US20240271244A1 - System and method for producing rod-shaped steels - Google Patents
System and method for producing rod-shaped steels Download PDFInfo
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- US20240271244A1 US20240271244A1 US18/563,287 US202218563287A US2024271244A1 US 20240271244 A1 US20240271244 A1 US 20240271244A1 US 202218563287 A US202218563287 A US 202218563287A US 2024271244 A1 US2024271244 A1 US 2024271244A1
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- sizing block
- rod
- cooling device
- shaped steel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 88
- 239000010959 steel Substances 0.000 title claims abstract description 88
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 238000001816 cooling Methods 0.000 claims abstract description 64
- 230000000930 thermomechanical effect Effects 0.000 claims abstract description 62
- 238000004513 sizing Methods 0.000 claims abstract description 60
- 238000005096 rolling process Methods 0.000 claims abstract description 59
- 238000004804 winding Methods 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 22
- 239000011265 semifinished product Substances 0.000 claims abstract description 13
- 239000000047 product Substances 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 229910000734 martensite Inorganic materials 0.000 claims description 20
- 238000013461 design Methods 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 239000011572 manganese Substances 0.000 claims description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 239000011593 sulfur Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 1
- 229910000746 Structural steel Inorganic materials 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000000498 cooling water Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910001563 bainite Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001953 recrystallisation Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/02—Hardening articles or materials formed by forging or rolling, with no further heating beyond that required for the formation
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/56—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
- C21D1/60—Aqueous agents
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- C21D11/005—Process control or regulation for heat treatments for cooling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/005—Heat treatment of ferrous alloys containing Mn
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0263—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/065—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
Definitions
- the present disclosure relates to a system for the thermomechanical rolling of long semi-finished steel products, a method for producing rod-shaped steel, preferably structural steel, from the long semi-finished steel products, along with a rod-shaped steel product that is obtainable by the method.
- the corresponding steel is initially hot-rolled using a plurality of rolling mill stands and then quenched after the rolling line.
- the large temperature drop causes a martensite ring to form around the circumference, giving the material the required strength.
- the resulting steel products are then separated into lengths of up to 12 m, cooled as evenly as possible from 650° ° C. to 100° ° C. on a cooling bed and then combined into bundles that are ready for transportation and further processing.
- such steel products can also be wound into compact coils.
- the wound coil is subject to highly inhomogeneous cooling conditions, which cause an increased spread of the mechanical properties and which then have a negative effect during further processing, such as drawing over a die.
- WO 2004/104237 A1 discloses a method for winding metallic rods.
- the finished-rolled rods are slowly cooled to a temperature in the range of 600 to 700° C. in a cooling and equalizing section, which is arranged downstream of the rolling unit in the transport direction and comprises a plurality of water tanks, and then fed to a coil winding device.
- a cooling and equalizing section which is arranged downstream of the rolling unit in the transport direction and comprises a plurality of water tanks, and then fed to a coil winding device.
- the present disclosure provides a system for the thermomechanical rolling of long steel semi-finished products and a method for producing rod-shaped steel products, in particular structural steel, with which rod-shaped steel products, in particular structural steel, can be produced with a low spread of the mechanical material properties and/or with a constant quality with regard to their microstructure.
- the system for thermomechanical rolling of long steel semi-finished products comprises a first rolling unit; a first thermomechanical sizing block arranged downstream of the first rolling unit in the transport direction; a first cooling device arranged between the first rolling unit and the first thermomechanical sizing block; a separating device arranged downstream of the first thermomechanical sizing block in the transport direction; a second cooling device arranged between the first thermomechanical sizing block and the separating device; and a coil winding device arranged downstream of the separating device in the transport direction.
- the disclosure relates to a method for producing rod-shaped steel from long steel semi-finished products, in particular with a yield strength of at least 300 MPa, preferably with a yield strength of at least 400 MPa, even more preferably with a yield strength of at least 500 MPa, and most preferably with a yield strength of at least 600 MPa, wherein the long steel semi-finished product, which may have been heated to a temperature of at least 900° C., preferably to a temperature of at least 950° C., is initially pre-rolled in a first rolling unit and then cooled to a temperature of at least 850° C.
- thermomechanical sizing block arranged downstream of the first cooling device in the transport direction, which is cooled to a temperature in the range of 400° ° C. to 600° C. in a second cooling device downstream of the first thermomechanical sizing block; is subsequently cut in a separating device arranged downstream of the second cooling device in the transport direction; and then fed to a coil winding device arranged downstream of the separating device and wound into vertically and/or horizontally wound coils.
- the rod-shaped steel products have a spread of the mechanical material values, in particular the yield strength Re of ⁇ 25 MPa, more preferably a spread of the yield strength Re of ⁇ 20 MPa, even more preferably a spread of the yield strength Re of ⁇ 15 MPa, and most preferably a spread of the yield strength Re of ⁇ 10 MPa, wherein the strength levels specified in the respective standards based on DIN 488 and other material values are improved in some cases.
- thermomechanical rolling and the resulting grain refinement effects in the rod-shaped steel products is that the use of manganese or other strength-enhancing micro-alloying elements can be reduced or eliminated, which has a beneficial effect on production costs.
- winding the rod-shaped steel products into vertically and/or horizontally wound coils has other advantages in terms of transportation and space requirements.
- temperatures stated here represent the average temperatures over the cross-section of the rolling stock and therefore cannot be equated with surface temperatures.
- long semi-finished steel products is understood to mean semi-finished steel products that are suitable for the production of the rod-shaped steel or steel products, in particular structural steel.
- Such long semi-finished steel products are also called billets and usually have a square or rectangular cross-section.
- rod-shaped steel products is understood to mean steel products or rod steel, in particular structural steel, which have a round cross-section with a diameter in the range of 6.0 to 50 mm, preferably 6.0 to 32 mm, and whose surface is ribbed and/or smooth. Such rod-shaped steel products are also known as “rebars.”
- the first rolling unit in which the long steel semi-finished product heated in advance to a temperature of at least 900° C., preferably to a temperature of at least 950° C., is pre-rolled, can be formed from a plurality of housingless rolling mill stands.
- the first rolling unit comprises at least ten, more preferably at least twelve, still more preferably at least fourteen, and most preferably sixteen of such housingless rolling mill stands.
- the first rolling unit can comprise hydraulically adjustable rolling mill stands instead of the housingless rolling mill stands.
