US2125601A - Pneumatic power control - Google Patents

Pneumatic power control Download PDF

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US2125601A
US2125601A US12367237A US2125601A US 2125601 A US2125601 A US 2125601A US 12367237 A US12367237 A US 12367237A US 2125601 A US2125601 A US 2125601A
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valve
port
closing
diaphragm
main valve
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Busch Herman
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AIRMATIC SYSTEMS Inc
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AIRMATIC SYSTEMS Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G51/00Conveying articles through pipes or tubes by fluid flow or pressure; Conveying articles over a flat surface, e.g. the base of a trough, by jets located in the surface
    • B65G51/04Conveying the articles in carriers having a cross-section approximating that of the pipe or tube; Tube mail systems
    • B65G51/08Controlling or conditioning the operating medium
    • B65G51/16Controlling or conditioning the operating medium varying, e.g. starting or stopping, gas pressure or flow
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7722Line condition change responsive valves
    • Y10T137/7758Pilot or servo controlled
    • Y10T137/7762Fluid pressure type
    • Y10T137/7764Choked or throttled pressure type

Definitions

  • This invention relates to power or motive fluid controllers for pneumatic conveyor systems and more particularly to the general type of controllers, the purpose of which is to reduce the to- 15 tal amount of motive fluid or power required to operate such systems.
  • An early prior art controller of this type is disclosed in Patent No.
  • a main motive fluid Valve opens for a period during which transmission is accomplished and closes at the end of the period, remaining closed until transmission is again desired.
  • a so called minimum flow of fluid is maintained in the transmission line by means such as a by-pass around the main valve.
  • pneumatic means designed to respond to pressure changes in the transmission line opens a port to admit operating fluid to a motor which in turn opens the main valve.
  • the pressure responding means is rendered inoperative, whereupon the main valve closes by movement over a time interval determined by leakage of the operating fluid from the motor.
  • the response means is reconditioned or restored for the next transmission cycle.
  • the primary object of this invention is to provide an improved form of power control for carrying out an operative cycle similar to the Libby valve but with simplified mechanism operating in a smoother and more positive manner.
  • Another object of this invention is to overcome some of the difflculties experienced with the Libby valve by equalizing the pressures in the pressure response or control pneumatic at the end of the opening stroke of the main valve at atmospheric pressure instead of at sub-atmospheric pressure.
  • Another object is to provide a positive and accurate pilot vent valve operation so that a more sensitive and accurate balance on the response diaphragm becomes practical.
  • Another object is to provide a power control apparatus employing a pneumatically operated control valve which, with its operating diaphragm, is biased toward closed position and responsive to the presence of a carrier in the transmission line to open the valve against the bias and means operative by the movement of the main valve at the end of its opening stroke for equalizing the pressures on the opposite sides of the diaphragm by the displacement of line pressure on the response side of the diaphragm with atmospheric pressure for permitting the valve to close under action of the bias means.
  • Another object is to arrange the atmospheric and transmission line ports close together so that they may be located'remotely from the response pneumatic and communicate therewith through a single passageway.
  • a further object is to provide a single passageway for connecting the closed chamber of the response pneumatic to the atmospheric and transmission line ports.
  • a still further object is to provide a simplified form of means for conditioning or controlling the action of the auxiliary or response pneumatic.
  • Still another object is to provide an improved form of quick closing valve.
  • Fig. l is a diagrammatic View of asingle conveyor line including a control mechanism
  • Fig. 2 is a'sectional view showing the parts when the main valve is in closed position
  • Fig. 3 is a sectional view showing the parts in the position they assume when the main valve is in full open position;
  • Fig. 4 is a fragmentary view of a modification of the invention with parts in normal position, similar to Fig. 2; and,
  • FIG. 1 of the drawings that portion of a pneumatic carrier system pertaining to a single conveyor line is diagrammatically il- Fig. 5 is a detail view of the quick closing valve lustrated.
  • a single line employing a control device comprises a sending tube having a dispatch terminal I2 and a return tube l3 provided with the usual delivery terminal I4. From the latter terminal an extension tube
  • a suction tube I1 connects with the usual suction or header l8 in which a vacuum is continuously maintained by means of a suitable exhauster, not shown.
  • the exhauster is the common power source and the device-Hi controls the power expended in a single line.
  • a continuous air passage or conduit is formed by the parts enumerated from the dispatch terminal
  • 6 comprises a casing 2
  • Chamber 23 is in communication with the transmission line and chamber 24 is in communication with the suction line.
  • the septum 22 is provided with two ports, a large port 25 which is controlled by a main valve 26 and a small port 21 which is controlled by an auxiliary valve 28.
  • the auxiliary valve is opened by a screw threaded stem 29 and is set normally off its seat to provide a small air passage through which is maintained a continuous stream of air flowing from the transmission line. This continuous flow of air will be hereinafter referred to as the minimum flow.
  • is provided at the side of casing 2
  • This motor is comprised of diaphragm 32 connected to the main valve by means of a stem 33 which reciprocates through a bearing 34 in the inner wall of the motor housing.
  • comprises a saucer shaped base section 35 and a similar shaped cap 36 attached to the base with the rim of the diaphragm 32 held between these two elements.
  • the diaphragm divides the housing into inner and outer chambers 31 and 38.
  • the inner chamber 31 communicates freely with the suction or low pressure chamber 24 through a relatively large unrestricted opening 39.
  • the chamber 38 communicates with chamber 31 through a restricted port 4
  • is regulated by needle valve 43. This port constitutes a continuous leakage connection between chambers 31 and 38 by means of which the closing time of the main valve is determined as will hereinafter appear.
  • the stem 33 extends through the main valve 26.
  • the stem is carried in the central opening of a boss member 44 disposed at what is the rear of the structure viewed as it is ordinarily installed in service.
  • This boss carries a pilot valve which is employed to introduce atmospheric pressure into and out it off from the closed chamber of the control pneumatic to condition it for proper sequence of operation.
  • the inner face of boss 44 carries a recess 45 in which is seated the outer end of compression spring 46. The inner end of the spring is secured to stem 33 and exerts a force suiiicient to hold valve 26 normally on its seat.
  • the central opening 41 of boss 44 forms a bearing for the outer end of stem 33 and extends through a sleeve 48 formed at the outer face of the boss.
  • is mounted to reciprocate upon this sleeve.
  • the outer end of the stem 33 is turned down to a smaller diameter to form shoulder 52 thereupon.
  • the shoulder 52 moves outwardly beyond the end of sleeve 48 a short distance as shown in Fig. 3.
  • the shoulder moves out a distance of about A; of an inch or less.
  • a disc 53 surrounds the reduced portion of the stem. Normally this disc is positioned at the outer end of sleeve 48.
