US20230099644A1 - Electrical wiring devices with screwless connection terminals - Google Patents
Electrical wiring devices with screwless connection terminals Download PDFInfo
- Publication number
- US20230099644A1 US20230099644A1 US18/076,934 US202218076934A US2023099644A1 US 20230099644 A1 US20230099644 A1 US 20230099644A1 US 202218076934 A US202218076934 A US 202218076934A US 2023099644 A1 US2023099644 A1 US 2023099644A1
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- wire
- clamping member
- clamp
- electrical wiring
- wiring device
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Images
Classifications
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- H01R4/4836—
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/4828—Spring-activating arrangements mounted on or integrally formed with the spring housing
- H01R4/48365—Spring-activating arrangements mounted on or integrally formed with the spring housing with integral release means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/03—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations
- H01R11/05—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations the connecting locations having different types of direct connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/04—Pins or blades for co-operation with sockets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/113—Resilient sockets co-operating with pins or blades having a rectangular transverse section
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/48185—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
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- H01R4/4845—
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/48455—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar insertion of a wire only possible by pressing on the spring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/20—Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
- H01R24/22—Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable with additional earth or shield contacts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
- H01R24/30—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable with additional earth or shield contacts
Definitions
- connection terminals for electrical wiring devices relate generally to connection terminals for electrical wiring devices and more particularly to screwless connection terminals for use in receptacles, plug assemblies, plug connectors, switches, and other electrical wiring devices.
- Strand relaxation is a result of copper wire heating and cooling under the stress of the termination, either direct pressure type or screw and clamp type causing the electrical connection between the stranded wire and the termination to loosen increasing the resistance in the connections which can cause overheating.
- installers typically re-torque terminal screws after some duration of time after original installation increasing costs to consumers.
- a blade-type electrical receptacle includes a housing and a plurality of contact assemblies.
- the housing has a main body with a plurality of cavities, a front cover and a rear cover.
- the front cover is removably secured to a first side of the main body and includes a plurality of blade receiving slots.
- the rear cover is removably secured to a second side of the main body and includes a plurality of wire receiving apertures and a plurality of plunger openings.
- one of the plurality of contact assemblies is positioned at least partially within one of the plurality of cavities and is accessible from one of the plurality of wire receiving apertures, from one of the plurality of plunger openings in the rear cover, and is accessible from one of the plurality of blade receiving slots in the front cover.
- Each of the plurality of the contact assemblies includes a contact member, a wire terminal and a plunger.
- the contact member has a contact body and at least two contact fingers extending from the contact body. The at least two contact fingers are aligned with one of the plurality of blade receiving slots in the front cover.
- the wire terminal forms an electrically conductive path with the contact member, and includes a contact arm secured to the contact body, a clamp brace secured to the contact arm and a clamp spring secured to the clamp brace.
- the clamp spring is movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace and an open position where a wire can be inserted through one of the plurality of wire receiving apertures in the rear cover and between the clamp spring and the clamp brace.
- the plunger is positioned within one of the plurality of cavities and extends at least partially through one of the plurality of plunger openings in the rear cover.
- the plunger is interactive with the clamp spring such that movement of the plunger in a first direction relative to the clamp brace causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position, and movement of the plunger in a second direction relative to the clamp brace removes the mechanical load from the clamp spring so that to the clamp spring is biased from the open position to the closed position.
- a blade-type electrical power cord connector includes a housing and a plurality of contact assemblies.
- the housing includes a main body, a cover and a retainer.
- the main body has a plurality of cavities and a plurality of blade receiving slots.
- the cover is removably secured to the main body and has a cable receiving aperture.
- the retainer is removably secured to the main body between the main body and the cover and has a plurality of wire receiving apertures and a plurality of plunger openings.
- one of the plurality of contact assemblies is positioned at least partially within one of the plurality of a cavities and is accessible from one of the plurality of wire receiving apertures, from one of the plurality of plunger openings in the retainer, and is accessible from one of the plurality of blade receiving slots in the main body.
- Each of the plurality of the contact assemblies includes a contact member, a wire terminal and a plunger.
- the contact member has a contact body and at least two contact fingers extending from the contact body. The at least two contact fingers are aligned with one of the plurality of blade receiving slots in the main body of the housing.
- the wire terminal forms an electrically conductive path with the contact member, and includes a clamp brace secured to the contact body and a clamp spring secured to the clamp brace.
- the clamp spring is movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace and an open position where a wire can be inserted through one of the plurality of wire receiving apertures in the retainer and between the clamp spring and the clamp brace.
- the plunger is positioned within one of the plurality of cavities and extends at least partially through one of the plurality of plunger openings in the retainer.
- the plunger is interactive with the clamp spring such that movement of the plunger in a first direction relative to the clamp brace causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position, and movement of the plunger in a second direction relative to the clamp brace removes the mechanical load from the clamp spring so that to the clamp spring is biased from the open position to the closed position.
- a blade-type electrical power cord plug includes a housing and a plurality of contact assemblies.
- the housing includes a main body, a bottom cover, a top cover and a retainer.
- the main body has a plurality of cavities.
- the bottom cover is removably secured to a first side of the main body and has a plurality of blade receiving slots.
- the top cover is removably secured to a second side of the main body and has a cable receiving aperture.
- the retainer is removably secured to the second side of the main body between the main body and the top cover and has a plurality of wire receiving apertures and a plurality of plunger openings.
- one of the plurality of contact assemblies is positioned at least partially within one of the plurality of a cavities and is accessible from one of the plurality of wire receiving apertures, from one of the plurality of plunger openings in the retainer, and is accessible from one of the plurality of blade receiving slots in the bottom cover.
- the each of the plurality of the contact assemblies includes a contact member, a wire terminal and a plunger.
- the contact member has a contact body and a contact blade extending from the contact body. The contact blade is aligned with one of the plurality of blade receiving slots in the bottom cover such that the blade can pass through the blade receiving slot and extend from the housing.
- the wire terminal forms an electrically conductive path with the contact member, and includes a clamp brace secured to the contact body and a clamp spring secured to the clamp brace
- the clamp spring is movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace and an open position where a wire can be inserted through one of the plurality of wire receiving apertures in the retainer and between the clamp spring and the clamp brace.
- the plunger is positioned within one of the plurality of cavities and extends at least partially through one of the plurality of plunger openings in the retainer.
- the plunger is interactive with the clamp spring such that movement of the plunger in a first direction relative to the clamp brace causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position, and movement of the plunger in a second direction relative to the clamp brace removes the mechanical load from the clamp spring so that to the clamp spring is biased from the open position to the closed position.
- the electrical wiring device includes a housing and a plurality of contact assemblies.
- the housing includes a main body portion having a plurality of cavities, a front cover portion removably secured to a first side of the main body portion, and a rear cover portion removably secured to a second side of the main body portion and having a plurality of wire receiving apertures and a plurality of plunger openings.
- one of the plurality of contact assemblies is positioned at least partially within one of the plurality of a cavities and is accessible from one of the plurality of wire receiving apertures and one of the plurality of plunger openings in the rear cover portion.
- Each of the plurality of the contact assemblies includes a wire terminal and a plunger.
- the wire terminal includes a clamp brace secured to a clamp spring.
- the clamp spring is movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace, and an open position where a wire can be inserted through one of the plurality of wire receiving apertures in the rear cover and between the clamp spring and the clamp brace.
- the plunger is positioned within one of the plurality of cavities and extends at least partially through one of the plurality of plunger openings in the rear cover.
- the plunger is interactive with the clamp spring such that movement of the plunger in a first direction relative to the clamp brace causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position and movement of the plunger in a second direction relative to the clamp brace removes the mechanical load from the clamp spring so that to the clamp spring is biased from the open position to the closed position.
- FIG. 1 is a top perspective view of an exemplary embodiment of an electrical receptacle having screwless connection terminals according to the present disclosure
- FIG. 8 is a top perspective view of an exemplary embodiment of a screwless connection terminal for the receptacle of FIG. 1 in a closed position;
- FIG. 11 is a bottom plan view of the cord connector of FIG. 10 ;
- FIG. 13 is a top perspective view of a portion of the cord connector of FIG. 12 , illustrating a plurality of contact assemblies within a housing of the cord connector;
- FIG. 15 is a top perspective view of an exemplary embodiment of a screwless connection terminal for the cord connector of FIG. 10 in a closed position;
- FIG. 16 is a top perspective view of the screwless connection terminal of FIG. 15 in an open position
- FIG. 17 is a side elevation view of an exemplary embodiment of an electrical power cord plug having the screwless connection terminals according to the present disclosure
- FIG. 18 is a side perspective view with parts separated of the cord plug of FIG. 17 ;
- FIG. 19 is a top perspective view of a portion of the cord plug of FIG. 18 , illustrating a plurality of contact assemblies in a main body of a housing of the cord plug;
- FIG. 20 is a top perspective view of the portion of the cord plug of FIG. 18 with a retainer secured to the main body of the cord plug housing;
- FIG. 21 is a top perspective view of an exemplary embodiment of a screwless connection terminal for the cord plug of FIG. 17 in a closed position;
- FIG. 22 is a top perspective view of the screwless connection terminal of FIG. 21 in an open position
- FIG. 23 is a top perspective view if another exemplary embodiment of an electrical receptacle having screwless connection terminals according to the present disclosure.