- the first cooling device is arranged in a first line section that extends between the first rolling unit and the first thermomechanical sizing block.
- the first cooling device can comprise one or, more preferably, two water tanks, which are then arranged at a distance from one another in the first line section.
- the cooling device is used to reduce the temperature of the rolling stock before the thermomechanical rolling step.
- the cooling capacity of the water tanks of each cooling device can be set in a targeted manner on the basis of the volume flow of the cooling water, the number of active cooling tubes per water tank, the cooling tube diameter and/or the cooling water pressure and, if necessary, the cooling water temperature.
- the specifications can typically be predetermined by means of specific process models and adjusted by online control.
- An exemplary water tank can have a water tank length of 6500 mm and comprise six cooling tubes, in each case 750 mm long. Such a water tank then typically has a maximum cooling water quantity of 230 m 3 /h and an adjustable cooling water pressure range of 1.5 to 6.0 bar.
- the first line section is also preferably selected in such a manner that the rolling stock is also given sufficient time for adequate temperature equalization across the cross-section.
- the temperature in the rolling stock is equalized by conduction from the core to the surface.
- a temperature gradient of maximum 100° C. more preferably a temperature gradient of maximum 80° C., even more preferably a temperature gradient of maximum 60° C., and most preferably a temperature gradient of maximum 50° C. is set.
- the homogenization of the cross-section temperatures can be controlled indirectly between the respective stations by measuring the surface temperatures of the rolled long steel semi-finished product. Corresponding process models can also be used as a supplement.
- the first line section can have a length of 80 to 120 m, more preferably a length of 90 to 100 m.
- the rolled long semi-finished steel product cooled to a temperature of at least 850° C. in the first cooling device is then fed to the first thermomechanical sizing block, in which it is finish-rolled to the desired or specified, as the case may be, end diameter.
- the rolled long steel semi-finished product is fed to the first thermomechanical sizing block at a temperature of at least 700° C., preferably at a temperature of at least 730° C., more preferably at a temperature of at least 750° C. still more preferably at a temperature of at least 760° C., and most preferably at a temperature of at least 770° C.
- the temperature of the rolled long semi-finished steel products must not be too high, since otherwise the temperature gradient between the surface and the core temperatures, which is required for the metallurgical recrystallization processes and the associated grain refinement effects, and which is as low as possible, cannot be set.
- the temperature at which the rolled long steel semi-finished product is fed to the first thermomechanical sizing block is limited to 850° C., preferably to 840° C., more preferably to 820° C., and most preferably to 800° C. Particularly preferably, it is provided that the rolled long semi-finished steel product is fed to the first thermomechanical sizing block at a temperature of 780° C.
- thermomechanical sizing block the highest forming or the highest reduction, as the case may be, takes place, which can preferably be 30 to 80%.
- the thermomechanical sizing block can be of single-stand, preferably two-stand, more preferably four-stand, even more preferably six-stand, and most preferably eight-stand design.
- the system can comprise a second thermomechanical sizing block between the first thermomechanical sizing block and the second cooling device, which can also be of single-stand, preferably two-stand, more preferably four-stand, even more preferably six-stand, and most preferably eight-stand design.
- an intermediate cooling device is provided between the two thermomechanical sizing blocks, comprising one or two water tanks that are spaced apart from one another.
- the first thermomechanical sizing block can be of four-stand design and the second thermomechanical sizing block can be of two-stand design.
- thermomechanical sizing block can, for example, be of four-stand design
- second thermomechanical sizing block can also be of four-stand design. Any other combination is possible and conceivable with regard to the distribution of the stands between the two thermomechanical sizing blocks.
- thermomechanical sizing block formed in a basic design for example a six-stand thermomechanical sizing block, could be divided into six single-stand thermomechanical sizing blocks, wherein an intermediate cooling device with at least one water tank is provided between each two of such six single-stand thermomechanical sizing blocks within the entire cascade of, for example, six single-stand thermomechanical sizing blocks.
- thermomechanical sizing blocks are generally known and marketed by the applicant under the brand name MEERdrive®.
- the second cooling device is then arranged in a second line section downstream in the transport direction of the first, optionally second, thermomechanical sizing block, in which the long semi-finished steel products, which have been finish-rolled into rod-shaped steel, are cooled in order to stop further grain growth.
- the second cooling device can comprise four to nine water tanks, more preferably five to eight water tanks.
- the second cooling device can comprise at least two, more preferably three, even more preferably four, and most preferably five water tanks, by means of which the rod-shaped steel is cooled in order, on the one hand, to equalize the temperature and, on the other hand, to prevent the formation of hardened structures in the form of martensite or bainite.
- the second line section which extends between the first or second thermomechanical sizing block, or the last stand of the sizing block, as the case may be, and the coil winding device, is also preferably selected in such a manner that the rolling stock is given sufficient time for adequate temperature equalization across the cross-section
- a temperature gradient of at most 100° C. more preferably a temperature gradient of at most 80° C., still more preferably a temperature gradient of at most 60° C., and most preferably a temperature gradient of at most 50° C. is set in the long semi-finished steel product that has been finish-rolled into rod shape.
- the second line section can advantageously have a transport length of 200 to 350 m, more preferably a transport length of 250 to 300 m.
- cooling which begins as soon as possible immediately after the last pass, i.e. after the first or second thermomechanical sizing block or the last stand of the sizing block, ensures control of the recrystallization processes and a high fine grain size, preferably with an average grain diameter of less than 12.0 ⁇ m, more preferably with an average grain diameter of less than 10.0 ⁇ m, even more preferably with an average grain diameter of less than 8.0 ⁇ m, and most preferably with an average grain diameter in the range of 5.0 to 6.5 ⁇ m.
- the rod-shaped steel which have a temperature in the range of 800° C. to 950° C. after the last pass, preferably a temperature in the range of 800° C. to 900° C., are fed to the second cooling device, in particular to the first water tank of the second cooling device, after a maximum of 100 ms, preferably after a maximum of 90 ms, even more preferably after a maximum of 80 ms, further preferably after a maximum of 70 ms, and most preferably after a maximum of 60 ms.
- the rod-shaped steel is cooled to such an extent that an inlet temperature into the coil winding temperature in the range of 400° C. to 600° C., preferably an inlet temperature into the coil winding device of 450° C. to 550° C., is achieved.
