US2293314A - Desuperheater - Google Patents

Desuperheater Download PDF

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US2293314A
US2293314A US223444A US22344438A US2293314A US 2293314 A US2293314 A US 2293314A US 223444 A US223444 A US 223444A US 22344438 A US22344438 A US 22344438A US 2293314 A US2293314 A US 2293314A
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water
steam
valve
desuperheater
pressure
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US223444A
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Spence Paulsen
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Spence Engineering Co Inc
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Spence Engineering Co Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22GSUPERHEATING OF STEAM
    • F22G5/00Controlling superheat temperature
    • F22G5/12Controlling superheat temperature by attemperating the superheated steam, e.g. by injected water sprays
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S261/00Gas and liquid contact apparatus
    • Y10S261/13Desuperheaters

Definitions

  • My invention relates to a desuperheater.
  • My improved desuperheater system in its complete form is believed to fully comply with all of the above require- It is an object of my invention, therefore, to provide an improved form of desuperheater in which shut-downs for repairs or replacements will be reduced to a minimum.
  • Another object of the invention is to provide an improved desuperheater system embodying a plurality of desuperheater units so arranged that, should one fail to operate, another will be automatically put into operation, all without interruption of the supply of desuperheated steam.
  • Another object is to provide a desuperheater wherein the temperature of desuperheated steam may be quite accurately regulated between relatively close limits.
  • a further object is to provide a desuperheater which is simple in construction, not likely to get out of order, and serviceable in use.
  • Another object is to ⁇ provide an improved desuperheater ⁇ unit which may be very quickly removed from the line for making-repairs or renewals and again quickly returned to the line.
  • Another object is to provide an improved form of desuperheater in which the water is divided x into very :line particles so as to be readily vaporized by the superheated steam.
  • Still another object is to provide an improved form of valve for controlling the high Vpressure water land high pressure' steam to the desuperheater.
  • Fig. 2 is a central, sectional view through a part of the desuperheated steam line and one form of my improved desuperheater;
  • Fig. 3 is a fragmentary, sectional view taken ubstantially in the plane ofthe line 3--3 of Fig.
  • Fig. 4 is a central, sectional view of an improved form of valve for handling high pressure or high temperature fluids.
  • my invention in itscomplete combination form yincludes a plurality of desuperheater units, one of which preferably normally is inoperative while the other supplies the necessary water for desuperheating the steam. If for any reason the operative desuperheater should fail to maintain the desuperheated steam at the requisite temperature, the second desuperheater unit would automatically be rendered operative so as to furnish an alternate or an additionalsupply of water for maintaining the desired temperature ln the desuperheated source vof water supply as from the boiler feed form has been herein shown, it is to be underfsteam line.
  • the ,desuperheater unit or units will ordinarily be supplied from a source of high pressure water such as from a boiler feed pump. I preferably provide, in addition, an auxiliary source ofhigh pressure water for supplying either or both of the desuperheaters should the normal pump failor for any reason be inadequate.
  • 5 indicates a desuperheated steam line which will usually be maintained at a lower pressure than the main boiler plant steam line and the steam in the line 5 will be desuperheated to the de' sired degree, even down to the temperature of saturated steam at the particular pressure under which the line 5 is held.
  • My present invention relates only to the desuperheating system and therefore only such parts as are necessary to that system have been shown, but it is to be understood that the line 5 will normally be connected through a regulating or reducing valve to the main high pressure superheated steam line from the boiler.
  • a suitable reducing or regulating valve is that shown in my Patent No. 1,995,949, dated March 26, 1935. Such a regulating valvewill normally maintain the desired pressure in the line 5, even though the main pilot operating the main regulating valve should be ruptured or damaged.
  • the regulating valve shown in my said patent may be controlled by the temperature of steam in the desuperheated line 5 so as to shut oil the regulating valve in case the temperature in the line 5 should for any reason reach a predetermined abnormally high limit.
  • the line 5 is provided with a T-fltting 6 through which the desuperheater .unit 'l is dropped and held in the line 5 with the water nozzle facing into the oncoming steam.
  • the improved desuperheater in its preferred form comprises a head or flange 8 (Fig. 2) which may fit upon the flange 9 of the T-fltting 6 and be rigidly held between said flange 9 and a cap flange I secured to the flange 9 as by means of flange bolts II-II.
  • 'Suitable gaskets I2--I2 serve to make a steam-tight joint between the head 8 and the flanges 9-I0.
  • a water pipe I3 is rigidly secured in the head ange 8 preferably by means of a circumferential weld I4.
  • a stem pipe I5 is similarly held to the head flange 8 as by a similar weld I4.
  • the pipes I3-I5 extend completely through 'the head flange 3 and into bores IE-Il in the cap flange I0.
  • a water connection I8 and steam connection I9 is made to the Iflange cap I0 and pipes I8I9 extend into the bores IS-I I so that there is free communication between the steam pipes and the water pipes. as will be clear.
  • the water and steam pipes I8--I9 are preferably rigidly secured to the cap flange I0 by means of circumferential welds 20.
  • a desuperheater nozzle head 2l is secured to and carried by the lower ends of the pipes I3I5.
  • the head 2l is preferably welded to the pipes as shown.
  • has a longitudinal bore 22 for the reception of a water nozzle plug 23 which ilts in the bore and may be secured therein as by a circumferential weld 24.
  • the plug 23 has an axial bore or passage 25 therein and the .port 26 entering the bore 25 and forming a communication with the Water pipe I3 Venters at an angle to the axis of the bore 25 and eccentrically thereto as will be clear from Figs. 2 and 3.
  • is removably secured in the end of the counterbore in the head 2I and is provided with an outlet passage 32 concentric with the passage 28 of the water nozzle.
  • the T-fltting 6 is of such size that the head 8, water and steam pipes I3-I5, and entire nozzle head may be removed as a unit, the nozzle head and pipes passing freely through the opening in the T-fltting. Il repairs or renewals are required, it will be seen that it will be a relatively simple matter to remove the entire desuperheater head and replace the same with a spare unit with a minimum amount of down time for the line.
