US2201620A - High speed steam producing apparatus - Google Patents

High speed steam producing apparatus Download PDF

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US2201620A
US2201620A US734347A US73434734A US2201620A US 2201620 A US2201620 A US 2201620A US 734347 A US734347 A US 734347A US 73434734 A US73434734 A US 73434734A US 2201620 A US2201620 A US 2201620A
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combustion chamber
tubes
steam
superheater
tube
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US734347A
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Mont Walter Douglas La
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W D LA MONT Inc
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W D LA MONT Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B29/00Steam boilers of forced-flow type
    • F22B29/02Steam boilers of forced-flow type of forced-circulation type

Definitions

  • This invention relates to a steam boiler adapted for high capacity outputs.
  • a main object of my invention is to reduce the size, weight and cost of high speed steam generators and high speed steam power plants. I do this by increasing their speed of operation.
  • a like arrangement may be used in the formation of. the water-wall in the combustion chamber.
  • Fig. 1 is a detailed sectional view partially diagrammatic showing my high speed steam boilel with its various inter-related parts, properly assembled.
  • Fig. 2' is a sectional .view of my high speed steam boiler showing my tubular waterwall elements in position protecting the side walls and the ends of the combustion chamber.
  • Fig. 3 is a view, partially in section and partially in elevation taken along the lines 3-3 in Fig. 2, of my high speed steam boiler, showing the bulbous end portion of'my tubular waterwall in position at the outlet end of my steam boiler combustion chamber.
  • Fig. 4 is a sectional view of my high speed steam boiler showing my tubular superheater elements in position protecting the side walls and the ends of the combustion chamber.
  • Fig. 5 is a view taken along the line 5-5 in Fig. 6 is a sectional view of my high speed t m b Fig. 7 shows a preferred form of pressure drop device for the tube outlets.
  • Fig. 8 illustrates another form of pressure drop device
  • the alloy metal can withstand any designed rate of heat release.
  • the tubes are placed unnecessarily close to each other the radiant heat will act on only a 65 small part of the tube surface, giving lower heat transfer results per unit of surface used in the tubes.
  • the tubes should be spaced as far apart as is practicable without allowing the metal walls to become overheated.
  • the superheater I use four small diameter, moderate length superheater tubes 5
  • each tube is then led to a. common Point where they are secured in a compact manner to a disc GM, with ends parallel to each other and arranged to discharge directly into the steam lead to the turbine. At this point, each tube has a properly adjusted pressure drop device in its outlet end.
  • Saturated steam enters the tubes from the top of the water level cylinder and superheated steam leaves the tubes at the bottom of the boiler into the main steam line 9.
  • the superheater can be made to receive radiant heat action on all of its surface or to receive the radiant heat action on only part of its surface, the remainder being shielded by the waterwall tubes from the direct rays of radiant heat.
  • I preferably accomplish this purpose by using a pressure drop device at or near the inlet to each one of my superheater tubes and adjust its size with reference to the amount of steam flow desired for each tube, to distribute the flow of steam in each tube in the required quantity for various heat loads, also I add a pressure dropdevice to the outlet of each superheater tube and adjust To accomplish this pur-.
  • the waterwall tubing is spiralled in a manner similar to the superheater tubing except the spirals are arranged to cover the bottom and top ends of the combustion chamber as well as assisting in protecting the side walls and superheater tubing.
  • the main diameter of the waterwall spiral tubes is arranged so that the waterwall spiral coil as a whole fits inside of the superheater coil and just clears the superheater spiral coil making it possible to separate and replace or repair either coil.
  • the waterwall tubing is-made up of four small diameter tubes 34, of moderate length.
  • the ends of the four tubes are arranged parallel to each other in a compact group secured into a disc 62, which in turn is secured directly into the discharge lead, from the steam generator circulating pump at the bottom of the steam generator so that the circulating water discharges directly into each tube.
  • a cone distributor 63 with its apex pointed toward the oncoming circulating water is placed in front of said disc 62, with holes leading to each tube.
  • the spiral coils of the waterwall tubing 34 are so spaced relative to the spacing of the superheater coils 5!, that the superheater coils receive radiant and/or semiradiant and convection heat as previously described for the superheater in this invention.
  • Each waterwall tube 34 at its outlet end has a pressure drop device 35B, adjusted in it of proper size, relative to the quantity of water circulated in it, and relative to the heat load imposed on it.
  • the saturated steam enters the superheater 5
  • the bulbous central portion 223, in the casing 222 is followed by a portion depressed 224,relative to the interior of the combustion chamber and this portion in turn is followed by a smooth curved turning 224, of the casing 222, leading to the convection gas passage wall 231, so that radially from the central portion of the top casing to the circumference, the said casing 222, is first bulbous, then depressed, then curved, relative to the interior of the combustion chamber, to guide the gases in a smooth streamlined flow from the center of the combustion chamber I06, to the entrance to the convection heating surface 52, including the turn into the convection heating passage I21, made from the combustion chamber.
  • the convection heating passage I21 is tapered from the top of the steam generator toward the bottom, to obtain the proper high velocity for the heated gas as it changes in volume and density during the cooling of the gas by the convection generator tubing 52, as the heated gas flows from the bottom of the combustion chamber spirally upward toward the top of the tapered convection gas passage I21.
  • the top of the tapered convection gas passage I21 is curved making a circular burnt gas passage I26, connecting the convection steam generator tapered passage I21, with the inlet end of the fluid heater tapered passage II5, the curve of circular gas passage I26, being streamlined to guide the gases smoothly into the fluid heater passage 5.
  • a row of small diameter air preheater tubes 65 are used, secured into the vertical outside casing 225, of the convection gas passage, with a close spacing of their openings.
  • the outside casing 231 of the convection gas passage is streamlined, curving to guide the high velocity gases into the openings of the air preheater tubes 66.
  • the air preheater tubes 65 are also curved at the bottom ends, to guide the gases entering them, upward to their outlet.
