US20240052851A1 - Fan housing - Google Patents

Fan housing Download PDF

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Publication number
US20240052851A1
US20240052851A1 US18/228,331 US202318228331A US2024052851A1 US 20240052851 A1 US20240052851 A1 US 20240052851A1 US 202318228331 A US202318228331 A US 202318228331A US 2024052851 A1 US2024052851 A1 US 2024052851A1
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United States
Prior art keywords
barrel body
fan housing
splicing
fan
housing according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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US18/228,331
Inventor
Yueh-Chih Hung
Chien-Ho Lee
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delta Electronics Inc
Original Assignee
Delta Electronics Inc
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Filing date
Publication date
Priority claimed from CN202321868082.2U external-priority patent/CN220667920U/en
Application filed by Delta Electronics Inc filed Critical Delta Electronics Inc
Priority to US18/228,331 priority Critical patent/US20240052851A1/en
Assigned to DELTA ELECTRONICS, INC. reassignment DELTA ELECTRONICS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HUNG, YUEH-CHIH, LEE, CHIEN-HO
Publication of US20240052851A1 publication Critical patent/US20240052851A1/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/522Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D19/00Axial-flow pumps
    • F04D19/002Axial flow fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/644Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/644Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
    • F04D29/646Mounting or removal of fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/70Suction grids; Strainers; Dust separation; Cleaning
    • F04D29/701Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
    • F04D29/703Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps specially for fans, e.g. fan guards

Definitions

  • the present disclosure relates to a fan structure, and more particularly to a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use.
  • the motor is assembled with the fan housing through the protective grid.
  • the assembling process of the entire structure is complicated.
  • the entire height of the fan is limited by the assembly of the protective grid and the wall ring of the fan housing.
  • the conventional fan housing includes a larger wall ring, which is not easy to produce by molding and costs a lot.
  • the wall ring of the fan housing has to be combined with a lower plate so that the conventional fan housing is not conducive to use.
  • An object of the present disclosure is to provide a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use.
  • the fan housing includes a fixing plate or/and a barrel body, which are assembled through a modular and equally divided splicing structure. It helps to realize the mass production and reduce the production cost.
  • the modular splicing structure is convenient for the mass production and capable of being assembled by welding, screw locking or snap locking, so that the entire assembling process is simplified.
  • the fan motor is connected to the inner wall of the barrel body through a detachable support bracket.
  • the support bracket produced by stamping or sheet-metal working is adjustable in size, shape and quantity according to the size of the fan motor. It allows to assemble and accommodate the fan motors of different sizes and specifications in the fan housing to improve the practicability of the fan housing.
  • the fan motor is connected to the inner wall of the barrel body through the support bracket, it is helpful of improving the overall structural strength and maintaining the accommodating height, so that neither the fan motor nor the support bracket exceeds the accommodating range of the barrel body. It is also conducive to the detachable setting of the protective grid.
  • the protective grid can be easily removed from the barrel body or changed in type, without affecting the assembly or operation of the fan motor.
  • the fan housing is assembled through the modular splicing structure, the materials and the molding methods of the fixing plate and barrel body are adjustable according to the practical requirements, so as to simplify the assembling process and improve the structural strength. Moreover, it allows to strengthen the structure of fastening platform on the barrel body for fastening the support bracket, or add the characteristics of the sectional profiles on the outlet section and the inlet section in the mass production process, so as to realize the multiple applications of the fan housing.
  • a fan housing includes a barrel body and a fixing plate.
  • the barrel body includes a first end, a second end and a hollow portion.
  • the first end and the second end are two opposite ends, and the hollow portion is in communication between the first end and the second end, and configured to accommodate a fan motor.
  • the fixing plate includes a plurality of splicing elements. Each two adjacent ones of the plurality of splicing elements are connected to each other.
  • the plurality of splicing elements are disposed around the barrel body and connected to the first end or the second end.
  • a fan housing in accordance with another aspect of the present disclosure, includes a plurality of slicing ring walls and a plurality of splicing element. Each two adjacent ones of the plurality of splicing ring walls are connected to each other to form a barrel body, and the barrel body includes a first end, a second end and a hollow portion. The first end and the second end are two opposite ends, and the hollow portion is in communication between the first end and the second end, and configured to accommodate a fan motor.
  • Each two adjacent ones of the plurality of splicing elements are connected to each other to form a fixing plate disposed around the barrel body and connected to the first end or the second end, and the plurality of splicing ring walls and the plurality of splicing elements are correspondingly connected to each other and disposed in pairs.
  • a fan housing in accordance with a further aspect of the present disclosure, includes a barrel body and a fixing plate.
  • the barrel body includes an air outlet, an air inlet a hollow portion.
  • the air outlet and the air inlet are disposed on two opposite ends of the barrel body, and the hollow portion is in communication between the air inlet and the air outlet.
  • the fixing plate includes a plurality of splicing elements. Each two adjacent ones of the plurality of splicing elements are connected to each other.
  • the plurality of splicing elements are disposed around the barrel body and arranged adjacent to the air inlet or air outlet.
  • FIG. 1 is a stereoscopic structural view illustrating a fan housing assembled with a fan motor according to a first embodiment of the present disclosure
  • FIG. 2 is a schematic exploded view illustrating the fan housing assembled with the fan motor according to the first embodiment of the present disclosure
  • FIG. 3 is a cross-sectional view illustrating the fan housing assembled with the fan motor according to the first embodiment of the present disclosure
  • FIG. 4 is an enlarger view of region P 1 in FIG. 3 ;
  • FIG. 5 is an enlarger view of region P 2 in FIG. 3 ;
  • FIG. 6 is an enlarger view of region P 3 in FIG. 3 ;
  • FIG. 7 is a schematic exploded view illustrating the fan housing with the support bracket according to the first embodiment of the present disclosure
  • FIG. 8 is a stereoscopic structural view illustrating the fan housing with the support bracket according to the first embodiment of the present disclosure
  • FIG. 9 is a stereoscopic structural view illustrating the fan housing with another support bracket according to the first embodiment of the present disclosure.
  • FIG. 10 is a stereoscopic structural view illustrating a fan housing according to a second embodiment of the present disclosure.
  • FIG. 11 is a schematic exploded view illustrating the fan housing according to the second embodiment of the present disclosure.
  • FIG. 12 is a stereoscopic structural view illustrating a fan housing according to a third embodiment of the present disclosure.
  • FIG. 13 is a schematic exploded view illustrating the fan housing according to the third embodiment of the present disclosure.
  • FIG. 14 is a stereoscopic structural view illustrating a fan housing according to a fourth embodiment of the present disclosure.
  • FIG. 15 is a schematic exploded view illustrating the fan housing according to the fourth embodiment of the present disclosure.
  • FIG. 16 is a stereoscopic structural view illustrating a fan housing assembled with a fan motor according to a fifth embodiment of the present disclosure and taken from the upper perspective;
  • FIG. 17 is a schematic exploded view illustrating the fan housing assembled with the fan motor according to the fifth embodiment of the present disclosure.
  • FIG. 18 is a schematic exploded view illustrating the protective grid with the additional wall according to the fifth embodiment of the present disclosure.
  • first and second features are formed in direct contact
  • additional features may be formed between the first and second features, such that the first and second features may not be in direct contact
  • present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
  • spatially relative terms such as “top,” “bottom,” “upper,” “lower” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures.
