US2166315A - Detergent and preparation thereof - Google Patents

Detergent and preparation thereof Download PDF

Info

Publication number
US2166315A
US2166315A US247477A US24747738A US2166315A US 2166315 A US2166315 A US 2166315A US 247477 A US247477 A US 247477A US 24747738 A US24747738 A US 24747738A US 2166315 A US2166315 A US 2166315A
Authority
US
United States
Prior art keywords
alcohol
alcohols
unsulfated
detergent
alkyl sulfate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US247477A
Inventor
Wilfred S Martin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Procter and Gamble Co
Original Assignee
Procter and Gamble Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US35983A external-priority patent/US2166314A/en
Application filed by Procter and Gamble Co filed Critical Procter and Gamble Co
Priority to US247477A priority Critical patent/US2166315A/en
Application granted granted Critical
Publication of US2166315A publication Critical patent/US2166315A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S516/00Colloid systems and wetting agents; subcombinations thereof; processes of
    • Y10S516/01Wetting, emulsifying, dispersing, or stabilizing agents
    • Y10S516/03Organic sulfoxy compound containing

Definitions

  • My invention relates to a process for improving the sudsing and detergent properties of sulfated alcohol detergents, especially when used in hard water, and to the products thus prepared.
  • the water-soluble salts of sulfated higher alcohols are well known to have good sudsing and 10 detergent properties in most cases, but it has not previously been known that the sudsing and detergent properties of such compounds can be very materially improved by the use of a certain proportion of unsulfated higher alcohols in connection with same.
  • the alkyl sulfate detergents referred to herein 30 are those derived usually from natural fats and fatty oils by first reducing same to alcohols, then sulfating with a sulfating agent such as sulfuric acid, chlorsulfonic acid, etc., and finally neutralizing the sulfated product with a suitable base such as sodium or potassium hydroxide, ammonia, amines, organic bases, etc., to form water-soluble salts.
  • a suitable base such as sodium or potassium hydroxide, ammonia, amines, organic bases, etc.
  • alkyl sulfates are the saturated products usually containing from about eight to about fourteen carbon atoms in the alkyl radical, but of course the alkyl sulfates prepared from hexadecyl and octadecyl alcohols may find use 50. under certain conditions.
  • the products obtained from coconut oil and similar oils are especially useful. These consist largely of the lauryl and myristyl derivatives.
  • alkyl sulfates for convenience. 5
  • the unsulfated alcohols which I may use for improving the properties of the alkyl sulfates above mentioned when the addition of alcohols is necessary may be of several different classes, as follows:
  • (b) Mixtures of alcohols obtainable from natural fats (vegetable or animal oils or fats) and waxes by reduction or other processes.
  • suitable materials for this purpose are tallow, sperm oil, and coconut oil, coconut oil being especially suitable.
  • Alcohols derived from oxidized petroleum which consist predominantly of secondary aliphatic alcohols containing in the range of about eight to twenty-five carbon atoms per molecule. These alcohols, as shown by Luther et al. United States Patent 1,909,295, are saturated.
  • the adjustment above mentioned requires a reduction in the amount of unsulfated alcohols, this may be accomplished either by extracting the excess alcohols by a suitable solvent, or in some cases by heating to a sufiiciently high tem perature to remove unsulfated alcohols, as in the operation of spray drying or drum drying or similar methods of drying. For convenience such methods of drying are referred to in vthe claims as drying operations and the products obtained thereby as dried products.
  • the adjustment requires an increase in the amount of unsulfated alcohols, these may be added to the alkyl sulfate by any suitable mixing method either in the substantially dry form or in a water solution of the alkyl sulfate prior to use, as preferred. The method of mixing is not a part of my invention.
  • the proper adjustment may-also be secured by suitably regulating the sulfation so as to leave the desired percentage of unsulfated alcohols.
  • the sulfating reaction may be controlled the amount and strength of the sulfating agent and/or the time and temperature of the reaction.
  • alkyl sulfate detergents containing a small amount of unsulfated alcohols When alkyl sulfate detergents containing a small amount of unsulfated alcohols are subjected to a high temperature spray drying operation or other heating treatment for reduction of moisture content, they lose, mainly by evaporation, the whole or a portion of such unsulfated alcohols.
  • concentration of the unsulfated higher alcohol will be reduced to about three parts alcohol to one hundred parts active alkyl sulfate, but of course under operating conditions involving higher temperatures the alcohol content may be reduced even lower or entirely eliminated.
  • unsulfated C12 or C14 alcohol may be added to such a spray dried detergent and obtain a satisfactory product which possesses improved sudsing and detergency powerover the original spray dried material and which is free flowing and consists substantially completely of discrete particles.
  • alkyl sulfate used was the commercial sodium salt of alkyl sulfuric acid prepared from the alcohols obtained by reduction of coconut oil, but it should be understood that similar results are obtained with other alkyl sulfate detergents commonly used.
  • the commercial alkyl sulfate detergent used had the following approximate analysis.
  • Petroleum ether extract (mainly unsulfated alcohols) 1.3
  • the unsulfated alcohols used in these examples are shown in the table below, but it should be understood that these are merely illustrative of many other alcohols included in the classes previously mentioned, and I am not limited to the alcohols shown in these examples.
