US2033372A - Switch - Google Patents

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US2033372A
US2033372A US665654A US66565433A US2033372A US 2033372 A US2033372 A US 2033372A US 665654 A US665654 A US 665654A US 66565433 A US66565433 A US 66565433A US 2033372 A US2033372 A US 2033372A
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mercury
envelope
switch
container
inleads
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US665654A
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Paul S Bear
Herbert E Bucklen
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BEAR
BUCKLEN
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BEAR
BUCKLEN
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H29/00Switches having at least one liquid contact
    • H01H29/20Switches having at least one liquid contact operated by tilting contact-liquid container
    • H01H29/22Switches having at least one liquid contact operated by tilting contact-liquid container wherein contact is made and broken between liquid and solid

Definitions

  • Our invention relates to switches and the like.
  • the particular embodiment disclosed herein is a gravity operated mercury switch.
  • the invention is particularly advantageous to switches of that class but it is not our intention'to confine the invention vto that class of devices, as certain phases of the invention have utility in other classes of devices.
  • Enclosed mercury switches of the gravity operated type have come into wide use for circuit control under conditions where exposed contacts are subject to deterioration by atmospheric and other influences. Being enclosed they are less able to dissipate the heat generated ⁇ by the flow of current therethrough and particularly the heat evolved as the switch approaches interruption of the circuit, or as it closes the circuit, and also during actual interruption. sistance of mercury is relatively high and it is a known fact that as the mercury begins to attenuate on approaching interruption, a very considerable amount of heat may be evolved.
  • a further object of the invention is to increase the capacity of switches of this class.
  • Another feature of our invention consists in providing a liquid filling ofinsulating material, which has the important dual function of assist'- ing in extinguishing the arc of interruption and the temperature of the device, thereby reducing the concentration of heat upon the seal.
  • a metallic envelope whichis provided with increased heat radiating surface, and, pref- 5 erably, at the same time, is expansible and con# tractible with variations of internal pressure such as may be caused by heat.
  • a further improvement resides in the provision of inleads of a novel construction designed, 1 among other purposes, to conduct heat more freely and dissipate the same from the interior of the switch.'
  • Another important feature of. our invention resides in the construction of the channels for the mercury, t'o provide a latching in and latching out effect, for more positive action in opening and closing the circuit.
  • Another feature of improvement is the provision of a novel character of surface of either the walls of the mercury container, the envelope, the electric terminals, or all such parts as may be in contact with the mercury.
  • the envelope of a material separate and distinct from the mercury container.
  • each may be designed andconstructed best to perform its-individual purpose or 4purposes.
  • the envelope may bemade', inwhole or in part, of cellulose acetate, "which is easily worked, molded and joined.
  • the mercury container may be made, in whole or in part. of unglazed porcelain, constructed by the wet process or the dry process, or it may be made of any similar material.
  • the switch may be made up of a metal container, sealed with a molded insert, and a single electrode or inleads employed. 'I'he surfaces of the metal parts in contact with the mercury may be treated to give them a' honeycombed or scratchf finish, as by sand blasting, brushing, or .55
  • FIG. 1 is a horizontal sectional view of a switch embodying ⁇ our invention
  • Figure 2 is a vertical longitudinal section of the same taken on the line 2-2 of Figure 1;
  • Figure 3 is a view similar to Figure 2, except that the switch has been tilted through a large y angle and is in circuit closing position.
  • Figure 4 is a horizontal sectional view similar to the view of Figure 1, showing the mercury in the position indicated in Figure 3;
  • Figure 5 is a transverse cross-sectional View taken on the line 5-5 of Figure 2;
  • Figure 6 is a longitudinal horizontal section of the unit like Figure 1, but showing the mercury in position to close the circuit;
  • Figure 7 is a fragmentary longitudinal sectional view showing a modified construction of the electrode or inlead
  • Figure 8 is a similar view showing another form of electrode or inlead
  • Figure 9 is atop plan view of a modified form of switch
  • Figure 10 is a vertical longitudinal section taken on the line Ill- I0 ofI Figure 9;
  • Figure 11 is a horizontal longitudinal section of a modified form of switch employing a transparent molded envelope and a ceramic mercury container;
  • Figure 12 is a fragmentary sectional view on the line I2--I2 of Figure 11, showing the position of the mercury with respect to the dividing vane;
  • Figure 13 is a cross-sectional view on the line I3-I3 of Figure 11;
  • Figure 14 is across-sectional view on the line lll-I4 of Figure 11;
  • Figure 1'5 is a cross-sectional View on the line Iii-I5 of Figure 11;
  • Figure 16 is a cross-sectional view on the line IB-IG of Figure 11;
  • Figure 1'7 is a side elevational View of the inlead employed in the structure of Figure 11;
  • Figure 18 is an end View of the inlead shown in Fig. 17;
  • Figure 19 is a longitudinal vertical section through a modified form of switch, showing the ceramic mercury container spaced from the walls of the envelope;
  • Figure 20 isa horizontal longitudinal section of a modified form of switch;
  • Figure 21 is a side elevational view of the same;
  • Figure 22 is a horizontal longitudinal section of another form of switch embodying our invention.
  • Figure 23 is an enlarged fragmentary elevational view of a honeycombed surface such as we employ in certain parts of our switch.
  • Figure 24 is a sectional view through a globule of mercury resting upon a surface such as shown in Figure 23.
  • this structure includes a tubular glass envelope I, within which is contained a mercury container, in this case a ceramic such as unglazed porcelain, which serves to hold the mercury which, in Figure 1, is shown in two globules, namely, 3 and 4, on opposite sides of a partition 5, the forward portion of which partition constitutes a separator 6.
  • a pair of electrical conductors I, 'I generally termed inleads, extend lthrough the wall of the envelope I, a seal being formed at 8 about the inleads.
  • the inner ends of the inleads l, l are adapted to contact with the globules of mercury 3, 4 in any of the normal operating positions of the switch.
  • the inner ends of these inleads rest on the floor of the mercury container on opposite sides of the separator 6.
  • the mercury container 2 which is preferably formed of unglazed porcelain, is manufactured separately and is employed as an insert within the envelope.
