US20230344958A1 - Imaging unit and radiation image acquisition system - Google Patents
Imaging unit and radiation image acquisition system Download PDFInfo
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- US20230344958A1 US20230344958A1 US18/214,658 US202318214658A US2023344958A1 US 20230344958 A1 US20230344958 A1 US 20230344958A1 US 202318214658 A US202318214658 A US 202318214658A US 2023344958 A1 US2023344958 A1 US 2023344958A1
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- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
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- G01N23/06—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
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Definitions
- the present disclosure relates to an imaging unit and a radiation image acquisition system.
- Patent Literature 1 includes an opaque scintillator and captures an image of scintillation light output from the input surface of the scintillator (the surface to which X-rays are input).
- An embodiment of this system includes a conveying apparatus that conveys an object in the conveying direction and performs image capturing in accordance with the conveying speed of the object by using a line scan camera.
- the apparatus disclosed in Patent Literature 2 includes a first imaging means for capturing an image of scintillation light output from the input surface (obverse surface) of a scintillator and a second imaging means for capturing an image of scintillation light output from the surface (reverse surface) of the scintillator which is located on the opposite side to the input surface.
- One of the first and second imaging means condenses scintillation light output in the normal direction of the obverse or reverse surface.
- the other of the first and second imaging means condenses scintillation light output in a direction tilted with respect to the normal direction of the obverse or reverse surface.
- Patent Literature 3 discloses a system for a dental radiation imaging method. This system also obtains a radiation image by causing a lens to condense light from a scintillation plate (or a scintillation screen) and causing a CCD to detect the light.
- Patent Literature 1 International Publication No. 2017/056680
- Patent Literature 2 Japanese Unexamined Patent Publication No. 2012-154734
- Patent Literature 3 Japanese Unexamined Patent Publication No. 2000-510729
- Patent Literature 1 can identify the shape, etc., of an object composed of a light element such as plastic by observing the input surface by using an opaque scintillator.
- a system in a form using a conveying apparatus and a line scan camera can acquire radiation images at higher speed.
- the conveying apparatus is used, the enlargement factor changes at different portions in an object, and hence an image acquired by the line scan camera may blur.
- Patent Literatures 2 and 3 disclose that mirrors that reflect scintillation light may be installed to capture an image of scintillation light output from the input surface of the scintillator. Although these mirrors are installed to face the input surface, the mirrors may influence X-rays transmitted through an object. For example, the mirrors may absorb X-rays. The influence of this absorption can make it difficult to acquire a radiation image with high sensitivity.
- the present disclosure describes an imaging unit and a radiation image acquisition system that can prevent even a radiation image of a conveyed object from blurring and can eliminate the influence of a mirror on radiation even when detecting scintillation light output from the input surface of the scintillator.
- an imaging unit for acquiring a radiation image of an object conveyed on a predetermined conveying path in a conveying direction
- the imaging unit including a housing having a wall portion placed to face the conveying path and a slit configured to pass radiation and formed in the wall portion, a scintillator that is installed in the housing and has an input surface to which radiation passing through the slit is input, one or a plurality of mirrors that are installed in the housing and reflect scintillation light output from the input surface, and a line scan camera that is installed in the housing and detects scintillation light reflected by the mirror, the line scan camera having a scan direction corresponding to the conveying direction and a line direction perpendicular to the scan direction, wherein the scintillator is placed so as to make the input surface parallel to both the conveying direction and the line direction, and the mirror is positioned outside an irradiation region connecting a peripheral edge of the slit to the input surface of the sci
- the radiation transmitted through an object conveyed on the conveying path passes through the slit formed in the wall portion of the housing.
- the scintillator, one or a plurality of mirrors, and the line scan camera are installed in the housing, and devices necessary for image capturing are formed into a unit.
- the radiation that has entered the housing is input to the input surface of the scintillator, and scintillation light is output from the input surface.
- the line scan camera can acquire a radiation image having excellent low-energy radiation sensitivity. This works advantageously in the detection of, for example, a material composed of a light element.
- the input surface of the scintillator is parallel to both the conveying direction and the line direction of the line scan camera, and hence no enlargement factor change occurs at different portions in an object (for example, at the upstream end and the downstream end in the conveying direction). This prevents a radiation image from blurring.
- the mirror since the mirror is positioned outside the irradiation region of radiation, the radiation transmitted through an object is input to the input surface of the scintillator without passing through the mirror. This eliminates the influence of the mirror on radiation. As a result, this imaging unit can acquire a radiation image of an object with clarity and high sensitivity.
- the mirror includes a first mirror that is placed at a position overlapping the normal of the input surface and forms an acute angle between the reflecting surface of the first mirror and the input surface, and the line scan camera detects scintillation light output in the normal direction of the input surface.
- tilt distortion perspective distortion
- the first mirror reflects scintillation light output in the normal direction of the input surface, and the scintillation light is detected by the line scan camera. Accordingly, the line scan camera can acquire an image without any tilt distortion (perspective distortion). This prevents a radiation image from blurring.
- the slit is positioned between the scintillator, the first mirror, and the line scan camera in the conveying direction.
- This arrangement makes it possible to properly introduce radiation into an acute angle range between the scintillator and the first mirror. That is, an irradiation region can be properly formed in the acute angle range between the scintillator and the first mirror. In addition, this makes it easy to secure an optical path length necessary for the line scan camera.
- the acute angle is within the range of 40° or more and 50° or less.
- the first mirror reflects scintillation light output in the normal direction of the input surface
- the line scan camera detects the light with a tilt angle of 10° or less with respect to the conveying direction. This makes it possible to elongate the housing in the conveying direction and install the line scan camera in the housing.
- the overall imaging unit is formed into a slim shape along the conveying path to be downsized.
- the slit is positioned upstream or downstream of the scintillator in the conveying direction. This arrangement makes it easy to form an irradiation region so as not to cause the mirror to interfere with the irradiation region while placing the mirror at a desired position.
- the optical axis of the line scan camera is parallel to the conveying direction.
- the input surface of the scintillator is parallel to the conveying direction with respect to each element. This arrangement makes it unnecessary to perform complicated adjustment, etc., for an angle. For example, this makes it easy to adjust the optical axis of the line scan camera and the distance between the mirror and the lens in accordance with the viewing angle depending on the focal length of the lens of the line scan camera.
- the imaging unit further includes a second line scan camera that is installed in the housing and detects scintillation light output from a surface on the opposite side to the input surface. Radiation with relatively high energy is converted in a region close to a surface of the scintillator which is located on the opposite side to the input surface. While the line scan camera acquires a radiation image having excellent low-energy radiation sensitivity, the second line scan camera simultaneously acquires a high-energy radiation image.
- This implements an imaging unit based on a dual energy scheme. Such a double-sided scintillation detector scheme can obtain a larger energy difference than a conventional dual energy unit, and hence improves the foreign matter detection performance.
- This imaging unit is excellent in, for example, performance for distinguishing a material composed of a light element.
- a radiation image acquisition system including a radiation source that outputs radiation toward an object, a conveying apparatus that conveys the object in a conveying direction, and one of the above imaging units which is attached to the conveying apparatus so as to cause the irradiation region to include a conveying path of the conveying apparatus.
- This radiation image acquisition system includes one of the above imaging units to prevent a radiation image from blurring and eliminate the influence of the mirror on radiation. Accordingly, this radiation image acquisition system can acquire a radiation image of an object with clarity and high sensitivity.
- a radiation image acquisition system that acquires a radiation image of an object
- the radiation image acquisition system including a radiation source that outputs radiation toward the object, a conveying apparatus that conveys the object in a conveying direction, a scintillator having an input surface to which radiation transmitted through the object conveyed by the conveying apparatus is input, one or a plurality of mirrors that reflect scintillation light output from the input surface, and a line scan camera that detects scintillation light reflected by the mirror and has a scan direction corresponding to the conveying direction and a line direction perpendicular to the scan direction, wherein the scintillator is placed so as to make the input surface parallel to both the conveying direction and the line direction, and the mirror is positioned outside an irradiation region connecting a focus of the radiation source to the input surface of the scintillator.
- the radiation source irradiates the object conveyed by the conveying apparatus with radiation.
- the radiation transmitted through the object is input to the input surface of the scintillator.
- the scintillation light is output from the input surface.
- radiation with relatively low energy is converted. Accordingly, the line scan camera can acquire a radiation image having excellent low-energy radiation sensitivity. This works advantageously in the detection of, for example, a material composed of a light element.
- the input surface of the scintillator is parallel to both the conveying direction and the line direction of the line scan camera, and hence no enlargement factor change occurs at different portions in an object (for example, at the upstream end and the downstream end in the conveying direction). This prevents a radiation image from blurring.
- the mirror since the mirror is positioned outside the irradiation region of radiation, the radiation transmitted through an object is input to the input surface of the scintillator without passing through the mirror. This eliminates the influence of the mirror on radiation. As a result, this radiation image acquisition system can acquire a radiation image of an object with clarity and high sensitivity.
- the mirror includes a first mirror that is placed at a position overlapping the normal of the input surface and forms an acute angle between the reflecting surface of the first mirror and the input surface, and the line scan camera detects scintillation light output in the normal direction of the input surface.
- tilt distortion perspective distortion
- the first mirror reflects scintillation light output in the normal direction of the input surface
- the line scan camera detects the scintillation light. Accordingly, the line scan camera can acquire an image without any tilt distortion (perspective distortion).
- the radiation source is placed so as to position the focus between the first virtual plane including the reflecting surface of the first mirror and the second virtual plane including the input surface.
- the acute angle is within the range of 40° or more and 50° or less.
- the first mirror reflects scintillation light output in the normal direction of the input surface, and the line scan camera detects the light with a tilt angle of 10° or less with respect to the conveying direction. This makes it easy to place the line scan camera along the conveying apparatus.
- the overall imaging unit is formed into a slim shape along the conveying path to be downsized.
- an irradiation region is formed upstream or downstream of the scintillator in the conveying direction. This arrangement makes it easy to form an irradiation region so as not to cause the mirror to interfere with the irradiation region while placing the mirror at a desired position.
- the optical axis of the line scan camera is parallel to the conveying direction.
- the input surface of the scintillator is parallel to the conveying direction.
- the system further includes a second line scan camera that detects scintillation light output from a surface on the opposite side to the input surface. Radiation with relatively high energy is converted in a region close to a surface of the scintillator which is located on the opposite side to the input surface. While the line scan camera acquires a radiation image having excellent low-energy radiation sensitivity, the second line scan camera simultaneously acquires a high-energy radiation image.
- This implements an imaging unit based on a dual energy scheme.
- Such a double-sided scintillation detector scheme can obtain a larger energy difference than a conventional dual energy unit, and hence improves the foreign matter detection performance.
- This radiation image acquisition system is excellent in, for example, performance for distinguishing a material composed of a light element.
- a radiation image is prevented from blurring, and the influence of a mirror on radiation is eliminated.
- a radiation image of an object is acquired with clarity and high sensitivity.
- FIG. 1 is a view showing the schematic arrangement of a radiation image acquisition system according to the first embodiment of the present disclosure
- FIG. 2 is a sectional view showing the inner arrangement of an imaging unit in FIG. 1 ;
- FIG. 3 is a view showing the positional relationship between a radiation source, an irradiation region, a scintillator, a first mirror, and a line scan camera in the radiation image acquisition system in FIG. 1 ;
- FIG. 4 is a view showing the positional relationship between the slit, the scintillator, and the first mirror formed in a housing;
- FIG. 5 A is a view showing the irradiation region when the radiation source is installed obliquely
- FIG. 5 B is a view showing the irradiation region when the radiation source having a wide irradiation angle is installed;
- FIG. 6 A is a view showing the placement of the scintillator according to the first embodiment
- FIG. 6 B is a view showing the placement of a scintillator in a reference form
- FIG. 6 C is a view showing a radiation image obtained in FIG. 6 A
- FIG. 6 D is a view showing a radiation image obtained in FIG. 6 B ;
- FIG. 7 A is a view showing a form in which a line scan camera is installed in the normal direction of an input surface
- FIG. 7 B is a view showing a form in which a line scan camera is installed in an oblique direction with respect to an input surface
- FIG. 7 C is a view showing a radiation image obtained in FIG. 7 A
- FIG. 7 D is a view showing a radiation image obtained in FIG. 7 B ;
- FIG. 8 A is a view showing the placement of a radiation source in a reference form
- FIG. 8 B is a view showing an irradiation region in FIG. 8 A and the interference of the first mirror
- FIG. 8 C is a view showing the position of the irradiation region in the first embodiment
- FIG. 9 is a view showing the schematic arrangement of a radiation image acquisition system according to the second embodiment of the present disclosure.
- FIG. 10 is a view showing an imaging unit according to the first modification of the second embodiment
- FIG. 11 is a view showing an imaging unit according to the second modification of the second embodiment
- FIG. 12 is a view showing an imaging unit according to the third modification of the second embodiment.
- FIG. 13 is a view showing a radiation image acquisition system according to the first modification of the first embodiment
- FIG. 14 is a view showing a modification of the imaging unit in the radiation image acquisition system in FIG. 4 ;
- FIG. 15 is a view showing the first modification of the line scan camera
- FIGS. 16 A and 16 B are views each showing the second modification of the line scan camera
- FIG. 17 is a view showing a modification of the sensor of the line scan camera
- FIG. 18 is a view showing an example of the moving mechanism of the first mirror
- FIGS. 19 A and 19 B are views each showing an example of an interchangeable first mirror unit
- FIGS. 20 A and 20 B are views showing an example of the moving mechanism of the scintillator
- FIG. 21 is a view showing a modification of the scintillator
- FIGS. 22 A and 22 B are views showing an example of a position changing mechanism for a slit.
- FIG. 23 is a view showing an example of the position adjustment mechanism of the line scan camera.
- a radiation image acquisition system 1 of the first embodiment is an apparatus for acquiring a radiation image of an object A.