  • Each of the air preheater tubes 65 is tapered so that the proper gas velocity inside of them is obtained to meet the changing volume and density of the gas therein as it is cooled by the air travelling in the opposite direction at high velocity on the outside surface of said tubes 65.
  • tapered air preheater tubes 65 leave the bottom of the outer convection gas, fluid heater tapered passage, outer casing 226, at an angle to the vertical and spiral upwards close to said casing in a smooth spiral to guide the gases upward and the air downward.
  • the air preheater tubes 65 conveying the burnt gases are streamlined outward in a smooth curve to guide the gases into the stack gas passage.
  • the stack gas passage outer casing 220 is streamlined with a smooth curve at the point where the gases from the air preheater tubes 65, enter said passage and said casing curves upward toward the stack.
  • the inner and outer stack gas passage casings 221 and 220 forming two dome shaped pieces with the stack gases guided smoothly in its flow between them up to the stack opening II8, the two dome shaped pieces forming an expanding g'as'passage so as to decrease rather than to increase the velocity of the gases,no longer needed, as they travel toward the central portion of the domes to turn up into the stack.
  • the stack opening H8, is in turn curved at 223 where it meets the central part of the dome forming the stack gas casing 220, guiding the gases smoothly from this point to the atmosphere.
  • the stack 230 is Venturi shaped as it leads to the atmosphere.
  • the air used for combustion enters the outside casing 236, of the circular air passage I20, tangentially of said passage at a central part.
  • the whirling air now enters between the spiral air preheater tubes 65, and the outer casing of the tapered convection gas fluid heater passage H5, and the air preheater tapered air passage outer casing 232.
  • the outer casing 226, of the fluid heater convection gas passage form the air passage I2I, for the air preheater in which are placed the closely spaced spiral row of tapered air preheater tubes 65.
  • the curved portion of the bottom casing 222, of the combustion chamber, and convection gas passage II6 with the dome shaped outer casing 236, of the circular air passage and outer casing 232 of air passages I2I form a tapered smooth curved passage I20, for the air guiding it and increasing its velocity as it whirls and begins entering the air preheater passage I2I, between the spiral air preheater tubes 65.
  • the tapered ends of the air preheater tubes 65 also assist to permit the air to enter between them with a minimum of draft loss.
  • the air travelling in the air preheater passage I2I, between the spiral air preheater tubes 65, is given a further whirling motion as it passes in a combination of spiral and cross flow motion past and between the tubes 65, downward in to the circular air chamber I25, and then upward to circular air inlet to burner entrance I22.
  • the tangential lead 23 I from the supercharger fan to the dome like outer casing 206, of the circular air passage I20, is placed on that side of the dome casing 236, which will give the air a whirling motion in the same direction as the whirling motion imparted to the air by the spiral air preheater tubes 65.
  • the casings of the air preheater air passages I2 I form a tapered passage so arranged, that the proper velocity of the air is obtained as it passes between the tapered air preheater tubes 65, in counterflow to the gases therein, proper allowance being made for the change in volume and density of the air as it is heated and the tapering of the air preheater tubes 65, and the decreased amount of surface present in each tapered tube 65, toward the outlet end compared to the inlet end per unit of length of each tube 65.
  • the spiralled air preheater tubes 65 have the direction of their spiral arranged so that the whirling air travelling therefrom, to the curved guide vanes of the burner, will continue to whirl in the'same direction as it enters and is directed by said vanes into the burner.
  • spiralled superheater tubes 5I, and waterwall tubes 34 have the direction of their spirals arranged so that air whirling from the burner 2, will continue to whirl in the same direction with the gas formed as the gases travel up the combustion chamber I06, among the spiralled waterwall tubes 34, and-superheater tubes 5
  • the spiralled convection steam generator tubes 52 in the convection gas passage I21, have the direction of their spirals opposite to that of the waterwall tubing 34, and the superheater tubing 5
  • spiralled fluid heater tubes 53 in the tapered fluid heater passage II5, have the direction of their spirals arranged opposite to that of the convection steam generator tubes 52, so that the gases will continue to whirl in the same direction as they whirled in the convection steam generator tapered passage I21, the combustion chamber I06, the burner guide vanes of burner, the air preheater air passages I2
  • the air used for mixture with the fuel for combustion enters through line II9, which enters the circular air entrance dome passage I20, tangentially, giving'the entering air a whirling motion in said passage.
  • the air as it is forced at 'high velocity into said air preheater air passage I2I, past the spiral tapered air preheater burnt gas tubes 65, meets with more resistance to cross flow than to spiral flow along the tapered spiral coiled airpreheater burnt gas tubes which result in a combination of spiral flow and cross flow of the air in its air passages I2I, giving spiral cross flow of the air along the heat transfer surfaces.
  • the spiral tubes 65, of the air preheater are wound around the circular tapered fluid heater outer casing 225, so that the air continues to have the same whirling motion in thair preheater air passages as it had when leavingv the circular entrance dome chamber.
  • the burner guide vanes augment the whirling of the air, leaving the circular air inlet chamber I22, without change of direction of the whirl,
  • the combustion gases formed in the combustion chamber I06 from the mixed and ignited oil and air, are driven at high velocity throughout the burnt gas passages of the steamgenerator I by the oncoming air.
  • the combustion gases leaving the spiral cross flow tapered fluid heater passage lib are guided by the streamlined entrance into the spiral tapered air preheater burnt gas tubes 55, travelling in counterflow to the air on the other side of said tubes 55, in the air preheater air passages llll, to the stack gas passages ill.
  • a wall defining a com bustion chamber, a spirally coiled steam generating tube forming a water well within said combustion chamber on the inside of said combustion chamber wall, and a plurality of steam superheater tubes forming a superheated steam conducting wall between the combustion chamber wall and said water wall, said steam superheater tubes entering and leaving said combustion chamber at substantially eguidistantly displaced points.
  • a wall defining a combustion chamber, a spirally coiled steam generating tube forming a water wall within said combustion chamber on the inside of said combustion chamber wall, and a plurality of spirally coiled steam superheater tubes forming a superheated steam conducting wall between the combustion chamber wall and said water wall, said plurality of spirally coiled steam superheater tubes entering and leaving said combustion chamber at substantially equidistantly displaced points.
