US2240890A - Shaver - Google Patents

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US2240890A
US2240890A US234451A US23445138A US2240890A US 2240890 A US2240890 A US 2240890A US 234451 A US234451 A US 234451A US 23445138 A US23445138 A US 23445138A US 2240890 A US2240890 A US 2240890A
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blade
blades
handle
motor
head
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US234451A
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Oscar C Kavle
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26BHAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B19/00Clippers or shavers operating with a plurality of cutting edges, e.g. hair clippers, dry shavers
    • B26B19/28Drive layout for hair clippers or dry shavers, e.g. providing for electromotive drive
    • B26B19/282Motors without a rotating central drive shaft, e.g. linear motors

Definitions

  • This invention appertains to shaving devices, and more especially, to an improved razor embodying relatively reciprocal blades as distinguished from rotary or oscillatory blades.
  • the invention readily lends itself to power operation, and more particularly, to operation by an electrical motor, although it is to be understood that certain of the features thereof have equally great utility irrespective of the type of operating instrumentalities which may be availed of, as will hereinafter be more fully apparent.
  • One of the primary objects of the invention is to provide a razor of the clipper type which is endowed with a materially improved shaving quality and produces a closer and cleaner shave than hasheretofore been possible with the power driven shavers now on the market.
  • considerable difiiculty is experienced in obtaining a close and uniformly clean shave, especially at the commencement of use thereof following long use of the so called safety or straight razors.
  • My new razor has been found to be fully effective at all times, and regardless of the condition of the hairs resulting from the previous use of other types of razors.
  • a further object of the invention is to provide a pair of relatively reciprocal blades in combination with a special guard or guidawhich is so arranged in relation to the blades as to permit the blades to be brought into close contact with the skin at the base of the hairs, and to be drawn over the skin with a. smooth and pleasant feeling and without scratching, abrading or otherwise injuring even the most tender skin.
  • a still further object of the invention is to provide an improved assembly of relatively reciprocal clipper blades which are maintained under a uniform tension so that the same will cleanly sever the hairs relatively closer to the skin than has heretofore been possible, and at least one of drive the relatively reciprocal blades of the shaver,
  • said motor assembly being preferably of unitary compact form adapted to be housed within a hollow handle, upon one end of which the relatively reciprocal blades are adapted to be mounted.
  • the motor is further characterized by its simplicity of construction, few parts and freedom from wear and the necessity for periodic adjustments or repair.
  • FIG. 1 is a View in elevation of an electrically operated razor embodying my invention
  • Figure 2 is an enlarged plan view of the razor shown in Figure 1 with the head and one side of the handle or motor casing removed to show the manner in which the motor is mounted, portions of the motor being broken away to better disclose the interior construction thereof;
  • Figure 3 is a longitudinal sectional view through the complete assembly of the motor and casing therefor, substantially at right angles to the view in Figure 2, the motor being shown in elevation;
  • Figure 4 is a transverse sectional view, taken on the line 4-4 of Figure 2;
  • Figure 5 is an enlarged longitudinal sectional View, taken through the head end of the shaver
  • Figure 6 is a sectional view, taken approximately on the line B6 of Figure 5;:
  • Figure 7 is a sectional view, taken on the line 1-1 of Figure 6;
  • Figure 8 is a transverse sectional view, taken on the line 8-8 of Figure 5;
  • Figure 9 is a view in side elevation of the motor assembly, and particularly illustrating its unitary compact form
  • Figure 10 is a view in elevation of one of the complementary halves of the two-part motor casing which constitutes the handle for the shaver, the same being viewed towards the interior thereof and
  • Figure 11 is a sectional view, taken approximately on the line I l-ll of Figure 2.-
  • the shaver in its electrically driven form for use as a razor preferably comprises a housing, generally designated I, of any suitable shape and size, which may be conveniently grasped in one hand of the user so as to constitute a handle.
  • a housing generally designated I
  • a cutter head At the opposite end of the handle or motor casing I, there is mounted a cutter head, generally designated 5, said cutter head including a pair of relatively reciprocal blades or shear plates which are driven by the motor in a manner hereinafter more specificall described.
  • the handle or casing I is preferably of twopiece construction so as to provide two similar complementary halves, each of which is suitably hollowed out and recessed for receiving the various parts of the motor assembly, as will be best understood from reference to Figures 2, 3, 4 and 10.
  • the complemental handle sections are adapted to be secured together in back to back relation by means of suitable fastenings 6, which may have the form of small tie-bolts having removable heads 6 threaded thereon and suitably r socketed or recessed in the handle, the tie-bolts passing through apertures 1 formed in the respective halves of the handle.
  • the handle is preferably made of insulating material such as hard rubber, Bakelite, or the like, which can be conveniently molded in the shape and form desired.
  • each of the handle sections there is provided a recess 8 of generally rectangular form and a pair of semi-circular grooves or recesses 9, as best shown in Figure 10, the former providing a socket II) for the reception of the electrical connector plug 2 when the two halves of the handle are assembled together, and the latter receiving the shanks II-, II of the motor terminals I2, I2. Accordingly, when the handle is assembled with the motor assembly 4 and terminals I2, I2 enclosed therein, the terminals act as dowels and serve to restrain the sections of the handle I against relative transverse displacement.
  • each of the handle sections there is provided another generally rectangular recess I3, which leads inwardly to the hollow central portion of each section and affords a space to permit free movement of the operating lever I4 of the motor assembly.
  • the motor assembly comprises a. laminated core I5, having the general configuration of the letter E, and upon the central leg I6 of the core, there is mounted a spool or form I! of suitable winding I8.
  • a side plate I9 At each side of the laminated core I5, there is provided a side plate I9, having an arm 20 overlapping the long side of the laminated core I5, the side plates being suitably secured to the core as by means of three rivets 2
  • the side plates I9, I9 together constitute a frame for the motor armature, and they are suitably apertured as at 22, 22 for the reception of the tiebolts 6, 6 which extend through the handle I. Extending transversely between the plates I9, I9,
  • abutment members of cylindrical form respectively designated 23, 24 and 25, and which are arranged in spaced relation to each other with their central axes lying at the apexes of a triangle.
  • the abutment member 25 lies substantially directly above the abutment member 23, and the abutment member 24 is displaced laterally respecting both abutment members 23 and 25 and lies substantially midway therebetween.