  • Lorol is a commercially available product consisting of al cohols obtained by reduction of coconut oil.
  • Stenol is a commercially available product consisting essentially of saturated aliphatic alcohols containing sixteen and eighteen carbon atoms per molecule.
  • Table 1 shows the effect on sudsing
  • Table 2 shows the effect on detergency.
  • the figures in the first two columns show the percentages of unsulfated alcohol and commercial alkyl sulfate respectively in each mixture; the third and fourth columns show the amount of unsulfated alcohol per 100 parts actual (not commercial) alkyl sulfate in each mixture, the amount of unsulfated alcohol contained in the original commercial alkyl sulfate being included.
  • N-octyl alcohol (having the lowest molecular weight of the alcohols mentioned) gives outstanding results in both sudsing and detergency in all percentages tried, and can be used in this instance without harmful effect in proportions at least as high as '72 (75 'minus 3) parts alcohol per 100 parts actual alkyl sulfate.
  • Tables 3 and 4 have been prepared, relating respectively to sudsing property and to detergent property, which show the efficiencies of the various unsulfated alcohols in these mixtures as compared to the commercial alkyl sulfate detergent pres- *Includes 3 parts alcohol contained in the original commercial alkyl sulfate detergent.
  • n-Octyl 4. 3. 5 4 n-Decyl. 10.5 6. 5 0 n-Dodecyl .i 10. 5 2 0 n-TetradecyLn- 5. 5 3. 5 1. o Lorol 4. 5 1 0 Stenol 2 3. 5 1 Mixed alcohols from oxidized petroleu 8 4. 5 5
  • Table 6 following, likewise shows the approximate maximum and optimum amounts of alcohol per 100 parts actual alkyl sulfate for improving detergency.
  • the sudsing property of the commercial alkyl sulfate detergent is improved when the content of unsulfated alcohol of any of the classes mentioned is adjusted to a suitable amount.
  • the C10 and C12 alcohols are the most efilcient but the 08 alcohol can be used in the highest percentages without harmful effect.
  • a dried alkyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of an alkyl sulfuric acid of a normal primary aliphatic alcohol having eight to eighteen carbon atoms in the molecule and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt a higher unsulfated alcohol selected from the group consisting of primary saturated aliphatic alcohols containing eight to fourteen carbon atoms in the molecule and secondary saturated aliphatic alcohols containing eight to twenty-five carbon atoms in the molecule in amount sufiicient to improve said properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt when the incorporated alcohol is primary and not substantially excess of 22 parts unsulfated alcohol to 100 parts said salt when the incorporated alcohol is secondary.
  • a dried allcyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of a mixture of alkyl sulfuric acids derived from a mixture of higher alcohols obtained from an oil of the coconut oil type and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt a mixture of higher alcohols derived from an oil of the coconut oil type in amount sufficient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
  • a water-soluble salt of a mixture of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced that step which consists in incorporating in the dried salt a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols in amount suificient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
  • a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced that step which consists in incorporating in the dried salt n-decyl alcohol in amount sufficient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
  • a dried alkyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt n-lauryl alcohol in amount sufficient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
  • a dried alkyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt unsulfated n-myristyl alcohol in amount sufficient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
  • a spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of an alkyl sulfuric acid of a normal primary aliphatic alcohol having eight to eighteen carbon atoms in the molecule and an unsulfated saturated higher alcohol taken from the group consisting of saturated normal primary aliphatic alcohols having eight to fourteen carbon atoms in the molecule and secondary saturated aliphatic alcohols containing eight to twenty-five carbon atoms in the molecule, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of four to twelve parts unsulfated alcohol to 100 parts said salt.
  • a spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols obtained from an oil of the coconut oil type and a mixture of unsulfated higher alcohols obtained from an oil of the coconut oil type, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohols to 100 parts said salt.
  • a spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and a mixture of unsulfated higher alcohols consisting predominantly of normal lauryl and myristyl alcohols, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohol to 100 parts said salt.
  • a spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and a mixture of unsulfated higher alcohols consisting predominantly of unsulfated n-decyl alcohol, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohol to 100 parts said salt.
  • a spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and a mixture of unsulfated higher alcohols consisting predominantly of unsulfated n-lauryl alcohol, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohol to 100 parts said salt.
  • a spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and a mixture of unsulfated higher alcohols consisting predominantly of unsulfated n-myristyl, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohol to 100 parts said salt.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Description