- FIG. 24 is a bottom perspective view of the receptacle of FIG. 23 ;
- FIG. 25 is a bottom plan view of the receptacle of FIG. 24 ;
- FIG. 26 is a cross sectional view of the receptacle of FIG. 25 taken along line 26 - 26 ;
- FIG. 27 is a top perspective view if an exemplary embodiment of an electrical switch having screwless connection terminals according to the present disclosure
- FIG. 28 is a bottom perspective view of the switch of FIG. 27 ;
- FIG. 29 is a bottom plan view of the switch of FIG. 28 ;
- FIG. 30 is a cross sectional view of the switch of FIG. 29 taken along line 30 - 30 ;
- FIG. 31 is a top perspective view of another exemplary embodiment of a screwless connection terminal for the electrical switch of FIG. 27 in a closed position;
- FIG. 32 is a top perspective view of the screwless connection terminal of FIG. 31 in an open position.
- Exemplary embodiments of electrical wiring devices that incorporate the screwless or clamp wire terminal of the present disclosure are shown and described.
- Non-limiting examples of the electrical wiring devices contemplated by the present disclosure include, single and duplex blade-type electrical receptacles, blade-type locking electrical receptacles, single or multi-pole electrical switches, combination switches and blade-type receptacles, blade-type plugs for electrical cords and blade-type connectors for electrical cords.
- Blade-type electrical wiring devices as described herein are; a) male blade-type electrical wiring devices with a plurality of non-circular, e.g., substantially flat or arcuate, power contact blades (hot and/or neutral contact blades) that can mate with corresponding finger contacts within a female blade-type electrical wiring device, or b) female blade-type electrical wiring devices with a plurality of non-circular, e.g., substantially flat or arcuate, power contact blade apertures (hot and/or neutral contact blade apertures) that provide access to contact fingers within the female electrical wiring devices that can mate with corresponding non-circular power contact blades of male blade-type electrical wiring devices.
- non-circular e.g., substantially flat or arcuate
- power contact blades hot and/or neutral contact blade apertures
- a blade-type electrical receptacle includes a housing and a plurality of female contact assemblies within the housing that are accessible from an exterior of the housing.
- a blade-type electrical power cord connector includes a housing and a plurality of female contact assemblies within the housing that are accessible from an exterior of the housing and capable of receiving a plurality of blades of a plug.
- a blade-type electrical power cord plug includes a housing and a plurality of male contact assemblies within the housing that extend beyond an exterior of the housing.
- each contact assembly has a contact member, a wire terminal and a plunger.
- the contact member is used to form a portion of a conductive electrical path.
- the wire terminal is used to terminate an electrical conductor inserted into the housing, and the plunger moves the wire terminal between open and closed positions.
- the wire terminal includes a clamp brace, a contact arm and a clamp spring.
- the contact arm connects the wire terminal to the contact member, and the clamp spring is used to apply a constant and continuous load (or spring force) against an electrical conductor to electrically connect the electrical conductor to the clamp brace.
- the plunger is used to move the clamp spring between the open position permitting an electrical conductor to enter the wire terminal and the closed position binding or squeezing the electrical conductor within the wire terminal.
- the electrical conductor may also be referred to as the “wire.”
- the electrical conductor can be any size wire used to conduct electricity, such as 14 AWG wire, 12 AWG wire, 10 AWG wire or 8 AWG wire.
- 14 AWG wires are rated for between 15 and 18 amps
- 12 AWG wires are rated for between 20 and 25 amps
- 10 AWG wires are rated for between 25 and 30 amps
- 8 AWG wires are rated for between 35 and 40 amps.
- the receptacle 10 has a housing 20 and a plurality of contact assemblies 100 , seen in detail in FIGS. 8 and 9 , within the housing that are accessible from an exterior of the housing.
- the housing 20 has a main body 30 , a front cover 50 and a rear cover 70 .
- the front cover 50 is secured to one side of the main body 30 and the rear cover 70 is secured to the other side of the main body.
- the housing 20 is made of a suitable electrical insulating material, such as plastic, including injection molded thermoplastic, and is configured to fit within an electrical box.
- the main body 30 includes a plurality of chambers or cavities 32 , seen in FIGS. 4 and 5 .
- Each cavity 32 is configured to receive and position a contact assembly 100 within the main body 30 , as shown in FIGS. 6 and 7 .
- Each contact assembly 100 is configured to receive a wire, such as wire 700 shown in FIG. 5 , and to mate with a contact blade of a plug connector, such as the plug connector of FIG. 17 .
- the front cover 50 of the receptacle 10 includes a face 52 having a plurality of blade-receiving slots 54 through which contact blades of a plug connector, such as the contact blades of the plug connector shown in FIG. 17 , can be inserted in the usual manner into adjacent cavities 32 within the main body 30 .
- the front cover 50 has one or more mounting straps 56 that are secured to an exterior surface of the front cover using, for example, mechanical fasteners or adhesives.
- the mounting straps 56 are used to secure the receptacle 10 to an electrical box via apertures 58 as is known.
- the mounting straps 56 may also be connected to electrical ground via a contact assembly 100 within the main body 30 .
- the front cover 50 can be secured to the main body 30 using mechanical fasteners, adhesives or welds such as sonic welds.
- the rear cover 70 can be secured to the main body 30 using mechanical fasteners, such as screws 72 , adhesives or welds such as sonic welds.
- the rear cover 70 includes a plurality of wire receiving apertures 74 .
- Each wire receiving aperture 74 is positioned to align with a cavity 32 in the main body 30 so that a wire can pass through the rear cover 70 into a contact assembly 100 resting within a cavity 32 in the main body 30 .
- the rear cover 70 may also include a plurality of wire guides 76 extending outwardly from an exterior surface 78 of the rear cover, as shown. In the embodiment shown, one wire guide 76 corresponds to one wire receiving aperture 74 .
- Each wire guide 76 has an arcuate shape that corresponds to the round shape of a wire being inserted into the wire receiving aperture 74 .
- the rear cover 70 also includes a plurality of plunger openings 80 , seen in FIGS. 2 and 3 , that permits a portion of a plunger 150 , forming a portion of the contact assembly 100 described below, to extend outside the housing 20 .
- the contact assembly 100 includes a contact member 110 , a wire terminal 130 and a plunger 150 .
- the contact member 110 is made of an electrically conductive material, such as brass, copper or aluminum.
- the wire terminal 130 is made of an electrically conductive resilient material with sufficient stiffness to flex when a mechanical load is applied and return to its normal position when the mechanical load is removed.
- An example of such an electrically conductive resilient material is spring steel.
- the plunger 150 is made of a suitable rigid electrical insulating material, such as plastic materials.
- An example of a plastic material is injection molded thermoplastic.
- the contact member 110 and the wire terminal 130 can be formed as a unitary structure, or the contact member and wire terminal can be individual components secured together by, for example, a solder joint, a brazed joint, or a welded joint.
- the contact member 110 includes a contact body 112 and a pair of flexible fingers 114 and 116 extending from the contact body 112 , as shown.
- the flexible fingers 114 and 116 form a female contact configured to engage a contact blade of a blade-type electrical power cord plug, such as a contact blade of the plug shown in FIG. 17 .
- the distal ends of the flexible fingers 114 and 116 contact each other or are in close proximity to each other to form a gripping portion 118 between the fingers.
- the gripping portion 118 is capable of receiving a contact blade so as to electrically couple or connect the contact member 110 to the contact blade.
- each contact assembly 100 is adapted to engage one of a plurality of contact blades of a blade-type electrical power cord plug.
- the wire terminal 130 is a mechanical clamping terminal that uses one or more springs that can deflect under a mechanical load applied by the plunger 150 and recover to their initial shape when the mechanical load is removed.
- the energy stored by the one or more springs should be sufficient to apply a constant and continuous force to mechanically secure one or more wires, e.g., wire 700 shown in FIG. 5 , to the wire terminal 130 .
- the wire terminal 130 includes a clamp brace 132 , a contact arm 134 and a clamp spring 136 .
- the clamp brace 132 is a fixed terminal body that may be a substantially planar shaped member or an arcuate shaped member secured to the contact body 112 of the contact member 110 via the contact arm 134 .
- the contact arm 134 also provides an electrically conductive path between the contact member 110 and the wire terminal 130 .
- the clamp spring 136 includes an end portion 138 , a spring member 140 and a clamp arm 142 .
- the end portion 138 can be a substantially planar shaped member or an arcuate shaped member that is configured to mate with the clamp brace 132 and is secured to the clamp brace by, for example, a solder joint, a brazed joint, or a welded joint.
- the spring member 140 has a lower lobe 140 a and an upper lobe 140 b.
- the lower lobe 140 a and the upper lobe 140 b are configured to interact with the plunger 150 so that vertical movement of the plunger relative to the spring member 140 is translated to the application of a mechanical load on the spring member 140 or the removal of the mechanical load on the spring member.
- the clamp arm 142 has an elongated opening 144 configured to receive a portion of the clamp brace 132 and a clamp member 146 that contacts a wire, e.g., wire 700 seen in FIG. 5 , positioned between the clamp brace and the clamp member when the clamp spring 136 is in the closed position.
- the clamp arm 142 is movable relative to the clamp brace 132 between the closed position, seen in FIG. 8 , and the open position, seen in FIG. 9 .
- the wire terminal 130 can connect to electrical conductors of different sizes. For example, if the blade-type electrical receptacle 10 is rated for 15 amps, then the wire terminal 130 should also be configured and rated for at least 15 amps.
- the wire size, i.e., the bare conductor size, for 15 amps is 14 AWG wire such that the clamp arm 142 should be able to move to an open position where the outer diameter of 14 AWG wire can fit.
