US2247358A - Filler former for cigar machines - Google Patents

Filler former for cigar machines Download PDF

Info

Publication number
US2247358A
US2247358A US147916A US14791637A US2247358A US 2247358 A US2247358 A US 2247358A US 147916 A US147916 A US 147916A US 14791637 A US14791637 A US 14791637A US 2247358 A US2247358 A US 2247358A
Authority
US
United States
Prior art keywords
stream
tobacco
bunch
filler
density
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US147916A
Inventor
Hjalmar E Carlson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
International Cigar Machinery Co
Original Assignee
International Cigar Machinery Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by International Cigar Machinery Co filed Critical International Cigar Machinery Co
Priority to US147916A priority Critical patent/US2247358A/en
Application granted granted Critical
Publication of US2247358A publication Critical patent/US2247358A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C1/00Elements of cigar manufacture
    • A24C1/02Tobacco-feeding devices with or without means for dividing the tobacco into measured quantities

Definitions

  • This invention relates to cigar machines, and more particularly to a method of feeding long ller tobacco and an improved and simplified filler feeding mechanism therefor.
  • an operator feeds tobacco in usual manner to form a continuous stream, but it is relatively unimportant if she overfeeds. In fact she may overfeed without any danger of the resulting bunches being overheavy since automatically acting mechanism is provided for limiting the stream passing to the bunch length cutters to uniform thickness and density. From this it follows that operators feeding tobacco in this machine need not be highly skilled in order to feed long ller tobacco satisfactorily.
  • the machine of this invention forms bunch charges of long filler tobacco of uniform size, thickness and density in a simplified manner, and cuts the tobacco only once, the possibility of forming undesired scrap, which is often produced when several cuts are needed to form a bunch charge, is heldto a minimum, and hence better bunches and more satisfactory long filler cigars result. Furthermore, the formation of measured bunch charges in the feed mechanism of the cigar machine results in a simpler machine, and eliminates many machine parts heretofore necessary toproduce bunch charges.
  • the invention also consists in the provision of automatically acting means for advancing a continuous stream of tobacco past compressing and trimming devices which compact the stream to a substantially uniform density, remove the excess from the stream and automatically redirect it back for association with later fed tobacco.
  • the invention also contemplates the provision of bunch forming mechanism of a simplified nature in which the skill of the operator feeding leaves to the advancing means has relatively little effect upon the finished cigar, especially insofar as overfeeding is concerned,
  • the invention includes -means for forming uniform bunch charges from an advancing stream of tobacco by a single severing operation, and the formation of bunches from successive individual charges transferred from said means to the rolling mechanisrn.
  • Fig. 1 is a schematic plan View of the filler feed
  • Fig. 2 is a side ,View partly in section showing details of the compactor and the knife and return chute;
  • Fig. 3 is a plan view of Fig. 2
  • Fig. 4 is a sectional end View of one of the Compactors
  • Fig. 4a is a partial detail side elevation of the compacting mechanism and stream testing device
  • Fig. 5 is an end view of the knife actuating mechanism
  • Figs. 6 and 'l are detail fragm-entary views il lustrating certain parts of the device ⁇ shown in Fig. 1, but in different positions;
  • Fig. 8 is a sectional view taken on line 8 8 of Fig. 1;
  • Fig. 9 is a sectional view of Fig. 1 taken on line 9 9;
  • Fig. 10 is a sectional View taken on line Iii-I0 of Fig. 1 showing the bunch charge cutting mechanism.
  • the filler tobacco is placed into the filler feeding channel formed by the horizontal feedA belt I and the two vertical feed belts l l and l2, this channel forming the feed for ller tobacco similar ,to that shown in the patent to Bronander, 1,740,571, granted December 24, 1929.
  • the horizontal belt Ill is supported upon a plate iS of a width substantially that of the belt, and may be driven in the same manner as disclosed in the above patent.
  • the Vertical belts Il and i2 are supported in tobacco engaging position by pulleys I3 and I4, and pulleys I5 and i6, respectively.
  • the belts II and I2 are also led around suitable guide rollers HIJ of Well-known design and arrangement suitably mounted on the machine table B and-the belts are formed into tightening loops about these last-named rollers.
  • the belts, mentionedabove Which form the feeding channel, are intermittently driven by suitable means such as disclosed in the above-mentioned patent to Bronander. l
  • compactor I8,1. which in theillustrated embodiment consists of a wheelV lamounted upon a shaft I9. .Asprocket .29 ⁇ fixed on ⁇ the end of .shaft I9 .is suitably driven, by a conventional chain. drive not shown, from thedriving means of pulley I5.
  • the compactor wheel I8 is .provided with a series of ⁇ spaced-radial holes .2I, Fig. 2, each of which receivesa shank 22 of the several plungers or compactors 23.v
  • the ⁇ shank 22 of each plunger supports a stud 24, equipped with a cam follower 25 adapted to engage the inner periphery of an adjustable stationary cam 26.
  • This cam s mounted on bracket 26e, which is provided with a semicircular extension 26a upon which the cam 26 may be moved circumferentially in order to position the lowermost portion 26h of ⁇ the cam in the proper location for best results.
  • Adjustments are effected ⁇ by means of openings vand screws respectively formed in and carried by the cam and semicircular brackf et extension 26a. While several means may be cam'followers move oii the high part 0f the cam 26,v springs 2l will force the Compactors into contact with the advancing stream of tobacco and compress it to the predetermined density. Itis-obvious that weights or other cam controls Vcould be utilized for this same purpose. It is apparent that there can be no positive crushing force applied to break up the tobacco and at the samegtime the density of the layer treated by the compacting device will be substantially uniform because ofthe operation of Compactors 23 and .the settingof the wheel I8.
  • shaft ,9 4 is vertically adjustably mounted inbracket 26e which is suitably fixed to the bed B.
  • This shaft is journaled for rotation in an adjustable .block 26e slidable inslot 26d of bracket-26o.
  • the required'adjustments are made by ⁇ turning screw 2(5)c right or left to raise or lower block Ze. VLocknut 26g holds the screw 26f in 'adjusted position.
  • a knife 3i is mounted in the path of the filler tobacco stream usually with vits cutting edgefbeyond the vertical plane through the axis of the ,compactor wheel I8,and is operated to severthe excess tobaccov from the main body of the stream.
