US20230235940A1 - Quick-freezing equipment - Google Patents
Quick-freezing equipment Download PDFInfo
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- US20230235940A1 US20230235940A1 US17/841,023 US202217841023A US2023235940A1 US 20230235940 A1 US20230235940 A1 US 20230235940A1 US 202217841023 A US202217841023 A US 202217841023A US 2023235940 A1 US2023235940 A1 US 2023235940A1
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- quick
- freezing
- storage tank
- liquid storage
- heat exchange
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- 238000007710 freezing Methods 0.000 title claims abstract description 111
- 239000007788 liquid Substances 0.000 claims abstract description 69
- 239000003507 refrigerant Substances 0.000 claims abstract description 35
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 52
- 235000013305 food Nutrition 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 31
- 230000008014 freezing Effects 0.000 claims description 27
- 239000000243 solution Substances 0.000 claims description 27
- 239000011780 sodium chloride Substances 0.000 claims description 26
- 239000012266 salt solution Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 20
- 238000005057 refrigeration Methods 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 235000014102 seafood Nutrition 0.000 description 2
- 208000009084 Cold Injury Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002595 cold damage Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D31/00—Other cooling or freezing apparatus
- F25D31/002—Liquid coolers, e.g. beverage cooler
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D3/00—Devices using other cold materials; Devices using cold-storage bodies
- F25D3/005—Devices using other cold materials; Devices using cold-storage bodies combined with heat exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B17/00—Sorption machines, plants or systems, operating intermittently, e.g. absorption or adsorption type
- F25B17/02—Sorption machines, plants or systems, operating intermittently, e.g. absorption or adsorption type the absorbent or adsorbent being a liquid, e.g. brine
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B5/00—Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity
- F25B5/04—Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity arranged in series
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/02—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating liquids, e.g. brine
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2303/00—Details of devices using other cold materials; Details of devices using cold-storage bodies
- F25D2303/08—Devices using cold storage material, i.e. ice or other freezable liquid
- F25D2303/085—Compositions of cold storage materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2400/00—General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
- F25D2400/30—Quick freezing
Definitions
- the present disclosure relates to the technical field of refrigeration, in particular to a quick-freezing equipment.
- Quick-freezing of food materials such as vegetables, fruits, seafood, meat is to make frozen food by quick freezing after fresh food materials are processed, having the advantages of long-term storage, maintenance of original color, taste and various nutrients of food materials to a greater extent, and effective mediation of the supply for low and peak seasons.
- a cold storage can be used for the quick-freezing of food materials.
- the cold store house using a cooled air circulation method results in a long freezing time and poor preservation effect.
- Liquid nitrogen can be also used for quick cooling, which is extremely high in the cost and not conducive to large-scale operation.
- the present disclosure aims to at least solve one of the technical problems existing in the prior art. To this end, the present disclosure proposes a quick-freezing equipment capable of realizing quick freezing of food materials at a low cost.
- a quick-freezing equipment includes an outdoor unit, an indoor unit and a quick-freezing device, the outdoor unit is internally provided with a compressor and a condenser, and the indoor unit is internally provided with an expansion assembly and an evaporator; the compressor, the condenser, the expansion assembly and the evaporator are successively connected via a refrigerant pipeline;
- the quick-freezing device includes a liquid storage tank and a quick-freezing box, the liquid storage tank is used for storing a first salt solution, the quick-freezing box is located inside the liquid storage tank and used for storing a sodium chloride solution, the quick-freezing box is connected with a circulating pipe, both ends of the circulating pipe are communicated with an inner cavity of the liquid storage tank, the circulating pipe is provided with a heat exchange component located in the quick-freezing box, and the refrigerant pipeline is provided with a heat exchange pipe, the heat exchange pipe passes through the liquid storage tank and the heat exchange pipe is located between the expansion assembly and the
- the quick-freezing equipment has at least the following beneficial effects: the compressor of the outdoor unit compresses a gaseous refrigerant to a state of high temperature and high pressure; then the compressed gaseous refrigerant is subjected to heat dissipation by the condenser, throttling and pressure reduction by the expansion component, and flow adjustment; then the low-temperature liquid refrigerant flows through the heat exchange pipe to cool the first salt solution in the liquid storage tank, and the first salt solution flows in the circulating tube; in the inner cavity of the quick-freezing box, the first salt solution and the sodium chloride solution conduct heat exchange by means of the heat exchange component such that the sodium chloride solution in the quick-freezing box drops to a low temperature, and the sodium chloride solution may remain liquid below zero centigrade and is edible such that the contact of the sodium chloride solution and food materials is safe, the freezing of food materials is quickly realized by using the low-temperature sodium chloride solution, and a quick freezing is realized.
- the compressor of the outdoor unit compresses
- the heat exchange pipe is of a spiral coil structure and has several copper pipes with a diameter not greater than 6 mm.
