US2321389A - Ash disposal apparatus for stokers - Google Patents

Ash disposal apparatus for stokers Download PDF

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Publication number
US2321389A
US2321389A US384468A US38446841A US2321389A US 2321389 A US2321389 A US 2321389A US 384468 A US384468 A US 384468A US 38446841 A US38446841 A US 38446841A US 2321389 A US2321389 A US 2321389A
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Prior art keywords
ash
opening
conveyor
flight
air
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US384468A
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Fred G Julyan
William M Schweickart
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POCAHONTAS FUEL Co Inc
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POCAHONTAS FUEL Co Inc
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Priority claimed from US350500A external-priority patent/US2370246A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2700/00Ash removal, handling and treatment means; Ash and slag handling in pulverulent fuel furnaces; Ash removal means for incinerators
    • F23J2700/001Ash removal, handling and treatment means

Definitions

  • This invention relates to ash disposal means and particularly to ash disposal means for stokers made for domestic and analogous uses.
  • the object of the invention is to provide an ash disposal means for a domestic type of stoker which is simple, easy and inexpensive to make and install, which is rugged and durable, which is clean and efiicient in operation and which requires a minimum of attention.
  • Fig. 1 is a vertical, sectional view of the ash disposal unit of a stoker, taken along the axis of the screw conveyor conducting the ashes thereto, as indicated by the line I-I in Fig. 6;
  • Fig. 2 is a vertical sectional view of the ash disposal unit taken transverse to the conveyor as indicated by the line 2-2 in Fig. 1;
  • Fig. 3 is a plan view of the ash output opening in the conveyor pipe
  • Fig. 4 is a plan view of the ash disposal unit taken as indicated by the line 44 in Fig. 2, with the ash can removed but its position indicated in broken outline;
  • Fig. 5 is a plan view of the ash can alone, on reduced scale, with its ash opening closed;
  • Fig. 6 is a plan view of the drive and ash di sposal portions of a stoker embodying the invention
  • Fig. 7 is a side elevation of a stoker shown in Fig. 6 including in addition a side elevation of a burner unit with which the ash disposal unit may be employed;
  • Fig. 8 is a side view of the conveyor pipe employed in the stoker shown in Fig. '7;
  • Fig. 9 is a side view of the conveyor screw employed in the stoker shown in Fig. 7;
  • Fig. 10 is a vertical sectional view of the burner unit of the stoker shown in Fig. '7, taken along the axis of the screw conveyor;
  • Fig. 11 is a frontelevational view of the burner and air control mechanisms for the stoker shown in Fig. 7.
  • the ash to be disposed of is conveyed toward the ash disposal unit 2 by a conveyor screw 5 having an ash flight I03 operatingwithin a conveyor tube or r -pipe 4 extending from beneath the burner or other source of ashes (not shown in these figures), to and under the ash disposal unit.
  • This ash disposal unit 2 includes a substantially circular ash output opening I06 positioned at the top of the conveyor pipe 4, a substantially circular ash output tube I01 communicating with opening I09 communicating with the top of the ash output tube I01.
  • the ash can I08 rests upon a table-like support III which is secured to the conveyor pipe ,4 by the clamp H2.
  • the ash output tube I01 conveniently is an integral part of the ash can support III, the two parts being joined by an annular portion I I3 formed with two pockets H4 at opposite sides of the conveyor pipe I through thebottom of which extend the clamping bolts II5 engaging the clamping strap H2.
  • the ash output tube I01 is provided with two shoulders H6 at opposite sides of the conveyor pipe 4 which fit over the adjacent edge of the ash output opening I 06. These shoulders insure the proper positioning of the tube I01 over the ash output opening I06. These shoulders taper in thickness, being a maximum thickness at the two lowermost portions 10 and a: of the ash output opening I06 and tapering to extinction over the two uppermost portions :11 and z of the ash output opening I06 (see Figs. 1, 2 and 3, the latter being "a plan view of the opening I06).
  • the edge of the ash output opening I06 is substantially radial at every point along its circumference, and that the dimension of the opening I06 transverse to the conveyor pipe 0 is nearly equal to the diameter terminates short of the center of ash output opening I06 but within the nearest portion (z) of the edge thereof.
  • the conveyor screw 6 also has a reverse ash flight II1 starting beyond the center of the ash output opening I06 but within the furthest portion (3 of the edge thereof.
  • the adjacent ends of the ash flight I03 and reverse ash flight I I1 are in axial alignment and are joined by a parallel bar II8 parallel to the axis of the conveyor screw 5, this bar II8 being secured to the ends of the adjacentflights and to the shaft portion of the conveyor screw.
  • Parallel bar H8 is centered under the ash output opening I08 and extends across a substantial portion thereof.
  • the ash disposal unit 2 conveys the ash from under the burner unit to under the ash can I08 by means of the ash flight I03 on the conveyor screw 5.
  • the ash is then forced upwardly through the ash output opening I06 and up through the bottom of the ash can I08 by the action of ash flight I08, reverse ash flight III and parallel bar II8 on conveyor screw 5, this upwardly forcing action at the same time desirably altering the physical characteristics of the ash so as to substantially reduce its bulk or, expressed in another fashion, to increase the specific gravity of the ash so that a given bulk weighs substantially more after having passed through the ash disposal .unit than it otherwise would.
  • ash forced up into the ash can I08 as described weighs about 1.6 to 2 times (and under some cir-' cumstances up to nearly 3 times) as much as the same volume of ash disharged into the cans under the floor level.
  • the ash can through its bottom is accompanied by a disintegration of the ash into finer particles and elimination of the air spaces-in the ash itself, this disintegration apparently being due to the pressures to which the ash is subjected in the region of the ash output opening I08.
  • the ash can I08 is provided with a sliding gate I 2I at its bottom for closing 'the ash can opening I09 to prevent the ash from leaking out of the can during and after its removal from the ash can support III.
  • This gate is secured to a vertical gate shaft I 22, as by welding, and the lower end of. shaft I22 is rotatably secured to the ash can bottom IIO, as by passing through an opening therein and having a washer welded to ber I23 the gate shaft I22 is provided with a handle I25 transverse to the shaft I22.
