US20240011669A1

US20240011669A1 - Instantaneous hot water appliance

Info

Publication number: US20240011669A1
Application number: US18/474,898
Authority: US
Inventors: Timothy Tilley; Edward John Jersek; John David Schroer
Original assignee: Tilley Technologies Inc
Current assignee: Tilley Technologies Inc
Priority date: 2021-05-24
Filing date: 2023-09-26
Publication date: 2024-01-11

Abstract

An instantaneous hot water appliance uses three loops. The first loop is an open loop that receives source water. Heat is extracted from the source water by a heat pump. The heat is supplied to a utility liquid, such as water, that is circulated within the closed loop. The resulting cooled source water may be used for other purposes. Heat exchange between the utility water in the closed loop and a second open loop heats domestic hot water within the second open loop. Domestic hot water is available on demand, eliminating or reducing the need for domestic hot water storage tanks and storage of large quantities of domestic hot water. In the present invention, fluctuations in condenser water temperature are dampened internally by a compressor control system as described herein that may be supplemented by a condenser water buffer.

Description

BACKGROUND OF THE INVENTION

The use of electric powered heat pumps to heat domestic water is particularly useful where fossil fuels are either not available or are restricted to meet air pollution standards and/or to meet global warming prevention objectives for heating uses. Furthermore, heating water with a heat pump has a high efficiency compared to electric resistance heating. It is conceivable that heat pump water heating will consume 25% of the electric power of electric resistance heating for the same load.
Conventional heat pump water heaters produce domestic hot water directly from the condenser. From there, water flows into a series of domestic hot water storage tanks. A large volume of water and domestic hot water storage is required due to short cycling of the heat pump compressors. There is a need for a heat pump water heater that negates the need for domestic hot water storage and will provide instantaneous domestic hot water on demand, while improving energy efficiency. Domestic hot water storage may be employed, but a large water storage facility is not required.
A typical domestic water heat pump heats the domestic water directly within the condenser of the heat pump. These systems are dead band controlled and the temperature of the heated domestic water fluctuates significantly. The fluctuations in temperature are dampened by insertion of one or more storage tanks in the domestic hot water system downstream of the heat pump.

SUMMARY OF THE INVENTION

The instantaneous hot water appliance uses three loops. The first loop is an open loop that receives source water. Heat is extracted from the source water by a heat pump. The heat is supplied to a utility liquid, such as water, that is circulated within a closed loop. The resulting cooled source water may be used for other purposes. Heat exchange between the utility water in the closed loop and a second open loop heats domestic hot water within the second open loop. Domestic hot water is available on demand, eliminating or reducing the need for domestic hot water storage tanks and storage of large quantities of domestic hot water. In the present invention, fluctuations in condenser water temperature are dampened internally by a compressor control system as described herein that may be supplemented by a condenser water buffer.

BRIEF DRAWING DESCRIPTION

FIG. 1 is a schematic of an embodiment of an instantaneous domestic hot water heat pump according to the invention.

FIG. 2 shows a schematic of an embodiment of a heat pump that may be used with the invention.