  • the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures.
  • the apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
  • FIG. 1 to FIG. 6 illustrate a fan housing assembled with a fan motor to form a fan structure according to a first embodiment of the present disclosure.
  • a fan housing 2 is assembled with a fan motor 3 to form a fan 1 .
  • the fan housing 2 includes a barrel body 20 and a fixing plate 22 .
  • the barrel body 20 forms a ring wall 21 by a metal rolling method.
  • the barrel body 20 includes a first end 201 , a second end 202 and a hollow portion 203 .
  • the first end 201 and the second end 202 are two opposite ends, the bottom end and the top end, respectively.
  • the hollow portion 203 is in communication between the first end 201 and the second end 202 , and configured to accommodate the fan motor 3 .
  • the fixing plate 22 includes a plurality of splicing elements 221 , 222 , 223 , 224 , which are for example consists of four equal parts.
  • the plurality of splicing elements 221 , 222 , 223 , 224 have an identical size and an identical shape.
  • each two adjacent ones of the plurality of splicing elements 221 , 222 , 223 , 224 are connected to each other to surround the outer periphery of the barrel body 20 .
  • each two adjacent ones of the plurality of splicing elements 221 , 222 , 223 , 224 have a first joining surface S 1 , and are connected with each other by welding, screw locking or snap locking. Furthermore, each one of the plurality of splicing elements 221 , 222 , 223 , 224 and the barrel body 20 have a second joining surface S 2 , and are connected with each other by welding, screw locking or snap locking.
  • the spliced fixing plate 22 is connected to the barrel body 20 through the second joining surface S 2 , and served as a medium for fixing the fan 1 to the application end.
  • the shape of the fixing plate 22 is not limited in the present disclosure.
  • the fixing plate 22 of the fan housing 2 are assembled through the modular and equally divided splicing structure. It helps to realize the mass production and reduce the production cost.
  • the plurality of splicing elements 221 , 222 , 223 , 224 have the identical size and the identical shape, and can be stamped or molded by a single tool. It has advantages of avoiding the expensive manufacturing costs caused by the use of large-scale tools, and sufficiently reducing the production costs. After mass production, it allows assemble the modular splicing elements 221 , 222 , 223 , 224 with the barrel body 20 by welding, screw locking or snap locking. It helps to simplify the entire assembling assembly process.
  • the number of modularized equal parts of the plurality of splicing elements 221 , 222 , 223 , 224 is adjustable according to the practical requirements, without affecting the convenience of assembling the plurality of splicing elements 221 , 222 , 223 , 224 with the barrel body 20 .
  • the fan housing 2 is further assembled with a plurality of support brackets 4 for fixing the fan motor 3 .
  • the plurality of support brackets 4 are detachably connected between the fan motor 3 and the barrel body 20 .
  • the barrel body 20 includes a plurality of fastening platform 25 disposed equidistantly and arranged on an inner periphery of the barrel body 20 .
  • the fan motor 3 is connected to the plurality of fastening platform 25 through the plurality of support brackets 4 , so as to be fixed to the barrel body 20 of the fan housing 2 . In this way, the fan motor 3 and the fan blades 31 are accommodated within the hollow portion 203 .
  • each of the plurality of support brackets 4 includes a fastened end 41 , a connection arm 42 and a holding end 43 .
  • the fastened end 41 and the holding end 43 are opposite to each other.
  • the fastened end 41 is detachably connected to a corresponding one of the plurality of fastening platforms 25
  • the holding end 43 is detachably connected to the fan motor 3 .
  • the fastened end 41 includes a first fastened aperture 411
  • the fastening platform 25 includes a second fastened aperture 251 .
  • the first fastened aperture 411 and the second fastened aperture 251 are spatially corresponding to each other.
  • connection of the fastened end 41 and the corresponding fastening platform 25 is realized through a fastening element (not shown) such as a screw passing through the first fastened aperture 411 and the second fastened aperture 251 .
  • the holding end 43 includes a first fixed aperture 431
  • the fan motor 3 includes a second fixed aperture 32 .
  • the first fixed aperture 431 and the second fixed aperture 32 are spatially corresponding to each other.
  • the connection of the holding end 43 and the fan motor 3 is realized through a fastening element (not shown) such as a screw passing through the first fixed aperture 431 and the second fixed aperture 32 .
  • each of the plurality of support brackets 4 has an identical size and an identical shape.
  • connection arm 42 is connected between the fan motor 3 and the barrel body 20 to provide enough supporting force to support the fan motor 3 and the fan blades 31 .
  • the number, the type and the size of the connection arms 42 are adjustable according to the practical requirements.
  • the fan motor 3 is detachable connected to the inner periphery of the barrel body 20 through the plurality of detachable support brackets 4 . Since each of the plurality of support brackets 4 has the identical size and the identical shape, it allows to produce the plurality of support brackets in mass production the same size and shape, it can be mass-produced by stamping or sheet-metal working. It facilitates to assemble, maintain and replace.
  • the support brackets 4 produced by stamping or sheet-metal working allow to adjust the size, the shape and the quantity thereof according to the size and the specification of the fan motor 3 .
  • the fan motors 3 with the different sizes and the specifications can be assembled and accommodated in the fan housing 2 to improve the practicability of the fan housing 2 .
  • the fastened ends 43 of the plurality of support brackets 4 a are connected to form a ring surface 430 , so as to strengthen the structural support.
  • the support brackets 4 a can more stably support the fan motor 3 (referred to FIG. 3 ).
  • the fan motor 3 is connected to the inner periphery of the barrel body 20 through the support brackets 4 a , so that the accommodating height of the fan motor 3 relative to the barrel body 20 is adjustable.
  • the fan motor 3 and the plurality of support brackets 4 a are accommodated in the hollow portion 203 without exceeding the first end 201 or the second end 202 .
  • the present disclosure is not limited thereto.
  • the hollow portion 203 of the fan housing 2 runs through the first end 201 and the second end 203 to form an air inlet 23 and an air outlet 24 , respectively.
  • the plurality of splicing elements 221 , 222 , 223 , 224 are arranged adjacent to the air inlet 23 .
  • the first jointing surfaces S 1 of the plurality of splicing elements 221 , 222 , 223 , 224 are connected in sequence, so as to surround the outer periphery of the first end 201 of the barrel body 20 through the second jointing surfaces S 2 .
  • the fixing plate 22 is connected to the bottom of the barrel body 20 and arranged adjacent to the air inlet 23 .
  • the plurality of splicing elements 221 , 222 , 223 , 224 are connected in sequence to form the fixing plate 22 disposed around the middle or the top of the barrel body 20 for fixing to different application ends.
  • the present disclosure is not limited thereto.
  • the ring wall 21 formed by barrel body 20 further includes a first air inlet section 211 , a second air inlet section 212 , a parallel section 213 and an outlet inclined section 214 arranged from the first end 201 (i.e., the air inlet 23 ) to the second end 202 (i.e., the air outlet 24 ) in sequence.
  • the first air inlet section 211 has a first radius
  • the second air inlet section 212 has a second radius
  • the first radius is smaller than the second radius, so as to provide a smooth guiding airflow at the air inlet 23 .
  • the outlet inclined section 214 is helpful for smooth the airflow at the air outlet 24 .