atented July l8, 193
BEST AVAILABLE DETERGENT AND PREPARATION THEREOF No Drawing. Application December 23, 1938, Serial No. 247,477
12 Claims.
My invention relates to a process for improving the sudsing and detergent properties of sulfated alcohol detergents, especially when used in hard water, and to the products thus prepared.
The present application is a continuation-1m part of my copending application Serial No. 35,983, filed August 13, 1935.
The water-soluble salts of sulfated higher alcohols are well known to have good sudsing and 10 detergent properties in most cases, but it has not previously been known that the sudsing and detergent properties of such compounds can be very materially improved by the use of a certain proportion of unsulfated higher alcohols in connection with same.
I have discovered that products of greatly improved sudsing and detergent properties showing greater economy in use are obtained when the above mentioned two classes of compounds are 20 used together in rather definite proportions, and that to obtain the best results the proportion of unsulfated alcohols present must be adjusted to a percentage within a certain range which is rather critical as will be more fully described hereinafter. A higher degree of whiteness is obtainable in the washing of soiled fabrics with my improved detergent than is obtainable with the commercial alkyl sulfate detergents alone.
The alkyl sulfate detergents referred to herein 30 are those derived usually from natural fats and fatty oils by first reducing same to alcohols, then sulfating with a sulfating agent such as sulfuric acid, chlorsulfonic acid, etc., and finally neutralizing the sulfated product with a suitable base such as sodium or potassium hydroxide, ammonia, amines, organic bases, etc., to form water-soluble salts. It should be understood that the commercial grades of alkyl sulfates referred to herein, such as are commonly used as deter- 4 gents, always contain considerable quantities of sodium sulfate or other inorganic salt, resulting from the usual processes of manufacture, and
7 therefore frequently contain only fifty per cent or less of the actual alkyl sulfate. Those which 45 are most suitable for my use are the saturated products usually containing from about eight to about fourteen carbon atoms in the alkyl radical, but of course the alkyl sulfates prepared from hexadecyl and octadecyl alcohols may find use 50. under certain conditions. The products obtained from coconut oil and similar oils are especially useful. These consist largely of the lauryl and myristyl derivatives. These sulfated normal primary aliphatic alcohol detergents are hereinafter called alkyl sulfates for convenience. 5
The unsulfated alcohols which I may use for improving the properties of the alkyl sulfates above mentioned when the addition of alcohols is necessary may be of several different classes, as follows:
((1) Individual saturated alcohols containing from about eight to about fourteen carbon atoms in the molecule. These alcohols may be either primary or secondary, and may be used either pure or in the slightly impure commercial form.
(b) Mixtures of alcohols obtainable from natural fats (vegetable or animal oils or fats) and waxes by reduction or other processes. Examples of suitable materials for this purpose are tallow, sperm oil, and coconut oil, coconut oil being especially suitable. Other oils of the coconut oil type, as defined by Lewkowitsch in Chemical Technology and Analysis of Oils, Fats and Waxes, sixth edition, 1922, pages 560 and 617, such as palm kernel oil for example, and other oils having a high saponification number similar to that of coconut oil, may also be used in place of coconut oil.
(0) Alcohols derived from oxidized petroleum which consist predominantly of secondary aliphatic alcohols containing in the range of about eight to twenty-five carbon atoms per molecule. These alcohols, as shown by Luther et al. United States Patent 1,909,295, are saturated.
In adjusting the content of unsulfated alcohols in the detergent mixture, I find that in some cases it is necessary to remove a portion of the alcohols already present when these are present in excessive amounts, and in other cases it is necessary to add unsulfated alcohols because these are usually present in insufficient amounts for the best results. The latter is the more common condition. In either case, I adjust the percentage of unsulfated alcohols so that it will lie within the limits giving improved sudsing and detergent properties.
When the adjustment above mentioned requires a reduction in the amount of unsulfated alcohols, this may be accomplished either by extracting the excess alcohols by a suitable solvent, or in some cases by heating to a sufiiciently high tem perature to remove unsulfated alcohols, as in the operation of spray drying or drum drying or similar methods of drying. For convenience such methods of drying are referred to in vthe claims as drying operations and the products obtained thereby as dried products. When, on the other hand, the adjustment requires an increase in the amount of unsulfated alcohols, these may be added to the alkyl sulfate by any suitable mixing method either in the substantially dry form or in a water solution of the alkyl sulfate prior to use, as preferred. The method of mixing is not a part of my invention.
The proper adjustment may-also be secured by suitably regulating the sulfation so as to leave the desired percentage of unsulfated alcohols. The sulfating reaction may be controlled the amount and strength of the sulfating agent and/or the time and temperature of the reaction.