  • a second desuperheater unit 1' which may be considered as an alternative or as an additional desuperheater, is provided in the line. Since the desuperheater 'I' may be and preferably is the same or similar to the desuperheater unit already described, no separate description thereof is here considered necessary,
  • the valve of Fig. 4 in its preferred form includes a steel body 35 having an inlet connection 36 and an outlet connection 31.
  • the inlet and outlet connections are preferably provided with seats 38 for the reception of pipes to be welded directly to the valve body.
  • the valve body is provided with a valve seat arrangement 39 which may be and preferably is of the general type shown in my Patent No. 2,117,044, dated May l0, 1938, wherein is disclosed a seat adapter ring of hard metal welded in the seat ring passage of the valve and provided with a renewable seat ring.
  • a valve member 40 coacts with the seat ring and the valve and its seat at their cooperating surfaces are preferably stellited so as to resist the cutting action ofthe high pressure water or steam.
  • the valve preferably includes a lower guide stem 4I fitting in a guide 42 in the valve body.
  • a closure cap 43 is screw threaded or welded to the valve body.
  • the valve above the seat preferably carries a hard metal deilector head 44 so as to deflect the stream of fluid passing the valve seat and prevent cutting of the valve body.
  • the deflector head 44 is screw threaded to the valve proper and further secured thereon by means of a key or pin 45.
  • valve body is flanged at 48 and a valve bonnet 41 has a 'cooperating flange, and bolts 48 extending through holes in the flanges secure the bonnet onto the valve body through the medium of the nuts 49-49 threaded on the bolts 48.
  • a suitable gasket 58 may be interposed between a part of the bonnet and valve body as shown.
  • the valve bonnet has a sleeve projecting down into the valve body and a valve stem guide 52 is secured in the sleeve 5
  • the upper end 53 of the valve proper and the lower end of the guide 52 at the point 54 are ground so as to form a fluid-tight joint4 when the valve -is in wide open position and thus relieve the valve stem sealing means of the burden of sealing the valve when in wide open position.
  • the valve bonnet 41 has an upstanding sleeve 55 provided with heat radiating fins 56 and is provided with a lfurther valve stem guide 51 rigidly secured therein.
  • the upper end of the guide 51 may be counterbored to receive fibrous or other packing58 to be compressed through the medium of a gland 59, as will be understood.
  • a valve stem 58 is secured to the valve proper,'as by means of the pin 45, and extends upwardly through the guides 52-51 and through Athe packing 58 and gland 88.
  • the guides 52-51 and portions of the valve stem passing therethrough form labyrinth type of packings, in the present instance formed by means of a plurality ofgro'oves 6
  • the two 'labyrinth packings arel separated from each other so as to provide a chamber 82 provided with a fluid drain-oil connection 88.
  • any fluid leaking pastthe lower labyrinth packing may be drained off through the drain connection 53 and the upper labyrinth and fibrous packing 58 serve as a seal for only such liquids or gases as cannot be adequately disposed o1' through the drain-off connection 83.
  • ⁇ 'I'he connecting bolts 48-48 extend upwardly beyond the bonnet and at the tops carry a diaphragm chamber designated generally 84.
  • the diaphragm chamber carries a, diaphragm 85 and the chamber has an upper fluid'pressure connection 86 to admit fluid pressure for urging the diaphragm 65 downwardly, all as will be understood.
  • the connecting bolts 48-48 serve as guides for a cross-head 61 which by means of a dowel'88 is connected to the diaphragm so that the latter may move the cross-head downwardly, as will be clear.
  • the cross-head is urged upwardlyby means of springs 68--69 guided on the bolts 48 and engaging the under-surface of the slidable cross-head.
  • the lower ends of the springs are supported by pressure plates 18 held in various positions of adjustment by nuts 1
  • the valve stem 68 is connected to the cross-head 81, preferably by means of an adapter 12 enclosing the upper end of the valve stem 68 and pinned thereto at 13.
  • the adapter may have a T-head 14 tting a T-slot in the underside of the cross-head 61.
  • the valve as described is adapted to be fluid pressure actuated 4in one direction, that is, the closingv direction Vin the form illustrated in Fig. 4, and is actuated in the opening direction by means of the spring 69 and connections heretofore noted.
  • the valve may be readily adjusted to close at any desired pressure above the diaphragm 85. Due/to the heavy steel construction of the valve body in its ⁇ preferred form, great fluid pressures may be carried, and due to the valve and seat arrangement likelihood of cutting the valve, theseat, or the valve body, will be reduced to a minimum.
  • the valve when in open position is self-sealing'and when the valve is in an intermediate position, the labyrinth and fibrous packings combined with the drain-off connection between two of the packings serve to adequately protect the valvegagainst valve stem leakage.
  • the valves employed in my improved desuperheater in its preferred form are preferably, though not necessarily, of substantially the type shown in Fig. 4.
  • Water is conducted through pipe 15 from a suitable source of high pressure water, ⁇ for example, from the boiler feed pump.
  • the water passes the check valve 16, then flows'- through water valve 11, which may be of the type shown in Fig. 4, thence past hand valve 18, through pipe 19 to the water connectionl
  • water valve 82 preferably the type shown in Fig. 4
  • the valve 11 and 82 are fluid pressure actuated in the closing direction and their action will be later described. While the active desuperheating agent is water.
  • are all iluld pressure actuated in the closing direction and to that end I provide a motive fluid pressure line 95 having branch connections, 88, 81, 98 and 99 to the diaphragm chambers of valves 11, 82, 86 and 9
  • Motive fluid which may be any pressure fluid, for example steam or condensate from'the desuperheater line 5, is conducted through pipe
  • 82 is such that only a limited or bleed flow of steam or other motive fluid can reach the line 95. ⁇
  • the pressure in motive fluid line is regulated in accordance with the temperature of the steam in the desuperheater line 5.
  • the motive fluid line 95 is provided with a valve
  • 08 discharges to atmosphere or any source of low pressure through pipe
  • 03 is connected by means of pipe or tube connection with a thermostatic device
  • the Vfluid in the thermol stat 8 expands or vaporizes so as to press the diaphragm of pilot-valve
  • Such bleeding of pressure from the line 05 and. above the diaphragme of the water and steam valves will cause those valves to open further and thus admit more cooling water.