- the system can have a structure-sensor device arranged between the second cooling device and the separating device, via which any martensitic structure present, in particular a proportion of martensite in percent by area (A.- %), in the thermomechanically rolled rod-shaped steel product can be determined directly in the ongoing process.
- the structure-sensor device which is arranged in the second line section, can advantageously be arranged in the transport direction directly in front of the coil winding device, directly in front of the separating device, and/or in the transport direction, possibly directly, behind the second cooling device, in particular behind the last water tank of the latter. An arrangement between two water tanks of the plurality of water tanks in the second cooling device is also possible.
- the system comprises a respective structure-sensor device downstream of each of the plurality of water tanks arranged within the second cooling device in the second line section.
- each of the plurality of water tanks can be individually set and the formation of martensitic structures in the specific water tanks can be assigned.
- the structure-sensor device can be used to identify the martensitic structure, in particular a proportion of martensite in A.- %, in the rod-shaped steel online in the ongoing process.
- all techniques known to the person skilled in the art at the time of application can be used as measuring methods.
- the structure-sensor device comprises an ultrasonic measuring device, an X-ray measuring device, a radar measuring device and/or an electro-magnetic measuring device for identifying the undesirable martensite.
- the structure-sensor device can advantageously be coupled with an open-loop or closed-loop control device via which, optionally with the aid of corresponding algorithms, active interventions can be made in the respective process steps in order to set the desired microstructure.
- the present disclosure further relates to a rod-shaped steel product, preferably produced by the process in accordance with the disclosure, in particular having a yield strength of at least 300 MPa, more preferably a yield strength of at least 400 MPa, even more preferably a yield strength of at least 500 MPa, and most preferably a yield strength of at least 600 MPa, having a proportion of martensite of at most 15.0 A.- %, preferably a proportion of martensite of at most 10.0 A.- %, more preferably a proportion of martensite of at most 8.0 A.- %, still more preferably a proportion of martensite of at most 6.0 A.- %, and most preferably a proportion of martensite of at most 5.0 A.- %.
- the rod-shaped steel in particular structural steel, has the following composition in % by weight:
- the rod-shaped steel can comprise the following elements individually and/or in combination (in % by weight):
- the rod-shaped steel in particular structural steel, has a carbon equivalent (Ceq) of ⁇ 0.60, more preferably a carbon equivalent (Ceq) of ⁇ 0.50.
- FIG. 1 shows an embodiment of the system for thermomechanically rolling long steel semi-finished products
- FIG. 2 shows a temperature profile of a first embodiment of the method for producing rod-shaped steel from long steel semi-finished products
- FIG. 3 shows a temperature profile of a second embodiment of the method
- FIG. 4 shows a temperature profile of a third embodiment of the method.
- FIG. 1 shows a schematic block diagram of an embodiment of the system 1 for thermomechanical rolling of long semi-finished steel products 2 .
- Such long semi-finished steel products or starting billets 2 which are thermomechanically rolled into rod-shaped steel 3 in the system 1 , can have a quadrilateral (square) cross-section with dimensions of 160 ⁇ 160 mm.
- the corresponding finish-rolled rod-shaped steel 3 can have a diameter in the range of 6.0 to 32 mm.
- the long semi-finished steel products 2 are initially fed to a reheating furnace 4 , in which the long semi-finished steel products 2 to be rolled are heated to a temperature of 900° C. to 1000° C.
- the long semi-finished steel products 2 that are then heated are fed to a first rolling unit 5 , in which they are pre-rolled in a cascade of sixteen housingless rolling mill stands (not shown). Thereby, a reduction in the range of 20 to 40% per pass is achieved in the respective rolling mill stand.
- the average temperature of the rolling stock in the first rolling unit 5 is 850° C. to 1000° C.
- a first cooling device 6 is arranged behind the first rolling unit 5 in the transport direction in a first line section 7 , which in the present case comprises two water tanks (not shown), in order to reduce the temperature of the 850° C. to 1000° C. hot rolling stock before the subsequent step of thermomechanical rolling.
- the first line section 7 which extends between the last housingless rolling mill stand of the first rolling unit 5 and a first thermomechanical sizing block 8 , is also selected in such a manner that the rolling stock is given sufficient time for adequate temperature equalization in addition to the temperature reduction.
- the first line section can have a length of 90 m to 100 m.
- the pre-rolled and cooled long semi-finished steel product 2 which by now has a round and/or oval cross-section, is then fed to a first thermomechanical sizing block 8 at a temperature in the range of 760° C. to 820° C. and finish-rolled to the desired or specified, as the case may be, end diameter, which can be 8 mm, 12 mm or 25 mm, for example.
- the first thermomechanical sizing block 8 can be designed with six stands, wherein a reduction of 22 to 27% can be achieved per pass in the individual stands.
- thermomechanical sizing block 8 / 8 . 1 can be supplemented by a second thermomechanical sizing block 8 . 2 , which can also be of multi-stand design.
- an intermediate cooling device 10 with two water tanks is provided in an intermediate line section 9 formed between the two thermomechanical sizing blocks 8 . 1 , 8 . 2 .
- This intermediate line section 9 also has a specific length of 72 m, for example, in order to allow the rolling stock sufficient time for adequate temperature equalization between the two thermomechanical rolling steps.
- the second cooling device 11 is then arranged behind the first or second thermomechanical sizing block 8 , 8 . 1 , 8 . 2 in the transport direction in a second line section 12 , which extends between the first or second thermomechanical sizing block 8 , 8 . 1 , 8 . 2 and a coil winding device 13 .
- the long semi-finished steel products 2 which are rolled into rod-shaped steel 3 and have a temperature of 800° C. to 900° C., are cooled by a cascade of four water tanks spaced one behind the other in order to prevent further grain growth and the formation of hardened structures in the form of martensite or bainite.
- the second line section 12 is also selected to be correspondingly long. This can have a length of 250 to 300 m, for example.
- the rod-shaped steel 3 is then fed to the coil winding device 13 , which is designed as a vertical coil winding device, at a coil winding temperature of 450° C. to 500° C.
- the system 1 can also comprise a structure-sensor device 15 arranged in the second line section 12 .
- the structure-sensing device 15 can comprise, for example, an ultrasonic sensing device, an X-ray sensing device, a radar sensing device and/or an electro-magnetic sensing device.