  • is determined by a control valve 6
  • This control valve may be biased toward closed position either by gravity, as shown, or by a loading spring or both.
  • the valve is lifted by auxiliary motor 64 and the bias effects reclosing when the lifting force of the motor is removed.
  • This motor comprises a casing which is divided into two chambers 65 and 66 by means of a smalldiaphragm 61, the latter being connected through a suitable operating stem to valve 6
  • the amount of bias is changed or regulated by exchanging washers of different weights at the upper end of the stem of the valve 6 This provides adjustment and at the same time enables the retention of the desirable characteristic of gravity bias which makes for extremely sensitive operation.
  • the lower chamber 66 is continuously open to the atmosphere through ports 68.
  • the upper chamber 65 has a passage leading therefrom through tube 12 which passes through the valve housing 2
  • Recess 16 is provided with two ports, port I! constantly open to chamber 23 carrying transmission line pressure and valved port 18 normally closed by plate 5
  • Port 78 is made large in relation to port l1 so that when the former port is opened, air passing through port ll to the vacuum space will be ineffectual to maintain a reduced pressure in the recess 76.
  • port 11 is shown to be smaller than the passageway H the size of the opening does not impose any appreciable restriction upon the speed with which a change in pressure in chamber 23 will be transmitted through the passageway TI to chamber 65 when the atmospheric port 18 is opened or closed.
  • the response of diaphragm 67 is always substantially instantaneous to any change in pressure sufficient to move it.
  • the purpose of the proportion or relation of size of the ports 1'! and 18 is merely that port 1'? shall be effectively restricted only with respect to atmospheric port 18. The.
  • chamber 16 located in the boss 44 enables the ports'l'l and 18 to be located close together so that they may communicate with the diaphragm chamber 65 by a singlepassageway.
  • the port 18 is preferably faced with a soft resilient ring 19 which may be live rubber or the like.
  • This ring is preferably of sufiicient thickness to be slightly compressed when plate is brought into engagement with the face of the boss'44 as the main valve reachesclosed position.
  • pilot valve 89 With plate 5
  • the pilot valve thus formed will hereinafter be referred to as pilot valve 89.
  • pilot valve is opened and closed by movement in a plane perpendicular to its seat.
  • it is a poppet valve type of movement, opening along the entire perimeter of its seat.
  • the valve is large in proportion to the flow through it.
  • control diaphragm chamber 65 With this arrangement, by the time the pilot valve is sufficiently closed for the transmission line pressure to begin to become established in control diaphragm chamber 65 the main valve will sufficiently close to reduce the flow to substantially minimum flow. This enables the weight of the assembly of the control diaphragm 81 and control valve 5
  • the primary advantage of the quick closing feature is to cut down the period of flow restriction due to the closing of the main valve under conditions in which the valve must reopen to complete the transportation of the carrier or carriers in the line.
  • Fig. 4 shows a modified form of boss structure providing for a valve controlled transmission line port as well as a Valve controlled atmospheric port.
  • the port H is enlarged. to receive a bushing 8
  • This bushing is provided with a central opening to receive stem 82 of a valve 83 and one or more other openings 84 acting as ports or passages through the bushing.
  • the valve 83 is arranged to seat upon the outer end of the bushing so as to close the passages 84 and is carried to its seat as plate 5
  • the atmospheric port will be closed while the transmission line port is open and vice versa.
  • the atmospheric port 18 in their normal position, with the main valve closed, the atmospheric port 18 is closed while the transmission line ports 84 are open. Then when the main valve moves outward to open position and the shoulder 52 moves the plate 5
  • auxiliary leak orquick closing valve 42 controlling a passage through the diaphragm 82 constituting an auxiliary connection between the chambers 31 and 38.
  • This passage is provided by an outer'bushing 88 arranged to pass through the diaphragm 32.
  • This carries an inner bushing 89 which is similar-in construction to bushing 8
  • pro vide the flow area through the bushing while the stem 92 of valve 93 passes through a control opening in the bushing. In closed position the valve 93 seats over the outer end of passage 9
  • the outer'end of the valve stem 92 is provided with a head 94 and a compression spring 95 surrounding the stem of the valve and resting against the head to normally hold the valve closed.
  • Fig. 2 illustrates the position of the leak valve when the main'valve 26 is closed. In this posiare engaged by the conical portion
  • the main valve is closed, the control valve 6
  • the drag or friction of the slight or minimum flow of air through the line reduces the pressure in the end of the line adjacent to the control valve to a sub-atmospheric pressure.
  • the amount of minimum flow is determined by first opening valve 28 until the drag of the minimum flow air is sufficient to lift the control diaphragm 61 and valve 6
  • valve stem head 94 will engage the back sloped surfaces of perches 98 springing them apart as it passes through.
  • the time of the closing movement of the initial portion of the closing stroke is determined by the setting of the leakage screw 43.
  • the valve will continue its closing movement at this rate until the head 94 of the stem of the auxiliary leak valve 42 engages the trip perches 98.
  • the travel of the stem 92 and the member 93 in the direction of diaphragm 32 ceases and the valve 42 is opened by the continued movement of the diaphragm.
  • the main valve will travel with a quick movement to the end of its stroke.
  • the conical section IBI of the auxiliary valve housing engages the flared portions 99, spreading apart perches 98 and permitting the head 94 urged by spring 95 to drop through, closing the auxiliary leak valve.
  • the point in the main valve closing stroke at which the auxiliary leak valve begins to open is determined by the length of the stem 92 as adjusted by thelock nuts behind the valve.
  • the point at which the auxiliary leak valve is tripped closed is determined by the setting of the screw 502 which adjusts the trip member 9'! inwardly and outwardly so that the conical section Illl engages it earlier or later in the stroke.
  • pilot valve 80 is closed by collar 54 engaging disc 53 on plate 5
  • the closing time of the valve is set so that under normal conditions the carrier will have completed its travel through the line and will have been discharged by the time the valve has closed. Therefore, the line being open, the pressure in chamber 23 will have substantially reached the minimum flow pressure. As the pilot valve closes, this minimum flow pressure is transmitted to chamber 65. However, since diaphragm 61 responds only to pressures below minimum flow it will remain seated.
  • valve 4 also operate in substantially the same manner except that then the plate 51 is moved outwardly at the end of the opening stroke of the main valve to open the pilot port 18, the valve 83 moves simultaneously to the left under the influence of spring 85 until the valve is seated over the inner end of the transmission line passages 84; the length of the valve stem 82 being such as to permit valve 83 to become seated at or before the end of the outward movement of the plate 59.