  • the bottom I I0 of the can is provided with gate stops I28 for'the open and closed portions of the gate and the front edge of the gate is preferably ground to a sharp edge to faciiltate the closure of the gate when the can is full of ashes.
  • the ash can I08 is rectangular in plan view, with the cross member I23 and gate shaft I22 at the midpoint between the ends of the long sides I24.
  • Cross member I23 thus serves as a handle for lifting the ash can
  • gate operating handle I25 is aligned with this cross member I23 when the gate is closed so that the two handles are included within the grasp of the hand of the person lifting and removing the ash can, with the result that the ash can gate is not accidentally moved from closed position during removal of the can.
  • the ash can I08 is held in position on the ash can support III by the guide walls I21 thereon extending around the two long and one of the two short sides thereof.
  • the bottom I08 of the ash can extends a short distance outwardly beyond the short side I28 of the can nearest the opening I09 therein, this extension forming a flange I29.
  • a portion of the guide wall I21 engaged by this flange I29 is provided with a lip I30 extending over the top-of the flange I28 so. as to prevent tipping of the can.
  • the can extends over beyond the short side of the ash table support which does not have a guide wall I21.
  • the gate operating-handle I25 is first rotated so as to cause the gate I2I to close the ash can opening I09, then the can is raised slightly and pivoted about the lip I30 so as to raise the edge of the ash can opening I09 above the top of ash output tube I01, and then the can is moved transversely to the conveyor pipe 4 sufliciently to move the ash can flange I29 from under the lip I30.
  • the ash can may now be removed and laid aside for emptying and an empty ash can put back in place of the full'one.
  • gate operating handle I25 prefer- I ably extends beyond one side I24 of the ash can the gate shaft below the can bottom.
  • the gate shaft I22 extends up to the top of the can, where it passes through an opening in cross member I23 which is secured to-the tops of the two long sides I24 of the can.
  • a cover (not shown) is provided which fits over the ash can when the latter is in place on the support III. This projectingfend of handle I25 prevents the replacement of this cover over the can when the ash can gate is in closed position. Thus, this serves to insure the opening of the ash can gate after an empty can is put in place. 7
  • the conveyor pipe 4' is provided with an ash return opening I3I at the top smaller than the ash output opening I06 and beyond the same so that the ash return opening I3I is above the reverse ash flight I I1.
  • a spout I32 formed on the ash can support III fits into the ash return opening I3I, this spout communicating with the annular portion II3 of the ash can support III. That part of this annular portion I I3 which is not formed into pockets H4 is formed into a canal around the ash output tube I01 to collect any ash that may spill over the top of thetube I01, as when a can is removed while the stoker,
  • the foregoing ash disposal unit has been especially effective in handling, without excessively loading the stoker motor used, the ash from P- cahontas bituminous coal varying from yard degradation to regular, mine-prepared stoker coal, the ash content of this coal varying from 2% in the former to in the latter.
  • the size of ash can I08 may be increased in length and width, if desired, without impairing theoperation of the ash disposal unit.
  • the height of ash can I 08 is preferably not materially increased from the height stated when the ash disposal unitis constructed as shown, for as the ash can height is increased there develops a tendency for the can to be pushed upwardly after the ash has reached a certain height.
  • the ash disposal unit 2 is simple, easy and inexpensive to make and install and provides a means of disposing of the ashes which is clean, rugged and requires attention very infrequently. Materially contributing to the infrequent attention is the fact that the ashes are substantially reduced in bulk by the ash disposal unit, so that it requires a. relatively long time to fill the ash can.
  • Conveyor screw 5 is conveniently driven from its ash discharge end (as shown in Figs. 6 and 7).
  • An extension I56 of the tubular shaft portion I35 of conveyor screw 5 (Figs. 1 and 9) has a sprocket I (Figs. 6 and 7) mounted thereon and driven by a chain I54, which in turn is driven by the stoker motor I42 of the drive unit 3 through suit able speed reducing mechanisms not necessary to describe here, but described in detail in the original application, Serial No. 350,500, filed August 3, 1940, of which this application is a division.
  • this screw 5 and its surroundin conveyor pipe 4 may extend beyond the ash input opening I00 in the conveyor pipe (Figs. 8 and 10) and so serve. by means of the coal flight 88, to convey coal from the coal bin or other coal container up to the burner unit I and then, by means of the coal flight 80 and reverse coal flight 89, to push the coal up through the coal output opening 8 into the burner unit I (Figs. 9 and 10). Dam I04 on the screw separates the coal and ash portions of the conveyor pipe 4.
  • Ash disposal unit 2 not only disposes of the ashes, as described, but also, when used with burner units of certain types, cooperates there with in controlling the combustion of the coal by preventing the leakage of air from the ash can to the fuel above the grate of the burner unit.
  • burner unit I Illustrative of such a burner unit is the burner unit I shown generally in Fig. 7 and shown in more detail in Figs. 10 and 11.
  • ash chamber 46 beneath grates 41 surrounding a retort having tuyre openings 36, 31 through which pass the air for burning the fuel, together with ash mechanisms for conveying and discharging into the conveyor pipe '4 the ash which drops down into the ash chamber 46, these mechanisms providing normal air communication between the ash chamber 46 and the top of the conveyor pipe 4.
  • this upward forcing of the ash into the ash can through its bottom automatically provides a seal of ash preventing the leakage of air from the furnace room and the top of the ash can I00 into ash chamber 46 of the burner unit.
  • the conveyor pipe 4 in the region of the burner unit I does not fill the pipe, and although the ash can I08 may be empty or nearly so, the conveyor pipe 4 in the region of the ash output opening I06 is completely filled with ash, with much of this ash closely compacted. As a result air cannot pass from the ash can I08 down through the opening I06 into the top portion of conveyor pipe 4 and thence up into the ash chamber 46.
  • the burnerunit I consists of a burner body 6 fitting over the conveyor pipe 4 and clamped in position by the burner body yoke I so that the inner annular retort surface 9 in the body 6 communicates with the coal output opening 8 in the conveyor pipe 4.