  • feeding the auxiliary or second desuperheater unit 1 are adjusted to exert less force against their diaphragms 65 than in the case of valves 11 and 86 supplying the desuperheater 1. Under normal operation, then, normal pressure in the line 95, that is, in the lines 91 and 99, will maintain the valves 82 and 9
  • the line 5 is provided with a further pilot valve
  • 01 are stressed more than the corresponding springs of the valve
  • 01 is moved to open position by means of thermostatic fluid in a second thermostat
  • valve 01 will open so as to bleed further fluid from the line 95 and quite rapidly decrease the pressure in the control line 95 and thus permit the water valve and steam valve 9
  • 01 will close and the desuperheater 1 may ultimately be rendered again inoperative.
  • the desuperheater unit 1' will continue in operation so as to maintain the temperature of steam in the line 5 at or below the limit as determined by the thermostat
  • valve 18 adjacent the valve H0 may be closed and the valve H0 opened. Steam will then flow from the main steam line '5 and also from the steam pipe
  • the valve H0 has been shown for the desuperheater 1 only, but of course a similar valve could -be arranged in the water pipe leading to the auxiliary desuperheater 1'.
  • the vent H0 could be operated automatically if desired. say when the temperature rises in pipe 5, indicating a lack of sufficient water.
  • I preferably have a secondary source ,fof water supply so that in case of failure of the 'primary source, the desuperheater may continue in operation with water from the auxiliary source and I have provided means for rendering the transition from one source to the other automatic.
  • having a water outlet pipe H2 connected to the main water inlet pipe 15 beyond the check valve 18.
  • An upwardly opening check valve H8 is p0- sitioned in the outlet pipe H2 so that during normal operation the water pressure in pipe 15 lwill maintain the valve H3 closed and during operation by means of the auxiliary water supply pressure in pipe H2 will maintain check valve 16 closed.
  • a hand valve H4 is placed in line H2.
  • a float chamber H5 into which leads a water pipe H6 connected to any suitable source of water supply, such as a water main.
  • Check valvesH1-H8 are provided in the line H6 at opposite sides of the water inlet from the pipe H6 to the float chamber H5.
  • the float chamber has a float H9 pivotally mounted therein and linked to a rocker arm
  • 28 is provided in the upper deck of the float chamber.
  • 22 controls the atmospheric passage
  • 26 leads from the high pressure steam line into the top of the tank IH.
  • 26 is a valve
  • 21 is connected through pipe
  • 9 With no water in the float chamber, the float
  • 5 will then flow by gravity past valve
  • since the valve
  • the air cannot be displaced from the tank through the pipe
  • 06-I08 When the desuperheater device is first started up, thermostatic members
  • 01. ⁇ the main regulating or reducing valve (not shown) may entials between water and steam will be maintained.
  • the proportioning of the pipe and valves and the setting of the latter is such as to normally maintain the pressure differentials somewhere near those noted.
  • VA when the water pressure is very low at the deis, if the water pressure goes down to. say. five pounds at the desuperheater the steam pressure may then be, say, half the water pressure and there will be adequate spraying action.
  • desuperheater for introducing water into a steam line, a pluralityof sources of water for supplying said desuperheater, and means controlled by the water pressure from one source for automatically supplying water from the other source upon a drop of Water pressure from said one source below a predetermined limit.
  • a desuperheater for supplying water to a steam 1ine,'a normal source of water supply for supplying water to said desuperheater. an auxiliary water supply, and means controlled by the pressure of water from said normal source for automatically causing water to be supplied to said desuperheater device from said auxiliary supply upon a drop of the water pressure from said normal source.
  • a first desuperheater for supplying water to a steam line,- a second desuperheater for supplying water to said steam line, valves for controlling the supply of water to each of said desuperheaters, fluid pressure actuated means for controlling said valves, and adjustable means to cause one of said valves to be actuated by said fluid pressure actuated means before the other.
  • first desuperheater for introducing water into a steam line.
  • a second desuperheater for introducing water into said steam line.
  • a'nd means controlled by the water pressure from one source for automatically supplying water from the other of said sources oi' water supply. upon a drop of the water pressure from said one of said sources below a predetermined limit.
  • a desuperheater to discharge water and steam into a steam line, water and steam conduits for conducting ⁇ water and steam to said desuperheater, valves for controlling the passage of water and steam through said lines, fluid pressure actuated means ior actuating said valves.
  • main steam line a desuperheater therein, a wate; line and an atomizing steam line connected to said desuperheater, a valve in each of said lines, fluid pressure actuated means for operating, said valves, a control line for conducting duid under pressure to said iluid pressure actuated means for controlling said valves, a pair of bleed means in said control line and thermostatically actuated means controlled by the temperature in said main steam line for controlling one of said bleed means to vary the pressure in said control line, for the DurpOse described.
  • a desuperheater for spraying water and steam, a valve for controlling the pressure of water and a valve for controlling the pressure of steam and means for simultaneously controlling said valves for maintaining the water pressure substantially higher than the steam pressure.
  • a desuperheater for spraying water and steam, water and steam conduits for said desuperheater, valves in said conduits, means for actuating said valves, and thermostatic means for controlling said valve actuating means.
  • a desuperheater for spraying water and steam, water and steam conduits for said desuperheater, valves in said conduits, uid pressure actuated means for controlling said valves, land thermostatic means for controlling /said iluid pressure actuated means.

Description

Aug. 18, 1942. P. sPENcE 2,293,314
DESUPERHEATER Filed Aug. 6, 1938 2 sheets-sheet 1 ug. 18, 1942 P. sPENcE 2,293,314
DBSUPERHEATER v Filed Aug. 6, 1938 2 Sheets-Sheet 2 ATTORNEY.
, la@ o ww x esslng and the like,
q ments.
Patented Aug. 18, 1942 DEsUPEanEA'rEa Paulsen Spence, East Orange, N. J.,i
Spence Engineering N. Y., a 'corporation of New York Company, Inc.,
assigner to Walden,
Application August 6,1938, Serial No. 223.444
Claims.
My invention relates to a desuperheater.