  • the inleads 'I constitute, in this form of switch, a horizontal portion 9 resting upon the bottom of the mercury container, a diagonal portion I2 extending from the bottom of the container upwardly, and a horizontal portion I3. Both the portions 9 and I3 may engage the adjacent surface of the ceramic insert to hold the same in place, or engagement of either portion with the ceramic may be employed for this purpose.
  • the shape of the passageways I4, I4 on either side of the separator 6 is such as to produce a gradual constriction to a central portion of maximum constriction and then an expansion thereafter in theI direction of flow. This is for the purpose of giving the mercury a latching in and latching out eifect. That is to say, the tendency of the mercury to remain in circuit closing position until av definite gravity action overcomes the tendency to remain stationary, and the tendency to remain in circuit opening position until, likewise, a gravity action becomes great enough to cause motion, is secured by this construction.
  • a minor variation in lateral leveling of the switch is relatively unimportant. However, it is desirable that the switch be leveled up transversely, so that approximately equal parts of the mercury form the bodies 3, 4 throughout the operation of the switch. 'Tilting of the switch to an extreme closed position or an extreme open position does not alter the circuit controlling relation of such position. That is to say, in moving the switch from' opento closed position the angular motion may be extreme but it does not change the circuit conditions. Likewise,'when the switch is tilted toward the open circuit position andthe mercury is once broken, continued tilting in that direction will not again close the circuit. l
  • the mercury container 2 which is formed as a separate body, is preferably made of porcelain, either by the wet processor the dry process.
  • the wet process gives much greater strength and density and, particularly for the purpose of breaking the arc across the nose of the separator 6, such formation of the insert is desirable. However, it may be made by the dry process, which-is considerably cheaper and, under certain circumstances, equally suitable with the wet process porcelain.
  • the mercury being non-capillary and having such a high surface tension, and failing to wet the surface on which it rests, tends to rest -only upon the high point of the surface, the surface tension tending to bridge the low spots.
  • these cells tend to trap air, assuming the surface to be dry, and the mercury rests then partly -upon the high spots and partly upon the entrapped air. The air thus serves as alubrcant.
  • the liquid arc extinguishing material tends to wet the surface of the porcelain or sand blasted glass, and instead of a gas being trapped in the pockets such as I5, l5, liquid is trapped therein and serves as a lubricating medium between the mercury and the surface of the body I6 with which it engages.
  • the arc extinguishing liquid fills these small pockets, or pits, and is particularly useful in providing liquid directly in contact with both the mercury and the insulation, protecting theI insulation directly from the heat of the arc Iand, byvaporization under the mercury, tending to drive the mercury away and thereby increase the length of and extinguish the arc.
  • This principle of forming a self-lubricating surface for use in connection with mercury mayk be employed where a ceramic insert, such as porcelain, may be employed, or if the mercury rests in direct contact with a glass envelope the surface of the glass with'which the mercury is to contact may be treated, as by sand blasting, to incorporate the large number of surface depressions to give the desired honeycomb effect. Any other material with which the mercury comes in contact in the course of its operation may be similarly treated, either in whole or in part, in
  • the separator 6 across the nose of which the chief heating eifect 'occurs, may be made a separate piece but prefer- Y ably is integral with the remainder of the container.
  • the inlead is shown as comprising an end portion which engages the bottom of the ceramic insert 2, and then a horizontally eX- tending portion 23 lying above the floor of the insert. In each case thelength of conductor exposed to the cooling effect is thereby increased.
  • the conductors which form the inleads or electrodes may be made of copper .with a chromium plating thereupon, o r they may be made of the well known materials such as iron, or alloys of iron, stainless steel, etc.
  • these inleads Preferably, but not necessarily, We make these inleads of a larger diameter than has been customary heretofore and, by providing the cooling effect [of both the ceramicacross which the inleads extend. and the lling where it is used, less danger of injury to the seal is caused.
  • the envelope is formed of cellulose acetate.
  • This material is substantially transparent and is of a fairly clear color. It is flexible in thin section, although of sumcient rigidity q to serve the purpose desired. It may be easily shaped, pressed and molded, particularly when heated to approximately the temperature of boiling water, and it is readily dissolved in certain solvents such, for example; as acetic anhydride.
  • the envelope may be constructed of sections, which are then joined by wetting the adjacent edges with solvent and pressing them together, or by a suitable cement which contains a solvent, to join adjacent parts.
  • the ceramic insert 2 is substantially like that disclosed in connectionv with Figures 1 to 6.
  • envelope I is formed in sections.
  • the main body section 25 may be a straight tubular piece with a closed end.
  • the neck portion 21 joins the body portion 25 and the seal portion 2B.v
  • This seal portion maybe made integral with the neck ⁇ 21 or it may be made, as shown in Figure 10, cf two separate plates 29, 29 having suitable openings or holes therethrough for receiving the shanks of the inleads 1, 1 and for engaging upon opposite sides of the integral flange formed on ⁇ the shank of the inlead as shown in Figures 17
  • the two plates 29, 29 are assembled on and 18. opposite sides of the flange 3l) and then cemented together orheated and pressed together to cothe partition 5 and the side walls.
  • the inner plate 29 may be made integral with the neck portion 21 if desired.
  • the body ⁇ of mercury may be inserted prior to the joining of the neck and body portion or it may be introduced afterward, as desired.
  • a small lling opening is provided in the boss 32 and this opening may then be closed by the screw 33 which, before being threaded into the opening, is smeared with a cement or solvent to join it to the body of the boss 32.
  • the inner endof the screw 33 may have a projecting portion 34 extending over the edge of the ceramic 2 to hold it in place,
  • this form of the device is like that previously described in connection with Figures 1 to 8. It is to be understood that while glass cannot be satisfactorily formed into a flexible portion such as 26, nevertheless the glass envelope may be corrugated to increase the heat radiating capacity, particularly where a liquid iiller is employed.
  • the envelope is of a material which might be dissolved by a liquid filling of a chlorinated hydrocarbon or the like, or alected thereby, we use as the liquid filling pure Water with suflicient admixture of a non-freezing component, such as alcohol, glycol, or the like, to
  • ing medium and it also has a high thermal capafCtY.
  • FIGs 11 to 16 we have shown a modied form of switch employing the cellulose acetate envelope.
  • the envelope is substantially rectangular in cross-section, the corners being suitably rounded.