- the liquid storage tank is connected with a stirring mechanism
- the stirring mechanism includes a motor fixedly connected to the liquid storage tank, and the motor has a rotating shaft extending to the interior of the liquid storage tank and connecting with a runner.
- the circulating pipe is connected with a driving pump, the driving pump is located at an inlet end of the circulating pipe.
- an inlet end of the circulating pipe is communicated with the lower part of an inner cavity of the liquid storage tank, an outlet end of the circulating pipe is communicated with the upper part of the inner cavity of the liquid storage tank, the inlet end and the outlet end of the circulating pipe are located at two opposite sides of the liquid storage tank.
- the heat exchange component is configured as a heat exchange coil, the heat exchange coil is located at a lower part of an inner cavity of the quick-freezing box.
- the quick-freezing box is connected with a liquid driving module, the liquid driving module has a propeller, and the propeller is located in the inner cavity of the quick-freezing box to drive the flow of the sodium chloride solution.
- the quick-freezing device further includes a food material box, the food material box is used for storing food materials and made from wire gauze, and the food material box can be placed in the inner cavity of the quick-freezing box and has a lifting handle.
- the refrigerant pipeline is provided with a bypass pipe
- the heat exchange pipe is disposed on the bypass pipe
- the bypass pipe and the refrigerant pipeline are both provided with stop valves.
- a freezing chamber is formed inside the storehouse body, the indoor unit and the quick-freezing device are both located in the freezing chamber, the storehouse body has an inner wall provided with a thermal insulation layer.
- FIG. 1 is a structural schematic diagram of a traditional refrigeration house
- FIG. 2 is a structural schematic diagram of the quick-freezing equipment according to some embodiments of the present disclosure
- FIG. 3 is a structural schematic diagram of the quick-freezing equipment according to some other embodiments of the present disclosure.
- FIG. 4 is an enlarged view of place A in FIG. 3 ;
- FIG. 5 is a structural schematic diagram of the quick-freezing equipment according to some other embodiments of the present disclosure.
- FIG. 6 is a structural schematic diagram of the quick-freezing equipment according to some other embodiments of the present disclosure.
- FIG. 1 the structure of are refrigeration house is shown in FIG. 1 , including an outdoor unit and an indoor unit, where the outdoor unit is internally provided with a compressor 110 and a condenser 120 , the indoor unit is internally provided with an expansion assembly 210 and an evaporator 220 , and the expansion assembly 210 may be a capillary tube or an electronic expansion valve; the compressor 110 , the condenser 120 , the expansion assembly 210 and the evaporator 220 are successively connected via a refrigerant pipeline 300 ; the compressor 110 of the outdoor unit compresses a gaseous refrigerant to a state of high temperature and high pressure, the compressed gaseous refrigerant is then subjected to heat dissipation of the condenser 120 , throttling, pressure reduction and flow adjustment of the expansion component 210 , the low-temperature liquid refrigerant enters the evaporator 220 for evaporation and heat absorption, and the evaporator 220 outputs cold air, by which
- the embodiments of the present disclosure provide a quick-freezing equipment capable of transforming the refrigeration house, including an outdoor unit, an indoor unit and a quick-freezing device, wherein the outdoor unit and the indoor unit are original components of the refrigeration house, the outdoor unit is internally provided with a compressor 110 and a condenser 120 , the indoor unit is internally provided with an expansion assembly 210 and an evaporator 220 , and the expansion assembly 210 may use a capillary tube or an electronic expansion valve; the compressor 110 , the condenser 120 , the expansion assembly 210 and the evaporator 220 are successively connected by means of a refrigerant pipeline 300 ; the quick-freezing device includes a liquid storage tank 410 and a quick-freezing box 420 , the liquid storage tank 410 is used for storing a first salt solution, the quick-freezing box 420 is located inside the liquid storage tank 410 and used for storing a sodium chloride solution, the quick-freezing box 420 is connected with
- the first salt solution may be a calcium chloride solution, which may remain unfrozen at 60 degrees below zero centigrade, and in contrast, the sodium chloride solution is frozen at 23 degrees below zero centigrade; the calcium chloride solution has a strong low-temperature resistance performance and can keep flowability at low temperature, thus it is used for the first heat exchange with the refrigerant, while the sodium chloride solution in the quick-freezing box 420 is used for contact with food materials to ensure safety and avoid affecting the cooking of food materials after thawing. Description is made below by an example in which the first salt solution is calcium chloride solution.
- the compressor 110 of the outdoor unit compresses the gaseous refrigerant to a state of high temperature and high pressure, the compressed gaseous refrigerant is subjected to heat dissipation of the condenser 120 , throttling and pressure reduction and flow adjustment by the expansion component 210 , then the low-temperature liquid refrigerant flows through the heat exchange pipe 310 , the calcium chloride solution in the liquid storage tank 410 and the liquid refrigerant are subjected to heat exchange by means of the heat exchange pipe 310 to reduce the temperature of the calcium chloride solution, then the refrigerant is subjected to heat exchange by means of the evaporator 220 to obtain cold air to cool the indoor environment, finally the air cools to normal temperature and returns back to the compressor 110 for recompression, and enters into a next refrigeration cycle.