  • v A straight knife ispreferred because itcan be placed'nearer to the Compactors when the tobacco is under maximum compression than can any other type of knife and hence the density of the charges being formed is more accurate.
  • AV chute 3l is located proximate the kniferanddefiects the excess which has been removed back to the source.
  • chute 3I discharges onto a Ybelt 32 which returns the tobacco to the'feeding channel, 'in a manner to be latter described.
  • the chute is mounted for vertical adjustment so that the plane of the lip adjacent yknife '30 may always be coincident therewith.
  • brackets Slarare fixedv to table S and yare provided with elongated slots -3Id through which pass bolts-3lc projected through the bent ends of a bar 3Ib secured to the underside of chute 3l.
  • Wing nuts ⁇ 3le on bolts ⁇ 3Ic secure the chute in adjusted position.
  • the tobaccopassingunder the knife 30- isnow of uniform ,density and correct size .-andthicknessto make the bunch, this layer of tobacco being advanced forward and acted upon by a corrugated cutter 33 which may be of the type shown in the Bronander patentabove referred to (Fig. 1) which severs a length from the layer of tobacco to produce a complete bunch.
  • knife 30 comprises a reciprocating serrated edged blade which is adjustably mounted in order to provide means for varrying the thickness of the layer advanced to the cutter 33.
  • the shaft 35, of motor 33, Fig. 1 is equipped with an actuator 31 carrying a crank pin 38 on which is loosely mounted a link 39 connecting to one end of an arm 40 fulcrumed at 4l in a bracket 4l?) mounted upon bed B, Figs. 5 and 8.
  • the lower end of arm 40 h-as a slot 42 engaging a pin 43 carried by an arm 44 integral with the U-shaped frame 45.
  • Blocks 41 and 48 which support and guide the arms 44 and 46 in their to and fro motion are adjustably mounted on the bed B in order to provide for adjusting knife 30 vertically to vary the thickness of the tobacco stream passing to the bunch cutting device.
  • Block 41 is mounted on a bracket 41a fixed to the bed B, and is furnished with an elongated slot 41e through which projects a screw 41h carried by bracket 41a.
  • a wing nut 41d holds the assembly in adjusted position.
  • a plate 53 Fig. 1, which compresses the tobacco and retains its position while the cutter 33 severs a bunch length from the filler layer.
  • Plate 50 is suspended from a rod 5I slidably mounted in a lug 52 of cutter bracket 53.
  • a compression spring 5ta arrested between the lug and plate tends to normally hold nuts 5 Ib threaded on rod 5I -against lug 52.
  • the cutter bracket 53 ascends carrying the cutter 33 and plate 50 from the filler layer.
  • Fig. 6 illustrates one way in which complete bunch charges may be forwarded directly to bunch forming mechanism and comprises the platform 53 and follower 59 shown in the position they occupy when a charge has just been moved from the cutter platform 55 on to the rolling apron 51 overlying the platform 58.
  • the platform and follower then move downward, by means similar to those disclosed in the patent to Bronander, No. 1,563,333, granted December 1, 1925, the follower moving at a greater rate of speed than the platform in order to overtake the charge being lowered before the platform reaches its lowermost position.
  • the loop is formed in the rolling apron, and the lower edge of the follower 59 engages the charge C to one side of its mid-section.
  • the table G2 is provided with guides 63 and 64, tending to lead the tobacco into the feeding channel formed by belts l0, Il and I2. In this manner, the scalped tobacco is returned to the belt lo and the additional tobacco required for the filler is placed on top of the previously scalped tobacco.
  • cam followers 25 are held away from cam track 23h by the tobacco and Compactors 23 are resiliently forced against the tobacco by springs 21. If, on the other hand, the stream content is inadequate the cam followers will move out farther, and may engage the track 23h, in which case the compaction of the stream would not be that required, and bunches of varying density would result. For best results, therefore, the cam followers should not engage track 2Gb.
  • Bracket 6l@ is mounted upon shaft I3 and is adjustably fixed to bracket 26o.
  • Bracket 6l@ is provided with two arms, one of which carries a stud 63 on which are mounted a trip finger 32, and a suitably insulated contact 54 adapted to engage with a contact 61 fixed to stud 33 carried by the second arm.
  • a light spring 65 holds the trip finger in contact with rollers 56 mounted on the studs that support the cam followers 25, so that whenever an insufcient supply of tobacco has been placed in the channel and in the rotation of the wheel t8, as followers 25 move off cam 23, springs 21 will force Shanks 22 outward, thereby causing rollers 65 to swing finger 32 and bring contact arm 64 into engagement with contact 31 to close a circuit through battery 33, wires 10, and 1
  • a cigar machine comprising a compressing mechanism vfor compressing an advancing stream of tobacco to substantially uniform density, including a rotary member, a plurality of presser elements carried thereby and successively engaging said stream, and means for cutting oif a layer of said stream to reduce it to substantially uniform thickness while under the influence of said elements.
  • a cigar-machine comprising means for advancing a stream of long filler tobacco, acompacting device provided with a yieldable tobacco engaging surface adapted to compact saidstream to -substantially uniform density, cutting mechanism for-cutting off the top portions of said streamv to reduce it to substantially uniform thickness, said mechanism including a reciproeating knife, and means for driving said knife to effect said cutting operation.
  • a cigar machine in combination, means forforwarding a continuous stream of long filler tobacco, mechanism for forming bunch charges from said stream in a single cutting operation, said mechanism including la compacting member having yieldable tobacco engaging elements for compacting said stream to substantial uniform density, vertically movable cutting means. operable transversely to said stream for cutting bunch charges of tobacco therefrom, and means for advancing said charges directly into a bunch rolling device without reducing the tobacco content of said charge,
  • a cigar machine in combination, means for feeding a continuous stream of filler tobacco, mechanism having a progressively acting yielding tobacco engaging surface for compacting said stream to substantially uniform density, means forreducing said stream to substantially uniform thickness, and means for determining the absence of suflicient tobacco in said stream.
  • a cigar Vfiller feed mechanism meansifor feeding ller tobacco, a device 'for compacting said tobacco during its travel to substantially uniform density, said device having a traveling surface, a plurality of yieldingly mounted compactors carried by said device, a cam normally holding said compactors away from said stream, and means for moving said surface to release said compactors for engagement with said stream.