  • the retort base II Secured to the top of the burner body 8 is the retort base II) the interior annular surface II thereof forming an upward continuation of the retort surface 9.
  • tuyere segments I2 Positioned above and secured to retort base I are the tuyere segments I2 which, when assembled side by side as shown in Figs.
  • Damper I62 floats on the current of air so that the position of its pointer I65 is a relative indication of the amount of air being delivered by the fan to the burner unit.
  • This indicating damper I62 is of insulincient length to block off the flow of air in the air tube when the stoker, and thus the fan, is not in operation.
  • the natural draft of the furnace draws air through the fan, under the indicating damper I62, along pipe I4 and through the tuyere openilngs 36, 31 into' the fire.
  • the grates 41 Surrounding the retort and below the crest of the tuyere segments I2 are the grates 41 which are supported for rotation about the retort. This is conveniently accomplished by supporting the grates upon an annular ash table 48 which is rotatably supported upon the exterior of the retort by a ball bearing construction including the balls 53.
  • the ash table serves to carry the ash which passes through the grates 41 around to the ash discharge conduit I9, where the stationary blade I8 scrapes the ash off the ash table 48 into the ash conduit l9, the ash then passing down this conduit and down through ash input opening I08 into the ash portion of conveyor pipe 4.
  • the opening I00 is provided with an ash receiving member IOI clamped to the conveyor pipe 4 and having a flange I02 fitting around the sides of the ash discharge conduit I9 so as to prevent ash leakage at this point.
  • the ash table 48, and thus the grates 41, are rotated in intermittent steps, while the stoker motor is in operation, by means of the grate pawl I4 (Fig. 11) the tip I3 of which engages the teeth 12 on-the underside of the ash table.
  • the grate pawl I4 is pivotally mounted upon the pawl yoke I5 which is secured to shaker shaft I1, this shaker shaft extending over to the drive unit 3 where it is caused to oscillate by suitable mechanisms driven by the stoker motor I42.
  • the area beneath the grates 41 is enclosed to form the ash chamber 46 (Fig. 10), this being accomplished by a stationary dead ring 42 which extends from just under the outer radius of the grates, inwardly and downwardly to beneath the outer edge of rotating ash table 48, and then inclines inwardly and upwardlysubstantially parallel to the outer portion of the ash table 48, with the inner edge 49 of the dead ring extending vertically into a groove 50 in the ash table. There is thus formed an annular pocket 5
  • is formed with ribs 6
  • the outer annular wall of the retort base III has a downwardly and outwardly extending projection 58 generally lying above the upper fork 51 of ash table 48. These surfaces thus cooperate to form an annular space which maintains a seal of ashes between the stationary retort base I0 and the rotating ash table 48, and also to prevent the ash from leaking into the ball bearing support for the ash table.
  • the bottom outer portion of projection 58 is formed with a plurality of ribs 59 inclined 'about 60 from the radius, so as to tend to feed the ash outwardly and thus further tend to prevent'the leakage ofash past this seal.
  • the outer edge of dead ring 42 has a shoulder 43 on which rests the dead plate 44 of the furnace in which the burner unit is positioned (Figs. '7 and 10).
  • the furnace dead plate 44 seals the furnace between the burner unit I and the interior walls of the furnace.
  • the coal is thus drawn to the burner unit I by the coal flight 88 and then pushed up into the enclosed portion or retort 9, II, 26 of the burner unit by the coal and reverse coal flights 88, 89. Some of the coal is burned within the retort, while the rest of it is burned above and outside of the retort. When the coal is a coking coal, much of the coking occurs within the retort, the coke then buming above and outside of the retort.
  • the ash is then conveyed away'from the burner unit to the ash disposal unit 2, where the ash is compacted and forced up into the ash can I08, and where the ash at the same time forms the ash seal which prevents leakage of air from the;
  • furnace room to the combustion zone over a path through the ash disposal unit.
  • dead plate 44 prevents leakage of air from the furnaceroom and the furnace ash pit to the combustion zone over a path between the burner unit and the furnace walls, so that substantially no air reaches the combustion zone except through the air tube It, past the dampers I 6
  • an ash disposal system comprising a substantially horizontal ash duct receiving ashes at one end and discharging them at the other end through a discharge outlet in the top of the duct, a support for an ash can adjacent said discharge outlet, an ash can removably and which is in communication with the upper portion of the ash duct at the entrance end thereof for the unobstructed passage of ashes from, and air to, the ash chamber, whereby the ash disposal system, in handling the ash and forcing it up into the ash can, also forms an ash air seal preventing leakage of air, from the ash'Can through the ash disposal system to the fuel above the grate structure of the burner unit.
  • Ash handling apparatus comprising a substantially horizontal enclosed ash duct having a discharge outlet through the top of the duct, means including a conveyor within the ash duct for conveying the ashes along the duct and forcing them upwardly through the discharge outlet, and an ash container removably mounted over the ash duct at said discharge outlet and having a filling opening in its bottom, said container when in position over the ash duct having its bot- I tom in close proximity to the top of the ash duct and having said filling opening above and communicating with the ash duct discharge outlet,
  • the ash disposal system as set forth in claim 1 in which the ash conveyor includes a. cyclically operating mechanism for intermittently forcing the ashes up through the passageway into the ash can.
  • the ash conveyor includes an ash removing screw positioned in the ash duct and a member actuated by the screw for intermittently forcing the ashes up through the passageway into the ash can during continuous operation of the screw.
  • the ash disposal system as set forth in claim 1 in which the ash conveyor includes an ash removing screw positioned in the ash duct and having a bar mounted on thescrew shaft parallel to the axis thereof and axially positioned thereon so as to be substantially within a prolongation of the passageway toward the screw shaft.
  • an above-floor ash disposal system including a part formed with an outlet at the top of the pipe, a removable and replaceable ash can positioned above said pipe outlet with the ash can bottom positioned substantially down upon the pipe, said ash can having an opening in its bottom directly communicating with said pipe outlet, a reverse ash flight on said screw beyond said opening, and a bar on said screw parallel to the axis of the screw and connecting the adjacent ends of the ash and reverse ash flights and positioned beneath said pipe outlet whereby the conveyor screw forces the ash up through the pipe outlet and into the ash can through the ash can bottom.