  • the present disclosure is not limited thereto.
  • the fan housing 2 further includes a protective grid 5 , which is detachably disposed outside the air outlet 24 at the second end 202 .
  • the protective grid 5 and the second end 202 of the barrel body 20 are fixed to each other by a fastening method.
  • the protective grid 5 includes a first engaged aperture 51
  • the barrel body 20 includes a second engaged aperture 204 disposed on the second end 202
  • the first engaged aperture 51 and the second engaged aperture 204 are spatially corresponding to each other.
  • a fastening element such as a screw engaged with the first engaged aperture 51 and the second engaged aperture 204 , the protective grid 5 is detachably connected to the air outlet 24 at the second end 202 of the barrel 20 .
  • a gap 205 is formed between the second end 202 of the barrel body 20 and the fan motor 3 , so that a distance G is maintained between the protective grid 5 disposed on the second end 202 and the fan motor 3 accommodated in the hollow portion 203 .
  • the hollow portion 203 of the barrel body 20 runs through the first end 201 and the second end 202 along an axial direction (i.e., the axial direction of the fan motor 3 ).
  • the plurality of support brackets 4 and the fan motor 3 are shield by the barrel body in view of a radial direction instead of exceeding the first end 201 or the second end 202 from the hollow portion 203 .
  • the fan motor 3 is connected to the inner periphery of the barrel body 20 through the support brackets 4 , and it helps to improve the overall structural strength and maintaining the accommodating height. Since the arrangement of the fan motor 3 and the support brackets 4 does not exceed the range of the barrel body 20 , it is also conducive to the detachable setting of the protective grid 5 .
  • the protective grid 5 can be easily removed from the barrel body 20 or changed in type, without affecting the assembly or operation of the fan motor 3 . Certainly, the present disclosure is not limited thereto.
  • FIG. 10 and FIG. 11 illustrate a fan housing according to a second embodiment of the present disclosure.
  • the structures, elements and functions of the fan housing 2 a are similar to those of the fan housing 2 of FIG. 1 to FIG. 8 , and are not redundantly described herein.
  • the barrel body 20 and the fixing plate 22 a of the fan housing 2 a are made of both made of metal.
  • the barrel body 20 is formed by a metal rolling method to integrally form a ring wall 21 .
  • the fixing plate 22 a includes two splicing elements 221 , 222 , formed by metal stamping and divided into two equal parts. Each of the splicing elements 221 , 222 is symmetrically semi-circular.
  • the two first jointing surfaces S 1 are connected by welding and disposed around the barrel body 20 to form second jointing surface S 2 connected between the barrel body 20 and the fixing plate 22 a .
  • the connection of the second jointing surface S 2 is implemented by welding or engaging, and the present application is not limited thereto.
  • the barrel body 20 and the fixing plate 22 a of the fan housing 2 a are made of plastic and fastened by screws, and the present disclosure is not limited thereto.
  • the fixing plate 22 a is composed of at least two splicing elements 221 , 222 , for example, the expensive manufacturing cost caused by the use of large-sized tools is avoided, and the production cost is reduced sufficiently.
  • the shape of the fixing plate 22 a and the number of the modularized splicing elements 221 , 222 are adjustable according to the practical requirements, and the present disclosure is not limited thereto.
  • FIG. 12 and FIG. 13 illustrate a fan housing according to a third embodiment of the present disclosure.
  • the structures, elements and functions of the fan housing 2 b are similar to those of the fan housing 2 of FIG. 1 to FIG. 8 , and are not redundantly described herein.
  • the barrel body 20 a and the fixing plate 22 b of the fan housing 2 b are all spliced and arranged.
  • the barrel body 20 a includes a plurality of splicing ring walls 21 a , 21 b , which are spatially corresponding to the plurality of splicing elements 225 , 226 .
  • the plurality of splicing ring walls 21 a , 21 b and the plurality of splicing element 225 , 226 are correspondingly connected to each other and disposed in pairs.
  • the barrel body 20 a includes two splicing ring walls 21 a , 21 b in two equal parts
  • the fixing plate 22 b includes two splicing elements 225 , 226 in two equal parts.
  • one of the plurality of splicing ring walls 21 a , 21 b and a corresponding one of the plurality of splicing elements 225 , 226 are paired and integrally formed into one piece by a plastic molding method.
  • the splicing ring wall 21 a and the splicing element 225 are integrally formed into one piece
  • the splicing ring wall 21 b and the splicing element 226 are integrally formed into one piece.
  • the plurality of splicing ring walls 21 a , 21 b and the corresponding splicing elements 225 , 226 have the two fastening and jointing surfaces S 3 , which are connected sequentially through the fastening elements 26 to form the barrel body 20 a and the fixing plate 22 b.
  • FIG. 14 and FIG. 15 illustrate a fan housing according to a third embodiment of the present disclosure.
  • the structures, elements and functions of the fan housing 2 c are similar to those of the fan housing 2 b of FIG. 12 to FIG. 13 , and are not redundantly described herein.
  • the barrel body 20 b and the fixing plate 22 c of the fan housing 2 c are all spliced and arranged.
  • the barrel body 20 b includes four splicing ring walls 21 a , 21 b , 21 c , 21 d in four equal parts.
  • the fixing plate 22 c includes four splicing elements 225 , 226 , 227 , 228 in four equal parts.
  • the plurality of splicing ring walls 21 a , 21 b , 21 c , 21 d in four equal parts and the plurality of splicing elements 225 , 226 , 227 , 228 in four equal parts are correspondingly connected and disposed in pairs.
  • the splicing ring wall 21 a and the splicing element 225 are integrally formed into one piece
  • the splicing ring wall 21 b and the splicing element 226 are integrally formed into one piece
  • the splicing ring wall 21 c and the splicing element 227 are integrally formed into one piece
  • the splicing ring wall 21 d and the splicing element 228 are integrally formed into one piece.
  • the four integrated structures are symmetrically arranged and have an identical size and an identical shape, they can be produced by plastic molding through one single tool, and then fastened to each other by screw locking or snap locking, so as to form the fan housing 2 c .
  • the plurality of splicing ring walls 21 a , 21 b , 21 c , 21 d and the corresponding splicing elements 225 , 226 , 227 , 228 have the four fastening and jointing surfaces S 3 , which are connected sequentially through the fastening elements 26 to form the barrel body 20 b and the fixing plate 22 c.
  • the quartered splicing ring walls 21 a , 21 b , 21 c , 21 d and the quartered splicing units 225 , 226 , 227 , 228 are paired to form four sets of integrated structures, which can be integrally formed with the structures of the fastening platforms 25 to be mass-produced by plastic molding through one single tool.
  • the fastening platforms 25 can be set on the splicing ring walls 21 a , 21 b , 21 c , 21 d by metal over-molding, so that four fastening platforms 25 are integrally formed at the inner periphery of the barrel body 20 b after the fan housing 2 c is assembled.
  • the method of producing the fastening platforms 25 and the barrel body 20 b is adjustable according to the practical requirements. The present disclosure is not limited thereto, and not redundantly described herein.
  • FIG. 16 and FIG. 18 illustrate a fan housing assembled with a fan motor according to a fifth embodiment of the present disclosure.