  • Mechanism for feeding tobacco comprising means for advancing a stream of long ller tobacco, a member provided with a travelling surface located above said stream and arranged to compress said tobacco to substantially uniform density, said member having a plurality of relatively movable tobacco contacting elements, a bunch charge cutter, and a knife positioned in said stream adjacent said member fortrimming excess tobacco from said stream and forming therefrom a continuous layer of tobacco of uniform'thickness tobe fed to said cutter.
  • a Ycigar machine the combination with-a conveyor for advancing a continuous stream of tobacco, of mechanism for forming complete bunch charges therefrom, said mechanism including a compacting deviceprovided withYa-plurality of relatively movable tobacco engaging sursubstantially uniformdensity, means for adjustinglsaid deviceltovary the density-of said compacted .stream, and means for cutting bunch charges-from said stream.
  • -l'OfInaV cigar-machine With means for feeding -a continuous stream of long ller tobacco, of ⁇ means for compacting said stream to vsubstantially uniform density, a bunch v charge cutter, means for measuring the thickfaces for compressing tobacco in said streamfto 7-5 ness'of the stream to be advanced to said cutter, said measuring means including a knife placed in said stream for trimming off excess tobacco, andmechanism for determining when an insuiilcien't quantity of tobacco is being fed to said stream, said mechanism comprising a trip finger cooperating-With said compacting means, an electric circuit, a signal device, and-means associated with said 'finger for closing said circuit Whenever the quantity of tobacco in said stream. falls below a predetermined level.
  • '-Ina cigar filler feed-mechanism means for feeding ller tobacco, a device for compacting said tobacco to substantially uniform density during its'travel, said device comprising a traveling member, a plurality of compactors carried by said-member, a cam normally holding said cornpactors away from said tobacco, said cam having a'lportion so constructed that said Compactors may-move in to contact with said tobacco when said portion is reached-during the travel of said member, ⁇ and means for adjusting said cam to control the position of said portion.
  • a vcigar machine comprising mechanism for compacting a stream of tobacco to substantially uniform density, means adjacent the center of pressure vof said compacting mechanism for severing the top portion of said compacted stream to reduce it to uniform cross-section, and means cooperating therewith for maintaining said reduced stream compacted subsequent to the operation of said vsevering means and automatically returning-said trimmed oif tobacco for automatic-reintroduction into said stream.
  • a conveyor for advancing a stream of long filler tobacco, a device for compressing said stream to substantially uniform density, a cutter extending transversely across said stream for severing tobacco from the top of said stream to limit the stream to a predetermined thickness, means mounting said cutter for movement beneath said device with the cutting edge thereof lying substantially in line with the centerof pressure of said device, vertically movable cutting means operable transversely of said stream to cut bunch lengths of full stream width from said stream While maintaining said stream cross section conetant for forming said lengths into complete bunch units, means for maintaining the tobacco content of each unit constant following its severance from said stream, and means located adjacent the rear of said cutter and lying substantially in the plane thereof for automatically directing tobacco removed from said stream by said cutter back onto said conveyor.
  • a cigar machine the combination with a conveyor for advancing a stream of filler tobacco, of a tobacco compacting device, including means for mounting said device against bodily movement relative to said stream, and movable means carried by said device for engaging and compacting said stream ⁇ of tobacco passing thereunder, mechanism for severing the top portion of the compacted stream to reduce it touniform thickness, means lying substantially in the plane of and adjoining said mechanism for holding said stream upon said conveyor after severing, a vertically movable charge cutter, land means for moving said cutter transversely to said uniform stream for forming complete bunch charges of original stream Width and bunch length.
  • va cigar machine in combination, means for forwarding a continuous substantially horizontal stream of long ller, mechanism for forming bunch charges from said stream, said mechanism including a compacting device, means for mounting said device againstbodily movement to and from said stream, means carried by said device movable into engagement with said tobacco to compact said tobacco, and means for removing excess tobacco from said stream.
  • a cigar machine the combination with a conveyor for advancing a substantially horizontal continuous stream of tobacco, of mechanism for forming bunch charges therefrom, said mechanism including a compacting device for compressing tobacco in said stream to substantially uniform density, supports mounting said device against movement relative to said stream, and compacting means carried by said device and movable into engagement with said stream; means for adjusting said device on said supports to and from said stream to control the density thereof, means for trimming said stream to form a continuous layer of predetermined thickness, and a vertically movable charge cutter operating transversely of said stream for cutting complete bunch charges of stream Width and bunch length therefrom while maintaining the stream cross section constant.
  • a cigar machine the combination with means for feeding a continuous stream of long ller tobacco, of means for compacting said stream to substantially uniform density, a bunch charge cutter, means for measuring the thickness of the stream advancing to said cutter, said measuring means comprising a knife located in said stream and. extending from side to side thereof beneath said compacting means with its cutting edge proximate the line of maximum pressure thereof for trimming off excess tobacco, means for reciprocating said knife, and means substantially coplanar with said knife for removing said excess fnom said stream, and returning it to said feeding means, while holding said stream of measured thickness upon said feeding means.
  • a cigar machine in combination, means for feeding a continuous stream of long filler tobacco, and mechanism for forming bunch charges from said stream, said mechanism comprising 1a compactor device for compacting said stream to substantially uniform density, means mounting said device against bodily movement to and from said stream during the operation of said feeding means, compacting means mounted on said device for movement relative thereto into and out of compressing engagement with said stream, a cutter mounted beneath said device, means for moving said cutter to remove excess tobacco from said stream, and means for controlling the movement of said compacting means in the direction of stream travel to apply the maximum compacting force to said stream closely -adjacent the cutting edge of said knife.