  • a steam generator a wall defining a combustion chamber, a plurality of spirally coiled steam generating tubes forming a water wall within said combustion chamber on the inside of said combustion chamber wall, and a plurality of spirally coiled steam superheater tubes forming a superheated steam conducting wall between the combustion chamber wall and said water wall, said plurality of spirally coiled steam superheater tubes entering andleaving said combustion chamber at substantially equidistantly displaced points.
  • a wall defining a combustion chamber, a plurality of spirally coiled steam generating tubes forming a water wall within said combustion chamber on the inside of said combustion chamber wall, and a plurality of spirally coiled steam superheater tubes forming a superheated steam conducting wall be tween the combustion chamber wall and said water wall, said plurality of spirally coiled steam generating tubes and said plurality of spirally coiled steam superheater tubes entering and leaving said combustion chamber at substantially equidistantly displaced points.
  • a steam generator a wall defining a combustion chamber, a spirally coiled steam gen erating tube within said combustion chamber displaced from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having at least some of the coils thereof staggered with respect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed to the radiant heat in said combustion chamber passing between the coils of said steam generator tube.
  • a steam generator 9. wall defining a combustion chamber, a. spirally coiled steam generating tube within said combustion chamber displaced from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having at least some of the coils thereof partially offset with respect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed partially to the radiant heat in said combustion chamber passing between the coils of said steam generator tube.
  • a wall defining a combustion chamber, a spirally coiled steam generating tube within said combustion chamber displaced from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having some of the coils thereof staggered alternately with re- 75 spect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed to the radiant heat in said combustion chamber passing between the coils of said steam generating tube, others of the coils thereof bei'ngpartially offset with respect to the coils of said steam generating tube, whereby said last mentioned superheater coils are exposed partially to the radiant heat in said combustion chamber passing between said steam generating coils, and others of the coils thereof are in alignment with respect to the steam-generating coils, whereby these superheater coils are exposed to convection heat.
  • a wall defining a combustion chamber, a spirally coiled steam generating tube within said combustion chamber displaced from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having some of the coils thereof staggered with respect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed to the radiant heat in said combustion chamber passing between the coils of said steam generator tube, and others of the coils thereof being partially offset with respect to the coils of said steam generating tube whereby said last mentioned superheater coils are exposed partially' to the radiant heat in said combustion chamber passing between said steam generating coils.
  • a wall defining a combustion chamber, a spirally coiled steam gen-' erating tube within said combustion chamber displaced'from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having some of the coils thereof staggered with respect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed to the radiant heat in said combustion chamber passing between the coils of said steam genera or tube, and others of the coils thereof are in alignment with respect to the steam generating coils, whereby these last mentioned superheater coils are exposed to convection heat.
  • a wall defining the combustion chamber, a spirally coiled steam generating tube within said combustion chamber displaced from the inside of said Wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having some of the coils thereof partially offset with respect to the coils of said steam generating tube, whereby said first mentioned coils are exposed partially to the radiant heat in said combustion chamber passing between the coils of said steam generator tubes, and others of the coils thereof are in alignment with respect to the steam generating coils, whereby these last mentioned superheater coils are exposed to convection heat.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Steam Boilers And Waste-Gas Boilers (AREA)

Description

May 21, 1940. w. D. LA MONTY HIGH SPEED STEAMIPRODUCING APPARATUS 3 Sheets-Sheet 1 Original Filed Nov. 13, 1953 INVENTOR ATTORNEY May 21, 1940. w. D. LA MONT HIGH SPEED STEAM PRODUCING APPARATUS 3 Sheets-Sheet 2 Original Filed Nov. 13 1953 I r I II/II!III/fill!irlldflillilllf.
INVENTOR Walter Douglas La flout NEY l May 21, 1940. w. D. LA MONT 2,201,620
HIGH SPEED STEAM PRODUCING APPARATUS .4 NOV. 15, 3 sheets-Sheet 3 W212i pwgya/y BY ATTORNEY Patented May 21, 1940 UNITED STATES PATENT OFFICE men srnsn s'rEAM rnonucmo mm'ru Original application November 1a, 1933, Serial No. 697,788. Divided and this application July 9, 1934, Serial No. 73434 7 16 Claims.
This invention relates to a steam boiler adapted for high capacity outputs.
This application is a division of my application Serial No. 697,788, flied November 13, 1933.
A main object of my invention is to reduce the size, weight and cost of high speed steam generators and high speed steam power plants. I do this by increasing their speed of operation.
It is another obejct of the invention to provide a steam boiler capable of meeting high heat demands embodying a combustion chamber with auxiliary heating chambers and in which are disposed steam generating .tubes, steam-superheater tubes, and water pre-heater tubes which mutually cooperate with each other ,to attain the desired outputs with safety and certainty.
It is another object of my invention to arrange a spirally coiled superheater tube behind a'steam generating tube within a combustion chamber to obtain desired heat'transfer] eflects to the former while protecting it against destructive temperatures.
It is a further object of my invention to form a coiled steam superheater wall from a plurality of tubes arranged to have equal lengths thereof exposed to uniform heats. A like arrangement may be used in the formation of. the water-wall in the combustion chamber.
Other-objects and purposes will appear from the more detailed description of the invention following hereinafter taken in conjunction with the accompanying drawings, wherein:
Fig. 1 is a detailed sectional view partially diagrammatic showing my high speed steam boilel with its various inter-related parts, properly assembled.
Fig. 2' is a sectional .view of my high speed steam boiler showing my tubular waterwall elements in position protecting the side walls and the ends of the combustion chamber.
Fig. 3 is a view, partially in section and partially in elevation taken along the lines 3-3 in Fig. 2, of my high speed steam boiler, showing the bulbous end portion of'my tubular waterwall in position at the outlet end of my steam boiler combustion chamber.
Fig. 4 is a sectional view of my high speed steam boiler showing my tubular superheater elements in position protecting the side walls and the ends of the combustion chamber.
