US20230140980A1 - Fluid control device - Google Patents
Fluid control device Download PDFInfo
- Publication number
- US20230140980A1 US20230140980A1 US18/154,251 US202318154251A US2023140980A1 US 20230140980 A1 US20230140980 A1 US 20230140980A1 US 202318154251 A US202318154251 A US 202318154251A US 2023140980 A1 US2023140980 A1 US 2023140980A1
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- US
- United States
- Prior art keywords
- flat plate
- control device
- fluid control
- valve member
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012530 fluid Substances 0.000 title claims abstract description 173
- 230000002093 peripheral effect Effects 0.000 claims abstract description 85
- 239000012528 membrane Substances 0.000 claims description 102
- 238000005452 bending Methods 0.000 description 7
- 230000002401 inhibitory effect Effects 0.000 description 5
- 238000010030 laminating Methods 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/04—Pumps having electric drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/04—Pumps having electric drive
- F04B43/043—Micropumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/04—Pumps having electric drive
- F04B43/043—Micropumps
- F04B43/046—Micropumps with piezoelectric drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/14—Check valves with flexible valve members
- F16K15/148—Check valves with flexible valve members the closure elements being fixed in their centre
Abstract
A fluid control device includes: a first flat plate; a frame disposed outside an outer peripheral end of the first flat plate via openings; a connection member connecting the first flat plate and the frame; a plate member having through holes in a portion facing the first flat plate; and a valve member configured to rectify a fluid flow. An outer end of the valve member projects toward an outside of the outer peripheral end of the first flat plate. A portion of the valve member closer to an inner end thereof located closer to a center of the first flat plate is fixed to the first flat plate. The outer end of the valve member is not fixed. The valve member has a first portion closer to the outer end, and a second portion closer to an inner end of the first portion.
Description
- This is a continuation of International Application No. PCT/JP2021/016807 filed on Apr. 27, 2021 which claims priority from Japanese Patent Application No. 2020-122530 filed on Jul. 17, 2020 and Japanese Patent Application No. 2020-209762 filed on Dec. 18, 2020. The contents of these applications are incorporated herein by reference in their entireties.
- The present disclosure relates to a fluid control device configured to convey a fluid in one direction.
- Patent Document 1 describes a fluid control device including a pump and a valve that are integrally formed with each other. The pump has a pump chamber having one surface formed by a vibration plate. The valve has a valve chamber communicating with the pump chamber.
- A valve membrane is disposed in the valve chamber. A fluid flow causes the valve membrane to move in the valve chamber, thus rectifying the fluid flow.
- Patent Document 1: Japanese Patent No. 6536770
- Conceivable examples of a configuration in which a valve membrane is used as in the fluid control device described in Patent Document 1 include one in which a valve membrane is disposed in a pump chamber. In this case, the valve membrane parallel to a direction in which a fluid flows has one end and the other end, the one end being fixed to an inner wall of a pump, the other end being movable. When the fluid flows in a certain direction, the other end of the valve membrane moves toward a wall surface to which the valve membrane is fixed, and the fluid is conveyed. On the other hand, when the fluid tries to flow in the opposite direction, the other end of the valve membrane moves toward a wall surface facing the wall surface to which the valve membrane is fixed and comes into contact with this wall surface. Thus, the fluid flow is obstructed. Accordingly, the fluid flow is rectified.
- However, in such a configuration in which a valve membrane is disposed in a pump chamber, a portion close to the other end of the valve membrane may come into contact with a corner of an outer peripheral end of a wall forming the pump chamber. Such contact causes a problem of wearing and damaging the valve membrane.
- Accordingly, a possible benefit of the present disclosure is to provide a fluid control device capable of inhibiting a valve membrane from being worn and damaged.
- A fluid control device of the present disclosure includes: a first flat plate having a first opening outside an outer peripheral end of the first flat plate; a frame disposed outside the outer peripheral end of the first flat plate; a connection member connecting the first flat plate and the frame; a second flat plate having a second opening in a portion facing the first flat plate, the second flat plate facing the first flat plate, the frame, and the connection member; a side wall member connecting the frame and the second flat plate, the side wall member forming a hollow chamber including a region that the first flat plate and the second flat plate face; a driver attached to the first flat plate; and a valve member set on a first surface, closer to a pump chamber, of the first flat plate, the valve member being configured to rectify a fluid flow.
- An outer end of the valve member located closer to the outer peripheral end of the first flat plate projects toward an outside of the outer peripheral end. A portion of the valve member closer to an inner end thereof located closer to a center of the first flat plate is fixed to the first flat plate. The outer end of the valve member is not fixed. The valve member has a first portion forming a portion closer to the outer end, the first portion having a first thickness, and a second portion forming a portion closer to an inner end of the first portion, the second portion having a second thickness. The second thickness is larger than the first thickness. The second portion overlaps the outer peripheral end.
- With this configuration, even when the valve member bends toward the first flat plate, the second portion comes into contact with a corner of the first flat plate. Since the second portion is thicker than the first portion, the valve member is less prone to being worn and damaged compared with the case in which the first portion comes into contact with the corner of the first flat plate. In addition, the thickness of the first portion is small, thus inhibiting deterioration of a rectifying function required for the valve member.
- The present disclosure is capable of inhibiting a valve membrane from being worn and damaged.