- the object A contains, for example, a material composed of a light element.
- the radiation image acquisition system 1 is applied to, for example, fields such as food inspection and battery inspection. In the field of food inspection, for example, the presence or absence of foreign matter getting caught is inspected.
- the radiation image acquisition system 1 is particularly excellent in performance for distinguishing a material composed of a light element by having a unique configuration to be described later. Such materials include, for example, food debris, hair, plastic, insects, and bones in meat.
- the radiation image acquisition system 1 is applied to, for example, inline X-ray inspection.
- the radiation image acquisition system 1 includes a radiation source 2 that outputs radiation such as white X-rays toward the object A, a conveying apparatus 20 that conveys the object A in a predetermined conveying direction D, a scintillator 6 that generates scintillation light in accordance with the input of radiation transmitted through the object A conveyed by the conveying apparatus 20 , a line scan camera 3 that detects scintillation light output from a radiation input surface 6 a of the scintillator 6 , and a computer 10 that controls several functions of the radiation image acquisition system 1 and generates a radiation image.
- the radiation image acquisition system 1 is an X-ray photographing system based on a scintillator obverse surface observation scheme.
- the radiation image acquisition system 1 is excellent in low-energy X-ray sensitivity.
- the radiation source 2 outputs cone beam X-rays from an X-ray emission portion.
- the radiation source 2 has a focus 2 a of cone beam X-rays.
- the radiation source 2 may be, for example, a microfocus X-ray source or millifocus X-ray source.
- the X-rays emitted from the radiation source 2 form a radiation flux.
- a region in which this radiation flux exists is an output region 14 (see FIG. 3 ) of the radiation source 2 .
- X-rays in an irradiation region 12 which are part of X-rays in the output region 14 , are input to an input surface 6 a of the scintillator 6 .
- the irradiation region 12 is a region that is included in the output region 14 and narrower than the output region 14 .
- the irradiation region 12 includes a central axis L positioned in the center of the irradiation region 12 .
- the conveying apparatus 20 includes a belt conveyor 21 that moves along, for example, an orbital path.
- the object A is placed or held on a conveying surface 21 a of the belt conveyor 21 .
- the belt conveyor 21 is a conveying stage or conveying unit.
- the conveying apparatus 20 includes a drive source (not shown) that drives the belt conveyor 21 .
- the conveying apparatus 20 is configured to convey the object A in the conveying direction D at a constant speed. In other words, the conveying apparatus 20 conveys the object A on a predetermined conveying path P.
- the conveying direction D is the horizontal direction.
- the conveying path P is linear, and a direction in which the conveying path P extends is parallel to the conveying direction D.
- a conveying timing and a conveying speed are set in advance for the object A in the conveying apparatus 20 , and are controlled by a control unit 10 a of the computer 10 .
- the radiation image acquisition system 1 is compatible with conveying apparatuses 20 in all forms.
- the conveying direction D and the conveying path P may be horizontal or tilted with respect to the horizontal direction.
- the conveying path P may not be linear and may be, for example, curved.
- the conveying direction D may be a tangent to a portion of the conveying path P which overlaps the irradiation region 12 .
- the conveying apparatus 20 may not have the physical conveying surface 21 a .
- the conveying apparatus 20 may convey the object A while levitating it by air.
- the conveying apparatus 20 may convey the object A by ejecting the object A into air.
- the conveying path P may be, for example, parabolic in shape.
- the conveying apparatus 20 is not limited to the form having the belt conveyor 21 .
- the conveying apparatus 20 may have a roller conveyor including a plurality of rollers.
- the roller conveyor has no belt, and hence can be free from the influence of the belt.
- a roller conveyor is also advantageous over a belt conveyor in that gaps (slit-shaped openings) are formed between the rollers. Using the roller conveyor will reduce X-ray attenuation caused by the belt. In consideration of the placement of the radiation source 2 and the placement of the irradiation region 12 (oblique irradiation) (to be described later), the roller conveyor can be used effectively.
- the roller conveyor is a conveying means suitable for the radiation image acquisition system 1 having importance on low-energy X-ray sensitivity. Two or more belt conveyors may be installed in the conveying direction, and X-rays may be irradiated from the gap between the belt conveyors. This form can eliminate the influence of the belts while using the belt conveyors as in the case of the roller conveyor.
- the radiation image acquisition system 1 includes an imaging unit 30 installed along the conveying apparatus 20 .
- the imaging unit 30 is attached to, for example, the conveying apparatus 20 and fixed to the conveying apparatus 20 .
- the imaging unit 30 is attached so as not to interfere with the circular motion of the belt conveyor 21 .
- the conveying apparatus 20 is a roller conveyor.
- the imaging unit 30 is placed with some gap from the conveying unit such as a belt conveyor or roller conveyor so as not to interfere with the movement of the conveying unit.
- the imaging unit 30 includes a housing 13 having a rectangular parallelepiped shape.
- the housing 13 is made of, for example, a material that can block X-rays.
- the housing 13 is a so-called dark box.
- the housing 13 may be made of, for example, aluminum or iron.
- the housing 13 may include a protective material. Lead may be used as this protective material.
- the housing 13 has a shape longer in the conveying direction D.
- the housing 13 includes an upper wall portion 13 a and a bottom wall portion 13 b which face vertically, a first side wall portion 13 c and a second side wall portion 13 d which face in the conveying direction D, and a third side wall portion 13 e and a fourth side wall portion 13 f which face in a horizontal detection width direction perpendicular to the conveying direction D (see FIG. 4 ).
- the imaging unit 30 is a compact device placed along the conveying apparatus 20 .
- the conveying direction D is parallel to the x direction parallel to the drawing surface in the figure.
- the above detection width direction is parallel to the y direction perpendicular to the drawing surface in the figure.
- the up/down direction is parallel to the z direction parallel to the drawing surface in the figure.
- the upper wall portion (wall portion) 13 a is placed to face the conveying path P of the conveying apparatus 20 .
- the upper wall portion 13 a is closest to the conveying apparatus 20 .
- the upper wall portion 13 a may be attached to the conveying apparatus 20 .
- the imaging unit 30 is configured to capture an image of scintillation light output from the input surface 6 a of the scintillator 6 in the normal B direction of the input surface 6 a . Accordingly, the imaging unit 30 includes a first mirror 7 that reflects scintillation light output in the normal B direction of the input surface 6 a . That is, the imaging unit 30 includes only one first mirror 7 as a mirror. The first mirror 7 is placed at a position overlapping the normal B of the input surface 6 a such that a reflecting surface 7 a obliquely faces the input surface 6 a.
- the scintillator 6 , the first mirror 7 , and the line scan camera 3 are installed in the housing 13 .
- the scintillator 6 , the first mirror 7 , and the line scan camera 3 are fixed in the housing 13 .
- the scintillator 6 , the first mirror 7 , and the line scan camera 3 are optically coupled to each other.
- the scintillator 6 and the first mirror 7 are placed near the first side wall portion 13 c .
- the line scan camera 3 is placed near the second side wall portion 13 d .
- the scintillator 6 is held by, for example, a scintillator holder 8 and placed, for example, horizontally.
- the first mirror 7 is held by, for example, a mirror holder 9 and placed to be tilted with respect to the horizontal direction.
- the scintillator 6 is a flat wavelength conversion member.
- the scintillator 6 has a rectangular shape longer in the detection width direction (y direction) (see FIG. 4 ).
- the scintillator 6 is made of, for example, Gd 2 O 2 S:Tb, Gd 2 O 2 S:Pr, CsI:Tl, CdWO 4 , CaWO 4 , Gd 2 SiO 5 :Ce, Lu 0.4 Gd 1.6 SiO 5 , Bi 4 Ge 3 O 12 , Lu 2 SiO 5 :Ce, Y 2 SiO 5 , YAlO 3 :Ce, Y 2 O 2 S:Tb, YTaO 4 :Tm, YAG:Ce, YAG:Pr, YGAG:Ce, YGAG:Pr, GAGG:Ce, or the like.
- the thickness of the scintillator 6 is set to a proper value depending on the energy band of radiation detected in the range of several ⁇ m to several mm.
- the scintillator 6 converts the X-rays transmitted through the object A into visible light. X-rays with relatively low energy are converted by the input surface 6 a of the scintillator 6 and output from the input surface 6 a . X-rays with relatively high energy are converted by the back surface 6 b of the scintillator 6 and output from the back surface 6 b .
- the scintillator holder 8 is open upward to expose the input surface 6 a of the scintillator 6 .
- the back surface 6 b may be closed or exposed.
- the scintillator 6 may be formed from one scintillator or formed by bonding two scintillators, etc.
- a plate or film having the property of blocking or reflecting light may be sandwiched between the two scintillators.
- the two scintillators may be of the same type or different types.
- the first mirror 7 is, for example, an aluminum-deposited glass or a mirror made of a mirror-finished metal.
- the first mirror 7 has a rectangular shape longer in the detection width direction (y direction) (see FIG. 4 ).
- the first mirror 7 has the reflecting surface 7 a having an area sufficiently large to reflect scintillation light output from the input surface 6 a in the normal B direction.
- the first mirror 7 forms, for example, an acute angle between the reflecting surface 7 a and the input surface 6 a of the scintillator 6 . In this case, the fact that the first mirror 7 has an angle with respect to the input surface 6 a does not mean that the first mirror 7 is placed near the scintillator 6 .
- the first mirror 7 may be placed near, or away from the scintillator 6 .
- the first mirror 7 When the first mirror 7 is placed away from the scintillator 6 , an angle is defined by an extended surface of the reflecting surface 7 a and an extended surface of the input surface 6 a .
- the first mirror 7 reflects scintillation light output in the normal B direction of the input surface 6 a.
- the above acute angle preferably is within the range of 40° or more and 50° or less.
- the acute angle is more preferably 45°.
- the acute angle may be determined based on the placement of the radiation source 2 or the position of a slit 15 (to be described later).
- the placement of the line scan camera 3 may be adjusted as appropriate depending on the magnitude of the acute angle.
- Another or a plurality of mirrors may further be installed depending on the magnitude of the acute angle.
- the line scan camera 3 performs image capturing in accordance with the movement of the object A.
- the line scan camera 3 is a lens coupling type detector including a lens portion 3 a that condenses scintillation light output from the input surface 6 a of the scintillator 6 and a sensor portion 3 b that detects the scintillation light condensed by the lens portion 3 a .
- the lens portion 3 a includes one lens. This lens is focused on the input surface 6 a of the scintillator 6 .
- the sensor portion 3 b includes an image sensor 3 c .
- the image sensor 3 c is, for example, an area image sensor that can perform TDI (time delay integration) driving.
- the image sensor 3 c is, for example, a CCD area image sensor.
- the image sensor 3 c is configured such that a plurality of element rows each having a plurality of CCDs arranged in series in the pixel direction are arranged in the integration direction in accordance with the moving direction of the object A.
- the line scan camera 3 has a scan direction d1 corresponding to the conveying direction D of the object A and a line direction d2 perpendicular to the scan direction d1.
- This scan direction d1 is the above integration direction, which is parallel to the z direction in the figure.
- the line direction d2 is the above pixel direction, which is parallel to the y direction in the figure.
- the scan direction d1 is a direction converted from the conveying direction D through the first mirror 7 . In this embodiment, the scan direction is converted by 90° from the conveying direction D.
- the control unit 10 a controls the image sensor 3 c so as to perform charge transfer in accordance with the movement of the object A. That is, the image sensor 3 c performs charge transfer on the light-receiving surface 3 d in synchronization with the movement of the object A by the conveying apparatus 20 . This makes it possible to obtain a radiation image with a high S/N ratio.
- the control unit 10 a of the computer 10 may control the radiation source 2 and the line scan camera 3 so as to cause the radiation source 2 to emit light in accordance with the image capturing timing of the line scan camera 3 .
- the stage may be provided with an encoder to control the line scan camera 3 using signals from the encoder.
- the optical axis F (see FIG. 3 ) of the lens portion 3 a of the line scan camera 3 is parallel to, for example, the conveying direction D.
- the line scan camera 3 detects scintillation light output in the normal B direction of the input surface 6 a.
- the scintillator 6 is placed such that the input surface 6 a is parallel to both the conveying direction D and the above line direction d2. That is, the input surface 6 a of the scintillator 6 is parallel to an x-y plane.
- the slit 15 for passing X-rays output from the radiation source 2 is formed in the upper wall portion 13 a of the housing 13 .
- the slit 15 has a rectangular shape longer in the detection width direction (y direction).
- the slit 15 includes a rectangular peripheral edge 15 a .
- the input surface 6 a of the scintillator 6 receives X-rays in the irradiation region 12 which have passed through the slit 15 .
- the slit 15 and the irradiation region 12 will be described in more detail below.
- the slit 15 defines the irradiation region 12 .
- the central axis L of the irradiation region 12 passes through the center of the slit 15 .
- the irradiation region 12 is defined as a region (quadrangular pyramid region) linearly connecting the peripheral edge 15 a of the slit 15 to the input surface 6 a of the scintillator 6 .
- the irradiation region 12 is defined as a region linearly connecting the focus 2 a of the radiation source 2 to the input surface 6 a of the scintillator 6 .
- the input surface 6 a of the scintillator 6 means only a region effective in outputting scintillation light. Of the entire rectangular input surface 6 a , for example, a region covered with the scintillator holder 8 is not included in “the input surface 6 a of the scintillator 6 ” when the irradiation region 12 is defined.
- the slit 15 is positioned between the scintillator 6 , the first mirror 7 , and the line scan camera 3 in the conveying direction D.
- the radiation source 2 is placed such that the focus 2 a is positioned between a first virtual plane P1 including the reflecting surface 7 a of the first mirror 7 and a second virtual plane P2 including the input surface 6 a of the scintillator 6 (see FIG. 2 ).
- the slit is positioned downstream of the scintillator 6 in the conveying direction D.