As is well known, in many power plants steam is generated under high pressure and is given a high degree of superheat. In such stations steam usually at a lower pressure and having a lower temperature, even downto the temperature of saturated steam, is often required for the operation of auxiliaries, heating systems, proc- In many cases it is highly important that an uninterrupted supply of desuperheated steam be supplied and it is furthermore important that neither the temperature nor the pressure of the desuperheated steam shall exceed certain limits. A further requirement of a desuperheater in many cases is that 4it shall be adapted for the making of quick repairs or replacements. My improved desuperheater system in its complete form is believed to fully comply with all of the above require- It is an object of my invention, therefore, to provide an improved form of desuperheater in which shut-downs for repairs or replacements will be reduced to a minimum.
It is another object to provide an improved desuperheater system having means for automatically supplying desuperheating water from an auxiliary source should the normal source of supply fail or be inadequate.
Another object of the invention is to provide an improved desuperheater system embodying a plurality of desuperheater units so arranged that, should one fail to operate, another will be automatically put into operation, all without interruption of the supply of desuperheated steam.
Another object is to provide a desuperheater wherein the temperature of desuperheated steam may be quite accurately regulated between relatively close limits.
A further object is to provide a desuperheater which is simple in construction, not likely to get out of order, and serviceable in use.
Another object is to`provide an improved desuperheater` unit which may be very quickly removed from the line for making-repairs or renewals and again quickly returned to the line.
Another object is to provide an improved form of desuperheater in which the water is divided x into very :line particles so as to be readily vaporized by the superheated steam.
Still another object is to provide an improved form of valve for controlling the high Vpressure water land high pressure' steam to the desuperheater.
Other objects and various features of novelty 55 art.
In the drawings which show, for illustrative urposes only, a preferred form ot the inven- Fig. 1 is a more or less illustrative or schematic view of a part of the desuperheated steam line and my improved desuperheater associated therewith;
Fig. 2 is a central, sectional view through a part of the desuperheated steam line and one form of my improved desuperheater;
Fig. 3 is a fragmentary, sectional view taken ubstantially in the plane ofthe line 3--3 of Fig.
Fig. 4 is a central, sectional view of an improved form of valve for handling high pressure or high temperature fluids.
Brieiiy stated, my invention in itscomplete combination form yincludes a plurality of desuperheater units, one of which preferably normally is inoperative while the other supplies the necessary water for desuperheating the steam. If for any reason the operative desuperheater should fail to maintain the desuperheated steam at the requisite temperature, the second desuperheater unit would automatically be rendered operative so as to furnish an alternate or an additionalsupply of water for maintaining the desired temperature ln the desuperheated source vof water supply as from the boiler feed form has been herein shown, it is to be underfsteam line. The ,desuperheater unit or units will ordinarily be supplied from a source of high pressure water such as from a boiler feed pump. I preferably provide, in addition, an auxiliary source ofhigh pressure water for supplying either or both of the desuperheaters should the normal pump failor for any reason be inadequate.
While my invention in complete combination stood that a highly satisfactory desuperheating system may be provided by using only a part that is to say, a single supply will normally serve to desuperheat the steam supply in the desuperheated line and the second unit and alternate water supply have been shown as constituting safety devices to assure constant operation if for any reason the main desuperheater should fail to function properly.
In the complete form shown in Fig. 1, 5 indicates a desuperheated steam line which will usually be maintained at a lower pressure than the main boiler plant steam line and the steam in the line 5 will be desuperheated to the de' sired degree, even down to the temperature of saturated steam at the particular pressure under which the line 5 is held.
My present invention relates only to the desuperheating system and therefore only such parts as are necessary to that system have been shown, but it is to be understood that the line 5 will normally be connected through a regulating or reducing valve to the main high pressure superheated steam line from the boiler. A suitable reducing or regulating valve is that shown in my Patent No. 1,995,949, dated March 26, 1935. Such a regulating valvewill normally maintain the desired pressure in the line 5, even though the main pilot operating the main regulating valve should be ruptured or damaged. Furthermore, the regulating valve shown in my said patent may be controlled by the temperature of steam in the desuperheated line 5 so as to shut oil the regulating valve in case the temperature in the line 5 should for any reason reach a predetermined abnormally high limit. The desuperheater system in its preferred combination form will now be described.
The line 5 is provided with a T-fltting 6 through which the desuperheater .unit 'l is dropped and held in the line 5 with the water nozzle facing into the oncoming steam. The improved desuperheater in its preferred form comprises a head or flange 8 (Fig. 2) which may fit upon the flange 9 of the T-fltting 6 and be rigidly held between said flange 9 and a cap flange I secured to the flange 9 as by means of flange bolts II-II. 'Suitable gaskets I2--I2 serve to make a steam-tight joint between the head 8 and the flanges 9-I0. A water pipe I3 is rigidly secured in the head ange 8 preferably by means of a circumferential weld I4. A stem pipe I5 is similarly held to the head flange 8 as by a similar weld I4. The pipes I3-I5 extend completely through 'the head flange 3 and into bores IE-Il in the cap flange I0. A water connection I8 and steam connection I9 is made to the Iflange cap I0 and pipes I8I9 extend into the bores IS-I I so that there is free communication between the steam pipes and the water pipes. as will be clear. The water and steam pipes I8--I9 are preferably rigidly secured to the cap flange I0 by means of circumferential welds 20.
A desuperheater nozzle head 2l is secured to and carried by the lower ends of the pipes I3I5. The head 2l is preferably welded to the pipes as shown. In the form shown the head 2| has a longitudinal bore 22 for the reception of a water nozzle plug 23 which ilts in the bore and may be secured therein as by a circumferential weld 24. The plug 23 has an axial bore or passage 25 therein and the .port 26 entering the bore 25 and forming a communication with the Water pipe I3 Venters at an angle to the axis of the bore 25 and eccentrically thereto as will be clear from Figs. 2 and 3. In the forward end of the plug 23 is a removable water nozzle fit-- as to provide an annular space 29 about the water nozzle and a port 30 permits passage of steam from the pipe I5 to such annular space A steam nozzle fitting 3| is removably secured in the end of the counterbore in the head 2I and is provided with an outlet passage 32 concentric with the passage 28 of the water nozzle. Thus, the water issuing in the form of a cone from the water nozzle will be further broken up by the steam and, in fact, atomized so that it may be quickly and readily vaporized. The steam atomizing effect on the water is quite Important; when there is but a slight flow of water. which slight flow has a lesser tendency to form a spray cone. If only a drip of water issues from the water nozzles, the steam will serve to atomize that drip. When a greater volume of water flows, the cone effect heretofore noted will result and the steam while now not so necessary will simply serve to more fully break up or atomize the water in the cone, all with the effect of providing a fine spray which is quickly vaporized by the superheated steam.