- the wire terminal 130 should also be rated for at least 20 amps.
- the spring member 140 is made of an electrically conductive resilient material with sufficient stiffness to flex when the plunger 150 pushes the spring member 140 from the closed position to the open position while applying a biasing force (i.e., a spring force) through the clamp member 146 to a wire between the clamp member and the clamp brace 132 .
- the spring arm 140 can be made of metal, such as spring steel. The biasing force (or spring force) exerted by the spring arm 140 clamping a wire between the clamp member 146 and the clamp brace 132 should be sufficient to apply a constant and continuous force on the wire to electrically couple or connect the wire terminal 130 to the wire in various temperature and environmental conditions.
- the spring member 140 is configured so that it is normally biased toward the closed position, i.e., in the direction of arrow “A” which is away from the clamp brace 132 , as seen in FIG. 8 .
- the clamp member 146 of the clamp arm 142 can contact the clamp brace 132 .
- the receptacle 10 uses contact assemblies 100 to terminate electrical conductors or wires within an electrical box.
- an installer e.g., an electrician, strips the insulation from the end of each wire.
- the receptacle 10 has three contact assemblies 100 such that three wires can be connected to the receptacle.
- each contact assembly could be configured to electrically connect more than one wire to the contact assembly 100 .
- the plungers 150 for each contact assembly 100 extending through the rear cover 70 are then pulled vertically relative to a longitudinal axis of the receptacle 10 , i.e., in the direction of arrow “B” seen in FIG. 8 , to cause the camming surface 152 a of the notch 152 in the plunger 150 to ride along the spring member 140 applying a mechanical load on the spring member 140 causing the spring member to deflect in the direction of arrow “C” from the closed position toward the open position, seen in FIG. 9 . With the wire terminals 130 in the open position, the electrical wires are then inserted into the appropriate wire receiving aperture 74 in the rear cover 70 of the receptacle 10 .
- the wire receiving apertures 74 and wire guides 76 guide the bare end of the wires into the portion of the elongated opening 144 of the clamp spring 136 between clamp brace 132 and clamp member 146 .
- the respective plunger 150 is then pushed back into the receptacle 10 removing the mechanical load applied by the plunger on the spring member 140 so that the energy stored by the spring member moves the spring member to the closed position securing or clamping the wire between the clamp brace 132 and the clamp member 146 completing an electrically conductive path between the wire and the contact member 110 .
- the plungers 150 for each contact assembly 100 extending through the rear cover 70 are pulled vertically relative to a longitudinal axis of the receptacle 10 to cause the camming surface 152 a of the notch 152 in the plunger 150 to ride along the spring member 140 applying a mechanical load on the spring member 140 causing the spring member to deflect from the closed position to the open position.
- the electrical wires can be removed from the receptacle.
- the main body 220 includes a plurality of chambers or cavities 226 seen in FIGS. 12 and 13 . Each cavity 226 is configured to receive and position a contact assembly 300 within the main body 220 . Each contact assembly 300 is configured to receive a conductor and to mate with a contact blade of a blade-type plug connector, such as a contact blade of the plug connector of FIG. 17 .
- the face 224 of the main body 220 has a plurality of blade-receiving slots 228 through which contact blades of a blade-type plug connector can be inserted in the usual manner into adjacent cavities 226 within the main body 220 and into a respective contact assembly 300 .
- Each wire guide 246 may have an arcuate like shape that corresponds to the shape of a wire being inserted into the wire receiving aperture 244 .
- the retainer 240 also includes a plurality of plunger openings 250 , seen in FIG. 14 . In the embodiment shown, one plunger opening 250 corresponds to one wire receiving aperture 244 . The plunger openings 250 permit a portion of a respective plunger 350 forming a portion of the contact assembly 300 , described below, to extend outside the main body 220 .
- the retainer 240 may also include a plurality of plunger guides 254 extending outwardly from surface 252 of the retainer, as shown in FIG. 12 . In the embodiment shown, one plunger guide 254 corresponds to one plunger opening 250 . The plunger guides 254 guide the plungers 350 as they are moved relative to the retainer 240 .
- the contact assembly 300 includes a contact member 310 , a wire terminal 330 and a plunger 350 .
- the contact member 310 is made of an electrically conductive material, such as brass, copper or aluminum.
- the wire terminal 330 is made of an electrically conductive resilient material with sufficient stiffness to flex when a mechanical load is applied to the material and return to its normal position when the mechanical load is removed.
- An example of an electrically conductive resilient material is spring steel.
- the plunger 350 is made of a suitable rigid electrical insulating material, such as plastic materials.
- An example of a plastic material is injection molded thermoplastic.
- the contact member 310 and wire terminal 330 can be formed as a unitary structure, or the contact member and wire terminal can be individual components secured together by, for example, a solder joint, a brazed joint, or a welded joint.
- the contact member 310 includes a contact body 312 and a pair of flexible fingers 314 and 316 extending from the contact body 212 , as shown.
- the flexible fingers 314 and 316 form a female contact configured to engage a contact blade of a blade-type electrical power cord plug, such as a contact blade of the plug shown in FIG. 17 .
- the distal end of the flexible fingers 314 and 316 contact each other or are in close proximity to each other to form a gripping portion 318 between the fingers.
- the gripping portion 318 is capable of receiving a contact blade so as to electrically couple or connect the contact member 310 to the contact blade.
- each contact assembly 300 is adapted to engage one of a plurality of contact blades of a blade-type electrical power cord plug.
- the wire terminal 330 can connect to electrical conductors of different sizes. For example, if the blade-type connector 200 is rated for 15 amps, then the wire terminal 330 should also be configured and rated for at least 15 amps.
- the wire size, i.e., the bare conductor size, for 15 amps is 14 AWG wire such that the clamp arm 342 should be able to move to an open position where the outer diameter of 14 AWG wire can fit.
- the wire terminal 330 should also be rated for at least 20 amps.
- the wire size, i.e., the bare conductor size, for 20 amps is 12 AWG wire such that the clamp arm 342 should be able to move to an open position where the outer diameter of 12 AWG wire can fit.
- the wire terminal 330 should also be rated for at least 30 amps.
- the wire size, i.e., the bare conductor size, for 30 amps is 10 AWG wire such that the clamp arm 342 should be able to move to an open position where the outer diameter of 10 AWG wire can fit.
- the wire terminal 330 should also be rated for at least 40 amps.
- the wire size, i.e., the bare conductor size, for 40 amps is 8 AWG wire such that the clamp arm 342 should be able to move to an open position where the outer diameter of 8 AWG wire can fit.
- the spring member 340 is made of an electrically conductive resilient material with sufficient stiffness to flex when the plunger 350 pushes the spring member 340 from the closed position to the open position while applying a biasing force (i.e., a spring force) to the clamp member 346 to secure or clamp a wire between the clamp member and the clamp brace 332 .
- a biasing force i.e., a spring force
- the spring arm 340 can be made of metal, such as spring steel.
- the biasing force (or spring force) exerted by the spring arm 340 clamping a wire between the clamp member 346 and the clamp brace 332 should be sufficient to apply a constant and continuous force on the wire to electrically couple or connect the wire terminal 330 to the wire in various temperature and environmental conditions.
- the connector 200 uses the contact assemblies 300 to terminate electrical wires within the connector.
- an installer e.g., an electrician, passes a wire cable through the cable receiving opening 270 in cover 260 .
- the insulation at the end of each wire within the cable is then striped.
- the connector 200 has three contact assemblies 300 such that three wires within the wire cable can be connected to the connector.
- the portion of the plungers 350 for each contact assembly 300 extending through the retainer 240 are then pulled vertically relative to a longitudinal axis of the connector 200 , i.e., in the direction of arrow “E” seen in FIG.
- the plungers 350 for each contact assembly 300 extending through the retainer 240 are pulled vertically relative to a longitudinal axis of the connector 200 to cause the camming surface 352 a of the notch 352 in the plunger 350 to ride along the spring member 340 applying a mechanical load on the spring member 340 causing the spring member to deflect from the closed position to the open position.
- the electrical wires can be removed from the connector 200 .
- the blade-type plug 400 has a housing 410 and a plurality of contact assemblies 500 within the housing and extending at least partially from an exterior of the housing.
- the housing 410 has a main body 420 , a bottom cover 440 , a retainer 460 and a top cover 480 .
- the retainer 460 is secured to a top side of the main body 420 using screw 462 .
- the bottom cover 440 is secured to the top cover 480 by passing screws 442 through a face 444 and apertures 446 in the bottom cover 440 , through corresponding apertures 422 in the main body 420 and through corresponding apertures 464 in the retainer 460 .
- the screws 442 are then secured to corresponding mounting holes (not shown) in the top cover 480 .
- the housing 410 is made of a suitably rigid, electrical insulating material, such as a plastic material, or a rubber material.
- An example of a plastic material is injection molded thermoplastic.
- the main body 420 includes a plurality of chambers or cavities 424 seen in FIGS. 18 and 19 . Each cavity 424 is configured to receive and position a contact assembly 500 within the main body 420 . Each contact assembly 500 is configured to receive a conductor and to mate with a female contact of a blade-type connector, such as the female contacts of FIG. 8 or 15 .
- the face 444 of the bottom cover 440 has a plurality of blade-receiving slots 448 through which contact blades 514 of the contact assemblies 500 can be inserted so that the contact blades extend outside the housing 410 .
- the retainer 460 is secured to the main body 420 using mechanical fasteners, such as screw 462 .
- the retainer 460 includes a plurality of wire receiving apertures 466 .