  • Another differentiation is that While the main valve is closing and until the plate 5! is engaged by collar 54, the passages 84 remain closed and no air is being drawn through the transmission line ports during this time. As the plate M is moved back to its normalposition closing port '58, the stem 82 of the valve 33 is engaged by the face of the plate 5! and moved to the right again opening the passages 84.
  • Power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line and a casing therebetween enclosing a main valve for controlling the line fluid flow, means for opening and closing the main valve, means for establishing a minimum flow of air through the line when the main valve is closed, and means for controlling the opening and closing of the main valve in response to the introduction of a carrier in the line, said controlling means including a control diaphragm normally responsive to said carrier introduction, a recess in said casing disposed remotely from said diaphragm and a single passageway establishing communication between said recess and said diaphragm, said recess being provided with two ports, one of said ports leading to the transmission line, the other port to the atmosphere, valve means for the atmospheric port, said valve means being normally closed for rendering said diaphragm normally responsive to the introduction of a carrier in the line and movable to open position for rendering the diaphragm unresponsive, and means operated by the movement of the main valve at the end of its opening and closing strokes for
  • Power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line and a casing therebetween enclosing a main valve for controlling the line fluid flow, means for opening and closing the main valve, means for establishing a minimum flow of air through the line when the main valve is closed, and means for controlling the opening and closing of the main valve in response to the introduction of a carrier in the line, said controlling means including a control diaphragm normally responsive to said carrier introduction, constantly exposed on one side to atmospheric pressure and in a predetermined position withreference to said casing, a recess in said casing disposed remotely from said diaphragm and.
  • Power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line and a casing therebetween enclosing a main valve for controlling the line fluid fiow, means for establishing a minimum flow of air through the line when the main valve is closed, and means for controllingthe opening and closing of the main valve in response to the introduction of a carrier in the line, said controlling means including a control diaphragm normally responsive to said carrier introduction, constantly exposed on one side to atmospheric pressure and associated with said casing, a recess in said casing disposed remotely from said diaphragm, a passage leading directly from said recess to the transmission line, said recess normally having transmission line pressure therein, and means operated by the movement of the main valve as it approaches the end of its opening stroke for establishing atmospheric pressure in said recess and similarly operated at the end of the closing stroke of the main valve for'reestablishing transmission line pressure and a single passageway for communicating the pressures obtaining in said recess to the unexposed side of said diaphragm.
  • Power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line and a casing therebetween enclosing a main valve for controlling the line fluid flow, means for opening and closing the main valve, means for establishing a minimum flow of air through the line when the main valve is closed, and means for controlling the opening and closing of the main valve in response to the introduction of a carrier in the line, said controlling means including a diaphragm normally sensitive to transmission line pressure, said diaphragm being constantly exposed on one side to atmospheric pressure, means forming a chamber at the other side including the diaphragm as a wall thereof, means providing a first and a second port communicating with said chamber, said first port means opening to the transmission line, said second port means opening to the atmosphere, alternately seated valves for closing and opening said port means, the valve for the first port means being normally open and the othernormally closed for sensitizing the diaphragm, and means operated by the movement of the main valve as it approaches the end of its opening stroke for moving the port valves to close
  • a valve for controlling the flow of motive fluid in the line, resilient means tending to close said valve, a fluid motor arranged so that when fluid is admitted thereto the motor moves to open said valve, means for closing the valve including means for leaking out the admitted fluid at a predetermined rate for a part of the closing stroke, means for automatically increasing said leakage rate as the valve approaches the end of its closing stroke, and means for restoring the leakage means to its condition of minimum leakage as the valve reaches the end of its closing stroke.
  • a pneumatic motor for use in pneumatic conveyor systems comprising a housing having a motive fluid chamber therein, a diaphragm forming one wall of the chamber arranged to make forward and return strokes, a pair of leak ports for discharging the motive fluid from said chamber upon the return stroke, one of said ports being continuously open, means for opening the other port during the latter part of the return stroke, and means for closing the same again at the end of the return stroke.
  • a main valve for controlling the flow of motive fluid through a pneumatic conveyor line or the like, a resilient means tending to hold said valve closed, a fluid motor arranged to open the valve against the action of said resilient means, said motor comprising a housing embodying a motive fluid chamber having a movable side wall and means for operatively connecting said wall and the valve, a controlled inlet port for admitting motive fluid to said chamber for opening the valve, a continuously open regulatable leak port for bleeding the motive fluid out of said chamber at a determined rate for permitting the valve to close, a supplementary leak port through said movable wall, a valve housing carried by said wall and including said supplementary port and a spring closed leak valve therefor, a stem for said valve extending in the direction of the travel of said wall as the main valve closes, a movable perch arranged to intercept said stem as the wall approaches the end of its inward stroke for opening said supplementary leak port, and means for tripping out said perch at the end of the closing stroke to permit said valve to close
  • a pneumatic motor for use in pneumatic conveyor systems comprising a housing having a motive fluid chamber therein, a diaphragm forming one wall of the chamber arranged to make forward and return strokes, a pair of leak ports .for discharging the motive fluid from said chamber upon the return stroke, one of said ports being continuously open, means for opening the other port during the latter part of the return stroke, means for closing the same again at substantially the end of the return stroke and means for adjusting the point at which said reclosure occurs.
  • a power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line, and a casing therebetween enclosing a main valve for controlling the line air flow, means for establishing a minimum flow of air through the line when the main valve is closed, means for opening the main valve in response to the presence of a carrier in the transmission line,
  • said response means including a main pneumatic for moving the main valve and an auxiliary control pneumatic for initiating the opening and closing strokes of the main pneumatic, said auxiliary pneumatic being sensitizable to the presence of a carrier in the transmission line by having a diaphragm constantly exposed on one side to atmospheric pressure, and having a chamber at the other side provided with a passageway leading therefrom, said passage having a first port communicating with atmosphere and a second port communicating with the transmission line, a valve for the atmospheric port normally closed for establishing transmission line pressure at said other side of the auxiliary diaphragm to sensitize the same, means operable by the movement of the main valve at the end of its opening stroke for opening said atmospheric valve for establishing atmospheric pressure in said chamber for desensitizing said diaphragm and at the end of the closing stroke for closing said atmospheric valve for resensitizing said diaphragm, a valve for the transmission line port, and means for operating it in conjunction with the atmospheric valve for closing the transmission line
  • Power control apparatus of the minimum flow type for a pneumatic conveyor line having a transmission tube and an exhaust tube and a main valve between said tubes for controlling carrier propelling air flow through the line, means for establishing a minimum flow of air through the line when the main valve is closed, a main pneumatic for operating the main valve and an auxiliary pneumatic responsive to the introduction of a carrier into the line for initiating the operation of the main pneumatic and means for conditioning the response pneumatic including a continuously open passage communicating from the latter to the transmission line and a valve controlled atmospheric port along said passage, and means for operating said valve from the main valve.