  • the motor armature 26 is disposed beside the laminated core I5 so as to extend across the legs of the core, the forward end of the armature being laterally offset, as at 21, and terminating in the operating lever I4, which is preferably an integral part of the armature and disposed substantially centrally of the corresponding end of the motor casing or handle I.
  • the outer leg 28 of the core I5 is shorter than the other legs to permit the offset 21 of the armature 26 so as to dispose the operating lever I4 substantially at the center of the end of the casing I as previously described.
  • the opposite end of the armature 26 is of substantially Uform, and the short leg 29 thereof is adapted to be received between the abutment members 23 and 25 on the inner side and the abutment member 24 on the outer side.
  • Each of the abutment members 24 and 25 is provided with a transversely disposed set-screw 30, 3
  • the spacing may be varied by suitably loosening one of the set-screws 30, 3I and tightening the other, as will be obvious.
  • Suitable electrical connection is made between the terminals I2, I2 and the winding I8, as by fastening short relatively stiff pieces of Wire 32, 32 to the terminals I2, I2 at one end, with the wires disposed along one side of the motor assembly and terminating at their opposite ends near the winding I8.
  • One end of the winding I8, which is normally composed of many turns of relatively fine wire, is connected to the adjacent end of one of the stiff wires 32, as at 33, and the other end of the winding is connected to the adjacent end of the other stiff wire 32, as at 34.
  • a piece of suitable insulating sheet material 35 is preferably interposed between the wires 32 and the contiguous frame plate I9 of the motor assembly to prevent grounding or short-circuiting of the winding I8, one end of the insulating material 35 being bent transversely, as at 35, to extend across the end of the motor assembly between the latter and the terminals I2, l2,
  • the insulating material 35, 36 may be fastened in place by placing another small piece 31 or the same material over the wires 32 at the opposite side to the piece 35 and securing the two together by suitable fastening instrumentalities 38, which may or may not be fixed to the adjacent frame plate I9.
  • the armature is constructed of metal which will be influenced by the magnetic field established by the winding l8 through the core I5, and the armature is of such size and resilient characteristic as to permit the same to flex back and forth at its fixed end which is clamped between the abutments 23, 24 and 25, the ab-utment 23 constituting the fulcrum.
  • additional rivets 39 and 40 may be extended respectively through the center leg l6 near its free extremity and through the'base of the short leg 28.
  • the rivet 40 has preferably mounted on its opposite ends at the side of the core I5 a pair of sleeves or collars 4
  • Each of the motor casing or handle sections is provided with a recess 42 for receiving the corresponding collar 4
  • This construction is especially advantageous where the fastenings 6, 6 which extend through the handle I are located relatively closer to the terminal end of the motor than to the operating lever end thereof, and the entire assembly can thus be made rigid even though not more than two tie-bolts 6, 6 are employed to hold the assembly together. It will be accordingly understood that the construction herein shown and described materially contributes to ease of assembly of the motor within the handle and removal of the same from the handle.
  • the motor may be completely assembled into a unitary form before it is placed in the handle or casing I, as will be best understood from reference to Figure 9.
  • buffer means is preferably provided to cushion the armature.
  • This buffer means comprises a small block 44 of resilient material, such as rubber, cork or the like, the same being mounted in a generally U-shaped frame 45 which is slidable in an opening 55 extending inwardly of each of the handle sections at the parting line (see Figures 2, l and 11).
  • An adjusting screw 41 disposed in a threaded opening 48 correspondingly formed in the handle sections at the parting line, serves to adjustably project the buffer material 44 to the desired inward position limiting the movement of the armature to the desired amount, which falls short of permitting the armature to engage the leg 28 of the core.
  • the buffer accordingly contributes to the quietness of operation of the motor, which incidentally does not have any parts which tend to wear out or get out of order.
  • the cutter head is mounted on the end of the handle or motor casing l, opposite to the socket H1 in which the terminals l2 are disposed, the cutter head being a rigid body composed of a good quality hardened metal and being generally T-shaped in transverse cross-section, as will be best understood from reference to Figure '7.
  • the head 5 is preferably removably attached to the handle I by means of screws 49 extending through apertures 50 in each of the complemental handle sections, there being preferably a pair of screws disposed in each side of the handle, with their inner extremities threadedly received in opposite ends of the spaced transverse openings 5l in the leg 52 of the head 5, as will be best understood from reference to Figures 6 and 8, inclusive.
  • the head is further providedv with a central opening 53 extending perpendicularly with respect to the threaded openings 5
  • This opening 53 is of sufficient size to afford clearance for the operating lever 54 of the motor unit 4 and to permit the operating lever to freely reciprocate within the same without interference.
  • a shallow recess 54 of sul stantial width, and transversely spaced therefrom at opposite sides of this recess 54 is a pair of generally U-shaped grooves 55, 55, also extending lengthwise of the head 5 and being of substantial depth.
  • a pair of transversely spaced shoulders 56, 56 having flat faces which constitute bearing surfaces for one of a pair of relatively reciprocal blades or shear plates designated 51.
  • the material of the head 5 at the outer sides of the grooves 55 is preferably rounded off, as at 58 to provide a. smooth curved surface.
  • the outwardly extending rounded marginal ribs 59 resulting from the removal of the material to form the grooves 55, 55 constitute guards or guides when brought into engagement with the skin from which the hair is to be removed, and thus preventing the cutter blades from biting into the skin or otherwise scratching or abrading the same, as will hereinafter become more fully apparent.
  • the ribs 59, 55 are preferably transversely slotted to a depth approximately half the depth of the slots 55, 55, the transverse slots being designated 60 and being disposed relatively close together to create a comb effect, as will be understood from reference to Figures 1, 6 and '1.
  • the cutting or clipping action of the shaver is created by a pair of relatively reciprocal blades or shear plates, as previously described, one of the blades or shear plates being the member 51 above referred to.
  • This blade or shear plate 51 is of flat and relatively rigid form, having its opposite longitudinal edges beveled, as at 6!.
  • a slot 62 for snugly receiving the upper extremity of the operating lever l4.
  • Adjacent to each of the opposite ends of the blade 51 is a slot 63, having their major axes disposed lengthwise of the blade and constituting guide slots as hereinafter described.