-
FIG. 1 is an exploded perspective view of a fluid control device according to Embodiment 1. -
FIG. 2 is a side sectional view illustrating the configuration of the fluid control device according to Embodiment 1. -
FIG. 3 is an enlarged view of a region including an outer peripheral end of a first flat plate of the fluid control device according to Embodiment 1. -
FIG. 4A is an enlarged view illustrating a fluid flow and the behavior of a valve member in a first state, andFIG. 4B is an enlarged view illustrating a fluid flow and the behavior of the valve member in a second state. -
FIG. 5 is a side sectional view illustrating the configuration of a fluid control device according to Embodiment 2. -
FIG. 6A is a side sectional view illustrating the configuration of a fluid control device according toEmbodiment 3, andFIG. 6B is an enlarged view of a region including an outer peripheral end of a first flat plate of this fluid control device. -
FIG. 7 is a side sectional view illustrating the configuration of a fluid control device according to Embodiment 4. -
FIG. 8A is a plan view of a plate member of a fluid control device according to Embodiment 5, a driver being configured to be attached to the plate member, andFIG. 8B is an enlarged plan view of a part where one connection member of this fluid control device is located. -
FIG. 9 is an enlarged view of a region including an outer peripheral end of a first flat plate and a connection member of a fluid control device according to Embodiment 6. -
FIGS. 10A and 10B are enlarged perspective views of a region including the outer peripheral end of the first flat plate and the connection member of the fluid control device according to Embodiment 6. -
FIG. 11 is an enlarged view of a region including an outer peripheral end of a first flat plate and a connection member of a fluid control device according to Embodiment 7. -
FIG. 12 is an enlarged view of a region including an outer peripheral end of a first flat plate and a connection member of a fluid control device according to Embodiment 8. -
FIG. 13 is an enlarged view of a region including an outer peripheral end of a first flat plate and a connection member of a fluid control device according to Embodiment 9. -
FIG. 14 is an enlarged view of a region including an outer peripheral end of a first flat plate and a connection member of a fluid control device according to Embodiment 10. - A fluid control device according to Embodiment 1 of the present disclosure will be described with reference to the drawings.
FIG. 1 is an exploded perspective view of the fluid control device according to Embodiment 1.FIG. 2 is a side sectional view illustrating the configuration of the fluid control device according to Embodiment 1.FIG. 3 is an enlarged view of a region including an outer peripheral end of a first flat plate of the fluid control device according to Embodiment 1. In the respective drawings of the embodiments including the present embodiment, the entire or partial shapes of the respective components are illustrated in an exaggerated manner as appropriate to make the configuration of the fluid control device easy to understand. In the following embodiments, a view when a component having a main surface is viewed in a direction orthogonal to the main surface is referred to as plan view. - As illustrated in
FIGS. 1, 2, and 3 , afluid control device 10 includes aplate member 20, adriver 30, aplate member 40, aside wall member 50, and avalve member 60. - The
plate member 20 is made of, for example, a metal plate and has amain surface 201 and amain surface 202. Theplate member 20 includes a firstflat plate 21, aframe 22, and a plurality ofconnection members 23. For example, the firstflat plate 21, theframe 22, and the plurality ofconnection members 23 are integrally formed by one flat plate. - The first
flat plate 21 has a plate-like shape. The firstflat plate 21 has an outer peripheral portion including an outerperipheral end 210, and a central portion located closer to the center thereof than the outer peripheral portion. The central portion is thicker than the outer peripheral portion. The shape of the firstflat plate 21 in plan view (shape viewed in the thickness direction) is a circular shape. In the firstflat plate 21, the central portion projects at themain surface 202. Conversely, in the firstflat plate 21, the central portion and the outer peripheral portion including the outer peripheral end form a plane at themain surface 201. - The
frame 22 is a flat plate. The shape of theframe 22 in plan view is a square. Theframe 22 has an opening. The opening passes through the flat plate forming theframe 22 in the thickness direction. The opening has a circular shape in plan view. The shape of the opening is similar to the outer peripheral shape of the firstflat plate 21 and is larger than the outer peripheral shape of the firstflat plate 21. The center of theframe 22 and the center of the opening coincide with each other. - The first
flat plate 21 is disposed in the opening of theframe 22. In this case, the center of the opening and the center of the firstflat plate 21 coincide with each other. The area of the firstflat plate 21 is smaller than the area of the opening of theframe 22. Thus, even when the firstflat plate 21 is disposed in the opening of theframe 22, an opening remains between the outer peripheral end of the firstflat plate 21 and theframe 22. - The plurality of
connection members 23 each have a beam shape. The plurality ofconnection members 23 are disposed in the opening between the firstflat plate 21 and theframe 22. The plurality ofconnection members 23 are disposed so as to be spaced along the outerperipheral end 210 of the firstflat plate 21. - The plurality of
connection members 23 each include afirst connection portion 231, asecond connection portion 232, andthird connection portions 233. Thefirst connection portion 231 has a shape extending in a radial direction. The radial direction is a direction outward from the outerperipheral end 210 of the firstflat plate 21. Thesecond connection portion 232 has a circular arc shape extending along the outerperipheral end 210 of the firstflat plate 21 in plan view (when viewed in a direction orthogonal to themain surface 201 and the main surface 202). Thethird connection portion 233 has a shape extending in a radial direction. - One end of the direction in which the