Fig. 5 is a view taken along the line 5-5 in Fig. 6 is a sectional view of my high speed t m b Fig. 7 shows a preferred form of pressure drop device for the tube outlets.
Fig. 8 illustrates another form of pressure drop device; With my supercharged combustion chamber I and light weight construction, I have found it preferable to eliminate all insulation material in the combustion chamber, not only because of its weight, but also because of its low conductivity 'or inability to immediately transfer any received heat to an adjacent cooling medium. This leads to constantly increasing temperatures of the insulation material, bringing it to a high temperature, making it incandescent, and causing its final deterioration. Jars or shocks of the power unit received when in use for transportation purposes crack and tend to destroysuch material. If the power unit has been operating for sometime and the combustion is suddenly stopped, the insulation material will glow and remain hot for some time afterwards, repre-' senting an undesirable fire hazard in event of emergencies such as often occur with apparatus used for transportation purposes.
Supercharged combusion chambers produce 1-25 high combustion gas pressuresand insulation alone' is not satisfactory to make and keep the combustion chamber wall gas tight.
As aresult I use metal alloy mainly throughout the construction of my steam generator including the combustion chamber walls.
When using metal construction for this purpose it is necessary to properly and thoroughly protect the metal wall from exposure to too high heat effects from the radiant gases.
This can be accomplished byputtingcooling and protecting tube surface of the'steamgenerating apparatus in front of and in contact with the metal walls.
If the points of contact of the tube 'cooling. surface to the combustion chamber walls are sufliciently close together and if there is a proper degree of shielding of the metal walls from radiant heat action. the alloy metal can withstand any designed rate of heat release.
Due to thehigh heat conductivity of the metal transferring heat received immediately to adjacent cooling tubes, it is not necessary to put a solid bank of tubes in front of and adjacent to it. The degree of spacing of the protecting and cooling surface depends on the designed ,heat .load for which the steam generating apparatus is to be'used.
- If the tubes are placed unnecessarily close to each other the radiant heat will act on only a 65 small part of the tube surface, giving lower heat transfer results per unit of surface used in the tubes. The tubes should be spaced as far apart as is practicable without allowing the metal walls to become overheated.
I have found that it is necessary to protect the ends of the combustion chamber metal walls as well as the sides.
In many cases of designing it is undesirable to cover the ends of the combustion chamber with separate tubes.
In many other cases, especially as the size of the unit increases, a single tube to cover both ends and the sides would be too long. Further as the size increases, the volume of steam in the waterwall tube increases and therefore the velocity makes it necessary to use large diameter tubes where single tubes of great length are used; otherwise the resulting very high velocity with the long, small diameter tube would give large and undesirable pressure drops. A large diameter tube greatly increases the weight per square foot of the heating-surface. As a result it is generally of advantage to use multiple small diameter tubes of moderate length for the combustion chamber of my high speed and light weight steam generators, both for the superheater and waterwall, and it is also generally of advantage to have said tubes assist in covering the ends of the combustion chamber as well as the sides.
In my present invention I accomplish this purpose as follows:
In the superheater I use four small diameter, moderate length superheater tubes 5|. At the steam inlet end these fourtubes are secured to the top of the water level cylinder wherein the generated steam is separated from the water. The four tubes then lead to the top of the combustion chamber metal casing covering or combustion chamber inlet end wall 22L entering into the combustion chamber through the metal covering at four diametrically opposite points where they are spiralled on a circumference which will bring them into the combustion chamber I", tangent to the combustion chamber side walls 220, as the spirals extend downwards on the diameter of said circumference.
If the four tubes entered the combustion chamber I06, together or nearly together, and they were then wound in the form of a spiral they would leave a considerable part of the combustion chamber wall exposed at the top, beginning of the spiral when the first turn is complete and at the bottom ofthe combustion chamber when the last turn is completed. 4
By entering the four tubes at diametrically opposite points on the circumference, or at widely separated points on the circumference the rise of each spiral as each tube passes above the tube starting a spiral just ahead of it, is gradual and the section of combustion chamber wall left exposed is small, especially' if the tube passing above the tube ahead of it is brought tangent or nearly tangent, to the tube ahead of it before the spacing of the spirals between the two tubes is started. This brings the maximum width of the space of the combustion chamber wall not covered by a tube down to the width of the tubes diameter used.
when the four spiralled superheater tubes .reach the bottom of the combustion chamber they pass through the bottom casing or combustion chamber outlet end wall 222- at four diametrically opposite points in a manner similar to that described for the top, so that all parts of the combustion chamber casing are properly protected.
The four tubes are then led to a. common Point where they are secured in a compact manner to a disc GM, with ends parallel to each other and arranged to discharge directly into the steam lead to the turbine. At this point, each tube has a properly adjusted pressure drop device in its outlet end.
Saturated steam enters the tubes from the top of the water level cylinder and superheated steam leaves the tubes at the bottom of the boiler into the main steam line 9.
I have found that with supercharged high speed generators, with high speed turbines for light weight and small size eilicient power units, that it is necessary to produce high pressures and high final temperatures of unusual degree from the steam generator to permit using light weight, small and eflicient turbines.
The requirement for a very high final steam temperature from the steam generator, makes it difficult to produce a superheater of light weight with a minimum of surface and a maximum of heat transfer rate without overheating the metal of the superheater tubing.
With supercharged combustion the initial temperature in the combustion chamber is considerably higher than in present day practice and any superheating surface placed in such a combustion chamber must have protection from the full and direct effect of the radiant heat action in said combustion chamber.
To keep the amount of surface used in the superheater to a minimum, it is desirable to expose as much as possible of the superheating surface to radiant heat action, especially when, as in this invention, the final steam temperatures are very high.
I have found that by placing the superheater behind the waterwall tubes and by spacing the waterwall tubes apart so that the superheater receives radiant heat action from between the waterwall tubes, the amount of radiant heat exposure which the superheater tubing can safely withstand, is a matter of the rate of heat release in the combustion chamber and by separating or bringing together the waterwall tube spacing and the superheater tube spacing (the latter spacing preferably to correspond with the change in waterwall tube spacing), the superheater can be made to receive radiant heat action on all of its surface or to receive the radiant heat action on only part of its surface, the remainder being shielded by the waterwall tubes from the direct rays of radiant heat.