- the calcium chloride solution in the liquid storage tank 410 flows in the circulating tube 430 ; in an inner cavity of the quick-freezing box 420 , the calcium chloride solution and the sodium chloride solution are subjected to heat exchange by means of the heat exchange component 432 , such that the sodium chloride solution in the quick-freezing box 420 drops to a low temperature, and the sodium chloride solution can remain liquid below zero centigrade and is edible, such that the contact of the sodium chloride solution and food materials is safe and reliable, so that the freezing of food materials is quickly realized by using the low-temperature sodium chloride solution, and quick freezing is realized.
- the quick-freezing equipment Compared with liquid nitrogen quick freezing, the quick-freezing equipment substantially reduces the cost, meets the needs of large-scale operation; in addition, the heat transfer coefficient of gas forced convection is about 20 to 300 (unit: W/(square meter*K)), the heat transfer coefficient of liquid natural convection is about 200 to 1000, the heat transfer coefficient of liquid forced convection is about 1000 to 15000, therefore, the use of the sodium chloride solution as a medium for freezing food materials, compared to an ordinary refrigeration house adopting gas freezing, increases the efficiency by dozens of times and substantially reduces the freezing time.
- the heat exchange pipe 310 uses a spiral coil structure to increase the contact area between the heat exchange pipe 310 and the calcium chloride solution in the liquid storage tank 410 , and the first heat exchange pipe 310 uses one or more copper pipes with a diameter not greater than 6 mm, the copper pipes can withstand low temperature and has a high thermal conductivity, which is conducive to accelerating heat exchange.
- the liquid storage tank 410 is connected with a stirring mechanism
- the stirring mechanism includes a motor 440 fixedly connected to the liquid storage tank 410
- the motor 440 has a rotating shaft extending to the interior of the liquid storage tank 410 and connecting with a runner 450
- the motor 440 drives the runner 450 to rotate by means of the rotating shaft
- the rotating runner 450 stirs the calcium chloride solution in the liquid storage tank 410 to improve the efficiency of heat exchange, which is conducive to cooling the calcium chloride solution.
- the runner 450 is located between the heat exchange pipe 310 and the circulating pipe 430 , and stirs the calcium chloride solution to accelerate the contact of the calcium chloride solution with the heat exchange pipe 310 and the circulating pipe 430 , thereby improving the heat exchange at the two places.
- the runner 450 in the height direction, is located at an upper part of the liquid storage tank 410 , even a portion of the runner 450 is located outside the liquid storage tank 410 , and the runner 450 stirs the calcium chloride solution, the calcium chloride solution moves in the liquid storage tank 410 in a wide range, which can also improve the heat transfer efficiency.
- the circulating pipe 430 is connected with a driving pump 431 , the driving pump 431 is located at an inlet end of the circulating pipe 430 , by means of the driving pump 431 , the calcium chloride solution in the liquid storage tank 410 is driven to flow rapidly through the circulating pipe 430 , forming a forced convection, so as to increase the heat exchange efficiency and accelerate the freezing process.
- an inlet end of the circulating pipe 430 is communicated with a lower part of an inner cavity of the liquid storage tank 410
- an outlet end of the circulating pipe 430 is communicated with an upper part of the inner cavity of the liquid storage tank 410
- the inlet end and the outlet end of the circulating pipe 430 are located at two opposite sides of the liquid storage tank 410 .
- the calcium chloride solution has a temperature rise and tends to sink after the heat exchange by the heat exchange component 432 , and the sunk calcium chloride solution is cooled down after the heat exchange by the heat exchange pipe 310 , the inlet end of the circulating pipe 430 is disposed below, the cooled calcium chloride solution can be drawn away timely, which is conducive to heat exchange with the sodium chloride solution by means of the heat exchange component 432 to obtain a low-temperature sodium chloride solution to freeze the food materials, which is conducive to the acceleration of the freezing process, reduction of time consuming and effective preservation.
- the heat exchange component 432 at a middle part of the circulating pipe 430 is configured as a heat exchange coil, the heat exchange coil is located at a lower part of an inner cavity of the quick-freezing box 420 , the heat exchange coil is used to increase the contact area with the sodium chloride solution and improve the efficiency of heat exchange, which is conducive to accelerating the cooling of the sodium chloride solution.