first connection portion 231 extends is connected to the outerperipheral end 210 of the firstflat plate 21. The other end of the direction in which thefirst connection portion 231 extends is connected to substantially the center in the direction in which thesecond connection portion 232 extends. Both ends of the direction in which thesecond connection portion 232 extends are connected to theframe 22 via the respectivethird connection portions 233. - With this configuration, the plurality of
connection members 23 connect the firstflat plate 21 and theframe 22 withopenings 241 andopenings 242 interposed therebetween. Theopenings 241 are each formed so as to include a region closer to the firstflat plate 21 than thesecond connection portion 232. Theopenings 242 are regions closer to theframe 22 than thesecond connection portion 232. Each of theopenings 241 and theopenings 242 corresponds to a “first opening” of the present disclosure. - Then, with this configuration, the first
flat plate 21 is supported in a state of being capable of performing bending vibration relative to theframe 22 via the plurality ofconnection members 23. - For example, the
driver 30 is a piezoelectric element and is attached to the firstflat plate 21. More specifically, thedriver 30 is attached to the central portion of the firstflat plate 21. - The
plate member 40 has amain surface 401 and amain surface 402. Theplate member 40 has a recessed portion recessed from themain surface 401. The bottom of the recessed portion has a plurality of throughholes 400. The plurality of throughholes 400 are disposed in a circular shape in plan view (when viewed in a direction orthogonal to themain surface 401 and the main surface 402). The diameter of the circle in which the plurality of throughholes 400 are disposed is smaller than the diameter of the firstflat plate 21. Theplate member 40 corresponds to a “second flat plate” of the present disclosure. - The
plate member 40 is disposed so as to be spaced from theplate member 20 such that themain surface 401 faces themain surface 201. In this case, theplate member 40 is disposed such that the plurality of throughholes 400 overlap the firstflat plate 21. - The
side wall member 50 has a hollow 500 and has a loop shape. Theside wall member 50 is disposed between theplate member 20 and theplate member 40. Theside wall member 50 is connected to theframe 22 and theplate member 40. - Thus, the hollow chamber surrounded by the
plate member 20, theside wall member 50, and theplate member 40 is formed and functions as apump chamber 100. Thepump chamber 100 communicates, through the plurality of throughholes 400, with a space outside thefluid control device 10 closer to theplate member 40. In addition, thepump chamber 100 communicates, through the plurality ofopenings fluid control device 10 closer to theplate member 20. - The
valve member 60 includes avalve membrane 61 and afixing layer 62. Thevalve membrane 61 and thefixing layer 62 each have a circular shape. That is, the external shape of thevalve membrane 61 and the external shape of thefixing layer 62 are similar to the external shape (outer peripheral shape) of the firstflat plate 21 and the shape formed by connecting the plurality ofsecond connection portions 232 of theconnection members 23. The external shape of thevalve membrane 61 and the external shape of thefixing layer 62 are larger than the external shape of the firstflat plate 21. - The
valve membrane 61 bends more easily than the fixinglayer 62. The fixinglayer 62 bends more easily than the firstflat plate 21. The relationship of the easiness of bending between these components is controlled by each material for thevalve membrane 61, the fixinglayer 62, and the firstflat plate 21 and each thickness of thevalve membrane 61, the fixinglayer 62, and the firstflat plate 21. For example, the firstflat plate 21 is made of a metal. The fixinglayer 62 has a bending modulus higher than that of thevalve membrane 61. In addition, the fixinglayer 62 is thicker than thevalve membrane 61. - The
valve membrane 61 is fixed to themain surface 201 of the firstflat plate 21 with the fixinglayer 62. In this case, the center of thevalve membrane 61, the center of thefixing layer 62, and the center of the firstflat plate 21 substantially coincide with each other. In this case, since the external shape of thevalve membrane 61 and the external shape of thefixing layer 62 are larger than the external shape of the firstflat plate 21, thevalve member 60 formed by the external shape of thevalve membrane 61 and the external shape of thefixing layer 62 has a projection projecting toward the outside of the outer peripheral end of the firstflat plate 21. - The diameter of the
valve membrane 61 is larger than the diameter of thefixing layer 62. Thus, a circular-shaped region of thevalve membrane 61 closer to the center is fixed, and a ring-shaped region of thevalve membrane 61 closer to anouter end 610 is not fixed. In other words, in a state in which theouter end 610 is not fixed, thevalve membrane 61 is fixed to the firstflat plate 21 with the fixinglayer 62. A portion formed by only thevalve membrane 61 corresponds to a “first portion of the valve member” of the present disclosure. A portion formed by laminating thevalve membrane 61 and thefixing layer 62 corresponds to a “second portion of the valve member” of the present disclosure. A portion where the fixinglayer 62 and the firstflat plate 21 are in contact with each other corresponds to a “fixed portion” of the present disclosure. - The diameter of the
fixing layer 62 is larger than the diameter of the firstflat plate 21. Thus, as illustrated inFIGS. 2 and 3 , anouter end 620 of thefixing layer 62 is located outside the outerperipheral end 210 of the firstflat plate 21. In other words, in plan view, theouter end 620 of thefixing layer 62 overlaps theopenings 241. In still other words, when the valve member is viewed in plan view, the portion (boundary portion) where the first portion of the valve member and the second portion of the valve member are connected does not overlap the firstflat plate 21, is located outside the outerperipheral end 210 of the firstflat plate 21, and overlaps theopenings 241. - In this configuration, the
fluid control device 10 rectifies a fluid flow as follows.FIG. 4A is an enlarged view illustrating a fluid flow and the behavior of the valve member in a first state.FIG. 4B is an enlarged view illustrating a fluid flow and the behavior of the valve member in a second state. - As illustrated in