  • the conveyor screw has a removable ash tip formed of a sleeve which fits over the shaft portion of the screw, said sleeve having aflixed thereto the reverse ash flight, a section of the ash flight, and the bar parallel to the axis of the screw and connecting the adjacent ends of the two flights on the sleeve, said sleeve being positioned so that opening being an ash return opening, an ash can table secured to the ash duct so that the table is directly over the ash duct at the discharge point, said table having two openings therein each communicating with the corresponding ash duct opening directly beneath the same and said ash can table being adapted to removably support an ash can so that an opening in the ash can bottom is directly over .
  • the ash discharge opening in the ash duct and the corresponding 10 opening in the ash can table and a screw conveyor positioned within the ash duct for conveying the ashes along the duct to the discharge point and forcing them up

Description

June 8, 1943 F s. JULYAN ETAL 7 2,321,339
ASH DISPOSAL APPARATUS FOR STQKBRS Criginal Filed Aug. 5, 1940 3 Shasta-sheet 1 lNVENTORs Tied (1'- Julgan M'Zliairz l1 Jdwa'darl ATTORNEYS June 8, 1943.
F. s, JULYAN- EI'AL ALAS}! DISPOSAL-APPARATUS FOR s'roxzms .Cfiginal Filed Aug. 3, 1940 7%! WZZ/iam INVENTORS June 8,1943. 2,321,389
F. G. JULYAN ETAL ASH DISPOSAL APPARATUS FOR STOKERS CriginaIFiled Aug. 3, 1940 I 3 sheet sheet 3 7 INVENTORS Wed (7. Jalgan W Mi .105 .404 7 77 ATTORNEYS William 1!. Jriwez'zlfari Patented June 8, 1943 OFFICE lTED STATES ASH DISPOSAL APPARATUS FOR STOKERS' Original application August-3, 1940, Serial No.
350,500. Divided and this application March.
21, 1941, Serial No. 384,468
12 Claims.
This invention relates to ash disposal means and particularly to ash disposal means for stokers made for domestic and analogous uses.
The object of the invention is to provide an ash disposal means for a domestic type of stoker which is simple, easy and inexpensive to make and install, which is rugged and durable, which is clean and efiicient in operation and which requires a minimum of attention.
In the accompanying drawings,
Fig. 1 is a vertical, sectional view of the ash disposal unit of a stoker, taken along the axis of the screw conveyor conducting the ashes thereto, as indicated by the line I-I in Fig. 6;
Fig. 2 is a vertical sectional view of the ash disposal unit taken transverse to the conveyor as indicated by the line 2-2 in Fig. 1;
' Fig. 3 is a plan view of the ash output opening in the conveyor pipe;
Fig. 4 is a plan view of the ash disposal unit taken as indicated by the line 44 in Fig. 2, with the ash can removed but its position indicated in broken outline;
Fig. 5 is a plan view of the ash can alone, on reduced scale, with its ash opening closed;
Fig. 6 is a plan view of the drive and ash di sposal portions of a stoker embodying the invention;
Fig. 7 is a side elevation of a stoker shown in Fig. 6 including in addition a side elevation of a burner unit with which the ash disposal unit may be employed;
Fig. 8 is a side view of the conveyor pipe employed in the stoker shown in Fig. '7;
Fig. 9 is a side view of the conveyor screw employed in the stoker shown in Fig. 7;
Fig. 10 is a vertical sectional view of the burner unit of the stoker shown in Fig. '7, taken along the axis of the screw conveyor;
Fig. 11 is a frontelevational view of the burner and air control mechanisms for the stoker shown in Fig. 7.
Referring to Figs. 1-6 inclusive, the ash to be disposed of is conveyed toward the ash disposal unit 2 by a conveyor screw 5 having an ash flight I03 operatingwithin a conveyor tube or r -pipe 4 extending from beneath the burner or other source of ashes (not shown in these figures), to and under the ash disposal unit.
This ash disposal unit 2 includes a substantially circular ash output opening I06 positioned at the top of the conveyor pipe 4, a substantially circular ash output tube I01 communicating with opening I09 communicating with the top of the ash output tube I01.
The ash can I08 rests upon a table-like support III which is secured to the conveyor pipe ,4 by the clamp H2. The ash output tube I01 conveniently is an integral part of the ash can support III, the two parts being joined by an annular portion I I3 formed with two pockets H4 at opposite sides of the conveyor pipe I through thebottom of which extend the clamping bolts II5 engaging the clamping strap H2.
The ash output tube I01 is provided with two shoulders H6 at opposite sides of the conveyor pipe 4 which fit over the adjacent edge of the ash output opening I 06. These shoulders insure the proper positioning of the tube I01 over the ash output opening I06. These shoulders taper in thickness, being a maximum thickness at the two lowermost portions 10 and a: of the ash output opening I06 and tapering to extinction over the two uppermost portions :11 and z of the ash output opening I06 (see Figs. 1, 2 and 3, the latter being "a plan view of the opening I06). It is to be noted that the edge of the ash output opening I06 is substantially radial at every point along its circumference, and that the dimension of the opening I06 transverse to the conveyor pipe 0 is nearly equal to the diameter terminates short of the center of ash output opening I06 but within the nearest portion (z) of the edge thereof. The conveyor screw 6 also has a reverse ash flight II1 starting beyond the center of the ash output opening I06 but within the furthest portion (3 of the edge thereof.
The adjacent ends of the ash flight I03 and reverse ash flight I I1 are in axial alignment and are joined by a parallel bar II8 parallel to the axis of the conveyor screw 5, this bar II8 being secured to the ends of the adjacentflights and to the shaft portion of the conveyor screw. Parallel bar H8 is centered under the ash output opening I08 and extends across a substantial portion thereof.