- the quick-freezing box 420 is connected with a liquid driving module 421 , the liquid driving module 421 has a driving motor and a propeller 422 , the propeller 422 is located in the inner cavity of the quick-freezing box 420 , the driving motor drives the propeller 422 to rotate, so as to drive the sodium chloride solution to quickly flow with a flow rate above 1 m/s and reaching a turbulent state, which can substantially increase the heat transfer coefficient and accelerate the freezing.
- the flow direction of the sodium chloride solution driven by the propeller 422 is opposite to the flow direction of the calcium chloride solution in the heat exchange component 432 , which further improves the heat exchange efficiency.
- the quick-freezing device further includes a food material box 600 , the food material box 600 is used for storing the food materials and made from a wire gauze, the food material box 600 can be placed in the inner cavity of the quick-freezing box 420 and has a lifting handle, and the sodium chloride solution can flow through the wire gauze, in combination with the driving effect of the propeller 422 , the freezing is accelerated. Furthermore, the food material box 600 has a lifting handle, which is convenient for the user to put in and take away the food materials and convenient for operation. The food material box 600 also serves to protect the operation and separate the heat exchange component 432 from the propeller 422 , to prevent the user from cold injury or injury due to contact with the propeller 422 , thereby improving the safety.
- the refrigerant pipeline 300 is provided with a bypass pipe 320 , the heat exchange pipe 310 is disposed on the bypass pipe 320 , the refrigerant pipeline 300 connected in parallel with the bypass pipe 320 is located outside the liquid storage tank 410 , the bypass pipe 320 and the refrigerant pipeline 300 are both provided with stop valves 330 .
- the stop valve 330 on the refrigerant pipeline 300 When quick freezing is required, the stop valve 330 on the refrigerant pipeline 300 is closed, and the stop valve 330 on the bypass pipe 320 is opened, so that the low-temperature refrigerant passes through the heat exchange pipe 310 to cool down the calcium chloride solution; and when the quick freezing is not required, the stop valve 330 on the bypass pipe 320 is closed, and the stop valve 330 on the refrigerant pipeline 300 is opened, so that the low-temperature refrigerant does not pass through the heat exchange pipe 310 , but flows through the parallel-connected refrigerant pipeline 300 and enters into the evaporator 220 , the quick-freezing device stops operating. Similar to the function of an ordinary refrigeration house, the quick-freezing equipment has more functions to satisfy more service environments.
- the quick-freezing equipment further includes a storage body 500 , a freezing chamber is formed inside the storage body 500 , the indoor unit and the quick-freezing device are both located in the freezing chamber, so that the cold air output from the evaporator 220 of the indoor unit cools the freezing chamber to maintains a low temperature environment; and the storage body 500 has an inner wall provided with an thermal insulation layer to reduce cooling capacity loss and reduce energy consumption.
- the quick-freezing equipment is an integrated whole machine, which includes an outdoor unit, an indoor unit and a quick-freezing device, the outdoor unit is internally provided with a compressor 110 and a condenser 120 , the indoor unit is internally provided with an expansion assembly 210 and an evaporator 220 , and the expansion assembly 210 may be a capillary tube or an electronic expansion valve; the compressor 110 , the condenser 120 , the expansion assembly 210 and the evaporator 220 are successively connected via are refrigerant pipeline 300 ; the quick-freezing device includes a liquid storage tank 410 and a quick-freezing box 420 , the liquid storage tank 410 is used for storing a first salt solution, the quick-freezing box 420 is located inside the liquid storage tank 410 and used for storing a sodium chloride solution, the quick-freezing box 420 is connected with a circulating pipe 430 , both ends of the circulating pipe 430 are communicated with an
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Abstract
Description
- The present disclosure claims priority to and the benefit of Chinese Patent Application No. 202210099357.4 filed Jan. 27, 2022, the contents of which are incorporated herein by reference.
- The present disclosure relates to the technical field of refrigeration, in particular to a quick-freezing equipment.
- Quick-freezing of food materials such as vegetables, fruits, seafood, meat is to make frozen food by quick freezing after fresh food materials are processed, having the advantages of long-term storage, maintenance of original color, taste and various nutrients of food materials to a greater extent, and effective mediation of the supply for low and peak seasons.
- In the related technology, a cold storage can be used for the quick-freezing of food materials. However, the cold store house using a cooled air circulation method results in a long freezing time and poor preservation effect. Liquid nitrogen can be also used for quick cooling, which is extremely high in the cost and not conducive to large-scale operation.
- The present disclosure aims to at least solve one of the technical problems existing in the prior art. To this end, the present disclosure proposes a quick-freezing equipment capable of realizing quick freezing of food materials at a low cost.