Description

MY l wui H; E. CARLSON 2347,35
FILLER FGRMER `FOR CIGAR MACHINES Filed June 12, 1937 4 Sheets-Sheet 1 u w I lan-t 05 "'f ATTORNEY July l, 1941.`x H, E QARLSQN 247,35
FILLER FORMER FOR CIGAR MACHINES Filed June l2, 1937 4 Sheets-#Sheet 2 July l 1941 H. E. CARLSON 2.247,358
FILLER FORMER FOR CIGAR MACHINES A Filed June 12, 1957 4 sheets-'sheet 3 INVENToR l HJALMAR- E CRLSON ATTORNEY' MHV L W43- H. E. cARLsoN 2,247,358 i FILLER FORMER FOR CIGAR MACHINES Filed June 12, 1937 4 Sheets-Sheet 4 jd j] g l ,iff (4 l* f ff 35 f' S' Y f5 /V INVENTOR.
ATTORNEY.
Patente-ci July l, 1941 STATES PAT@ 'i' ENCE FILLER FORMER FOR CIGAR MACHINES Application June 12, 1937, Serial No. 147,916
20 Claims.
This invention relates to cigar machines, and more particularly to a method of feeding long ller tobacco and an improved and simplified filler feeding mechanism therefor.
Usually when feeding long ller tobacco into charge forming mechanism, the operator places the leaves in a feed channel and forms therein by constant addition thereto a continuous stream of long filler tobacco which is advanced past cutters which sever bunch length sections therefrom; these sections are then passed on to other tobacco handling instrumentalities and suitable bunch charges are made and transferred to bunch rolling mechanism. In feeding tobacco in `this manner the operator must endeavor to keep the tobacco in the stream up to a certain level, and not feed to much or too little lest the resulting bunch charges reect these variations and be overheavy or underweight.
According to the present invention, an operator feeds tobacco in usual manner to form a continuous stream, but it is relatively unimportant if she overfeeds. In fact she may overfeed without any danger of the resulting bunches being overheavy since automatically acting mechanism is provided for limiting the stream passing to the bunch length cutters to uniform thickness and density. From this it follows that operators feeding tobacco in this machine need not be highly skilled in order to feed long ller tobacco satisfactorily. Also, `due to the fact that the machine of this invention forms bunch charges of long filler tobacco of uniform size, thickness and density in a simplified manner, and cuts the tobacco only once, the possibility of forming undesired scrap, which is often produced when several cuts are needed to form a bunch charge, is heldto a minimum, and hence better bunches and more satisfactory long filler cigars result. Furthermore, the formation of measured bunch charges in the feed mechanism of the cigar machine results in a simpler machine, and eliminates many machine parts heretofore necessary toproduce bunch charges.
It is an object of this invention therefore to provide a method of feeding and a long ller tobacco feed mechanism for a cigar machine in which cigar bunch charges of substantially uniform size and density are produced with a minimum of cutting.
It is a further object to provide a method of feeding and a feeding mechanism having devices for forwarding a continuous stream of long filler tobacco, and means for automatically reducing the stream to uniform thickness and density as it travels to the cigar bunch length forming mechanism. Y
The invention also consists in the provision of automatically acting means for advancing a continuous stream of tobacco past compressing and trimming devices which compact the stream to a substantially uniform density, remove the excess from the stream and automatically redirect it back for association with later fed tobacco.
The invention also contemplates the provision of bunch forming mechanism of a simplified nature in which the skill of the operator feeding leaves to the advancing means has relatively little effect upon the finished cigar, especially insofar as overfeeding is concerned,
In the feeding of tobacco in this machine the stream of tobacco has been reduced to the predetermined size, thickness and density before it is fed to the bunch length cutter, and the resulting bunch lengths are each ejected onto the rolling apron for formation into bunches. It is evident, therefore, that no accumulating errors of size or density can creep into the bunch length due to the association of several lengths which may be of varying Weight and density, and the severance of a bunch charge from the leading end of the assembly. The invention, therefore, includes -means for forming uniform bunch charges from an advancing stream of tobacco by a single severing operation, and the formation of bunches from successive individual charges transferred from said means to the rolling mechanisrn.
In addition to the mechanism which has been provided for automatically removing excess tobacco from the top of the stream and returning it to the source for further feeding, there is also contemplated means for signalling when insufficient tobacco is being fed in order to notify the operator so that she may bring the quantity to be fed up to the requisite amount before a number of bunch charge increments have been fed through the feed mechanism to do much harm in the production of non-uniform bunches.
With these and other objects not specifically mentioned, in view, the invention consists of certain constructions and combinations which Will be hereinafter fully described, and then set forth more specifically in the claims.
In the accompanying drawings wherein is shown one of the various possible embodiments of this invention, which form a part of this specication, and in which like characters of reference indicate the same or like parts:
Fig. 1 is a schematic plan View of the filler feed;
Fig. 2 is a side ,View partly in section showing details of the compactor and the knife and return chute;
Fig. 3 is a plan view of Fig. 2
Fig. 4 is a sectional end View of one of the Compactors;
Fig. 4a is a partial detail side elevation of the compacting mechanism and stream testing device;
Fig. 5 is an end view of the knife actuating mechanism;
Figs. 6 and 'l are detail fragm-entary views il lustrating certain parts of the device `shown in Fig. 1, but in different positions;
Fig. 8 is a sectional view taken on line 8 8 of Fig. 1;
Fig. 9 is a sectional view of Fig. 1 taken on line 9 9; and
Fig. 10 is a sectional View taken on line Iii-I0 of Fig. 1 showing the bunch charge cutting mechanism.
VThe filler tobacco is placed into the filler feeding channel formed by the horizontal feedA belt I and the two vertical feed belts l l and l2, this channel forming the feed for ller tobacco similar ,to that shown in the patent to Bronander, 1,740,571, granted December 24, 1929. The horizontal belt Ill is supported upon a plate iS of a width substantially that of the belt, and may be driven in the same manner as disclosed in the above patent. The Vertical belts Il and i2 are supported in tobacco engaging position by pulleys I3 and I4, and pulleys I5 and i6, respectively. The belts II and I2 are also led around suitable guide rollers HIJ of Well-known design and arrangement suitably mounted on the machine table B and-the belts are formed into tightening loops about these last-named rollers. The belts, mentionedabove Which form the feeding channel, are intermittently driven by suitable means such as disclosed in the above-mentioned patent to Bronander. l
In a device such as shown by Bronander, bunch lengths cut from the advancing stream are not complete and ready for rolling with binders into bunches. Instead, lengths are pushed laterally into'juxtaposition with previously cut lengths, compacted to proper density, and charges are cutfrom the leading edge of the grouped lengths. This cutting naturally results in the formation of 'some scrap'particles, which are unwanted in long ller cigars. According to the structure shownin Figs. 1, 2 and 3 all of the operations necessary to produceibunch charges of Vproper size,"thic'kness and density are effected in the feed `mechanism; the bunch charge is out only once-thereby practicallyV eliminating the formation of small pieces and the-mechanism employed is simpler byv many parts.