In operation, the ash disposal unit 2 conveys the ash from under the burner unit to under the ash can I08 by means of the ash flight I03 on the conveyor screw 5. The ash is then forced upwardly through the ash output opening I06 and up through the bottom of the ash can I08 by the action of ash flight I08, reverse ash flight III and parallel bar II8 on conveyor screw 5, this upwardly forcing action at the same time desirably altering the physical characteristics of the ash so as to substantially reduce its bulk or, expressed in another fashion, to increase the specific gravity of the ash so that a given bulk weighs substantially more after having passed through the ash disposal .unit than it otherwise would. This may be shown by comparing the weight of a given bulk of ash forced up into ash can I08 with the same bulk of ash which may be disharged through an opening in the bottom of the conveyor pipe 4 down into ash cans placed in a suitable recess below the floor level. The
ash forced up into the ash can I08 as described weighs about 1.6 to 2 times (and under some cir-' cumstances up to nearly 3 times) as much as the same volume of ash disharged into the cans under the floor level.
It is observed, in looking down on top of the ash output opening I08 during operation of the stoker, that the ash wells up through the ash output opening. I08 and the ash output tube I01 into the bottom of the ash can I08, and then the ash subsides, the Welling up and subsiding occurring alternately and in synchronism with the rotation of the conveyor screw 5. In other words, a complete cycle ofwelling up and subsiding coincides with one revolution of the parallel ash bar II8 about the axis of conveyor screw 5. The subsidances are less than the welling up of the ash for there is an incremental building up of the ash in the can I08. This occurs until the ash can I08 is full.
It is also observed that the ash which is forced up into ash can I08 through its bottom is much finer than the ash which drops down into the top of the ash can, as described, some of the ash.
Generally,
the ash can through its bottom is accompanied by a disintegration of the ash into finer particles and elimination of the air spaces-in the ash itself, this disintegration apparently being due to the pressures to which the ash is subjected in the region of the ash output opening I08.
The ash can I08 is provided with a sliding gate I 2I at its bottom for closing 'the ash can opening I09 to prevent the ash from leaking out of the can during and after its removal from the ash can support III. This gate is secured to a vertical gate shaft I 22, as by welding, and the lower end of. shaft I22 is rotatably secured to the ash can bottom IIO, as by passing through an opening therein and having a washer welded to ber I23 the gate shaft I22 is provided with a handle I25 transverse to the shaft I22. The bottom I I0 of the can is provided with gate stops I28 for'the open and closed portions of the gate and the front edge of the gate is preferably ground to a sharp edge to faciiltate the closure of the gate when the can is full of ashes.
The ash can I08 is rectangular in plan view, with the cross member I23 and gate shaft I22 at the midpoint between the ends of the long sides I24. Cross member I23 thus serves as a handle for lifting the ash can, and gate operating handle I25 is aligned with this cross member I23 when the gate is closed so that the two handles are included within the grasp of the hand of the person lifting and removing the ash can, with the result that the ash can gate is not accidentally moved from closed position during removal of the can.
The ash can I08 is held in position on the ash can support III by the guide walls I21 thereon extending around the two long and one of the two short sides thereof. The bottom I08 of the ash can extends a short distance outwardly beyond the short side I28 of the can nearest the opening I09 therein, this extension forming a flange I29. A portion of the guide wall I21 engaged by this flange I29 is provided with a lip I30 extending over the top-of the flange I28 so. as to prevent tipping of the can. In this connection it is to be noted that the can extends over beyond the short side of the ash table support which does not have a guide wall I21.
In removing a full ash can I08 from its support III the gate operating-handle I25 is first rotated so as to cause the gate I2I to close the ash can opening I09, then the can is raised slightly and pivoted about the lip I30 so as to raise the edge of the ash can opening I09 above the top of ash output tube I01, and then the can is moved transversely to the conveyor pipe 4 sufliciently to move the ash can flange I29 from under the lip I30. The ash can may now be removed and laid aside for emptying and an empty ash can put back in place of the full'one.
One end of gate operating handle I25 prefer- I ably extends beyond one side I24 of the ash can the gate shaft below the can bottom. The gate shaft I22 extends up to the top of the can, where it passes through an opening in cross member I23 which is secured to-the tops of the two long sides I24 of the can. Just above this cross memwhen the handle is in gate-closed position (see Fig. 5). A cover (not shown) is provided which fits over the ash can when the latter is in place on the support III. This projectingfend of handle I25 prevents the replacement of this cover over the can when the ash can gate is in closed position. Thus, this serves to insure the opening of the ash can gate after an empty can is put in place. 7
The conveyor pipe 4' is provided with an ash return opening I3I at the top smaller than the ash output opening I06 and beyond the same so that the ash return opening I3I is above the reverse ash flight I I1. A spout I32 formed on the ash can support III fits into the ash return opening I3I, this spout communicating with the annular portion II3 of the ash can support III. That part of this annular portion I I3 which is not formed into pockets H4 is formed into a canal around the ash output tube I01 to collect any ash that may spill over the top of thetube I01, as when a can is removed while the stoker,
and thus conveyor screw 5, is in operation When the ash in this canal rises to the level of the ash cansupport I I I, the ash in the canal may be pushed around to the spout I32 so that it drops down through the ash return opening I 3I into the conveyor pipe 4. The reverse ash flight II'l the conveyor screw 5 so as to form a removable ash tip portion for the conveyor screw. This is conveniently effected by mounting these parts on a sleeve I34 which fits over the tubular shaft portion I35 of conveyor screw 5 and is secured thereto by the bolts I36. This ash tip portion may then be readily specially treated to withstand the wear to which it is subjected and may also be replaced, if necessary, without replacing the entire conveyor screw 5. 7 As an example of an ash disposal unit embodying this invention the following details for unit.