- Each wire receiving aperture 466 is positioned to align with a cavity 424 in the main body 420 so that a wire can pass through the retainer 460 into a contact assembly 500 resting within a cavity 424 in the main body 420 .
- the retainer 460 may also include a plurality of wire guides 468 extending outwardly from surface 470 of the retainer, as shown. In the embodiment shown, one wire guide 468 corresponds to one wire receiving aperture 466 .
- the contact assembly 500 includes a contact member 510 , a wire terminal 530 and a plunger 550 .
- the contact member 510 is made of an electrically conductive material, such as brass, copper or aluminum.
- the wire terminal 530 is made of an electrically conductive resilient material with sufficient stiffness to flex when a mechanical load is applied and return to its normal position when the mechanical load is removed.
- An example of an electrically conductive resilient material is spring steel.
- the plunger 550 is made of a rigid electrical insulating material, such as a plastic material.
- An example of a plastic material is injection molded thermoplastic.
- the contact member 510 and wire terminal 530 can be formed as a unitary structure, or the contact member and wire terminal can be individual components secured together by, for example, a solder joint, a brazed joint, or a welded joint.
- the contact member 510 includes a contact body 512 and a blade 514 extending from the contact body 512 , as shown.
- the blade 514 is non-circular in shape and may be, for example, substantially flat in shape, arcuate in shape, L-shape or U-shape.
- the blade 514 forms a male contact configured to engage a female contact of a blade-type receptacle or a blade-type electrical power cord connector.
- the wire terminal 530 is a mechanical clamping terminal that uses one or more springs that can deflect under a mechanical load applied by the plunger 550 and recover to their initial shape when the mechanical load is removed. The energy stored by the one or more springs should be sufficient to apply a constant and continuous force to mechanically secure one or more wires, e.g., wire 700 shown in FIG. 22 , to the wire terminal 530 .
- the wire terminal 530 includes a clamp brace 532 and a clamp spring 536 .
- the clamp brace 532 is a fixed terminal body that may be a substantially planar shaped member or an arcuate shaped member secured to or integrally formed into the contact body 512 of the contact member 510 .
- the clamp brace 532 also provides an electrically conductive path between the contact body 512 and the clamp brace 532 .
- the clamp spring 536 includes an end portion, a spring member 540 and a clamp arm 542 .
- the plunger 550 can be a rectangular shaped member having a notch 552 that is configured to receive the upper lobe 540 b of the spring member 540 , as shown in FIG. 21 .
- the notch 552 has a camming surface 552 a that rides along the spring member 540 when the plunger 550 is moved in the direction of arrow “H” applying a load on the spring member 540 causing the spring member to deflect in the direction of arrow “I” toward the open position, seen in FIG. 22 .
- the clamp arm 542 extends from the upper lobe 540 b of the spring member 540 toward the clamp brace 532 , as shown.
- the wire terminal 530 can connect to electrical conductors of different sizes. For example, if the plug 400 is rated for 15 amps, then the wire terminal 530 should also be configured and rated for at least 15 amps.
- the wire size, i.e., the bare conductor size, for 15 amps is 14 AWG wire such that the clamp arm 542 should be able to move to an open position where the outer diameter of 14 AWG wire can fit.
- the wire terminal 530 should also be rated for at least 20 amps.
- the wire size, i.e., the bare conductor size, for 20 amps is 12 AWG wire such that the clamp arm 542 should be able to move to an open position where the outer diameter of 12 AWG wire can fit.
- the wire terminal 530 should also be rated for at least 30 amps.
- the wire size, i.e., the bare conductor size, for 30 amps is 10 AWG wire such that the clamp arm 542 should be able to move to an open position where the outer diameter of 10 AWG wire can fit.
- the wire terminal 530 should also be rated for at least 40 amps.
- the wire size, i.e., the bare conductor size, for 40 amps is 8 AWG wire such that the clamp arm 542 should be able to move to an open position where the outer diameter of 8 AWG wire can fit.
- the spring member 540 is configured so that it is normally biased toward the closed position, i.e., in the direction of arrow “G” which is away from the clamp brace 532 , as seen in FIG. 21 .
- the clamp member 546 of the clamp arm 542 can contact the clamp brace 532 .
- the plug 400 uses the contact assemblies 500 to terminate electrical wires within the blade-type plug.
- an installer passes a wire cable through the cable receiving opening 490 in cover 480 .
- the insulation at the end of each wire within the cable is then striped.
- the plug 400 has three contact assemblies 500 such that three wires within the wire cable can be connected to the plug.
- the portion of the plunger 550 for each contact assembly 500 extending through the retainer 460 are then pulled vertically relative to a longitudinal axis of the plug 400 , i.e., in the direction of arrow “H” seen in FIGS.
- each wire When the bare end of each wire is positioned between the clamp brace 532 and the clamp member 546 , the respective plunger 550 is then pushed back toward the main body 420 removing the mechanical load applied by the plunger on the spring member 540 so that the energy stored by the spring member biases the spring member to the closed position securing the wire between the clamp brace 532 and the clamp member 546 , and completing an electrically conductive path between the wire and the contact member 510 .
- the plungers 550 for each contact assembly 500 extending through the retainer 460 are pulled vertically relative to a longitudinal axis of the plug 400 to cause the camming surface 552 a of the notch 552 in the plunger 550 to ride along the spring member 540 applying a mechanical load on the spring member 540 causing the spring member to deflect from the closed position toward the open position.
- the electrical wires can be removed from the plug 400 .
- the receptacle 600 has a housing 620 and a plurality of contact assemblies, which are similar to the contact assemblies 100 , described herein and shown in FIGS. 8 and 9 , within the housing that are accessible from an exterior of the housing.
- the housing 620 has a main body 630 , a front cover 650 and a rear cover 670 .
- the front cover 650 is secured to one side of the main body 630 and the rear cover 670 is secured to the other side of the main body.
- the housing 620 is made of a suitable electrical insulating material, such as plastic, including injection molded thermoplastic, and is configured to tit within an electrical box.
- the main body 630 includes a plurality of chambers or cavities 632 , seen in FIG. 26 Each cavity 632 is configured to receive and position a contact assembly 100 within the main body 630 , as shown in FIG. 26 .
- Each contact assembly 100 is configured to receive a wire, such as wire 700 , and to mate with a contact blade of a conventional plug connector as described. above.
- the front cover 650 of the receptacle 600 includes a face 652 having a plurality of blade-receiving slots 654 through which contact blades (e.g., hot, neutral and ground contact blades) of a plug connector can be inserted in the usual manner into adjacent cavities 632 within the main body 630 .
- the front cover 650 has one or more mounting straps 656 that are secured to an exterior surface of the front cover using, for example, mechanical fasteners or adhesives.
- the mounting straps 656 are used to secure the receptacle 600 to an electrical box via apertures 658 as is known.
- the mounting straps 656 may also be connected to electrical ground via a contact assembly 100 within the main body 630 .
- the front cover 650 can be secured to the main body 630 using mechanical fasteners, adhesives or welds such as sonic welds.
- the rear cover 670 can be secured to the main body 630 using mechanical fasteners, such as screws 672 , adhesives or welds such as sonic welds.
- the rear cover 670 includes a plurality of wire receiving apertures 674 .
- Each wire receiving aperture 674 is positioned to align with a cavity 632 in the main body 630 so that a wire can pass through the rear cover 670 into a contact assembly 100 resting within a. cavity 632 in the main body 630 .
- the rear cover 670 may also include a plurality of wire guides 76 extending outwardly from an exterior surface 678 of the rear cover, as shown. In the embodiment shown, one wire guide 676 corresponds to one wire receiving aperture 674 .
- Each wire guide 676 has an arcuate shape that corresponds to the round shape of a wire being inserted into the wire receiving aperture 674 .
- the rear cover 670 also includes a plurality of plunger openings 680 , seen in FIG. 25 , that permits a portion of a plunger 150 , forming a portion of the contact assembly 100 described above, to extend outside the housing 620 .
- the switch 720 has a housing 740 and a plurality of contact assemblies, which are similar to the contact assemblies 100 , described herein and shown in FIGS. 8 and 9 , within the housing that are accessible from an exterior of the housing.
- the contact assemblies 100 would not include the contact member 110 and contact arm 134 , as seen in FIGS. 31 and 32 . Instead the clamp brace 132 would connect to respective switch contacts and/or ground connections within the housing 740 .
- the housing 740 has a main body 750 , a front cover 770 and a rear cover 790 .
- the front cover 770 is secured to one side of the main body 750 and the rear cover 790 is secured to the other side of the main body.
- the housing 740 is made of a suitable electrical insulating material, such as plastic, including injection molded thermoplastic, and is configured to fit within an electrical box.
- the main body 750 includes a plurality of chambers or cavities 752 , seen in FIG. 30 . Each cavity 752 is configured to receive and position a contact assembly 100 within the main body 750 , as shown in FIG. 30 .
- Each contact assembly 100 is configured to receive a wire, such as wire 700 , and to mate with a contact blade of a conventional plug connector as described above.
- the front cover 770 of the switch 720 includes a face 772 with a switch arm aperture 774 through which a conventional switch arm of a toggle switch can pass.
- the front cover 770 has one or more mounting straps 776 that are secured to an exterior surface of the front cover using, for example, mechanical fasteners or adhesives.
- the mounting straps 776 are used to secure the switch 720 to an electrical box via apertures 778 as is known.
- the mounting straps 776 may also be connected to electrical ground via a contact assembly 100 within the main body 750 .