- the first mirror 7 is positioned outside the irradiation region 12 of X-rays.
- the first mirror 7 is installed in a position and a posture (including a tilt) so as not to interfere with the irradiation region 12 .
- the first mirror 7 is placed to be tilted with respect to the normal B of the input surface 6 a such that the reflecting surface 7 a is located along the boundary surface of the irradiation region 12 .
- the scintillation light condensed by the lens portion 3 a of the line scan camera 3 crosses the irradiation region 12 in the z direction (the normal B direction of the input surface 6 a ) and then crosses the irradiation region 12 in the x direction (conveying direction D).
- the radiation source 2 may be installed in various forms.
- the radiation source 2 having a narrow irradiation angle i.e., the narrow output region 14
- the output region 14 may be equivalent to the irradiation region 12 .
- the radiation source 2 having a wide irradiation angle i.e., the wide output region 14
- the radiation source 2 having a wide irradiation angle may be installed vertically.
- the central axis of the output region 14 is directed in the vertical direction (z direction)
- the central axis L of the irradiation region 12 intersects the input surface 6 a of the scintillator 6 .
- the radiation source 2 may be installed to be positioned on the first virtual plane P1 including the reflecting surface 7 a of the first mirror 7 or above the first virtual plane P1 (on the opposite side to the second virtual plane P2).
- the computer 10 includes, for example, a CPU (Central Processing Unit), ROM (Read Only Memory), RAM (Random Access Memory), and input/output interface.
- the computer 10 includes the control unit 10 a (control processor) that controls the radiation source 2 and the line scan camera 3 and an image processing unit 10 b (image processor) that generates a radiation image of the object A based on the radiation image data output from the line scan camera 3 .
- the image processing unit 10 b receives radiation image data and executes predetermined processing such as image processing for the input radiation image data.
- a display device 11 is connected to the computer 10 .
- the image processing unit 10 b outputs the generated radiation image to the display device 11 .
- the control unit 10 a controls the radiation source 2 based on the values of tube voltage and tube current for the radiation source 2 which are, for example, input by the user and stored.
- the control unit 10 a controls the line scan camera 3 based on the exposure time, etc., for the line scan camera 3 which are, for example, input by the user and stored.
- the control unit 10 a and the image processing unit 10 b may be different processors or the same processor.
- the computer 10 may be programmed to execute the functions of the control unit 10 a and the image processing unit 10 b .
- the computer 10 may be constituted by a microcomputer and an FPGA (Field-Programmable Gate Array).
- the operation of the radiation image acquisition system 1 that is, a method of acquiring a radiation image will be described.
- the object A is conveyed in the conveying direction D by using the conveying apparatus 20 (conveying step).
- the radiation source 2 outputs radiation such as white X-rays to the object A (radiation output step).
- the radiation transmitted through the object A is input to the input surface 6 a (input step).
- the scintillator 6 converts the radiation into scintillation light (conversion step).
- the scintillation light output from the input surface 6 a is reflected by the first mirror 7 (reflecting step).
- the lens portion 3 a of the line scan camera 3 then forms the scintillation light into an image on the image sensor 3 c (image formation step).
- the image sensor 3 c captures an image of the scintillation light (scintillation image) formed by the lens portion 3 a (imaging step).
- charge transfer (TDI operation) is performed in synchronization with the movement of the object A.
- the line scan camera 3 outputs the radiation image data obtained by imaging to the image processing unit 10 b of the computer 10 .
- the image processing unit 10 b of the computer 10 inputs radiation image data and executes predetermined processing such as image processing for the input radiation image data to form a radiation image (image forming step).
- the image processing unit 10 b outputs the formed radiation image to the display device 11 .
- the display device 11 displays the radiation image output from the image processing unit 10 b .
- a radiation image based on surface observation on the object A is obtained through the above steps.
- the radiation source 2 irradiates the object A conveyed by the conveying apparatus 20 with radiation.
- the radiation transmitted through the object A passes through the slit 15 formed in the upper wall portion 13 a of the housing 13 .
- the scintillator 6 , the first mirror 7 , and the line scan camera 3 are installed in the housing 13 , and devices necessary for image capturing are formed into a unit.
- the radiation that has entered the housing 13 is input to the input surface 6 a of the scintillator 6 . Scintillation light is then output from the input surface 6 a . In a region near the input surface 6 a of the scintillator 6 , radiation with relatively low energy is converted.
- the line scan camera 3 can acquire a radiation image having excellent low-energy radiation sensitivity. This provides a beneficial effect for the detection of, for example, a material made of a light element included in an object A. Since the input surface 6 a of the scintillator 6 is parallel to both the conveying direction D and the line direction d2 of the line scan camera 3 , no magnification rate change occurs at different portions in the object A (for example, at the upstream end and the downstream end in the conveying direction D). For example, as shown in FIG. 6 B , when the input surface 6 a has an angle with respect to the conveying direction D, differences in enlargement factor of an X-ray projection image cause the radiation image IMG2 to blur at the time of TDI (see FIG.
- the radiation image IMG1 can be prevented from blurring (see FIG. 6 C ).
- the radiation transmitted through the object A is input to the input surface 6 a of the scintillator 6 without passing through the first mirror 7 .
- the radiation image acquisition system 1 can acquire radiation images at higher speed. Furthermore, the system can acquire radiation images with high S/N ratios.
- Using a scintillator obverse surface observation scheme makes it possible to capture an image of a light element under high tube voltage.
- the radiation source 2 has the property of having limitations on tube voltage and tube current and being difficult to obtain an output due to limitations on tube current when a low tube voltage is set.
- Using the scintillator obverse surface observation scheme makes it less susceptible to limitations on tube current and makes it possible to perform X-ray imaging at a portion where the efficiency of the radiation source 2 is high. As a result, a reduction in takt time can be expected.
- the line scan camera 3 detects scintillation light output in the normal B direction of the input surface 6 a .
- FIG. 7 B when the line scan camera 3 detects the scintillation light output in a direction tilted with respect to the normal B direction of the input surface 6 a , tilt distortion (perspective distortion) occurs in a radiation image IMG4 obtained by TDI due to differences in enlargement factor of the lens (see FIG. 7 D ). In this case, the radiation image IMG4 blurs.
- tilt distortion perspective distortion
- interposing the first mirror 7 between the input surface 6 a and the object A allows the line scan camera 3 to detect scintillation light output in the normal B direction of the input surface 6 a while reducing the distance between the input surface 6 a and the object A. Accordingly, the line scan camera 3 can acquire an image without tilt distortion (perspective distortion). This prevents a radiation image from blurring.
- the slit 15 is positioned between the scintillator 6 , the first mirror 7 , and the line scan camera 3 in the conveying direction D.
- the radiation source 2 is placed such that the focus 2 a is positioned between the first virtual plane P1 including the reflecting surface 7 a of the first mirror 7 and the second virtual plane P2 including the input surface 6 a of the scintillator 6 .
- These arrangements make it possible to properly introduce radiation into the acute angle range between the scintillator 6 and the first mirror 7 . That is, the irradiation region 12 can be properly formed within the acute angle range between the scintillator 6 and the first mirror 7 .
- the first mirror 7 is used.
- the first mirror 7 overlaps the irradiation region 12 of X-rays. This attenuates the soft X-ray components included in X-rays. As a result, the low-energy radiation sensitivity deteriorates.
- the position and angle of the irradiation region 12 are adjusted so as not to cause the irradiation region 12 of X-rays to overlap the first mirror 7 .
- the position of the radiation source 2 and the position of the slit 15 are adjusted to cause the central axis L of the irradiation region 12 to form an angle of 45° with respect to the input surface 6 a.
- the acute angle between the scintillator 6 and the first mirror 7 is within the range of 40° or more and 50° or less.
- the first mirror 7 reflects scintillation light output in the normal B direction of the input surface 6 a
- the line scan camera 3 detects the light at an oblique angle of 10° or less with respect to the conveying direction D. This makes it easy to install the line scan camera 3 along the conveying apparatus 20 .
- the imaging unit 30 has a slim shape as a whole along the conveying apparatus 20 . That is, the imaging unit 30 is downsized. Setting the acute angle to 45° will further suitably exhibit this effect.
- the irradiation region 12 is formed downstream of the scintillator 6 in the conveying direction D. This arrangement makes it easy to form the irradiation region 12 of radiation so as not to cause the first mirror 7 to interfere with the irradiation region 12 while placing the first mirror 7 at a desired position.
- the optical axis F of the line scan camera 3 is parallel to the conveying direction D.
- the input surface 6 a of the scintillator 6 is parallel to the conveying direction D.
- the radiation image acquisition system 1 A differs from the radiation image acquisition system 1 according to the first embodiment in that the imaging unit 30 A is placed in a housing 13 A, and the radiation image acquisition system 1 A further includes a second line scan camera 4 that detects scintillation light output from a back surface 6 b on the opposite side to an input surface 6 a .
- a scintillator 6 , a first mirror 7 , and a line scan camera 3 are optically coupled to each other.
- the scintillator 6 , a third mirror 17 , and the second line scan camera 4 are optically coupled to each other.
- a scintillator holder 8 is open upward and downward to expose the input surface 6 a and the back surface 6 b of the scintillator 6 .
- the second line scan camera 4 has an arrangement similar to that of the line scan camera 3 . That is, the second line scan camera 4 includes a lens portion 4 a and a sensor portion 4 b including an image sensor 4 c .
- the third mirror 17 is held by, for example, a mirror holder 19 so as to be placed obliquely with respect to the horizontal direction. The third mirror 17 is placed at a position overlapping a normal C of the back surface 6 b such that a reflecting surface 17 a obliquely faces the back surface 6 b .
- An optical axis G of the lens portion 4 a of the second line scan camera 4 is parallel to, for example, a conveying direction D.
- the second line scan camera 4 detects scintillation light output in the normal C direction of the back surface 6 b through the reflecting surface 17 a of the third mirror 17 .
- the position of the second line scan camera 4 in the conveying direction D is set, for example, such that the optical path length of the line scan camera 3 is equal to the optical path length of the second line scan camera 4 .
- setting is preferably made to make the lenses the same in optical path length.
- the optical path lengths are not necessarily equal to each other.
- the second line scan camera 4 and the line scan camera 3 may serve as two independent cameras and may be controlled individually.
- the second line scan camera 4 and the line scan camera 3 may share a control board to allow one control system to control the two sensors.
- positioning may be performed by image processing.
- positioning may be performed by image processing including coordinate conversion.
- pixel positioning may be performed by coordinate conversion and enlargement/reduction.
- the number of lines may be equalized by interpolation, averaging, or thinning processing.
- the enlargement factors may be matched with each other by enlargement factor correction processing.
- the number of pixels may be matched with each other by correction processing.
- Radiation with relatively high energy is converted in a region close to the back surface 6 b of the scintillator 6 .
- the line scan camera 3 acquires a radiation image having excellent low-energy radiation sensitivity
- the second line scan camera 4 simultaneously acquires a high-energy radiation image.
- This implements an imaging unit based on a dual energy scheme.
- Such a double-sided scintillation detector scheme can obtain a larger energy difference than a conventional dual energy unit, and hence implements improved foreign matter detection performance.
- the imaging unit 30 A is excellent in, for example, performance for distinguishing a material composed of a light element (hair, plastic, insects, etc.).
- an imaging unit 30 B based on the double-sided scintillation detector scheme including a vertical housing 13 B may be provided as the first modification of the second embodiment.
- the first mirror 7 and a second mirror 7 B are installed, which are two mirrors that reflect scintillation light output in the normal B direction of the input surface 6 a .
- the third mirror 17 and a fourth mirror 17 B are installed, which are two mirrors that reflect scintillation light output in the normal C direction of the back surface 6 b .
- the scintillator 6 , the first mirror 7 , the second mirror 7 B, and the line scan camera 3 are optically coupled to each other.
- the scintillator 6 , the third mirror 17 , the fourth mirror 17 B, and the second line scan camera 4 are optically coupled to each other. This form can be implemented by a 2-sensor 1-lens scheme (to be described later).
- an imaging unit 30 C based on the double-sided scintillation detector scheme including a vertical housing 13 C may be provided as the second modification of the second embodiment.
- the first mirror 7 and a second mirror 7 C are installed, which are two mirrors that reflect scintillation light output in the normal B direction of the input surface 6 a .
- the scintillator 6 , the first mirror 7 , the second mirror 7 C, and the line scan camera 3 are optically coupled to each other.
- the scintillator 6 and the second line scan camera 4 are optically coupled to each other. Both the first mirror 7 and the second mirror 7 C are positioned outside the irradiation region 12 .
- a tilt angle ⁇ 1 of a central axis L of X-rays is, for example, 45°.
- the second line scan camera 4 is placed at a position overlapping the normal C without any mirror that reflects scintillation light output in the normal C direction of the back surface 6 b . In this form, the distance from the second line scan camera 4 to the upper wall portion 13 a of the housing 13 decreases.
- an imaging unit 30 D based on the double-sided scintillation detector scheme including a horizontal housing 13 D may be provided as the third modification of the second embodiment.
- the line scan camera 3 and the second line scan camera 4 are installed at an obliquely lower position in the housing 13 D.
- the scintillator 6 , the first mirror 7 , and the line scan camera 3 are optically coupled to each other.
- the scintillator 6 , the third mirror 17 , and the second line scan camera 4 are optically coupled to each other.
- the tilt angle of the first mirror 7 is, for example, 30° to 40°.
- the tilt angle of the third mirror 17 is, for example, 50° to 60°.
- the tilt angle ⁇ 1 of the central axis L of X-rays is, for example, 45°.
- the tilt angle of the first mirror 7 is set to the lowest angle to prevent X-rays from vignetting. This angle is smaller than 45°.
- a radiation image acquisition system 1 E having the imaging unit 30 attached to the conveying apparatus 20 installed obliquely may be provided as the first modification of the first embodiment.