DESCRIPTION OF PREFERRED EMBODIMENTS

FIG. 1 demonstrates an instantaneous domestic hot water heat pump that is useful for multi-family residential and/or commercial applications. FIG. 1 shows: buffer 100, expansion tank 110, double-walled heat exchanger 120, circulating pump 130, water-to-water heat pump 140, temperature control valve 170, temperature sensor 160, and temperature controller 150.
As shown in the drawing figures, an embodiment of the device utilizes three loops in which water is circulated. The first open loop is source water supplied to the evaporator 340 of the water-to-water heat pump 140, FIG. 2 . The water may be supplied from the building water cooling system (such as a cooling tower) or other source at the source inlet. Source water external to the water-to-water heat pump circulation system enters from the building cooling system, or other source, at the source inlet as shown to provide water to the water-to-water heat pump 140. In some embodiments, external water may be provided to the water-to-water heat pump circulation system from another source.
A utility liquid is circulated by pump 130 in a closed loop, or condenser water system, which is a closed loop. In the embodiment shown in FIG. 1 , the utility liquid is heated by a heat pump 140. The utility liquid travels through water-to-water heat pump 140, to condenser water buffer 100 and then to double-walled heat exchanger 120. The utility liquid returns to the water-to-water heat pump 140 after exiting the double-walled heat exchanger 120.
The utility liquid may be non-potable water (utility water). Since the water is non-potable, additives may be introduced to the utility water or liquid, such as glycols to retard freezing. Silicone fluids could be used. Double walls in the closed loop are preferred to further reduce the likelihood of contamination of the water in the second open water loop. While the liquid in the closed loop could be liquids other than water or mixtures of water and other materials, water is used herein as an example of the liquid in the closed loop for explaining the operation of the invention.
In the second open water loop, domestic potable water external to the heat pump circulation system enters from the building domestic water supply at a domestic potable water inlet and absorbs heat from the double-walled heat exchanger 120 in the embodiment shown. Domestic hot water, heated in the double-walled heat exchanger 120, is instantaneously available for use.
Water-to-water heat pump 140 may be an electric powered refrigerant heat pump in the embodiment as shown. The refrigerant used in the heat pump can be R134a, R410a, R514, R1233zd, carbon dioxide, or other (preferably, non-ozone depleting, low global warming potential) refrigerant. As shown in FIG. 2 , the refrigerant circulates through the water-to-water heat pump 140 internally and in a closed loop. The refrigerant is compressed in one or more compressors 310A/310B, condensed in an internal heat exchanger 320 (condenser) where heat is removed, the refrigerant is expanded through an expansion valve 330, and evaporates in a separate internal heat exchanger 340 (evaporator) where heat is absorbed into the refrigerant. A preferred heat pump operates in a Reverse Carnot Cycle, and provides two (2) heat exchangers, an evaporator and a condenser.
As shown in FIG. 2 , this invention embodies a condenser outlet temperature sensor 410, interconnected to controller 420. Controller 420 utilizes algorithms for unique staging and control of the compressors 310A/310B. Additional compressors may be provided in some embodiments. which may be variable frequency controlled, or controlled by a discrete signal. Dead band range control of compressors 310A/310B, controlled by controller 420 algorithms, provide operation and staging of the compressors 310A/310B, preventing short cycling, thereby prolonging seamless operation of the compressors. Controller 420 monitors and controls the heat pump compressors (310A/310B) via a serial control network. Each compressor is staged On/Off, or speed controlled by variable frequency drives, using individual temperature setpoints that limit the rate of temperature increase/decrease. Controller 420 algorithms prevent compressor short cycling, which frequently occurs with conventional heat pump controllers. The outlet temperature sensor 410 provides water temperature measurement and compares water temperatures with temperature setpoints, for example, A, B, C, and D. In this example, the setpoint temperatures ascend as the alphabetical order ascends. Compressor 310A is actuated when sensor 410 senses the water temperature decreasing to setpoint B, and is stopped when sensor 410 senses the water temperature increasing to setpoint D. If needed to meet system demand, Compressor 310B is actuated when sensor 410 senses the water temperature decreasing to setpoint A, and is stopped upon sensor 410 senses the water temperature increasing to setpoint C. For variable speed compressors, the compressor speed is modulated between the setpoints. The lead and lag compressors may be periodically or cyclically alternated to equalize compressor runtimes.
The closed loop condenser system circulates utility water or utility liquid through the condenser 320 of the water-to-water heat pump 140, in which heat has been absorbed into the utility water or utility liquid. The heated utility liquid or utility water then flows into the condenser water buffer 100. The condenser water is circulated through double-walled heat exchanger 120 using circulator 130. Domestic potable water flows through the opposite side of the heat exchanger 120, with the domestic hot water system of a building being an example of a water loop, which is an open loop in most cases. Heat is exchanged from the circulating condenser water or liquid in the closed loop that instantaneously heats the open domestic water loop as it leaves to support the building domestic hot water system.
