steam jacketed cooker of the pres- ,ent invention, actually 285 F. after one hour,
  • bottom jacket of the herein disclosed cookermight consist of a single steam space or of two spaces or of more than three.
  • the side wall jacket might be divided into more than one steam space.
  • Ini apparatus for dextrinizing starch by the dry roasting method the combination of: an inner metal shell to contain the material treated; -means forming with said inner shell a steam jacket divided to form a plurality of i circular steam ducts; means providing a steam inlet and a condensate outlet for each of said ducts: ⁇ a partition extending across each duct which forms a steam barrier between its inlet and outlet, said inlet and outlet beingvarranged.
  • partition extending across each .duct forming a steam barrier between its inlet and outlet, said inlet and outlet being arranged in proximity to said partition whereby steam entering the ducts is compelled to ow in continuous streams through said ducts for substantially their length; and means for agitating the material under treatment.
  • Yinner cylindrical metal structure y consisting of side and bottom walls, to contain the material treated; an outer cylindrical side wall element spaced from the inner element to form therewith a circular steam duct; means providing a entering the duct is compelled to flow in a consteam inlet and a condensate outlet for said duct; a vertical partition in said duct between said inlet and outlet which latter are arranged in proximity to said partition, whereby steam tinuous circular stream around and in contact withA the outer surface in said inner side wall element for substantially its entire circumference an outer bottom member spaced from said inner bottom member; circular partitions for dividing the space between said bottom members into a plurality of concentric steam ducts: means providing a steam inlet and outlet for condensate for eachl duct; radial partitions across said ducts, the inlets and outlets being arranged close to said partitions whereby steam entering the ducts is forced to flow therethrough in continuous concentric circular streams in contact with -the underside of said inner bottom member; and means for agit

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  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Commercial Cooking Devices (AREA)