This brings the problem of the use of the superheater surface in the combustion chamber zone to a point where the spacing of the waterwall tubes and superheater tubes is arranged in each design of unit to meet the maximum heat load conditions to be imposed on said unit.
As a result in some designs radiant superheating surface is fully exposed to radiant heat ac- 'tion-from between the fully spaced waterwall is shielded. from radiant heat action, by other cooling surface than that of the superheater.
I have also found that as the steam in the superheater approaches its. high final temperature, that the metal of the tube has a tendency to overheat from direct radiant heat action.
,To avoid this, I place the superheating surface, which has steam of high temperature in it, near to that of the desired final steam temperature; practically entirely behind the waterwall tubes, so that said portion of the superheating surface is practically entirely shielded by the waterwall tubes and said portion of the superheating surface, still in the combustion chamber space .receives practically no heat transfer action except by convection. This makes possible a superheater in the combustion zone which may have full radiant action on a portion of its surface,
. semi-radiant action on another portion and convection action on still another portion.
In some designs of this new type of combustion chamber superheater, I arrange the initial part of the surface with the steam of low temperature therein to receive full radiant heat action from between and behind the waterwall tubes properlyspaced apart to at least, one full diameter of the superheater tube. pose, I arrange the central portion of the surface with the superheater steam of medium temperature therein, to receive semi-radiant heat action from between the waterwall tubes properly spaced apart to less than the full diameterof the superheater tube to accomplish this purpose, and I arrange the last portion of the surface with the superheated steam of high temperature therein, to receive practically no heat except by convection heat transfer, by placing the superheater tubes directly behind the waterwall tubes.
In my co-pending application 693,714, oi. October 16, 1933, I have discussed more fully my various types of combustion chamber superheaters and means for moving my superheater and waterwall surfaces to control the final temperature of the steam from my steam generators. It is within the scope of this invention to use the. art for my superheaters as disclosed in my copending application 693,714 of.0ctober 16, 1933, selecting that type and use best suited for each design of my steam generator as applied to this present invention but it is not intended to limit the scope of this invention to any particular form or use of a superheater. I
I have found that with supercharged combustion and high rates of heat transfer with high velocities of steam flow, the column of steam in the superheater tubes, should be kept compact and the fiow of steam in each superheater tube regulated to protect and insure proper operation of each superheater tube.
In the embodiment of the present invention, I preferably accomplish this purpose by using a pressure drop device at or near the inlet to each one of my superheater tubes and adjust its size with reference to the amount of steam flow desired for each tube, to distribute the flow of steam in each tube in the required quantity for various heat loads, also I add a pressure dropdevice to the outlet of each superheater tube and adjust To accomplish this pur-.
It is not intended to limit the scope of this invention to any particular form or use of pressure drop devices if any pressure drop devices are used in my superheater tubes.
In the embodiment of my present invention I place pressure drop devices at the outlet of each superheater tube adjusted to provide proper flow of steam in each tube to protect the tube and insure its proper operation.
The waterwall tubing is spiralled in a manner similar to the superheater tubing except the spirals are arranged to cover the bottom and top ends of the combustion chamber as well as assisting in protecting the side walls and superheater tubing. The main diameter of the waterwall spiral tubes is arranged so that the waterwall spiral coil as a whole fits inside of the superheater coil and just clears the superheater spiral coil making it possible to separate and replace or repair either coil.
- The waterwall tubing is-made up of four small diameter tubes 34, of moderate length. The ends of the four tubes are arranged parallel to each other in a compact group secured into a disc 62, which in turn is secured directly into the discharge lead, from the steam generator circulating pump at the bottom of the steam generator so that the circulating water discharges directly into each tube. A cone distributor 63, with its apex pointed toward the oncoming circulating water is placed in front of said disc 62, with holes leading to each tube.
It the generator is to be exposed to extreme heat loads a pressure drop device is not placed in the inlet end of each tube.
If the generator is not to be exposed to extreme heat loads a pressure drop device 35A, is
-tecting the bottom casing 222, then travelling up along the sides of the combustion chamber, not adjacent to the casing 220, but on an inside diameter which fits the spiral coil inside of the superheater coil 5|. This diameter is held by the waterwall tubes 34, until they reach and become adjacent to the top casing 22L They now spiral inwards following the curve at the top casing Hi and being adjacent thereto until they reach the central portion at the burner end where each spiral tube turns up through the top casing 22l at diametrically opposite points, through Stuaingboxes and'then lead to the water level cylinder.
The spiral coils of the waterwall tubing 34, are so spaced relative to the spacing of the superheater coils 5!, that the superheater coils receive radiant and/or semiradiant and convection heat as previously described for the superheater in this invention.
Each waterwall tube 34, at its outlet end has a pressure drop device 35B, adjusted in it of proper size, relative to the quantity of water circulated in it, and relative to the heat load imposed on it.
In addition, just beyond the pressure drop de-- Git to assist in the separation of the steam and water output from said tube only.
The saturated steam enters the superheater 5|, as described, and the excess water from the various points of separation of steam and water, if there is any excess water over that evaporated in the waterwall tubes 34, falls to the water level in the water level cylinder, and is again picked up with water from the fluid heater for forced circulation into the waterwall tubes 34.
I streamline many of my fluid passageways throughout the boiler structure, especially at the turns and at changes in direction of the flow of gases, high velocity of gas flow can be maintained throughout the system with small draft loss at these points leaving the main draft loss available for high speed travel over the heating surfaces where such loss is morethan repaid by the increased heat transfer rates obtained.
In streamlining the steam generator, I use a smooth turn where the combustion chamber inlet end casing 22I, meets the waterwall casing 220, to guide any gas flowing radially from the burner to the sides to turn said gases smoothly toward the outlet end of the combustion chamber.