  • the body portion of the envelope 35 has a completely closed end at the left, as viewed in Figure 11.
  • the porcelain or ceramic insert 2 is slipped into the same telescopically and then the neck portion 36 and seal portion 31 are joined to the main body portion 35 with the inleadsl, 1 in place.
  • the ceramic in-.
  • sert 2 is preferably shaped to fill out completely the bottom part of the envelope so that the mercury cannot escape into any crevices between the envelope and the ceramic vinsert during shipment or during use. Since the cellulose acetate envelope may be easily softened, either by heat or by solvents, it is comparatively easy to telescope these parts together sufficiently to make a close t of the envelope with the ceramic. A suitable cement may be be inserted between the sideand bottom walls of the ceramic and the envelope' to iill up any space which might appear.
  • Water is an excellent arc extinguish on the line of the conductors 1, 1 or in any other desired manner.
  • the anges 30 on the conductors or inleads 1, 1 are preferably secured by welding, brazing, soldering, or the like, to secure a tight connection to prevent gas leakage along the surface of the conductor.
  • a sufficiently tight joint may be made by mechanically shrinking the ange 30, it
  • the separator 6 While in the above-forms of our invention we have disclosed the separator 6 as disposed in such a position as to divide the body of mercury into two parts for the purpose of breaking the connectionV between the inleads, our invention contemplates other means of performing this interruption of the circuit, as shown, for example, in Figures 20 and 21.
  • the inleads 44 extend into one end of the constricted envelope 45.
  • envelope is made of cellulose acetate, although it may be made of bakelite, or any other molded material, if desired.
  • the interior surface of the envelope 45 is honeycombed along the side and bottom walls, as indicated at 46, on either side of a central portion 41 which is of smooth or flat surface.
  • a body of mercury 48 is adapted to connect the inner ends of the inleads 44 and is adapted to extend through the central A restricted portion in breaking the circuit between said inleads.
  • the inleads are sealed into the envelope as by means of the plates 29, 29 lying on opposite sides of the flanges 30 on the inleads 4,4, and being cemented together. These plates may then in turn be cemented to the end of the envelope ⁇ 45 which has a suitable flange for this purpose. At its opposite end the envelope 45 has a similar iiange for cementing the closing plate 49 thereto.
  • one end of the envelope may be provided with an integral closure.
  • the envelope is formed of sheet metal such as iron, stainless steel, or the like.
  • the main body of the envelope The seal 53, through which the single inlead or electrode 54 extends, may be a molding of bakelite o'r the like.
  • the opposite end of the sheet metal body 52 may be closed by a cap 55 which is secured as by beading, shown at 56, or soldering or the like, to form a closure.
  • the conductive character of the envelope 52 eliminates the necessity for one of the inleads and the body of mercury 51; which connects the inlead 54 with the envelope 52, forms the switching element.
  • the central part of the en'velope 52 is constricted sumciently to give the eect heretofore described, that is, it gives the definite, fullestroke tendency of the mercury to proceed to the complete making or breaking of the circuit after it once starts into motion.
  • the mercury preferably does not fill the cross-section of the narrowest part, although it may do so.
  • the mercury fills the narrowest portion of the cross-section, then the gas pressure which is created on one side or the other tends to introduce a variable, which is generally not desirable. For this reason the depth of the envelope in a verticaldirection is made great enough and the size of the globule of mercury is controlled so as to prevent ythe filling of the narrowest section by the globule of mercury under normal operation.
  • tinguishing and heat dissipating 'purposes may be employed, optionally, in any of the forms to which we have referred.
  • two inleads and an ungrcunded circuit may be utilized by inserting the porcelain mercury container heretofore described. That is to say, the main body of thegenvelope, excepting the seal, may be made of metal or other conductive material where the porcelain' mercury container is used. In such case the envelope, as well as the leads, should be made of a metal oralloy which is not subject to amalgamation with the mercury. We contemplate the employment of other conductive liquids besides mercury.
  • the separator 6 may extend to the top of the ducting away heat from the point of current interruption. It may be made a part of the envelope, if desired.
  • the extension of the partition 5 throughout the entire distance from the separator 6 to thev end ⁇ -Wall of the mercury container is not esseni tial where the globules of mercury 3, ⁇ 4 leave the envelope, particularly for the purpose of concomprising an elongated open topped receptacle l having a vertical partition extending along a part .of the length of the container, inleads extending through the envelope and into the container upon opposite sides ofthe partition, a
  • said partition dividing the body of mercury upon tilting of the envelope, the portion of the partition adjacent the dividing edge being thickened, said container having channels for the mercury, which channels are constricted by the thickened portion of said partition.
  • an elongated cup shaped mercury container having a vertical interrupter partition along a part of the length of the container, said ⁇ partition having a relatively thick forward portion and a relatively thin rear portion to provide restricted Venturilike spaces between said thick part of the partition and each of the side-walls.
  • an envelope Ina gravity operated mercury switch, an envelope, a body of mercury in said envelope, said envelope containing a pair of Venturi-like channels for the movement of said mercury therein by gravity, and a pair of electrodes each extending into one of said channels.
  • a gravity operated mercury switch an envelope, a body of mercury in said envelope, said envelope containing a pair of Venturi-like channels for the movement of said mercury thereinby gravity, said channels at one end leading into a common pocket and at the other end into separate pockets, and a pair of electrodes each extending into one of said channels and remaining in contact with a part of the mercury until after the circuit between them is broken by separation of the body of mercury -into two bodies as it ows into the two separate pockets.
  • a mercury switch comprising a casing hav-v ing a pair of inleads, a body of mercury within the casing for establishing and disestablishing circuit connections between the inleads, and a.
  • the mercury passageways being constricted adjacent the free end of the partition and widened beyond the constricted portion to increase the minimum force required to overcome surface tension in separating of the body of mercuryinto two bodies and to accelerate thek mercury by surface tension when the body of ⁇ mercury iirst separates into two bodies, the inleads extending into the two constricted passageways and in engagement with the mercury at the time of division thereof, whereby the circuit between the'inleads is first opened at the point of division of the body of mercury, and the gap in the circuit is increased by the acceleration of the mercury.
  • a mercury switch comprising a tubular -outer container composed of cellulose acetate material, said container having a uid opening at one end and a sealing portion at the vother end, an open mercury dish in said container, a closure member extending through said uid opening and engaging said dish, a contact member extending through said sealing portion and having a ange in sealed relation therewith.