  • the structures, elements and functions of the fan 1 a and the fan housing 2 are similar to those of the fan 1 and the fan housing 2 of FIG. 1 to FIG. 8 , and are not redundantly described herein.
  • a protective grid 5 a is further detachably disposed outside the second end 202 of the barrel body 20 .
  • the detachable protective gird 5 a includes an additional ring wall 52 spatially corresponding to the barrel body 20 of the fan housing 2 .
  • the protective grid 5 a has a first engaged aperture 51 disposed adjacent to the bottom of the additional ring wall 52 .
  • the barrel body 20 has a second engaged aperture 204 disposed at the second end 202 .
  • the first engaged aperture 51 and the second engaged aperture 204 are spatially corresponding to each other.
  • the additional ring wall 52 of the protective grid 5 a is detachably connected to the second end 202 of the barrel body 20 by using a fastening element (not shown) such as a bolt to engage with the first engaged aperture 51 and the second engaged aperture 204 .
  • a fastening element such as a bolt to engage with the first engaged aperture 51 and the second engaged aperture 204 .
  • the arrangements of the fan motor 3 and the support brackets 4 are not affected by the protective grid 5 a .
  • the protective grid 5 a is detachably connected to the barrel body 20 , it facilitates the protective grid 5 a to be disassembled or changed easily without affecting the assembly or operation of the fan motor 3 .
  • the protective grid 5 a is designed to have splicing structures design.
  • the additional ring wall 52 includes two bisected splicing ring walls 521 , 522 , having an identical size and an identical shape.
  • the two bisected splicing ring wall 521 , 522 are connected through a connection element 52 to form the entire additional ring wall 52 .
  • the connection element 53 are divided into identical spliced connectors 531 , 532 . It should be noted that the bisected splicing ring walls 521 , 522 have the identical size and the identical shape.
  • the two bisected splicing ring walls 521 , 522 and the spliced connectors 531 , 532 are produced by stamping or molding through one single tool. Consequently, the production costs can be decreased sufficiently.
  • the material of the protective grid 5 a is not limited in the present disclosure. Certainly, in order to realize the assembly of the fan housing through the modularized splicing structures, it allows to equally split the fixing plate 22 , the barrel body 20 and the protective grid 5 a for mass production, and the assembly process of the fixing plate 22 , the barrel body 20 and the protective grid 5 a are adjustable according to the practical requirements. The present disclosure is not limited thereto, and not redundantly described hereafter.
  • the present disclosure provides a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use.
  • the fan housing includes a fixing plate or/and a barrel body, which are assembled through a modular and equally divided splicing structure. It helps to realize the mass production and reduce the production cost.
  • the modular splicing structure is convenient for the mass production and capable of being assembled by welding, screw locking or snap locking, so that the entire assembling process is simplified.
  • the fan motor is connected to the inner wall of the barrel body through a detachable support bracket.
  • the support bracket produced by stamping or sheet-metal working is adjustable in size, shape and quantity according to the size of the fan motor. It allows to assemble and accommodate the fan motors of different sizes and specifications in the fan housing to improve the practicability of the fan housing. Furthermore, since the fan motor is connected to the inner wall of the barrel body through the support bracket, it is helpful of improving the overall structural strength and maintaining the accommodating height, so that neither the fan motor nor the support bracket exceeds the accommodating range of the barrel body. It is also conducive to the detachable setting of the protective grid. The protective grid can be easily removed from the barrel body or changed in type, without affecting the assembly or operation of the fan motor.
  • the materials and the molding methods of the fixing plate and barrel body are adjustable according to the practical requirements, so as to simplify the assembling process and improve the structural strength. Moreover, it allows to strengthen the structure of fastening platform on the barrel body for fastening the support bracket, or add the characteristics of the sectional profiles on the outlet section and the inlet section in the mass production process, so as to realize the multiple applications of the fan housing.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A fan housing is disclosed and includes a barrel body and a fixing plate. The barrel body includes a first end, a second end and a hollow portion. The first end and the second end are two opposite ends, and the hollow portion is in communication between the first end and the second end, and configured to accommodate a fan motor. The fixing plate includes a plurality of splicing elements. Each two adjacent ones of the plurality of splicing elements are connected to each other. The plurality of splicing elements are disposed around the barrel body and connected to the first end or the second end.

Description

    CROSS-REFERENCE TO RELATED APPLICATION
  • This application claims the benefit of U.S. Provisional Application No. 63/397,940 filed on Aug. 15, 2022, and entitled “FAN HOUSING AND FAN USING SAME”. This application also claims priority to China Patent Application No. 202321868082.2, filed on Jul. 17, 2023. The entireties of the above-mentioned patent application are incorporated herein by reference for all purposes.
  • FIELD OF THE INVENTION
  • The present disclosure relates to a fan structure, and more particularly to a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use.
  • BACKGROUND OF THE INVENTION
  • In a conventional axial fan, the motor is assembled with the fan housing through the protective grid. The assembling process of the entire structure is complicated. Moreover, the entire height of the fan is limited by the assembly of the protective grid and the wall ring of the fan housing. Moreover, it is not easy to detach or replace the protective grid. On the other hand, the conventional fan housing includes a larger wall ring, which is not easy to produce by molding and costs a lot. Furthermore, the wall ring of the fan housing has to be combined with a lower plate so that the conventional fan housing is not conducive to use.
  • Therefore, there is a need of providing a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use.
  • SUMMARY OF THE INVENTION
  • An object of the present disclosure is to provide a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use.
  • Another object of the present disclosure is to provide a fan housing. The fan housing includes a fixing plate or/and a barrel body, which are assembled through a modular and equally divided splicing structure. It helps to realize the mass production and reduce the production cost. The modular splicing structure is convenient for the mass production and capable of being assembled by welding, screw locking or snap locking, so that the entire assembling process is simplified. On the other hand, the fan motor is connected to the inner wall of the barrel body through a detachable support bracket. In addition to ease of assembling, the support bracket produced by stamping or sheet-metal working is adjustable in size, shape and quantity according to the size of the fan motor. It allows to assemble and accommodate the fan motors of different sizes and specifications in the fan housing to improve the practicability of the fan housing. Furthermore, since the fan motor is connected to the inner wall of the barrel body through the support bracket, it is helpful of improving the overall structural strength and maintaining the accommodating height, so that neither the fan motor nor the support bracket exceeds the accommodating range of the barrel body. It is also conducive to the detachable setting of the protective grid. The protective grid can be easily removed from the barrel body or changed in type, without affecting the assembly or operation of the fan motor. Certainly, since the fan housing is assembled through the modular splicing structure, the materials and the molding methods of the fixing plate and barrel body are adjustable according to the practical requirements, so as to simplify the assembling process and improve the structural strength. Moreover, it allows to strengthen the structure of fastening platform on the barrel body for fastening the support bracket, or add the characteristics of the sectional profiles on the outlet section and the inlet section in the mass production process, so as to realize the multiple applications of the fan housing.
  • In accordance with an aspect of the present disclosure, a fan housing is provided and includes a barrel body and a fixing plate. The barrel body includes a first end, a second end and a hollow portion. The first end and the second end are two opposite ends, and the hollow portion is in communication between the first end and the second end, and configured to accommodate a fan motor. The fixing plate includes a plurality of splicing elements. Each two adjacent ones of the plurality of splicing elements are connected to each other. The plurality of splicing elements are disposed around the barrel body and connected to the first end or the second end.