- A quick-freezing equipment according to the embodiments of the present disclosure includes an outdoor unit, an indoor unit and a quick-freezing device, the outdoor unit is internally provided with a compressor and a condenser, and the indoor unit is internally provided with an expansion assembly and an evaporator; the compressor, the condenser, the expansion assembly and the evaporator are successively connected via a refrigerant pipeline; the quick-freezing device includes a liquid storage tank and a quick-freezing box, the liquid storage tank is used for storing a first salt solution, the quick-freezing box is located inside the liquid storage tank and used for storing a sodium chloride solution, the quick-freezing box is connected with a circulating pipe, both ends of the circulating pipe are communicated with an inner cavity of the liquid storage tank, the circulating pipe is provided with a heat exchange component located in the quick-freezing box, and the refrigerant pipeline is provided with a heat exchange pipe, the heat exchange pipe passes through the liquid storage tank and the heat exchange pipe is located between the expansion assembly and the evaporator.
- The quick-freezing equipment according to the embodiments of the present disclosure has at least the following beneficial effects: the compressor of the outdoor unit compresses a gaseous refrigerant to a state of high temperature and high pressure; then the compressed gaseous refrigerant is subjected to heat dissipation by the condenser, throttling and pressure reduction by the expansion component, and flow adjustment; then the low-temperature liquid refrigerant flows through the heat exchange pipe to cool the first salt solution in the liquid storage tank, and the first salt solution flows in the circulating tube; in the inner cavity of the quick-freezing box, the first salt solution and the sodium chloride solution conduct heat exchange by means of the heat exchange component such that the sodium chloride solution in the quick-freezing box drops to a low temperature, and the sodium chloride solution may remain liquid below zero centigrade and is edible such that the contact of the sodium chloride solution and food materials is safe, the freezing of food materials is quickly realized by using the low-temperature sodium chloride solution, and a quick freezing is realized. Compared with liquid nitrogen quick freezing, the quick-freezing equipment substantially reduces the cost and meets the need of large-scale operation.
- According to some embodiments of the present disclosure, the heat exchange pipe is of a spiral coil structure and has several copper pipes with a diameter not greater than 6 mm.
- According to some embodiments of the present disclosure, the liquid storage tank is connected with a stirring mechanism, the stirring mechanism includes a motor fixedly connected to the liquid storage tank, and the motor has a rotating shaft extending to the interior of the liquid storage tank and connecting with a runner.
- According to some embodiments of the present disclosure, the circulating pipe is connected with a driving pump, the driving pump is located at an inlet end of the circulating pipe.
- According to some embodiments of the present disclosure, an inlet end of the circulating pipe is communicated with the lower part of an inner cavity of the liquid storage tank, an outlet end of the circulating pipe is communicated with the upper part of the inner cavity of the liquid storage tank, the inlet end and the outlet end of the circulating pipe are located at two opposite sides of the liquid storage tank.
- According to some embodiments of the present disclosure, the heat exchange component is configured as a heat exchange coil, the heat exchange coil is located at a lower part of an inner cavity of the quick-freezing box.
- According to some embodiments of the present disclosure, the quick-freezing box is connected with a liquid driving module, the liquid driving module has a propeller, and the propeller is located in the inner cavity of the quick-freezing box to drive the flow of the sodium chloride solution.
- According to some embodiments of the present disclosure, the quick-freezing device further includes a food material box, the food material box is used for storing food materials and made from wire gauze, and the food material box can be placed in the inner cavity of the quick-freezing box and has a lifting handle.
- According to some embodiments of the present disclosure, the refrigerant pipeline is provided with a bypass pipe, the heat exchange pipe is disposed on the bypass pipe, and the bypass pipe and the refrigerant pipeline are both provided with stop valves.
- According to some embodiments of the present disclosure, further including a storehouse body, a freezing chamber is formed inside the storehouse body, the indoor unit and the quick-freezing device are both located in the freezing chamber, the storehouse body has an inner wall provided with a thermal insulation layer.
- Additional aspects and advantages of the present disclosure will be given partly in the following description, and the additional aspects and advantages will become apparent from the following description, or learned by practice of the present disclosure.
- In conjunction with the description of the embodiments in the following drawings, additional aspects and advantages of the present disclosure will become apparent and readily understood, in which:
-
FIG. 1 is a structural schematic diagram of a traditional refrigeration house; -
FIG. 2 is a structural schematic diagram of the quick-freezing equipment according to some embodiments of the present disclosure; -
FIG. 3 is a structural schematic diagram of the quick-freezing equipment according to some other embodiments of the present disclosure; -
FIG. 4 is an enlarged view of place A inFIG. 3 ; -
FIG. 5 is a structural schematic diagram of the quick-freezing equipment according to some other embodiments of the present disclosure; and -
FIG. 6 is a structural schematic diagram of the quick-freezing equipment according to some other embodiments of the present disclosure. - Embodiments of the present disclosure will be described in detail below, examples of the embodiments are shown in the accompanying drawings, in which throughout the drawings the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions. The following embodiments described with reference to the accompanying drawings are exemplary and serve only to explain the present disclosure, and should not be construed as limiting the present disclosure.