- the front cover 770 can be secured to the main body 750 using mechanical fasteners, adhesives or welds such as sonic welds.
- the rear cover 790 can be secured to the main body 750 using mechanical fasteners, adhesives or welds such as sonic welds.
- the rear cover 790 includes a plurality of wire receiving apertures 792 .
- Each wire receiving aperture 792 is positioned to align with a cavity 752 in the main body 750 so that a wire can pass through the rear cover 790 into a contact assembly 100 resting within a cavity 752 in the main body 750 .
- the rear cover 790 may also include a plurality of wire guides 794 extending outwardly from an exterior surface 796 of the rear cover, as shown. In the embodiment shown, one wire guide 794 corresponds to one wire receiving aperture 792 .
- Each wire guide 794 has an arcuate shape that corresponds to the round shape of a wire being inserted into the wire receiving aperture 792 .
- the rear cover 790 also includes a plurality of plunger openings 798 , seen in FIG. 29 , that permits a portion of a plunger 150 , forming a portion of the contact assembly 100 described above, to extend outside the housing 740 .
Abstract
Electrical wiring devices that incorporate clamp-type wire terminal connections are described. The electrical wiring devices include for example, single and duplex blade-type electrical receptacles, blade-type locking electrical receptacles, single or multi-pole electrical switches, combination switches and blade-type receptacles, blade-type plugs for electrical cords and blade-type connectors for electrical cords. The electrical wiring devices include a plurality of contact assemblies. Each contact assembly includes a wire terminal and a plunger.
Description
- This application is a continuation of application Ser. No. 17/890,910 filed Aug. 18, 2022, which is a continuation of application Ser. No. 17/199,109 filed Mar. 11, 2021, which is a divisional of application Ser. No. 16/844,660 filed Apr. 9, 2020 (now U.S. Pat. No. 10,965,042), which is a divisional of application Ser. No. 16/664,540 filed Oct. 25, 2019 (now U.S. patent Ser. No. 10/637,165), which is a divisional of application Ser. No. 15/863,642 filed Jan. 5, 2018 (now U.S. patent Ser. No. 10/461,444), and claims benefit from U.S. Provisional Application Ser. No. 62/443,020 filed Jan. 6, 2017 the contents of each are herein incorporated by reference in their entirety.
- The present disclosure relates generally to connection terminals for electrical wiring devices and more particularly to screwless connection terminals for use in receptacles, plug assemblies, plug connectors, switches, and other electrical wiring devices.
- Present electrical wire terminations in many electrical wiring devices are either direct pressure type terminations or screw and clamp type terminations. In direct pressure type terminations, a terminal screw is tightened directly against an electrical wire to press the wire against a fixed plate. In screw and clamp type terminations, a wire is inserted between a fixed plate and a movable plate, and a terminal screw is tightened so that the wire is clamped between the plates. With direct pressure type terminations, stranded or solid wires if incorrectly installed can be cut or nicked. Cut or nicked wires can result in poor electrical connections increasing the resistance in the connections which can cause overheating. In addition, with stranded wires, both direct pressure type terminations and screw and clamp type terminations may be susceptible to strand relaxation. Strand relaxation is a result of copper wire heating and cooling under the stress of the termination, either direct pressure type or screw and clamp type causing the electrical connection between the stranded wire and the termination to loosen increasing the resistance in the connections which can cause overheating. To alleviate strand relaxation concerns, installers typically re-torque terminal screws after some duration of time after original installation increasing costs to consumers.
- The present disclosure provides embodiments of various electrical wiring devices, including receptacles, power cord plugs and connectors, and switches. In an exemplary embodiment, a blade-type electrical receptacle includes a housing and a plurality of contact assemblies. The housing has a main body with a plurality of cavities, a front cover and a rear cover. The front cover is removably secured to a first side of the main body and includes a plurality of blade receiving slots. The rear cover is removably secured to a second side of the main body and includes a plurality of wire receiving apertures and a plurality of plunger openings.
- In one exemplary embodiment, one of the plurality of contact assemblies is positioned at least partially within one of the plurality of cavities and is accessible from one of the plurality of wire receiving apertures, from one of the plurality of plunger openings in the rear cover, and is accessible from one of the plurality of blade receiving slots in the front cover. Each of the plurality of the contact assemblies includes a contact member, a wire terminal and a plunger. In an exemplary embodiment, the contact member has a contact body and at least two contact fingers extending from the contact body. The at least two contact fingers are aligned with one of the plurality of blade receiving slots in the front cover. The wire terminal forms an electrically conductive path with the contact member, and includes a contact arm secured to the contact body, a clamp brace secured to the contact arm and a clamp spring secured to the clamp brace. The clamp spring is movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace and an open position where a wire can be inserted through one of the plurality of wire receiving apertures in the rear cover and between the clamp spring and the clamp brace. The plunger is positioned within one of the plurality of cavities and extends at least partially through one of the plurality of plunger openings in the rear cover. The plunger is interactive with the clamp spring such that movement of the plunger in a first direction relative to the clamp brace causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position, and movement of the plunger in a second direction relative to the clamp brace removes the mechanical load from the clamp spring so that to the clamp spring is biased from the open position to the closed position.
- The present disclosure also provides embodiments of blade type electrical power cord connectors. In an exemplary embodiment, a blade-type electrical power cord connector includes a housing and a plurality of contact assemblies. The housing includes a main body, a cover and a retainer. The main body has a plurality of cavities and a plurality of blade receiving slots. The cover is removably secured to the main body and has a cable receiving aperture. The retainer is removably secured to the main body between the main body and the cover and has a plurality of wire receiving apertures and a plurality of plunger openings.
- In one exemplary embodiment, one of the plurality of contact assemblies is positioned at least partially within one of the plurality of a cavities and is accessible from one of the plurality of wire receiving apertures, from one of the plurality of plunger openings in the retainer, and is accessible from one of the plurality of blade receiving slots in the main body. Each of the plurality of the contact assemblies includes a contact member, a wire terminal and a plunger. In an exemplary embodiment, the contact member has a contact body and at least two contact fingers extending from the contact body. The at least two contact fingers are aligned with one of the plurality of blade receiving slots in the main body of the housing. The wire terminal forms an electrically conductive path with the contact member, and includes a clamp brace secured to the contact body and a clamp spring secured to the clamp brace. The clamp spring is movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace and an open position where a wire can be inserted through one of the plurality of wire receiving apertures in the retainer and between the clamp spring and the clamp brace. The plunger is positioned within one of the plurality of cavities and extends at least partially through one of the plurality of plunger openings in the retainer. The plunger is interactive with the clamp spring such that movement of the plunger in a first direction relative to the clamp brace causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position, and movement of the plunger in a second direction relative to the clamp brace removes the mechanical load from the clamp spring so that to the clamp spring is biased from the open position to the closed position.
- The present disclosure also provides embodiments of blade type electrical power cord plugs. In an exemplary embodiment, a blade-type electrical power cord plug includes a housing and a plurality of contact assemblies. The housing includes a main body, a bottom cover, a top cover and a retainer. The main body has a plurality of cavities. The bottom cover is removably secured to a first side of the main body and has a plurality of blade receiving slots. The top cover is removably secured to a second side of the main body and has a cable receiving aperture. The retainer is removably secured to the second side of the main body between the main body and the top cover and has a plurality of wire receiving apertures and a plurality of plunger openings.
- In one exemplary embodiment, one of the plurality of contact assemblies is positioned at least partially within one of the plurality of a cavities and is accessible from one of the plurality of wire receiving apertures, from one of the plurality of plunger openings in the retainer, and is accessible from one of the plurality of blade receiving slots in the bottom cover. In an exemplary embodiment, the each of the plurality of the contact assemblies includes a contact member, a wire terminal and a plunger. The contact member has a contact body and a contact blade extending from the contact body. The contact blade is aligned with one of the plurality of blade receiving slots in the bottom cover such that the blade can pass through the blade receiving slot and extend from the housing. The wire terminal forms an electrically conductive path with the contact member, and includes a clamp brace secured to the contact body and a clamp spring secured to the clamp brace The clamp spring is movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace and an open position where a wire can be inserted through one of the plurality of wire receiving apertures in the retainer and between the clamp spring and the clamp brace. The plunger is positioned within one of the plurality of cavities and extends at least partially through one of the plurality of plunger openings in the retainer. The plunger is interactive with the clamp spring such that movement of the plunger in a first direction relative to the clamp brace causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position, and movement of the plunger in a second direction relative to the clamp brace removes the mechanical load from the clamp spring so that to the clamp spring is biased from the open position to the closed position.
- The present disclosure also provides embodiments of electrical wiring device for installation into an electrical box. In an exemplary embodiment, the electrical wiring device includes a housing and a plurality of contact assemblies. The housing includes a main body portion having a plurality of cavities, a front cover portion removably secured to a first side of the main body portion, and a rear cover portion removably secured to a second side of the main body portion and having a plurality of wire receiving apertures and a plurality of plunger openings. In this embodiment, one of the plurality of contact assemblies is positioned at least partially within one of the plurality of a cavities and is accessible from one of the plurality of wire receiving apertures and one of the plurality of plunger openings in the rear cover portion. Each of the plurality of the contact assemblies includes a wire terminal and a plunger. The wire terminal includes a clamp brace secured to a clamp spring. The clamp spring is movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace, and an open position where a wire can be inserted through one of the plurality of wire receiving apertures in the rear cover and between the clamp spring and the clamp brace. The plunger is positioned within one of the plurality of cavities and extends at least partially through one of the plurality of plunger openings in the rear cover. The plunger is interactive with the clamp spring such that movement of the plunger in a first direction relative to the clamp brace causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position and movement of the plunger in a second direction relative to the clamp brace removes the mechanical load from the clamp spring so that to the clamp spring is biased from the open position to the closed position.