  • In accordance with another aspect of the present disclosure, a fan housing is provided and includes a plurality of slicing ring walls and a plurality of splicing element. Each two adjacent ones of the plurality of splicing ring walls are connected to each other to form a barrel body, and the barrel body includes a first end, a second end and a hollow portion. The first end and the second end are two opposite ends, and the hollow portion is in communication between the first end and the second end, and configured to accommodate a fan motor. Each two adjacent ones of the plurality of splicing elements are connected to each other to form a fixing plate disposed around the barrel body and connected to the first end or the second end, and the plurality of splicing ring walls and the plurality of splicing elements are correspondingly connected to each other and disposed in pairs.
  • In accordance with a further aspect of the present disclosure, a fan housing is provided and includes a barrel body and a fixing plate. The barrel body includes an air outlet, an air inlet a hollow portion. The air outlet and the air inlet are disposed on two opposite ends of the barrel body, and the hollow portion is in communication between the air inlet and the air outlet. The fixing plate includes a plurality of splicing elements. Each two adjacent ones of the plurality of splicing elements are connected to each other. The plurality of splicing elements are disposed around the barrel body and arranged adjacent to the air inlet or air outlet.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The above contents of the present disclosure will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed description and accompanying drawings, in which:
  • FIG. 1 is a stereoscopic structural view illustrating a fan housing assembled with a fan motor according to a first embodiment of the present disclosure;
  • FIG. 2 is a schematic exploded view illustrating the fan housing assembled with the fan motor according to the first embodiment of the present disclosure;
  • FIG. 3 is a cross-sectional view illustrating the fan housing assembled with the fan motor according to the first embodiment of the present disclosure;
  • FIG. 4 is an enlarger view of region P1 in FIG. 3 ;
  • FIG. 5 is an enlarger view of region P2 in FIG. 3 ;
  • FIG. 6 is an enlarger view of region P3 in FIG. 3 ;
  • FIG. 7 is a schematic exploded view illustrating the fan housing with the support bracket according to the first embodiment of the present disclosure;
  • FIG. 8 is a stereoscopic structural view illustrating the fan housing with the support bracket according to the first embodiment of the present disclosure;
  • FIG. 9 is a stereoscopic structural view illustrating the fan housing with another support bracket according to the first embodiment of the present disclosure;
  • FIG. 10 is a stereoscopic structural view illustrating a fan housing according to a second embodiment of the present disclosure;
  • FIG. 11 is a schematic exploded view illustrating the fan housing according to the second embodiment of the present disclosure;
  • FIG. 12 is a stereoscopic structural view illustrating a fan housing according to a third embodiment of the present disclosure;
  • FIG. 13 is a schematic exploded view illustrating the fan housing according to the third embodiment of the present disclosure;
  • FIG. 14 is a stereoscopic structural view illustrating a fan housing according to a fourth embodiment of the present disclosure;
  • FIG. 15 is a schematic exploded view illustrating the fan housing according to the fourth embodiment of the present disclosure;
  • FIG. 16 is a stereoscopic structural view illustrating a fan housing assembled with a fan motor according to a fifth embodiment of the present disclosure and taken from the upper perspective;
  • FIG. 17 is a schematic exploded view illustrating the fan housing assembled with the fan motor according to the fifth embodiment of the present disclosure; and
  • FIG. 18 is a schematic exploded view illustrating the protective grid with the additional wall according to the fifth embodiment of the present disclosure.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
  • The present disclosure will now be described more specifically with reference to the following embodiments. It is to be noted that the following descriptions of preferred embodiments of this disclosure are presented herein for purpose of illustration and description only. It is not intended to be exhaustive or to be limited to the precise form disclosed. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. Further, spatially relative terms, such as “top,” “bottom,” “upper,” “lower” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly. When an element is referred to as being “connected,” or “coupled,” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. Although the wide numerical ranges and parameters of the present disclosure are approximations, numerical values are set forth in the specific examples as precisely as possible. In addition, although the “first,” “second,” “third,” and the like terms in the claims be used to describe the various elements can be appreciated, these elements should not be limited by these terms, and these elements are described in the respective embodiments are used to express the different reference numerals, these terms are only used to distinguish one element from another element. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of example embodiments.
  • Please refer to FIG. 1 to FIG. 6 . They illustrate a fan housing assembled with a fan motor to form a fan structure according to a first embodiment of the present disclosure. In the embodiment, a fan housing 2 is assembled with a fan motor 3 to form a fan 1. In the embodiment, the fan housing 2 includes a barrel body 20 and a fixing plate 22. Preferably but not exclusively, the barrel body 20 forms a ring wall 21 by a metal rolling method. The barrel body 20 includes a first end 201, a second end 202 and a hollow portion 203. The first end 201 and the second end 202 are two opposite ends, the bottom end and the top end, respectively. The hollow portion 203 is in communication between the first end 201 and the second end 202, and configured to accommodate the fan motor 3. In the embodiment, the fixing plate 22 includes a plurality of splicing elements 221, 222, 223, 224, which are for example consists of four equal parts. Preferably but not exclusively, the plurality of splicing elements 221, 222, 223, 224 have an identical size and an identical shape. In the embodiment, each two adjacent ones of the plurality of splicing elements 221, 222, 223, 224 are connected to each other to surround the outer periphery of the barrel body 20. In the embodiment, each two adjacent ones of the plurality of splicing elements 221, 222, 223, 224 have a first joining surface S1, and are connected with each other by welding, screw locking or snap locking. Furthermore, each one of the plurality of splicing elements 221, 222, 223, 224 and the barrel body 20 have a second joining surface S2, and are connected with each other by welding, screw locking or snap locking. In the embodiment, the spliced fixing plate 22 is connected to the barrel body 20 through the second joining surface S2, and served as a medium for fixing the fan 1 to the application end. The shape of the fixing plate 22 is not limited in the present disclosure.
  • Notably, in the embodiment, the fixing plate 22 of the fan housing 2 are assembled through the modular and equally divided splicing structure. It helps to realize the mass production and reduce the production cost. In the embodiment, the plurality of splicing elements 221, 222, 223, 224 have the identical size and the identical shape, and can be stamped or molded by a single tool. It has advantages of avoiding the expensive manufacturing costs caused by the use of large-scale tools, and sufficiently reducing the production costs. After mass production, it allows assemble the modular splicing elements 221, 222, 223, 224 with the barrel body 20 by welding, screw locking or snap locking. It helps to simplify the entire assembling assembly process. Certainly, the number of modularized equal parts of the plurality of splicing elements 221, 222, 223, 224 is adjustable according to the practical requirements, without affecting the convenience of assembling the plurality of splicing elements 221, 222, 223, 224 with the barrel body 20.