FIG. 4A , in the first state of thefluid control device 10, a fluid is suctioned from the outside closer to theplate member 40 into thepump chamber 100 via the plurality of throughholes 400. The fluid flows in thepump chamber 100 in a direction from the central portion of the firstflat plate 21 toward the outer peripheral end 210 (toward the side wall member 50). - A portion of the
valve membrane 61 closer to the center thereof is fixed, and theouter end 610 of thevalve membrane 61 is not fixed. Thus, thevalve membrane 61 is bent by the fluid toward the firstflat plate 21, in other words, toward theopenings 241 and theconnection members 23. As a result of this, the fluid flows from thepump chamber 100 into theopenings 241 and is discharged from theopenings 241 to the outside closer to theplate member 20. The fluid is also discharged from theopenings 242 to the outside closer to theplate member 20. - As illustrated in
FIG. 4B , in the second state of thefluid control device 10, a fluid is suctioned from the outside closer to theplate member 20 into thepump chamber 100 via theopenings 241 and theopenings 242. The fluid tries to flow in thepump chamber 100 in a direction from the outerperipheral end 210 of the first flat plate 21 (side wall member 50) toward the central portion of the firstflat plate 21. - In this case, the
valve membrane 61 is bent by the fluid toward theplate member 40. Then, a portion of thevalve membrane 61 that has a predetermined area and that is closer to theouter end 610 comes into contact with themain surface 401 of theplate member 40. This obstructs the fluid flow toward the center of thepump chamber 100. Thus, the fluid does not reach the plurality of throughholes 400 and is inhibited from being discharged to the outside closer to theplate member 40. - In this manner, the
fluid control device 10 has a rectifying function of causing a fluid to flow in one direction. - The
fluid control device 10 further has the following feature. Thefluid control device 10 has the above configuration. Thus, a thickness D602 of thevalve member 60 at a position overlapping the outerperipheral end 210 of the firstflat plate 21 is larger than a thickness D601 of the outer end 610 (D602>D601). - As illustrated in
FIG. 4A , in this configuration, when thevalve membrane 61 bends toward the firstflat plate 21, the portion that comes into contact with a corner of the outerperipheral end 210 of the firstflat plate 21 is a portion having the thickness D602. That is, a portion thicker than the portion that is formed by only thevalve membrane 61 and that includes theouter end 610 comes into contact with the corner of the outerperipheral end 210 of the firstflat plate 21. - Thus, the portion of the
valve member 60 that comes into contact with the corner of the outerperipheral end 210 of the firstflat plate 21 is harder than and less prone to being worn than theouter end 610. This enables thefluid control device 10 to inhibit thevalve member 60 from being worn and damaged. - In this configuration, the portion of the
valve member 60 formed by laminating thevalve membrane 61 and thefixing layer 62 is less prone to bending. The portion of thevalve member 60 formed by laminating thevalve membrane 61 and thefixing layer 62 is less prone to bending but bends more easily than the firstflat plate 21. Thus, the deterioration of the rectifying function can be inhibited by appropriately setting the length of the portion of thefixing layer 62 projecting from the outerperipheral end 210 of the firstflat plate 21 and the length of the portion of thevalve membrane 61 projecting from theouter end 620 of thefixing layer 62 to form thevalve member 60. That is, thefluid control device 10 is excellent in reliability by inhibiting the wear and damage and is capable of achieving a good rectifying function. - Then, in this configuration, the bending stress applied to the
valve membrane 61 is dispersed by bending thefixing layer 62. Thus, it is possible to inhibit, at theouter end 620 of thefixing layer 62, the separation of thefixing layer 62 and thevalve membrane 61 and the occurrence of the cracks in thevalve membrane 61. - In addition, a configuration in which the
fixing layer 62 is thicker than thevalve membrane 61 has been described in the present embodiment, but the configuration is not limited thereto. It is sufficient that the portion of thevalve member 60 that comes into contact with the corner of the outerperipheral end 210 of the firstflat plate 21 be thicker than the portion of thevalve member 60 that includes the outer peripheral end and that mainly achieves the rectifying function. - Furthermore, in other words, it is sufficient that the portion of the
valve member 60 that comes into contact with the corner of the outerperipheral end 210 of the firstflat plate 21 bend more easily than the firstflat plate 21 and that the portion of thevalve member 60 that includes the outer peripheral end and that mainly achieves the rectifying function bend more easily than the portion of thevalve member 60 that comes into contact with the corner of the outerperipheral end 210 of the firstflat plate 21. - In addition, a configuration in which the
fixing layer 62 projects from the outerperipheral end 210 of the firstflat plate 21 has been described. However, theouter end 620 of thefixing layer 62 and the outerperipheral end 210 of the firstflat plate 21 may coincide with each other. However, even when the position where the fixinglayer 62 is set on the firstflat plate 21 varies, the fixinglayer 62 projecting from the outerperipheral end 210 of the firstflat plate 21 is capable of inhibiting theouter end 620 of thefixing layer 62 from being located closer to the center than the outerperipheral end 210 of the firstflat plate 21. - In addition, in this configuration, the shape of the outer
peripheral end 210 of the firstflat plate 21, the shape of theouter end 620 of thefixing layer 62, and the shape of theouter end 610 of thevalve membrane 61 are similar circular shapes. In addition, the plurality of throughholes 400 are disposed in a circular shape. As a result of this, a fluid flows substantially evenly in all directions in plan view, thus improving the efficiency of thefluid control device 10. - A fluid control device according to Embodiment 2 of the present disclosure will be described with reference to the drawing.