  • a mercury switch comprisingan envelope of metal having insulated inleads and composing a mercury container, said container having a restricted throat portion, Aand said inleads extending into said throat portion, a body of mercury for connecting'and disconnecting said inleads disposed in said container, and a body of an insulating uid for transferring the heat due to current flow from the mercury and said inleads to said metal envelope.
  • a mercury switch of the type described comprising a container having an enlarged portion and a restricted portion, at least a part of said enlarged portion being composed of a metal Aand forming an electrical connection with a body of mercury contained in said switch, and a second electrical connection extending into said switch and terminating within the restricted portion, said second connection being insulated from said metal and adapted to form an electrical circuit with said metal and a body of mercury in said switch when the switch is in proper position.
  • a container having a Venturi-like channel of substantially circular Vcross section and forming a path of travel for mercury, a body of mercury in said container, and an electrode within said container and centrally positioned within said Venturi-like channel.
  • a container having an electrically conductive body member and a restricted portion forming a Venturi-like channel for the path of travel of mercury, a body of mercury within said container, and an electrode extending into said container in regulated relation with respect to said body member, said electrode being substantially centrally positioned adjacent said channel.

Description

Mmh 1o, 133s.
P. s. BEAR ErrAl.
SWITCH Filed April 12,
1933 2 sheets-sheet 1 March 10, 1936. P. s. BEAR 'Er Al. 2,033,372
swITcH Filed April 12, 195s 2 sheets-sheet 2 5 f fj?, 4,. Jr 0 l I l Patented- Mar. 10, 1936 UNITED STATES zaai-372 SWITCH Paul S. Bear, Dowag'iac, Mich., and Herbert E.
B ucklen, Elkhart, Ind., assig'nors, by mesne assignments. of one-fourth .to Asaid Bear and three-fourths to said Bucklen Application April 12, 1933, Serial No. 665,654
11 Claims.
Our invention relates to switches and the like. The particular embodiment disclosed herein is a gravity operated mercury switch. The invention is particularly advantageous to switches of that class but it is not our intention'to confine the invention vto that class of devices, as certain phases of the invention have utility in other classes of devices.
Enclosed mercury switches of the gravity operated type have come into wide use for circuit control under conditions where exposed contacts are subject to deterioration by atmospheric and other influences. Being enclosed they are less able to dissipate the heat generated `by the flow of current therethrough and particularly the heat evolved as the switch approaches interruption of the circuit, or as it closes the circuit, and also during actual interruption. sistance of mercury is relatively high and it is a known fact that as the mercury begins to attenuate on approaching interruption, a very considerable amount of heat may be evolved.
In devices of this class as heretofore `constructed the conduction of such heat to the seal where the terminals enter the envelope has re-v sulted in opening of the seal or cracking of the envelope. Hence it has been difficult to construct practical switches of this class for anything but small current flow and low wattage.
It is the chief object of our invention to improve the construction and mode of operation of switches of this class to secure greater freedom E from injury, particularly by heating.
:3 A further object of the invention is to increase the capacity of switches of this class.
According to one phase of our invention, we provide a novel form of envelope in place of the glass or rigid insulation heretofore employed. With this construction, construction is facilitated and permanent tightness of the envelope, particularly atv the seal, is more readily maintained, even under adverse conditions.
According toanother phase of our invention, we provide a separate mercury container of heat resist-ant material, particularly designed forsustaining the localized heat of thearc formed upon interrupting the circuit.
Another feature of our invention, consists in providing a liquid filling ofinsulating material, which has the important dual function of assist'- ing in extinguishing the arc of interruption and the temperature of the device, thereby reducing the concentration of heat upon the seal.
' Further, we provide as an optional form of the invention a metallic envelope whichis provided with increased heat radiating surface, and, pref- 5 erably, at the same time, is expansible and con# tractible with variations of internal pressure such as may be caused by heat.
A further improvement resides in the provision of inleads of a novel construction designed, 1 among other purposes, to conduct heat more freely and dissipate the same from the interior of the switch.'
Another important feature of. our invention resides in the construction of the channels for the mercury, t'o provide a latching in and latching out effect, for more positive action in opening and closing the circuit.
Another feature of improvement is the provision of a novel character of surface of either the walls of the mercury container, the envelope, the electric terminals, or all such parts as may be in contact with the mercury. We have discovered that the friction of the iiow of mercury with the surface on which it rests, or against which it bears, may be greatly reduced by honeycombing or pitting these surfaces.
It is another important object of our invention to improve the structure of switches of this class, both for greater ease and lower cost' of construction and for greater uniformity in manufacture. Accordingto known processesof manufacture` there is Aan'unavoidably large percentage of rejects. Our invention aims to reduce this.
- Among the novel features contributing to this object is the construction of the envelope of a material separate and distinct from the mercury container. By constructing these parts separately, each may be designed andconstructed best to perform its-individual purpose or 4purposes. For example, the envelope may bemade', inwhole or in part, of cellulose acetate, "which is easily worked, molded and joined. The mercury container may be made, in whole or in part. of unglazed porcelain, constructed by the wet process or the dry process, or it may be made of any similar material. y V r The switch may be made up of a metal container, sealed with a molded insert, and a single electrode or inleads employed. 'I'he surfaces of the metal parts in contact with the mercury may be treated to give them a' honeycombed or scratchf finish, as by sand blasting, brushing, or .55
the liketo control the friction of flow of the mercury in contact therewith.
Numerous improvements in detail will be apparent from the following detailed description, drawings and claims.
Now in order to acquaint those skilled in the art with the manner of constructing and operating the device embodying our invention, we shall describe, in conjunction with the accompanying drawings, a specific embodiment of the invention.
In the drawings:
Figure 1 is a horizontal sectional view of a switch embodying` our invention;
Figure 2 is a vertical longitudinal section of the same taken on the line 2-2 of Figure 1;
Figure 3 is a view similar to Figure 2, except that the switch has been tilted through a large y angle and is in circuit closing position.