  • the longitudinal edges of the blade 51 are serrated to provide laterally projecting teeth 64 having any suitable pitch, as for example, on the order of .030.
  • edges of the teeth 64 are preferably beveled so that the opposed edges of any tWo adjacent teeth converge towards the outer face of the blade opposite to the face which bears against the bearing surfaces 56, 56 of the head 5.
  • the blade 51 is adapted to be rapidly'reciprocated by the motor unit 4 through the me dium of the operating lever l4, and the blade 51 is of such width as to substantially overhang the grooves 55, 55 in the outer end of the head 5, as will be best seen in Figures 6 and '1.
  • the blade 65 is flexible, resilient and normally transversely arcuate.
  • the opposite longitudinal edges of the fixed blade 65 are provided with flat surfaces 66 at the inner side of the blade so that when the blade 65 is mounted against the blade 51, the longitudinal edges of the blades will be in substantially fiat contact with each other for a substantial distance transversely inwardly from the edges of the respective blades.
  • the fiat faces 66 are preferably formed by lapping the blade while held in a jig or fixture under the same contact tension which it is intended to have when assembled with the blade 51.
  • the fixed blade 65 has its longitudinal edges also serrated to provide teeth 61, the edges of which are preferably beveled oppositely to the teeth 54 of the blade 51, as will be best understood from reference to Figure 6.
  • the pitch of the teeth 61 is preferably slightly less than the pitch of the teeth 64, being on the order of .025, the purpose of this being to prevent the cutting or shearing action of the relatively reciprocal blades from taking place simultaneously at each tooth, and thereby affording an improved cutting action and reducing the load on the motor unit to a minimum.
  • the lapped surfaces 66 on the inner side of the blade 65 preferably extend inwardly from the opposite longitudinal edges of the blade for a distance approximately equal to the depth of the teeth 61.
  • the blade 65 is mounted upon the head 5 and held stationary by means of a keeper plate 68 which is of substantial thickness to insure rigidity.
  • the keeper plate is transversely arcuate at its inner side 68', but the arc of this side of the keeper plate preferably has a slightly greater radius than the arc of the blade 65 when in its normal untensioned condition.
  • the contact therebetween is subtantially a line contact extending lengthwise of the blade 65 and about midway between its opposite longitudinal edges.
  • the keeper plate 68 has riveted thereto a pair of studs 69 located adjacent to its opposite ends, the studs projecting through the same and terminating at a substantial distance from the concave side thereof.
  • the studs 69 are provided with an enlarged circular body 70, forming an annular shoulder H abutting against the inner arcuate face of the keeper plate.
  • the blade 65 is provided with circular apertures adjacent to its opposite ends, which snugly receive the enlarged circular bodies ID on the studs 69, as will be obvious from reference to Figures 6 and '7.
  • the enlarged bodies Til are of substantial length and are provided with flats 12 on opposite sides so as to fit in the slots 63 of the reciprocal blade 5'! and thereby guide the blade 51 in its reciprocal movement.
  • the length of each slot 63 in the blade 51 is slightly greater than the diameter of the enlarged portion 10 on the studs 69, plus the throw of the operating lever 14, the latter being preferably on the order of .038" at each side of its central or neutral position. This allows the reciprocal blade 51 to freely move the full stroke of .076" without interference, while its movement is accurately guided by the substantial contact of the flats 12 with the long edges of the slots 63.
  • the head 5 is suitably apertured to receive the inner extremities of the studs 69, and the outer face of the head is recessed, as at 13, to receive the inner extremities of the enlarged bodies 10 on the studs.
  • the depth of the recesses 15 should be great enough to allow for axial adjustment of the studs 59 relative to the head 5 as when adjusting tne tension of the blade 65 against the blade in in a manner now to be described.
  • the inner end of the leg 52 of the head 5 is socketed, as at 14, to a substantial depth coaxially with the openings which receive the studs 68, these sockets being adapted to loosely receive internally threaded nuts 15 which screw onto the inner threaded extremities of the studs 69, as will be best understood from reference to 'n'igures 5, 6 and 7.
  • each of the studs 69 is preferably diametrically slotted, as at 16, and its nut 15 is diametrically apertured to receive a lock-pin 11 adapted to be inserted through a transverse opening 78 in the leg 52 of the head 5, the opening 18 registering with the diametrical opening in the nut "i5 when the latter is turned to the proper position.
  • the lock-pins l1, one for each stud 69, are preferably loosely disposed in the openings previously described so that they can be readily removed to permit adjustment of the nuts 15 when the head 5 is removed from the handle I.
  • the lock pins are inaccessible and unnecessary tampering with the tension adjustment of the blades is minimized.
  • the nuts 15 may be turned in one direction to cause the studs 59 to be drawn inwardly of the head 5, thereby moving the keeper 68 relatively closer to the outer end of the head and correspondingly increasing the tension of the blade 65 against the blade 51. Turning of the nuts 15 in the opposite direction effects a corresponding reduction of the blade tension.
  • the tension adjustment of the blades 65 is preferably such that the lapped surfaces 66 of the blade 65 have substantially fiat contact with the upper fiat side of the relatively rigid reciprocal blade or shear plate 51.
  • the keeper B8 bears against the blade 65 with substantially a line contact at the center of the blade, the blade 65 can flex transversely the full distance from the center of the blade to its opposite longitudinal edges. This ma terially contributes to the accuracy of adjustment of the tension and the maintenance of a substantially uniform tension indefinitely.
  • the cutting instrumentalities of the relatively reciprocal blades 51 and 65 are so disposed with relation to the outer extremities of the guard or guide ribs 59 at the opposite longitudinal sides of the head 5 that the shaver may be moved over the skin without discomfort, and will produce a smooth, close hair clipping or shearing action, yet without pinching the skin between the edges of the blades and the guard ribs or otherwise scratching or abrading the skin, Th blades or shear plates are substantially selfcleaning and will not clog up by reason of the provision of the grooves 55. Any hair which may collect or which does not automatically fall out of the grooves 55 may be readily removed therefrom in an obvious manner.
  • the shaver In the use of the shaver, it is drawn over the skin with the guard ribs 59 pressing lightly against the same, the latter being so formed as to glide over the skin with a smooth and pleasing feeling, while the contiguous teeth 64, 61 of the relatively reciprocal blades are disposed in a position to clip the hairs in an obvious manner.