  • Please refer to FIG. 1 to FIG. 8 . In the embodiment, the fan housing 2 is further assembled with a plurality of support brackets 4 for fixing the fan motor 3. Preferably bot not exclusively, the plurality of support brackets 4 are detachably connected between the fan motor 3 and the barrel body 20. The barrel body 20 includes a plurality of fastening platform 25 disposed equidistantly and arranged on an inner periphery of the barrel body 20. The fan motor 3 is connected to the plurality of fastening platform 25 through the plurality of support brackets 4, so as to be fixed to the barrel body 20 of the fan housing 2. In this way, the fan motor 3 and the fan blades 31 are accommodated within the hollow portion 203. In the embodiment, each of the plurality of support brackets 4 includes a fastened end 41, a connection arm 42 and a holding end 43. The fastened end 41 and the holding end 43 are opposite to each other. The fastened end 41 is detachably connected to a corresponding one of the plurality of fastening platforms 25, and the holding end 43 is detachably connected to the fan motor 3. In the embodiment, the fastened end 41 includes a first fastened aperture 411, and the fastening platform 25 includes a second fastened aperture 251. The first fastened aperture 411 and the second fastened aperture 251 are spatially corresponding to each other. Preferably but not exclusively, the connection of the fastened end 41 and the corresponding fastening platform 25 is realized through a fastening element (not shown) such as a screw passing through the first fastened aperture 411 and the second fastened aperture 251. In addition, the holding end 43 includes a first fixed aperture 431, and the fan motor 3 includes a second fixed aperture 32. The first fixed aperture 431 and the second fixed aperture 32 are spatially corresponding to each other. Preferably but not exclusively, the connection of the holding end 43 and the fan motor 3 is realized through a fastening element (not shown) such as a screw passing through the first fixed aperture 431 and the second fixed aperture 32. In the embodiment, each of the plurality of support brackets 4 has an identical size and an identical shape. The connection arm 42 is connected between the fan motor 3 and the barrel body 20 to provide enough supporting force to support the fan motor 3 and the fan blades 31. Certainly, the number, the type and the size of the connection arms 42 are adjustable according to the practical requirements. Notably, in the embodiment, the fan motor 3 is detachable connected to the inner periphery of the barrel body 20 through the plurality of detachable support brackets 4. Since each of the plurality of support brackets 4 has the identical size and the identical shape, it allows to produce the plurality of support brackets in mass production the same size and shape, it can be mass-produced by stamping or sheet-metal working. It facilitates to assemble, maintain and replace. Moreover, the support brackets 4 produced by stamping or sheet-metal working allow to adjust the size, the shape and the quantity thereof according to the size and the specification of the fan motor 3. In this way, the fan motors 3 with the different sizes and the specifications can be assembled and accommodated in the fan housing 2 to improve the practicability of the fan housing 2.
  • In an embodiment, as shown in FIG. 9 , the fastened ends 43 of the plurality of support brackets 4 a are connected to form a ring surface 430, so as to strengthen the structural support. In that, the support brackets 4 a can more stably support the fan motor 3 (referred to FIG. 3 ). Furthermore, the fan motor 3 is connected to the inner periphery of the barrel body 20 through the support brackets 4 a, so that the accommodating height of the fan motor 3 relative to the barrel body 20 is adjustable. Preferably but not exclusively, the fan motor 3 and the plurality of support brackets 4 a are accommodated in the hollow portion 203 without exceeding the first end 201 or the second end 202. Certainly, the present disclosure is not limited thereto.
  • Please refer to FIG. 1 to FIG. 6 . In the embodiment, the hollow portion 203 of the fan housing 2 runs through the first end 201 and the second end 203 to form an air inlet 23 and an air outlet 24, respectively. In the embodiment, the plurality of splicing elements 221, 222, 223, 224 are arranged adjacent to the air inlet 23. Namely, the first jointing surfaces S1 of the plurality of splicing elements 221, 222, 223, 224 are connected in sequence, so as to surround the outer periphery of the first end 201 of the barrel body 20 through the second jointing surfaces S2. In that, the fixing plate 22 is connected to the bottom of the barrel body 20 and arranged adjacent to the air inlet 23. Preferably but not exclusively, in other embodiments, the plurality of splicing elements 221, 222, 223, 224 are connected in sequence to form the fixing plate 22 disposed around the middle or the top of the barrel body 20 for fixing to different application ends. The present disclosure is not limited thereto. In the embodiment, the ring wall 21 formed by barrel body 20 further includes a first air inlet section 211, a second air inlet section 212, a parallel section 213 and an outlet inclined section 214 arranged from the first end 201 (i.e., the air inlet 23) to the second end 202 (i.e., the air outlet 24) in sequence. Preferably but not exclusively, the first air inlet section 211 has a first radius, the second air inlet section 212 has a second radius, and the first radius is smaller than the second radius, so as to provide a smooth guiding airflow at the air inlet 23. In addition, the outlet inclined section 214 is helpful for smooth the airflow at the air outlet 24. The present disclosure is not limited thereto.
  • Moreover, in the embodiment, the fan housing 2 further includes a protective grid 5, which is detachably disposed outside the air outlet 24 at the second end 202. Preferably but not exclusively, the protective grid 5 and the second end 202 of the barrel body 20 are fixed to each other by a fastening method. In the embodiment, the protective grid 5 includes a first engaged aperture 51, the barrel body 20 includes a second engaged aperture 204 disposed on the second end 202, and the first engaged aperture 51 and the second engaged aperture 204 are spatially corresponding to each other. Preferably but not exclusively, by using a fastening element such as a screw engaged with the first engaged aperture 51 and the second engaged aperture 204, the protective grid 5 is detachably connected to the air outlet 24 at the second end 202 of the barrel 20.
  • In the embodiment, a gap 205 is formed between the second end 202 of the barrel body 20 and the fan motor 3, so that a distance G is maintained between the protective grid 5 disposed on the second end 202 and the fan motor 3 accommodated in the hollow portion 203. Notably, in the embodiment, the hollow portion 203 of the barrel body 20 runs through the first end 201 and the second end 202 along an axial direction (i.e., the axial direction of the fan motor 3). The plurality of support brackets 4 and the fan motor 3 are shield by the barrel body in view of a radial direction instead of exceeding the first end 201 or the second end 202 from the hollow portion 203. In other words, the fan motor 3 is connected to the inner periphery of the barrel body 20 through the support brackets 4, and it helps to improve the overall structural strength and maintaining the accommodating height. Since the arrangement of the fan motor 3 and the support brackets 4 does not exceed the range of the barrel body 20, it is also conducive to the detachable setting of the protective grid 5. The protective grid 5 can be easily removed from the barrel body 20 or changed in type, without affecting the assembly or operation of the fan motor 3. Certainly, the present disclosure is not limited thereto.
  • FIG. 10 and FIG. 11 illustrate a fan housing according to a second embodiment of the present disclosure. In the embodiment, the structures, elements and functions of the fan housing 2 a are similar to those of the fan housing 2 of FIG. 1 to FIG. 8 , and are not redundantly described herein. In the embodiment, the barrel body 20 and the fixing plate 22 a of the fan housing 2 a are made of both made of metal. Preferably but not exclusively, the barrel body 20 is formed by a metal rolling method to integrally form a ring wall 21. Preferably but not exclusively, the fixing plate 22 a includes two splicing elements 221, 222, formed by metal stamping and divided into two equal parts. Each of the splicing elements 221, 222 is symmetrically semi-circular. The two first jointing surfaces S1 are connected by welding and disposed around the barrel body 20 to form second jointing surface S2 connected between the barrel body 20 and the fixing plate 22 a. Preferably but not exclusively, the connection of the second jointing surface S2 is implemented by welding or engaging, and the present application is not limited thereto. Preferably but not exclusively, in another embodiment, the barrel body 20 and the fixing plate 22 a of the fan housing 2 a are made of plastic and fastened by screws, and the present disclosure is not limited thereto. Notably, in other embodiments, when the fixing plate 22 a is composed of at least two splicing elements 221, 222, for example, the expensive manufacturing cost caused by the use of large-sized tools is avoided, and the production cost is reduced sufficiently. Moreover, it facilitates to achieve the convenience of assembling the fixing plate 22 a to the barrel body 20. Certainly, the shape of the fixing plate 22 a and the number of the modularized splicing elements 221, 222 are adjustable according to the practical requirements, and the present disclosure is not limited thereto.