Description

Oct. 19, 1943.v .w. J. Rowe Emp 2,332,345
' DEXTRINE cooKER immmnmlml- Oazs Q, 1943. A W 1 ROWE ET AL 2,332,345 i DEXTRINE cooKER Filed Sept. 20, 1940' 2 Sheets-.Sheet 2 Patented Oct. 19, 1943y DEXTRINE COOKER William J. Rowe and Carl Hasen, Chicago, lll.,
assignors to Corn Products Refining Company, New York, N. Y., a corporation of New Jersey Application September 20, 194i),v Serial No. 357,582
Claims.
'I'his invention relates to the production of dextrines from starch by roasting processes, that is, by processes in which starchin batches, and in a dry state, is heated to convert the same into dextrine; and the object of the invention is to provide a new and improved dextrine cooker, so-
called which, in comparison with dextrine cookers used heretofore is more\economical to oper"- ate; and by the use of which the cooking operation is shortened, andthe quality of the pastes made from the dextrine products improved in respect to tack, body smoothness and permanencel of paste fluidity and shortened timeof 'drying when spread to a iilm.l The terms dextrines and dextrine products are intended to include British gums,'inthe production of which no acid -is used, as well as the acid roasted products known specically as dextrines.
The cooker of the present invention may be used for the production of dextrines from any of the starches, corn starch, tapioca starch, po-
tato starch, etc., commonly used for this purpose.
There are four general types of dextrine cookers: those having steam coils located in their side and bottom walls, this type being disclosed. for example, in United States Patent to J. J. Merrill No. 1,425,497, August 8, 1922; cookersv jacketed for circulation of oil at high temperature; cookers jacketed for the circulation vof products of gas combustion: and steam jacketed cookers in which a body of steam is maintained in the jacket during the dextrinizing operation at a given pressure. say 9D pounds per square inch, without any moves ment of the steam taking place except that inci.
dent to the maintenance of suchv pressure in all parts of the jacket.
The dextrine cookers most commonly used at the present time are probably of the steam coil type. The steam jacketed type of dextrine cooker has been found, generally speaking, inefhcient and unsatisfactory and its use has been largely discontinued.
The object of the present invention is to improve upon the steam jacketed type of cooker; and the attainment of such object has resulted in the advantages above noted.
I'he improvement constituting the present invention consists inthe construction of-the steam jacket for the side wall andbottom of the cooker, so that the steam divided into separate, preferably, circular streams will sweep in a continuous movement across the outer face of the inner wall element of the jacket-the heat transfer element -carrying with it water of condensation to the condensate discharge pipes. This effect' is obtained, preferably by dividing the jacket into separate steam ducts each provided with a partition and locating the steam inlet and water outlet for each duct 'on opposite sides ofy this partition so that the steam under its supply pipe pressurel and under the vacuum resulting from` its condensation is compelled to flow in one direction across' the heat transfer element of the jacket. By such arrangement the amount of heat transferred is much increased in comparison, both with the old steam jacketed typev of cooker and also in comparison with the steam coil type.
'I'he invention is illustrated in a preferred embodiment of the accompanying drawings in which:
Fig. 1 is a vertical sectional view on. line I--l l or Fig. s, and of ng.4,x11ustraung the application of the invention to a dextrine cooker otherwise of ordinary construction.
Fig. 2 is a fragmentary sectional view on line 2-2 of Fig. 3.
Fig. 3 is a fragmentary plan sketch on line 3-3 of Fig. 1; and
Fig. 4 is va fragmentary plan section on line 4-.4 of '-Fig. 1, to illustrate particularly the arrangements of the bottom wall jackets.
Referring to the drawings,'lll designates the cooker as a whole which consists of a cylindrical vessel having a sidewall I I, a bottom wall I2 and a top wall I3, all of which are preferably insulated, the insulation being indicated at il,
I5 and I6. I1 designates a feed pipe through the top of the cooker,` which` is closed during the `dextrinizing operations, and I8 an outlet` opening for vapors generated during the dextrinizing operation which pipe is connected with a vacuum apparatus not shown. The cooker is provided with an agitator I9 on a shaft 20 driven by gearing 2|, 22. The cooker is supported by legs 23. The side wall II of the vessel is provided with a discharge gate 24.
So far the apparatus is of ordinary construction.
In accordance with the present invention the side wall II is provided with a steam jacket element consisting of `an outer shell 25 and 'an inner shell 26, providing between them jacket space 21. Across this space is arranged a vertical partition28 (Figs. 2 and 3) on one side of which is the steam supply pipe 29, and on the other side the outlet pipe 30 for condensation. In order to prevent trapping of condensate on the steam supply side of the discharge gate 24, the jacket element 21 is provided with an outletvpipe 30a near the gate 24.
'I'he bottom wall I2 of the cooker is preferably provided with a jacket element consisting of a plurality of concentric steani spaces or ducts,
three being shown and designated 3l, 32 and 33. This bottom jacket element is formed by a lower dished plate 34, an upper dished plate 35, the heat transfer element for the lbottom jacket element, and concentric rings 36, 31. A radial partition 38 extends across the spaces 31,32, 33 and the steam inlet pipes 39, 40 and 4| are arranged on one side of the radial partition while the condensate outlet pipes 42, 43, 44 are arranged on the opposite side of the radial partition 38. With the jacket thus formed the steam' is compelled to sweep around and under the heat transfer element in a plurality'of separate circular streams, as a result of which the amount of heat transferred to the material in the cooker for a given steam pressure in the supply pipe is much increased and its distribution made uniform. l