The filler tobacco progressively 'placed in the iiller feed .channelformed bythe belts I0, I-I and I2, is intermittently advanced Aand passes Ain a v stream of -varying thickness and density under a guide Allocated vto directit beneath compactor I8,1.which in theillustrated embodiment consists of a wheelV lamounted upon a shaft I9. .Asprocket .29 `fixed on `the end of .shaft I9 .is suitably driven, by a conventional chain. drive not shown, from thedriving means of pulley I5.
.The compactor wheel I8 is .provided with a series of `spaced-radial holes .2I, Fig. 2, each of which receivesa shank 22 of the several plungers or compactors 23.v The `shank 22 of each plunger supports a stud 24, equipped with a cam follower 25 adapted to engage the inner periphery of an adjustable stationary cam 26. This cam s mounted on bracket 26e, which is provided with a semicircular extension 26a upon which the cam 26 may be moved circumferentially in order to position the lowermost portion 26h of `the cam in the proper location for best results. Adjustments are effected` by means of openings vand screws respectively formed in and carried by the cam and semicircular brackf et extension 26a. While several means may be cam'followers move oii the high part 0f the cam 26,v springs 2l will force the Compactors into contact with the advancing stream of tobacco and compress it to the predetermined density. Itis-obvious that weights or other cam controls Vcould be utilized for this same purpose. it is apparent that there can be no positive crushing force applied to break up the tobacco and at the samegtime the density of the layer treated by the compacting device will be substantially uniform because ofthe operation of Compactors 23 and .the settingof the wheel I8. Variations in density of the layer vpassing to the bunch charge severing cutter are extremely unlikely. Each compacter 23 is Vcontinuously pressed by its respective lspring 21 outward against the tobacco stream, which stream is thereby'brought to proper density and soheld. The Compactors 23 d onot recede or rise until theirlcontrol cam followers 25 ride up on cam 25 again following the cutting operation ofvknife 30.
In order to change -the compressive'force of the compactors23 and Vvary the density of the stream, shaft ,9 4is vertically adjustably mounted inbracket 26e which is suitably fixed to the bed B. This shaft is journaled for rotation in an adjustable .block 26e slidable inslot 26d of bracket-26o. The required'adjustments are made by `turning screw 2(5)c right or left to raise or lower block Ze. VLocknut 26g holds the screw 26f in 'adjusted position.
In order to form alayer of tobacco of proper thickness a knife 3i) is mounted in the path of the filler tobacco stream usually with vits cutting edgefbeyond the vertical plane through the axis of the ,compactor wheel I8,and is operated to severthe excess tobaccov from the main body of the stream.v A straight knife ispreferred because itcan be placed'nearer to the Compactors when the tobacco is under maximum compression than can any other type of knife and hence the density of the charges being formed is more accurate. AV chute 3l is located proximate the kniferanddefiects the excess which has been removed back to the source. AAsshown, chute 3I discharges onto a Ybelt 32 which returns the tobacco to the'feeding channel, 'in a manner to be latter described. The chute is mounted for vertical adjustment so that the plane of the lip adjacent yknife '30 may always be coincident therewith. `In, the embodiment-shown, brackets Slarare fixedv to table S and yare provided with elongated slots -3Id through which pass bolts-3lc projected through the bent ends of a bar 3Ib secured to the underside of chute 3l. Wing nuts `3le on bolts `3Ic secure the chute in adjusted position. The tobaccopassingunder the knife 30- isnow of uniform ,density and correct size .-andthicknessto make the bunch, this layer of tobacco being advanced forward and acted upon by a corrugated cutter 33 which may be of the type shown in the Bronander patentabove referred to (Fig. 1) which severs a length from the layer of tobacco to produce a complete bunch. In the illustrated form, knife 30 comprises a reciprocating serrated edged blade which is adjustably mounted in order to provide means for varrying the thickness of the layer advanced to the cutter 33.
The shaft 35, of motor 33, Fig. 1, is equipped with an actuator 31 carrying a crank pin 38 on which is loosely mounted a link 39 connecting to one end of an arm 40 fulcrumed at 4l in a bracket 4l?) mounted upon bed B, Figs. 5 and 8. The lower end of arm 40 h-as a slot 42 engaging a pin 43 carried by an arm 44 integral with the U-shaped frame 45. Arm44 together with arm 46, which is also part of frame 45, carries the knife 3U, Fig. 1. Blocks 41 and 48 which support and guide the arms 44 and 46 in their to and fro motion are adjustably mounted on the bed B in order to provide for adjusting knife 30 vertically to vary the thickness of the tobacco stream passing to the bunch cutting device. Fig. 1 shows the adjustments generally, whereas Fig. shows them in detail, although as applied only to one block since the construction of block 48 is identical only one will be described. Block 41 is mounted on a bracket 41a fixed to the bed B, and is furnished with an elongated slot 41e through which projects a screw 41h carried by bracket 41a. A wing nut 41d holds the assembly in adjusted position.
The filler tobacco on reaching the charge forming corrugated cutter 33 is acted upon by a plate 53, Fig. 1, which compresses the tobacco and retains its position while the cutter 33 severs a bunch length from the filler layer. Plate 50 is suspended from a rod 5I slidably mounted in a lug 52 of cutter bracket 53. A compression spring 5ta arrested between the lug and plate tends to normally hold nuts 5 Ib threaded on rod 5I -against lug 52. The charge having been cut, now rests on the cutter platform 55 which then descends, whereupon a pusher 56, suitably operated, as shown in the Bronander patent mentioned above, passes over the platform and delivers the charge onto the rolling apron 51. In the meantime the cutter bracket 53 ascends carrying the cutter 33 and plate 50 from the filler layer.
Fig. 6 illustrates one way in which complete bunch charges may be forwarded directly to bunch forming mechanism and comprises the platform 53 and follower 59 shown in the position they occupy when a charge has just been moved from the cutter platform 55 on to the rolling apron 51 overlying the platform 58. The platform and follower then move downward, by means similar to those disclosed in the patent to Bronander, No. 1,563,333, granted December 1, 1925, the follower moving at a greater rate of speed than the platform in order to overtake the charge being lowered before the platform reaches its lowermost position. As the platform approaches the end of its downward movement, the loop is formed in the rolling apron, and the lower edge of the follower 59 engages the charge C to one side of its mid-section. A little further, downward movement of its parts results in spreading or fanning out the leaves of the charge C and in simultaneously converting said charge from its initial substantially flat form to the arcuate form as clearly shown in Figl 7. As soon as this is accomplished, the follower 53 is given a rapid upward movement so that the loop forming roller 63 can come into action and roll the charge.