2 are shown and described are given:
13" high 15" long 9" wide Ash can opening I09 3 diameter Ash output tube I01 3 inside diameter at top 7 2 distance from axis of 'conveyor pipe. 4
to top of tube Conveyor pipe 4 3" inside diameter 4" thick Ash output opening I06 Lowermost portions w and a: are on radii to axis of conveyor pipe 4 which are at angles of 16 with a horizontal plane through the conveyor ,pipe axis Removable ash tipfor conveyor screw 5 (sleeve I34 and attached parts) 1%," inside diameter of sleeve I34 1 outside diameter of sleeve I34 2%" outside, diameter of ash flight I03 (removable tip portion) and of reverse'ash flight iII 2%," pitch of ash flight I03 (all, including removable tip portion) and of reverse ash flight II? 4" thickness of ash flight I03 (all, including removable tip portion) and of reverse ash flight II'I 4 axial length of removable tip portion of ash flight I03 and of reverse ash flight II! 2'' axial length of parallel bar H8 4" thickness of parallel bar H8 height of parallel bar H8 MaterialS. A. E 1040, carbonized and hardened, for parallel bar H8, and, ii desired, the same for the removable tip portion of ash. flight I03 and for the reverse flight III.
The foregoing ash disposal unit has been especially effective in handling, without excessively loading the stoker motor used, the ash from P- cahontas bituminous coal varying from yard degradation to regular, mine-prepared stoker coal, the ash content of this coal varying from 2% in the former to in the latter. A can I08 fllled with the ashes from such coalwill weigh around 60 to '70 pounds.
The size of ash can I08 may be increased in length and width, if desired, without impairing theoperation of the ash disposal unit. The height of ash can I 08 is preferably not materially increased from the height stated when the ash disposal unitis constructed as shown, for as the ash can height is increased there develops a tendency for the can to be pushed upwardly after the ash has reached a certain height.
The ash disposal unit 2 is simple, easy and inexpensive to make and install and provides a means of disposing of the ashes which is clean, rugged and requires attention very infrequently. Materially contributing to the infrequent attention is the fact that the ashes are substantially reduced in bulk by the ash disposal unit, so that it requires a. relatively long time to fill the ash can.
Conveyor screw 5 is conveniently driven from its ash discharge end (as shown in Figs. 6 and 7). An extension I56 of the tubular shaft portion I35 of conveyor screw 5 (Figs. 1 and 9) has a sprocket I (Figs. 6 and 7) mounted thereon and driven by a chain I54, which in turn is driven by the stoker motor I42 of the drive unit 3 through suit able speed reducing mechanisms not necessary to describe here, but described in detail in the original application, Serial No. 350,500, filed August 3, 1940, of which this application is a division.
When the conveyor screw 5 is driven in this manner, this screw 5, and its surroundin conveyor pipe 4, may extend beyond the ash input opening I00 in the conveyor pipe (Figs. 8 and 10) and so serve. by means of the coal flight 88, to convey coal from the coal bin or other coal container up to the burner unit I and then, by means of the coal flight 80 and reverse coal flight 89, to push the coal up through the coal output opening 8 into the burner unit I (Figs. 9 and 10). Dam I04 on the screw separates the coal and ash portions of the conveyor pipe 4.
Ash disposal unit 2 not only disposes of the ashes, as described, but also, when used with burner units of certain types, cooperates there with in controlling the combustion of the coal by preventing the leakage of air from the ash can to the fuel above the grate of the burner unit.
Illustrative of such a burner unit is the burner unit I shown generally in Fig. 7 and shown in more detail in Figs. 10 and 11.
Briefly, it comprises an ash chamber 46 beneath grates 41 surrounding a retort having tuyre openings 36, 31 through which pass the air for burning the fuel, together with ash mechanisms for conveying and discharging into the conveyor pipe '4 the ash which drops down into the ash chamber 46, these mechanisms providing normal air communication between the ash chamber 46 and the top of the conveyor pipe 4.
It is to be noted that this upward forcing of the ash into the ash can through its bottom automatically provides a seal of ash preventing the leakage of air from the furnace room and the top of the ash can I00 into ash chamber 46 of the burner unit. Thus, although the ash in the conveyor pipe 4 in the region of the burner unit I does not fill the pipe, and although the ash can I08 may be empty or nearly so, the conveyor pipe 4 in the region of the ash output opening I06 is completely filled with ash, with much of this ash closely compacted. As a result air cannot pass from the ash can I08 down through the opening I06 into the top portion of conveyor pipe 4 and thence up into the ash chamber 46. As any air which leaks into ash chamber 46 afiects the com-' bustion of the fuel above grates 4! and counteracts the control over th"s combustion aii'orded by the air passing from the air tube I4 through the tuyre openings 31, this air seal action of the ash disposal unit 2 is particularly desirable..
That the foregoing cooperation of the ash disposal unit 2 and of the burner unit I in controlling the combustion may be more readily understood, the burner unit I and its associated parts are described in more detail.
The burnerunit I. consists of a burner body 6 fitting over the conveyor pipe 4 and clamped in position by the burner body yoke I so that the inner annular retort surface 9 in the body 6 communicates with the coal output opening 8 in the conveyor pipe 4. Secured to the top of the burner body 8 is the retort base II) the interior annular surface II thereof forming an upward continuation of the retort surface 9. Positioned above and secured to retort base I are the tuyere segments I2 which, when assembled side by side as shown in Figs. 10 and 11, form a tuyere ring with the inner surfaces 26 of the tuyere segments forming a surface which is substantially an up- I surface 26 and a plurality of outer tuyere openings 31 in the outer tuyere surface 21, each communicating with the interior of the assembled retort ring, these tuyere openings passing air for combustion to the burning coal within the upper region of the retort and around the outside of the retort.
This air for combustionpasses through fan I44, into the air tube I4, past the two dampers I62, IBI (Fig. 12) within the air tube I4, and in'the order stated, then up into and around burner air chamber I6 in burner body 6, up through air passageway I8 in retort base I0 and under the ring of tuyere segments I2, and thence through the inner and outer tuyere openings 36, 31 to the fire. Damper I6I is arranged to be clamped in any desired position by the clamping nut I64 so as to regulate the amount of air delivered by the fan to the burner unit. Damper I62 floats on the current of air so that the position of its pointer I65 is a relative indication of the amount of air being delivered by the fan to the burner unit. This indicating damper I62 is of insulincient length to block off the flow of air in the air tube when the stoker, and thus the fan, is not in operation. Thus, under these conditions the natural draft of the furnace draws air through the fan, under the indicating damper I62, along pipe I4 and through the tuyere openilngs 36, 31 into' the fire.