At the outlet end of the combustion chamber, I use a circular bulbous nose 223, projecting toward the interior of the combustion chamber at the central portion of the bottom casing to spread and guide the high velocity gases toward the outer circumference of the combustion chamber at this point; and where the gases are to be guided into the entrance of the convection heating surface.
The bulbous central portion 223, in the casing 222, is followed by a portion depressed 224,relative to the interior of the combustion chamber and this portion in turn is followed by a smooth curved turning 224, of the casing 222, leading to the convection gas passage wall 231, so that radially from the central portion of the top casing to the circumference, the said casing 222, is first bulbous, then depressed, then curved, relative to the interior of the combustion chamber, to guide the gases in a smooth streamlined flow from the center of the combustion chamber I06, to the entrance to the convection heating surface 52, including the turn into the convection heating passage I21, made from the combustion chamber.
The convection heating passage I21, is tapered from the top of the steam generator toward the bottom, to obtain the proper high velocity for the heated gas as it changes in volume and density during the cooling of the gas by the convection generator tubing 52, as the heated gas flows from the bottom of the combustion chamber spirally upward toward the top of the tapered convection gas passage I21.
The top of the tapered convection gas passage I21, is curved making a circular burnt gas passage I26, connecting the convection steam generator tapered passage I21, with the inlet end of the fluid heater tapered passage II5, the curve of circular gas passage I26, being streamlined to guide the gases smoothly into the fluid heater passage 5.
At the bottom of the convection gas passage H5, a row of small diameter air preheater tubes 65, are used, secured into the vertical outside casing 225, of the convection gas passage, with a close spacing of their openings. The outside casing 231 of the convection gas passage is streamlined, curving to guide the high velocity gases into the openings of the air preheater tubes 66.
The air preheater tubes 65, are also curved at the bottom ends, to guide the gases entering them, upward to their outlet.
Each of the air preheater tubes 65, is tapered so that the proper gas velocity inside of them is obtained to meet the changing volume and density of the gas therein as it is cooled by the air travelling in the opposite direction at high velocity on the outside surface of said tubes 65.
The tapered air preheater tubes 65, leave the bottom of the outer convection gas, fluid heater tapered passage, outer casing 226, at an angle to the vertical and spiral upwards close to said casing in a smooth spiral to guide the gases upward and the air downward. I
At the bottom of the fluid heater circular passage II6, and outlet to the air preheater tubes, the air preheater tubes 65, conveying the burnt gases are streamlined outward in a smooth curve to guide the gases into the stack gas passage. The stack gas passage outer casing 220, is streamlined with a smooth curve at the point where the gases from the air preheater tubes 65, enter said passage and said casing curves upward toward the stack. The inner and outer stack gas passage casings 221 and 220, forming two dome shaped pieces with the stack gases guided smoothly in its flow between them up to the stack opening II8, the two dome shaped pieces forming an expanding g'as'passage so as to decrease rather than to increase the velocity of the gases,no longer needed, as they travel toward the central portion of the domes to turn up into the stack.
The stack opening H8, is in turn curved at 223 where it meets the central part of the dome forming the stack gas casing 220, guiding the gases smoothly from this point to the atmosphere.
The stack 230, is Venturi shaped as it leads to the atmosphere.
The air used for combustion enters the outside casing 236, of the circular air passage I20, tangentially of said passage at a central part.
This gives the air a centrifugal or whirling motion in the circular air passage I20, leading to the air preheater tapered spiral air passages I2I.
The whirling air now enters between the spiral air preheater tubes 65, and the outer casing of the tapered convection gas fluid heater passage H5, and the air preheater tapered air passage outer casing 232.
The outer casing 232, of the air preheater, and
the outer casing 226, of the fluid heater convection gas passage, form the air passage I2I, for the air preheater in which are placed the closely spaced spiral row of tapered air preheater tubes 65.
The curved portion of the bottom casing 222, of the combustion chamber, and convection gas passage II6 with the dome shaped outer casing 236, of the circular air passage and outer casing 232 of air passages I2I form a tapered smooth curved passage I20, for the air guiding it and increasing its velocity as it whirls and begins entering the air preheater passage I2I, between the spiral air preheater tubes 65.
The tapered ends of the air preheater tubes 65, also assist to permit the air to enter between them with a minimum of draft loss.
The air travelling in the air preheater passage I2I, between the spiral air preheater tubes 65, is given a further whirling motion as it passes in a combination of spiral and cross flow motion past and between the tubes 65, downward in to the circular air chamber I25, and then upward to circular air inlet to burner entrance I22.
The tangential lead 23 I, from the supercharger fan to the dome like outer casing 206, of the circular air passage I20, is placed on that side of the dome casing 236, which will give the air a whirling motion in the same direction as the whirling motion imparted to the air by the spiral air preheater tubes 65.
The casings of the air preheater air passages I2 I ,form a tapered passage so arranged, that the proper velocity of the air is obtained as it passes between the tapered air preheater tubes 65, in counterflow to the gases therein, proper allowance being made for the change in volume and density of the air as it is heated and the tapering of the air preheater tubes 65, and the decreased amount of surface present in each tapered tube 65, toward the outlet end compared to the inlet end per unit of length of each tube 65.
Heated air leaves the air preheaterpassage' I 2 I with a whirling motion and is guided by the streamlined burner housing 233, in a smooth curve into the curved guide vanes for air entering the burner 2.
The spiralled air preheater tubes 65, have the direction of their spiral arranged so that the whirling air travelling therefrom, to the curved guide vanes of the burner, will continue to whirl in the'same direction as it enters and is directed by said vanes into the burner.
The spiralled superheater tubes 5I, and waterwall tubes 34, have the direction of their spirals arranged so that air whirling from the burner 2, will continue to whirl in the same direction with the gas formed as the gases travel up the combustion chamber I06, among the spiralled waterwall tubes 34, and-superheater tubes 5|, to the combustion chamber outlet end wall 222.