The eXcess quantity of tobacco scalped from the main body of filler tobacco, Figs. 1, 2 and 3, passes up the inclined runway 3i and is directed into the chute 3l which leads the tobacco onto a conveyor 32 carrying the same onto a turn-table 62. The table G2 is provided with guides 63 and 64, tending to lead the tobacco into the feeding channel formed by belts l0, Il and I2. In this manner, the scalped tobacco is returned to the belt lo and the additional tobacco required for the filler is placed on top of the previously scalped tobacco.
In the operation of this machine, it is rela tively unimportant if an excess of tobacco be fed to the feed channel since the compactor I3 and knife 3l) always automatically reduce the stream passing to `cutter 33 to uniform density and thickness, and chute 3l returns the excess back to the source for redistribution in the channel. However, if an insufhcient quantity of tobacco is fed, it is necessary to signal the operator at once in order that bunch lengths will not be formed which will result in the production of underweight cigars that will not pass inspection. In order to prevent this contingency a device has been provided for apprising the operator when less than the required amount of tobacco is being placed in the feed channel.
Referring to Fig. 2, it will be observed that when the tobacco stream is of proper thickness, cam followers 25 are held away from cam track 23h by the tobacco and Compactors 23 are resiliently forced against the tobacco by springs 21. If, on the other hand, the stream content is inadequate the cam followers will move out farther, and may engage the track 23h, in which case the compaction of the stream would not be that required, and bunches of varying density would result. For best results, therefore, the cam followers should not engage track 2Gb.
Referring to Figs. 4 and da, there is shown one form of device for preventing underfeed of filler tobacco to the channel. A bracket El@ is mounted upon shaft I3 and is adjustably fixed to bracket 26o. Bracket 6l@ is provided with two arms, one of which carries a stud 63 on which are mounted a trip finger 32, and a suitably insulated contact 54 adapted to engage with a contact 61 fixed to stud 33 carried by the second arm. A light spring 65 holds the trip finger in contact with rollers 56 mounted on the studs that support the cam followers 25, so that whenever an insufcient supply of tobacco has been placed in the channel and in the rotation of the wheel t8, as followers 25 move off cam 23, springs 21 will force Shanks 22 outward, thereby causing rollers 65 to swing finger 32 and bring contact arm 64 into engagement with contact 31 to close a circuit through battery 33, wires 10, and 1| connected to the contacts and ring a bell connected in series in said circuit. If desired, other signalling devices such as a light, etc., might be used with equal success.
The several means referred to may be varied in construction within the scope of the claims, for the particular device selected to illustrate the invention is but one of many possible concrete embodiments of the same. The invention is not, therefore, to be restricted to the precise details of the construction shown and described.
What is claimed is:
1. A cigar machine comprising a compressing mechanism vfor compressing an advancing stream of tobacco to substantially uniform density, including a rotary member, a plurality of presser elements carried thereby and successively engaging said stream, and means for cutting oif a layer of said stream to reduce it to substantially uniform thickness while under the influence of said elements.
2. A cigar-machine comprising means for advancing a stream of long filler tobacco, acompacting device provided with a yieldable tobacco engaging surface adapted to compact saidstream to -substantially uniform density, cutting mechanism for-cutting off the top portions of said streamv to reduce it to substantially uniform thickness, said mechanism including a reciproeating knife, and means for driving said knife to effect said cutting operation.
3. In a cigar machine, in combination, means forforwarding a continuous stream of long filler tobacco, mechanism for forming bunch charges from said stream in a single cutting operation, said mechanism including la compacting member having yieldable tobacco engaging elements for compacting said stream to substantial uniform density, vertically movable cutting means. operable transversely to said stream for cutting bunch charges of tobacco therefrom, and means for advancing said charges directly into a bunch rolling device without reducing the tobacco content of said charge,
4. In a cigar machine, in combination, means for feeding a continuous stream of filler tobacco, mechanism having a progressively acting yielding tobacco engaging surface for compacting said stream to substantially uniform density, means forreducing said stream to substantially uniform thickness, and means for determining the absence of suflicient tobacco in said stream.
5. Ina cigar machine, the combination with means for feeding a stream of filler tobacco, of traveling compacting mechanism for compacting said stream to substantially uniform density, means for cutting completed bunch charges from the stream, and means for signalling an Aunderfeed of filler to said stream.
6. In a cigar Vfiller feed mechanism, meansifor feeding ller tobacco, a device 'for compacting said tobacco during its travel to substantially uniform density, said device having a traveling surface, a plurality of yieldingly mounted compactors carried by said device, a cam normally holding said compactors away from said stream, and means for moving said surface to release said compactors for engagement with said stream.
'7. Mechanism for feeding tobacco comprising means for advancing a stream of long ller tobacco, a member provided with a travelling surface located above said stream and arranged to compress said tobacco to substantially uniform density, said member having a plurality of relatively movable tobacco contacting elements, a bunch charge cutter, and a knife positioned in said stream adjacent said member fortrimming excess tobacco from said stream and forming therefrom a continuous layer of tobacco of uniform'thickness tobe fed to said cutter.
8..In a Ycigar machine, the combination with-a conveyor for advancing a continuous stream of tobacco, of mechanism for forming complete bunch charges therefrom, said mechanism including a compacting deviceprovided withYa-plurality of relatively movable tobacco engaging sursubstantially uniformdensity, means for adjustinglsaid deviceltovary the density-of said compacted .stream, and means for cutting bunch charges-from said stream.
l V9.1Ina ycigar' machine, `the combination with meansuforfeeding Vacontinuous stream of long filler Itobacco, of means for compacting said streamtosubstantially uniform density, a bunch charge-cuttenmeans for-measuring the thickness of the stream to be advanced to said cutter, said measuring means-,comprising a knife placed in said-stream for trimming off excess tobacco, and means'located substantially in the plane of and at :the rear of -thescuttingedge thereof for guiding saidexcess trimmedfrom saidstream and returning ittosaid feeding means, and mechanism for determining -vvhen an insufficient quantity of tb'acco is being fed to said stream.
-l'OfInaV cigar-machine, the combination With means for feeding -a continuous stream of long ller tobacco, of `means for compacting said stream to vsubstantially uniform density, a bunch v charge cutter, means for measuring the thickfaces for compressing tobacco in said streamfto 7-5 ness'of the stream to be advanced to said cutter, said measuring means including a knife placed in said stream for trimming off excess tobacco, andmechanism for determining when an insuiilcien't quantity of tobacco is being fed to said stream, said mechanism comprising a trip finger cooperating-With said compacting means, an electric circuit, a signal device, and-means associated with said 'finger for closing said circuit Whenever the quantity of tobacco in said stream. falls below a predetermined level.