  • Power control apparatus of the minimum flow type for a pneumatic conveyor line having a transmission tube and an exhaust tube and a main valve between said tubes for controlling carrier propelling air flow through the line, means for establishing a minimum flow of air through the line when the main valve is closed, a main pneumatic for operating the main valve and an auxiliary pneumatic responsive to the introduction of a carrier into the line for initiating the operation of the main pneumatic and means for conditioning the response pneumatic including a continuously open passage communicating from the latter to the transmission line and a valve controlled atmospheric port along said passage and means for operating said valve from the main valve including means for opening said valve at the end of the opening stroke of the main valve and for closing it at the end of the closing stroke of the main valve.
  • a power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line, and a casing therebetween enclosing a main valve for controlling the line air flow, means for establishing a minimum flow of air through the line when the main valve is closed, means for opening the main valve in response to the presence of a carrier in the transmission line, and time controlled means for closing the valve,
  • said response means including a main pneumatic for moving the main valve and an auxiliary control pneumatic for initiating the opening and closing strokes of the main pneumatic, said auxiliary pneumatic being sensitizable to the presence of a carrier in the transmission line by having a diaphragm continuously exposed on one side to a constant pressure, and.
  • a valve for the constant pressure port normally closed for establishing transmission line pressure at said other side of the auxiliary diaphragm to sensitize the same, means operable by the movement of the main valve at the end of its opening stroke for opening said constant pressure valve for establishing the constant pressure in said chamber for desensitizing said diaphragm and at the end of the closing stroke for closing said constant pressure valve for resensitizing said diaphragm, a valve for the transmission line port, and means for operating it in conjunction with the constant pressure valve for closing the transmission line port while the constant pressure port is open for segregating the transmission line pressure from said passageway while the constant

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Description

-Aug.2,1938. I H- 2,125,601
PNEUMATIC POWER CONTROL Filed Feb. 2, 1937 2 Shets-Sheet 1 a. 2, 13. H BUSCH 2,115,@1
I PNEUMATIC POWER CONTROL Filed Feb. 2, 1957 2 sheets-sheet 2 3 w Ki R m 0,; U Q q Q r 9 Q Q n a a J N w i m & a
x mm A u} a n A m 1 K\ x Q m w Patented Aug. 2, 1938 omrso STATES 2,125,601 PNEUMATIC POWER CONTROL Herman Busch, Long Island City, N. Y., assignor to Airmatic Systems, Inc., New York, N. Y., a corporation ofNew York Application February 2, 1937, Serial No. 123,672
12 Claims.
This invention relates to power or motive fluid controllers for pneumatic conveyor systems and more particularly to the general type of controllers, the purpose of which is to reduce the to- 15 tal amount of motive fluid or power required to operate such systems. An early prior art controller of this type is disclosed in Patent No.
968,576 granted to Libby on August 30, 1910.
In the Libby type of controller a main motive fluid Valve opens for a period during which transmission is accomplished and closes at the end of the period, remaining closed until transmission is again desired. During this period of no transmission a so called minimum flow of fluid is maintained in the transmission line by means such as a by-pass around the main valve. For accomplishing the opening of the valve at the beginning of a transmission period pneumatic means designed to respond to pressure changes in the transmission line opens a port to admit operating fluid to a motor which in turn opens the main valve. When the main valve reaches full open position the pressure responding means is rendered inoperative, whereupon the main valve closes by movement over a time interval determined by leakage of the operating fluid from the motor. As the main valve reaches closed position the response means is reconditioned or restored for the next transmission cycle.
The primary object of this invention is to provide an improved form of power control for carrying out an operative cycle similar to the Libby valve but with simplified mechanism operating in a smoother and more positive manner.
Although Libby hasbeen widely acknowledged as having disclosed the basic principles of the type of power controller for pneumatic systems known as the minimum flow type, the Libby valve has never'been widely used.
Another object of this invention is to overcome some of the difflculties experienced with the Libby valve by equalizing the pressures in the pressure response or control pneumatic at the end of the opening stroke of the main valve at atmospheric pressure instead of at sub-atmospheric pressure.
Another object is to provide a positive and accurate pilot vent valve operation so that a more sensitive and accurate balance on the response diaphragm becomes practical.
Another object is to provide a power control apparatus employing a pneumatically operated control valve which, with its operating diaphragm, is biased toward closed position and responsive to the presence of a carrier in the transmission line to open the valve against the bias and means operative by the movement of the main valve at the end of its opening stroke for equalizing the pressures on the opposite sides of the diaphragm by the displacement of line pressure on the response side of the diaphragm with atmospheric pressure for permitting the valve to close under action of the bias means.
Another object is to arrange the atmospheric and transmission line ports close together so that they may be located'remotely from the response pneumatic and communicate therewith through a single passageway. v
A further object is to provide a single passageway for connecting the closed chamber of the response pneumatic to the atmospheric and transmission line ports.
A still further object is to provide a simplified form of means for conditioning or controlling the action of the auxiliary or response pneumatic.
Still another object is to provide an improved form of quick closing valve.
These and other objects will be apparent from the following description taken in connection with the accompanying drawings in which:
Fig. l is a diagrammatic View of asingle conveyor line including a control mechanism;
Fig. 2 is a'sectional view showing the parts when the main valve is in closed position;
Fig. 3 is a sectional view showing the parts in the position they assume when the main valve is in full open position;
Fig. 4 is a fragmentary view of a modification of the invention with parts in normal position, similar to Fig. 2; and,
chamberswith means for connecting the diaphragm to structure to be operated thereby or a motor performing the equivalent functions.
Referring now to Fig. 1 of the drawings, that portion of a pneumatic carrier system pertaining to a single conveyor line is diagrammatically il- Fig. 5 is a detail view of the quick closing valve lustrated. From a central station desk l6 dispatch lines extend out to various sub-stations. A single line employing a control device comprises a sending tube having a dispatch terminal I2 and a return tube l3 provided with the usual delivery terminal I4. From the latter terminal an extension tube |5 passes down through the central desk I!) and connects with the power control device IS. A suction tube I1 connects with the usual suction or header l8 in which a vacuum is continuously maintained by means of a suitable exhauster, not shown. In other words, the exhauster is the common power source and the device-Hi controls the power expended in a single line. A continuous air passage or conduit is formed by the parts enumerated from the dispatch terminal |2 through the dispatch and return tubes and I3 and the controller l6 to the exhauster.