Surrounding the retort and below the crest of the tuyere segments I2 are the grates 41 which are supported for rotation about the retort. This is conveniently accomplished by supporting the grates upon an annular ash table 48 which is rotatably supported upon the exterior of the retort by a ball bearing construction including the balls 53. The ash table serves to carry the ash which passes through the grates 41 around to the ash discharge conduit I9, where the stationary blade I8 scrapes the ash off the ash table 48 into the ash conduit l9, the ash then passing down this conduit and down through ash input opening I08 into the ash portion of conveyor pipe 4. Preferably the opening I00 is provided with an ash receiving member IOI clamped to the conveyor pipe 4 and having a flange I02 fitting around the sides of the ash discharge conduit I9 so as to prevent ash leakage at this point.
The ash table 48, and thus the grates 41, are rotated in intermittent steps, while the stoker motor is in operation, by means of the grate pawl I4 (Fig. 11) the tip I3 of which engages the teeth 12 on-the underside of the ash table. The grate pawl I4 is pivotally mounted upon the pawl yoke I5 which is secured to shaker shaft I1, this shaker shaft extending over to the drive unit 3 where it is caused to oscillate by suitable mechanisms driven by the stoker motor I42. v
The area beneath the grates 41 is enclosed to form the ash chamber 46 (Fig. 10), this being accomplished by a stationary dead ring 42 which extends from just under the outer radius of the grates, inwardly and downwardly to beneath the outer edge of rotating ash table 48, and then inclines inwardly and upwardlysubstantially parallel to the outer portion of the ash table 48, with the inner edge 49 of the dead ring extending vertically into a groove 50 in the ash table. There is thus formed an annular pocket 5| which maintains a seal of ashes between the rotating ash table 48 and the stationary dead ring 42. The underside of, the portion of the ash table 48 lying above the ash pocket 5| is formed with ribs 6| substantially tangent to the inner edge 49 of the dead ring and so directed that the ribs 6| tend to move the ashes outwardly from the pocket 5| and thus tend to prevent the leakage of ash past this seal.
The outer annular wall of the retort base III has a downwardly and outwardly extending projection 58 generally lying above the upper fork 51 of ash table 48. These surfaces thus cooperate to form an annular space which maintains a seal of ashes between the stationary retort base I0 and the rotating ash table 48, and also to prevent the ash from leaking into the ball bearing support for the ash table. The bottom outer portion of projection 58 is formed with a plurality of ribs 59 inclined 'about 60 from the radius, so as to tend to feed the ash outwardly and thus further tend to prevent'the leakage ofash past this seal.
The outer edge of dead ring 42 has a shoulder 43 on which rests the dead plate 44 of the furnace in which the burner unit is positioned (Figs. '7 and 10). The furnace dead plate 44 seals the furnace between the burner unit I and the interior walls of the furnace.
For further details of the burner unit I and its associated parts, as well as of the shaker shaft driving mechanism, reference is made to the original application, Serial No. 350,500 filed August 3, 1940.
In operation, the coal is thus drawn to the burner unit I by the coal flight 88 and then pushed up into the enclosed portion or retort 9, II, 26 of the burner unit by the coal and reverse coal flights 88, 89. Some of the coal is burned within the retort, while the rest of it is burned above and outside of the retort. When the coal is a coking coal, much of the coking occurs within the retort, the coke then buming above and outside of the retort. The ash resulting from the combustion sifts or is shaken through the grates 41 into the ash pocket 46, is carried by the ash table 48 around to the ash discharge conduit I9 and is there removed from the table by the scraper or blade I8, and dropped into the ash portion of conveyor pipe 4. The ash is then conveyed away'from the burner unit to the ash disposal unit 2, where the ash is compacted and forced up into the ash can I08, and where the ash at the same time forms the ash seal which prevents leakage of air from the;
furnace room to the combustion zone over a path through the ash disposal unit.
The ash seals at the annular spaces i and 60 preventing leakage of air from the furnace room and the furnace ash pit to the combustion zone over a path around the edges of the rotating ash table 48, the ash seal at the base of ash removal unit 2 thus cooperates with these other -two ash seals so that together they prevent leakage of air from the furnace room to the combustion zone through any part of the ash disposing system, and thereby cooperate to aid the control of the air to the combustion zone afforded by the dampers l6l, I52 in the air tube M. This control is fairly complete as dead plate 44 prevents leakage of air from the furnaceroom and the furnace ash pit to the combustion zone over a path between the burner unit and the furnace walls, so that substantially no air reaches the combustion zone except through the air tube It, past the dampers I 6|, I62 and through the tuyere openings 36, 31.
This is a division of application Serial No. 350,500, filed August 3, 1940.
We claim:
1. In a stoker an ash disposal system comprising a substantially horizontal ash duct receiving ashes at one end and discharging them at the other end through a discharge outlet in the top of the duct, a support for an ash can adjacent said discharge outlet, an ash can removably and which is in communication with the upper portion of the ash duct at the entrance end thereof for the unobstructed passage of ashes from, and air to, the ash chamber, whereby the ash disposal system, in handling the ash and forcing it up into the ash can, also forms an ash air seal preventing leakage of air, from the ash'Can through the ash disposal system to the fuel above the grate structure of the burner unit.
7. Ash handling apparatus comprising a substantially horizontal enclosed ash duct having a discharge outlet through the top of the duct, means including a conveyor within the ash duct for conveying the ashes along the duct and forcing them upwardly through the discharge outlet, and an ash container removably mounted over the ash duct at said discharge outlet and having a filling opening in its bottom, said container when in position over the ash duct having its bot- I tom in close proximity to the top of the ash duct and having said filling opening above and communicating with the ash duct discharge outlet,
replaceably mounted on said support and having a lower end with an opening therethrough, a passageway leading upward from said 'ash duct discharge outlet and discharging upward into said opening of said ash can, and a conveyor moving within the ash duct and forcing the ashes upward through said outlet passageway and opening and into the ash can to fill the latter by the introduction of ashes from below the top level of the ashes already therein.
2. The ash disposal system as set forth in claim 1 in which the ash conveyor includes a. cyclically operating mechanism for intermittently forcing the ashes up through the passageway into the ash can.