Domestic hot water loads within a multi-family residential or commercial building vary throughout the day. To meet varying demand, a temperature control loop may control the flow of condenser water through the double-walled heat exchanger 120 by changing the position of valve 170. Valve 170 is a three-way diverting valve with water entering one port and flowing out through two ports proportionate to the flow required to control the temperature of the leaving domestic water as measured by sensor 160. An electronic temperature controller 150 changes the position of the valve by an electronic signal to the valve actuator.
Source water from the building flows through the evaporator 340 and is cooled as it leaves the water-to-water heat pump 140 and returns to the building in the embodiment as shown, which may be downstream of the source outlet. Typically, source water originates from the building cooling water system. Expected water-to-water heat pump Coefficient of Performance (COP) is greater than 3.5 Consequently, this invention allows for simultaneous production of cooled water and heated domestic water, which may provide a typical Simultaneous Coefficient of Performance (SCOP) greater than 6.0. The simultaneous cooling of building water may be utilized to supplement building cooling. Producing both hot water for use in baths, kitchens and the like while also producing water for building cooling represents efficient energy usage, and reduces facility energy consumption.
Water exiting the heat pump in the closed loop is not uniform in temperature. In the present invention, fluctuations in utility water temperature may be dampened internally in the condenser water buffer 100 and controller 420. The buffer 100 mixes utility water to equalize differences in temperature. Further, the temperature of the domestic hot water is controlled with a modulating control valve 170 and temperature controller 150 on the flow of utility water to double-walled heat exchanger 120. Domestic hot water supply temperature sensor 160 measures the outlet water temperature and temperature controller 150, through a proportional/integral/derivative control loop, modulates control valve 170 based on instantaneous requirements. The system preferably provides water from the closed loop to heat exchanger 120 having a temperature that is plus or minus 0.5° F.
Buffer 100 acts as a hydraulic and thermal buffer that allows variations in water temperature from heated utility water received from the heat pump 140 to equalize. Buffer 100 is positioned in the closed loop of the utility water system between the heat pump and the heat exchanger 120. In a preferred embodiment, the volume of utility water closed loop, including buffer 100, is no more than 25% of storage tank volume used in a domestic hot water system of conventional heat pump water heaters, in which a heat pump directly heats the domestic hot water, since the buffer is for control of water temperature and not for water storage. The buffer could be defined by piping, such as oversized piping, positioned between the heat pump condenser and the heat exchanger 120. In the present invention, buffer 100 may not be used with systems employing heat pumps with variable speed compressors.
An expansion tank 110 communicates with the buffer 100 to accommodate thermal expansion of the utility water. A diaphragm or bladder in the expansion tank keeps the pressure in the expansion tank substantially constant.
While the utility water system is defined as a closed loop, provision may be made to add water to the utility water system due to evaporation or other water loss due to operation or otherwise. The operational pressure of the system should be maintained, and water volume in the system is a factor in maintaining operational pressure.
In addition, when the domestic water system pressure is elevated due to the height of the building, the double-walled heat exchanger 120 in this system isolates the lower operating pressure heat pump components from the elevated pressure in the domestic water system. The double walled heat exchanger aids in preventing system leaks which may contaminate the domestic water. If the interior wall develops a leak, the water enters an area between the walls of the heat exchanger. A weep hole in the second wall allows limited flow from the weep hole, but signals that a leak is present in the heat exchanger, avoiding a catastrophic failure. In a conventional heat pump water heater, the hot water storage tank must be designed for the elevated pressure as well as the condenser water components of the heat pump.
In certain situations, the source water temperature is above the range of operation for the heat pump to function properly. Subassembly 200 cooling loop may be provided to alleviate this problem. An additional circulating pump 210 may be added to the source water piping that provides water to the heat pump evaporator 340. This enables source water to circulate the evaporator heat exchanger independently of the flow of external source water. Temperature controller 240 adjusts the position of control valve 220 to allow source water to return to the cooling water system, thus causing additional flow of source water into the evaporator. The temperature of the water at temperature sensor 230 increases as additional source water from the source is introduced to the evaporator 340, and decreases as less water is returned to the cooling or source water system.
This invention negates the need for domestic hot water storage and provides instantaneous domestic hot water as needed. Domestic hot water storage may be utilized, but is not required. The device can be constructed as a stand-alone appliance that can be inserted into the building water system between the source water loop (the first open loop) and the domestic hot water system (the second open loop). In the event that the appliance fails, it can be removed for repair or replacement with another appliance inserted into the system between the source water loop (first open loop) and the domestic hot water system loop (the second open loop).