- A more complete appreciation of the present disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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FIG. 1 is a top perspective view of an exemplary embodiment of an electrical receptacle having screwless connection terminals according to the present disclosure; -
FIG. 2 is a bottom perspective view of the receptacle ofFIG. 1 ; -
FIG. 3 is a bottom plan view of the receptacle ofFIG. 1 ; -
FIG. 4 is a cross sectional view of the receptacle ofFIG. 3 taken along line 4-4; -
FIG. 5 is a cross sectional view of the receptacle ofFIG. 3 taken along line 5-5; -
FIG. 6 is a top perspective view of a rear cover of the receptacle housing ofFIG. 1 with three contact assemblies resting on the rear cover; -
FIG. 7 is a bottom perspective view of a housing of the receptacle ofFIG. 1 having three cavities each housing a contact assembly; -
FIG. 8 is a top perspective view of an exemplary embodiment of a screwless connection terminal for the receptacle ofFIG. 1 in a closed position; -
FIG. 9 is a top perspective view of the screwless connection terminal ofFIG. 8 in an open position; -
FIG. 10 is a side elevation view of an exemplary embodiment of an electrical power cord connector having the screwless connection terminals according to the present disclosure; -
FIG. 11 is a bottom plan view of the cord connector ofFIG. 10 ; -
FIG. 12 is a side perspective view with parts separated of the cord connector ofFIG. 10 ; -
FIG. 13 is a top perspective view of a portion of the cord connector ofFIG. 12 , illustrating a plurality of contact assemblies within a housing of the cord connector; -
FIG. 14 is a top perspective view of the portion of the cord connector ofFIG. 12 with a retainer secured to a main body of the housing; -
FIG. 15 is a top perspective view of an exemplary embodiment of a screwless connection terminal for the cord connector ofFIG. 10 in a closed position; -
FIG. 16 is a top perspective view of the screwless connection terminal ofFIG. 15 in an open position; -
FIG. 17 is a side elevation view of an exemplary embodiment of an electrical power cord plug having the screwless connection terminals according to the present disclosure; -
FIG. 18 is a side perspective view with parts separated of the cord plug ofFIG. 17 ; -
FIG. 19 is a top perspective view of a portion of the cord plug ofFIG. 18 , illustrating a plurality of contact assemblies in a main body of a housing of the cord plug; -
FIG. 20 is a top perspective view of the portion of the cord plug ofFIG. 18 with a retainer secured to the main body of the cord plug housing; -
FIG. 21 is a top perspective view of an exemplary embodiment of a screwless connection terminal for the cord plug ofFIG. 17 in a closed position; -
FIG. 22 is a top perspective view of the screwless connection terminal ofFIG. 21 in an open position; -
FIG. 23 is a top perspective view if another exemplary embodiment of an electrical receptacle having screwless connection terminals according to the present disclosure; -
FIG. 24 is a bottom perspective view of the receptacle ofFIG. 23 ; -
FIG. 25 is a bottom plan view of the receptacle ofFIG. 24 ; -
FIG. 26 is a cross sectional view of the receptacle ofFIG. 25 taken along line 26-26; -
FIG. 27 is a top perspective view if an exemplary embodiment of an electrical switch having screwless connection terminals according to the present disclosure; -
FIG. 28 is a bottom perspective view of the switch ofFIG. 27 ; -
FIG. 29 is a bottom plan view of the switch ofFIG. 28 ; -
FIG. 30 is a cross sectional view of the switch ofFIG. 29 taken along line 30-30; -
FIG. 31 is a top perspective view of another exemplary embodiment of a screwless connection terminal for the electrical switch ofFIG. 27 in a closed position; and -
FIG. 32 is a top perspective view of the screwless connection terminal ofFIG. 31 in an open position. - Exemplary embodiments of electrical wiring devices that incorporate the screwless or clamp wire terminal of the present disclosure are shown and described. Non-limiting examples of the electrical wiring devices contemplated by the present disclosure include, single and duplex blade-type electrical receptacles, blade-type locking electrical receptacles, single or multi-pole electrical switches, combination switches and blade-type receptacles, blade-type plugs for electrical cords and blade-type connectors for electrical cords. Blade-type electrical wiring devices as described herein are; a) male blade-type electrical wiring devices with a plurality of non-circular, e.g., substantially flat or arcuate, power contact blades (hot and/or neutral contact blades) that can mate with corresponding finger contacts within a female blade-type electrical wiring device, or b) female blade-type electrical wiring devices with a plurality of non-circular, e.g., substantially flat or arcuate, power contact blade apertures (hot and/or neutral contact blade apertures) that provide access to contact fingers within the female electrical wiring devices that can mate with corresponding non-circular power contact blades of male blade-type electrical wiring devices. Examples of blade-type electrical wiring devices are described in NEMA standard WD6, which is publicly available and incorporated herein in its entirety by reference. In one exemplary embodiment, a blade-type electrical receptacle includes a housing and a plurality of female contact assemblies within the housing that are accessible from an exterior of the housing. In another exemplary embodiment, a blade-type electrical power cord connector includes a housing and a plurality of female contact assemblies within the housing that are accessible from an exterior of the housing and capable of receiving a plurality of blades of a plug. In another exemplary embodiment, a blade-type electrical power cord plug includes a housing and a plurality of male contact assemblies within the housing that extend beyond an exterior of the housing.
- In some embodiments, the housing has a front cover and a main body. In other embodiments, the housing has a front cover, a main body and a rear cover. In each embodiment of an electrical wiring device, each contact assembly has a contact member, a wire terminal and a plunger. The contact member is used to form a portion of a conductive electrical path. The wire terminal is used to terminate an electrical conductor inserted into the housing, and the plunger moves the wire terminal between open and closed positions. The wire terminal includes a clamp brace, a contact arm and a clamp spring. The contact arm connects the wire terminal to the contact member, and the clamp spring is used to apply a constant and continuous load (or spring force) against an electrical conductor to electrically connect the electrical conductor to the clamp brace. The plunger is used to move the clamp spring between the open position permitting an electrical conductor to enter the wire terminal and the closed position binding or squeezing the electrical conductor within the wire terminal.
- For the purposes of the present disclosure, the electrical conductor may also be referred to as the “wire.” Further, the electrical conductor can be any size wire used to conduct electricity, such as 14 AWG wire, 12 AWG wire, 10 AWG wire or 8 AWG wire. Depending upon the number of conductors in a power cord, generally, 14 AWG wires are rated for between 15 and 18 amps, 12 AWG wires are rated for between 20 and 25 amps, 10 AWG wires are rated for between 25 and 30 amps, and 8 AWG wires are rated for between 35 and 40 amps.