When alkyl sulfate detergents containing a small amount of unsulfated alcohols are subjected to a high temperature spray drying operation or other heating treatment for reduction of moisture content, they lose, mainly by evaporation, the whole or a portion of such unsulfated alcohols. For example, in a normal spray drying of alkyl sulfate paste containing about thirty per cent water and '7 to 8 parts unsulfated alcohol to 100 parts alkyl sulfate, the concentration of the unsulfated higher alcohol will be reduced to about three parts alcohol to one hundred parts active alkyl sulfate, but of course under operating conditions involving higher temperatures the alcohol content may be reduced even lower or entirely eliminated. I have found that such dried products are inferior in sudsing and detergent properties to the same material before drying. However, if I add to the dried product some of the unsulfated alcohols previously mentioned so as to adjust the percentage to the proper amount as hereinafter more fully described, I obtain a product with greatly improved sudsing and detergent properties which may be even better than these properties in the original material before drying. When the unsulfated alcohol content of the alkyl sulfate has been reduced to substantially zero, I find that the addition of even a small amount of the unsulfated alcohols previ ously mentioned, such as one or two parts alcohol, will effect a noticeable improvement in the sudsing and detergent characteristics.
Of course the addition of unsulfated alcohols to dried products must be made with some discretion. For example, it would not be considered advisable to add such an amount of the unsulfated alcohol that the dried product would be made sticky or tacky and have a tendency to lump or cake and not flow readily from the package, although this can be done and still obtain an improvement in sudsing and detergent properties. In practicing my invention on a normal spray dried material which, for example, has been prepared from higher alcohols obtained from coconut oil and which contains about 3 parts unsulfated higher alcohol to 100 parts actual alkyl sulfate, I add an amount of unsulfated alcohol which is sufficient to give an improvement in sudsing and detergency but which will not cause lumping or caking and thereby adversely affect the advantageous free flowing characteristics of such a product. This amount will usually be such that the total alcohol content 7 lies in the range of 4 to 12 parts unsulfated higher alcohol to 100 parts actual alkyl sulfate.
As a specific example, 4 or 5 parts of unsulfated C12 or C14 alcohol may be added to such a spray dried detergent and obtain a satisfactory product which possesses improved sudsing and detergency powerover the original spray dried material and which is free flowing and consists substantially completely of discrete particles.
Before proceeding to illustrate the broad aspects of my invention by actual examples, I desire to point out that the following conditions apply in general to common laundering operations as well as to the examples hereinafter given. The temperatures of my sudsing and washing experiments were in the neighborhood of 100 F., although at temperatures both higher and lower, such as 130 F. and 80 F., for example, my detergent mixtures show similarly improved properties. The water used in the tests had a hardness equivalent to 21 grains of calcium and magnesium calculated as calcium carbonate in the molar ratio 2.9 calcium to 1.0 magnesium, which is an average ratio for hard water throughout the United States. The sudsing and detergency tests were made by standardized procedures known to give reliable results, comparable to those obtained in actual practice. Uniformly soiled fabrics were used and the degree of whiteness obtained was measured by a photoelectric grading apparatus entirely independent of the human equation.
In the examples now to be described, the alkyl sulfate used was the commercial sodium salt of alkyl sulfuric acid prepared from the alcohols obtained by reduction of coconut oil, but it should be understood that similar results are obtained with other alkyl sulfate detergents commonly used. The commercial alkyl sulfate detergent used had the following approximate analysis.
Per cent Sodium alkyl sulfate 46.5 Sodium sulfate 50.7 Sodium chloride 1.0 Moisture 0.5
Petroleum ether extract (mainly unsulfated alcohols) 1.3
The unsulfated alcohols used in these examples are shown in the table below, but it should be understood that these are merely illustrative of many other alcohols included in the classes previously mentioned, and I am not limited to the alcohols shown in these examples. Lorol is a commercially available product consisting of al cohols obtained by reduction of coconut oil. Stenol is a commercially available product consisting essentially of saturated aliphatic alcohols containing sixteen and eighteen carbon atoms per molecule. These various alcohols used in the experiments had the following analyses.
I l' s n c l Themietk me apon. y roxy ica Alcohol value value value hydroxyl value n-Octyl (n-Ci) .3 1. 2 426 431 n-Decyl (Ll-C10) .4 1. 2 349 355 n-Dodecyl (ii-C12) .6 2. 3 296 302 n-Tetradecyl (II-C14) 2. 1.1 242 262 Lorol 1 4 l. l 272 Stenol 214 Mixed alcohols from o zed petroleum 8. 9 8. O 209 The procedure used for adjusting the percentage of each of these alcohols in its mixture with the commercial sodium alkyl sulfate previously described was as follows.