- the scintillator 6 , the first mirror 7 , and the line scan camera 3 are optically coupled to each other.
- the radiation source 2 is installed horizontally, and the conveying apparatus 20 is installed obliquely.
- the object A falls freely on the conveying surface 21 a , which is a sliding surface.
- the imaging unit 30 can also be installed obliquely.
- the imaging unit 30 can be installed at any angle and posture, and hence can be easily mounted in an existing inspection apparatus. This improves the versatility of the imaging unit 30 .
- the slit 15 is positioned, for example, upstream of the scintillator 6 in the conveying direction D.
- the double-sided scintillation detector scheme may be applied to the radiation image acquisition system 1 E in the oblique conveyance scheme shown in FIG. 13 .
- a housing 13 F whose portion corresponding to the scintillator 6 and the first mirror 7 has alone an oblique shape may be provided as still another modification applied to the oblique conveyance shown FIG. 13 .
- the first mirror 7 and a second mirror 7 F which are two mirrors, are installed in the housing 13 F.
- the scintillator 6 , the first mirror 7 , the second mirror 7 F, and the line scan camera 3 are optically coupled to each other. Using the first mirror 7 and the second mirror 7 F can extract scintillation light horizontally.
- the line scan camera 3 is placed horizontally.
- the imaging unit 30 F allows, for example, the housing in which the line scan camera 3 is installed to be installed horizontally, thereby irradiating X-rays from the radiation source 2 perpendicularly (vertically).
- the interval in which the object A is oblique can be advantageously shortened.
- the double-sided scintillation detector scheme may also be applied to the horizontally installed imaging unit based on the oblique conveyance scheme shown in FIG. 14 .
- the form in which the imaging unit is installed obliquely can also be effectively applied to a conveying apparatus that discharges the object A into air.
- a multilens-multisensor camera may be used. That is, a plurality of low-pixel cameras can be used in place of one high-resolution camera. Reducing the pixel count of the sensor can reduce the distance between the scintillator 6 and the camera. This makes it possible to downsize the housing as a whole.
- two cameras 25 A and 25 B may be installed in parallel.
- the two cameras 25 A and 25 B are arranged in a direction perpendicular to the conveying direction D.
- a common main board 26 is connected to camera boards 25 a and 25 b of the cameras 25 A and 25 B.
- the scintillator 6 , the first mirror 7 , and the camera 25 A are optically coupled to each other.
- the scintillator 6 , the first mirror 7 , and the camera 25 B are optically coupled to each other. This form can obtain high resolution and reduce the size of the housing.
- the number of cameras to be arranged parallel may be three or more.
- Two high-resolution cameras may be arranged parallel or one or a plurality of low-resolution cameras may be used together with one or a plurality of high-resolution cameras.
- the pixel pitch can be reduced to 1 ⁇ 2.
- the pixel pitch can be reduced to 1 ⁇ 3.
- a 1-lens 2-sensor camera may be used. That is, two TDI sensors (or line sensors) 28 and 28 are arranged in one image circle. The scintillator 6 , the first mirror 7 , a lens 27 , and one of the sensors 28 are optically coupled to each other. The scintillator 6 , the third mirror 17 , the lens 27 , and the other of the sensors 28 are optically coupled to each other. In this case, one lens is sufficient, and hence an advantageous effect can be obtained in terms of cost or size. Note that when a focal length L 1 is constant, a distance L 2 needs to be increased to increase the detection width. As the distance L 2 between the lens 27 and the mirrors 7 and 17 increases, a distance L 3 between the scintillator 6 and the mirrors 7 and 17 increases. On the other hand, there is a limit to the distance L 4 between the sensors 28 and 28 .
- a low-energy fluorescent image region 29 a and a high-energy fluorescent image region 29 b may be provided on one sensor 29 .
- Cutting out and tiling arbitrary regions 29 a and 29 b makes it possible to capture a low-energy radiation image and a low/high-energy radiation image. This method allows image capturing with respect to one lens by using one sensor.
- an adjustment mechanism 35 may be installed, which can adjust the positions of the first mirror 7 and the third mirror 17 with respect to the scintillator 6 .
- the scintillator 6 and the first mirror 7 are optically coupled to each other.
- the scintillator 6 and the third mirror 17 are optically coupled to each other.
- the adjustment mechanism 35 is coupled to the mirror holder 9 of the first mirror 7 and the mirror holder 19 of the third mirror 17 .
- the first mirror 7 and the third mirror 17 are respectively moved along the normal B direction of the input surface 6 a and the normal C direction of the back surface 6 b . This makes it possible to arbitrarily change the height of scintillation light.
- the first mirror 7 and the third mirror 17 may be moved in tandem with each other symmetrically with respect to the scintillator 6 or may be moved separately.
- the first mirror 7 and the third mirror 17 may be fixed to a common mirror unit holder 36 .
- the scintillator 6 and the first mirror 7 are optically coupled to each other.
- the scintillator 6 and the third mirror 17 are optically coupled to each other.
- the height of scintillation light can be changed by preparing a mirror unit holder 37 that secures a relatively large distance in the normal B/C direction separately from the mirror unit holder 36 that secures a relatively small distance in the normal B/C direction and exchanging them.
- an adjustment mechanism 38 may be installed, which can adjust the positions of the first mirror 7 and the third mirror 17 with respect to the scintillator 6 by moving the scintillator holder 8 forward and backward.
- the scintillator 6 and the first mirror 7 are optically coupled to each other.
- the scintillator 6 and the third mirror 17 are optically coupled to each other.
- the positions of the first mirror 7 and the third mirror 17 may be adjusted with respect to the scintillator 6 by, for example, causing the scintillator holder 8 to hold a scintillator 6 A elongated in the conveying direction D and changing the irradiation position of radiation (the position of the central axis L in FIGS. 20 A and 20 B ) in the conveying direction D.
- the scintillator 6 A and the first mirror 7 are optically coupled to each other.
- the scintillator 6 A and the third mirror 17 are optically coupled to each other. In this case, the positional relationship (distances) between the scintillator 6 , the third mirror 17 , and the third mirror 17 can be seamlessly and flexibly changed.
- a mechanism that can change the position of the slit 15 as a radiation entrance window may be provided.
- the scintillator 6 and the first mirror 7 are optically coupled to each other.
- the scintillator 6 and the third mirror 17 are optically coupled to each other.
- a relatively large opening 45 is formed in the upper wall portion 13 a of the housing 13 A, and an adjustment plate 47 in which the slit 15 smaller than the opening 45 is formed may be installed.
- the adjustment plate is part of the wall portion of the housing 13 A.
- the adjustment plate 47 is fixed to the upper wall portion 13 a with the four screws 46 , etc., positioned at, for example, four corners.
- Four long holes 47 a longer in the conveying direction D are formed in the adjustment plate 47 .
- the screws 46 extend through the long holes 47 a .
- the position of the adjustment plate 47 in the conveying direction D can be changed within the range of the long holes 47 a.
- a means for physically changing the distances between the scintillator 6 , the first mirror 7 , and the third mirror 17 and a means for changing the distances by changing the relative positions of the scintillator 6 , the first mirror 7 , and the third mirror 17 .
- the position of the second line scan camera 4 (and the line scan camera 3 ) in the conveying direction D may be adjusted by forming a plurality of holding holes 50 in a bottom wall portion 13 b of the housing 13 A in advance and engaging pins 49 with the holding holes 50 .
- the scintillator 6 , the first mirror 7 , and the line scan camera 3 are optically coupled to each other.
- the scintillator 6 , the third mirror 17 , and the second line scan camera 4 are optically coupled to each other.
- the distances between the first mirror 7 , the third mirror 17 , the line scan camera 3 , and the second line scan camera 4 change depending on the focal length of the camera and the length of the scintillator 6 .
- the position of the camera can be easily adjusted in accordance with a plurality of lenses (focal lengths) and the length of the scintillator 6 .
- the line scan camera or the second line scan camera is not limited to the form including the TDI sensor.
- the line scan camera or the second line scan camera may include one or a plurality of line scan sensors. That is, processing similar to time delay integration may be performed by using a multiline sensor having a plurality of sensor arrays or an image such as a line sensor image may be generated by signal processing upon reading out signals from the respective lines of the multiline sensor. Alternatively, an image may be generated by using a signal line sensor. Even the single line sensor receives the influence of an enlargement factor in a pixel, and hence an image may blur. Upon receiving the influence of an enlargement factor, a fluorescent image obliquely moves in pixels. As a result, the resolution decreases, and an image may blur.
- the radiation image acquisition system and the imaging unit according to the present disclosure can prevent radiation images from blurring.
- Digital signals from a photodiode array may be added.
- Using a multi-photodiode array will reduce the necessity to strictly adjust the speed.
- Using a photodiode array allows the detection unit to be placed obliquely. That is, the input surface 6 a need not to be parallel to the conveying direction D. Performing image processing such as addition or averaging upon performing enlargement factor correction or line delay makes it possible to obtain the effects aimed by the radiation image acquisition system according to the present disclosure.
- An irradiation region defining portion constituted by a plurality of shielding walls (or shielding plates) may be installed between the radiation source 2 and the scintillator 6 instead of forming the irradiation region 12 of radiation using the slit 15 of the housing 13 .
- the radiation source 2 having a wide irradiation angle, i.e., the wide output region 14 may be used.
- a radiation image is prevented from blurring, and the influence of the mirror on radiation is eliminated.
- a radiation image of an object is acquired with clarity and high sensitivity.
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Abstract
Description
- The present disclosure relates to an imaging unit and a radiation image acquisition system.
- There are known some apparatuses and systems that irradiate an object with X-rays, cause a scintillator to convert X-rays transmitted through the object into scintillation light, and detect the scintillation light using a detector. For example, the system disclosed in
Patent Literature 1 includes an opaque scintillator and captures an image of scintillation light output from the input surface of the scintillator (the surface to which X-rays are input). An embodiment of this system includes a conveying apparatus that conveys an object in the conveying direction and performs image capturing in accordance with the conveying speed of the object by using a line scan camera. - On the other hand, the apparatus disclosed in
Patent Literature 2 includes a first imaging means for capturing an image of scintillation light output from the input surface (obverse surface) of a scintillator and a second imaging means for capturing an image of scintillation light output from the surface (reverse surface) of the scintillator which is located on the opposite side to the input surface. One of the first and second imaging means condenses scintillation light output in the normal direction of the obverse or reverse surface. The other of the first and second imaging means condenses scintillation light output in a direction tilted with respect to the normal direction of the obverse or reverse surface.Patent Literature 3 discloses a system for a dental radiation imaging method. This system also obtains a radiation image by causing a lens to condense light from a scintillation plate (or a scintillation screen) and causing a CCD to detect the light. - Patent Literature 1: International Publication No. 2017/056680
- Patent Literature 2: Japanese Unexamined Patent Publication No. 2012-154734
- Patent Literature 3: Japanese Unexamined Patent Publication No. 2000-510729
- The system disclosed in
Patent Literature 1 can identify the shape, etc., of an object composed of a light element such as plastic by observing the input surface by using an opaque scintillator. A system in a form using a conveying apparatus and a line scan camera can acquire radiation images at higher speed. However, when the conveying apparatus is used, the enlargement factor changes at different portions in an object, and hence an image acquired by the line scan camera may blur. On the other hand,Patent Literatures - The present disclosure describes an imaging unit and a radiation image acquisition system that can prevent even a radiation image of a conveyed object from blurring and can eliminate the influence of a mirror on radiation even when detecting scintillation light output from the input surface of the scintillator.
- According to one aspect of the present disclosure, there is provided an imaging unit for acquiring a radiation image of an object conveyed on a predetermined conveying path in a conveying direction, the imaging unit including a housing having a wall portion placed to face the conveying path and a slit configured to pass radiation and formed in the wall portion, a scintillator that is installed in the housing and has an input surface to which radiation passing through the slit is input, one or a plurality of mirrors that are installed in the housing and reflect scintillation light output from the input surface, and a line scan camera that is installed in the housing and detects scintillation light reflected by the mirror, the line scan camera having a scan direction corresponding to the conveying direction and a line direction perpendicular to the scan direction, wherein the scintillator is placed so as to make the input surface parallel to both the conveying direction and the line direction, and the mirror is positioned outside an irradiation region connecting a peripheral edge of the slit to the input surface of the scintillator.
- In this imaging unit, the radiation transmitted through an object conveyed on the conveying path passes through the slit formed in the wall portion of the housing. The scintillator, one or a plurality of mirrors, and the line scan camera are installed in the housing, and devices necessary for image capturing are formed into a unit. The radiation that has entered the housing is input to the input surface of the scintillator, and scintillation light is output from the input surface. In a region close to the input surface of the scintillator, radiation with relatively low energy is converted. Accordingly, the line scan camera can acquire a radiation image having excellent low-energy radiation sensitivity. This works advantageously in the detection of, for example, a material composed of a light element. The input surface of the scintillator is parallel to both the conveying direction and the line direction of the line scan camera, and hence no enlargement factor change occurs at different portions in an object (for example, at the upstream end and the downstream end in the conveying direction). This prevents a radiation image from blurring. In addition, since the mirror is positioned outside the irradiation region of radiation, the radiation transmitted through an object is input to the input surface of the scintillator without passing through the mirror. This eliminates the influence of the mirror on radiation. As a result, this imaging unit can acquire a radiation image of an object with clarity and high sensitivity.
- According to some aspects, the mirror includes a first mirror that is placed at a position overlapping the normal of the input surface and forms an acute angle between the reflecting surface of the first mirror and the input surface, and the line scan camera detects scintillation light output in the normal direction of the input surface. When scintillation light output in a direction tilted with respect to the normal direction of the input surface is detected, tilt distortion (perspective distortion) occurs in an image due to differences in enlargement factor of the lens. In this case, the image may blur. In contrast to this, according to the above arrangement, the first mirror reflects scintillation light output in the normal direction of the input surface, and the scintillation light is detected by the line scan camera. Accordingly, the line scan camera can acquire an image without any tilt distortion (perspective distortion). This prevents a radiation image from blurring.