  • the hairs As the shaver is drawn over the skin, the hairs are guided into the teeth of the blades by the comb effect resulting from the transverse slotting of the guard ribs 59.
  • These transverse slots or kerfs fill in the ribs 58 are preferably arranged directly opposite the indentations between the teeth 6'! of the stationary blade 65 whereby to facilitate the guiding of the hairs into position to be cut by the blades or shear plates.
  • a device of the class described comprising a support, a pair of thin relatively reciprocable blades mounted thereon, each having shearing instrumentalities on at least one edge thereof, one of said blades being relatively rigid and flat, and the other of said blades being flexible and normally transversely arcuate in its inert condition and being bevelled along the edge in the zone of its shearing instrumentalities to provide a substantially flat surface having substantially flat bearing contact with the other blade in the zone of the shearing instrumentalities, and means for continuously urgin the blades into contact with each other in the zone of the shearing instrumentalities aforesaid while imparting reciprocating motion to one of said blades.
  • a device of the class described comprising a support, a pair of thin relatively reciprocal blades mounted thereon, each having shearing instrumentalities on at least one edge thereof, one of said blades being relatively rigid and flat and being beveled on one side in the zone of the shearing instrumentalities, and the other of said blades being flexible and normally transversely arcuate in its inert condition, said latter blade being bevelled along its edge in the zone of its shearing instrumentalities to provide a substantially flat surface adapted to engage the first blade in the zone of the shearing instrumentalities at its flat side which is opposite to the beveled side.
  • a device as claimed in claim 1, wherein the means for urging the blades into contact with each other comprises a keeper plate having a transversely arcuate face, the radius of which is somewhat greater than the radius of the transversely arcuate blade, said keeper plate serving to produce pressure substantially on a line at approximately the center of the transversely arcuate blade, while permitting said latter blade to flex from the center to its edge which is provided with the shearing instrumentalities.
  • the means for urging the blades into contact with each other comprises a keeper plate having a transversely arcuate face, the radius of which is somewhat greater than the radius of the transversely arcuate blade, said keeper plate serving to produce pressure substantially on a line at approximately the center of the transversely arcuate blade, while permitting said latter blade to flex from the center to its edge which is provided with the shearing instrumentalities, and means for varying the distance between the keeper plate and the relatively rigid fiat blade, whereby to vary the fieXure of the transversely arcuate blade and consequently the tension of the same upon the relatively rigid flat blade.
  • a device of the class described comprising a rigid body constituting a support, a generally rectangular thin flat blade mounted on one face of said body in slidable engagement therewith, said blade having shearing instrumentalities provided on at least one longitudinal edge thereof and having an elongated substantially rectangular slot therein adjacent to each of its opposite ends, a second blade disposed contiguous to the outer face of the first blade, said second blade also being thin and flexible and generally rectangular in contour, with shearing instrumentalities provided on a corresponding longitudinal edge thereof, but being normally transversely arcuate in its inert condition and bevelled along its edge in the zone of its shearing instrumentalities to provide a flat surface for engagement with the first blade in the zone of the shearing instrumentalities of the latter, a keeper plate disposed against the outer face of the second blade and contacting therewith only along the longitudinal center line of the latter, a pair of studs respectively fixed to the keeper plate adjacent to the opposite ends of the same and projecting through both blades into the body aforesaid, said

Description

y 1941. o. c. KAVLE 2,240,890
SHAVER Filed Oct. 11, 1958 3 Sheets-Sheet 1 0 UjfaI/Ze y ,1941 I o. c. KAVLE' I 2,240,890
SHAVER Filed Oct. 11, 1958 3 Sheets-Sheet 2 O. C. KAVLE May6, 1941.
SHAVER Filed Oct. l1, 1938 {is E 9 9 f v I l 3 Sheets-Sheet 3 Patented May 6, 1941 UNITED STATES PATENT OFFICE SHAVER Oscar C. Kavle, Syracuse, N. Y.
Application October 11, 1938, Serial No. 234,451
6 Claims.
This invention appertains to shaving devices, and more especially, to an improved razor embodying relatively reciprocal blades as distinguished from rotary or oscillatory blades. The invention readily lends itself to power operation, and more particularly, to operation by an electrical motor, although it is to be understood that certain of the features thereof have equally great utility irrespective of the type of operating instrumentalities which may be availed of, as will hereinafter be more fully apparent.
One of the primary objects of the invention is to provide a razor of the clipper type which is endowed with a materially improved shaving quality and produces a closer and cleaner shave than hasheretofore been possible with the power driven shavers now on the market. In practically all of the power operated shavers which are available at the present date, considerable difiiculty is experienced in obtaining a close and uniformly clean shave, especially at the commencement of use thereof following long use of the so called safety or straight razors. In other words, it has been found that the hairs have to have time enough to adapt themselves to the power driven razors before a reasonably close shave can be even approximately obtained, and this time may vary anywhere from several months to a year or more. My new razor has been found to be fully effective at all times, and regardless of the condition of the hairs resulting from the previous use of other types of razors.
Another difiiculty which is particularly experienced in the use of the present day shavers heretofore available is that they will not give a clean shave if the hairs are allowed to grow relatively long. As a matter of fact, some of the shavers will not cut long hairs at all, and others only if great pains are taken and considerable time is expended in the manipulation of the shaver so that the individual hairs are removed bit by bit. My new shaver completely avoids these difficulties, and will cleanly out long as well as short hairs, and with a minimum of effort and expenditure of time.
A further object of the invention is to provide a pair of relatively reciprocal blades in combination with a special guard or guidawhich is so arranged in relation to the blades as to permit the blades to be brought into close contact with the skin at the base of the hairs, and to be drawn over the skin with a. smooth and pleasant feeling and without scratching, abrading or otherwise injuring even the most tender skin.
A still further object of the invention is to provide an improved assembly of relatively reciprocal clipper blades which are maintained under a uniform tension so that the same will cleanly sever the hairs relatively closer to the skin than has heretofore been possible, and at least one of drive the relatively reciprocal blades of the shaver,
said motor assembly being preferably of unitary compact form adapted to be housed within a hollow handle, upon one end of which the relatively reciprocal blades are adapted to be mounted.
The motor is further characterized by its simplicity of construction, few parts and freedom from wear and the necessity for periodic adjustments or repair.