  • FIG. 12 and FIG. 13 illustrate a fan housing according to a third embodiment of the present disclosure. In the embodiment, the structures, elements and functions of the fan housing 2 b are similar to those of the fan housing 2 of FIG. 1 to FIG. 8 , and are not redundantly described herein. In the embodiment, the barrel body 20 a and the fixing plate 22 b of the fan housing 2 b are all spliced and arranged. The barrel body 20 a includes a plurality of splicing ring walls 21 a, 21 b, which are spatially corresponding to the plurality of splicing elements 225, 226. The plurality of splicing ring walls 21 a, 21 b and the plurality of splicing element 225, 226 are correspondingly connected to each other and disposed in pairs. Preferably but not exclusively, in the embodiment, the barrel body 20 a includes two splicing ring walls 21 a, 21 b in two equal parts, and the fixing plate 22 b includes two splicing elements 225, 226 in two equal parts. In the embodiment, one of the plurality of splicing ring walls 21 a, 21 b and a corresponding one of the plurality of splicing elements 225, 226 are paired and integrally formed into one piece by a plastic molding method. That is, the splicing ring wall 21 a and the splicing element 225 are integrally formed into one piece, and the splicing ring wall 21 b and the splicing element 226 are integrally formed into one piece. There are two integrated structures symmetrical to each other and having an identical size and an identical shape. The two integrated structures can be produced by plastic molding through one single tool, and then fastened to each other by screw locking or snap locking, so as to form the fan housing 2 b. In the embodiment, the plurality of splicing ring walls 21 a, 21 b and the corresponding splicing elements 225, 226 have the two fastening and jointing surfaces S3, which are connected sequentially through the fastening elements 26 to form the barrel body 20 a and the fixing plate 22 b.
  • FIG. 14 and FIG. 15 illustrate a fan housing according to a third embodiment of the present disclosure. In the embodiment, the structures, elements and functions of the fan housing 2 c are similar to those of the fan housing 2 b of FIG. 12 to FIG. 13 , and are not redundantly described herein. In the embodiment, the barrel body 20 b and the fixing plate 22 c of the fan housing 2 c are all spliced and arranged. The barrel body 20 b includes four splicing ring walls 21 a, 21 b, 21 c, 21 d in four equal parts. The fixing plate 22 c includes four splicing elements 225, 226, 227, 228 in four equal parts. The plurality of splicing ring walls 21 a, 21 b, 21 c, 21 d in four equal parts and the plurality of splicing elements 225, 226, 227, 228 in four equal parts are correspondingly connected and disposed in pairs. Namely, the splicing ring wall 21 a and the splicing element 225 are integrally formed into one piece, the splicing ring wall 21 b and the splicing element 226 are integrally formed into one piece, the splicing ring wall 21 c and the splicing element 227 are integrally formed into one piece, and the splicing ring wall 21 d and the splicing element 228 are integrally formed into one piece. Since, the four integrated structures are symmetrically arranged and have an identical size and an identical shape, they can be produced by plastic molding through one single tool, and then fastened to each other by screw locking or snap locking, so as to form the fan housing 2 c. In the embodiment, the plurality of splicing ring walls 21 a, 21 b, 21 c, 21 d and the corresponding splicing elements 225, 226, 227, 228 have the four fastening and jointing surfaces S3, which are connected sequentially through the fastening elements 26 to form the barrel body 20 b and the fixing plate 22 c.
  • From the above, it allows to adjust the number of equal parts of the splicing elements 225, 226, 227, 228 of the fixing plate 22 c and the splicing ring walls 21 a, 21 b, 21 c, 21 d of the barrel body 20 b in the fan frame structure 2 c according to the practical requirements, so as to achieve the assembly of the fan housing 2 c through the mass-produced and modularized splicing structures. It helps to avoid the expensive manufacturing costs caused by the use of large-sized tools and reduce the production costs. On the other hand, the quartered splicing ring walls 21 a, 21 b, 21 c, 21 d and the quartered splicing units 225, 226, 227, 228 are paired to form four sets of integrated structures, which can be integrally formed with the structures of the fastening platforms 25 to be mass-produced by plastic molding through one single tool. Preferably but not exclusively, the fastening platforms 25 can be set on the splicing ring walls 21 a, 21 b, 21 c, 21 d by metal over-molding, so that four fastening platforms 25 are integrally formed at the inner periphery of the barrel body 20 b after the fan housing 2 c is assembled. Certainly, the method of producing the fastening platforms 25 and the barrel body 20 b is adjustable according to the practical requirements. The present disclosure is not limited thereto, and not redundantly described herein.
  • FIG. 16 and FIG. 18 illustrate a fan housing assembled with a fan motor according to a fifth embodiment of the present disclosure. In the embodiment, the structures, elements and functions of the fan 1 a and the fan housing 2 are similar to those of the fan 1 and the fan housing 2 of FIG. 1 to FIG. 8 , and are not redundantly described herein. In the embodiment, a protective grid 5 a is further detachably disposed outside the second end 202 of the barrel body 20. The detachable protective gird 5 a includes an additional ring wall 52 spatially corresponding to the barrel body 20 of the fan housing 2. In the embodiment, the protective grid 5 a has a first engaged aperture 51 disposed adjacent to the bottom of the additional ring wall 52. The barrel body 20 has a second engaged aperture 204 disposed at the second end 202. The first engaged aperture 51 and the second engaged aperture 204 are spatially corresponding to each other. The additional ring wall 52 of the protective grid 5 a is detachably connected to the second end 202 of the barrel body 20 by using a fastening element (not shown) such as a bolt to engage with the first engaged aperture 51 and the second engaged aperture 204. In this way, the position of the air outlet 24 is extended, and the accommodating height is increased at the same time. The arrangements of the fan motor 3 and the support brackets 4 are not affected by the protective grid 5 a. Furthermore, since the protective grid 5 a is detachably connected to the barrel body 20, it facilitates the protective grid 5 a to be disassembled or changed easily without affecting the assembly or operation of the fan motor 3.
  • On the other hand, in the embodiment, the protective grid 5 a is designed to have splicing structures design. The additional ring wall 52 includes two bisected splicing ring walls 521, 522, having an identical size and an identical shape. The two bisected splicing ring wall 521, 522 are connected through a connection element 52 to form the entire additional ring wall 52. Preferably but not exclusively, the connection element 53 are divided into identical spliced connectors 531, 532. It should be noted that the bisected splicing ring walls 521, 522 have the identical size and the identical shape. In this way, the two bisected splicing ring walls 521, 522 and the spliced connectors 531, 532 are produced by stamping or molding through one single tool. Consequently, the production costs can be decreased sufficiently. The material of the protective grid 5 a is not limited in the present disclosure. Certainly, in order to realize the assembly of the fan housing through the modularized splicing structures, it allows to equally split the fixing plate 22, the barrel body 20 and the protective grid 5 a for mass production, and the assembly process of the fixing plate 22, the barrel body 20 and the protective grid 5 a are adjustable according to the practical requirements. The present disclosure is not limited thereto, and not redundantly described hereafter.