Referring to Figs. 2 and 3, the controller |6 comprises a casing 2| divided by a septum 22 into two chambers, 23 and 24. Chamber 23 is in communication with the transmission line and chamber 24 is in communication with the suction line. The septum 22 is provided with two ports, a large port 25 which is controlled by a main valve 26 and a small port 21 which is controlled by an auxiliary valve 28. The auxiliary valve is opened by a screw threaded stem 29 and is set normally off its seat to provide a small air passage through which is maintained a continuous stream of air flowing from the transmission line. This continuous flow of air will be hereinafter referred to as the minimum flow.
A motor 30 enclosed in a housing 3| is provided at the side of casing 2| for operating the main valve 26. This motor is comprised of diaphragm 32 connected to the main valve by means of a stem 33 which reciprocates through a bearing 34 in the inner wall of the motor housing. The housing 3| comprises a saucer shaped base section 35 and a similar shaped cap 36 attached to the base with the rim of the diaphragm 32 held between these two elements.
The diaphragm divides the housing into inner and outer chambers 31 and 38. The inner chamber 31 communicates freely with the suction or low pressure chamber 24 through a relatively large unrestricted opening 39. The chamber 38 communicates with chamber 31 through a restricted port 4| and a valved port 42, hereinafter more fully described. The size of the opening of port 4| is regulated by needle valve 43. This port constitutes a continuous leakage connection between chambers 31 and 38 by means of which the closing time of the main valve is determined as will hereinafter appear.
As already indicated the stem 33 extends through the main valve 26. At its outer end the stem is carried in the central opening of a boss member 44 disposed at what is the rear of the structure viewed as it is ordinarily installed in service. This boss, as will presently be described, carries a pilot valve which is employed to introduce atmospheric pressure into and out it off from the closed chamber of the control pneumatic to condition it for proper sequence of operation. The inner face of boss 44 carries a recess 45 in which is seated the outer end of compression spring 46. The inner end of the spring is secured to stem 33 and exerts a force suiiicient to hold valve 26 normally on its seat.
The central opening 41 of boss 44 forms a bearing for the outer end of stem 33 and extends through a sleeve 48 formed at the outer face of the boss. A plate 5| is mounted to reciprocate upon this sleeve. The outer end of the stem 33 is turned down to a smaller diameter to form shoulder 52 thereupon. When the stem moves to its extreme left position, the shoulder 52 moves outwardly beyond the end of sleeve 48 a short distance as shown in Fig. 3. In valves constructed according to this invention for experimental use the shoulder moves out a distance of about A; of an inch or less. At the outer face of plate 5| a disc 53 surrounds the reduced portion of the stem. Normally this disc is positioned at the outer end of sleeve 48. When the stem moves outwardly the disc is engaged by shoulder 52 moving plate 5| out a distance corresponding to the protrusion of the shoulder. The outer end of the stem extends beyond disc'53 and carries an adjustable collar 54. This collar is set so that when the main valve 26 is moved to its seat the plate 5| is brought against the face of the boss 44. It will be noted that shoulder 52 and collar 53 form a lost motion connection between the stem and plate 5|. A spring pressed plunger 56 set in one side of plate 5| bears upon sleeve 48 to form a friction bearing for the plate to limit its movement to that imparted to it by stem 33 through the lost motion connection.
The valve opening movement of motor 3| is determined by a control valve 6| disposed to normally close a passage 62 leading from atmosphere through valve seat 63 to chamber 38. This control valve may be biased toward closed position either by gravity, as shown, or by a loading spring or both. The valve is lifted by auxiliary motor 64 and the bias effects reclosing when the lifting force of the motor is removed. This motor comprises a casing which is divided into two chambers 65 and 66 by means of a smalldiaphragm 61, the latter being connected through a suitable operating stem to valve 6|. In the gravity biased form shown, the amount of bias is changed or regulated by exchanging washers of different weights at the upper end of the stem of the valve 6 This provides adjustment and at the same time enables the retention of the desirable characteristic of gravity bias which makes for extremely sensitive operation.
The lower chamber 66 is continuously open to the atmosphere through ports 68. The upper chamber 65 has a passage leading therefrom through tube 12 which passes through the valve housing 2| and forms a nipple 73 at the back. The passage continues from this nipple through a flexible tube 14 such as rubber and through nipple 15 to a recess 16 provided in boss 44.
Recess 16 is provided with two ports, port I! constantly open to chamber 23 carrying transmission line pressure and valved port 18 normally closed by plate 5| but when open admitting atmosphere to the recess. Port 78 is made large in relation to port l1 so that when the former port is opened, air passing through port ll to the vacuum space will be ineffectual to maintain a reduced pressure in the recess 76. While port 11 is shown to be smaller than the passageway H the size of the opening does not impose any appreciable restriction upon the speed with which a change in pressure in chamber 23 will be transmitted through the passageway TI to chamber 65 when the atmospheric port 18 is opened or closed. The response of diaphragm 67 is always substantially instantaneous to any change in pressure sufficient to move it. The purpose of the proportion or relation of size of the ports 1'! and 18 is merely that port 1'? shall be effectively restricted only with respect to atmospheric port 18. The.
use of chamber 16 located in the boss 44 enables the ports'l'l and 18 to be located close together so that they may communicate with the diaphragm chamber 65 by a singlepassageway. In
addition this also facilitates the arrangement for controlling both ports by valves as shown in Fig. 4 and later to be described. 7
The port 18 is preferably faced with a soft resilient ring 19 which may be live rubber or the like. This ring is preferably of sufiicient thickness to be slightly compressed when plate is brought into engagement with the face of the boss'44 as the main valve reachesclosed position.
With plate 5| acting as the valve and the ring 19 acting as the valve seat the pilot valve, already referred to, is formed and acts to open and close port 18in accordance with the position given plate 5| by the movement of valve stem 33 as the valve opens and closes. The pilot valve thus formed will hereinafter be referred to as pilot valve 89.
It is now desired to point out some of the particular advantages of the form of pilot valve and its manner of operation. In the first place, the pilot valve is opened and closed by movement in a plane perpendicular to its seat. In other words, it is a poppet valve type of movement, opening along the entire perimeter of its seat. This means that considerable flow area can be opened up with a relatively small movement of the valve disc 5|. Another feature is that the valve is large in proportion to the flow through it. These two features combined make it possible to accomplish effective pilot valve action with a small movement of plate 5|. With only a small movement required it has been found feasible according to this invention to use a direct lost motion connection with the main valve for movement in both directions so that the pilot valve is moved with the main valve for a small part of its stroke at the end of its movement.
With this arrangement, by the time the pilot valve is sufficiently closed for the transmission line pressure to begin to become established in control diaphragm chamber 65 the main valve will sufficiently close to reduce the flow to substantially minimum flow. This enables the weight of the assembly of the control diaphragm 81 and control valve 5| to be adjusted to respond to a pressure only slightly below minimum flow pressure providing a very sensitive control. This in turn makes practical a very low minimum flow with a maximum saving of power.