Other and further objects and advantages of the invention will be hereinafter described, and
the novel features thereof defined in the appended claims.
In the drawings:
Figure 1 is a View in elevation of an electrically operated razor embodying my invention;
Figure 2 is an enlarged plan view of the razor shown in Figure 1 with the head and one side of the handle or motor casing removed to show the manner in which the motor is mounted, portions of the motor being broken away to better disclose the interior construction thereof;
Figure 3 is a longitudinal sectional view through the complete assembly of the motor and casing therefor, substantially at right angles to the view in Figure 2, the motor being shown in elevation;
Figure 4 is a transverse sectional view, taken on the line 4-4 of Figure 2;
Figure 5 is an enlarged longitudinal sectional View, taken through the head end of the shaver,
and illustrating the blade assembly and the mounting head therefor;
Figure 6 is a sectional view, taken approximately on the line B6 of Figure 5;:
Figure 7 is a sectional view, taken on the line 1-1 of Figure 6;
Figure 8 is a transverse sectional view, taken on the line 8-8 of Figure 5;
Figure 9 is a view in side elevation of the motor assembly, and particularly illustrating its unitary compact form;
Figure 10 is a view in elevation of one of the complementary halves of the two-part motor casing which constitutes the handle for the shaver, the same being viewed towards the interior thereof and Figure 11 is a sectional view, taken approximately on the line I l-ll of Figure 2.-
Like reference characters designate corre sponding parts in the several figures of the drawings. As shown in Figure 1, the shaver in its electrically driven form for use as a razor preferably comprises a housing, generally designated I, of any suitable shape and size, which may be conveniently grasped in one hand of the user so as to constitute a handle. At one end of the handle I, provision is made for receiving an electrical connector plug 2 for connecting the conductor cord 3 leading from the source of electrical energy to the terminals of the motor, which has been generally designated 4 in Figure 9. At the opposite end of the handle or motor casing I, there is mounted a cutter head, generally designated 5, said cutter head including a pair of relatively reciprocal blades or shear plates which are driven by the motor in a manner hereinafter more specificall described.
The handle or casing I is preferably of twopiece construction so as to provide two similar complementary halves, each of which is suitably hollowed out and recessed for receiving the various parts of the motor assembly, as will be best understood from reference to Figures 2, 3, 4 and 10. The complemental handle sections are adapted to be secured together in back to back relation by means of suitable fastenings 6, which may have the form of small tie-bolts having removable heads 6 threaded thereon and suitably r socketed or recessed in the handle, the tie-bolts passing through apertures 1 formed in the respective halves of the handle. The handle is preferably made of insulating material such as hard rubber, Bakelite, or the like, which can be conveniently molded in the shape and form desired. At one end of each of the handle sections, there is provided a recess 8 of generally rectangular form and a pair of semi-circular grooves or recesses 9, as best shown in Figure 10, the former providing a socket II) for the reception of the electrical connector plug 2 when the two halves of the handle are assembled together, and the latter receiving the shanks II-, II of the motor terminals I2, I2. Accordingly, when the handle is assembled with the motor assembly 4 and terminals I2, I2 enclosed therein, the terminals act as dowels and serve to restrain the sections of the handle I against relative transverse displacement.
At the opposite end of each of the handle sections, there is provided another generally rectangular recess I3, which leads inwardly to the hollow central portion of each section and affords a space to permit free movement of the operating lever I4 of the motor assembly.
The motor assembly comprises a. laminated core I5, having the general configuration of the letter E, and upon the central leg I6 of the core, there is mounted a spool or form I! of suitable winding I8. At each side of the laminated core I5, there is provided a side plate I9, having an arm 20 overlapping the long side of the laminated core I5, the side plates being suitably secured to the core as by means of three rivets 2| extending transversely through both plates and the intermediate core laminations, as will be best understood from reference to Figures 2, 3 and 9. The side plates I9, I9 together constitute a frame for the motor armature, and they are suitably apertured as at 22, 22 for the reception of the tiebolts 6, 6 which extend through the handle I. Extending transversely between the plates I9, I9,
and suitably secured to the same, are three abutment members of cylindrical form, respectively designated 23, 24 and 25, and which are arranged in spaced relation to each other with their central axes lying at the apexes of a triangle. As seen in Figure 2, the abutment member 25 lies substantially directly above the abutment member 23, and the abutment member 24 is displaced laterally respecting both abutment members 23 and 25 and lies substantially midway therebetween. The purpose of this arrangement of the abutment members will now be described.
The motor armature 26 is disposed beside the laminated core I5 so as to extend across the legs of the core, the forward end of the armature being laterally offset, as at 21, and terminating in the operating lever I4, which is preferably an integral part of the armature and disposed substantially centrally of the corresponding end of the motor casing or handle I. To this end, the outer leg 28 of the core I5 is shorter than the other legs to permit the offset 21 of the armature 26 so as to dispose the operating lever I4 substantially at the center of the end of the casing I as previously described.
The opposite end of the armature 26 is of substantially Uform, and the short leg 29 thereof is adapted to be received between the abutment members 23 and 25 on the inner side and the abutment member 24 on the outer side. Each of the abutment members 24 and 25 is provided with a transversely disposed set- screw 30, 3|, respectively, which is adjustable to firmly clamp the leg 29 of the armature 26 between the abut ment members in an obvious manner, the adjustment being preferably such that the main or central portion of the armature 26 is normally disposed in slightly spaced relation to the free extremities of the legs of the core I5 (see Figures 2 and 9). The spacing may be varied by suitably loosening one of the set-screws 30, 3I and tightening the other, as will be obvious.
Suitable electrical connection is made between the terminals I2, I2 and the winding I8, as by fastening short relatively stiff pieces of Wire 32, 32 to the terminals I2, I2 at one end, with the wires disposed along one side of the motor assembly and terminating at their opposite ends near the winding I8. One end of the winding I8, which is normally composed of many turns of relatively fine wire, is connected to the adjacent end of one of the stiff wires 32, as at 33, and the other end of the winding is connected to the adjacent end of the other stiff wire 32, as at 34. A piece of suitable insulating sheet material 35 is preferably interposed between the wires 32 and the contiguous frame plate I9 of the motor assembly to prevent grounding or short-circuiting of the winding I8, one end of the insulating material 35 being bent transversely, as at 35, to extend across the end of the motor assembly between the latter and the terminals I2, l2, The insulating material 35, 36 may be fastened in place by placing another small piece 31 or the same material over the wires 32 at the opposite side to the piece 35 and securing the two together by suitable fastening instrumentalities 38, which may or may not be fixed to the adjacent frame plate I9.