- In the description of the present disclosure, it is to be understood that, in terms of orientation description, the indicated orientation or positional relationship, such as upper, lower, forward, backward, left, right etc. is based on the orientation or positional relationship shown in the drawings, it is merely for ease of description of the present disclosure and simplification of the description, rather than indicating or implying that the indicated device or element must have a specific orientation and being constructed and operated in a specific orientation, which, therefore, cannot be construed as limit to the present disclosure.
- In the description of the present disclosure, unless explicitly defined otherwise, “providing, installing, connecting” and other words should be understood broadly, and a person skilled in the art can reasonably determine the specific meaning of the above words in the present disclosure in combination with the specific content of the technical solution.
- In the related technology, the structure of are refrigeration house is shown in
FIG. 1 , including an outdoor unit and an indoor unit, where the outdoor unit is internally provided with acompressor 110 and acondenser 120, the indoor unit is internally provided with anexpansion assembly 210 and anevaporator 220, and theexpansion assembly 210 may be a capillary tube or an electronic expansion valve; thecompressor 110, thecondenser 120, theexpansion assembly 210 and theevaporator 220 are successively connected via arefrigerant pipeline 300; thecompressor 110 of the outdoor unit compresses a gaseous refrigerant to a state of high temperature and high pressure, the compressed gaseous refrigerant is then subjected to heat dissipation of thecondenser 120, throttling, pressure reduction and flow adjustment of theexpansion component 210, the low-temperature liquid refrigerant enters theevaporator 220 for evaporation and heat absorption, and theevaporator 220 outputs cold air, by which the food materials in the refrigeration house is frozen. However, the heat transfer coefficient of cold air circulation is not high, the freezing process is relatively slow, and it usually takes 2-3 hours to freeze the food materials, which takes a long time and is not conducive to the preservation of food materials. - Referring to
FIG. 2 , the embodiments of the present disclosure provide a quick-freezing equipment capable of transforming the refrigeration house, including an outdoor unit, an indoor unit and a quick-freezing device, wherein the outdoor unit and the indoor unit are original components of the refrigeration house, the outdoor unit is internally provided with acompressor 110 and acondenser 120, the indoor unit is internally provided with anexpansion assembly 210 and anevaporator 220, and theexpansion assembly 210 may use a capillary tube or an electronic expansion valve; thecompressor 110, thecondenser 120, theexpansion assembly 210 and theevaporator 220 are successively connected by means of arefrigerant pipeline 300; the quick-freezing device includes aliquid storage tank 410 and a quick-freezing box 420, theliquid storage tank 410 is used for storing a first salt solution, the quick-freezingbox 420 is located inside theliquid storage tank 410 and used for storing a sodium chloride solution, the quick-freezingbox 420 is connected with a circulatingpipe 430, both ends of the circulatingpipe 430 are communicated with an inner cavity of theliquid storage tank 410, the circulatingpipe 430 is provided with aheat exchange component 432 located within the quick-freezingbox 410, and therefrigerant pipeline 300 is provided with aheat exchange pipe 310, which passes through theliquid storage tank 410 and is located between theexpansion assembly 210 and theevaporator 220. Adding a quick-freezing device in the structure of the refrigeration house can accelerate the freezing process reduce the time consumption. - It is understandable that, the first salt solution may be a calcium chloride solution, which may remain unfrozen at 60 degrees below zero centigrade, and in contrast, the sodium chloride solution is frozen at 23 degrees below zero centigrade; the calcium chloride solution has a strong low-temperature resistance performance and can keep flowability at low temperature, thus it is used for the first heat exchange with the refrigerant, while the sodium chloride solution in the quick-freezing
box 420 is used for contact with food materials to ensure safety and avoid affecting the cooking of food materials after thawing. Description is made below by an example in which the first salt solution is calcium chloride solution. - During the operation of the quick-freezing equipment, the
compressor 110 of the outdoor unit compresses the gaseous refrigerant to a state of high temperature and high pressure, the compressed gaseous refrigerant is subjected to heat dissipation of thecondenser 120, throttling and pressure reduction and flow adjustment by theexpansion component 210, then the low-temperature liquid refrigerant flows through theheat exchange pipe 310, the calcium chloride solution in theliquid storage tank 410 and the liquid refrigerant are subjected to heat exchange by means of theheat exchange pipe 310 to reduce the temperature of the calcium chloride solution, then the refrigerant is subjected to heat exchange by means of theevaporator 220 to obtain cold air to cool the indoor environment, finally the air cools to normal temperature and returns back to thecompressor 110 for recompression, and enters into a next refrigeration cycle. The calcium chloride solution in theliquid storage tank 410 flows in the circulatingtube 430; in an inner cavity of the quick-freezingbox 420, the calcium chloride solution