It has been found that this type of pilot valve arrangement provides effective control without the use of the quick closing arrangement later to be described. Nevertheless, the quick closing of the main valve enables the pilot valve to function with increased effectiveness. On the other hand, as it will hereinafter appear, the primary advantage of the quick closing feature is to cut down the period of flow restriction due to the closing of the main valve under conditions in which the valve must reopen to complete the transportation of the carrier or carriers in the line.
Fig. 4 shows a modified form of boss structure providing for a valve controlled transmission line port as well as a Valve controlled atmospheric port. In this form the port H is enlarged. to receive a bushing 8|. This bushing is provided with a central opening to receive stem 82 of a valve 83 and one or more other openings 84 acting as ports or passages through the bushing.
The valve 83 is arranged to seat upon the outer end of the bushing so as to close the passages 84 and is carried to its seat as plate 5| approaches its outward position by a leaf spring 85 secured to a boss 86 and having its outer end bearing upon the head of the valve. It isopened by the valve stem 82 being ofsuch alength as to engage the face of plate 5| and carry the valve 83 off its seat a short distance when the plate comes to its normal position of rest upon the face of the boss 44.
With this arrangement the atmospheric port will be closed while the transmission line port is open and vice versa. In other words, in their normal position, with the main valve closed, the atmospheric port 18 is closed while the transmission line ports 84 are open. Then when the main valve moves outward to open position and the shoulder 52 moves the plate 5| outward, ports 84 are closed as port 18 opens.
The advantage of this modified form will more fully appear in the description of the operation .but may brieflybe stated as follows: First, there is no air intake through the transmission line ports or passages 84 while the vent valve 89 including port 18 is open. This among other things lessens the likelihood of the accumulation of lint and dust in the passages which might restrict the air flow th'erealong. A second advantage is that the flow area through the passages in bushing 8| may be increased beyond the strict relation to atmospheric 'port '58 required in the other form, thus making dust accumulations in the passages less serious.
Another feature of this invention is the auxiliary leak orquick closing valve 42 controlling a passage through the diaphragm 82 constituting an auxiliary connection between the chambers 31 and 38. This passage is provided by an outer'bushing 88 arranged to pass through the diaphragm 32. This carries an inner bushing 89 which is similar-in construction to bushing 8| shown in Fig. 4. One or more passages 9| pro vide the flow area through the bushing while the stem 92 of valve 93 passes through a control opening in the bushing. In closed position the valve 93 seats over the outer end of passage 9|. The outer'end of the valve stem 92 is provided with a head 94 and a compression spring 95 surrounding the stem of the valve and resting against the head to normally hold the valve closed.
Fig. 2 illustrates the position of the leak valve when the main'valve 26 is closed. In this posiare engaged by the conical portion ||l| of the bushing 88 they will move outwardly to trip the auxiliary valve closed by separating the perches sufficiently to permit the head 94 of the valve stem to pass through. The point of tripping is regulated by screw I92. The sequence of the operation of the various parts of the leak valve just described will be set forth in detail in the general description of operation to follow.
Assuming the parts to be in their normal or non-operated position as shown in Fig. 2 the and begins its closing movement.
operation of the control valve may be described substantially as follows:
The main valve is closed, the control valve 6| closed, the pilot valve closed, the auxiliary lead valve 42 closed and'the minimum flow valve 28 adjusted slightly open. The drag or friction of the slight or minimum flow of air through the line reduces the pressure in the end of the line adjacent to the control valve to a sub-atmospheric pressure. In practice the amount of minimum flow is determined by first opening valve 28 until the drag of the minimum flow air is sufficient to lift the control diaphragm 61 and valve 6| off its seat with the main valve closed, then by closing the minimum flow off until the control diaphragm and valve remain down after each operating cycle until a carrier is introduced.
With this adjustment made, upon the introduction of a carrier in the line the minimum flow of air will be blocked off and the air ahead of the carrier exhausted through the minimum flow port. This causes in the line a reduction in pressure which is transmitted from chamber 23 through port 11, recess 16 and passage H to chamber 65 raising diaphragm 61, lifting valve 6| and admitting atmospheric air through passage 62 to chamber 38. Chamber 3! being at the reduced pressure or vacuum of the exhaust line, diaphragm 32 is drawn inwardly as atmosphere enters chamber 38.
As the diaphragm begins to move it carries the parts including stem 33, main valve 26, collar 54, and auxiliary leak valve stem 92 to the left. In its outward movement valve stem head 94 will engage the back sloped surfaces of perches 98 springing them apart as it passes through.
As the valve stem approaches the end of its leftward or opening stroke the shoulder 52 engages collar 53 and begins to move the plate 5| away from the face of boss 44. As soon as the plate has moved away a distance which will permit more atmospheric air to enter port 18 than is being withdrawn through port 11, atmospheric pressure will be established in recess 16 and through communicating passage H in chamber 65 also.
As soon as chamber 65 reaches substantially atmospheric pressure, the lower chamber 66 being constantly at atmospheric pressure, the pressures on opposite sides of diaphragm 61 are equalized permitting the gravity bias on the diaphragm and valve 6! to close the latter. As soon as valve 6| is closed stem 33 ceases its opening movement Plate 5| is held in its outward position by the frictional engagement of spring pressed pin 56 with sleeve 49.
The time of the closing movement of the initial portion of the closing stroke is determined by the setting of the leakage screw 43. The valve will continue its closing movement at this rate until the head 94 of the stem of the auxiliary leak valve 42 engages the trip perches 98. At this point the travel of the stem 92 and the member 93 in the direction of diaphragm 32 ceases and the valve 42 is opened by the continued movement of the diaphragm. This opens the auxiliary leak port 9! suddenly increasing the leakage rate or the rate of the pressure equalization between chambers 31 and 38. With the additional leak thus provided, the main valve will travel with a quick movement to the end of its stroke. Just before the main valve reaches the end of its stroke the conical section IBI of the auxiliary valve housing engages the flared portions 99, spreading apart perches 98 and permitting the head 94 urged by spring 95 to drop through, closing the auxiliary leak valve. The point in the main valve closing stroke at which the auxiliary leak valve begins to open is determined by the length of the stem 92 as adjusted by thelock nuts behind the valve. The point at which the auxiliary leak valve is tripped closed is determined by the setting of the screw 502 which adjusts the trip member 9'! inwardly and outwardly so that the conical section Illl engages it earlier or later in the stroke.