It will be observed that when the winding I8 is energized, as by connecting the motor terminals I2, I2 to the plug 2 on the end of the conductor 3 which leads to a source of alternating electrical energy, the armature 26 will be set into motion, causing the operating lever [A to re- ;ciprocate back and forth within the opening formed by the recesses I3 in the ends of the handle or motor case sections. It will be understood, of course, that the armature is constructed of metal which will be influenced by the magnetic field established by the winding l8 through the core I5, and the armature is of such size and resilient characteristic as to permit the same to flex back and forth at its fixed end which is clamped between the abutments 23, 24 and 25, the ab-utment 23 constituting the fulcrum.
In order to r minimize vibration of the laminations of the core 15, additional rivets 39 and 40 may be extended respectively through the center leg l6 near its free extremity and through the'base of the short leg 28. The rivet 40 has preferably mounted on its opposite ends at the side of the core I5 a pair of sleeves or collars 4|, which will thus become rigidly assembled onto the core so as to project at opposite sides thereof.
Each of the motor casing or handle sections is provided with a recess 42 for receiving the corresponding collar 4|, so that when the motor is assembled in the handle and the two halves of the handle are secured together by the fastenings 6, S, the collars 4| will act as dowels and positively prevent the outer end of the core from moving within the handle. This construction is especially advantageous where the fastenings 6, 6 which extend through the handle I are located relatively closer to the terminal end of the motor than to the operating lever end thereof, and the entire assembly can thus be made rigid even though not more than two tie- bolts 6, 6 are employed to hold the assembly together. It will be accordingly understood that the construction herein shown and described materially contributes to ease of assembly of the motor within the handle and removal of the same from the handle. Moreover, the motor may be completely assembled into a unitary form before it is placed in the handle or casing I, as will be best understood from reference to Figure 9.
To prevent any likelihood of the operating lever end of the motor armature 26 from striking the short leg 28 of the core l5 and producing an objectionable noise, buffer means is preferably provided to cushion the armature. This buffer means, as shown in the drawings, comprises a small block 44 of resilient material, such as rubber, cork or the like, the same being mounted in a generally U-shaped frame 45 which is slidable in an opening 55 extending inwardly of each of the handle sections at the parting line (see Figures 2, l and 11). An adjusting screw 41, disposed in a threaded opening 48 correspondingly formed in the handle sections at the parting line, serves to adjustably project the buffer material 44 to the desired inward position limiting the movement of the armature to the desired amount, which falls short of permitting the armature to engage the leg 28 of the core. The buffer accordingly contributes to the quietness of operation of the motor, which incidentally does not have any parts which tend to wear out or get out of order.
As previously described, the cutter head is mounted on the end of the handle or motor casing l, opposite to the socket H1 in which the terminals l2 are disposed, the cutter head being a rigid body composed of a good quality hardened metal and being generally T-shaped in transverse cross-section, as will be best understood from reference to Figure '7. The head 5 is preferably removably attached to the handle I by means of screws 49 extending through apertures 50 in each of the complemental handle sections, there being preferably a pair of screws disposed in each side of the handle, with their inner extremities threadedly received in opposite ends of the spaced transverse openings 5l in the leg 52 of the head 5, as will be best understood from reference to Figures 6 and 8, inclusive. The head is further providedv with a central opening 53 extending perpendicularly with respect to the threaded openings 5|, 5 I, and disposed midway therebetween. This opening 53 is of sufficient size to afford clearance for the operating lever 54 of the motor unit 4 and to permit the operating lever to freely reciprocate within the same without interference. When the head 5 is mounted on the handle I, its outer end lies slightly inwardly with respect to the outer extremity of the operating lever M, as shown'in Figure 5. Extending lengthwise across the outer face of the head 5 is a shallow recess 54 of sul stantial width, and transversely spaced therefrom at opposite sides of this recess 54 is a pair of generally U-shaped grooves 55, 55, also extending lengthwise of the head 5 and being of substantial depth. By virtue of the construction just described, there is provided on the outer end of the head 5 a pair of transversely spaced shoulders 56, 56 having flat faces which constitute bearing surfaces for one of a pair of relatively reciprocal blades or shear plates designated 51.
The material of the head 5 at the outer sides of the grooves 55, is preferably rounded off, as at 58 to provide a. smooth curved surface. The outwardly extending rounded marginal ribs 59 resulting from the removal of the material to form the grooves 55, 55 constitute guards or guides when brought into engagement with the skin from which the hair is to be removed, and thus preventing the cutter blades from biting into the skin or otherwise scratching or abrading the same, as will hereinafter become more fully apparent. The ribs 59, 55 are preferably transversely slotted to a depth approximately half the depth of the slots 55, 55, the transverse slots being designated 60 and being disposed relatively close together to create a comb effect, as will be understood from reference to Figures 1, 6 and '1.
The cutting or clipping action of the shaver is created by a pair of relatively reciprocal blades or shear plates, as previously described, one of the blades or shear plates being the member 51 above referred to. This blade or shear plate 51 is of flat and relatively rigid form, having its opposite longitudinal edges beveled, as at 6!. At the center of the blade, there is a slot 62 for snugly receiving the upper extremity of the operating lever l4. Adjacent to each of the opposite ends of the blade 51 is a slot 63, having their major axes disposed lengthwise of the blade and constituting guide slots as hereinafter described. The longitudinal edges of the blade 51 are serrated to provide laterally projecting teeth 64 having any suitable pitch, as for example, on the order of .030. The edges of the teeth 64 are preferably beveled so that the opposed edges of any tWo adjacent teeth converge towards the outer face of the blade opposite to the face which bears against the bearing surfaces 56, 56 of the head 5. From the foregoing, it will be understood that the blade 51 is adapted to be rapidly'reciprocated by the motor unit 4 through the me dium of the operating lever l4, and the blade 51 is of such width as to substantially overhang the grooves 55, 55 in the outer end of the head 5, as will be best seen in Figures 6 and '1.