- the possible positionings of the structure-sensor device 15 in the second line section 12 are shown. For example, this can be arranged upstream of the second cooling device 11 , immediately upstream of the separating device 14 or immediately upstream of the coil winding device 13 in the transport direction. An arrangement between the water tanks of the plurality of water tanks in the second cooling device 11 or in the intermediate line section 9 is also possible.
- FIGS. 2 to 4 show three different temperature profiles (average temperatures) 16 , 17 , 18 of three rod steels 3 of different diameters, which have been produced in accordance with one embodiment of the method in accordance with the disclosure.
- billets of grade C20D with a quadrilateral (square) cross-section with dimensions of 160 ⁇ 160 mm in a system 1 which comprises a reheating furnace 4 , a first rolling unit 5 with sixteen housingless rolling mill stands (not shown), a first cooling device 6 with two water tanks, a six-stand sizing block 8 , a second cooling device 11 with four water tanks and a coil winding device 13 , were thermomechanically rolled into rod steel 3 with diameters of 8 mm ( FIG. 2 ), 12 mm ( FIG. 3 ) and 25 mm ( FIG. 4 ).
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Abstract
A system (1) and a method for thermomechanically rolling long steel semi-finished products (2) includes: a first rolling unit (5); a first thermomechanical sizing block (8) arranged downwards in the transport direction of the first rolling unit (5); a first cooling device (6) arranged between the first rolling unit (5) and the first thermomechanical sizing block (8); a separating device (14) arranged downstream of the first thermomechanical sizing block (8) in the transport direction; a second cooling device (11) arranged between the first thermomechanical sizing block (8) and the separating device (14); and a coil winding device (13) arranged downstream of the separating device (14) in the transport direction.
Description
- This application is a national stage application, filed under 35 U.S.C. § 371, of International Patent Application PCT/EP2022/058216, filed on Mar. 29, 2022, which claims the benefit of German
Patent Application DE 10 2021 205 431.5, filed on May 28, 2021. - The present disclosure relates to a system for the thermomechanical rolling of long semi-finished steel products, a method for producing rod-shaped steel, preferably structural steel, from the long semi-finished steel products, along with a rod-shaped steel product that is obtainable by the method.
- In the conventional production of rod-shaped steel products, the corresponding steel is initially hot-rolled using a plurality of rolling mill stands and then quenched after the rolling line. The large temperature drop causes a martensite ring to form around the circumference, giving the material the required strength. The resulting steel products are then separated into lengths of up to 12 m, cooled as evenly as possible from 650° ° C. to 100° ° C. on a cooling bed and then combined into bundles that are ready for transportation and further processing.
- As an alternative to cooling on a cooling bed, such steel products can also be wound into compact coils. However, in contrast to the conventional method, the wound coil is subject to highly inhomogeneous cooling conditions, which cause an increased spread of the mechanical properties and which then have a negative effect during further processing, such as drawing over a die.
- WO 2004/104237 A1, for example, discloses a method for winding metallic rods. According to the disclosed method, the finished-rolled rods are slowly cooled to a temperature in the range of 600 to 700° C. in a cooling and equalizing section, which is arranged downstream of the rolling unit in the transport direction and comprises a plurality of water tanks, and then fed to a coil winding device. This simply results in a microstructure with a core of ferrite and pearlite, which is surrounded by a ring-shaped structure of martensite and larger proportions of bainite.
- The present disclosure provides a system for the thermomechanical rolling of long steel semi-finished products and a method for producing rod-shaped steel products, in particular structural steel, with which rod-shaped steel products, in particular structural steel, can be produced with a low spread of the mechanical material properties and/or with a constant quality with regard to their microstructure.
- The system for thermomechanical rolling of long steel semi-finished products comprises a first rolling unit; a first thermomechanical sizing block arranged downstream of the first rolling unit in the transport direction; a first cooling device arranged between the first rolling unit and the first thermomechanical sizing block; a separating device arranged downstream of the first thermomechanical sizing block in the transport direction; a second cooling device arranged between the first thermomechanical sizing block and the separating device; and a coil winding device arranged downstream of the separating device in the transport direction.
- In the same manner, the disclosure relates to a method for producing rod-shaped steel from long steel semi-finished products, in particular with a yield strength of at least 300 MPa, preferably with a yield strength of at least 400 MPa, even more preferably with a yield strength of at least 500 MPa, and most preferably with a yield strength of at least 600 MPa, wherein the long steel semi-finished product, which may have been heated to a temperature of at least 900° C., preferably to a temperature of at least 950° C., is initially pre-rolled in a first rolling unit and then cooled to a temperature of at least 850° C. in a subsequent first cooling device; is subsequently finish-rolled into the rod-shaped steel in a first thermomechanical sizing block arranged downstream of the first cooling device in the transport direction, which is cooled to a temperature in the range of 400° ° C. to 600° C. in a second cooling device downstream of the first thermomechanical sizing block; is subsequently cut in a separating device arranged downstream of the second cooling device in the transport direction; and then fed to a coil winding device arranged downstream of the separating device and wound into vertically and/or horizontally wound coils.
- As part of the development of the present system, it has been shown that vertically and/or horizontally wound coils of a rod-shaped steel product, which on the one hand have a specific pearlitic-bainitic microstructure and on the other hand a reduced spread of the mechanical material values, can be obtained by a coordinated process control. Preferably, the rod-shaped steel products have a spread of the mechanical material values, in particular the yield strength Re of ≤25 MPa, more preferably a spread of the yield strength Re of ≤20 MPa, even more preferably a spread of the yield strength Re of ≤15 MPa, and most preferably a spread of the yield strength Re of ≤10 MPa, wherein the strength levels specified in the respective standards based on DIN 488 and other material values are improved in some cases.
- A further advantage of thermomechanical rolling and the resulting grain refinement effects in the rod-shaped steel products is that the use of manganese or other strength-enhancing micro-alloying elements can be reduced or eliminated, which has a beneficial effect on production costs.
- Furthermore, winding the rod-shaped steel products into vertically and/or horizontally wound coils has other advantages in terms of transportation and space requirements.
- Further advantageous embodiments of the invention are indicated in the dependent formulated claims. The features listed individually in the dependent formulated claims can be combined with one another in a technologically useful manner and may define further embodiments of the invention. In addition, the features indicated in the claims are further specified and explained in the description, wherein further preferred embodiments of the invention are shown.
- It should be noted that the temperatures stated here represent the average temperatures over the cross-section of the rolling stock and therefore cannot be equated with surface temperatures.