3. The ash disposal system as set forth in claim 1 in which the passageway increases in cross sectional area from a minimum area at the ash duct and in which the ash conveyor includes a cyclically operating mechanism for intermittently forcing the ashes up through the passageway into the ash can.
4. The ash disposal system as set forth in claim 1 in which the ash conveyor includes an ash removing screw positioned in the ash duct and a member actuated by the screw for intermittently forcing the ashes up through the passageway into the ash can during continuous operation of the screw.
5. The ash disposal system as set forth in claim 1 in which the ash conveyor includes an ash removing screw positioned in the ash duct and having a bar mounted on thescrew shaft parallel to the axis thereof and axially positioned thereon so as to be substantially within a prolongation of the passageway toward the screw shaft.
6. The ash disposal system as set forth in claim 1 in which the ash duct is completely enclosed between the ash entrance end thereof and the discharge outlet opening therein and in con- Junction with a stoker burner unit having an ash chamber which is beneath a grate structure and the bottom of the ash container having an area substantially greater than the area of said filling opening therein.
8. The apparatus set forth in claim 7 in which the communication between the ash duct discharge outlet and the ash container filling opening comprises a short substantially vertical tube the exterior of which fits within the ash container filling opening.
9. The apparatus set forth in claim 7 in which the communication between the ash duct discharge opening and the ash container filling outlet comprises a short substantially vertical tube the exterior of which fits within the ash container filling opening and which terminates substantially flush with the inside surface of the ash container bottom.-
10. In a stoker unit having an underfeed burner unit, a conveyor pipe and a conveyor screw therein with an ash flight for withdrawing ashes from under the bumer unit, an above-floor ash disposal system including a part formed with an outlet at the top of the pipe, a removable and replaceable ash can positioned above said pipe outlet with the ash can bottom positioned substantially down upon the pipe, said ash can having an opening in its bottom directly communicating with said pipe outlet, a reverse ash flight on said screw beyond said opening, and a bar on said screw parallel to the axis of the screw and connecting the adjacent ends of the ash and reverse ash flights and positioned beneath said pipe outlet whereby the conveyor screw forces the ash up through the pipe outlet and into the ash can through the ash can bottom.
11. The apparatus of claim 10 in which the conveyor screw has a removable ash tip formed of a sleeve which fits over the shaft portion of the screw, said sleeve having aflixed thereto the reverse ash flight, a section of the ash flight, and the bar parallel to the axis of the screw and connecting the adjacent ends of the two flights on the sleeve, said sleeve being positioned so that opening being an ash return opening, an ash can table secured to the ash duct so that the table is directly over the ash duct at the discharge point, said table having two openings therein each communicating with the corresponding ash duct opening directly beneath the same and said ash can table being adapted to removably support an ash can so that an opening in the ash can bottom is directly over .the ash discharge opening in the ash duct and the corresponding 10 opening in the ash can table, and a screw conveyor positioned within the ash duct for conveying the ashes along the duct to the discharge point and forcing them up through the ash discharge opening and through the corresponding opening in the ash can table into the bottom of the ash can, said conveyor including a reverse flight positioned beneath the ash return opening.
FRED ,G. JULYAN.
WIILLIAM M. SCHWEICKART.
CERTIFICATE OFQGORRECTION. Patent No. 2,521,389. June a, 1915.
.FRED G. JU'LYAN, ET'AL It is hereby certified that error agpears in the printed speci fication of; the above numbered patent requiring correction as follows: Page 5 first column, lines 21, 22 and 25, for
" 15" high Ash can 108 15" long read 15" high 9" wide 15" long 9" wide page 5, second column, line 511., claim 9, for "opening" read --outlet-; line fills-'55, .for "outlet read "opening"; and that the said Letters Patent should be read with this correction therein that the same may conform to the record of the casein the Patent Office.
Signed and sealed mis'zluzn day of August, A. 1).v 19%.
Henry Van Arsdal'e, (Seal) v A ting Commissioner of Patents.
US384468A 1940-08-03 1941-03-21 Ash disposal apparatus for stokers Expired - Lifetime US2321389A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2452453A (en) * 1945-04-16 1948-10-26 Stok A Fire Company Inc Stoker provided with a metering control to determine fuel and air feed
US2496156A (en) * 1944-07-27 1950-01-31 Savage W J Co Rotary-type burner for solid fuels
US2498370A (en) * 1940-08-03 1950-02-21 Pocahontas Fuel Company Inc Ash receptacle
US2509872A (en) * 1947-01-23 1950-05-30 Steel Products Eng Co Ash disposal apparatus
US2533329A (en) * 1944-10-02 1950-12-12 Iron Fireman Mfg Co Ash disposal screw
US2602577A (en) * 1948-03-12 1952-07-08 Steel Products Eng Co Ash disposal apparatus for stokers
US2637285A (en) * 1948-03-12 1953-05-05 Steel Products Eng Co Ash container
US4387834A (en) * 1979-10-01 1983-06-14 Hpm Corporation Combination thermoplastic and glass loaded thermosetting injection molding machine and method for operating same

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2498370A (en) * 1940-08-03 1950-02-21 Pocahontas Fuel Company Inc Ash receptacle
US2496156A (en) * 1944-07-27 1950-01-31 Savage W J Co Rotary-type burner for solid fuels
US2533329A (en) * 1944-10-02 1950-12-12 Iron Fireman Mfg Co Ash disposal screw
US2452453A (en) * 1945-04-16 1948-10-26 Stok A Fire Company Inc Stoker provided with a metering control to determine fuel and air feed
US2509872A (en) * 1947-01-23 1950-05-30 Steel Products Eng Co Ash disposal apparatus
US2602577A (en) * 1948-03-12 1952-07-08 Steel Products Eng Co Ash disposal apparatus for stokers
US2637285A (en) * 1948-03-12 1953-05-05 Steel Products Eng Co Ash container
US4387834A (en) * 1979-10-01 1983-06-14 Hpm Corporation Combination thermoplastic and glass loaded thermosetting injection molding machine and method for operating same

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