At the outer side of the blade or shear plate 51 and bearing against the same, is another blade or shear plate 65, which is fixed against movement in a manner now to be described. The blade 65 is flexible, resilient and normally transversely arcuate. The opposite longitudinal edges of the fixed blade 65 are provided with flat surfaces 66 at the inner side of the blade so that when the blade 65 is mounted against the blade 51, the longitudinal edges of the blades will be in substantially fiat contact with each other for a substantial distance transversely inwardly from the edges of the respective blades. The fiat faces 66 are preferably formed by lapping the blade while held in a jig or fixture under the same contact tension which it is intended to have when assembled with the blade 51. The fixed blade 65 has its longitudinal edges also serrated to provide teeth 61, the edges of which are preferably beveled oppositely to the teeth 54 of the blade 51, as will be best understood from reference to Figure 6. The pitch of the teeth 61 is preferably slightly less than the pitch of the teeth 64, being on the order of .025, the purpose of this being to prevent the cutting or shearing action of the relatively reciprocal blades from taking place simultaneously at each tooth, and thereby affording an improved cutting action and reducing the load on the motor unit to a minimum. The lapped surfaces 66 on the inner side of the blade 65 preferably extend inwardly from the opposite longitudinal edges of the blade for a distance approximately equal to the depth of the teeth 61.
The blade 65 is mounted upon the head 5 and held stationary by means of a keeper plate 68 which is of substantial thickness to insure rigidity. The keeper plate is transversely arcuate at its inner side 68', but the arc of this side of the keeper plate preferably has a slightly greater radius than the arc of the blade 65 when in its normal untensioned condition. Thus, when the keeper plate 68 is disposed against the outer side of the blade 65, the contact therebetween is subtantially a line contact extending lengthwise of the blade 65 and about midway between its opposite longitudinal edges.
The keeper plate 68 has riveted thereto a pair of studs 69 located adjacent to its opposite ends, the studs projecting through the same and terminating at a substantial distance from the concave side thereof. Next to the concave side of the keeper plate 68, the studs 69 are provided with an enlarged circular body 70, forming an annular shoulder H abutting against the inner arcuate face of the keeper plate. The blade 65 is provided with circular apertures adjacent to its opposite ends, which snugly receive the enlarged circular bodies ID on the studs 69, as will be obvious from reference to Figures 6 and '7. The enlarged bodies Til are of substantial length and are provided with flats 12 on opposite sides so as to fit in the slots 63 of the reciprocal blade 5'! and thereby guide the blade 51 in its reciprocal movement. As shown in the drawings, the length of each slot 63 in the blade 51 is slightly greater than the diameter of the enlarged portion 10 on the studs 69, plus the throw of the operating lever 14, the latter being preferably on the order of .038" at each side of its central or neutral position. This allows the reciprocal blade 51 to freely move the full stroke of .076" without interference, while its movement is accurately guided by the substantial contact of the flats 12 with the long edges of the slots 63.
The head 5 is suitably apertured to receive the inner extremities of the studs 69, and the outer face of the head is recessed, as at 13, to receive the inner extremities of the enlarged bodies 10 on the studs. The depth of the recesses 15 should be great enough to allow for axial adjustment of the studs 59 relative to the head 5 as when adjusting tne tension of the blade 65 against the blade in in a manner now to be described.
The inner end of the leg 52 of the head 5 is socketed, as at 14, to a substantial depth coaxially with the openings which receive the studs 68, these sockets being adapted to loosely receive internally threaded nuts 15 which screw onto the inner threaded extremities of the studs 69, as will be best understood from reference to 'n'igures 5, 6 and 7. The inner threaded extremity of each of the studs 69 is preferably diametrically slotted, as at 16, and its nut 15 is diametrically apertured to receive a lock-pin 11 adapted to be inserted through a transverse opening 78 in the leg 52 of the head 5, the opening 18 registering with the diametrical opening in the nut "i5 when the latter is turned to the proper position. The lock-pins l1, one for each stud 69, are preferably loosely disposed in the openings previously described so that they can be readily removed to permit adjustment of the nuts 15 when the head 5 is removed from the handle I. However, in the assembled condition of the shaver, the lock pins are inaccessible and unnecessary tampering with the tension adjustment of the blades is minimized. Obviously, when the head 5 is removed from the handle I, and the lock pins 1! withdrawn, the nuts 15 may be turned in one direction to cause the studs 59 to be drawn inwardly of the head 5, thereby moving the keeper 68 relatively closer to the outer end of the head and correspondingly increasing the tension of the blade 65 against the blade 51. Turning of the nuts 15 in the opposite direction effects a corresponding reduction of the blade tension. Once the tension has been set properly, as when the shaver is assembled at the factory, it may be indefinitely maintained uniform without any need for further adjustment, excepting under unusual or abnormal circumstances. As previously mentioned, the tension adjustment of the blades 65 is preferably such that the lapped surfaces 66 of the blade 65 have substantially fiat contact with the upper fiat side of the relatively rigid reciprocal blade or shear plate 51. By reason of the fact that the keeper B8 bears against the blade 65 with substantially a line contact at the center of the blade, the blade 65 can flex transversely the full distance from the center of the blade to its opposite longitudinal edges. This ma terially contributes to the accuracy of adjustment of the tension and the maintenance of a substantially uniform tension indefinitely.
The cutting instrumentalities of the relatively reciprocal blades 51 and 65 are so disposed with relation to the outer extremities of the guard or guide ribs 59 at the opposite longitudinal sides of the head 5 that the shaver may be moved over the skin without discomfort, and will produce a smooth, close hair clipping or shearing action, yet without pinching the skin between the edges of the blades and the guard ribs or otherwise scratching or abrading the skin, Th blades or shear plates are substantially selfcleaning and will not clog up by reason of the provision of the grooves 55. Any hair which may collect or which does not automatically fall out of the grooves 55 may be readily removed therefrom in an obvious manner.
By reason of the relation of the bl d or shearing plates as herein disclosed, it has been found that it is perfectly possible and practical to employ blades of a thinness which heretofore could not be employed with any degree of success in shavers of this general type. Moreover, the provision of the beveled cutting edges on the reciprocal blade 51 and the beveled edges of the transversely arcuate flexible blade 65 resulting from lapping the flat surfaces 56, enable the cutting edges of the coacting teeth 64 and 61 to be brought closer to the skin at the base of the hairs and thereby cleanly severing the hairs at a point having the optimum closeness to the skin, which has heretofore been unattainable in a power driven shaver.