11. '-Ina cigar filler feed-mechanism, means for feeding ller tobacco, a device for compacting said tobacco to substantially uniform density during its'travel, said device comprising a traveling member, a plurality of compactors carried by said-member, a cam normally holding said cornpactors away from said tobacco, said cam having a'lportion so constructed that said Compactors may-move in to contact with said tobacco when said portion is reached-during the travel of said member, `and means for adjusting said cam to control the position of said portion.
112. In -a cigar machine, the combination with a conveyor for advancing a stream of filler tobacco, of a device for compacting said stream to a Vsubstantially uniform density, mechanism for cutting thetop portion of said compacted stream therefrom to reduce it to uniform thickness, said compactingdevicebeing provided with a yielding tobacco .engaging surface, and means for positioning said device to engage and compress said stream-at such a point With respect to said mechanism, that Ithe compression exerted by said surface upon the stream of tobacco being fed beneath said compacter is at a maximum at the zone ofcutting.
13. A vcigar machine comprising mechanism for compacting a stream of tobacco to substantially uniform density, means adjacent the center of pressure vof said compacting mechanism for severing the top portion of said compacted stream to reduce it to uniform cross-section, and means cooperating therewith for maintaining said reduced stream compacted subsequent to the operation of said vsevering means and automatically returning-said trimmed oif tobacco for automatic-reintroduction into said stream.
14.7-In al cigar machine,'in combination, a con- Veyorforadvancing a stream of filler tobacco, a device provided withla 4plurality of individually movable compacting elements for compressing said stream to a substantially uniform density, means located substantially adjacent the point of maximum compression and beneath said device for severing excess tobacco from the top of the said stream, vertically movable cutting means for cutting bunch lengths of full stream Width from said stream With a single transverse cut While maintaining said stream cross section constant, and means for forming said lengths into bunches, including means for maintaining the tobacco content of each length constant following its severance from said stream.
15. In a cigar machine, in combination, a conveyor for advancing a stream of long filler tobacco, a device for compressing said stream to substantially uniform density, a cutter extending transversely across said stream for severing tobacco from the top of said stream to limit the stream to a predetermined thickness, means mounting said cutter for movement beneath said device with the cutting edge thereof lying substantially in line with the centerof pressure of said device, vertically movable cutting means operable transversely of said stream to cut bunch lengths of full stream width from said stream While maintaining said stream cross section conetant for forming said lengths into complete bunch units, means for maintaining the tobacco content of each unit constant following its severance from said stream, and means located adjacent the rear of said cutter and lying substantially in the plane thereof for automatically directing tobacco removed from said stream by said cutter back onto said conveyor.
16. In a cigar machine, the combination with a conveyor for advancing a stream of filler tobacco, of a tobacco compacting device, including means for mounting said device against bodily movement relative to said stream, and movable means carried by said device for engaging and compacting said stream `of tobacco passing thereunder, mechanism for severing the top portion of the compacted stream to reduce it touniform thickness, means lying substantially in the plane of and adjoining said mechanism for holding said stream upon said conveyor after severing, a vertically movable charge cutter, land means for moving said cutter transversely to said uniform stream for forming complete bunch charges of original stream Width and bunch length.
17. In va cigar machine, in combination, means for forwarding a continuous substantially horizontal stream of long ller, mechanism for forming bunch charges from said stream, said mechanism including a compacting device, means for mounting said device againstbodily movement to and from said stream, means carried by said device movable into engagement with said tobacco to compact said tobacco, and means for removing excess tobacco from said stream.
18. In a cigar machine, the combination with a conveyor for advancing a substantially horizontal continuous stream of tobacco, of mechanism for forming bunch charges therefrom, said mechanism including a compacting device for compressing tobacco in said stream to substantially uniform density, supports mounting said device against movement relative to said stream, and compacting means carried by said device and movable into engagement with said stream; means for adjusting said device on said supports to and from said stream to control the density thereof, means for trimming said stream to form a continuous layer of predetermined thickness, and a vertically movable charge cutter operating transversely of said stream for cutting complete bunch charges of stream Width and bunch length therefrom while maintaining the stream cross section constant.
19. In a cigar machine, the combination with means for feeding a continuous stream of long ller tobacco, of means for compacting said stream to substantially uniform density, a bunch charge cutter, means for measuring the thickness of the stream advancing to said cutter, said measuring means comprising a knife located in said stream and. extending from side to side thereof beneath said compacting means with its cutting edge proximate the line of maximum pressure thereof for trimming off excess tobacco, means for reciprocating said knife, and means substantially coplanar with said knife for removing said excess fnom said stream, and returning it to said feeding means, while holding said stream of measured thickness upon said feeding means. f
20. In a cigar machine, in combination, means for feeding a continuous stream of long filler tobacco, and mechanism for forming bunch charges from said stream, said mechanism comprising 1a compactor device for compacting said stream to substantially uniform density, means mounting said device against bodily movement to and from said stream during the operation of said feeding means, compacting means mounted on said device for movement relative thereto into and out of compressing engagement with said stream, a cutter mounted beneath said device, means for moving said cutter to remove excess tobacco from said stream, and means for controlling the movement of said compacting means in the direction of stream travel to apply the maximum compacting force to said stream closely -adjacent the cutting edge of said knife.
HJ ALMAR E. CARLSON.
US147916A 1937-06-12 1937-06-12 Filler former for cigar machines Expired - Lifetime US2247358A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US147916A US2247358A (en) 1937-06-12 1937-06-12 Filler former for cigar machines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US147916A US2247358A (en) 1937-06-12 1937-06-12 Filler former for cigar machines