Weighed portions of each of the above alcohols were mixed with weighed portions of the commercial alkyl sulfate in various proportions, and from these, numerous separate solutions of different concentrations were prepared. An equal quantity of each of the solutions thus prepared was then tested in a standard detergency apparatus for two properties:--first, for sudsing property, to determine the concentration required to give a definite amount of suds in water of standard 21 grains hardness at 100 F.; secondly, to determine the concentration of the mixture required to wash equally soiled fabrics to a standard degree of whiteness.
Many tests were made with different amounts of each mixture to determine the amount required for equal results, and the results of these tests are shown below, wherein Table 1 shows the effect on sudsing, and Table 2 shows the effect on detergency. The figures in the first two columns show the percentages of unsulfated alcohol and commercial alkyl sulfate respectively in each mixture; the third and fourth columns show the amount of unsulfated alcohol per 100 parts actual (not commercial) alkyl sulfate in each mixture, the amount of unsulfated alcohol contained in the original commercial alkyl sulfate being included. In the columns under the names of the respective alcohols, wherein l'l-Ca represents n-octyl alcohol, n-Cm represents n-decyl alcohol, etc., the figures indicate in each case the concentration of the detergent mixture (commercial alkyl sulfate plus added unsulfated alcohol) required to give equivalent results.
Referring now to Table 1 showing results on TABLE 1 Sudsing sudsing, it will be noted that mixtures with various percentages up to 25 per cent alcohol and '75 per cent commercial alkyl sulfate were used, and that in most cases a smaller amount of the mixture sufficed to give the standard sudsing result than when 100 per cent commercial alkyl sulfate alone was used. It is also noted, however, that in general the alcohols with higher molecular weight when used in the higher percentages become less eflicient, and may even be detrimental, but nevertheless in all cases an improvement results when a suitable proportion of unsulfated alcohol is used with the alkyl sulfate. For example, all the mixtures containing n-octyl alcohol showed improved results in that a smaller amount of each of these mixtures sufliced to give the standard sudsing result than with the commercial alkyl sulfate alone. In the case of the n-tetradecyl alcohol (fourteen carbon atoms), it is seen that equal or improved results are obtained as the percentage is increased up to about 9 per cent alcohol in the mixture, but beyond this point more of the mixture was required than of the commercial alkyl sulfate alone. It is obvious that the efficiency of the various unsulfated alcohols varies, but in all cases improved sudsing results are obtainable by adjusting the percentage within the proper range for each alcohol.
It is convenient also to express the percentage in terms of the ratio of unsulfated alcohol to the actual alkyl sulfate present as shown in the third column of the tables. As previously stated, these figures include the three parts of unsulfated alcohol per 100 parts actual alkyl sulfate contained in the original commercial alkyl sulfate detergent.
CONCENTRATION OF MIXTURE IN SOLUTION REQUIRED TO GIVE THE SAME QUANTITY OF SUDS (GRAMS PER 100 O. G.)
Ratio* Alcohol:
Percent Percent ale. com. dot. Mk 1 Mixcdalcs.
Alc. y n-CB 11-C 11-011 n0 Lorol Stenol from oxidized sulfate Petr *Includes unsulfated alcohol in original commercial alkyl sulfate detergent.
TABLE 2 Detergency CONGENTRATIONQF MIXTURE IN SOLUTION REQUIRED TO GIVE THE SAME DEGREE OF WHITENESS (GRAMS PER 100 0. 0.)
Ratio" Alcohol:
Percent Percent alc. com.det. Am 1 Mixedalcs.
A10. y n-Oi n-Cm n-Gn n-C Lorol Stenol from oxidized sulfate pen,
25 75 75 100 .058 l l l *Includes unsulfated alcohol in original commercial alkyl sulfate detergent.
This indicates, for example, that in the case of the n-tetradecyl alcohol just referred to the maximum total amount of unsulfated alcohol which can be used with beneficial sudsing results will apparently be somewhat below 24 parts of alcohol per 100 parts of actual alkyl sulfate. In view of variations in unsulfated alcohol content of different forms of commercial alkyl sulfate detergents covered herein, the amount of alcohol which can be added will depend not only on the kind of alcohol used, but also on the unsulfated alcohol content of the commercial alkyl sulfate.
Referring now to Table 2 showing results of tests on detergency, results are to be interpreted in a similar way as explained in the discussion of Table 1 above. It is clear from the comparison of the two tables that a certain alcohol may be more beneficial in creating suds than in actual detergency, but in all cases a distinct improvement in detergency, as Well as in sudsing, results when any of the alcohols mentioned is used in a suitable proportion. It is again apparent that the higher molecular alcohols are, in general, less efiicient in detergency in the larger percentages and may then even be harmful. N-octyl alcohol (having the lowest molecular weight of the alcohols mentioned) gives outstanding results in both sudsing and detergency in all percentages tried, and can be used in this instance without harmful effect in proportions at least as high as '72 (75 'minus 3) parts alcohol per 100 parts actual alkyl sulfate.