The spiralled convection steam generator tubes 52, in the convection gas passage I21, have the direction of their spirals opposite to that of the waterwall tubing 34, and the superheater tubing 5|, arranged so that when the combustion gases reach the combustion chamber outlet end wall 222, and turn upward travelling in a combination of cross flow and spiral flow among the spiralled convection steam tubes 52, the gases will continue to whirl in the same direction as they whirled in the combustion chamber I06. spiralled fluid heater tubes 53, in the tapered fluid heater passage II5, have the direction of their spirals arranged opposite to that of the convection steam generator tubes 52, so that the gases will continue to whirl in the same direction as they whirled in the convection steam generator tapered passage I21, the combustion chamber I06, the burner guide vanes of burner, the air preheater air passages I2| leading from the tangential air inlet, passage II9.
I have found that with supercharged combus tion initial temperature in the combustion zone can be attained of such degree that a large part of all of the steam generation required for the steam generating apparatus can be obtained from the water wall surface and by using my new type of properly protected superheating surface in said combustion chamber as previously described practically all of the superheat required can be ob-.
This results in a new type of steam generating apparatus using waterwall steam generating surface and superheating surface mainly in the combustion chamber, fluid heating surface in the convection gas passage, the final heat of the gases being removed by air preheater heating surface.
This arrangement gives full advantage of the maximum heat heads available relative to the gases and fluids always in counterflow.
The air used for mixture with the fuel for combustion enters through line II9, which enters the circular air entrance dome passage I20, tangentially, giving'the entering air a whirling motion in said passage.
Air from the circular air entrance dome passage still whirling, enters through and into the stream lined air passages I2I, of the tapered spiral cross flow air preheater. The air, as it is forced at 'high velocity into said air preheater air passage I2I, past the spiral tapered air preheater burnt gas tubes 65, meets with more resistance to cross flow than to spiral flow along the tapered spiral coiled airpreheater burnt gas tubes which result in a combination of spiral flow and cross flow of the air in its air passages I2I, giving spiral cross flow of the air along the heat transfer surfaces. The spiral tubes 65, of the air preheater are wound around the circular tapered fluid heater outer casing 225, so that the air continues to have the same whirling motion in thair preheater air passages as it had when leavingv the circular entrance dome chamber.
Air leaving the tapered spiral cross flow air preheater air passages I2I, still whirling in the original direction, enters the circular air inlet passage I25, and then the circular air inlet burner chamber I22, to the burner guide vanes at the a burner entrance I23.
The burner guide vanes augment the whirling of the air, leaving the circular air inlet chamber I22, without change of direction of the whirl,
, where it mixes with the atomized fuel oil from the burner to form the combustion gases.
The combustion gases formed in the combustion chamber I06, from the mixed and ignited oil and air, are driven at high velocity throughout the burnt gas passages of the steamgenerator I by the oncoming air.
The main part of the combustion gases in the combustion chamber I06, striking the bulbous central position of the combustion chamber outlet end wall 223, are dispersed toward the depressed and curved turn 226, of the combustion chamber outlet end wall 222', near the circum-' ferenceand thereby guided smoothly into the combustion chamber circular bumtgas passage II4,'and then into the convection generating spiral tapered burnt gas passage I2'l. As the combustion gases pass down the sides of the spiral coiled waterwall tubes 36, and superheater tubes .5I, in the combustion chamber I06, these tubes. tend to whirl in the same direction it had when leaving the throat I24, and this air with the combustion gases, continues to whirl as it enters the convection generating spiral tapered burnt gas passage I21.
Since the spiralled convection generating coils 52, in the spiral tapered convection generating passage I21, are coiled in the opposite direction to the waterwall coiled tubes 34, and superheater coiled tubes 5I, in the combustion chamber I06, the combustion gases continue to whirl in the same direction'they had when lea"- ing the combustion chamber, as they travel through the convection generating passage I21, the circular outlet convection generating passage I26, and into the spiral tapered fluid heater passage H5, Water is introduced into the coils 52 by hollow cone distributor 63 Since the fluid heater tubes 53 are coiled in the opposite direction to the convection steam generating tubes 52, the gases continue to whirl in the same direction while passing through the fluid heater tapered spiral cross flow passage llii, as they whirled when passing through the convection steam generating gas passage i27. Water is introduced into the tubes 53 by hollow cone distributor [i3 adjacent the disk 62 to which these tubes are connected.
The combustion gases travelling through the spiral tapered fluid heater passage H5, at high velocity, strike the coiled fluid heater tubes meeting with more resistance to cross flow than spiral flow and resulting in a combination of spiral flow along the fluid heater tubes lit, and cross flow across them, giving spiral cross flow of the gases on the heat transfer surfaces.
The combustion gases leaving the spiral cross flow tapered fluid heater passage lib, are guided by the streamlined entrance into the spiral tapered air preheater burnt gas tubes 55, travelling in counterflow to the air on the other side of said tubes 55, in the air preheater air passages llll, to the stack gas passages ill.
The gases leaving the stack gas passages ill, enter the streamlined entrance Mil, into steel: and leave the Venturi shaped stack exit to the atmosphere. Doors in the boiler casings permit the inspection of the boiler chambers the ignition of the boiler to be instituted.
I claim:
1- In a steam generator, a wall defining a com bustion chamber, a spirally coiled steam generating tube forming a water well within said combustion chamber on the inside of said combustion chamber wall, and a plurality of steam superheater tubes forming a superheated steam conducting wall between the combustion chamber wall and said water wall, said steam superheater tubes entering and leaving said combustion chamber at substantially eguidistantly displaced points.
2. In a steam generator, a wall defining a combustion chamber, a spirally coiled steam generating tube forming a water wall within said combustion chamber on the inside of said combustion chamber wall, and a plurality of spirally coiled steam superheater tubes forming a superheated steam conducting wall between the combustion chamber wall and said water wall, said plurality of spirally coiled steam superheater tubes entering and leaving said combustion chamber at substantially equidistantly displaced points.
3.'In a steam generator, a wall defining a combustion chamber, a plurality of spirally coiled steam generating tubes forming a water wall within said combustion chamber on the inside of said combustion chamber wall, and a plurality of spirally coiled steam superheater tubes forming a superheated steam conducting wall between the combustion chamber wall and said water wall, said plurality of spirally coiled steam superheater tubes entering andleaving said combustion chamber at substantially equidistantly displaced points.