It will be seen that the T-fltting 6 is of such size that the head 8, water and steam pipes I3-I5, and entire nozzle head may be removed as a unit, the nozzle head and pipes passing freely through the opening in the T-fltting. Il repairs or renewals are required, it will be seen that it will be a relatively simple matter to remove the entire desuperheater head and replace the same with a spare unit with a minimum amount of down time for the line.
' In the preferred form, a second desuperheater unit 1', which may be considered as an alternative or as an additional desuperheater, is provided in the line. Since the desuperheater 'I' may be and preferably is the same or similar to the desuperheater unit already described, no separate description thereof is here considered necessary,
Water and steam under high pressure are conducted to the desuperheater unit or units through suitable regulating valves. I have devised an lmproved form of Valve suited for high pressures, a typical form of which is shown in detail in Fig. 4. That valve will now be described in detail, after which the general desuperheater arrangement will be taken up.
The valve of Fig. 4 in its preferred form includes a steel body 35 having an inlet connection 36 and an outlet connection 31. The inlet and outlet connections are preferably provided with seats 38 for the reception of pipes to be welded directly to the valve body. The valve body is provided with a valve seat arrangement 39 which may be and preferably is of the general type shown in my Patent No. 2,117,044, dated May l0, 1938, wherein is disclosed a seat adapter ring of hard metal welded in the seat ring passage of the valve and provided with a renewable seat ring. A valve member 40 coacts with the seat ring and the valve and its seat at their cooperating surfaces are preferably stellited so as to resist the cutting action ofthe high pressure water or steam. The valve preferably includes a lower guide stem 4I fitting in a guide 42 in the valve body. A closure cap 43 is screw threaded or welded to the valve body. The valve above the seat preferably carries a hard metal deilector head 44 so as to deflect the stream of fluid passing the valve seat and prevent cutting of the valve body. In the form shown the deflector head 44 is screw threaded to the valve proper and further secured thereon by means of a key or pin 45.
The valvebody is flanged at 48 and a valve bonnet 41 has a 'cooperating flange, and bolts 48 extending through holes in the flanges secure the bonnet onto the valve body through the medium of the nuts 49-49 threaded on the bolts 48. A suitable gasket 58 may be interposed between a part of the bonnet and valve body as shown. The valve bonnet has a sleeve projecting down into the valve body and a valve stem guide 52 is secured in the sleeve 5| in fluid-tight engagement therewith. In the form illustrated, the upper end 53 of the valve proper and the lower end of the guide 52 at the point 54 are ground so as to form a fluid-tight joint4 when the valve -is in wide open position and thus relieve the valve stem sealing means of the burden of sealing the valve when in wide open position.
In the prefered form, the valve bonnet 41 has an upstanding sleeve 55 provided with heat radiating fins 56 and is provided with a lfurther valve stem guide 51 rigidly secured therein. The upper end of the guide 51 may be counterbored to receive fibrous or other packing58 to be compressed through the medium of a gland 59, as will be understood.` A valve stem 58 is secured to the valve proper,'as by means of the pin 45, and extends upwardly through the guides 52-51 and through Athe packing 58 and gland 88. The guides 52-51 and portions of the valve stem passing therethrough form labyrinth type of packings, in the present instance formed by means of a plurality ofgro'oves 6| turned in thevalve stem. The two 'labyrinth packings, as will be seen from Fig. 4, arel separated from each other so as to provide a chamber 82 provided with a fluid drain-oil connection 88. Thus, any fluid leaking pastthe lower labyrinth packing may be drained off through the drain connection 53 and the upper labyrinth and fibrous packing 58 serve as a seal for only such liquids or gases as cannot be adequately disposed o1' through the drain-off connection 83.
`'I'he connecting bolts 48-48 extend upwardly beyond the bonnet and at the tops carry a diaphragm chamber designated generally 84. The diaphragm chamber carries a, diaphragm 85 and the chamber has an upper fluid'pressure connection 86 to admit fluid pressure for urging the diaphragm 65 downwardly, all as will be understood. The connecting bolts 48-48 serve as guides for a cross-head 61 which by means of a dowel'88 is connected to the diaphragm so that the latter may move the cross-head downwardly, as will be clear. The cross-head is urged upwardlyby means of springs 68--69 guided on the bolts 48 and engaging the under-surface of the slidable cross-head. The lower ends of the springs are supported by pressure plates 18 held in various positions of adjustment by nuts 1| on the bolts 48. Thus, by properly positioning the nut-s 1|, the stress upon the springs 59 may be varied. "The valve stem 68 is connected to the cross-head 81, preferably by means of an adapter 12 enclosing the upper end of the valve stem 68 and pinned thereto at 13. The adapter may have a T-head 14 tting a T-slot in the underside of the cross-head 61. The valve as described is adapted to be fluid pressure actuated 4in one direction, that is, the closingv direction Vin the form illustrated in Fig. 4, and is actuated in the opening direction by means of the spring 69 and connections heretofore noted. The valve may be readily adjusted to close at any desired pressure above the diaphragm 85. Due/to the heavy steel construction of the valve body in its` preferred form, great fluid pressures may be carried, and due to the valve and seat arrangement likelihood of cutting the valve, theseat, or the valve body, will be reduced to a minimum. The valve when in open positionis self-sealing'and when the valve is in an intermediate position, the labyrinth and fibrous packings combined with the drain-off connection between two of the packings serve to adequately protect the valvegagainst valve stem leakage. The valves employed in my improved desuperheater in its preferred form are preferably, though not necessarily, of substantially the type shown in Fig. 4.