In addition to the above functions performed as the main valve 26 approaches the end of its closing stroke pilot valve 80 is closed by collar 54 engaging disc 53 on plate 5| and carrying them to the right until the face of the plate covers port 18. This does not take place until the main valve practically becomes seated. The closing time of the valve is set so that under normal conditions the carrier will have completed its travel through the line and will have been discharged by the time the valve has closed. Therefore, the line being open, the pressure in chamber 23 will have substantially reached the minimum flow pressure. As the pilot valve closes, this minimum flow pressure is transmitted to chamber 65. However, since diaphragm 61 responds only to pressures below minimum flow it will remain seated. On the other hand, if due to some abnormal condition the carrier has not been discharged, the pressure on the transmission line side of the valve in chamber 23 will not reach the minimum flow pressure andthe diagram 61 will be raised as soon as the pilot valve is closed, immediately initiating the reopening of the main valve, whereupon it will follow through another closing cycle.
It is to be noted that since the auxiliary leak valve 42 is always closed. at the end of the closing stroke of the main valve the opening response of the main valve will be of the same character as though the auxiliary leak valve were not employed. In other words, if the type of leak valve which, according to this invention, is tripped closed at the end of the closing stroke of the main valve were not used, at the beginning of the opening stroke both the auxiliary leak port and the main leak port would be open and air would escape through both of these ports at substantially the same rate as that at which it escaped to cause the quick closing. This must necessarily be a considerable flow, easily sufiicient to cause the opening action of the main diaphragm to be sluggish without the use of a relatively large atmospheric flow passage 62 necessitating a correspondingly large valve 6|. This is undesirable because the valve 6| when seated is being drawn toward its seat by the reduced pressure below the seat and a large atmospheric port valve entails considerable difficulties in producing sensitive operating means for opening the valve. Therefore, the employment of a quick closing or auxiliary leak valve such as disclosed in this invention which does not effect the opening stroke of the main diaphragm provides a highly desirable type of valve operation.
The operation of the modified form of structure for valve-closing both the atmospheric and transmission line ports entering recess 76 as shown in Fig. 4 will now be described. When the controller is provided with the form of structure shown in Fig. 4, the other parts of the mechanism operate in substantially the same manner as in the form shown in Figs. 2 and 3. The parts of the modified form illustrated in Fig. 4 also operate in substantially the same manner except that then the plate 51 is moved outwardly at the end of the opening stroke of the main valve to open the pilot port 18, the valve 83 moves simultaneously to the left under the influence of spring 85 until the valve is seated over the inner end of the transmission line passages 84; the length of the valve stem 82 being such as to permit valve 83 to become seated at or before the end of the outward movement of the plate 59. Another differentiation is that While the main valve is closing and until the plate 5! is engaged by collar 54, the passages 84 remain closed and no air is being drawn through the transmission line ports during this time. As the plate M is moved back to its normalposition closing port '58, the stem 82 of the valve 33 is engaged by the face of the plate 5! and moved to the right again opening the passages 84.
It will be seen, therefore, that with this form only a relatively small amount of air is drawn through the transmission line ports or passages and therefore the likelihood of these passages becoming clogged with lint and dust is considerably reduced. In addition, as already pointed out, the employment of a valve for the'transmission line port as Well as for the atmospheric port makes it unnecessary to make the transmission line port smaller than the atmospheric 'port as in the other form.
From the above description it will be seen that an improved form of power control mechanism constructed according to this invention has been provided employing the basic principles of the Libby type of valve embodied in an extremely simple form of mechanism arranged for convenient adjustment and effective operation. In addition the form of structure here employed overcomes many of the difficulties inherent in the Libby structure giving a controller which will operate effectively over long periods of time with the minimum of adjustment and repair. It is to be understood that this invention may be embodied in many other forms of apparatus and it is desired, therefore, that only such limitations shall be placed thereon as are imposed by the prior art or by the claims appended hereto.
What I claim is:
1. Power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line and a casing therebetween enclosing a main valve for controlling the line fluid flow, means for opening and closing the main valve, means for establishing a minimum flow of air through the line when the main valve is closed, and means for controlling the opening and closing of the main valve in response to the introduction of a carrier in the line, said controlling means including a control diaphragm normally responsive to said carrier introduction, a recess in said casing disposed remotely from said diaphragm and a single passageway establishing communication between said recess and said diaphragm, said recess being provided with two ports, one of said ports leading to the transmission line, the other port to the atmosphere, valve means for the atmospheric port, said valve means being normally closed for rendering said diaphragm normally responsive to the introduction of a carrier in the line and movable to open position for rendering the diaphragm unresponsive, and means operated by the movement of the main valve at the end of its opening and closing strokes for opening and closing said atmospheric port.
2. Power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line and a casing therebetween enclosing a main valve for controlling the line fluid flow, means for opening and closing the main valve, means for establishing a minimum flow of air through the line when the main valve is closed, and means for controlling the opening and closing of the main valve in response to the introduction of a carrier in the line, said controlling means including a control diaphragm normally responsive to said carrier introduction, constantly exposed on one side to atmospheric pressure and in a predetermined position withreference to said casing, a recess in said casing disposed remotely from said diaphragm and. communicating with the unexposed side thereof through a single passageway, two ports in said recess, one of said ports leading to the transmission line, the other port being of a size suitable for quickly transferring atmospheric pressure to the diaphragm and leading to the atmosphere, the atmospheric port being sufiiciently larger than the transmission port to establish atmospheric pressure in the recess when it is open, and valve means operated by the movement of the main valve at the end of its opening and closing stroke for opening and closing the atmospheric port.
3. Power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line and a casing therebetween enclosing a main valve for controlling the line fluid fiow, means for establishing a minimum flow of air through the line when the main valve is closed, and means for controllingthe opening and closing of the main valve in response to the introduction of a carrier in the line, said controlling means including a control diaphragm normally responsive to said carrier introduction, constantly exposed on one side to atmospheric pressure and associated with said casing, a recess in said casing disposed remotely from said diaphragm, a passage leading directly from said recess to the transmission line, said recess normally having transmission line pressure therein, and means operated by the movement of the main valve as it approaches the end of its opening stroke for establishing atmospheric pressure in said recess and similarly operated at the end of the closing stroke of the main valve for'reestablishing transmission line pressure and a single passageway for communicating the pressures obtaining in said recess to the unexposed side of said diaphragm.
4. Power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line and a casing therebetween enclosing a main valve for controlling the line fluid flow, means for opening and closing the main valve, means for establishing a minimum flow of air through the line when the main valve is closed, and means for controlling the opening and closing of the main valve in response to the introduction of a carrier in the line, said controlling means including a diaphragm normally sensitive to transmission line pressure, said diaphragm being constantly exposed on one side to atmospheric pressure, means forming a chamber at the other side including the diaphragm as a wall thereof, means providing a first and a second port communicating with said chamber, said first port means opening to the transmission line, said second port means opening to the atmosphere, alternately seated valves for closing and opening said port means, the valve for the first port means being normally open and the othernormally closed for sensitizing the diaphragm, and means operated by the movement of the main valve as it approaches the end of its opening stroke for moving the port valves to close the first port and open the second for desensitizing said diaphragm, and as the main valve approaches the end of its closing stroke for reversing the closing action of the valves for resensitizing said diaphragm.