The following comparison has been made between the operation of the steam jacketed cooker of the present invention and a common steam coil type of cooker, both employing asteam pressure at the supplypipe of 160 pounds per square inch, that is, steam having a'temperature of 370 F. With the Vsteam coil type of cooker the temperature o f the starch after heating for an hour was 250 F. and at the end of four hours 275 F.; While with the steam jacketed cooker of the present invention, the temperature after one hour was 290 F. and after four hours 350 F. An oil jacketed cooker with the entering oil at 380 F. gave a starch temperature of 230 F. after one hour, and a starch temperature of 320 F. after four hours.
The gas jacketed cooker, inorder to give starch temperatures comparable to the temperatures of the steam jacketed cooker of the pres- ,ent invention, actually 285 F. after one hour,
vand 390 F. after four hours, necessitated an initial temperature of 430 F.
It is obvious that the bottom jacket of the herein disclosed cookermight consist of a single steam space or of two spaces or of more than three. Similarly the side wall jacket might be divided into more than one steam space.
The intention is to cover all modifications within the scope offthe appended claims.
We claim:
1. Ini apparatus for dextrinizing starch by the dry roasting method the combination of: an inner metal shell to contain the material treated; -means forming with said inner shell a steam jacket divided to form a plurality of i circular steam ducts; means providing a steam inlet and a condensate outlet for each of said ducts:` a partition extending across each duct which forms a steam barrier between its inlet and outlet, said inlet and outlet beingvarranged.
inlet and a condensate outlet'for each duct; a
partition extending across each .duct forming a steam barrier between its inlet and outlet, said inlet and outlet being arranged in proximity to said partition whereby steam entering the ducts is compelled to ow in continuous streams through said ducts for substantially their length; and means for agitating the material under treatment.
3. In apparatus for dextrinizing starch by the dry roasting method th, combination of: an inner cylindrical metal side wall element to contain the material treated; an outer cylindrical side wall element spaced from the inner element to form therewith a circular steam duct; means providing a steam inlet and condensate outlet i'or said duct; a vertical partition in said duct between said inlet and outlet which latter are arranged in proximity to said partition whereby steam entering the duct is compelled' to ilow in a continuous stream around and in contact with the outer surface of said inner side wall element for substantially its entire circumference; andmeans for agitating the material under treatment.
4. In apparatus for dextrinizing starch by the across said ducts, said inlets and outlets being arranged in proximity `to.said partitions whereby steam entering the ducts is forced to ilow through said ducts continuously in concentric circular streams in contact with the underside of said inner metal bottom member; and means for agitating the material under treatment.
5. In apparatus for dextrinizing starch by the dry roasting method the combination of: an
Yinner cylindrical metal structure,y consisting of side and bottom walls, to contain the material treated; an outer cylindrical side wall element spaced from the inner element to form therewith a circular steam duct; means providing a entering the duct is compelled to flow in a consteam inlet and a condensate outlet for said duct; a vertical partition in said duct between said inlet and outlet which latter are arranged in proximity to said partition, whereby steam tinuous circular stream around and in contact withA the outer surface in said inner side wall element for substantially its entire circumference an outer bottom member spaced from said inner bottom member; circular partitions for dividing the space between said bottom members into a plurality of concentric steam ducts: means providing a steam inlet and outlet for condensate for eachl duct; radial partitions across said ducts, the inlets and outlets being arranged close to said partitions whereby steam entering the ducts is forced to flow therethrough in continuous concentric circular streams in contact with -the underside of said inner bottom member; and means for agitating the material under treatment.
' WILLIAM J. ROWE.
CARL HAGEN.
US357582A 1940-09-20 1940-09-20 Dextrine cooker Expired - Lifetime US2332345A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2845368A (en) * 1954-05-27 1958-07-29 Staley Mfg Co A E Dextrinization process
US4398124A (en) * 1981-11-09 1983-08-09 Gte Products Corporation Electric lamp unit with improved fuse means
US5419450A (en) * 1993-09-16 1995-05-30 Figgie International Inc. Storage canister for protective breathing equipment
US5766366A (en) * 1995-10-13 1998-06-16 A. E. Staley Manufacturing Co. Dry thinned starches, process for producing dry thinned starches, and products and compositions thereof
JP2012100650A (en) * 2010-10-14 2012-05-31 Tokai Dextrin Kk Method of producing roasted starch

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2845368A (en) * 1954-05-27 1958-07-29 Staley Mfg Co A E Dextrinization process
US4398124A (en) * 1981-11-09 1983-08-09 Gte Products Corporation Electric lamp unit with improved fuse means
US5419450A (en) * 1993-09-16 1995-05-30 Figgie International Inc. Storage canister for protective breathing equipment
US5766366A (en) * 1995-10-13 1998-06-16 A. E. Staley Manufacturing Co. Dry thinned starches, process for producing dry thinned starches, and products and compositions thereof
US5817180A (en) * 1995-10-13 1998-10-06 A. E. Staley Manufacturing Dry thinned starches process for producing dry thinned starches and products and compositions thereof
JP2012100650A (en) * 2010-10-14 2012-05-31 Tokai Dextrin Kk Method of producing roasted starch

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