- For the purposes of the present disclosure, the term “long semi-finished steel products” is understood to mean semi-finished steel products that are suitable for the production of the rod-shaped steel or steel products, in particular structural steel. Such long semi-finished steel products are also called billets and usually have a square or rectangular cross-section.
- For the purposes of the present disclosure, the term “rod-shaped steel products” is understood to mean steel products or rod steel, in particular structural steel, which have a round cross-section with a diameter in the range of 6.0 to 50 mm, preferably 6.0 to 32 mm, and whose surface is ribbed and/or smooth. Such rod-shaped steel products are also known as “rebars.”
- The first rolling unit, in which the long steel semi-finished product heated in advance to a temperature of at least 900° C., preferably to a temperature of at least 950° C., is pre-rolled, can be formed from a plurality of housingless rolling mill stands. Advantageously, the first rolling unit comprises at least ten, more preferably at least twelve, still more preferably at least fourteen, and most preferably sixteen of such housingless rolling mill stands.
- In addition or alternatively, the first rolling unit can comprise hydraulically adjustable rolling mill stands instead of the housingless rolling mill stands.
- In the transport direction behind the first rolling unit, the first cooling device is arranged in a first line section that extends between the first rolling unit and the first thermomechanical sizing block. The first cooling device can comprise one or, more preferably, two water tanks, which are then arranged at a distance from one another in the first line section. The cooling device is used to reduce the temperature of the rolling stock before the thermomechanical rolling step.
- The cooling capacity of the water tanks of each cooling device can be set in a targeted manner on the basis of the volume flow of the cooling water, the number of active cooling tubes per water tank, the cooling tube diameter and/or the cooling water pressure and, if necessary, the cooling water temperature. The specifications can typically be predetermined by means of specific process models and adjusted by online control.
- An exemplary water tank can have a water tank length of 6500 mm and comprise six cooling tubes, in each case 750 mm long. Such a water tank then typically has a maximum cooling water quantity of 230 m3/h and an adjustable cooling water pressure range of 1.5 to 6.0 bar.
- The first line section is also preferably selected in such a manner that the rolling stock is also given sufficient time for adequate temperature equalization across the cross-section. The temperature in the rolling stock is equalized by conduction from the core to the surface. In order to achieve as uniform a temperature as possible over the entire cross-section of the rolling stock, it is particularly preferred that a temperature gradient of maximum 100° C., more preferably a temperature gradient of maximum 80° C., even more preferably a temperature gradient of maximum 60° C., and most preferably a temperature gradient of maximum 50° C. is set. The homogenization of the cross-section temperatures can be controlled indirectly between the respective stations by measuring the surface temperatures of the rolled long steel semi-finished product. Corresponding process models can also be used as a supplement.
- The first line section can have a length of 80 to 120 m, more preferably a length of 90 to 100 m.
- The rolled long semi-finished steel product cooled to a temperature of at least 850° C. in the first cooling device is then fed to the first thermomechanical sizing block, in which it is finish-rolled to the desired or specified, as the case may be, end diameter.
- In a particularly advantageous embodiment, it is provided that the rolled long steel semi-finished product is fed to the first thermomechanical sizing block at a temperature of at least 700° C., preferably at a temperature of at least 730° C., more preferably at a temperature of at least 750° C. still more preferably at a temperature of at least 760° C., and most preferably at a temperature of at least 770° C. However, the temperature of the rolled long semi-finished steel products must not be too high, since otherwise the temperature gradient between the surface and the core temperatures, which is required for the metallurgical recrystallization processes and the associated grain refinement effects, and which is as low as possible, cannot be set. As such, the temperature at which the rolled long steel semi-finished product is fed to the first thermomechanical sizing block is limited to 850° C., preferably to 840° C., more preferably to 820° C., and most preferably to 800° C. Particularly preferably, it is provided that the rolled long semi-finished steel product is fed to the first thermomechanical sizing block at a temperature of 780° C.
- In the thermomechanical sizing block, the highest forming or the highest reduction, as the case may be, takes place, which can preferably be 30 to 80%. The thermomechanical sizing block can be of single-stand, preferably two-stand, more preferably four-stand, even more preferably six-stand, and most preferably eight-stand design.
- In a further advantageous embodiment, the system can comprise a second thermomechanical sizing block between the first thermomechanical sizing block and the second cooling device, which can also be of single-stand, preferably two-stand, more preferably four-stand, even more preferably six-stand, and most preferably eight-stand design. In this connection, it is particularly preferably provided that an intermediate cooling device is provided between the two thermomechanical sizing blocks, comprising one or two water tanks that are spaced apart from one another. For example, in a first advantageous embodiment, the first thermomechanical sizing block can be of four-stand design and the second thermomechanical sizing block can be of two-stand design. In a further advantageous embodiment, the first thermomechanical sizing block can, for example, be of four-stand design, and the second thermomechanical sizing block can also be of four-stand design. Any other combination is possible and conceivable with regard to the distribution of the stands between the two thermomechanical sizing blocks.
- In addition, a thermomechanical sizing block formed in a basic design, for example a six-stand thermomechanical sizing block, could be divided into six single-stand thermomechanical sizing blocks, wherein an intermediate cooling device with at least one water tank is provided between each two of such six single-stand thermomechanical sizing blocks within the entire cascade of, for example, six single-stand thermomechanical sizing blocks.
- The thermomechanical sizing blocks are generally known and marketed by the applicant under the brand name MEERdrive®.
- The second cooling device is then arranged in a second line section downstream in the transport direction of the first, optionally second, thermomechanical sizing block, in which the long semi-finished steel products, which have been finish-rolled into rod-shaped steel, are cooled in order to stop further grain growth.
- The second cooling device can comprise four to nine water tanks, more preferably five to eight water tanks. In a further embodiment, the second cooling device can comprise at least two, more preferably three, even more preferably four, and most preferably five water tanks, by means of which the rod-shaped steel is cooled in order, on the one hand, to equalize the temperature and, on the other hand, to prevent the formation of hardened structures in the form of martensite or bainite.
- The second line section, which extends between the first or second thermomechanical sizing block, or the last stand of the sizing block, as the case may be, and the coil winding device, is also preferably selected in such a manner that the rolling stock is given sufficient time for adequate temperature equalization across the cross-section As such, preferably, a temperature gradient of at most 100° C., more preferably a temperature gradient of at most 80° C., still more preferably a temperature gradient of at most 60° C., and most preferably a temperature gradient of at most 50° C. is set in the long semi-finished steel product that has been finish-rolled into rod shape.