Claims

What is claimed:

1. A water heating appliance, comprising:

a first open water loop that receives source water and discharges cooled source water;

a closed loop that circulates a liquid within the closed loop;

a second open water loop that receives potable domestic water and discharges heated potable domestic water;

a heat pump that extracts heat from the source water and provides the heat to the liquid in the closed loop producing heated liquid in the closed loop and producing the cooled source water for discharge from the first open water loop;

a first compressor that regulates a temperature of the heated liquid in the closed loop;

a heat exchanger that transfers heat from the heated liquid in the closed loop to the domestic potable water in the second open water loop producing the heated potable domestic water.

2. A water heating appliance as described in claim 1, further comprising a second compressor that regulates the temperature of the heated liquid in the closed loop.

3. A water heating appliance as described in claim 1, further comprising a sensor that measures temperature of heated water available for discharge from the second open water loop and a controller that actuates the first compressor in response to the sensor.

4. A water heating appliance as described in claim 2, further comprising a sensor that communicates with utility water exiting a condenser, and a controller, wherein the controller actuates the first compressor when the utility water exiting the condenser decreases to a first temperature and terminates actuation of the first compressor of the heat pump when the utility water exiting the condenser reaches a second temperature that is higher than the first temperature, and the controller actuates a second compressor of the heat pump when the utility water exiting the condenser decreases to a third temperature and terminates actuation of the second compressor of the heat pump when the utility water exiting the condenser reaches a fourth temperature.

5. A water heating appliance as described in claim 1, the closed loop further comprising a temperature control loop that communicates with the heat exchanger, the temperature control loop comprising a three-way diverting valve wherein water enters a first port of the three way and the water flows from two ports of the three-way diverting valve proportionate to a flow required to control the temperature of the heated potable domestic water.

6. A water heating appliance as described in claim 1, the first open water loop comprising a cooling loop that enables source water to circulate to a heat pump evaporator independently of external source water, the open water loop comprising a temperature controller that controls a position of a control valve causing source water to return to the first open water loop.

7. A water heating appliance as described in claim 1, further comprising a hydraulic and thermal buffer positioned within the closed loop between the first compressor and the heat exchanger, the hydraulic and thermal buffer constructed and arranged to equalize a supply of the liquid to the heat pump.

8. A water heating appliance as described in claim 1, wherein source water is received into the first open water loop from a building cooling system.

9. A water heating appliance as described in claim 1, wherein source water is received into the first open water loop from the building cooling system and the cooled source water is discharged from the first open water loop into a building cooling system.

10. A water heating appliance as described in claim 1, wherein source water is received into the first open water loop from the building cooling system and the cooled source water is discharged from the first open water loop into a building cooling system of a multi-family residential building.

11. A water heating appliance as described in claim 1, wherein the liquid in the closed loop comprises water.

12. A water heating appliance as described in claim 1, wherein the liquid in the closed loop comprises water and glycol.

13. A water heating appliance as described in claim 1, wherein the heated potable domestic water is supplied to a multi-family residential building.

14. A water heating appliance as described in claim 1, wherein the heat exchanger in the closed loop is a double-walled heat exchanger.