5. In a power control apparatus for a pneumatic conveyor line, a valve for controlling the flow of motive fluid in the line, resilient means tending to close said valve, a fluid motor arranged so that when fluid is admitted thereto the motor moves to open said valve, means for closing the valve including means for leaking out the admitted fluid at a predetermined rate for a part of the closing stroke, means for automatically increasing said leakage rate as the valve approaches the end of its closing stroke, and means for restoring the leakage means to its condition of minimum leakage as the valve reaches the end of its closing stroke.
6. A pneumatic motor for use in pneumatic conveyor systems comprising a housing having a motive fluid chamber therein, a diaphragm forming one wall of the chamber arranged to make forward and return strokes, a pair of leak ports for discharging the motive fluid from said chamber upon the return stroke, one of said ports being continuously open, means for opening the other port during the latter part of the return stroke, and means for closing the same again at the end of the return stroke.
7. In combination, a main valve for controlling the flow of motive fluid through a pneumatic conveyor line or the like, a resilient means tending to hold said valve closed, a fluid motor arranged to open the valve against the action of said resilient means, said motor comprising a housing embodying a motive fluid chamber having a movable side wall and means for operatively connecting said wall and the valve, a controlled inlet port for admitting motive fluid to said chamber for opening the valve, a continuously open regulatable leak port for bleeding the motive fluid out of said chamber at a determined rate for permitting the valve to close, a supplementary leak port through said movable wall, a valve housing carried by said wall and including said supplementary port and a spring closed leak valve therefor, a stem for said valve extending in the direction of the travel of said wall as the main valve closes, a movable perch arranged to intercept said stem as the wall approaches the end of its inward stroke for opening said supplementary leak port, and means for tripping out said perch at the end of the closing stroke to permit said valve to close.
8. A pneumatic motor for use in pneumatic conveyor systems comprising a housing having a motive fluid chamber therein, a diaphragm forming one wall of the chamber arranged to make forward and return strokes, a pair of leak ports .for discharging the motive fluid from said chamber upon the return stroke, one of said ports being continuously open, means for opening the other port during the latter part of the return stroke, means for closing the same again at substantially the end of the return stroke and means for adjusting the point at which said reclosure occurs.
9. In a power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line, and a casing therebetween enclosing a main valve for controlling the line air flow, means for establishing a minimum flow of air through the line when the main valve is closed, means for opening the main valve in response to the presence of a carrier in the transmission line,
and time controlled means for closing the valve, said response means including a main pneumatic for moving the main valve and an auxiliary control pneumatic for initiating the opening and closing strokes of the main pneumatic, said auxiliary pneumatic being sensitizable to the presence of a carrier in the transmission line by having a diaphragm constantly exposed on one side to atmospheric pressure, and having a chamber at the other side provided with a passageway leading therefrom, said passage having a first port communicating with atmosphere and a second port communicating with the transmission line, a valve for the atmospheric port normally closed for establishing transmission line pressure at said other side of the auxiliary diaphragm to sensitize the same, means operable by the movement of the main valve at the end of its opening stroke for opening said atmospheric valve for establishing atmospheric pressure in said chamber for desensitizing said diaphragm and at the end of the closing stroke for closing said atmospheric valve for resensitizing said diaphragm, a valve for the transmission line port, and means for operating it in conjunction with the atmospheric valve for closing the transmission line port while the atmospheric port is open for segregating the transmission line pressure from said passageway while the atmospheric port is open.
10. Power control apparatus of the minimum flow type for a pneumatic conveyor line having a transmission tube and an exhaust tube and a main valve between said tubes for controlling carrier propelling air flow through the line, means for establishing a minimum flow of air through the line when the main valve is closed, a main pneumatic for operating the main valve and an auxiliary pneumatic responsive to the introduction of a carrier into the line for initiating the operation of the main pneumatic and means for conditioning the response pneumatic including a continuously open passage communicating from the latter to the transmission line and a valve controlled atmospheric port along said passage, and means for operating said valve from the main valve.
11. Power control apparatus of the minimum flow type for a pneumatic conveyor line having a transmission tube and an exhaust tube and a main valve between said tubes for controlling carrier propelling air flow through the line, means for establishing a minimum flow of air through the line when the main valve is closed, a main pneumatic for operating the main valve and an auxiliary pneumatic responsive to the introduction of a carrier into the line for initiating the operation of the main pneumatic and means for conditioning the response pneumatic including a continuously open passage communicating from the latter to the transmission line and a valve controlled atmospheric port along said passage and means for operating said valve from the main valve including means for opening said valve at the end of the opening stroke of the main valve and for closing it at the end of the closing stroke of the main valve.
12. In a power control apparatus for a pneumatic conveyor having a transmission line, an exhaust line, and a casing therebetween enclosing a main valve for controlling the line air flow, means for establishing a minimum flow of air through the line when the main valve is closed, means for opening the main valve in response to the presence of a carrier in the transmission line, and time controlled means for closing the valve,
said response means including a main pneumatic for moving the main valve and an auxiliary control pneumatic for initiating the opening and closing strokes of the main pneumatic, said auxiliary pneumatic being sensitizable to the presence of a carrier in the transmission line by having a diaphragm continuously exposed on one side to a constant pressure, and. having a chamber at the other side provided with a passageway leading therefrom, said passageway having a first port communicating with said constant pressure and a second port communicating with the transmission line, a valve for the constant pressure port normally closed for establishing transmission line pressure at said other side of the auxiliary diaphragm to sensitize the same, means operable by the movement of the main valve at the end of its opening stroke for opening said constant pressure valve for establishing the constant pressure in said chamber for desensitizing said diaphragm and at the end of the closing stroke for closing said constant pressure valve for resensitizing said diaphragm, a valve for the transmission line port, and means for operating it in conjunction with the constant pressure valve for closing the transmission line port while the constant pressure port is open for segregating the transmission line pressure from said passageway while the constant
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2476400A (en) * 1943-07-12 1949-07-19 Honeywell Regulator Co Flow controlling device
US10160155B2 (en) 2015-09-14 2018-12-25 Blake & Pendleton, Inc. Method to optimize regulated pressure to a cyclical air application

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2476400A (en) * 1943-07-12 1949-07-19 Honeywell Regulator Co Flow controlling device
US10160155B2 (en) 2015-09-14 2018-12-25 Blake & Pendleton, Inc. Method to optimize regulated pressure to a cyclical air application

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