- The second line section can advantageously have a transport length of 200 to 350 m, more preferably a transport length of 250 to 300 m. In this connection, it has been shown to be particularly preferable that cooling, which begins as soon as possible immediately after the last pass, i.e. after the first or second thermomechanical sizing block or the last stand of the sizing block, ensures control of the recrystallization processes and a high fine grain size, preferably with an average grain diameter of less than 12.0 μm, more preferably with an average grain diameter of less than 10.0 μm, even more preferably with an average grain diameter of less than 8.0 μm, and most preferably with an average grain diameter in the range of 5.0 to 6.5 μm.
- Advantageously, it is therefore provided that the rod-shaped steel, which have a temperature in the range of 800° C. to 950° C. after the last pass, preferably a temperature in the range of 800° C. to 900° C., are fed to the second cooling device, in particular to the first water tank of the second cooling device, after a maximum of 100 ms, preferably after a maximum of 90 ms, even more preferably after a maximum of 80 ms, further preferably after a maximum of 70 ms, and most preferably after a maximum of 60 ms.
- To prevent further grain growth, the rod-shaped steel is cooled to such an extent that an inlet temperature into the coil winding temperature in the range of 400° C. to 600° C., preferably an inlet temperature into the coil winding device of 450° C. to 550° C., is achieved.
- In a further advantageous embodiment, the system can have a structure-sensor device arranged between the second cooling device and the separating device, via which any martensitic structure present, in particular a proportion of martensite in percent by area (A.- %), in the thermomechanically rolled rod-shaped steel product can be determined directly in the ongoing process. The structure-sensor device, which is arranged in the second line section, can advantageously be arranged in the transport direction directly in front of the coil winding device, directly in front of the separating device, and/or in the transport direction, possibly directly, behind the second cooling device, in particular behind the last water tank of the latter. An arrangement between two water tanks of the plurality of water tanks in the second cooling device is also possible.
- In an advantageous embodiment, the system comprises a respective structure-sensor device downstream of each of the plurality of water tanks arranged within the second cooling device in the second line section. Thereby, each of the plurality of water tanks can be individually set and the formation of martensitic structures in the specific water tanks can be assigned.
- The structure-sensor device can be used to identify the martensitic structure, in particular a proportion of martensite in A.- %, in the rod-shaped steel online in the ongoing process. In principle, all techniques known to the person skilled in the art at the time of application can be used as measuring methods. Advantageously, however, it is provided that the structure-sensor device comprises an ultrasonic measuring device, an X-ray measuring device, a radar measuring device and/or an electro-magnetic measuring device for identifying the undesirable martensite.
- The structure-sensor device can advantageously be coupled with an open-loop or closed-loop control device via which, optionally with the aid of corresponding algorithms, active interventions can be made in the respective process steps in order to set the desired microstructure.
- In a further aspect, the present disclosure further relates to a rod-shaped steel product, preferably produced by the process in accordance with the disclosure, in particular having a yield strength of at least 300 MPa, more preferably a yield strength of at least 400 MPa, even more preferably a yield strength of at least 500 MPa, and most preferably a yield strength of at least 600 MPa, having a proportion of martensite of at most 15.0 A.- %, preferably a proportion of martensite of at most 10.0 A.- %, more preferably a proportion of martensite of at most 8.0 A.- %, still more preferably a proportion of martensite of at most 6.0 A.- %, and most preferably a proportion of martensite of at most 5.0 A.- %.
- Preferably, the rod-shaped steel, in particular structural steel, has the following composition in % by weight:
-
- Carbon: 0.04 to 0.35,
- Silicon: 0.10 to 0.80,
- Manganese: 0.40 to 1.60
- Phosphorus: maximum 0.06
- Sulfur: maximum 0.06,
- Nitrogen: maximum 0.012;
- along with residual iron, possibly other accompanying elements, and unavoidable impurities.
- As further accompanying elements, the rod-shaped steel can comprise the following elements individually and/or in combination (in % by weight):
-
- Chrome: maximum 0.40,
- Molybdenum: maximum 0.20,
- Nickel: maximum 0.90,
- Copper: maximum 1.0,
- Lead: maximum 0.25,
- Tin: maximum 0.07.
- It is particularly preferred that the rod-shaped steel, in particular structural steel, has a carbon equivalent (Ceq) of ≤0.60, more preferably a carbon equivalent (Ceq) of ≤0.50.
- The invention and the technical environment are explained in more detail below with reference to figures and examples. It should be noted that the invention is not intended to be limited by the exemplary embodiments shown. In particular, unless explicitly shown otherwise, it is also possible to extract partial aspects of the facts explained in the figures and combine them with other components and findings from the present description and/or figures. In particular, it should be noted that the figures and in particular the size relationships shown are only schematic. Identical reference signs designate identical objects, such that explanations from other figures can be used as a supplement if necessary.