It will assist in making clear the beneficial results obtained if certain of the data shown in Tables 1 and 2 are recalculated to show the amount of commercial alkyl sulfate replaced by the alcohol, and thus obtain a figure showing the relative efliciency of each alcohol when used in various percentages. These data are therefore shown in the following Tables 3 and 4 calculated as follows. Taking an example from Table 2 under n-decyl alcohol, using 6 per cent of the alcohol with 94 per cent commercial alkyl sulfate detergent, we find that .060 gram of this mixture in 100 c. c. of water was needed to wash the soiled fabric to the same whiteness as .080 gram of commercial alkyl sulfate detergent alone. Then the efficiency of this particular mixture as compared to the commercial alkyl sulfate detergent alone is expressed by the fraction From this it is evident that the effect of the unsulfated alcohol itself in this mixture must have been much higher than 1.33. This is shown by the following calculation based on the percentages of the two ingredients in the mixture, the known efficiencies of the commercial alkyl sulfate detergent (1.0) and the mixture (1.33), and finally in solving for X, the efficiency of the unsulfated alcohol itself.
It is evident from this, therefore, that in this mixture the alcohol performs the work in detergency of 6.5 times its weight of commercial alkyl sulfate detergent.
In accordance with this procedure, Tables 3 and 4 have been prepared, relating respectively to sudsing property and to detergent property, which show the efficiencies of the various unsulfated alcohols in these mixtures as compared to the commercial alkyl sulfate detergent pres- *Includes 3 parts alcohol contained in the original commercial alkyl sulfate detergent.
TABLE 4 Detergency EFFICIENCY OF ALCOHOLS Mixtures tested Percent commercial alkyl sulfate detergent 97 94 91 Percent unsulfated alcohol 3 6 9 Pts. actual alkyl sulfate 100 100 100 Pts. unsulfated alcohol* l0 17 24 Alcohols:
n-Octyl 4. 3. 5 4 n-Decyl. 10.5 6. 5 0 n-Dodecyl .i 10. 5 2 0 n-TetradecyLn- 5. 5 3. 5 1. o Lorol 4. 5 1 0 Stenol 2 3. 5 1 Mixed alcohols from oxidized petroleu 8 4. 5 5
Includes 3 parts alcohol contained in the original commercial kyl sulfate detergent.
In the above Tables 3 and 4, the efi'iciency of each alcohol in improving the sudsing and detergency, respectively, is shown in various mixtures, as compared to the commercial alkyl sulfate present. It will be noted of n-octyl alcohol that considerably greater proportions are usable without harmful effect on the detergent property of the commercial alkyl sulfate detergent. It should be borne in mind that experimental work of this type involves unavoidably a small experimental error which may be the explanation for any apparent inconsistencies in the data given.
In the following Table 5, the figures show the approximate maximum and the optimum amounts of unsulfated alcohol per 100 parts actual alkyl sulfate which have been found useful in improving sudsing property. These figures were obtained from the smooth curves drawn through plotted efficiency data calculated from Tables 1 and 2 and have been corrected for the unsulfated alcohol contained in the original commercial alkyl sulfate detergent.
Includes 3 parts alcohol contained in the original commercial alkyl sulfate detergent.
Table 6, following, likewise shows the approximate maximum and optimum amounts of alcohol per 100 parts actual alkyl sulfate for improving detergency.
Includes 3 parts alcohol contained in the original commercial alkyl sulfate detergent.
From inspection of the tables given, the following facts will be clearly evident.
(1) The sudsing property of the commercial alkyl sulfate detergent is improved when the content of unsulfated alcohol of any of the classes mentioned is adjusted to a suitable amount.
(2) The detergent property is likewise improved as in (1).
(3) There is in most cases an optimum figure for the use of each alcohol.
(4) There is in most cases a maximum amount for each alcohol beyond which improved results in either sudsing or detergency are not obtained.
(5) The C10 and C12 alcohols are the most efilcient but the 08 alcohol can be used in the highest percentages without harmful effect.
(6) From a practical standpoint, the effect of C10 and C12 alcohols is of particular interest and importance because these alcohols are readily obtainable in large quantities from coconut oil and similar oils by reduction or otherwise.
The eifect of a given alcohol on the sudsing property of an alkyl sulfate cannot always be predicted from its effect on the detergent property, and vice versa. For example, experiments with n-hexyl alcohol show that it acts substantially as an inert diluent on a commercial alkyl sulfate detergent as regards sudsing property, but has a definite beneficial action on detergent property. Cetyl alcohol likewise acts as an inert diluent as regards sudsing property, but has some beneficial action on detergency.
In order to secure the best results, one should consider the purpose for which the resulting mixture is to be used, and also the kinds of alcohols available. In common laundering operations, for example, the sudsing property and the detergent property are of primary importance. It is possible from the data shown herein to select a suitable alcohol and to determine a suitable percentage in which markedly superior results will be obtained when this alcohol is used with a commercial alkyl sulfate detergent dc ficient in alcohol content.