Referring now to the desuperheater as a whole shown in Fig. 1. Water is conducted through pipe 15 from a suitable source of high pressure water,`for example, from the boiler feed pump.
The water passes the check valve 16, then flows'- through water valve 11, which may be of the type shown in Fig. 4, thence past hand valve 18, through pipe 19 to the water connectionl |8- of the desuperheater 1. When the second desuperheater unit 1' ls employed, water is conducted thereto past the hand valve` 88 and branch connection 8|, water valve 82 (preferably the type shown in Fig. 4) and pipe 83 to the water inlet connection I8 of desuperheater 1. The valve 11 and 82 are fluid pressure actuated in the closing direction and their action will be later described. While the active desuperheating agent is water. itis preferable to feed steam' to the desuperheater or desuperheaters for the purpose of atomizing or further atomizing the water so that it will be presented to the superheated steam in finely divided form. Steam isconducted through pipe 85 froma source of high pressure steam. Steam from pipe 85 passes through steam valve 86 prefcrably'of the type shown in Fig. 4, then'through branch connection 81, and past hand valve 88 to the steam connection I9 of desuperheater unit'1. A second hand valve 89 and branch connection 88 may conduct steam past valve 9| (preferably of the type shown in Fig. 4) to the steam connection I9 of desuperheater unit '1'.
The water valves 11 and 82 and the steam valves 86 and 9| are all iluld pressure actuated in the closing direction and to that end I provide a motive fluid pressure line 95 having branch connections, 88, 81, 98 and 99 to the diaphragm chambers of valves 11, 82, 86 and 9|, respectively. Motive fluid, which may be any pressure fluid, for example steam or condensate from'the desuperheater line 5, is conducted through pipe |88, strainer |8|, and a restriction or bleed connection .|82 into motive fluid pressure line 85 heretofore described. The bleed connection |82 is such that only a limited or bleed flow of steam or other motive fluid can reach the line 95.`
Obviously, with line 95 closed to the atmosphere,
` pressure therein will build up and such pressure exerted on the diaphragms of the water and steam valves heretofore described Vwill cause them to close such valves having been previously urged toward open position by means of the springs 69 described in connection with Fig. 4.
The pressure in motive fluid line is regulated in accordance with the temperature of the steam in the desuperheater line 5. As illustrated, the motive fluid line 95 is provided with a valve |83 which may be substantially of the type shown in Fig. 4, except that it is reverse acting, that is, it
opens ons downward movement instead of on. van upward movement as described in connection with Fig. 4. The valve |08 discharges to atmosphere or any source of low pressure through pipe |04. The diaphragm chamber of valve |03 is connected by means of pipe or tube connection with a thermostatic device |06 in desuperheated steam line 5. Thus. when the temperature in the line 5 rises, the Vfluid in the thermol stat 8 expands or vaporizes so as to press the diaphragm of pilot-valve |08 and open thel latter more or less so as to bleed pressure from the motive fluid pressure or control line 95. Such bleeding of pressure from the line 05 and. above the diaphragme of the water and steam valves will cause those valves to open further and thus admit more cooling water. As soon as the desuperheated steam again decreases in temperature, the pressure in the thermostat |08 will be decreased, thus permitting the pilot valve |03 to move toward closed position and the motive fluid bled through the restriction or bleed connection |02 will again cause the pressure in the control pipe 95 to build up and move the water and steam valves toward closed position. It is to be understood that during normal operation, the water and steam valves, as well as the pilot valve |08.
will be neither fully opened nor fully closed, but will be in some intermediate position so that hunting action is reduced to a minimum and the temperature of the desuperheated steam is maintained constant within the limits of the apparatus.
It should here be noted that the springs 68 of water valve 82 and steam valve 9| feeding the auxiliary or second desuperheater unit 1 are adjusted to exert less force against their diaphragms 65 than in the case of valves 11 and 86 supplying the desuperheater 1. Under normal operation, then, normal pressure in the line 95, that is, in the lines 91 and 99, will maintain the valves 82 and 9| closed, while valves 11 and 86 are permitted to open against that pressure so that the water and steam valves serving the desuperheater unit 1' will remain closed during normal operation. However, if for any reason the desuperheater unit 1 should fail to discharge sufficient water for desuperheating the steam in line 5, I have provided means for rendering the desuperheater unit 1 operative so as to discharge an alternate or an additional supply of water into the line 5. In the form shown, the line 5 is provided with a further pilot valve |01 which may be of the same type as the valve |03. The adjusting springs of valve |01, however, are stressed more than the corresponding springs of the valve |03 so that normally the valve |01 remains closed while the valve |03 is open and functioning normally to cause the desuperheater unit 1 to function normally. The valve |01 is moved to open position by means of thermostatic fluid in a second thermostat |08, which may be of the same type as that heretofore described. in the line 5. Thus, should the temperature of steam in the line 5 exceed the limit for which the thermostat |08 and valve |01 are set, the valve 01 will open so as to bleed further fluid from the line 95 and quite rapidly decrease the pressure in the control line 95 and thus permit the water valve and steam valve 9| serving the second desuperheater unit 1 to open so as to discharge an alternative or additional supply of .water into the line 5. As soon as the temperature of the steam is reduced in the line 5 -below the limit for which the thermostat |09 and pilot valve |01 are set. the latter will close and the desuperheater 1 may ultimately be rendered again inoperative. However, should the condition causing the desuperheater unit 1 to be insufficient still persist, then the desuperheater unit 1' will continue in operation so as to maintain the temperature of steam in the line 5 at or below the limit as determined by the thermostat |08`and valve |01.