- Referring now to
FIGS. 1-9 , an exemplary embodiment of a locking blade type electrical receptacle is shown. In this exemplary embodiment, thereceptacle 10 has ahousing 20 and a plurality ofcontact assemblies 100, seen in detail inFIGS. 8 and 9 , within the housing that are accessible from an exterior of the housing. Thehousing 20 has amain body 30, afront cover 50 and arear cover 70. Thefront cover 50 is secured to one side of themain body 30 and therear cover 70 is secured to the other side of the main body. Thehousing 20 is made of a suitable electrical insulating material, such as plastic, including injection molded thermoplastic, and is configured to fit within an electrical box. - The
main body 30 includes a plurality of chambers orcavities 32, seen inFIGS. 4 and 5 . Eachcavity 32 is configured to receive and position acontact assembly 100 within themain body 30, as shown inFIGS. 6 and 7 . Eachcontact assembly 100 is configured to receive a wire, such aswire 700 shown inFIG. 5 , and to mate with a contact blade of a plug connector, such as the plug connector ofFIG. 17 . - As shown in
FIG. 1 , thefront cover 50 of thereceptacle 10 includes aface 52 having a plurality of blade-receivingslots 54 through which contact blades of a plug connector, such as the contact blades of the plug connector shown inFIG. 17 , can be inserted in the usual manner intoadjacent cavities 32 within themain body 30. Thefront cover 50 has one or more mounting straps 56 that are secured to an exterior surface of the front cover using, for example, mechanical fasteners or adhesives. The mounting straps 56 are used to secure thereceptacle 10 to an electrical box viaapertures 58 as is known. The mounting straps 56 may also be connected to electrical ground via acontact assembly 100 within themain body 30. Thefront cover 50 can be secured to themain body 30 using mechanical fasteners, adhesives or welds such as sonic welds. - Referring to
FIGS. 2, 3 and 5 , therear cover 70 can be secured to themain body 30 using mechanical fasteners, such asscrews 72, adhesives or welds such as sonic welds. Therear cover 70 includes a plurality ofwire receiving apertures 74. Eachwire receiving aperture 74 is positioned to align with acavity 32 in themain body 30 so that a wire can pass through therear cover 70 into acontact assembly 100 resting within acavity 32 in themain body 30. Therear cover 70 may also include a plurality of wire guides 76 extending outwardly from anexterior surface 78 of the rear cover, as shown. In the embodiment shown, onewire guide 76 corresponds to onewire receiving aperture 74. Eachwire guide 76 has an arcuate shape that corresponds to the round shape of a wire being inserted into thewire receiving aperture 74. Therear cover 70 also includes a plurality ofplunger openings 80, seen inFIGS. 2 and 3 , that permits a portion of aplunger 150, forming a portion of thecontact assembly 100 described below, to extend outside thehousing 20. - Turning to
FIGS. 8 and 9 , an exemplary embodiment of acontact assembly 100 according to the present disclosure is shown. In this exemplary embodiment, thecontact assembly 100 includes acontact member 110, awire terminal 130 and aplunger 150. Thecontact member 110 is made of an electrically conductive material, such as brass, copper or aluminum. Thewire terminal 130 is made of an electrically conductive resilient material with sufficient stiffness to flex when a mechanical load is applied and return to its normal position when the mechanical load is removed. An example of such an electrically conductive resilient material is spring steel. Theplunger 150 is made of a suitable rigid electrical insulating material, such as plastic materials. An example of a plastic material is injection molded thermoplastic. Thecontact member 110 and thewire terminal 130 can be formed as a unitary structure, or the contact member and wire terminal can be individual components secured together by, for example, a solder joint, a brazed joint, or a welded joint. - The
contact member 110 includes acontact body 112 and a pair offlexible fingers contact body 112, as shown. Theflexible fingers FIG. 17 . The distal ends of theflexible fingers gripping portion 118 between the fingers. The grippingportion 118 is capable of receiving a contact blade so as to electrically couple or connect thecontact member 110 to the contact blade. Thus, eachcontact assembly 100 is adapted to engage one of a plurality of contact blades of a blade-type electrical power cord plug. - The
wire terminal 130 is a mechanical clamping terminal that uses one or more springs that can deflect under a mechanical load applied by theplunger 150 and recover to their initial shape when the mechanical load is removed. The energy stored by the one or more springs should be sufficient to apply a constant and continuous force to mechanically secure one or more wires, e.g.,wire 700 shown inFIG. 5 , to thewire terminal 130. - In the exemplary configuration shown in
FIGS. 8 and 9 , thewire terminal 130 includes aclamp brace 132, acontact arm 134 and aclamp spring 136. Theclamp brace 132 is a fixed terminal body that may be a substantially planar shaped member or an arcuate shaped member secured to thecontact body 112 of thecontact member 110 via thecontact arm 134. Thecontact arm 134 also provides an electrically conductive path between thecontact member 110 and thewire terminal 130. Theclamp spring 136 includes anend portion 138, aspring member 140 and aclamp arm 142. Theend portion 138 can be a substantially planar shaped member or an arcuate shaped member that is configured to mate with theclamp brace 132 and is secured to the clamp brace by, for example, a solder joint, a brazed joint, or a welded joint. Thespring member 140 has alower lobe 140 a and anupper lobe 140 b. Thelower lobe 140 a and theupper lobe 140 b are configured to interact with theplunger 150 so that vertical movement of the plunger relative to thespring member 140 is translated to the application of a mechanical load on thespring member 140 or the removal of the mechanical load on the spring member. For example, theplunger 150 can be a rectangular shaped member having anotch 152 that is configured to receive theupper lobe 140 b of thespring member 140, as shown inFIG. 8 . Thenotch 152 has acamming surface 152 a that rides along thespring member 140 when theplunger 150 is moved in the direction of arrow “B” applying a mechanical load on thespring member 140 causing the spring member to deflect in the direction of arrow “C” toward the open position, seen inFIG. 9 . Theclamp arm 142 extends from theupper lobe 140 b of thespring member 140 toward theclamp brace 132, as shown. Theclamp arm 142 has anelongated opening 144 configured to receive a portion of theclamp brace 132 and aclamp member 146 that contacts a wire, e.g.,wire 700 seen inFIG. 5 , positioned between the clamp brace and the clamp member when theclamp spring 136 is in the closed position. Theclamp arm 142 is movable relative to theclamp brace 132 between the closed position, seen inFIG. 8 , and the open position, seen inFIG. 9 . - As noted, the
wire terminal 130 can connect to electrical conductors of different sizes. For example, if the blade-typeelectrical receptacle 10 is rated for 15 amps, then thewire terminal 130 should also be configured and rated for at least 15 amps. The wire size, i.e., the bare conductor size, for 15 amps is 14 AWG wire such that theclamp arm 142 should be able to move to an open position where the outer diameter of 14 AWG wire can fit. As another example, if the blade-type electrical receptacle is rated for 20 amps, then thewire terminal 130 should also be rated for at least 20 amps. The wire size, i.e., the bare conductor size, for 20 amps is 12 AWG wire such that theclamp arm 142 should be able to move to an open position where the outer diameter of 12 AWG wire can fit. As another example, if the blade-type electrical receptacle is rated for 30 amps, then thewire terminal 130 should also be rated for at least 30 amps. The wire size, i.e., the bare conductor size, for 30 amps is 10 AWG wire such that theclamp arm 142 should be able to move to an open position where the outer diameter of 10 AWG wire can fit. As another example, if the blade-type electrical receptacle is rated for 40 amps, then thewire terminal 130 should also be rated for at least 40 amps. The wire size, i.e., the bare conductor size, for 40 amps is 8 AWG wire such that theclamp arm 142 should be able to move to an open position where the outer diameter of 8 AWG wire can fit. - As noted, the
spring member 140 is made of an electrically conductive resilient material with sufficient stiffness to flex when theplunger 150 pushes thespring member 140 from the closed position to the open position while applying a biasing force (i.e., a spring force) through theclamp member 146 to a wire between the clamp member and theclamp brace 132. As an example, thespring arm 140 can be made of metal, such as spring steel. The biasing force (or spring force) exerted by thespring arm 140 clamping a wire between theclamp member 146 and theclamp brace 132 should be sufficient to apply a constant and continuous force on the wire to electrically couple or connect thewire terminal 130 to the wire in various temperature and environmental conditions. Thespring member 140 is configured so that it is normally biased toward the closed position, i.e., in the direction of arrow “A” which is away from theclamp brace 132, as seen inFIG. 8 . In the spring member's normal position without a conductor inserted into theelongated opening 144, theclamp member 146 of theclamp arm 142 can contact theclamp brace 132. - As described herein, the
receptacle 10 usescontact assemblies 100 to terminate electrical conductors or wires within an electrical box. To connect wires within an electrical box to thereceptacle 10, an installer, e.g., an electrician, strips the insulation from the end of each wire. In this exemplary embodiment, thereceptacle 10 has threecontact assemblies 100 such that three wires can be connected to the receptacle. However, it is also contemplated that each contact assembly could be configured to electrically connect more than one wire to thecontact assembly 100. Theplungers 150 for eachcontact assembly 100 extending through therear cover 70 are then pulled vertically relative to a longitudinal axis of thereceptacle 10, i.e., in the direction of arrow “B” seen inFIG. 8 , to cause thecamming surface 152 a of thenotch 152 in theplunger 150 to ride along thespring member 140 applying a mechanical load on thespring member 140 causing the spring member to deflect in the direction of arrow “C” from the closed position toward the open position, seen inFIG. 9 . With thewire terminals 130 in the open position, the electrical wires are then inserted into the appropriatewire receiving aperture 74 in therear cover 70 of thereceptacle 10. Thewire receiving apertures 74 and wire guides 76 guide the bare end of the wires into the portion of theelongated opening 144 of theclamp spring 136 betweenclamp brace 132 andclamp member 146. When the bare end of each wire is positioned between theclamp brace 132 and theclamp member 146, therespective plunger 150 is then pushed back into thereceptacle 10 removing the mechanical load applied by the plunger on thespring member 140 so that the energy stored by the spring member moves the spring member to the closed position securing or clamping the wire between theclamp brace 132 and theclamp member 146 completing an electrically conductive path between the wire and thecontact member 110. - To remove the wires from the
contact assembly 100, theplungers 150 for eachcontact assembly 100 extending through therear cover 70 are pulled vertically relative to a longitudinal axis of thereceptacle 10 to cause thecamming surface 152 a of thenotch 152 in theplunger 150 to ride along thespring member 140 applying a mechanical load on thespring member 140 causing the spring member to deflect from the closed position to the open position. With thewire terminals 130 in the open position, the electrical wires can be removed from the receptacle. - Referring now to