-
FIG. 1 shows an embodiment of the system for thermomechanically rolling long steel semi-finished products, -
FIG. 2 shows a temperature profile of a first embodiment of the method for producing rod-shaped steel from long steel semi-finished products, -
FIG. 3 shows a temperature profile of a second embodiment of the method, and -
FIG. 4 shows a temperature profile of a third embodiment of the method. -
FIG. 1 shows a schematic block diagram of an embodiment of thesystem 1 for thermomechanical rolling of longsemi-finished steel products 2. Such long semi-finished steel products or startingbillets 2, which are thermomechanically rolled into rod-shapedsteel 3 in thesystem 1, can have a quadrilateral (square) cross-section with dimensions of 160×160 mm. The corresponding finish-rolled rod-shapedsteel 3 can have a diameter in the range of 6.0 to 32 mm. - To produce the corresponding rod-shaped
steel 3, the longsemi-finished steel products 2 are initially fed to a reheatingfurnace 4, in which the longsemi-finished steel products 2 to be rolled are heated to a temperature of 900° C. to 1000° C. - The long
semi-finished steel products 2 that are then heated are fed to afirst rolling unit 5, in which they are pre-rolled in a cascade of sixteen housingless rolling mill stands (not shown). Thereby, a reduction in the range of 20 to 40% per pass is achieved in the respective rolling mill stand. The average temperature of the rolling stock in thefirst rolling unit 5 is 850° C. to 1000° C. - A
first cooling device 6 is arranged behind thefirst rolling unit 5 in the transport direction in afirst line section 7, which in the present case comprises two water tanks (not shown), in order to reduce the temperature of the 850° C. to 1000° C. hot rolling stock before the subsequent step of thermomechanical rolling. Thefirst line section 7, which extends between the last housingless rolling mill stand of thefirst rolling unit 5 and a firstthermomechanical sizing block 8, is also selected in such a manner that the rolling stock is given sufficient time for adequate temperature equalization in addition to the temperature reduction. The first line section can have a length of 90 m to 100 m. - The pre-rolled and cooled long
semi-finished steel product 2, which by now has a round and/or oval cross-section, is then fed to a firstthermomechanical sizing block 8 at a temperature in the range of 760° C. to 820° C. and finish-rolled to the desired or specified, as the case may be, end diameter, which can be 8 mm, 12 mm or 25 mm, for example. In one embodiment, the firstthermomechanical sizing block 8 can be designed with six stands, wherein a reduction of 22 to 27% can be achieved per pass in the individual stands. - In a further embodiment, the first
thermomechanical sizing block 8/8.1 can be supplemented by a second thermomechanical sizing block 8.2, which can also be of multi-stand design. In this embodiment, anintermediate cooling device 10 with two water tanks (not shown) is provided in anintermediate line section 9 formed between the two thermomechanical sizing blocks 8.1, 8.2. Thisintermediate line section 9 also has a specific length of 72 m, for example, in order to allow the rolling stock sufficient time for adequate temperature equalization between the two thermomechanical rolling steps. - The
second cooling device 11 is then arranged behind the first or secondthermomechanical sizing block 8, 8.1, 8.2 in the transport direction in asecond line section 12, which extends between the first or secondthermomechanical sizing block 8, 8.1, 8.2 and acoil winding device 13. In thesecond cooling device 11, the longsemi-finished steel products 2, which are rolled into rod-shapedsteel 3 and have a temperature of 800° C. to 900° C., are cooled by a cascade of four water tanks spaced one behind the other in order to prevent further grain growth and the formation of hardened structures in the form of martensite or bainite. For this purpose, cooling immediately after the last pass, which should be as short as possible, is necessary to control the recrystallization processes and to achieve a high fine grain size with an average grain diameter in the range of 6.0 to 10.0 μm. In order to allow the rolling stock sufficient time for sufficient temperature equalization on the way to the last station, thesecond line section 12 is also selected to be correspondingly long. This can have a length of 250 to 300 m, for example. - After cutting in a
separating device 14, the rod-shapedsteel 3 is then fed to thecoil winding device 13, which is designed as a vertical coil winding device, at a coil winding temperature of 450° C. to 500° C. - Since the entire cooling process is unstable with respect to the respective target temperatures, and thus an abrupt formation of martensitic structures can occur in the course of process control, the
system 1 can also comprise a structure-sensor device 15 arranged in thesecond line section 12. - Via the structure-
sensor device 15, the formation of the martensitic structure, in particular a proportion of martensite in A.- %, in the produced rod-shapedsteel 3 can be identified online in the ongoing process. To identify the undesirable martensite, the structure-sensingdevice 15 can comprise, for example, an ultrasonic sensing device, an X-ray sensing device, a radar sensing device and/or an electro-magnetic sensing device. - Via the dashed arrows. the possible positionings of the structure-
sensor device 15 in thesecond line section 12 are shown. For example, this can be arranged upstream of thesecond cooling device 11, immediately upstream of the separatingdevice 14 or immediately upstream of thecoil winding device 13 in the transport direction. An arrangement between the water tanks of the plurality of water tanks in thesecond cooling device 11 or in theintermediate line section 9 is also possible. -
FIGS. 2 to 4 show three different temperature profiles (average temperatures) 16, 17, 18 of threerod steels 3 of different diameters, which have been produced in accordance with one embodiment of the method in accordance with the disclosure. For this purpose, billets of grade C20D with a quadrilateral (square) cross-section with dimensions of 160×160 mm in asystem 1, which comprises a reheatingfurnace 4, afirst rolling unit 5 with sixteen housingless rolling mill stands (not shown), afirst cooling device 6 with two water tanks, a six-stand sizing block 8, asecond cooling device 11 with four water tanks and acoil winding device 13, were thermomechanically rolled intorod steel 3 with diameters of 8 mm (FIG. 2 ), 12 mm (FIG. 3 ) and 25 mm (FIG. 4 ). -
-
- 1 System
- 2 Long semi-finished steel product
- 3 Rod-shaped steel/rod steel
- 4 Furnace
- 5 First rolling unit
- 6 First cooling device
- 7 First line section
- 8 First sizing block
- 8.1 First sizing block
- 8.2 Second sizing block
- 9 Intermediate line section
- 10 Intermediate cooling device
- 11 Second cooling device
- 12 Second line section
- 13 Coil winding device
- 14 Cutting device
- 15 Structure-sensor device
- 16 Temperature profile
- 17 Temperature profile
- 18 Temperature profile
Claims (19)
1-15. (canceled)
16. A system (1) for thermomechanically rolling long steel semi-finished products (2), comprising:
a first rolling unit (5);
a first thermomechanical sizing block (8) arranged downstream of the first rolling unit (5);
a first cooling device (6) arranged between the first rolling unit (5) and the first thermomechanical sizing block (8);
a separating device (14) arranged downstream of the first thermomechanical sizing block (8);
a second cooling device (11) arranged between the first thermomechanical sizing block (8) and the separating device (14); and
a coil winding device (13) arranged downstream of the separating device (14).
17. The system (1) according to claim 16 , further comprising:
a second thermomechanical sizing block (8.2) arranged between the first thermomechanical sizing block (8) and the second cooling device (11).
18. The system (1) according to claim 17 , further comprising:
an intermediate cooling device (10) arranged between the first thermomechanical sizing block (8.1) and the second thermomechanical sizing block (8.2).
19. The system (1) according to claim 16 ,
wherein the first cooling device (6) comprises at least one water tank.
20. The system (1) according to claim 16 ,
wherein the first cooling device (6) comprises two water tanks.
21. The system (1) according to claim 16 ,
wherein the second cooling device (11) comprises at least two water tanks which are each arranged spaced apart from one another.
22. The system (1) according to claim 16 ,
wherein the second cooling device (11) comprises at least four water tanks which are each arranged spaced apart from one another.