- According to some aspects, the slit is positioned between the scintillator, the first mirror, and the line scan camera in the conveying direction. This arrangement makes it possible to properly introduce radiation into an acute angle range between the scintillator and the first mirror. That is, an irradiation region can be properly formed in the acute angle range between the scintillator and the first mirror. In addition, this makes it easy to secure an optical path length necessary for the line scan camera.
- According to some aspects, the acute angle is within the range of 40° or more and 50° or less. According to this arrangement, the first mirror reflects scintillation light output in the normal direction of the input surface, and the line scan camera detects the light with a tilt angle of 10° or less with respect to the conveying direction. This makes it possible to elongate the housing in the conveying direction and install the line scan camera in the housing. The overall imaging unit is formed into a slim shape along the conveying path to be downsized.
- According to some aspects, the slit is positioned upstream or downstream of the scintillator in the conveying direction. This arrangement makes it easy to form an irradiation region so as not to cause the mirror to interfere with the irradiation region while placing the mirror at a desired position.
- According to some aspects, the optical axis of the line scan camera is parallel to the conveying direction. As described above, the input surface of the scintillator is parallel to the conveying direction with respect to each element. This arrangement makes it unnecessary to perform complicated adjustment, etc., for an angle. For example, this makes it easy to adjust the optical axis of the line scan camera and the distance between the mirror and the lens in accordance with the viewing angle depending on the focal length of the lens of the line scan camera.
- According to some aspects of the imaging unit, the imaging unit further includes a second line scan camera that is installed in the housing and detects scintillation light output from a surface on the opposite side to the input surface. Radiation with relatively high energy is converted in a region close to a surface of the scintillator which is located on the opposite side to the input surface. While the line scan camera acquires a radiation image having excellent low-energy radiation sensitivity, the second line scan camera simultaneously acquires a high-energy radiation image. This implements an imaging unit based on a dual energy scheme. Such a double-sided scintillation detector scheme can obtain a larger energy difference than a conventional dual energy unit, and hence improves the foreign matter detection performance. This imaging unit is excellent in, for example, performance for distinguishing a material composed of a light element.
- As another aspect of the present disclosure, there may be provided a radiation image acquisition system including a radiation source that outputs radiation toward an object, a conveying apparatus that conveys the object in a conveying direction, and one of the above imaging units which is attached to the conveying apparatus so as to cause the irradiation region to include a conveying path of the conveying apparatus. This radiation image acquisition system includes one of the above imaging units to prevent a radiation image from blurring and eliminate the influence of the mirror on radiation. Accordingly, this radiation image acquisition system can acquire a radiation image of an object with clarity and high sensitivity.
- According to still another aspect of the present disclosure, there is provided a radiation image acquisition system that acquires a radiation image of an object, the radiation image acquisition system including a radiation source that outputs radiation toward the object, a conveying apparatus that conveys the object in a conveying direction, a scintillator having an input surface to which radiation transmitted through the object conveyed by the conveying apparatus is input, one or a plurality of mirrors that reflect scintillation light output from the input surface, and a line scan camera that detects scintillation light reflected by the mirror and has a scan direction corresponding to the conveying direction and a line direction perpendicular to the scan direction, wherein the scintillator is placed so as to make the input surface parallel to both the conveying direction and the line direction, and the mirror is positioned outside an irradiation region connecting a focus of the radiation source to the input surface of the scintillator.
- In this radiation image acquisition system, the radiation source irradiates the object conveyed by the conveying apparatus with radiation. The radiation transmitted through the object is input to the input surface of the scintillator. The scintillation light is output from the input surface. In a region close to the input surface of the scintillator, radiation with relatively low energy is converted. Accordingly, the line scan camera can acquire a radiation image having excellent low-energy radiation sensitivity. This works advantageously in the detection of, for example, a material composed of a light element. The input surface of the scintillator is parallel to both the conveying direction and the line direction of the line scan camera, and hence no enlargement factor change occurs at different portions in an object (for example, at the upstream end and the downstream end in the conveying direction). This prevents a radiation image from blurring. In addition, since the mirror is positioned outside the irradiation region of radiation, the radiation transmitted through an object is input to the input surface of the scintillator without passing through the mirror. This eliminates the influence of the mirror on radiation. As a result, this radiation image acquisition system can acquire a radiation image of an object with clarity and high sensitivity.
- According to some aspects, the mirror includes a first mirror that is placed at a position overlapping the normal of the input surface and forms an acute angle between the reflecting surface of the first mirror and the input surface, and the line scan camera detects scintillation light output in the normal direction of the input surface. When scintillation light output in a direction tilted with respect to the normal direction of the input surface is detected, tilt distortion (perspective distortion) occurs in an image due to differences in enlargement factor of the lens. In this case, the image may blur. In contrast to this, according to the above arrangement, the first mirror reflects scintillation light output in the normal direction of the input surface, and the line scan camera detects the scintillation light. Accordingly, the line scan camera can acquire an image without any tilt distortion (perspective distortion).
- This prevents a radiation image from blurring.
- According to some aspects, the radiation source is placed so as to position the focus between the first virtual plane including the reflecting surface of the first mirror and the second virtual plane including the input surface. This arrangement makes it possible to properly introduce radiation from the radiation source into the acute angle range between the scintillator and the first mirror. That is, an irradiation region can be properly formed in the acute angle range between the scintillator and the first mirror.
- According to some aspects, the acute angle is within the range of 40° or more and 50° or less. According to this arrangement, the first mirror reflects scintillation light output in the normal direction of the input surface, and the line scan camera detects the light with a tilt angle of 10° or less with respect to the conveying direction. This makes it easy to place the line scan camera along the conveying apparatus. The overall imaging unit is formed into a slim shape along the conveying path to be downsized.
- According to some aspects, an irradiation region is formed upstream or downstream of the scintillator in the conveying direction. This arrangement makes it easy to form an irradiation region so as not to cause the mirror to interfere with the irradiation region while placing the mirror at a desired position.
- According to some aspects, the optical axis of the line scan camera is parallel to the conveying direction. As described above, the input surface of the scintillator is parallel to the conveying direction. This arrangement makes it unnecessary to perform complicated adjustment, etc., for an angle with respect to each element. For example, this makes it easy to adjust the optical axis of the line scan camera and the distance between the mirror and the lens in accordance with the viewing angle depending on the focal length of the lens of the line scan camera.
- According to some aspects of the radiation image acquisition system, the system further includes a second line scan camera that detects scintillation light output from a surface on the opposite side to the input surface. Radiation with relatively high energy is converted in a region close to a surface of the scintillator which is located on the opposite side to the input surface. While the line scan camera acquires a radiation image having excellent low-energy radiation sensitivity, the second line scan camera simultaneously acquires a high-energy radiation image. This implements an imaging unit based on a dual energy scheme. Such a double-sided scintillation detector scheme can obtain a larger energy difference than a conventional dual energy unit, and hence improves the foreign matter detection performance. This radiation image acquisition system is excellent in, for example, performance for distinguishing a material composed of a light element.
- According to some aspects of the present disclosure, a radiation image is prevented from blurring, and the influence of a mirror on radiation is eliminated. As a result, a radiation image of an object is acquired with clarity and high sensitivity.
-
FIG. 1 is a view showing the schematic arrangement of a radiation image acquisition system according to the first embodiment of the present disclosure; -
FIG. 2 is a sectional view showing the inner arrangement of an imaging unit inFIG. 1 ; -
FIG. 3 is a view showing the positional relationship between a radiation source, an irradiation region, a scintillator, a first mirror, and a line scan camera in the radiation image acquisition system inFIG. 1 ; -
FIG. 4 is a view showing the positional relationship between the slit, the scintillator, and the first mirror formed in a housing; -
FIG. 5A is a view showing the irradiation region when the radiation source is installed obliquely, andFIG. 5B is a view showing the irradiation region when the radiation source having a wide irradiation angle is installed; -
FIG. 6A is a view showing the placement of the scintillator according to the first embodiment,FIG. 6B is a view showing the placement of a scintillator in a reference form,FIG. 6C is a view showing a radiation image obtained inFIG. 6A , andFIG. 6D is a view showing a radiation image obtained inFIG. 6B ; -
FIG. 7A is a view showing a form in which a line scan camera is installed in the normal direction of an input surface,FIG. 7B is a view showing a form in which a line scan camera is installed in an oblique direction with respect to an input surface,FIG. 7C is a view showing a radiation image obtained inFIG. 7A , andFIG. 7D is a view showing a radiation image obtained inFIG. 7B ; -
FIG. 8A is a view showing the placement of a radiation source in a reference form,FIG. 8B is a view showing an irradiation region inFIG. 8A and the interference of the first mirror, andFIG. 8C is a view showing the position of the irradiation region in the first embodiment; -
FIG. 9 is a view showing the schematic arrangement of a radiation image acquisition system according to the second embodiment of the present disclosure; -
FIG. 10 is a view showing an imaging unit according to the first modification of the second embodiment; -
FIG. 11 is a view showing an imaging unit according to the second modification of the second embodiment; -
FIG. 12 is a view showing an imaging unit according to the third modification of the second embodiment; -
FIG. 13 is a view showing a radiation image acquisition system according to the first modification of the first embodiment; -
FIG. 14 is a view showing a modification of the imaging unit in the radiation image acquisition system inFIG. 4 ; -
FIG. 15 is a view showing the first modification of the line scan camera; -
FIGS. 16A and 16B are views each showing the second modification of the line scan camera; -
FIG. 17 is a view showing a modification of the sensor of the line scan camera; -
FIG. 18 is a view showing an example of the moving mechanism of the first mirror; -
FIGS. 19A and 19B are views each showing an example of an interchangeable first mirror unit; -
FIGS. 20A and 20B are views showing an example of the moving mechanism of the scintillator; -
FIG. 21 is a view showing a modification of the scintillator; -
FIGS. 22A and 22B are views showing an example of a position changing mechanism for a slit; and -
FIG. 23 is a view showing an example of the position adjustment mechanism of the line scan camera. - Hereinafter, embodiments of the present disclosure will be described below with reference to the accompanying drawings. Note that the same reference signs denote the same elements in the description of the drawings, and any overlapping description will be omitted. Also, the respective drawings are prepared for the purpose of description, and are drawn so that the portions to be described are especially emphasized. Therefore, the dimensional ratios of respective members in the drawings are not always coincident with actual ratios.