Publications (1)

Publication Number Publication Date
US2247358A true US2247358A (en) 1941-07-01

Family

ID=22523450

Family Applications (1)

Application Number Title Priority Date Filing Date
US147916A Expired - Lifetime US2247358A (en) 1937-06-12 1937-06-12 Filler former for cigar machines

Country Status (1)

Country Link
US (1) US2247358A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1130346B (en) * 1959-02-17 1962-05-24 Hauni Werke Koerber & Co Kg Method and device for forming a tobacco rod compacted at certain points
DE1164903B (en) * 1959-02-03 1964-03-05 Hauni Werke Koerber & Co Kg Device for removing unwanted tobacco from a moving tobacco stream
DE1175132B (en) * 1957-08-30 1964-07-30 American Mach & Foundry Method and device for the production of cigarettes in the rod process with pneumatic conveying of the tobacco
DE1208230B (en) * 1961-08-21 1965-12-30 Dr Kurt Koerber Device for producing a tobacco filling stream
DE1217253B (en) * 1958-12-30 1966-05-18 Dr Kurt Koerber Method and device for forming a cigarette rod
DE1219373B (en) * 1960-11-04 1966-06-16 Molins Organisation Ltd Method and device for comparing the mass per unit length of an uninterrupted stream of tobacco in a rod cigarette machine or the like.
DE1295438B (en) * 1958-12-30 1969-05-14 Hauni Werke Koerber & Co Kg Strand cigarette machine
DE1296063B (en) * 1960-05-10 1969-05-22 Molins Organisation Ltd Rod cigarette machine or the like with an air-permeable conveyor for a continuous tobacco filler

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1175132B (en) * 1957-08-30 1964-07-30 American Mach & Foundry Method and device for the production of cigarettes in the rod process with pneumatic conveying of the tobacco
DE1217253B (en) * 1958-12-30 1966-05-18 Dr Kurt Koerber Method and device for forming a cigarette rod
DE1295438B (en) * 1958-12-30 1969-05-14 Hauni Werke Koerber & Co Kg Strand cigarette machine
DE1164903B (en) * 1959-02-03 1964-03-05 Hauni Werke Koerber & Co Kg Device for removing unwanted tobacco from a moving tobacco stream
DE1130346B (en) * 1959-02-17 1962-05-24 Hauni Werke Koerber & Co Kg Method and device for forming a tobacco rod compacted at certain points
DE1296063B (en) * 1960-05-10 1969-05-22 Molins Organisation Ltd Rod cigarette machine or the like with an air-permeable conveyor for a continuous tobacco filler
DE1219373B (en) * 1960-11-04 1966-06-16 Molins Organisation Ltd Method and device for comparing the mass per unit length of an uninterrupted stream of tobacco in a rod cigarette machine or the like.
DE1208230B (en) * 1961-08-21 1965-12-30 Dr Kurt Koerber Device for producing a tobacco filling stream

Similar Documents

Publication Publication Date Title
US2247358A (en) Filler former for cigar machines
GB662949A (en) Improvements in or relating to continuous-rod cigarette-making machines
US2470766A (en) Cigar machine
US2367911A (en) Continuous process for forming cigar bunches
US2311011A (en) Cigar machine long-filler feed
US3318314A (en) Apparatus for producing a continuous tobacco rod
US2277732A (en) Filler feed and charge former for cigar machines
US2329183A (en) Cross-feed for cigar bunch machines
US2156284A (en) Cigar machine
US2255054A (en) Cigar machine
US1916017A (en) Scrap bunch feed mechanism
US2571618A (en) Bunch charge forming mechanism
US2276289A (en) Cigar machine filler feed
US2255051A (en) Machine for forming cigar bunches
GB331244A (en) Improvements in or relating to cigarette machinery
US1981469A (en) Cigar bunch forming
US1794358A (en) Pad-making machine
GB441402A (en) An improved method of and apparatus for feeding tobacco to cigarette making or tobacco packaging machines
US2192903A (en) Defective-cigar-bunch detector for cigar machines
US1586330A (en) Toscani-cigar machine
US2319221A (en) Cigar bunch cutting mechanism
US3099581A (en) Cigar machine paster
USRE20334E (en) Scrap bunch machine
US2298279A (en) Machine for manufacturing scrap bunches
US2611372A (en) Process and apparatus for forming tobacco bunches