In case the nozzle oi' the desuperheater shouldv become plugged, say, due to scale. sediment, or the like, I have provided means for blowing the same with steam in a direction reverse to the normal flow of water therein so as to tend to dislodge the obstruction and clear the nozzle, all without dismantling the desuperheater. In the form shown, I provide in the water pipe leading to the desuperheater. for example in the pipe 19, a valve H0 discharging to the atmosphere.
blow-off drain or the like. Now, should the de- I superheater -nozzle become obstructed. the valve 18 adjacent the valve H0 may be closed and the valve H0 opened. Steam will then flow from the main steam line '5 and also from the steam pipe |5 into thewater nozzle and the free vent thro-ugh the valve H0 will permit a rapid flow sufficient to clear any ordinary obstruction in the nozzle. As soon as the obstruction is cleared, the valve H0 may again :be closed and the valve 18 opened so as to establish normal operation of the desuperheater. The valve H0 has been shown for the desuperheater 1 only, but of course a similar valve could -be arranged in the water pipe leading to the auxiliary desuperheater 1'. The vent H0 could be operated automatically if desired. say when the temperature rises in pipe 5, indicating a lack of sufficient water. l
As has been heretofore indicated, I preferably have a secondary source ,fof water supply so that in case of failure of the 'primary source, the desuperheater may continue in operation with water from the auxiliary source and I have provided means for rendering the transition from one source to the other automatic. In the form shown, there is provided a water reservoir H| having a water outlet pipe H2 connected to the main water inlet pipe 15 beyond the check valve 18. An upwardly opening check valve H8 is p0- sitioned in the outlet pipe H2 so that during normal operation the water pressure in pipe 15 lwill maintain the valve H3 closed and during operation by means of the auxiliary water supply pressure in pipe H2 will maintain check valve 16 closed. A hand valve H4 is placed in line H2. Above the tank H2 there is a float chamber H5 into which leads a water pipe H6 connected to any suitable source of water supply, such as a water main. Check valvesH1-H8 are provided in the line H6 at opposite sides of the water inlet from the pipe H6 to the float chamber H5. The float chamber has a float H9 pivotally mounted therein and linked to a rocker arm |20 for actuating the valves |2||22 which may be arranged as shown in the drawing. A vent |28 is provided in the upper deck of the float chamber. The valve |22 controls the atmospheric passage |24 while the valve |2| controls a passage from the pipe |25 connecting the tank and the float chamber above the valve |2i. A steam pipe |26 leads from the high pressure steam line into the top of the tank IH. In the steam line |26 is a valve |21 which may be similar to that sh-own in Fig. 4. The diaphragm chamber of the valve |21 is connected through pipe |28 with the waterline 15 leading, say, from the boiler fee'd pump. Therefore, so long as the pressure in line 15 is adequate, the
'I'he operation of the auxiliary water supply or pumping arrangement is as follows:
With no water in the float chamber, the float ||9 will be in its bottompositi'on shown. Water from the main will then flow into the float chamber H5, the air therein passing through the vent |23 and valve |22 to the atmospheric vent |24. When the float chamber is about iilled, the iloat will have arisen with the water and will rock the rocker ann `|20 and the snap action means or counterweight |29 will snap the rocker over so as to close the valve |22 and open the valve |2|. Water from the float chamber ||5 will then flow by gravity past valve ||8 into tank because thepressure in tank 'and that in the float chamber are the same when the latter is full. since the valve |2| is then open and permits air or steam to pass through pipe |25, valve |2I, vent |23, and thence into the float chamber II5. However, as soon as the tank is filled toabout the level of the bottom of pipe |25, the air cannot be displaced from the tank through the pipe |25 and no further water will enter the tank I||./ This pumping action will continue and the level of water in the tank I will -be maintained whether or not the steam valve |21 is open or closed.' Therefore, should the normal source of water supply .through pipe 15 fail, the steam valve |21 will be opened and high pressure steam will enter ythe tank III so as to force the water therefrom through pipe ||2 and into the main water line to the desuperheater. This auxiliary source of waterl supply will be maintained in operation until such time as be caused to close off completely as heretofore noted. In case the primary or normal source of Wlielupply failsan auxiliary source of water supply is automatically put into thev line so that there need be no interruption of an adequate supply of water to the desuperheater.
It is an important general 'feature of my invention to provide means for proportioning the supply of steam and water to the desuperheater. Generally speaking, the steam pressure to the desuperheater is maintained at, say, about onefourth the pressure of the water both over and above the pressure in the desuperheater line 0. The water and steam lines are proportioned and` the water and steam valves are likewise proportioned and orifices of the valves are arranged so that substantially the above pressure dii'ferthe normal pressure in the normal water line 15' is raised so as to again close the steam valve |21.
Thereafter, the normal water supply will be from 'pipe 15 las heretofore described.
The operation of the entire desuperheater as a whole may now be briefly summed up as follows:
When the desuperheater device is first started up, thermostatic members |06-I08 will be cold, the valves |`03|01 will be closed and there will Ibe no pressure above the water and steam diaphragms of the valves of the desuperheater and cutting down the supply of water and the desired steam temperature will result and be maintained in accordance with the settings of the thermostat |06|08 and valves |03|01 as heretofore described. Should the desuperheater 1 4fail to function properly and the temperature of the desuperheater steam build up, the auxiliary or' second desuperheater. 1. will be put into operation to maintain the temperature of the steam below the limit determined fby the thermostat |08 and valve |01.` In case the temperature for some reason should exceed the predetermined limit as set by thermostat |08, the main regulating or reducing valve (not shown) may entials between water and steam will be maintained. In other words, it is not necessary to have spraying steam at the same pressure as the sprayed water but steam at a much lesser pressure -willsufllca The proportioning of the pipe and valves and the setting of the latter is such as to normally maintain the pressure differentials somewhere near those noted. However,
VAwhen the water pressure is very low at the deis, if the water pressure goes down to. say. five pounds at the desuperheater the steam pressure may then be, say, half the water pressure and there will be adequate spraying action.
I have herein described a preferred form of the invention arranged in complete form and in a preferred manner. Hoy/ever, it is to beunderstood that I do not wish the invention in its broader aspects limited to the complete combination arrangement shown nor to the particular valves and devices herein disclosed since there are many other types of valves, thermostats, thermostatic valves and other parts which could be used, all within the scope of the invention as defined in the appended claims.
I claim:
1. In a device of the character indicated, a-
desuperheater for introducing water into a steam line, a pluralityof sources of water for supplying said desuperheater, and means controlled by the water pressure from one source for automatically supplying water from the other source upon a drop of Water pressure from said one source below a predetermined limit.