- As shown in
FIG. 1 , a radiationimage acquisition system 1 of the first embodiment is an apparatus for acquiring a radiation image of an object A. The object A contains, for example, a material composed of a light element. The radiationimage acquisition system 1 is applied to, for example, fields such as food inspection and battery inspection. In the field of food inspection, for example, the presence or absence of foreign matter getting caught is inspected. The radiationimage acquisition system 1 is particularly excellent in performance for distinguishing a material composed of a light element by having a unique configuration to be described later. Such materials include, for example, food debris, hair, plastic, insects, and bones in meat. The radiationimage acquisition system 1 is applied to, for example, inline X-ray inspection. - The radiation
image acquisition system 1 includes aradiation source 2 that outputs radiation such as white X-rays toward the object A, a conveyingapparatus 20 that conveys the object A in a predetermined conveying direction D, ascintillator 6 that generates scintillation light in accordance with the input of radiation transmitted through the object A conveyed by the conveyingapparatus 20, aline scan camera 3 that detects scintillation light output from aradiation input surface 6 a of thescintillator 6, and acomputer 10 that controls several functions of the radiationimage acquisition system 1 and generates a radiation image. As described above, the radiationimage acquisition system 1 is an X-ray photographing system based on a scintillator obverse surface observation scheme. The radiationimage acquisition system 1 is excellent in low-energy X-ray sensitivity. - The
radiation source 2 outputs cone beam X-rays from an X-ray emission portion. Theradiation source 2 has afocus 2 a of cone beam X-rays. Theradiation source 2 may be, for example, a microfocus X-ray source or millifocus X-ray source. The X-rays emitted from theradiation source 2 form a radiation flux. A region in which this radiation flux exists is an output region 14 (seeFIG. 3 ) of theradiation source 2. In the radiationimage acquisition system 1, X-rays in anirradiation region 12, which are part of X-rays in theoutput region 14, are input to aninput surface 6 a of thescintillator 6. That is, theirradiation region 12 is a region that is included in theoutput region 14 and narrower than theoutput region 14. Theirradiation region 12 includes a central axis L positioned in the center of theirradiation region 12. - The conveying
apparatus 20 includes abelt conveyor 21 that moves along, for example, an orbital path. The object A is placed or held on a conveyingsurface 21 a of thebelt conveyor 21. Thebelt conveyor 21 is a conveying stage or conveying unit. The conveyingapparatus 20 includes a drive source (not shown) that drives thebelt conveyor 21. The conveyingapparatus 20 is configured to convey the object A in the conveying direction D at a constant speed. In other words, the conveyingapparatus 20 conveys the object A on a predetermined conveying path P. In this embodiment, the conveying direction D is the horizontal direction. The conveying path P is linear, and a direction in which the conveying path P extends is parallel to the conveying direction D. A conveying timing and a conveying speed are set in advance for the object A in the conveyingapparatus 20, and are controlled by acontrol unit 10 a of thecomputer 10. - Note that the radiation
image acquisition system 1 is compatible with conveyingapparatuses 20 in all forms. For example, the conveying direction D and the conveying path P may be horizontal or tilted with respect to the horizontal direction. The conveying path P may not be linear and may be, for example, curved. In this case, the conveying direction D may be a tangent to a portion of the conveying path P which overlaps theirradiation region 12. The conveyingapparatus 20 may not have the physical conveyingsurface 21 a. For example, the conveyingapparatus 20 may convey the object A while levitating it by air. Alternatively, the conveyingapparatus 20 may convey the object A by ejecting the object A into air. In this case, the conveying path P may be, for example, parabolic in shape. - The conveying
apparatus 20 is not limited to the form having thebelt conveyor 21. The conveyingapparatus 20 may have a roller conveyor including a plurality of rollers. The roller conveyor has no belt, and hence can be free from the influence of the belt. A roller conveyor is also advantageous over a belt conveyor in that gaps (slit-shaped openings) are formed between the rollers. Using the roller conveyor will reduce X-ray attenuation caused by the belt. In consideration of the placement of theradiation source 2 and the placement of the irradiation region 12 (oblique irradiation) (to be described later), the roller conveyor can be used effectively. The roller conveyor is a conveying means suitable for the radiationimage acquisition system 1 having importance on low-energy X-ray sensitivity. Two or more belt conveyors may be installed in the conveying direction, and X-rays may be irradiated from the gap between the belt conveyors. This form can eliminate the influence of the belts while using the belt conveyors as in the case of the roller conveyor. - As shown in
FIGS. 1 to 3 , the radiationimage acquisition system 1 includes animaging unit 30 installed along the conveyingapparatus 20. Theimaging unit 30 is attached to, for example, the conveyingapparatus 20 and fixed to the conveyingapparatus 20. Theimaging unit 30 is attached so as not to interfere with the circular motion of thebelt conveyor 21. The same applies to a case in which the conveyingapparatus 20 is a roller conveyor. Theimaging unit 30 is placed with some gap from the conveying unit such as a belt conveyor or roller conveyor so as not to interfere with the movement of the conveying unit. - The
imaging unit 30 includes ahousing 13 having a rectangular parallelepiped shape. Thehousing 13 is made of, for example, a material that can block X-rays. Thehousing 13 is a so-called dark box. Thehousing 13 may be made of, for example, aluminum or iron. Thehousing 13 may include a protective material. Lead may be used as this protective material. Thehousing 13 has a shape longer in the conveying direction D. Thehousing 13 includes anupper wall portion 13 a and abottom wall portion 13 b which face vertically, a firstside wall portion 13 c and a secondside wall portion 13 d which face in the conveying direction D, and a thirdside wall portion 13 e and a fourthside wall portion 13 f which face in a horizontal detection width direction perpendicular to the conveying direction D (seeFIG. 4 ). With the firstside wall portion 13 c and the secondside wall portion 13 d of thehousing 13 being very small, theimaging unit 30 is a compact device placed along the conveyingapparatus 20. The conveying direction D is parallel to the x direction parallel to the drawing surface in the figure. The above detection width direction is parallel to the y direction perpendicular to the drawing surface in the figure. The up/down direction is parallel to the z direction parallel to the drawing surface in the figure. - The upper wall portion (wall portion) 13 a is placed to face the conveying path P of the conveying
apparatus 20. In other words, of the six wall portions of thehousing 13, theupper wall portion 13 a is closest to the conveyingapparatus 20. Theupper wall portion 13 a may be attached to the conveyingapparatus 20. - The
imaging unit 30 is configured to capture an image of scintillation light output from theinput surface 6 a of thescintillator 6 in the normal B direction of theinput surface 6 a. Accordingly, theimaging unit 30 includes afirst mirror 7 that reflects scintillation light output in the normal B direction of theinput surface 6 a. That is, theimaging unit 30 includes only onefirst mirror 7 as a mirror. Thefirst mirror 7 is placed at a position overlapping the normal B of theinput surface 6 a such that a reflectingsurface 7 a obliquely faces theinput surface 6 a. - The
scintillator 6, thefirst mirror 7, and theline scan camera 3 are installed in thehousing 13. Thescintillator 6, thefirst mirror 7, and theline scan camera 3 are fixed in thehousing 13. Thescintillator 6, thefirst mirror 7, and theline scan camera 3 are optically coupled to each other. Thescintillator 6 and thefirst mirror 7 are placed near the firstside wall portion 13 c. Theline scan camera 3 is placed near the secondside wall portion 13 d. Thescintillator 6 is held by, for example, ascintillator holder 8 and placed, for example, horizontally. Thefirst mirror 7 is held by, for example, amirror holder 9 and placed to be tilted with respect to the horizontal direction. - The
scintillator 6 is a flat wavelength conversion member. Thescintillator 6 has a rectangular shape longer in the detection width direction (y direction) (seeFIG. 4 ). Thescintillator 6 is made of, for example, Gd2O2S:Tb, Gd2O2S:Pr, CsI:Tl, CdWO4, CaWO4, Gd2SiO5:Ce, Lu0.4Gd1.6SiO5, Bi4Ge3O12, Lu2SiO5:Ce, Y2SiO5, YAlO3:Ce, Y2O2S:Tb, YTaO4:Tm, YAG:Ce, YAG:Pr, YGAG:Ce, YGAG:Pr, GAGG:Ce, or the like. The thickness of thescintillator 6 is set to a proper value depending on the energy band of radiation detected in the range of several μm to several mm. Thescintillator 6 converts the X-rays transmitted through the object A into visible light. X-rays with relatively low energy are converted by theinput surface 6 a of thescintillator 6 and output from theinput surface 6 a. X-rays with relatively high energy are converted by theback surface 6 b of thescintillator 6 and output from theback surface 6 b. In this embodiment, thescintillator holder 8 is open upward to expose theinput surface 6 a of thescintillator 6. On the other hand, theback surface 6 b may be closed or exposed. Note that thescintillator 6 may be formed from one scintillator or formed by bonding two scintillators, etc. When two scintillators are to be bonded to each other, a plate or film having the property of blocking or reflecting light may be sandwiched between the two scintillators. The two scintillators may be of the same type or different types. - The
first mirror 7 is, for example, an aluminum-deposited glass or a mirror made of a mirror-finished metal. Thefirst mirror 7 has a rectangular shape longer in the detection width direction (y direction) (seeFIG. 4 ). Thefirst mirror 7 has the reflectingsurface 7 a having an area sufficiently large to reflect scintillation light output from theinput surface 6 a in the normal B direction. Thefirst mirror 7 forms, for example, an acute angle between the reflectingsurface 7 a and theinput surface 6 a of thescintillator 6. In this case, the fact that thefirst mirror 7 has an angle with respect to theinput surface 6 a does not mean that thefirst mirror 7 is placed near thescintillator 6. Thefirst mirror 7 may be placed near, or away from thescintillator 6. When thefirst mirror 7 is placed away from thescintillator 6, an angle is defined by an extended surface of the reflectingsurface 7 a and an extended surface of theinput surface 6 a. Thefirst mirror 7 reflects scintillation light output in the normal B direction of theinput surface 6 a. - The above acute angle preferably is within the range of 40° or more and 50° or less. The acute angle is more preferably 45°. The acute angle may be determined based on the placement of the
radiation source 2 or the position of a slit 15 (to be described later). The placement of theline scan camera 3 may be adjusted as appropriate depending on the magnitude of the acute angle. Another or a plurality of mirrors may further be installed depending on the magnitude of the acute angle. - The
line scan camera 3 performs image capturing in accordance with the movement of the object A. Theline scan camera 3 is a lens coupling type detector including alens portion 3 a that condenses scintillation light output from theinput surface 6 a of thescintillator 6 and asensor portion 3 b that detects the scintillation light condensed by thelens portion 3 a. Thelens portion 3 a includes one lens. This lens is focused on theinput surface 6 a of thescintillator 6. Thesensor portion 3 b includes animage sensor 3 c. Theimage sensor 3 c is, for example, an area image sensor that can perform TDI (time delay integration) driving. Theimage sensor 3 c is, for example, a CCD area image sensor. - The
image sensor 3 c is configured such that a plurality of element rows each having a plurality of CCDs arranged in series in the pixel direction are arranged in the integration direction in accordance with the moving direction of the object A. As shown inFIG. 2 , theline scan camera 3 has a scan direction d1 corresponding to the conveying direction D of the object A and a line direction d2 perpendicular to the scan direction d1. This scan direction d1 is the above integration direction, which is parallel to the z direction in the figure. The line direction d2 is the above pixel direction, which is parallel to the y direction in the figure. The scan direction d1 is a direction converted from the conveying direction D through thefirst mirror 7. In this embodiment, the scan direction is converted by 90° from the conveying direction D. - The
control unit 10 a controls theimage sensor 3 c so as to perform charge transfer in accordance with the movement of the object A. That is, theimage sensor 3 c performs charge transfer on the light-receivingsurface 3 d in synchronization with the movement of the object A by the conveyingapparatus 20. This makes it possible to obtain a radiation image with a high S/N ratio. Note that when theimage sensor 3 c is an area image sensor, thecontrol unit 10 a of thecomputer 10 may control theradiation source 2 and theline scan camera 3 so as to cause theradiation source 2 to emit light in accordance with the image capturing timing of theline scan camera 3. The stage may be provided with an encoder to control theline scan camera 3 using signals from the encoder. - When the acute angle between the reflecting
surface 7 a of thefirst mirror 7 and theinput surface 6 a of thescintillator 6 is 45°, the optical axis F (seeFIG. 3 ) of thelens portion 3 a of theline scan camera 3 is parallel to, for example, the conveying direction D. Theline scan camera 3 detects scintillation light output in the normal B direction of theinput surface 6 a. - The
scintillator 6 is placed such that theinput surface 6 a is parallel to both the conveying direction D and the above line direction d2. That is, theinput surface 6 a of thescintillator 6 is parallel to an x-y plane. - As shown in
FIGS. 1 to 4 , theslit 15 for passing X-rays output from theradiation source 2 is formed in theupper wall portion 13 a of thehousing 13. As shown inFIG. 4 , theslit 15 has a rectangular shape longer in the detection width direction (y direction). Theslit 15 includes a rectangularperipheral edge 15 a. As shown inFIG. 3 , theinput surface 6 a of thescintillator 6 receives X-rays in theirradiation region 12 which have passed through theslit 15. - The
slit 15 and theirradiation region 12 will be described in more detail below. As shown inFIG. 3 , of the X-rays in theoutput region 14 which are output from theradiation source 2, only the X-rays in theirradiation region 12 pass through theslit 15. The X-rays in the remaining region do not enter thehousing 13. That is, theslit 15 defines theirradiation region 12. The central axis L of theirradiation region 12 passes through the center of theslit 15. Theirradiation region 12 is defined as a region (quadrangular pyramid region) linearly connecting theperipheral edge 15 a of theslit 15 to theinput surface 6 a of thescintillator 6. In other words, theirradiation region 12 is defined as a region linearly connecting thefocus 2 a of theradiation source 2 to theinput surface 6 a of thescintillator 6. In this case, “theinput surface 6 a of thescintillator 6” means only a region effective in outputting scintillation light. Of the entirerectangular input surface 6 a, for example, a region covered with thescintillator holder 8 is not included in “theinput surface 6 a of thescintillator 6” when theirradiation region 12 is defined. - As shown in
FIGS. 1 and 2 , theslit 15 is positioned between thescintillator 6, thefirst mirror 7, and theline scan camera 3 in the conveying direction D. Theradiation source 2 is placed such that thefocus 2 a is positioned between a first virtual plane P1 including the reflectingsurface 7 a of thefirst mirror 7 and a second virtual plane P2 including theinput surface 6 a of the scintillator 6 (seeFIG. 2 ). The slit is positioned downstream of thescintillator 6 in the conveying direction D. As shown inFIG. 3 , thefirst mirror 7 is positioned outside theirradiation region 12 of X-rays. In other words, thefirst mirror 7 is installed in a position and a posture (including a tilt) so as not to interfere with theirradiation region 12. Thefirst mirror 7 is placed to be tilted with respect to the normal B of theinput surface 6 a such that the reflectingsurface 7 a is located along the boundary surface of theirradiation region 12. The scintillation light condensed by thelens portion 3 a of theline scan camera 3 crosses theirradiation region 12 in the z direction (the normal B direction of theinput surface 6 a) and then crosses theirradiation region 12 in the x direction (conveying direction D). - Note that the