FIG. 5 is a side sectional view illustrating the configuration of the fluid control device according to Embodiment 2. - As illustrated in
FIG. 5 , afluid control device 10A according to Embodiment 2 differs from thefluid control device 10 according to Embodiment 1 in that thefluid control device 10A has recessedportions 241A instead of theopenings 241. The other configurations of thefluid control device 10A are similar to those of thefluid control device 10, and descriptions of similar parts are omitted. - The recessed
portion 241A is disposed between the firstflat plate 21 and thesecond connection portion 232 of theconnection member 23. The recessedportion 241A has a shape recessed from themain surface 201 of theplate member 20. In other words, the recessedportion 241A has a shape formed by closing an opening portion, opposite to thevalve member 60, of theopening 241 according to Embodiment 1. - As with the
fluid control device 10, this configuration enables thefluid control device 10A to inhibit thevalve member 60 from being worn and damaged. - A fluid control device according to
Embodiment 3 of the present disclosure will be described with reference to the drawings.FIG. 6A is a side sectional view illustrating the configuration of the fluid control device according toEmbodiment 3.FIG. 6B is an enlarged view of a region including an outer peripheral end of a first flat plate of this fluid control device. - As illustrated in
FIGS. 6A and 6B , a fluid control device 10B according toEmbodiment 3 differs from thefluid control device 10 according to Embodiment 1 in the configuration of avalve member 60B. The other configurations of the fluid control device 10B are similar to those of thefluid control device 10, and descriptions of similar parts are omitted. - The
valve member 60B includes avalve membrane 61B and afixing layer 62B. Thevalve membrane 61B is fixed to themain surface 201 of the firstflat plate 21 with thefixing layer 62B. - The external shape of the
fixing layer 62B is smaller than the external shape of the firstflat plate 21. More specifically, the diameter of thefixing layer 62B is smaller than the diameter of the firstflat plate 21. - The
valve membrane 61B includes a first portion including theouter end 610, and a second portion located closer to the center thereof than the first portion. A thickness D602B of the second portion is larger than the thickness D601 of the first portion. - The portion where the second portion and the first portion are connected (portion whose thickness varies) is located outside the outer
peripheral end 210 of the firstflat plate 21. - In this configuration, even when the
outer end 620 of thefixing layer 62B is located closer to the center than the outerperipheral end 210 of the firstflat plate 21, the portion of thevalve membrane 61B overlapping the outerperipheral end 210 of the firstflat plate 21 is the second portion, that is, a thick portion of thevalve membrane 61B. - Thus, even when the
valve membrane 61B bends toward the outerperipheral end 210 of the firstflat plate 21 and comes into contact with the corner of the outerperipheral end 210, it is possible to inhibit thevalve membrane 61B from being worn and damaged. In this case, as illustrated inFIG. 6B , the position of the outer end of the second portion is preferably located outside the outerperipheral end 210 of the firstflat plate 21 so as to be away therefrom substantially by a thickness D62 of thefixing layer 62B. As a result of this, when thevalve membrane 61B comes into contact with the corner of the outerperipheral end 210, the second portion more reliably comes into contact with the corner of the outerperipheral end 210. Thus, it is possible to more reliably inhibit thevalve membrane 61B from being worn and damaged. - A fluid control device according to Embodiment 4 of the present disclosure will be described with reference to the drawing.
FIG. 7 is a side sectional view illustrating the configuration of the fluid control device according to Embodiment 4. - As illustrated in
FIG. 7 , a fluid control device 10C according to Embodiment 4 differs from thefluid control device 10 according to Embodiment 1 mainly in the shape and the disposition of a valve member 60C. In addition, the fluid control device 10C differs from thefluid control device 10 in the shape of each of a plate member 20C and a plate member 40C. The other configurations of the fluid control device 10C are similar to those of thefluid control device 10, and descriptions of similar parts are omitted. - The fluid control device 10C includes the plate member 20C, the plate member 40C, and the valve member 60C. The plate member 20C includes a first flat plate 21C. The first flat plate 21C has a uniform thickness.
- The plate member 40C has a uniform thickness. A through hole 400C is formed at the center when the plate member 40C is viewed in plan view. The through hole 400C passes through the plate member 40C in the thickness direction (direction orthogonal to the
main surface 401 and the main surface 402). For example, the through hole 400C has a cylindrical shape. - The valve member 60C includes a valve membrane 61C and a fixing layer 62C.
- The valve membrane 61C has a ring shape and has an
opening 619, which has a circular shape. The outer diameter (diameter) of the valve membrane 61C is larger than the diameter of the through hole 400C. The diameter of theopening 619 is smaller than the diameter of the through hole 400C. - The outer diameter (diameter) of the fixing layer 62C is larger than the diameter of the through hole 400C. The diameter of an
opening 629 is smaller than the diameter of the through hole 400C and larger than the diameter of theopening 619 of the valve membrane 61C. - The valve membrane 61C is fixed to the
main surface 401, which is a main surface of the plate member 40C closer to the pump chamber, via the fixing layer 62C. In this case, the center of theopening 619 of the valve membrane 61C, the center of theopening 629 of the fixing layer 62C, and the center of the through hole 400C substantially coincide with each other in plan view. - With this configuration, a region of the valve membrane 61C closer to the outer end thereof is fixed to the
main surface 401 via the fixing layer 62C. Thus, in the case of the fluid control device 10C, when a fluid is suctioned from theopenings 241 and theopenings 242, the valve member 60C bends so as to enter the through hole 400C. Then, the fluid is discharged from the through hole 400C to the outside. On the other hand, when a fluid is suctioned from the through hole 400C, the valve member 60C bends toward the plate member 20C, and a region of the valve membrane 61C closer to an inner end 610C comes into contact with themain surface 201 of the plate member 20C. Thus, the fluid does not flow in directions toward the outerperipheral end 210 of the plate member 20C. - In this manner, the fluid control device 10C has a rectifying function of causing a fluid to flow in one direction.
- In the case of the fluid control device 10C, in plan view, the inner end 610C of the valve membrane 61C and an inner end 620C of the fixing layer 62C are located further inside (closer to the center) of the through hole 400C than a
wall 410 of the through hole 400C. In addition, the inner end 610C of the valve membrane 61C is located inside the inner end 620C of the fixing layer 62C. - Thus, even when the valve member 60C bends toward the through hole 400C, the fixing layer 62C comes into contact with the corner of the
wall 410 of the through hole 400C closer to thepump chamber 100, and the valve membrane 61C does not come into contact with the corner of thewall 410. This enables the fluid control device 10C to inhibit the valve membrane 61C from being worn and damaged. - A fluid control device according to Embodiment 5 of the present disclosure will be described with reference to the drawings.