In the use of the shaver, it is drawn over the skin with the guard ribs 59 pressing lightly against the same, the latter being so formed as to glide over the skin with a smooth and pleasing feeling, while the contiguous teeth 64, 61 of the relatively reciprocal blades are disposed in a position to clip the hairs in an obvious manner. As the shaver is drawn over the skin, the hairs are guided into the teeth of the blades by the comb effect resulting from the transverse slotting of the guard ribs 59. These transverse slots or kerfs fill in the ribs 58 are preferably arranged directly opposite the indentations between the teeth 6'! of the stationary blade 65 whereby to facilitate the guiding of the hairs into position to be cut by the blades or shear plates.
While the specific details have been herein shown and described, the invention is not confined thereto as changes and alterations may be made without departing from the spirit thereof as defined by the appended claims.
Having thus described my invention, what I claim as new and desire to secure by Letters Patent is- 1. A device of the class described, comprising a support, a pair of thin relatively reciprocable blades mounted thereon, each having shearing instrumentalities on at least one edge thereof, one of said blades being relatively rigid and flat, and the other of said blades being flexible and normally transversely arcuate in its inert condition and being bevelled along the edge in the zone of its shearing instrumentalities to provide a substantially flat surface having substantially flat bearing contact with the other blade in the zone of the shearing instrumentalities, and means for continuously urgin the blades into contact with each other in the zone of the shearing instrumentalities aforesaid while imparting reciprocating motion to one of said blades.
2. A device of the class described, comprising a support, a pair of thin relatively reciprocal blades mounted thereon, each having shearing instrumentalities on at least one edge thereof, one of said blades being relatively rigid and flat and being beveled on one side in the zone of the shearing instrumentalities, and the other of said blades being flexible and normally transversely arcuate in its inert condition, said latter blade being bevelled along its edge in the zone of its shearing instrumentalities to provide a substantially flat surface adapted to engage the first blade in the zone of the shearing instrumentalities at its flat side which is opposite to the beveled side.
3. A device as claimed in claim 1, wherein the last named means includes pressure means acting upon the transversely arcuate blade substantially at the center thereof along a line extending generally parallel to the edge of the blade on which the shearing instrumentalities are provided, for pressing the arcuate blade against the other blade.
4. A device as claimed in claim 1, wherein the means for urging the blades into contact with each other comprises a keeper plate having a transversely arcuate face, the radius of which is somewhat greater than the radius of the transversely arcuate blade, said keeper plate serving to produce pressure substantially on a line at approximately the center of the transversely arcuate blade, while permitting said latter blade to flex from the center to its edge which is provided with the shearing instrumentalities.
5. A device as claimed in claim 1, wherein the means for urging the blades into contact with each other comprises a keeper plate having a transversely arcuate face, the radius of which is somewhat greater than the radius of the transversely arcuate blade, said keeper plate serving to produce pressure substantially on a line at approximately the center of the transversely arcuate blade, while permitting said latter blade to flex from the center to its edge which is provided with the shearing instrumentalities, and means for varying the distance between the keeper plate and the relatively rigid fiat blade, whereby to vary the fieXure of the transversely arcuate blade and consequently the tension of the same upon the relatively rigid flat blade.
6. A device of the class described comprising a rigid body constituting a support, a generally rectangular thin flat blade mounted on one face of said body in slidable engagement therewith, said blade having shearing instrumentalities provided on at least one longitudinal edge thereof and having an elongated substantially rectangular slot therein adjacent to each of its opposite ends, a second blade disposed contiguous to the outer face of the first blade, said second blade also being thin and flexible and generally rectangular in contour, with shearing instrumentalities provided on a corresponding longitudinal edge thereof, but being normally transversely arcuate in its inert condition and bevelled along its edge in the zone of its shearing instrumentalities to provide a flat surface for engagement with the first blade in the zone of the shearing instrumentalities of the latter, a keeper plate disposed against the outer face of the second blade and contacting therewith only along the longitudinal center line of the latter, a pair of studs respectively fixed to the keeper plate adjacent to the opposite ends of the same and projecting through both blades into the body aforesaid, said studs passing through the elongated slots of the first blade and having fiat surfaces engaging the opposite sides of the slots to permit longitudinal movement of the first blade while restraining the same against transverse movement, nuts recessed in the body and threadedly engaging the respective studs for adjusting the keeper plate towards and away from the body to impart a predetermined tension between the engaging surfaces of the blades, and means for imparting reciprocating motion to the first blade in the longitudinal direction of the latter to produce a shearing action in the zone of the shearing instrumentalities on the blades.
OSCAR C. KAVLE.
US234451A 1938-10-11 1938-10-11 Shaver Expired - Lifetime US2240890A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2814866A (en) * 1953-10-07 1957-12-03 Samuel M Bagno Razor having plural cutting heads which are operated in opposite directions by a vibrator type of motor
US2986662A (en) * 1958-11-06 1961-05-30 Wahl Clipper Corp Vibratory motor
DE1119991B (en) * 1955-11-01 1961-12-21 Sunbeam Corp Electric oscillating armature motor for electric shavers
US3169536A (en) * 1962-07-11 1965-02-16 Sr Anthony Caracciolo Abrader
US20120030950A1 (en) * 2010-08-09 2012-02-09 Wahl Clipper Corporation Vibrator motor

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2814866A (en) * 1953-10-07 1957-12-03 Samuel M Bagno Razor having plural cutting heads which are operated in opposite directions by a vibrator type of motor
DE1119991B (en) * 1955-11-01 1961-12-21 Sunbeam Corp Electric oscillating armature motor for electric shavers
US2986662A (en) * 1958-11-06 1961-05-30 Wahl Clipper Corp Vibratory motor
US3169536A (en) * 1962-07-11 1965-02-16 Sr Anthony Caracciolo Abrader
US20120030950A1 (en) * 2010-08-09 2012-02-09 Wahl Clipper Corporation Vibrator motor
US8276279B2 (en) * 2010-08-09 2012-10-02 Wahl Clipper Corporation Hair clipper with a vibrator motor
US8549756B2 (en) 2010-08-09 2013-10-08 Wahl Clipper Corporation Hair clipper with a vibrator motor

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