and the sodium chloride solution are subjected to heat exchange by means of theheat exchange component 432, such that the sodium chloride solution in the quick-freezingbox 420 drops to a low temperature, and the sodium chloride solution can remain liquid below zero centigrade and is edible, such that the contact of the sodium chloride solution and food materials is safe and reliable, so that the freezing of food materials is quickly realized by using the low-temperature sodium chloride solution, and quick freezing is realized. Compared with liquid nitrogen quick freezing, the quick-freezing equipment substantially reduces the cost, meets the needs of large-scale operation; in addition, the heat transfer coefficient of gas forced convection is about 20 to 300 (unit: W/(square meter*K)), the heat transfer coefficient of liquid natural convection is about 200 to 1000, the heat transfer coefficient of liquid forced convection is about 1000 to 15000, therefore, the use of the sodium chloride solution as a medium for freezing food materials, compared to an ordinary refrigeration house adopting gas freezing, increases the efficiency by dozens of times and substantially reduces the freezing time. - Referring to
FIG. 1 , according to some embodiments of the present disclosure, theheat exchange pipe 310 uses a spiral coil structure to increase the contact area between theheat exchange pipe 310 and the calcium chloride solution in theliquid storage tank 410, and the firstheat exchange pipe 310 uses one or more copper pipes with a diameter not greater than 6 mm, the copper pipes can withstand low temperature and has a high thermal conductivity, which is conducive to accelerating heat exchange. - Referring to
FIG. 2 andFIG. 3 , according to some embodiments of the present disclosure, theliquid storage tank 410 is connected with a stirring mechanism, the stirring mechanism includes amotor 440 fixedly connected to theliquid storage tank 410, themotor 440 has a rotating shaft extending to the interior of theliquid storage tank 410 and connecting with arunner 450, themotor 440 drives therunner 450 to rotate by means of the rotating shaft, and the rotatingrunner 450 stirs the calcium chloride solution in theliquid storage tank 410 to improve the efficiency of heat exchange, which is conducive to cooling the calcium chloride solution. In a height direction, therunner 450 is located between theheat exchange pipe 310 and the circulatingpipe 430, and stirs the calcium chloride solution to accelerate the contact of the calcium chloride solution with theheat exchange pipe 310 and the circulatingpipe 430, thereby improving the heat exchange at the two places. - Referring to
FIG. 4 , according to some embodiments of the present disclosure, in the height direction, therunner 450 is located at an upper part of theliquid storage tank 410, even a portion of therunner 450 is located outside theliquid storage tank 410, and therunner 450 stirs the calcium chloride solution, the calcium chloride solution moves in theliquid storage tank 410 in a wide range, which can also improve the heat transfer efficiency. - Referring to
FIG. 3 , according to some embodiments of the present disclosure, the circulatingpipe 430 is connected with adriving pump 431, thedriving pump 431 is located at an inlet end of the circulatingpipe 430, by means of thedriving pump 431, the calcium chloride solution in theliquid storage tank 410 is driven to flow rapidly through the circulatingpipe 430, forming a forced convection, so as to increase the heat exchange efficiency and accelerate the freezing process. - According to some embodiments of the present disclosure, an inlet end of the circulating
pipe 430 is communicated with a lower part of an inner cavity of theliquid storage tank 410, an outlet end of the circulatingpipe 430 is communicated with an upper part of the inner cavity of theliquid storage tank 410, the inlet end and the outlet end of the circulatingpipe 430 are located at two opposite sides of theliquid storage tank 410. Since the calcium chloride solution has a temperature rise and tends to sink after the heat exchange by theheat exchange component 432, and the sunk calcium chloride solution is cooled down after the heat exchange by theheat exchange pipe 310, the inlet end of the circulatingpipe 430 is disposed below, the cooled calcium chloride solution can be drawn away timely, which is conducive to heat exchange with the sodium chloride solution by means of theheat exchange component 432 to obtain a low-temperature sodium chloride solution to freeze the food materials, which is conducive to the acceleration of the freezing process, reduction of time consuming and effective preservation. - Referring to
FIG. 3 , according to some embodiments of the present disclosure, theheat exchange component 432 at a middle part of the circulatingpipe 430 is configured as a heat exchange coil, the heat exchange coil is located at a lower part of an inner cavity of the quick-freezingbox 420, the heat exchange coil is used to increase the contact area with the sodium chloride solution and improve the efficiency of heat exchange, which is conducive to accelerating the cooling of the sodium chloride solution. - Referring to
FIGS. 2 and 3 , according to some embodiments of the present disclosure, the quick-freezing box 420 is connected with aliquid driving module 421, theliquid driving module 421 has a driving motor and apropeller 422, thepropeller 422 is located in the inner cavity of the quick-freezingbox 420, the driving motor drives thepropeller 422 to rotate, so as to drive the sodium chloride solution to quickly flow with a flow rate above 1 m/s and reaching a turbulent state, which can substantially increase the heat transfer coefficient and accelerate the freezing. And the flow direction of the sodium chloride solution driven by thepropeller 422 is opposite to the flow direction of the calcium chloride solution in theheat exchange component 432, which further improves the heat exchange efficiency. - It is understandable that, in some embodiments of the present disclosure, the quick-freezing device further includes a