Figure 4 is a horizontal sectional view similar to the view of Figure 1, showing the mercury in the position indicated in Figure 3;
Figure 5 is a transverse cross-sectional View taken on the line 5-5 of Figure 2;
Figure 6 is a longitudinal horizontal section of the unit like Figure 1, but showing the mercury in position to close the circuit;
Figure 7 is a fragmentary longitudinal sectional view showing a modified construction of the electrode or inlead;
Figure 8 is a similar view showing another form of electrode or inlead;
Figure 9 is atop plan view of a modified form of switch;
Figure 10 is a vertical longitudinal section taken on the line Ill- I0 ofI Figure 9;
Figure 11 is a horizontal longitudinal section of a modified form of switch employing a transparent molded envelope and a ceramic mercury container;
Figure 12 is a fragmentary sectional view on the line I2--I2 of Figure 11, showing the position of the mercury with respect to the dividing vane;
Figure 13 is a cross-sectional view on the line I3-I3 of Figure 11;
Figure 14 is across-sectional view on the line lll-I4 of Figure 11;
Figure 1'5 is a cross-sectional View on the line Iii-I5 of Figure 11;
Figure 16 is a cross-sectional view on the line IB-IG of Figure 11;
Figure 1'7 is a side elevational View of the inlead employed in the structure of Figure 11;
Figure 18 is an end View of the inlead shown in Fig. 17;
Figure 19 is a longitudinal vertical section through a modified form of switch, showing the ceramic mercury container spaced from the walls of the envelope;
Figure 20 isa horizontal longitudinal section of a modified form of switch; Figure 21 is a side elevational view of the same;
Figure 22 is a horizontal longitudinal section of another form of switch embodying our invention;
Figure 23 is an enlarged fragmentary elevational view of a honeycombed surface such as we employ in certain parts of our switch; and
Figure 24 is a sectional view through a globule of mercury resting upon a surface such as shown in Figure 23.
Referring first to the switch shown in Figures 1 to 6, this structure includes a tubular glass envelope I, within which is contained a mercury container, in this case a ceramic such as unglazed porcelain, which serves to hold the mercury which, in Figure 1, is shown in two globules, namely, 3 and 4, on opposite sides of a partition 5, the forward portion of which partition constitutes a separator 6. A pair of electrical conductors I, 'I generally termed inleads, extend lthrough the wall of the envelope I, a seal being formed at 8 about the inleads. The inner ends of the inleads l, l are adapted to contact with the globules of mercury 3, 4 in any of the normal operating positions of the switch. The inner ends of these inleads rest on the floor of the mercury container on opposite sides of the separator 6. The mercury container 2, which is preferably formed of unglazed porcelain, is manufactured separately and is employed as an insert within the envelope. The inleads 'I constitute, in this form of switch, a horizontal portion 9 resting upon the bottom of the mercury container, a diagonal portion I2 extending from the bottom of the container upwardly, and a horizontal portion I3. Both the portions 9 and I3 may engage the adjacent surface of the ceramic insert to hold the same in place, or engagement of either portion with the ceramic may be employed for this purpose. The shape of the passageways I4, I4 on either side of the separator 6 is such as to produce a gradual constriction to a central portion of maximum constriction and then an expansion thereafter in theI direction of flow. This is for the purpose of giving the mercury a latching in and latching out eifect. That is to say, the tendency of the mercury to remain in circuit closing position until av definite gravity action overcomes the tendency to remain stationary, and the tendency to remain in circuit opening position until, likewise, a gravity action becomes great enough to cause motion, is secured by this construction.
Consider the switch as shown in the position of Fig. 1 with the mercury globules 3, 4 back of the separator 6. The partition 5 separates the two bodies of mercury and the enlargement at 6 tends to hold them in place. If, now, the switch as shown in-Figs. 1 and 2 be tilted in a clockwise direction, as the motion proceeds the righthand end of the switch shown in Figure 2 will begin to tilt downwardly, that is, lie below the left-hand end and the tendency will be for the mercury bodies 3, 4 to pass the separator and join in the space I5 in front of the nose of the separator 6. However, the necessity for laterally deforming the mercury to enable it to pass through the constricted portions I4, I4 requires a definite, though small, force. The tendency, therefore, is for the mercury to increase in vertical thickness, that is, to assume a higher gravity head by reason of the force required to deform the same laterally. Then, as soon as the component of gravity, acting upon the bodies 3, 4, has become great enough to force one or the other of these bodies through its corresponding channel I4, there is a tendency for the flow, after -it isonce initiated, to continue and, in effect,
to overthrow the position which would represent anapproach to stable equilibrium gradually. The necessity for piling up the mercury in iront of the 'most constricted portion gives an excess of operating force which causes this overthrow.
When the switch is to be moved to the opposite position, that is, from circuit closing position to circuit opening position, the reverse action occurs. The breaking of the circuit is illustrated in Figure 11. I
It is, of course, well recognized that mercury always tends to assume a globular form, as does any liquid when removed from other inuences, due to the surface tension. 'I'he surface tension of mercury is quite strong and where the mercury does not wet the contacting surface the surface tension is important in controlling the shape of the body of mercury.
As the switch is tipped in counter clockwise direction, see for example Figure 6, where the body of mercury begins to be forced through the channels I4, I6, it will r sist deformation but will gradually be forced in o the channels I4, I4 until, with the building up in vertical height ofv the mercury and suiiicient component of gravity being present, it will suddenly proceed through the channels i6, I4 and run into the pockets on each side of the partition 5. After the mercury has once receded from the position show'n in Figure 6 to the'position shown in Figure 11, it will proceed to a break. 'I'he tendency of the mercury to assume a globular form assists in this break for the reason that as a considerable body of mercury forms .beyond the most constricted portion of the channels i4, I4 on each side of the separator 6, the mercury there tending to assume its globular form pulls upon the mercury remaining in front of the separator 8 and thereby assists in the separation of the two portions.
A minor variation in lateral leveling of the switch is relatively unimportant. However, it is desirable that the switch be leveled up transversely, so that approximately equal parts of the mercury form the bodies 3, 4 throughout the operation of the switch. 'Tilting of the switch to an extreme closed position or an extreme open position does not alter the circuit controlling relation of such position. That is to say, in moving the switch from' opento closed position the angular motion may be extreme but it does not change the circuit conditions. Likewise,'when the switch is tilted toward the open circuit position andthe mercury is once broken, continued tilting in that direction will not again close the circuit. l
The mercury container 2, which is formed as a separate body, is preferably made of porcelain, either by the wet processor the dry process.