radiation source 2 may be installed in various forms. For example, as shown inFIG. 5A , theradiation source 2 having a narrow irradiation angle, i.e., thenarrow output region 14, may be installed obliquely. In this case, theoutput region 14 may be equivalent to theirradiation region 12. In addition, as shown inFIG. 5B , theradiation source 2 having a wide irradiation angle, i.e., thewide output region 14, may be installed vertically. In this case, although the central axis of theoutput region 14 is directed in the vertical direction (z direction), the central axis L of theirradiation region 12 intersects theinput surface 6 a of thescintillator 6. Theradiation source 2 may be installed to be positioned on the first virtual plane P1 including the reflectingsurface 7 a of thefirst mirror 7 or above the first virtual plane P1 (on the opposite side to the second virtual plane P2). - The
computer 10 includes, for example, a CPU (Central Processing Unit), ROM (Read Only Memory), RAM (Random Access Memory), and input/output interface. Thecomputer 10 includes thecontrol unit 10 a (control processor) that controls theradiation source 2 and theline scan camera 3 and animage processing unit 10 b (image processor) that generates a radiation image of the object A based on the radiation image data output from theline scan camera 3. Theimage processing unit 10 b receives radiation image data and executes predetermined processing such as image processing for the input radiation image data. Adisplay device 11 is connected to thecomputer 10. Theimage processing unit 10 b outputs the generated radiation image to thedisplay device 11. Thecontrol unit 10 a controls theradiation source 2 based on the values of tube voltage and tube current for theradiation source 2 which are, for example, input by the user and stored. Thecontrol unit 10 a controls theline scan camera 3 based on the exposure time, etc., for theline scan camera 3 which are, for example, input by the user and stored. Thecontrol unit 10 a and theimage processing unit 10 b may be different processors or the same processor. In addition, thecomputer 10 may be programmed to execute the functions of thecontrol unit 10 a and theimage processing unit 10 b. Note that thecomputer 10 may be constituted by a microcomputer and an FPGA (Field-Programmable Gate Array). - Next, the operation of the radiation
image acquisition system 1, that is, a method of acquiring a radiation image will be described. First, the object A is conveyed in the conveying direction D by using the conveying apparatus 20 (conveying step). At the same time, theradiation source 2 outputs radiation such as white X-rays to the object A (radiation output step). The radiation transmitted through the object A is input to theinput surface 6 a (input step). At this time, since the radiation does not interfere with thefirst mirror 7, the influence of thefirst mirror 7 is eliminated. Next, thescintillator 6 converts the radiation into scintillation light (conversion step). The scintillation light output from theinput surface 6 a is reflected by the first mirror 7 (reflecting step). Thelens portion 3 a of theline scan camera 3 then forms the scintillation light into an image on theimage sensor 3 c (image formation step). Theimage sensor 3 c captures an image of the scintillation light (scintillation image) formed by thelens portion 3 a (imaging step). In this imaging step, charge transfer (TDI operation) is performed in synchronization with the movement of the object A. Theline scan camera 3 outputs the radiation image data obtained by imaging to theimage processing unit 10 b of thecomputer 10. - The
image processing unit 10 b of thecomputer 10 inputs radiation image data and executes predetermined processing such as image processing for the input radiation image data to form a radiation image (image forming step). Theimage processing unit 10 b outputs the formed radiation image to thedisplay device 11. Thedisplay device 11 displays the radiation image output from theimage processing unit 10 b. A radiation image based on surface observation on the object A is obtained through the above steps. - In the radiation
image acquisition system 1 and the imaging unit of this embodiment, theradiation source 2 irradiates the object A conveyed by the conveyingapparatus 20 with radiation. The radiation transmitted through the object A passes through theslit 15 formed in theupper wall portion 13 a of thehousing 13. Thescintillator 6, thefirst mirror 7, and theline scan camera 3 are installed in thehousing 13, and devices necessary for image capturing are formed into a unit. The radiation that has entered thehousing 13 is input to theinput surface 6 a of thescintillator 6. Scintillation light is then output from theinput surface 6 a. In a region near theinput surface 6 a of thescintillator 6, radiation with relatively low energy is converted. Accordingly, theline scan camera 3 can acquire a radiation image having excellent low-energy radiation sensitivity. This provides a beneficial effect for the detection of, for example, a material made of a light element included in an object A. Since theinput surface 6 a of thescintillator 6 is parallel to both the conveying direction D and the line direction d2 of theline scan camera 3, no magnification rate change occurs at different portions in the object A (for example, at the upstream end and the downstream end in the conveying direction D). For example, as shown inFIG. 6B , when theinput surface 6 a has an angle with respect to the conveying direction D, differences in enlargement factor of an X-ray projection image cause the radiation image IMG2 to blur at the time of TDI (seeFIG. 6D ). In this embodiment, as shown inFIG. 6A , since theinput surface 6 a is parallel to the conveying direction D, the radiation image IMG1 can be prevented from blurring (seeFIG. 6C ). In addition, since no enlargement factor change occurs and thefirst mirror 7 is positioned outside theirradiation region 12 of radiation, the radiation transmitted through the object A is input to theinput surface 6 a of thescintillator 6 without passing through thefirst mirror 7. This eliminates the influence of thefirst mirror 7 on radiation. That is, it is possible to detect scintillation light output from theinput surface 6 a of thescintillator 6 without the influence of thefirst mirror 7. This allows the radiationimage acquisition system 1 and theimaging unit 30 to acquire a radiation image of the object with clarity and high sensitivity. In addition, the radiationimage acquisition system 1 can acquire radiation images at higher speed. Furthermore, the system can acquire radiation images with high S/N ratios. - Using a scintillator obverse surface observation scheme makes it possible to capture an image of a light element under high tube voltage. The
radiation source 2 has the property of having limitations on tube voltage and tube current and being difficult to obtain an output due to limitations on tube current when a low tube voltage is set. Using the scintillator obverse surface observation scheme makes it less susceptible to limitations on tube current and makes it possible to perform X-ray imaging at a portion where the efficiency of theradiation source 2 is high. As a result, a reduction in takt time can be expected. - The
line scan camera 3 detects scintillation light output in the normal B direction of theinput surface 6 a. As shown inFIG. 7B , when theline scan camera 3 detects the scintillation light output in a direction tilted with respect to the normal B direction of theinput surface 6 a, tilt distortion (perspective distortion) occurs in a radiation image IMG4 obtained by TDI due to differences in enlargement factor of the lens (seeFIG. 7D ). In this case, the radiation image IMG4 blurs. In contrast to this, as shown inFIG. 7A , when theline scan camera 3 detects scintillation light output in the normal B direction of theinput surface 6 a, no tilt distortion (perspective distortion) occurs in a radiation image IMG3 (seeFIG. 7C ). As a result, the sharp radiation image IMG3 can be obtained. In order to allow theline scan camera 3 to capture an image of theinput surface 6 a without interfering with the conveying stage, it may be necessary to secure a distance between theinput surface 6 a and the conveying stage, as shown inFIG. 7A . This makes it necessary to secure a difference between the FDD (Focus-Detector Distance: the distance from thefocus 2 a to the scintillator 6) and the FOD (Focus-Object Distance: the distance from thefocus 2 a to the object A). If, however, the distance between theinput surface 6 a and the object A increases, the X-ray geometric magnification increases. This enlarges an X-ray projection image. As the enlargement factor increases, the influence of focus blurring increases. Accordingly, it is desirable to bring the enlargement factor to 1:1 (1×) as much as possible. In this embodiment, interposing thefirst mirror 7 between theinput surface 6 a and the object A allows theline scan camera 3 to detect scintillation light output in the normal B direction of theinput surface 6 a while reducing the distance between theinput surface 6 a and the object A. Accordingly, theline scan camera 3 can acquire an image without tilt distortion (perspective distortion). This prevents a radiation image from blurring. - The
slit 15 is positioned between thescintillator 6, thefirst mirror 7, and theline scan camera 3 in the conveying direction D. From another viewpoint, theradiation source 2 is placed such that thefocus 2 a is positioned between the first virtual plane P1 including the reflectingsurface 7 a of thefirst mirror 7 and the second virtual plane P2 including theinput surface 6 a of thescintillator 6. These arrangements make it possible to properly introduce radiation into the acute angle range between thescintillator 6 and thefirst mirror 7. That is, theirradiation region 12 can be properly formed within the acute angle range between thescintillator 6 and thefirst mirror 7. In addition, it is easy to secure an optical path length necessary for theline scan camera 3. - As shown in
FIG. 8A , it is required to make theinput surface 6 a of thescintillator 6 parallel to the conveying direction D. In addition, theline scan camera 3 is required to detect scintillation light output in the normal B direction of theinput surface 6 a. Furthermore, it is required to reduce the distance between the object A and theinput surface 6 a as much as possible. Accordingly, thefirst mirror 7 is used. When, however, thefirst mirror 7 is installed, as shown inFIG. 8B , thefirst mirror 7 overlaps theirradiation region 12 of X-rays. This attenuates the soft X-ray components included in X-rays. As a result, the low-energy radiation sensitivity deteriorates. In order to solve this problem, as shown inFIG. 8C , the position and angle of theirradiation region 12 are adjusted so as not to cause theirradiation region 12 of X-rays to overlap thefirst mirror 7. For example, the position of theradiation source 2 and the position of theslit 15 are adjusted to cause the central axis L of theirradiation region 12 to form an angle of 45° with respect to theinput surface 6 a. - The acute angle between the
scintillator 6 and thefirst mirror 7 is within the range of 40° or more and 50° or less. According to this arrangement, thefirst mirror 7 reflects scintillation light output in the normal B direction of theinput surface 6 a, and theline scan camera 3 detects the light at an oblique angle of 10° or less with respect to the conveying direction D. This makes it easy to install theline scan camera 3 along the conveyingapparatus 20. Theimaging unit 30 has a slim shape as a whole along the conveyingapparatus 20. That is, theimaging unit 30 is downsized. Setting the acute angle to 45° will further suitably exhibit this effect. - The
irradiation region 12 is formed downstream of thescintillator 6 in the conveying direction D. This arrangement makes it easy to form theirradiation region 12 of radiation so as not to cause thefirst mirror 7 to interfere with theirradiation region 12 while placing thefirst mirror 7 at a desired position. - The optical axis F of the
line scan camera 3 is parallel to the conveying direction D. As described above, theinput surface 6 a of thescintillator 6 is parallel to the conveying direction D. This arrangement makes it unnecessary to perform complicated adjustment, etc., for an angle with respect to each element. For example, this makes it easy to adjust the optical axis F of theline scan camera 3 and the distance between thefirst mirror 7 and the lens in accordance with the viewing angle depending on the focal length of the lens of theline scan camera 3. - Next, a radiation
image acquisition system 1A and animaging unit 30A according to the second embodiment will be described with reference toFIG. 9 . The radiationimage acquisition system 1A differs from the radiationimage acquisition system 1 according to the first embodiment in that theimaging unit 30A is placed in ahousing 13A, and the radiationimage acquisition system 1A further includes a secondline scan camera 4 that detects scintillation light output from aback surface 6 b on the opposite side to aninput surface 6 a. Ascintillator 6, afirst mirror 7, and aline scan camera 3 are optically coupled to each other. Thescintillator 6, athird mirror 17, and the secondline scan camera 4 are optically coupled to each other. Ascintillator holder 8 is open upward and downward to expose theinput surface 6 a and theback surface 6 b of thescintillator 6. The secondline scan camera 4 has an arrangement similar to that of theline scan camera 3. That is, the secondline scan camera 4 includes alens portion 4 a and asensor portion 4 b including animage sensor 4 c. Thethird mirror 17 is held by, for example, amirror holder 19 so as to be placed obliquely with respect to the horizontal direction. Thethird mirror 17 is placed at a position overlapping a normal C of theback surface 6 b such that a reflectingsurface 17 a obliquely faces theback surface 6 b. An optical axis G of thelens portion 4 a of the secondline scan camera 4 is parallel to, for example, a conveying direction D. The secondline scan camera 4 detects scintillation light output in the normal C direction of theback surface 6 b through the reflectingsurface 17 a of thethird mirror 17. The position of the secondline scan camera 4 in the conveying direction D is set, for example, such that the optical path length of theline scan camera 3 is equal to the optical path length of the secondline scan camera 4. Note that when identical lenses are used, for example, lenses having the same focal length are used, setting is preferably made to make the lenses the same in optical path length. On the other hand, when different lenses are used, for example, lenses having different focal lengths are used, the optical path lengths are not necessarily equal to each other. - When two cameras are to be used, various forms can be adopted. For example, the second
line scan camera 4 and the line scan camera 3 (first line scan camera) may serve as two independent cameras and may be controlled individually. For example, the secondline scan camera 4 and theline scan camera 3 may share a control board to allow one control system to control the two sensors. When theline scan camera 3 and the secondline scan camera 4 have different fields of view, positioning may be performed by image processing. When theline scan camera 3 and the secondline scan camera 4 have different field angles, positioning may be performed by image processing including coordinate conversion. When theline scan camera 3 and the secondline scan camera 4 have different numbers of pixels, pixel positioning may be performed by coordinate conversion and enlargement/reduction. When theline scan camera 3 and the secondline scan camera 4 acquire different numbers of lines due to different exposure times, etc., the number of lines may be equalized by interpolation, averaging, or thinning processing. When theline scan camera 3 and the secondline scan camera 4 have different enlargement factors, the enlargement factors may be matched with each other by enlargement factor correction processing. When theline scan camera 3 and the secondline scan camera 4 have different image sensors, the number of pixels may be matched with each other by correction processing. - Radiation with relatively high energy is converted in a region close to the
back surface 6 b of thescintillator 6. While theline scan camera 3 acquires a radiation image having excellent low-energy radiation sensitivity, the secondline scan camera 4 simultaneously acquires a high-energy radiation image. This implements an imaging unit based on a dual energy scheme. Such a double-sided scintillation detector scheme can obtain a larger energy difference than a conventional dual energy unit, and hence implements improved foreign matter detection performance. Theimaging unit 30A is excellent in, for example, performance for distinguishing a material composed of a light element (hair, plastic, insects, etc.). - Although the embodiments of the present disclosure have been described above, the present invention is not limited to the above embodiments. The present invention can include various modifications of embodiments.