FIG. 8A is a plan view of a plate member of the fluid control device according to Embodiment 5, a driver being configured to be attached to the plate member.FIG. 8B is an enlarged plan view of a part where one connection member of this fluid control device is located. - As illustrated in
FIGS. 8A and 8B , the fluid control device according to Embodiment 5 differs from thefluid control device 10 according to Embodiment 1 in the shape ofconnection members 23D of a plate member 20D. The other configurations of the fluid control device according to Embodiment 5 are similar to those of thefluid control device 10, and descriptions of similar parts are omitted. - As illustrated in
FIGS. 8A and 8B , theconnection members 23D each include afirst connection portion 231D, thesecond connection portion 232, and thethird connection portions 233. Thefirst connection portion 231D has aninner end portion 2311, ajoint portion 2312, and anouter end portion 2313. Theinner end portion 2311 is connected to the outerperipheral end 210 of the firstflat plate 21. Theouter end portion 2313 is connected to thesecond connection portion 232. Thejoint portion 2312 is connected to theinner end portion 2311 and theouter end portion 2313. - The
joint portion 2312 has a shape that becomes wider from the end thereof closer to theinner end portion 2311 toward the end thereof closer to theouter end portion 2313. - As illustrated in
FIG. 8B , this configuration enables an increase in the area of the part of thejoint portion 2312 with which theouter end 610 of thevalve membrane 61 comes into contact. Thus, even when thevalve membrane 61 comes into contact with thejoint portion 2312, it is possible to inhibit thevalve membrane 61 from being worn and damaged. - The
inner end portion 2311 has no corners in the portion where theinner end portion 2311 and the firstflat plate 21 are connected. Theinner end portion 2311 has a shape that becomes gradually narrower toward thejoint portion 2312. In addition, theinner end portion 2311 is connected to thejoint portion 2312 without corners. - The
outer end portion 2313 has no corners in the portion where theouter end portion 2313 and thesecond connection portion 232 are connected. Theouter end portion 2313 has a shape that becomes gradually narrower toward thejoint portion 2312. In addition, theouter end portion 2313 is connected to thejoint portion 2312 without corners. - With these configurations, the
outer end 620 of thefixing layer 62 and theouter end 610 of thevalve membrane 61 do not come into contact with corners. Thus, it is possible to further inhibit thevalve membrane 61 and thefixing layer 62 from being worn and damaged. - A fluid control device according to Embodiment 6 of the present disclosure will be described with reference to the drawings.
FIG. 9 is an enlarged view of a region including an outer peripheral end of a first flat plate and a connection member of the fluid control device according to Embodiment 6.FIGS. 10A and 10B are enlarged perspective views of a region including the outer peripheral end of the first flat plate and the connection member of the fluid control device according to Embodiment 6.FIG. 10A illustrates a state in which a valve membrane is disposed.FIG. 10B illustrates a state in which the valve membrane is detached. - As illustrated in
FIGS. 9, 10A, and 10B , afluid control device 10E according to Embodiment 6 differs from thefluid control device 10 according to Embodiment 1 in the shape of afirst connection portion 231E of a connection member. The other configurations of thefluid control device 10E are similar to those of thefluid control device 10, and descriptions of similar parts are omitted. - The
first connection portion 231E has a recessedportion 2310, which is recessed from themain surface 201 of the firstflat plate 21 relative to the firstflat plate 21 and thesecond connection portion 232. In other words, thefirst connection portion 231E has the recessedportion 2310, which is recessed from the surface of the firstflat plate 21 where thevalve member 60 is disposed and which is located in a portion overlapping theouter end 610 of thevalve member 60 and the first portion (portion formed by only the valve membrane 61) of thevalve member 60 when thevalve member 60 is viewed in plan view. - With this configuration, the first portion of the
valve member 60 is less prone to coming into contact with thefirst connection portion 231E. This enables thefluid control device 10E to further inhibit thevalve membrane 61 from being worn and damaged. - A fluid control device according to Embodiment 7 of the present disclosure will be described with reference to the drawing.
FIG. 11 is an enlarged view of a region including an outer peripheral end of a first flat plate and connection members of the fluid control device according to Embodiment 7. - As illustrated in
FIG. 11 , afluid control device 10F according to Embodiment 7 differs from thefluid control device 10E according to Embodiment 6 in the shape of afirst connection portion 231F of a connection member. The other configurations of thefluid control device 10F are similar to those of thefluid control device 10E, and descriptions of similar parts are omitted. - The
first connection portion 231F has a curved surface in an opening portion of the recessedportion 2310 closer to the firstflat plate 21. In other words, the recessedportion 2310 has a shape that becomes gradually deeper from the end of the recessedportion 2310 closer to the firstflat plate 21 toward the center of the recessedportion 2310. - With this configuration, even when the
valve member 60 bends toward thefirst connection portion 231F and the firstflat plate 21, thevalve member 60 does not come into contact with a sharp corner. This enables thefluid control device 10F to further inhibit thevalve membrane 61 from being worn and damaged. - A fluid control device according to Embodiment 8 of the present disclosure will be described with reference to the drawing.
FIG. 12 is an enlarged view of a region including an outer peripheral end of a first flat plate and a connection member of the fluid control device according to Embodiment 8. - As illustrated in
FIG. 12 , afluid control device 10G according to Embodiment 8 differs from thefluid control device 10E according to Embodiment 6 in the shape of afirst connection portion 231G of a connection member. The other configurations of thefluid control device 10G are similar to those of thefluid control device 10E, and descriptions of similar parts are omitted. - The
first connection portion 231G bends in the middle in the direction connecting the firstflat plate 21 and thesecond connection portion 232 so as to project from themain surface 202 of the firstflat plate 21. - This configuration facilitates provision of the
first connection portion 231G having a predetermined thickness and having the recessedportion 2310. Thus, thefirst connection portion 231G is capable of having a predetermined strength. This enables thefluid control device 10G to further inhibit thevalve membrane 61 from being worn and damaged and to inhibit a reduction in reliability. - A fluid control device according to Embodiment 9 of the present disclosure will be described with reference to the drawing.