2. In a device of the character indicated. a desuperheater for supplying water to a steam 1ine,'a normal source of water supply for supplying water to said desuperheater. an auxiliary water supply, and means controlled by the pressure of water from said normal source for automatically causing water to be supplied to said desuperheater device from said auxiliary supply upon a drop of the water pressure from said normal source.
3. In a device of the character indicated. a first desuperheater for supplying water to a steam line,- a second desuperheater for supplying water to said steam line, valves for controlling the supply of water to each of said desuperheaters, fluid pressure actuated means for controlling said valves, and adjustable means to cause one of said valves to be actuated by said fluid pressure actuated means before the other.
first desuperheater for introducing water into a steam line. a second desuperheater for introducing water into said steam line. a nrst source of water supply, a second source o1' water supply, means controlled by the temperature of steam in said steam line for controlling the operationof both said desuperheaters, a'nd means controlled by the water pressure from one source for automatically supplying water from the other of said sources oi' water supply. upon a drop of the water pressure from said one of said sources below a predetermined limit.
5. In a device of the character indicated, a desuperheater to discharge water and steam into a steam line, water and steam conduits for conducting `water and steam to said desuperheater, valves for controlling the passage of water and steam through said lines, fluid pressure actuated means ior actuating said valves. control pipe means for conducting control iluid under pressure to said uld pressure actuated means for actuating the same. and thermostatically actuated means=for varying the pressure in said control pipe. for the purpose described.
6. In a device of the character indicated. a4
main steam line, a desuperheater therein, a wate; line and an atomizing steam line connected to said desuperheater, a valve in each of said lines, fluid pressure actuated means for operating, said valves, a control line for conducting duid under pressure to said iluid pressure actuated means for controlling said valves, a pair of bleed means in said control line and thermostatically actuated means controlled by the temperature in said main steam line for controlling one of said bleed means to vary the pressure in said control line, for the DurpOse described.
7. In a device of the character indicated, a
.main steam pipe, a desuperheater therein, a water conduit for conducting water to said desuperheater, a valve in said conduit for stopping the ilow of w-ater to said desuperheater and means for opening said conduit to the atmosphere at a point between said valve and said desuperheater whereby steam from said main steam pipe will blow through said desuperheater and conduit and dislodge obstructions therein.
8. Ina device of the character indicated, a desuperheater for spraying water and steam, a valve for controlling the pressure of water and a valve for controlling the pressure of steam and means for simultaneously controlling said valves for maintaining the water pressure substantially higher than the steam pressure.
9. In a device of the character indicated, a desuperheater for spraying water and steam, water and steam conduits for said desuperheater, valves in said conduits, means for actuating said valves, and thermostatic means for controlling said valve actuating means.
10. In a device of the character indicated, a desuperheater for spraying water and steam, water and steam conduits for said desuperheater, valves in said conduits, uid pressure actuated means for controlling said valves, land thermostatic means for controlling /said iluid pressure actuated means.
vPAUISEN SPENCE.
US223444A 1938-08-06 1938-08-06 Desuperheater Expired - Lifetime US2293314A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2421761A (en) * 1941-10-10 1947-06-10 Babcock & Wilcox Co Attemperator
US2524377A (en) * 1946-08-31 1950-10-03 Lewis L Cunningham Burner control system
US2979040A (en) * 1957-07-02 1961-04-11 Worthington Corp Control of spray water to reheater attemperators
US3092677A (en) * 1957-02-08 1963-06-04 L B Dexter Desuperheater
US3219323A (en) * 1961-09-12 1965-11-23 Spence Engineering Company Inc Desuperheater system
US3220708A (en) * 1963-03-29 1965-11-30 Maenaka Valve Works Co Ltd Desuperheating and pressure-reducing valve for superheated steam
US3360248A (en) * 1964-10-23 1967-12-26 Houdaille Industries Inc Thin stream direct contact fluid heater
DE10251407A1 (en) * 2002-11-05 2004-05-19 Holter Regelarmaturen Gmbh & Co. Kg Steam converter has hot steam super-heater, main steam pipe, main blast connection, control valve with holes, intermediate steam pipe and outer casing
US20150128882A1 (en) * 2013-11-08 2015-05-14 Fisher Controls International Llc Desuperheater and spray nozzles therefor
US20200003082A1 (en) * 2018-06-27 2020-01-02 Uop Llc Energy-recovery turbines for gas streams

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2421761A (en) * 1941-10-10 1947-06-10 Babcock & Wilcox Co Attemperator
US2524377A (en) * 1946-08-31 1950-10-03 Lewis L Cunningham Burner control system
US3092677A (en) * 1957-02-08 1963-06-04 L B Dexter Desuperheater
US2979040A (en) * 1957-07-02 1961-04-11 Worthington Corp Control of spray water to reheater attemperators
US3219323A (en) * 1961-09-12 1965-11-23 Spence Engineering Company Inc Desuperheater system
US3220708A (en) * 1963-03-29 1965-11-30 Maenaka Valve Works Co Ltd Desuperheating and pressure-reducing valve for superheated steam
US3360248A (en) * 1964-10-23 1967-12-26 Houdaille Industries Inc Thin stream direct contact fluid heater
DE10251407A1 (en) * 2002-11-05 2004-05-19 Holter Regelarmaturen Gmbh & Co. Kg Steam converter has hot steam super-heater, main steam pipe, main blast connection, control valve with holes, intermediate steam pipe and outer casing
DE10251407B4 (en) * 2002-11-05 2005-06-16 Holter Regelarmaturen Gmbh & Co. Kg Steam converter with nozzle for cooling water injection
US20150128882A1 (en) * 2013-11-08 2015-05-14 Fisher Controls International Llc Desuperheater and spray nozzles therefor
US9612009B2 (en) * 2013-11-08 2017-04-04 Fisher Controls International Llc Desuperheater and spray nozzles therefor
CN105003905B (en) * 2013-11-08 2018-07-10 费希尔控制国际公司 Attemperator and its nozzle
US20200003082A1 (en) * 2018-06-27 2020-01-02 Uop Llc Energy-recovery turbines for gas streams
US10920624B2 (en) * 2018-06-27 2021-02-16 Uop Llc Energy-recovery turbines for gas streams

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