- For example, as shown in
FIG. 10 , animaging unit 30B based on the double-sided scintillation detector scheme including avertical housing 13B may be provided as the first modification of the second embodiment. In theimaging unit 30B, thefirst mirror 7 and asecond mirror 7B are installed, which are two mirrors that reflect scintillation light output in the normal B direction of theinput surface 6 a. In addition, thethird mirror 17 and afourth mirror 17B are installed, which are two mirrors that reflect scintillation light output in the normal C direction of theback surface 6 b. Thescintillator 6, thefirst mirror 7, thesecond mirror 7B, and theline scan camera 3 are optically coupled to each other. Thescintillator 6, thethird mirror 17, thefourth mirror 17B, and the secondline scan camera 4 are optically coupled to each other. This form can be implemented by a 2-sensor 1-lens scheme (to be described later). - As shown in
FIG. 11 , animaging unit 30C based on the double-sided scintillation detector scheme including avertical housing 13C may be provided as the second modification of the second embodiment. In theimaging unit 30B, thefirst mirror 7 and asecond mirror 7C are installed, which are two mirrors that reflect scintillation light output in the normal B direction of theinput surface 6 a. Thescintillator 6, thefirst mirror 7, thesecond mirror 7C, and theline scan camera 3 are optically coupled to each other. Thescintillator 6 and the secondline scan camera 4 are optically coupled to each other. Both thefirst mirror 7 and thesecond mirror 7C are positioned outside theirradiation region 12. A tilt angle θ1 of a central axis L of X-rays is, for example, 45°. The secondline scan camera 4 is placed at a position overlapping the normal C without any mirror that reflects scintillation light output in the normal C direction of theback surface 6 b. In this form, the distance from the secondline scan camera 4 to theupper wall portion 13 a of thehousing 13 decreases. - As shown in
FIG. 12 , animaging unit 30D based on the double-sided scintillation detector scheme including ahorizontal housing 13D may be provided as the third modification of the second embodiment. In theimaging unit 30D, theline scan camera 3 and the secondline scan camera 4 are installed at an obliquely lower position in thehousing 13D. Thescintillator 6, thefirst mirror 7, and theline scan camera 3 are optically coupled to each other. Thescintillator 6, thethird mirror 17, and the secondline scan camera 4 are optically coupled to each other. The tilt angle of thefirst mirror 7 is, for example, 30° to 40°. The tilt angle of thethird mirror 17 is, for example, 50° to 60°. The tilt angle θ1 of the central axis L of X-rays is, for example, 45°. The tilt angle of thefirst mirror 7 is set to the lowest angle to prevent X-rays from vignetting. This angle is smaller than 45°. - As shown in
FIG. 13 , a radiationimage acquisition system 1E having theimaging unit 30 attached to the conveyingapparatus 20 installed obliquely may be provided as the first modification of the first embodiment. Thescintillator 6, thefirst mirror 7, and theline scan camera 3 are optically coupled to each other. In some existing inspection apparatuses, theradiation source 2 is installed horizontally, and the conveyingapparatus 20 is installed obliquely. For example, the object A falls freely on the conveyingsurface 21 a, which is a sliding surface. In such a case, theimaging unit 30 can also be installed obliquely. As described above, theimaging unit 30 can be installed at any angle and posture, and hence can be easily mounted in an existing inspection apparatus. This improves the versatility of theimaging unit 30. In the radiationimage acquisition system 1E, theslit 15 is positioned, for example, upstream of thescintillator 6 in the conveying direction D. Note that the double-sided scintillation detector scheme may be applied to the radiationimage acquisition system 1E in the oblique conveyance scheme shown inFIG. 13 . - As shown in
FIG. 14 , ahousing 13F whose portion corresponding to thescintillator 6 and thefirst mirror 7 has alone an oblique shape may be provided as still another modification applied to the oblique conveyance shownFIG. 13 . In animaging unit 30F, thefirst mirror 7 and asecond mirror 7F, which are two mirrors, are installed in thehousing 13F. Thescintillator 6, thefirst mirror 7, thesecond mirror 7F, and theline scan camera 3 are optically coupled to each other. Using thefirst mirror 7 and thesecond mirror 7F can extract scintillation light horizontally. Theline scan camera 3 is placed horizontally. Theimaging unit 30F allows, for example, the housing in which theline scan camera 3 is installed to be installed horizontally, thereby irradiating X-rays from theradiation source 2 perpendicularly (vertically). Although the object A is conveyed obliquely, the interval in which the object A is oblique can be advantageously shortened. Note that the double-sided scintillation detector scheme may also be applied to the horizontally installed imaging unit based on the oblique conveyance scheme shown inFIG. 14 . - The form in which the imaging unit is installed obliquely can also be effectively applied to a conveying apparatus that discharges the object A into air.
- In place of the
line scan camera 3 or the secondline scan camera 4 according to each embodiment described above, a multilens-multisensor camera may be used. That is, a plurality of low-pixel cameras can be used in place of one high-resolution camera. Reducing the pixel count of the sensor can reduce the distance between thescintillator 6 and the camera. This makes it possible to downsize the housing as a whole. - As shown in
FIG. 15 , twocameras cameras main board 26 is connected tocamera boards cameras scintillator 6, thefirst mirror 7, and thecamera 25A are optically coupled to each other. Thescintillator 6, thefirst mirror 7, and thecamera 25B are optically coupled to each other. This form can obtain high resolution and reduce the size of the housing. The number of cameras to be arranged parallel may be three or more. Two high-resolution cameras may be arranged parallel or one or a plurality of low-resolution cameras may be used together with one or a plurality of high-resolution cameras. For example, when two cameras are arranged parallel, the pixel pitch can be reduced to ½. When three cameras are arranged parallel, the pixel pitch can be reduced to ⅓. - As shown in
FIGS. 16A and 16B , a 1-lens 2-sensor camera may be used. That is, two TDI sensors (or line sensors) 28 and 28 are arranged in one image circle. Thescintillator 6, thefirst mirror 7, alens 27, and one of thesensors 28 are optically coupled to each other. Thescintillator 6, thethird mirror 17, thelens 27, and the other of thesensors 28 are optically coupled to each other. In this case, one lens is sufficient, and hence an advantageous effect can be obtained in terms of cost or size. Note that when a focal length L1 is constant, a distance L2 needs to be increased to increase the detection width. As the distance L2 between thelens 27 and themirrors scintillator 6 and themirrors sensors - There may be a method of performing image capturing by a stop and go strategy using an area sensor instead of a TDI sensor. For example, as shown in
FIG. 17 , a low-energyfluorescent image region 29 a and a high-energyfluorescent image region 29 b may be provided on onesensor 29. Cutting out and tilingarbitrary regions - There may be various modifications concerning the
scintillator holder 8 and themirror holder 9. As shown inFIG. 18 , anadjustment mechanism 35 may be installed, which can adjust the positions of thefirst mirror 7 and thethird mirror 17 with respect to thescintillator 6. Thescintillator 6 and thefirst mirror 7 are optically coupled to each other. Thescintillator 6 and thethird mirror 17 are optically coupled to each other. Theadjustment mechanism 35 is coupled to themirror holder 9 of thefirst mirror 7 and themirror holder 19 of thethird mirror 17. Thefirst mirror 7 and thethird mirror 17 are respectively moved along the normal B direction of theinput surface 6 a and the normal C direction of theback surface 6 b. This makes it possible to arbitrarily change the height of scintillation light. Thefirst mirror 7 and thethird mirror 17 may be moved in tandem with each other symmetrically with respect to thescintillator 6 or may be moved separately. - As shown in
FIGS. 19A and 19B , thefirst mirror 7 and thethird mirror 17 may be fixed to a commonmirror unit holder 36. Thescintillator 6 and thefirst mirror 7 are optically coupled to each other. Thescintillator 6 and thethird mirror 17 are optically coupled to each other. The height of scintillation light can be changed by preparing amirror unit holder 37 that secures a relatively large distance in the normal B/C direction separately from themirror unit holder 36 that secures a relatively small distance in the normal B/C direction and exchanging them. - As shown in
FIGS. 20A and 20B , anadjustment mechanism 38 may be installed, which can adjust the positions of thefirst mirror 7 and thethird mirror 17 with respect to thescintillator 6 by moving thescintillator holder 8 forward and backward. Thescintillator 6 and thefirst mirror 7 are optically coupled to each other. Thescintillator 6 and thethird mirror 17 are optically coupled to each other. As shown inFIG. 21 , the positions of thefirst mirror 7 and thethird mirror 17 may be adjusted with respect to thescintillator 6 by, for example, causing thescintillator holder 8 to hold ascintillator 6A elongated in the conveying direction D and changing the irradiation position of radiation (the position of the central axis L inFIGS. 20A and 20B ) in the conveying direction D. Thescintillator 6A and thefirst mirror 7 are optically coupled to each other. Thescintillator 6A and thethird mirror 17 are optically coupled to each other. In this case, the positional relationship (distances) between thescintillator 6, thethird mirror 17, and thethird mirror 17 can be seamlessly and flexibly changed. - As shown in
FIGS. 22A and 22B , a mechanism that can change the position of theslit 15 as a radiation entrance window may be provided. Thescintillator 6 and thefirst mirror 7 are optically coupled to each other. Thescintillator 6 and thethird mirror 17 are optically coupled to each other. For example, a relativelylarge opening 45 is formed in theupper wall portion 13 a of thehousing 13A, and anadjustment plate 47 in which theslit 15 smaller than theopening 45 is formed may be installed. In this case, the adjustment plate is part of the wall portion of thehousing 13A. Theadjustment plate 47 is fixed to theupper wall portion 13 a with the fourscrews 46, etc., positioned at, for example, four corners. Fourlong holes 47 a longer in the conveying direction D are formed in theadjustment plate 47. Thescrews 46 extend through thelong holes 47 a. The position of theadjustment plate 47 in the conveying direction D can be changed within the range of thelong holes 47 a. - As described above, there may be used a means for physically changing the distances between the
scintillator 6, thefirst mirror 7, and thethird mirror 17 and a means for changing the distances by changing the relative positions of thescintillator 6, thefirst mirror 7, and thethird mirror 17. - As shown in
FIG. 23 , the position of the second line scan camera 4 (and the line scan camera 3) in the conveying direction D may be adjusted by forming a plurality of holdingholes 50 in abottom wall portion 13 b of thehousing 13A in advance and engagingpins 49 with the holding holes 50. Thescintillator 6, thefirst mirror 7, and theline scan camera 3 are optically coupled to each other. Thescintillator 6, thethird mirror 17, and the secondline scan camera 4 are optically coupled to each other. The distances between thefirst mirror 7, thethird mirror 17, theline scan camera 3, and the secondline scan camera 4 change depending on the focal length of the camera and the length of thescintillator 6. The position of the camera can be easily adjusted in accordance with a plurality of lenses (focal lengths) and the length of thescintillator 6. - The line scan camera or the second line scan camera is not limited to the form including the TDI sensor. The line scan camera or the second line scan camera may include one or a plurality of line scan sensors. That is, processing similar to time delay integration may be performed by using a multiline sensor having a plurality of sensor arrays or an image such as a line sensor image may be generated by signal processing upon reading out signals from the respective lines of the multiline sensor. Alternatively, an image may be generated by using a signal line sensor. Even the single line sensor receives the influence of an enlargement factor in a pixel, and hence an image may blur. Upon receiving the influence of an enlargement factor, a fluorescent image obliquely moves in pixels. As a result, the resolution decreases, and an image may blur. The radiation image acquisition system and the imaging unit according to the present disclosure can prevent radiation images from blurring.
- Digital signals from a photodiode array may be added. Using a multi-photodiode array will reduce the necessity to strictly adjust the speed. Using a photodiode array allows the detection unit to be placed obliquely. That is, the
input surface 6 a need not to be parallel to the conveying direction D. Performing image processing such as addition or averaging upon performing enlargement factor correction or line delay makes it possible to obtain the effects aimed by the radiation image acquisition system according to the present disclosure. - An irradiation region defining portion constituted by a plurality of shielding walls (or shielding plates) may be installed between the
radiation source 2 and thescintillator 6 instead of forming theirradiation region 12 of radiation using theslit 15 of thehousing 13. In this case, theradiation source 2 having a wide irradiation angle, i.e., thewide output region 14, may be used. - According to several aspects of the present disclosure, a radiation image is prevented from blurring, and the influence of the mirror on radiation is eliminated. As a result, a radiation image of an object is acquired with clarity and high sensitivity.
-
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- 1, 1A, 1E . . . radiation image acquisition system; 2 . . . radiation source; 2 a . . . focus; 3 . . . line scan camera; 6 . . . scintillator; 6 a . . . input surface; 6 b . . . back surface; 7 . . . first mirror; 12 . . . irradiation region; 13, 13A, 13B, 13C, 13D, 13F . . . housing; 13 a . . . upper wall portion (wall portion); 15 . . . slit; 15 a . . . peripheral edge; 20 . . . conveying apparatus; 30, 30A, 30B, 30C, 30D, 30F . . . imaging unit; A . . . object, B . . . normal; C . . . normal; F . . . optical axis; G . . . optical axis; P . . . conveying path
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JPS6089786A (en) * | 1983-10-24 | 1985-05-20 | Hitachi Ltd | Radiation detector |
JPS6089786U (en) * | 1983-11-22 | 1985-06-19 | ティーディーケイ株式会社 | switching power supply |
EP0368369B1 (en) | 1985-12-24 | 1993-10-27 | Loral Vought Systems Corporation | Radiographic inspection system |
US5864146A (en) | 1996-11-13 | 1999-01-26 | University Of Massachusetts Medical Center | System for quantitative radiographic imaging |
CA2254877A1 (en) | 1996-05-13 | 1997-11-20 | Andrew Karellas | A system for quantitative radiographic imaging |
WO2000004403A1 (en) | 1998-07-15 | 2000-01-27 | Keiichi Kuroda | Digital radiation image unit |
JP2002365368A (en) * | 2001-06-04 | 2002-12-18 | Anritsu Corp | X-ray detector and x-ray foreign matter detection device using the same |
JP3850711B2 (en) | 2001-10-29 | 2006-11-29 | 株式会社東芝 | Radiation utilization inspection device |
EP1857836B1 (en) * | 2006-05-15 | 2009-10-21 | Eldim Sa | Device and method for discriminating cerenkov and scintillation radiation |
JP5116014B2 (en) * | 2007-06-21 | 2013-01-09 | 株式会社リガク | Small-angle wide-angle X-ray measurement system |
DE102008007595B4 (en) * | 2008-02-06 | 2018-04-05 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Apparatus and method for capturing an image |
JP5638914B2 (en) | 2010-10-27 | 2014-12-10 | 株式会社アールエフ | Radiation imaging device |
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US9750958B2 (en) * | 2012-02-23 | 2017-09-05 | Steven M. Ebstein | Dosimetric scintillating screen detector for charged particle radiotherapy quality assurance |
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US9865066B2 (en) * | 2014-05-06 | 2018-01-09 | Astrophysics Inc. | Computed tomography system for cargo and transported containers |
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US10859715B2 (en) * | 2015-09-30 | 2020-12-08 | Hamamatsu Photonics K.K. | Radiation image acquisition system and radiation image acquisition method |
JP2018141781A (en) | 2017-02-27 | 2018-09-13 | キヤノン・コンポーネンツ株式会社 | Radiation detector and radiation detection device |
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