FIG. 13 is an enlarged view of a region including an outer peripheral end of a first flat plate and a connection member of the fluid control device according to Embodiment 9. - As illustrated in
FIG. 13 , afluid control device 10H according to Embodiment 9 differs from thefluid control device 10E according to Embodiment 6 in the shape of each of a firstflat plate 21H and a recessedportion 2310H. The other configurations of thefluid control device 10H are similar to those of thefluid control device 10E, and descriptions of similar parts are omitted. The shape of afirst connection portion 231H of thefluid control device 10H is similar to that of thefirst connection portion 231E of thefluid control device 10E, and a description thereof is omitted. - The first
flat plate 21H has a recessed portion recessed from themain surface 201 at the outerperipheral end 210. This recessed portion of the firstflat plate 21H communicates with a recessed portion of thefirst connection portion 231H, thus forming the recessedportion 2310H. In other words, the recessedportion 2310H extends from thefirst connection portion 231H to the inside of the outerperipheral end 210 of the firstflat plate 21H. - This configuration enables the
fluid control device 10H to further inhibit thevalve membrane 61 from being worn and damaged. - A fluid control device according to
Embodiment 10 of the present disclosure will be described with reference to the drawing.FIG. 14 is an enlarged view of a region including an outer peripheral end of a first flat plate and a connection member of the fluid control device according toEmbodiment 10. - As illustrated in
FIG. 14 , a fluid control device 10I according toEmbodiment 10 differs from thefluid control device 10E according to Embodiment 6 in the configuration in which a first flat plate 21I and the connection member are connected. The other configurations of the fluid control device 10I are similar to those of thefluid control device 10E, and descriptions of similar parts are omitted. - A first connection portion 231I is connected to the
main surface 202 in the vicinity of the outerperipheral end 210 of the first flat plate 21I. With this configuration, the depth of the recessedportion 2310 is equal to or larger than the thickness of the first flat plate 21I. - This configuration enables the fluid control device 10I to further inhibit the
valve membrane 61 from being worn and damaged. - Examples of a first flat plate having a circular shape and a valve member having a circular shape or a ring shape have been described in the above embodiments. However, these components may have polygonal shapes, preferably regular polygonal shapes having a large number of angles. However, such a circular shape enables a fluid control device to improve in efficiency.
- In addition, configurations in which the shape of a first flat plate and the shape of a valve membrane are similar to each other have been described in the above embodiments. However, for example, the combination of the shapes of these components may be a combination of a circular shape and a regular polygonal shape. However, such similar shapes enable a fluid control device to improve in efficiency.
- Furthermore, the shape of a valve membrane and the shape formed by second connection portions of connection members that are similar to each other improve the efficiency of a fluid passing through the
opening 241, thus enabling a fluid control device to improve in efficiency. - In addition, a configuration in which a driver is set on a first flat plate has been described above. However, a configuration in which a driver is set on a plate member (second flat plate) may be used.
- In addition, the configurations of the above embodiments can be combined as appropriate. It is possible to achieve functions and effects according to respective combinations.
- 10, 10A, 10B, 10C, 10E, 10F, 10G, 10H, 10I fluid control device
- 20, 20C, 20D plate member
- 21, 21C, 21H, 21I first flat plate
- 22 frame
- 23, 23D connection member
- 30 driver
- 40, 40C plate member
- 50 side wall member
- 60, 60B, 60C valve member
- 61, 61B, 61C valve membrane
- 62, 62B, 62C fixing layer
- 100 pump chamber
- 201, 202 main surface
- 210 outer peripheral end
- 231, 231D, 231E, 231F, 231G, 231H, 231I first connection portion
- 232 second connection portion
- 233 third connection portion
- 241, 242 opening
- 241A recessed portion
- 400, 400C through hole
- 401, 402 main surface
- 410 wall
- 500 hollow
- 610 outer end
- 610C inner end
- 619 opening
- 620 outer end
- 620C inner end
- 629 opening
- 2310, 2310H recessed portion
- 2311 inner end portion
- 2313 outer end portion
Claims (20)
1. A fluid control device comprising:
a first flat plate;
a frame disposed outside an outer peripheral end of the first flat plate;
a connection member connecting the first flat plate and the frame;
a first opening surrounded by the first flat plate, the frame, and the connection member;
a second flat plate having a second opening in a portion facing the first flat plate;
a side wall member connecting the frame and the second flat plate, the side wall member together with the first flat plate and the second flat plate forming a pump chamber;
a driver set on one of the first flat plate and the second flat plate; and
a valve member set on a first surface closer to the pump chamber, of the first flat plate, the valve member being configured to rectify a fluid flow, wherein
the valve member has
a fixed portion fixed to the first flat plate, and
a projection having an outer end projecting toward an outside of the outer peripheral end when the valve member is viewed in plan view,
the projection has
a first portion having a first thickness, and
a second portion located between the first portion and the fixed portion, the second portion having a second thickness,
the second thickness is thicker than the first thickness, and
at least a part of the second portion overlaps the first opening when the first surface of the first flat plate is viewed in front view.
2. The fluid control device according to claim 1 , wherein a portion where the second portion and the first portion are connected is located outside the outer peripheral end.
3. The fluid control device according to claim 1 , wherein
the connection member includes
a first connection portion connected to the outer peripheral end of the first flat plate, the first connection portion extending outward from the outer peripheral end of the first flat plate, and
a second connection portion connected to the first connection portion, the second connection portion being connected to the frame at a position different from a position where the first connection portion and the first flat plate are connected, and
the first connection portion has a recessed portion recessed from a side where the valve member is disposed and located in a portion overlapping the first portion when the valve member is viewed in plan view.
4. The fluid control device according to claim 3 , wherein a shape of the outer end of the valve member is a shape extending along the second connection portion.
5. The fluid control device according to claim 4 , wherein
the first connection portion has
a portion overlapping the second portion of the valve member, and
a portion overlapping the first portion of the valve member, and
a width of the portion overlapping the first portion is greater than a width of the portion overlapping the second portion.
6. The fluid control device according to claim 1 , wherein the shape of the outer end of the valve member is similar to a shape of the outer peripheral end of the first flat plate.