Commercial alkyl sulfate detergents, such as those mentioned herein, commonly contain considerable percentages of inorganic salts, mainly sodium sulfate, due to the process of manufacture. The particular lot of commercial alkyl sulfate detergent used in the experiments described herein contained almost 52 per cent of sodium sulfate and sodium chloride, but the amount present may vary within a wide range with little if any effect on sudsing or detergency. Products containing as little as 10 per cent of water-soluble inorganic salts, for example, show practically identical results with those reported herein when the results are based on equal concentrations of actual alkyl sulfate.
Having thus described my invention, what I claim and desire to secure by Letters Patent is:
1. In the process of preparing a dried alkyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of an alkyl sulfuric acid of a normal primary aliphatic alcohol having eight to eighteen carbon atoms in the molecule and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt a higher unsulfated alcohol selected from the group consisting of primary saturated aliphatic alcohols containing eight to fourteen carbon atoms in the molecule and secondary saturated aliphatic alcohols containing eight to twenty-five carbon atoms in the molecule in amount sufiicient to improve said properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt when the incorporated alcohol is primary and not substantially excess of 22 parts unsulfated alcohol to 100 parts said salt when the incorporated alcohol is secondary.
2. In the process of preparing a dried allcyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of a mixture of alkyl sulfuric acids derived from a mixture of higher alcohols obtained from an oil of the coconut oil type and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt a mixture of higher alcohols derived from an oil of the coconut oil type in amount sufficient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
3. In the process of preparing a dried alkyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of a mixture of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols in amount suificient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
4. In the process of preparing a dried alkyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt n-decyl alcohol in amount sufficient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
5. In the process of preparing a dried alkyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt n-lauryl alcohol in amount sufficient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
6. In the process of preparing a dried alkyl sulfate detergent of improved sudsing and detergent properties including the step of subjecting to a drying operation a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and containing a portion of said alcohols in unsulfated condition whereby the said unsulfated alcohol content is reduced, that step which consists in incorporating in the dried salt unsulfated n-myristyl alcohol in amount sufficient to improve said sudsing and detergent properties, said amount being such that the final product does not contain substantially in excess of 12 parts unsulfated alcohol to 100 parts said salt.
'7. A spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of an alkyl sulfuric acid of a normal primary aliphatic alcohol having eight to eighteen carbon atoms in the molecule and an unsulfated saturated higher alcohol taken from the group consisting of saturated normal primary aliphatic alcohols having eight to fourteen carbon atoms in the molecule and secondary saturated aliphatic alcohols containing eight to twenty-five carbon atoms in the molecule, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of four to twelve parts unsulfated alcohol to 100 parts said salt.
8. A spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols obtained from an oil of the coconut oil type and a mixture of unsulfated higher alcohols obtained from an oil of the coconut oil type, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohols to 100 parts said salt.
9. A spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and a mixture of unsulfated higher alcohols consisting predominantly of normal lauryl and myristyl alcohols, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohol to 100 parts said salt.
10. A spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and a mixture of unsulfated higher alcohols consisting predominantly of unsulfated n-decyl alcohol, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohol to 100 parts said salt.
11. A spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredienta mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and a mixture of unsulfated higher alcohols consisting predominantly of unsulfated n-lauryl alcohol, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohol to 100 parts said salt.
12. A spray dried alkyl sulfate detergent of improved sudsing and detergent characteristics comprising as the essential ingredient a mixture of a water-soluble salt of alkyl sulfuric acids derived from a mixture of higher alcohols consisting predominantly of normal lauryl and myristyl alcohols and a mixture of unsulfated higher alcohols consisting predominantly of unsulfated n-myristyl, the said product being free flowing and substantially completely composed of discrete particles and containing in the range of 4 to 12 parts unsulfated alcohol to 100 parts said salt.
WILFRED S. MARTIN.
US247477A 1935-08-13 1938-12-23 Detergent and preparation thereof Expired - Lifetime US2166315A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US247477A US2166315A (en) 1935-08-13 1938-12-23 Detergent and preparation thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US35983A US2166314A (en) 1935-08-13 1935-08-13 Preparation of detergents
US247477A US2166315A (en) 1935-08-13 1938-12-23 Detergent and preparation thereof