The wet process gives much greater strength and density and, particularly for the purpose of breaking the arc across the nose of the separator 6, such formation of the insert is desirable. However, it may be made by the dry process, which-is considerably cheaper and, under certain circumstances, equally suitable with the wet process porcelain. l
We have discovered that by the use of unglazed porcelain, sand blasted glass, or, in fact, any such material the surface of which is full of cellular pockets, herein termed a honeycombed surface, the freedom of ow of the mercury on the surface may be greatly increased. We refer to Figures 23 and 24 in explanation of the same, It iswell known that the surface of unglazed porcelain is irregular and characterized by ne cellular de pressions or pores, particularly inthe case of dry process porcelain'. Sand blasted glass similarly has fine pits or craters formed in the surface. We have found that a globule of mercury resting on such a surface can move far more freely than if the surface were smooth and uninterrupted. It appears that the mercury has this freedom on such a honeycomb surface for two reasons. First, the mercury being non-capillary and having such a high surface tension, and failing to wet the surface on which it rests, tends to rest -only upon the high point of the surface, the surface tension tending to bridge the low spots. Second, these cells tend to trap air, assuming the surface to be dry, and the mercury rests then partly -upon the high spots and partly upon the entrapped air. The air thus serves as alubrcant.
In the case of a liquid filling such as we employ in certain-forms of our invention, the liquid arc extinguishing material tends to wet the surface of the porcelain or sand blasted glass, and instead of a gas being trapped in the pockets such as I5, l5, liquid is trapped therein and serves as a lubricating medium between the mercury and the surface of the body I6 with which it engages. The arc extinguishing liquid fills these small pockets, or pits, and is particularly useful in providing liquid directly in contact with both the mercury and the insulation, protecting theI insulation directly from the heat of the arc Iand, byvaporization under the mercury, tending to drive the mercury away and thereby increase the length of and extinguish the arc.
This principle of forming a self-lubricating surface for use in connection with mercury mayk be employed where a ceramic insert, such as porcelain, may be employed, or if the mercury rests in direct contact with a glass envelope the surface of the glass with'which the mercury is to contact may be treated, as by sand blasting, to incorporate the large number of surface depressions to give the desired honeycomb effect. Any other material with which the mercury comes in contact in the course of its operation may be similarly treated, either in whole or in part, in
4order to govern the relative freedom of move- One example of a suitable compound for use in this connection is trichloro-iluoro-methane.
By making the mercury container and the envelope of separatefparts it -is possible to design each properly to perform its own function, without compromise with respectto the other. Als'o, the tendency for heat to be concentrated upon the seal 8 is reduced. The separator 6, across the nose of which the chief heating eifect 'occurs, may be made a separate piece but prefer- Y ably is integral with the remainder of the container. By employing a lling of a light insulating and arc lextinguishing liquid such as the isa tendency, first, to keep the surface of the porcelain wet with the arc extinguishing liquid and to preserve it, therefore, against injury by Second, the presence of the arc extinguishing liquid -in the pores of the porcelain tends to give an improved arc extinguishing efhydrocarbon derivatives above mentioned, there.
fect; and, third, the presence of the arc extinlguishing liquid within the envelope tends to iii to assist in this equalization of the heat, and may be so formed as to subject them more freely to the cooling effect of the liquid ller. For example, in Figure 7 we have shown the inleads or electrodes I8 as extending through the seal 8 and then forming-a loop to approach the position of the channels on each side of the separator 6. I'n this way a greater length of the inlead is exposed to the cooling or heat distributing effect of the lling liquid between the portion where heat is received and the sealed portion 8.
In Figure 8 the inlead is shown as comprising an end portion which engages the bottom of the ceramic insert 2, and then a horizontally eX- tending portion 23 lying above the floor of the insert. In each case thelength of conductor exposed to the cooling effect is thereby increased.
Also, greater freedom for the flow of the mercury is thereby provided.
The conductors which form the inleads or electrodes may be made of copper .with a chromium plating thereupon, o r they may be made of the well known materials such as iron, or alloys of iron, stainless steel, etc. Preferably, but not necessarily, We make these inleads of a larger diameter than has been customary heretofore and, by providing the cooling effect [of both the ceramicacross which the inleads extend. and the lling where it is used, less danger of injury to the seal is caused.
It will be observed that the upper horizontal portion I3 (see particularly Figs. 1 and 2) extends in quite intimate contact with the thickened portion at the right of the mercury container 2, hence, if the inlead is subjected to` heating, it tends to equalize with the porcelain insert 2 before the heat is conducted to the seal 8.
In Figures 9 and 10 we have shown a modification in which the envelope is formed of cellulose acetate. This material is substantially transparent and is of a fairly clear color. It is flexible in thin section, although of sumcient rigidity q to serve the purpose desired. It may be easily shaped, pressed and molded, particularly when heated to approximately the temperature of boiling water, and it is readily dissolved in certain solvents such, for example; as acetic anhydride. The envelope may be constructed of sections, which are then joined by wetting the adjacent edges with solvent and pressing them together, or by a suitable cement which contains a solvent, to join adjacent parts.
In the form shown in Figures 9 and 10 the ceramic insert 2 is substantially like that disclosed in connectionv with Figures 1 to 6. The
envelope I is formed in sections. AThe main body section 25 may be a straight tubular piece with a closed end. In the form shown in Figures 9 and 10 we have provided this section'with an expansible portion 26 to take care of pressure arising due to heating `of the filling liquid or gas. It also serves the important function of increasing Ythe cooling area, particularly where there is a lling of liquid or gas. The neck portion 21 joins the body portion 25 and the seal portion 2B.v
This seal portion maybe made integral with the neck`21 or it may be made, as shown in Figure 10, cf two separate plates 29, 29 having suitable openings or holes therethrough for receiving the shanks of the inleads 1, 1 and for engaging upon opposite sides of the integral flange formed on `the shank of the inlead as shown in Figures 17 The two plates 29, 29 are assembled on and 18. opposite sides of the flange 3l) and then cemented together orheated and pressed together to cothe partition 5 and the side walls.
alesce and form a tight seal. The inner plate 29 may be made integral with the neck portion 21 if desired. The body` of mercury may be inserted prior to the joining of the neck and body portion or it may be introduced afterward, as desired. For this purpose a small lling opening is provided in the boss 32 and this opening may then be closed by the screw 33 which, before being threaded into the opening, is smeared with a cement or solvent to join it to the body of the boss 32. The inner endof the screw 33 may have a projecting portion 34 extending over the edge of the ceramic 2 to hold it in place,
The operationof this form of the device is like that previously described in connection with Figures 1 to 8. It is to be understood that while glass cannot be satisfactorily formed into a flexible portion such as 26, nevertheless the glass envelope may be corrugated to increase the heat radiating capacity, particularly where a liquid iiller is employed.