  • In summary, the present disclosure provides a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use. The fan housing includes a fixing plate or/and a barrel body, which are assembled through a modular and equally divided splicing structure. It helps to realize the mass production and reduce the production cost. The modular splicing structure is convenient for the mass production and capable of being assembled by welding, screw locking or snap locking, so that the entire assembling process is simplified. On the other hand, the fan motor is connected to the inner wall of the barrel body through a detachable support bracket. In addition to ease of assembling, the support bracket produced by stamping or sheet-metal working is adjustable in size, shape and quantity according to the size of the fan motor. It allows to assemble and accommodate the fan motors of different sizes and specifications in the fan housing to improve the practicability of the fan housing. Furthermore, since the fan motor is connected to the inner wall of the barrel body through the support bracket, it is helpful of improving the overall structural strength and maintaining the accommodating height, so that neither the fan motor nor the support bracket exceeds the accommodating range of the barrel body. It is also conducive to the detachable setting of the protective grid. The protective grid can be easily removed from the barrel body or changed in type, without affecting the assembly or operation of the fan motor. Certainly, since the fan housing is assembled through the modular splicing structure, the materials and the molding methods of the fixing plate and barrel body are adjustable according to the practical requirements, so as to simplify the assembling process and improve the structural strength. Moreover, it allows to strengthen the structure of fastening platform on the barrel body for fastening the support bracket, or add the characteristics of the sectional profiles on the outlet section and the inlet section in the mass production process, so as to realize the multiple applications of the fan housing.
  • While the disclosure has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the disclosure needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.

Claims (16)

What is claimed is:
1. A fan housing comprising:
a barrel body comprising a first end, a second end and a hollow portion, wherein the first end and the second end are two opposite ends, and the hollow portion is in communication between the first end and the second end, and configured to accommodate a fan motor; and
a fixing plate comprising a plurality of splicing elements, wherein each two adjacent ones of the plurality of splicing elements are connected to each other, wherein the plurality of splicing elements are disposed around the barrel body and connected to the first end or the second end.
2. The fan housing according to claim 1, wherein each two adjacent ones of the plurality of splicing elements have a first joining surface, and are connected with each other by welding, screw locking or snap locking.
3. The fan housing according to claim 1, wherein each one of the plurality of splicing elements and the barrel body have a second joining surface, and are connected with each other by welding, screw locking or snap locking.
4. The fan housing according to claim 1, wherein the plurality of splicing element have an identical size and an identical shape.
5. The fan housing according to claim 1, wherein the barrel body forms a ring wall by a metal rolling method.
6. The fan housing according to claim 1, wherein the barrel body comprises a plurality of fastening platform disposed equidistantly and arranged on an inner periphery of the barrel body, and the fan motor is connected to the plurality of locking platforms through a plurality of support brackets, wherein each of the plurality of support brackets comprises a fastened end and a holding end opposite to each other, the fastened end is detachably connected to a corresponding one of the plurality of fastening platforms, and the holding end is detachably connected to the fan motor.
7. The fan housing according to claim 6, wherein the fastened ends of the plurality of support brackets are connected to form a ring surface.
8. The fan housing according to claim 6, wherein each of the plurality of support brackets has an identical size and an identical shape, and is produced by stamping or sheet-metal working.
9. The fan housing according to claim 1, wherein the hollow portion runs through the first end and the second end along an axial direction, the plurality of support brackets and the fan motor are shielded by the barrel body in view of a radial direction, and the plurality of support brackets and the fan motor are accommodated in the hollow portion without exceeding the first end or the second end.
10. A fan housing comprising:
a plurality of splicing ring walls, wherein each two adjacent ones of the plurality of splicing ring walls are connected to each other to form a barrel body, and the barrel body comprises a first end, a second end and a hollow portion, wherein the first end and the second end are two opposite ends, and the hollow portion is in communication between the first end and the second end, and configured to accommodate a fan motor; and
a plurality of splicing elements, wherein each two adjacent ones of the plurality of splicing elements are connected to each other to form a fixing plate disposed around the barrel body and connected to the first end or the second end, and the plurality of splicing ring walls and the plurality of splicing elements are correspondingly connected to each other and disposed in pairs.
11. The fan housing according to claim 10, wherein each pair of the plurality of splicing ring walls and the plurality of splicing elements are integrally formed into one piece by a plastic molding method.
12. The fan housing according to claim 10, wherein each adjacent pairs of the plurality of splicing ring wall and the plurality of splicing elements have a fastening and jointing surface, and are connected with each other by screw locking or snap locking.
13. A fan housing comprising:
a barrel body comprising an air outlet, an air inlet a hollow portion, wherein the air outlet and the air inlet are disposed on two opposite ends of the barrel body, and the hollow portion is in communication between the air inlet and the air outlet; and
a fixing plate comprising a plurality of splicing elements, wherein each two adjacent ones of the plurality of splicing elements are connected to each other, wherein the plurality of splicing elements are disposed around the barrel body and arranged adjacent to the air inlet or air outlet.
14. The fan housing according to claim 13, wherein the barrel body comprises a first air inlet section, a second air inlet section, a parallel section and an outlet inclined section arranged from the air inlet to the air outlet in sequence, wherein the first air inlet section has a first radius, the second air inlet section has a second radius, and the first radius is smaller than the second radius.
15. The fan housing according to claim 13, further comprising a protective grid detachably disposed outside the air outlet, wherein the protective grid and the barrel body are fixed to each other by a fastening method.
16. The fan housing according to claim 15, wherein the hollow portion of the barrel body is configured to accommodate a fan motor, and a distance is maintained between the fan motor and the protective grid.
US18/228,331 2022-08-15 2023-07-31 Fan housing Pending US20240052851A1 (en)

Priority Applications (1)

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US18/228,331 US20240052851A1 (en) 2022-08-15 2023-07-31 Fan housing

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110067845A1 (en) * 2009-04-13 2011-03-24 Alan Bishop Fan shroud assembly
US9074611B2 (en) * 2011-07-12 2015-07-07 Ebm-Papst Mulfingen Gmbh & Co. Kg Wall ring for axial fan
US9103352B2 (en) * 2010-08-12 2015-08-11 Ziehl-Abegg Ag Ventilator
US10030663B2 (en) * 2013-09-12 2018-07-24 Evapco, Inc. Method and apparatus for cooling tower fan mounting for removal from inside the tower

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110067845A1 (en) * 2009-04-13 2011-03-24 Alan Bishop Fan shroud assembly
US9103352B2 (en) * 2010-08-12 2015-08-11 Ziehl-Abegg Ag Ventilator
US9074611B2 (en) * 2011-07-12 2015-07-07 Ebm-Papst Mulfingen Gmbh & Co. Kg Wall ring for axial fan
US10030663B2 (en) * 2013-09-12 2018-07-24 Evapco, Inc. Method and apparatus for cooling tower fan mounting for removal from inside the tower

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