Publications (1)

Publication Number Publication Date
US2166315A true US2166315A (en) 1939-07-18

Family

ID=26712681

Family Applications (1)

Application Number Title Priority Date Filing Date
US247477A Expired - Lifetime US2166315A (en) 1935-08-13 1938-12-23 Detergent and preparation thereof

Country Status (1)

Country Link
US (1) US2166315A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2501337A (en) * 1944-12-15 1950-03-21 Shell Dev Treatment of cellulosic fibrous materials
US2619469A (en) * 1949-12-05 1952-11-25 Colgate Palmolive Peet Co Synthetic detergent milled flakes
US2679482A (en) * 1949-10-08 1954-05-25 Colgate Palmolive Co Synthetic detergent compositions
US2746931A (en) * 1949-10-29 1956-05-22 Colgate Palmolive Co Synthetic detergent compositions
US2874125A (en) * 1954-06-18 1959-02-17 California Research Corp Synthetic detergent formulations containing n-acyl taurates
US2874127A (en) * 1956-06-29 1959-02-17 California Research Corp Sulfonate detergent compositions of improved foam characteristics
US4014807A (en) * 1974-06-10 1977-03-29 Henkel & Cie G.M.B.H. Shaped washing agents having an improved resistance to cracking
US5456854A (en) * 1992-06-19 1995-10-10 Amway Corporation Dispensible powder detergent

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2501337A (en) * 1944-12-15 1950-03-21 Shell Dev Treatment of cellulosic fibrous materials
US2679482A (en) * 1949-10-08 1954-05-25 Colgate Palmolive Co Synthetic detergent compositions
US2746931A (en) * 1949-10-29 1956-05-22 Colgate Palmolive Co Synthetic detergent compositions
US2619469A (en) * 1949-12-05 1952-11-25 Colgate Palmolive Peet Co Synthetic detergent milled flakes
US2874125A (en) * 1954-06-18 1959-02-17 California Research Corp Synthetic detergent formulations containing n-acyl taurates
US2874127A (en) * 1956-06-29 1959-02-17 California Research Corp Sulfonate detergent compositions of improved foam characteristics
US4014807A (en) * 1974-06-10 1977-03-29 Henkel & Cie G.M.B.H. Shaped washing agents having an improved resistance to cracking
US5456854A (en) * 1992-06-19 1995-10-10 Amway Corporation Dispensible powder detergent
US5514295A (en) * 1992-06-19 1996-05-07 Amway Corporation Dispensable powder detergent

Similar Documents

Publication Publication Date Title
USRE23840E (en) Liquid anionic-dialkylolamide
US2166314A (en) Preparation of detergents
EP0116905B1 (en) Use of alcohols derivatives as viscosity regulators for highly viscous concentrates of technical surfactants
US2486922A (en) Stabilized detergent composition
DE2658073C3 (en) Liquid detergent and cleaning agent
DE2904945C2 (en) Cleaning agents, in particular dishwashing detergents
US3814692A (en) Free flowing soap-nonionic detergent
US2166315A (en) Detergent and preparation thereof
EP0084154A1 (en) Use of viscosity regulators in surface-active concentrates
CH628369A5 (en) LIQUID GROSSWASHING AND CLEANING AGENT.
DE2855776A1 (en) LIQUID DETERGENT
US3413221A (en) Wash agents
DE2161821A1 (en) Detergent pulp
DE2204568B2 (en)
US5520836A (en) Liquid detergent
US2746932A (en) Synthetic detergent compositions
JPS6369893A (en) Novel surfactant mixture and its use
JPS609557B2 (en) Novel liquid cleaning composition
US4239662A (en) Liquid detergent compositions
DE4116807A1 (en) CONCENTRATED AQUEOUS LIQUID DETERGENT
US2915473A (en) Detergent compositions
US2156996A (en) Detergent and wetting compositions
US3345301A (en) Pourable and free-flowing detergent, wetting, and emulsifying compositions
US2733214A (en) Synthetic detergent compositions
US2527075A (en) Detergent composition