Where the envelope is of a material which might be dissolved by a liquid filling of a chlorinated hydrocarbon or the like, or alected thereby, we use as the liquid filling pure Water with suflicient admixture of a non-freezing component, such as alcohol, glycol, or the like, to
maintain the same in fluid condition at all temperatures. ing medium and it also has a high thermal capafCtY.
In Figures 11 to 16 we have shown a modied form of switch employing the cellulose acetate envelope. In this case the envelope is substantially rectangular in cross-section, the corners being suitably rounded. The body portion of the envelope 35 has a completely closed end at the left, as viewed in Figure 11. The porcelain or ceramic insert 2 is slipped into the same telescopically and then the neck portion 36 and seal portion 31 are joined to the main body portion 35 with the inleadsl, 1 in place. The ceramic in-.
sert 2 is preferably shaped to fill out completely the bottom part of the envelope so that the mercury cannot escape into any crevices between the envelope and the ceramic vinsert during shipment or during use. Since the cellulose acetate envelope may be easily softened, either by heat or by solvents, it is comparatively easy to telescope these parts together sufficiently to make a close t of the envelope with the ceramic. A suitable cement may be be inserted between the sideand bottom walls of the ceramic and the envelope' to iill up any space which might appear.
In Figure 1,1 the operatonof opening the circuit between the inleads'1, 1 isshown. That is to say, the body of mercury I is just moving towards the open'position. It will be seen from Figure 12 that the height of thebody of mercury I0 in advance of the nose of the separator 6 is higher than that of the portions which have passedthrough lthe most constricted part of the passageway. While the mercury has very little rigidity, itnevertheless resists distortion, and may be considered as a concrete, definite body of very little strength.
In the sections of Figures 12 to 16, inclusive. the inleads or electrodes have been omitted for the sake of clearness. In Figure 16 it is assumed that the mercury has been completely divided into its portions 3, d and these have spread out to minimum thickness to fill the space between The other views, I2, I3, I4 and I5, show the mercury in the transitional position illustrated by Figure 1.1.
Water is an excellent arc extinguish on the line of the conductors 1, 1 or in any other desired manner.
The anges 30 on the conductors or inleads 1, 1 are preferably secured by welding, brazing, soldering, or the like, to secure a tight connection to prevent gas leakage along the surface of the conductor. A sufficiently tight joint may be made by mechanically shrinking the ange 30, it
being in the shape of a washer, but it is better' gas-tight union.
While we have described the ceramic insert 2y as tting closely within the lower part of vthe envelope, it is to be understood that it is not emential that the parts be in extensive contact. It is desirable to provide no crevice into which the body of mercury could, in whole or in part, be lodged. In` Figure 19 we have shown th ceramic insert as provided with a ange 42 which fits against the inner walls of the envelope 4U to provide a substantially mercury-tight joint, the other portions of the ceramic insert 2 being spaced away by projections such as 43, 43. In this event the space is preferably filled with an insulating liquid of the type heretofore discussed, to assist in transferring heat from the ceramic material 2 to the walls of the envelope. 'Ihe seal of the envelope upon the inlead 1 may be made much as in the case of glass, by fusion and by 4compressing the material of the envelope or neck portion 39 upon the inlead 1.
While in the above-forms of our invention we have disclosed the separator 6 as disposed in such a position as to divide the body of mercury into two parts for the purpose of breaking the connectionV between the inleads, our invention contemplates other means of performing this interruption of the circuit, as shown, for example, in Figures 20 and 21. In this construction the inleads 44 extend into one end of the constricted envelope 45. envelope is made of cellulose acetate, although it may be made of bakelite, or any other molded material, if desired. The interior surface of the envelope 45 is honeycombed along the side and bottom walls, as indicated at 46, on either side of a central portion 41 which is of smooth or flat surface. A body of mercury 48 is adapted to connect the inner ends of the inleads 44 and is adapted to extend through the central A restricted portion in breaking the circuit between said inleads. The inleads are sealed into the envelope as by means of the plates 29, 29 lying on opposite sides of the flanges 30 on the inleads 4,4, and being cemented together. These plates may then in turn be cemented to the end of the envelope `45 which has a suitable flange for this purpose. At its opposite end the envelope 45 has a similar iiange for cementing the closing plate 49 thereto. Obviously, instead of a separate closure plate, one end of the envelope may be provided with an integral closure.
If the switch sliown in Figure 21 is subjected to tilting so that the right-hand end tilts down, the body of mercury 48 tends to crowd into the narrower portion, where it meets the two restraining forces, namely, the smooth part of the walls 41 and the constricting eect of these walls upon the body which body tends to remain as nearly as possible in globular form. However, as soon as a substantial part of the mercury has begun to move beyond the constricted portion, the motion will continue to the point of breakis indicated at 52.
Preferably this ing the connection between the electrodes 44, 44. Upon reverse tilting the action is repeated, that is, there is rst a holding back'effect and then,
lwhen the mercury does begin to move, it proceeds to an overthrow, thereby accomplishing the latching in and latching out effect heretofore mentioned.
In Figure 22 we have illustrated a modiled form of our invention in which the envelope is formed of sheet metal such as iron, stainless steel, or the like.` The main body of the envelope The seal 53, through which the single inlead or electrode 54 extends, may be a molding of bakelite o'r the like. The opposite end of the sheet metal body 52 may be closed by a cap 55 which is secured as by beading, shown at 56, or soldering or the like, to form a closure. In this case, the conductive character of the envelope 52 eliminates the necessity for one of the inleads and the body of mercury 51; which connects the inlead 54 with the envelope 52, forms the switching element. The central part of the en'velope 52 is constricted sumciently to give the eect heretofore described, that is, it gives the definite, fullestroke tendency of the mercury to proceed to the complete making or breaking of the circuit after it once starts into motion.