food material box 600, thefood material box 600 is used for storing the food materials and made from a wire gauze, thefood material box 600 can be placed in the inner cavity of the quick-freezingbox 420 and has a lifting handle, and the sodium chloride solution can flow through the wire gauze, in combination with the driving effect of thepropeller 422, the freezing is accelerated. Furthermore, thefood material box 600 has a lifting handle, which is convenient for the user to put in and take away the food materials and convenient for operation. Thefood material box 600 also serves to protect the operation and separate theheat exchange component 432 from thepropeller 422, to prevent the user from cold injury or injury due to contact with thepropeller 422, thereby improving the safety. - Referring to
FIGS. 2 and 3 , according to some embodiments of the present disclosure, therefrigerant pipeline 300 is provided with abypass pipe 320, theheat exchange pipe 310 is disposed on thebypass pipe 320, therefrigerant pipeline 300 connected in parallel with thebypass pipe 320 is located outside theliquid storage tank 410, thebypass pipe 320 and therefrigerant pipeline 300 are both provided withstop valves 330. When quick freezing is required, thestop valve 330 on therefrigerant pipeline 300 is closed, and thestop valve 330 on thebypass pipe 320 is opened, so that the low-temperature refrigerant passes through theheat exchange pipe 310 to cool down the calcium chloride solution; and when the quick freezing is not required, thestop valve 330 on thebypass pipe 320 is closed, and thestop valve 330 on therefrigerant pipeline 300 is opened, so that the low-temperature refrigerant does not pass through theheat exchange pipe 310, but flows through the parallel-connectedrefrigerant pipeline 300 and enters into theevaporator 220, the quick-freezing device stops operating. Similar to the function of an ordinary refrigeration house, the quick-freezing equipment has more functions to satisfy more service environments. - According to some embodiments of the present disclosure, the quick-freezing equipment further includes a
storage body 500, a freezing chamber is formed inside thestorage body 500, the indoor unit and the quick-freezing device are both located in the freezing chamber, so that the cold air output from theevaporator 220 of the indoor unit cools the freezing chamber to maintains a low temperature environment; and thestorage body 500 has an inner wall provided with an thermal insulation layer to reduce cooling capacity loss and reduce energy consumption. - Referring to
FIG. 6 , in another embodiment of the present disclosure, the quick-freezing equipment is an integrated whole machine, which includes an outdoor unit, an indoor unit and a quick-freezing device, the outdoor unit is internally provided with acompressor 110 and acondenser 120, the indoor unit is internally provided with anexpansion assembly 210 and anevaporator 220, and theexpansion assembly 210 may be a capillary tube or an electronic expansion valve; thecompressor 110, thecondenser 120, theexpansion assembly 210 and theevaporator 220 are successively connected via arerefrigerant pipeline 300; the quick-freezing device includes aliquid storage tank 410 and a quick-freezing box 420, theliquid storage tank 410 is used for storing a first salt solution, the quick-freezingbox 420 is located inside theliquid storage tank 410 and used for storing a sodium chloride solution, the quick-freezingbox 420 is connected with a circulatingpipe 430, both ends of the circulatingpipe 430 are communicated with an inner cavity of theliquid storage tank 410, the circulatingpipe 430 is provided with aheat exchange component 432 located within the quick-freezing box 410, therefrigerant pipeline 300 is provided with aheat exchange pipe 310, theheat exchange pipe 310 passes through theliquid storage tank 410 and is located between theexpansion assembly 210 and theevaporator 220. The indoor unit and the quick-freezing device are installed in a casing, they can be applied in places having quick-freezing requirements such as seafood markets and shopping malls. Other structures and characteristics are similar to the above-mentioned embodiments and will not be repeated here. - Embodiments of the present disclosure have been described in detail above in conjunction with the accompanying drawings, but the present disclosure is not limited to the above-mentioned embodiments, various changes can also be made within the scope of knowledge possessed by those skilled in the art without departing from the gist of the present disclosure.
Claims (10)
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CN2022100993574 | 2022-01-27 | ||
CN202210099357.4A CN114322414A (en) | 2022-01-27 | 2022-01-27 | Quick-freezing equipment |
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US20230235940A1 true US20230235940A1 (en) | 2023-07-27 |
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US17/841,023 Abandoned US20230235940A1 (en) | 2022-01-27 | 2022-06-15 | Quick-freezing equipment |
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CN (1) | CN114322414A (en) |
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CN114935233A (en) * | 2022-07-25 | 2022-08-23 | 北京中科富海低温科技有限公司 | Refrigeration house refrigerating system |
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