4. In a steam generator, a wall defining a combustion chamber, a plurality of spirally coiled steam generating tubes forming a water wall within said combustion chamber on the inside of said combustion chamber wall, and a plurality of spirally coiled steam superheater tubes forming a superheated steam conducting wall be tween the combustion chamber wall and said water wall, said plurality of spirally coiled steam generating tubes and said plurality of spirally coiled steam superheater tubes entering and leaving said combustion chamber at substantially equidistantly displaced points.
5. In a steam generator, a wall-defining a combustion chamber, a spirally coiled steam generating tube forming a water wall within said combustion chamber on the inside of said combustion chamber wall, and a plurality of steam superheater tubes forming a superheated steam conducting wall between the combustion chamber wall and said water wall, said steam superheater tubes entering and leaving said combustion chamber at substantially equidistantly displaced points, and a spirally coiled tube in fluid circuit with said steam generating tube and said steam superheater tube arranged in a passage on the outside of said combustion chamber wall and exposed to combustion gases passing irom said chamber.
6. The combination set forth in claim 1, wherein said wall defining the combustion clinic her is substantially cylindrical.
'Z. The combination set forth in claim wherein the wall defining the combustion c her is suustantially cylindrical and the s coiled earn generating tubes and the spa coiled steam superheater tubes enter and ii the combustion chamber at diametrically ujposed points.
8. The combination set forth in claim wherein said plurality of steam superheater tubes are provided with pressure drop devices.
9. The combination set forth in claim 3. wherein said plurality of steam generating tubes and said steam superheater tubes are provided with pressure drop devices.
10.111 a steam generator, a wall defining a combustion chamber, a spirally coiled steam gen erating tube within said combustion chamber displaced from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having at least some of the coils thereof staggered with respect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed to the radiant heat in said combustion chamber passing between the coils of said steam generator tube.
11. In a steam generator, 9. wall defining a combustion chamber, a. spirally coiled steam generating tube within said combustion chamber displaced from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having at least some of the coils thereof partially offset with respect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed partially to the radiant heat in said combustion chamber passing between the coils of said steam generator tube.
12. In a steam generator, a wall defining a combustion chamber, a spirally coiled steam generating tube within said combustion chamber displaced from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having some of the coils thereof staggered alternately with re- 75 spect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed to the radiant heat in said combustion chamber passing between the coils of said steam generating tube, others of the coils thereof bei'ngpartially offset with respect to the coils of said steam generating tube, whereby said last mentioned superheater coils are exposed partially to the radiant heat in said combustion chamber passing between said steam generating coils, and others of the coils thereof are in alignment with respect to the steam-generating coils, whereby these superheater coils are exposed to convection heat.
13. The combination set forth in claim 12 wherein the first group of superheater coils exposed to radiant heat is disposed near the burner end of the combustion chamber, the last group of superheater coils exposed to convection heat is disposed at the opposite end of the combustion chamber, and the second group of superheater coils exposed partially to the radiant heat is disposed between the other two groups of coils.
14. In a steam generator, a wall defining a combustion chamber, a spirally coiled steam generating tube within said combustion chamber displaced from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having some of the coils thereof staggered with respect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed to the radiant heat in said combustion chamber passing between the coils of said steam generator tube, and others of the coils thereof being partially offset with respect to the coils of said steam generating tube whereby said last mentioned superheater coils are exposed partially' to the radiant heat in said combustion chamber passing between said steam generating coils.
15. In a steam generator, a wall defining a combustion chamber, a spirally coiled steam gen-' erating tube within said combustion chamber displaced'from the inside of said wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having some of the coils thereof staggered with respect to the coils of said steam generating tube, whereby said first mentioned coils of said superheater tube are exposed to the radiant heat in said combustion chamber passing between the coils of said steam genera or tube, and others of the coils thereof are in alignment with respect to the steam generating coils, whereby these last mentioned superheater coils are exposed to convection heat.
16. In a steam generator, a wall defining the combustion chamber, a spirally coiled steam generating tube within said combustion chamber displaced from the inside of said Wall, and a spirally coiled steam superheater tube between said wall and said steam generating tube having some of the coils thereof partially offset with respect to the coils of said steam generating tube, whereby said first mentioned coils are exposed partially to the radiant heat in said combustion chamber passing between the coils of said steam generator tubes, and others of the coils thereof are in alignment with respect to the steam generating coils, whereby these last mentioned superheater coils are exposed to convection heat.
WALTER DOUGLAS LA MONT.
US734347A 1933-11-13 1934-07-09 High speed steam producing apparatus Expired - Lifetime US2201620A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2718217A (en) * 1952-08-27 1955-09-20 Aeroil Prod Water heating apparatus
US3822675A (en) * 1972-03-28 1974-07-09 Nordalpina Anstalt Boiler for heating non-boiling heat transfer liquids
US20110162592A1 (en) * 2008-09-09 2011-07-07 Martin Effert Continuous steam generator
US20110197830A1 (en) * 2008-09-09 2011-08-18 Brueckner Jan Continuous steam generator
US10207923B2 (en) * 2015-01-30 2019-02-19 HanjungNCS. Co., Ltd Multi-channel upright reformer for fuel cell merged with heater

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2718217A (en) * 1952-08-27 1955-09-20 Aeroil Prod Water heating apparatus
US3822675A (en) * 1972-03-28 1974-07-09 Nordalpina Anstalt Boiler for heating non-boiling heat transfer liquids
US20110162592A1 (en) * 2008-09-09 2011-07-07 Martin Effert Continuous steam generator
US20110197830A1 (en) * 2008-09-09 2011-08-18 Brueckner Jan Continuous steam generator
US9267678B2 (en) * 2008-09-09 2016-02-23 Siemens Aktiengesellschaft Continuous steam generator
US10207923B2 (en) * 2015-01-30 2019-02-19 HanjungNCS. Co., Ltd Multi-channel upright reformer for fuel cell merged with heater

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