In the forms shown in Figures 20 and 22 the mercury preferably does not fill the cross-section of the narrowest part, although it may do so. If
the mercury fills the narrowest portion of the cross-section, then the gas pressure which is created on one side or the other tends to introduce a variable, which is generally not desirable. For this reason the depth of the envelope in a verticaldirection is made great enough and the size of the globule of mercury is controlled so as to prevent ythe filling of the narrowest section by the globule of mercury under normal operation.
Obviously, a suitable liquid filling for arc ex.
tinguishing and heat dissipating 'purposes may be employed, optionally, in any of the forms to which we have referred.
Where a metal envelope is employed, two inleads and an ungrcunded circuit may be utilized by inserting the porcelain mercury container heretofore described. That is to say, the main body of thegenvelope, excepting the seal, may be made of metal or other conductive material where the porcelain' mercury container is used. In such case the envelope, as well as the leads, should be made of a metal oralloy which is not subject to amalgamation with the mercury. We contemplate the employment of other conductive liquids besides mercury.
The separator 6 may extend to the top of the ducting away heat from the point of current interruption. It may be made a part of the envelope, if desired.
The extension of the partition 5 throughout the entire distance from the separator 6 to thev end `-Wall of the mercury container is not esseni tial where the globules of mercury 3, `4 leave the envelope, particularly for the purpose of concomprising an elongated open topped receptacle l having a vertical partition extending along a part .of the length of the container, inleads extending through the envelope and into the container upon opposite sides ofthe partition, a
body of mercury in the container, said partition dividing the body of mercury upon tilting of the envelope, the portion of the partition adjacent the dividing edge being thickened, said container having channels for the mercury, which channels are constricted by the thickened portion of said partition.
3. In a device of the,class described, an elongated cup shaped mercury container having a vertical interrupter partition along a part of the length of the container, said `partition having a relatively thick forward portion and a relatively thin rear portion to provide restricted Venturilike spaces between said thick part of the partition and each of the side-walls.
4. Ina gravity operated mercury switch, an envelope, a body of mercury in said envelope, said envelope containing a pair of Venturi-like channels for the movement of said mercury therein by gravity, and a pair of electrodes each extending into one of said channels.
5. In a gravity operated mercury switch, an envelope, a body of mercury in said envelope, said envelope containing a pair of Venturi-like channels for the movement of said mercury thereinby gravity, said channels at one end leading into a common pocket and at the other end into separate pockets, and a pair of electrodes each extending into one of said channels and remaining in contact with a part of the mercury until after the circuit between them is broken by separation of the body of mercury -into two bodies as it ows into the two separate pockets.
6. A mercury switch comprising a casing hav-v ing a pair of inleads, a body of mercury within the casing for establishing and disestablishing circuit connections between the inleads, and a.
partition of insulation adjacent one end of the casing providing two constricted passageways leading from a junction chamber and dividing l the body of mercury into two separate bodies as the mercury moves from one end of the casing to the other, the mercury passageways being constricted adjacent the free end of the partition and widened beyond the constricted portion to increase the minimum force required to overcome surface tension in separating of the body of mercuryinto two bodies and to accelerate thek mercury by surface tension when the body of` mercury iirst separates into two bodies, the inleads extending into the two constricted passageways and in engagement with the mercury at the time of division thereof, whereby the circuit between the'inleads is first opened at the point of division of the body of mercury, and the gap in the circuit is increased by the acceleration of the mercury. l
7. A mercury switch, comprising a tubular -outer container composed of cellulose acetate material, said container having a uid opening at one end and a sealing portion at the vother end, an open mercury dish in said container, a closure member extending through said uid opening and engaging said dish, a contact member extending through said sealing portion and having a ange in sealed relation therewith.
8. A mercury switch, comprisingan envelope of metal having insulated inleads and composing a mercury container, said container having a restricted throat portion, Aand said inleads extending into said throat portion, a body of mercury for connecting'and disconnecting said inleads disposed in said container, and a body of an insulating uid for transferring the heat due to current flow from the mercury and said inleads to said metal envelope.
9. A mercury switch of the type described, comprising a container having an enlarged portion and a restricted portion, at least a part of said enlarged portion being composed of a metal Aand forming an electrical connection with a body of mercury contained in said switch, and a second electrical connection extending into said switch and terminating within the restricted portion, said second connection being insulated from said metal and adapted to form an electrical circuit with said metal and a body of mercury in said switch when the switch is in proper position. 10. In a gravity-operated switch, a container having a Venturi-like channel of substantially circular Vcross section and forming a path of travel for mercury, a body of mercury in said container, and an electrode within said container and centrally positioned within said Venturi-like channel.
11. In a gravity-operated switch, a container having an electrically conductive body member and a restricted portion forming a Venturi-like channel for the path of travel of mercury, a body of mercury within said container, and an electrode extending into said container in regulated relation with respect to said body member, said electrode being substantially centrally positioned adjacent said channel.
PAUL S. BEAR. VHERBERT E. IBUCKLEN.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2697155A (en) * 1952-03-31 1954-12-14 Gen Controls Co Mercury switch structure
US2830160A (en) * 1953-07-17 1958-04-08 Engel & Gibbs Ltd Control switches
DE1059531B (en) * 1954-09-15 1959-06-18 Eberle & Co Appbau Ges Mercury toggle switch tubes
US3351726A (en) * 1966-01-20 1967-11-07 Gen Electric Low power mercury switch
US4797519A (en) * 1987-04-17 1989-01-10 Elenbaas George H Mercury tilt switch and method of manufacture

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2697155A (en) * 1952-03-31 1954-12-14 Gen Controls Co Mercury switch structure
US2830160A (en) * 1953-07-17 1958-04-08 Engel & Gibbs Ltd Control switches
DE1059531B (en) * 1954-09-15 1959-06-18 Eberle & Co Appbau Ges Mercury toggle switch tubes
US3351726A (en) * 1966-01-20 1967-11-07 Gen Electric Low power mercury switch
US4797519A (en) * 1987-04-17 1989-01-10 Elenbaas George H Mercury tilt switch and method of manufacture

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