7. A fluid control device comprising:
a first flat plate;
a frame disposed outside an outer peripheral end of the first flat plate;
a connection member connecting the first flat plate and the frame;
a first opening surrounded by the first flat plate, the frame, and the connection member;
a second flat plate having a second opening in a portion facing the first flat plate;
a side wall member connecting the frame and the second flat plate, the side wall member together with the first flat plate and the second flat plate forming a pump chamber;
a driver set on one of the first flat plate and the second flat plate; and
a valve member set on a main surface, closer to the pump chamber, of the second flat plate, the valve member being configured to rectify a fluid flow, wherein a part of the valve member is fixed to the second flat plate,
an inner end of the valve member is not fixed to the second flat plate and projects so as to overlap the second opening when viewed in a facing direction of the main surface of the second flat plate facing a main surface of the first flat plate,
the valve member has
a first portion having a first thickness, the first portion forming a portion closer to the inner end, and
a second portion having a second thickness, the second portion forming a portion closer to an outer end of the first portion,
the second thickness is thicker than the first thickness, and
the second portion overlaps a wall of the second opening when the second flat plate is viewed in plan view.
8. The fluid control device according to claim 7 , wherein a shape of the inner end of the valve member is similar to a shape of the wall of the second opening in plan view.
9. The fluid control device according to claim 1 , wherein
the valve member includes
a valve membrane having flexibility, and
a fixing layer configured to fix the valve membrane,
the first portion is comprised of the valve membrane, and
the second portion is comprised of a portion having the valve membrane and the fixing layer laminated.
10. The fluid control device according to claim 9 , wherein
the fixing layer deforms more easily in a direction in which the first flat plate and the second flat plate face each other than the first flat plate or the second flat plate, and
the valve membrane deforms more easily in the direction in which the first flat plate and the second flat plate face each other than the fixing layer.
11. The fluid control device according to claim 1 , wherein the driver is set on the first flat plate and is configured to vibrate the first flat plate.
12. The fluid control device according to claim 1 , wherein the driver is set on the second flat plate and is configured to vibrate the second flat plate.
13. The fluid control device according to claim 2 , wherein
the connection member includes
a first connection portion connected to the outer peripheral end of the first flat plate, the first connection portion extending outward from the outer peripheral end of the first flat plate, and
a second connection portion connected to the first connection portion, the second connection portion being connected to the frame at a position different from a position where the first connection portion and the first flat plate are connected, and
the first connection portion has a recessed portion recessed from a side where the valve member is disposed and located in a portion overlapping the first portion when the valve member is viewed in plan view.
14. The fluid control device according to claim 2 , wherein the shape of the outer end of the valve member is similar to a shape of the outer peripheral end of the first flat plate.
15. The fluid control device according to claim 3 , wherein the shape of the outer end of the valve member is similar to a shape of the outer peripheral end of the first flat plate.
16. The fluid control device according to claim 4 , wherein the shape of the outer end of the valve member is similar to a shape of the outer peripheral end of the first flat plate.
17. The fluid control device according to claim 5 , wherein the shape of the outer end of the valve member is similar to a shape of the outer peripheral end of the first flat plate.
18. The fluid control device according to claim 2 , wherein
the valve member includes
a valve membrane having flexibility, and
a fixing layer configured to fix the valve membrane,
the first portion is comprised of the valve membrane, and
the second portion is comprised of a portion having the valve membrane and the fixing layer laminated.
19. The fluid control device according to claim 3 , wherein
the valve member includes
a valve membrane having flexibility, and
a fixing layer configured to fix the valve membrane,
the first portion is comprised of the valve membrane, and
the second portion is comprised of a portion having the valve membrane and the fixing layer laminated.
20. The fluid control device according to claim 4 , wherein
the valve member includes
a valve membrane having flexibility, and
a fixing layer configured to fix the valve membrane,
the first portion is comprised of the valve membrane, and
the second portion is comprised of a portion having the valve membrane and the fixing layer laminated.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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JP2020-122530 | 2020-07-17 | ||
JP2020122530 | 2020-07-17 | ||
JP2020209762 | 2020-12-18 | ||
JP2020-209762 | 2020-12-18 | ||
PCT/JP2021/016807 WO2022014121A1 (en) | 2020-07-17 | 2021-04-27 | Fluid control device |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2021/016807 Continuation WO2022014121A1 (en) | 2020-07-17 | 2021-04-27 | Fluid control device |
Publications (1)
Publication Number | Publication Date |
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US20230140980A1 true US20230140980A1 (en) | 2023-05-11 |
Family
ID=79554642
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US18/154,251 Pending US20230140980A1 (en) | 2020-07-17 | 2023-01-13 | Fluid control device |
Country Status (4)
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US (1) | US20230140980A1 (en) |
JP (1) | JP7435785B2 (en) |
CN (1) | CN115943267A (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH05172060A (en) * | 1991-12-25 | 1993-07-09 | Hitachi Ltd | Micropump |
JPH10213077A (en) * | 1997-01-30 | 1998-08-11 | Kasei Optonix Co Ltd | Reed valve for pump |
JP5223482B2 (en) | 2008-06-17 | 2013-06-26 | オムロンヘルスケア株式会社 | Diaphragm pump and blood pressure monitor |
US10487820B2 (en) * | 2016-01-29 | 2019-11-26 | Microjet Technology Co., Ltd. | Miniature pneumatic device |
WO2019159448A1 (en) * | 2018-02-13 | 2019-08-22 | 株式会社村田製作所 | Fluid control device |
JP6952400B2 (en) * | 2018-05-15 | 2021-10-20 | 京セラ株式会社 | Piezoelectric gas pump |
JP6912004B2 (en) | 2018-05-31 | 2021-07-28 | 株式会社村田製作所 | Fluid control device |
-
2021
- 2021-04-27 WO PCT/JP2021/016807 patent/WO2022014121A1/en active Application Filing
- 2021-04-27 CN CN202180049877.8A patent/CN115943267A/en active Pending
- 2021-04-27 JP JP2022536142A patent/JP7435785B2/en active Active
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JPWO2022014121A1 (en) | 2022-01-20 |
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