23. The system (1) according to claim 17 ,
wherein the first thermomechanical sizing block (8.1) is of one-, two-, four-, six—and/or eight-stand design, and
wherein the second thermomechanical sizing block (8.2) is of one-, two-, four-, six- and/or eight-stand design.
24. The system (1) according to claim 16 ,
wherein the coil winding device (13) is a vertical coil winding device.
25. The system (1) according to claim 16 , further comprising:
a structure-sensor device (15), which is arranged
directly upstream of the coil winding device (13),
directly upstream of the separating device (14), or
downstream of the second cooling device (11).
26. The system (1) according to claim 25 ,
wherein the structure-sensor device (15) comprises an ultrasonic measuring device, an X-ray measuring device, a radar measuring device, and/or an electro-magnetic measuring device.
27. The system (1) according to claim 25 ,
wherein the structure-sensor device (15) is coupled to an open-loop or closed-loop controller for setting
a temperature in the cooling devices (6, 10, 11), or
a rolling temperature and/or a rolling speed in the respective rolling units (5, 8, 8.1, 8.2) of the system (1).
28. A method for producing rod-shaped steel (3) from a long steel semi-finished product (2), comprising:
heating the semi-finished long steel product (2) to a temperature of at least 900° C.;
initially pre-rolling the semi-finished long steel product (2) in a first rolling unit (5);
cooling the semi-finished long steel product (2) to a temperature of at least 850° C. in a subsequent first cooling device (6);
subsequently finish-rolling the semi-finished long steel product (2) into the rod-shaped steel (3) in a first thermomechanical sizing block (8) arranged downstream of the first cooling device (6);
cooling the rod-shaped steel (3) to a temperature in a range of 400° C. to 600° ° C. in a second cooling device (11) downstream of the first thermomechanical sizing block (8);
subsequently cutting the rod-shaped steel (3) in a separating device (14) arranged downstream of the second cooling device (11); and then
feeding the rod-shaped steel (3) to a coil winding device (13) arranged downstream of the separating device (14) and winding the rod-shaped steel (3) into a coil.
29. The method according to claim 28 , wherein the long semi-finished steel product (2) is finish-rolled at a temperature in the range of 700 to 850° C.
30. The method according to claim 28 , wherein the rod-shaped steel (3) is wound onto a mandrel of the coil winding device (13) at a temperature in the range of 450 to 550° C.
31. A rod-shaped steel (3), having a yield strength of at least 300 MPa and a proportion of martensite of at most 15.0% by area.
32. The rod-shaped steel (3) according to claim 31 , comprising the following composition in % by weight:
Carbon: 0.04 to 0.35
Silicon: 0.10 to 0.80
Manganese: 0.40 to 1.60
Phosphorus: maximum 0.06
Sulfur: maximum 0.06
Nitrogen: maximum 0.012,
a balance being iron, possibly other accompanying elements, and unavoidable impurities.
33. The rod-shaped steel (3) according to claim 31 , having a carbon equivalent (Ceq) of ≤0.60.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102021205431.5A DE102021205431A1 (en) | 2021-05-28 | 2021-05-28 | Plant and process for the production of bar-shaped steels |
DE102021205431.5 | 2021-05-28 | ||
PCT/EP2022/058216 WO2022248103A1 (en) | 2021-05-28 | 2022-03-29 | System and method for producing rod-shaped steels |
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US20240271244A1 true US20240271244A1 (en) | 2024-08-15 |
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US18/563,287 Pending US20240271244A1 (en) | 2021-05-28 | 2022-03-29 | System and method for producing rod-shaped steels |
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US (1) | US20240271244A1 (en) |
EP (1) | EP4347904A1 (en) |
JP (1) | JP2024521190A (en) |
KR (1) | KR20230175293A (en) |
CN (1) | CN117377783A (en) |
DE (1) | DE102021205431A1 (en) |
WO (1) | WO2022248103A1 (en) |
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DE102021208782A1 (en) * | 2021-08-11 | 2023-02-16 | Sms Group Gmbh | Process and device for the production of a high-strength and ultra-high-strength multi-phase steel |
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NL170159C (en) * | 1973-06-04 | 1982-10-01 | Estel Hoogovens Bv | METHOD FOR MANUFACTURING WELDABLE LOW CARBON STEEL MATERIAL BY CONTROLLED COOLING |
EP0496726A2 (en) * | 1991-01-25 | 1992-07-29 | EVG Entwicklungs- u. Verwertungs- Gesellschaft m.b.H. | Method and installation for continuous manufacture of coiled wire |
DE4207296A1 (en) * | 1992-03-07 | 1993-09-09 | Schloemann Siemag Ag | FINE STEEL / WIRE ROAD |
WO2004058432A1 (en) | 2002-12-24 | 2004-07-15 | Moos Stahl Ag | Device for the continuous production of steel wire or steel bars from hot cast metal and a method for producing the same |
ITMI20031031A1 (en) | 2003-05-22 | 2004-11-23 | Danieli Off Mecc | METALLIC SPOOLING METHOD IN BAR. |
US20080169050A1 (en) | 2007-01-15 | 2008-07-17 | Sl Steel Group Holding Company Limited | Method for manufacturing prime hot rolled high tensile strength deformed bars |
AT507385B1 (en) | 2008-09-30 | 2011-03-15 | Joh Pengg Ag | METHOD FOR PRODUCING A COATED STEEL WIRE FOR SPRING ELEMENTS, SPRING STEEL WIRE AND SPRINGS THEREFOR |
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2021
- 2021-05-28 DE DE102021205431.5A patent/DE102021205431A1/en active Pending
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2022
- 2022-03-29 EP EP22715108.1A patent/EP4347904A1/en active Pending
- 2022-03-29 US US18/563,287 patent/US20240271244A1/en active Pending
- 2022-03-29 JP JP2023573277A patent/JP2024521190A/en active Pending
- 2022-03-29 KR KR1020237040447A patent/KR20230175293A/en unknown
- 2022-03-29 WO PCT/EP2022/058216 patent/WO2022248103A1/en active Application Filing
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CN117377783A (en) | 2024-01-09 |
JP2024521190A (en) | 2024-05-28 |
DE102021205431A1 (en) | 2022-12-01 |
EP4347904A1 (en) | 2024-04-10 |
WO2022248103A1 (en) | 2022-12-01 |
KR20230175293A (en) | 2023-12-29 |
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