FIGS. 10-16 , an exemplary embodiment of a blade-type electrical power cord connector is shown. In this exemplary embodiment, the blade-type connector 200 has ahousing 210 and a plurality ofcontact assemblies 300 within the housing that are accessible from an exterior of the housing. Thehousing 210 has amain body 220, aretainer 240 and acover 260. Theretainer 240 is secured to a top side of themain body 220 usingscrew 242. Thecover 260 is secured to the top side of the mainbody using screws 222 inserted through apertures in aface 224 in themain body 220 and through the main body. Thehousing 210 is made of a suitably rigid, electrical insulating material, such as a plastic material, including injection molded thermoplastic, or a rubber material. - The
main body 220 includes a plurality of chambers orcavities 226 seen inFIGS. 12 and 13 . Eachcavity 226 is configured to receive and position acontact assembly 300 within themain body 220. Eachcontact assembly 300 is configured to receive a conductor and to mate with a contact blade of a blade-type plug connector, such as a contact blade of the plug connector ofFIG. 17 . Theface 224 of themain body 220 has a plurality of blade-receivingslots 228 through which contact blades of a blade-type plug connector can be inserted in the usual manner intoadjacent cavities 226 within themain body 220 and into arespective contact assembly 300. - The
cover 260 of theconnector 200 may be hollow, partially hollow or solid. As shown inFIGS. 10 and 12 , thecover 260 includes acable connector 262 at a top portion of thecover 260. Thecable connector 262 includes a fixedbracket 264 and amovable bracket 266 releasably secured to the fixed bracket using screws 268. In a central portion of theconnector 262 is acable receiving opening 270 that extends through thecover 260. Thecable receiving opening 270 permits an electrical power cord (not shown) to pass through thecover 260 so that electrical wires within the electrical power cord can be connected to thecontact assemblies 300. - Referring to
FIGS. 12 and 14 , theretainer 240 is secured to themain body 220 using mechanical fasteners, such asscrew 242. Theretainer 240 includes a plurality ofwire receiving apertures 244. Eachwire receiving aperture 244 is positioned to align with acavity 226 in themain body 220 so that a wire can pass through theretainer 240 into acontact assembly 300 resting within acavity 226 in themain body 220. Theretainer 240 may also include a plurality of wire guides 246 extending outwardly fromsurface 248 of the retainer, as shown. In the embodiment shown, onewire guide 246 corresponds to onewire receiving aperture 244. Eachwire guide 246 may have an arcuate like shape that corresponds to the shape of a wire being inserted into thewire receiving aperture 244. Theretainer 240 also includes a plurality ofplunger openings 250, seen inFIG. 14 . In the embodiment shown, oneplunger opening 250 corresponds to onewire receiving aperture 244. Theplunger openings 250 permit a portion of arespective plunger 350 forming a portion of thecontact assembly 300, described below, to extend outside themain body 220. Theretainer 240 may also include a plurality of plunger guides 254 extending outwardly fromsurface 252 of the retainer, as shown inFIG. 12 . In the embodiment shown, oneplunger guide 254 corresponds to oneplunger opening 250. The plunger guides 254 guide theplungers 350 as they are moved relative to theretainer 240. - Referring to
FIGS. 15 and 16 , another exemplary embodiment of acontact assembly 300 according to the present disclosure is shown. In this exemplary embodiment, thecontact assembly 300 includes acontact member 310, awire terminal 330 and aplunger 350. Thecontact member 310 is made of an electrically conductive material, such as brass, copper or aluminum. Thewire terminal 330 is made of an electrically conductive resilient material with sufficient stiffness to flex when a mechanical load is applied to the material and return to its normal position when the mechanical load is removed. An example of an electrically conductive resilient material is spring steel. Theplunger 350 is made of a suitable rigid electrical insulating material, such as plastic materials. An example of a plastic material is injection molded thermoplastic. Thecontact member 310 andwire terminal 330 can be formed as a unitary structure, or the contact member and wire terminal can be individual components secured together by, for example, a solder joint, a brazed joint, or a welded joint. - The
contact member 310 includes acontact body 312 and a pair offlexible fingers flexible fingers FIG. 17 . The distal end of theflexible fingers gripping portion 318 between the fingers. The grippingportion 318 is capable of receiving a contact blade so as to electrically couple or connect thecontact member 310 to the contact blade. Thus, eachcontact assembly 300 is adapted to engage one of a plurality of contact blades of a blade-type electrical power cord plug. - The
wire terminal 330 is a mechanical clamping terminal that uses one or more springs that can deflect under a mechanical load applied by theplunger 350 and recover to their initial shape when the mechanical load is removed. The energy stored by the one or more springs should be sufficient to apply a constant and continuous force to mechanically secure one or more wires, e.g.,wire 700 shown inFIG. 16 , to thewire terminal 330. - In the exemplary configuration shown in
FIGS. 15 and 16 , thewire terminal 330 includes aclamp brace 332 and aclamp spring 336. Theclamp brace 332 is a fixed terminal body that may be a substantially planar shaped member or an arcuate shaped member secured to or integrally formed into thecontact body 312 of thecontact member 310. Theclamp brace 332 also forms an electrically conductive path between thecontact body 312 and theclamp brace 332. Theclamp spring 336 includes anend portion 338, aspring member 340 and aclamp arm 342. Theend portion 338 can be a substantially planar shaped member or an arcuate shaped member that is configured to mate with theclamp brace 332 and is secured to the clamp brace by, for example, a solder joint, a brazed joint, or a welded joint. Thespring member 340 has alower lobe 340 a and anupper lobe 340 b. Thelower lobe 340 a and theupper lobe 340 b are configured to interact with theplunger 350 so that vertical movement of the plunger relative to thespring member 340 is translated to the application of a mechanical load on thespring member 340 or the removal of the mechanical load on the spring member. For example, theplunger 350 can be a rectangular shaped member having anotch 352 that is configured to receive theupper lobe 340 b of thespring member 340, as shown inFIG. 15 . Thenotch 352 has acamming surface 352 a that rides along thespring member 340 when theplunger 350 is moved in the direction of arrow “E” applying a mechanical load on thespring member 340 causing the spring member to deflect in the direction of arrow “F” toward the open position, seen inFIG. 16 . Theclamp arm 342 extends from theupper lobe 340 b of thespring member 340 toward theclamp brace 332, as shown. Theclamp arm 342 has anelongated opening 344 configured to receive a portion of theclamp brace 332 and aclamp member 346 that contacts a wire, e.g.,wire 700 seen inFIG. 16 , positioned between the clamp brace and the clamp member when theclamp spring 336 is in the closed position, seen inFIG. 15 . Theclamp arm 342 is movable relative to theclamp brace 332 between the closed position, seen inFIG. 15 , and the open position, seen inFIG. 16 . - As noted, the
wire terminal 330 can connect to electrical conductors of different sizes. For example, if the blade-type connector 200 is rated for 15 amps, then thewire terminal 330 should also be configured and rated for at least 15 amps. The wire size, i.e., the bare conductor size, for 15 amps is 14 AWG wire such that theclamp arm 342 should be able to move to an open position where the outer diameter of 14 AWG wire can fit. As another example, if the blade-type connector 200 is rated for 20 amps, then thewire terminal 330 should also be rated for at least 20 amps. The wire size, i.e., the bare conductor size, for 20 amps is 12 AWG wire such that theclamp arm 342 should be able to move to an open position where the outer diameter of 12 AWG wire can fit. As another example, if the blade-type connector 200 is rated for 30 amps, then thewire terminal 330 should also be rated for at least 30 amps. The wire size, i.e., the bare conductor size, for 30 amps is 10 AWG wire such that theclamp arm 342 should be able to move to an open position where the outer diameter of 10 AWG wire can fit. As another example, if the blade-type connector 200 is rated for 40 amps, then thewire terminal 330 should also be rated for at least 40 amps. The wire size, i.e., the bare conductor size, for 40 amps is 8 AWG wire such that theclamp arm 342 should be able to move to an open position where the outer diameter of 8 AWG wire can fit. - As noted, the
spring member 340 is made of an electrically conductive resilient material with sufficient stiffness to flex when theplunger 350 pushes thespring member 340 from the closed position to the open position while applying a biasing force (i.e., a spring force) to theclamp member 346 to secure or clamp a wire between the clamp member and theclamp brace 332. As an example, thespring arm 340 can be made of metal, such as spring steel. The biasing force (or spring force) exerted by thespring arm 340 clamping a wire between theclamp member 346 and theclamp brace 332 should be sufficient to apply a constant and continuous force on the wire to electrically couple or connect thewire terminal 330 to the wire in various temperature and environmental conditions. Thespring member 340 is configured so that it is normally biased toward the closed position, i.e., in the direction of arrow “D” which is away from theclamp brace 332, as seen inFIG. 15 . In the spring member's normal position without a conductor inserted into theelongated opening 344, theclamp member 346 of theclamp arm 342 can contact theclamp brace 332. - As described herein, the
connector 200 uses thecontact assemblies 300 to terminate electrical wires within the connector. To connect wires within theconnector 200, an installer, e.g., an electrician, passes a wire cable through thecable receiving opening 270 incover 260. The insulation at the end of each wire within the cable is then striped. In this exemplary embodiment, theconnector 200 has threecontact assemblies 300 such that three wires within the wire cable can be connected to the connector. The portion of theplungers 350 for eachcontact assembly 300 extending through theretainer 240 are then pulled vertically relative to a longitudinal axis of theconnector 200, i.e., in the direction of arrow “E” seen inFIG. 15 , to cause thecamming surface 352 a of thenotch 352 in theplunger 350 to ride along thespring member 340 applying a mechanical load on the spring member. Applying a mechanical load to thespring member 340 in such a manner causes the spring member to deflect in the direction of arrow “F” (i.e., from the closed position toward the open position), seen inFIG. 16 . With thewire terminals 330 in the open position, the electrical wires are then inserted into the appropriatewire receiving aperture 244 in theretainer 240 of theconnector 200. Thewire receiving apertures 244 and wire guides 246 guide the bare end of the wires into the portion of theelongated opening 344 of theclamp spring 336 betweenclamp brace 332 andclamp member 346. When the bare end of each wire is positioned between theclamp brace 332 and theclamp member 346, therespective plunger 350 is then pushed back toward themain body 220 removing the mechanical load applied by the plunger on thespring member 340 so that the energy stored by the spring member biases the spring member toward the closed position securing the wire between theclamp brace 332 and theclamp member 346, and completing an electrically conductive path between the wire and thecontact member 310. To remove the wires from thecontact assembly 300, theplungers 350 for eachcontact assembly 300 extending through theretainer 240 are pulled vertically relative to a longitudinal axis of theconnector 200 to cause thecamming surface 352 a of thenotch 352 in theplunger 350 to ride along thespring member 340 applying a mechanical load on thespring member 340 causing the spring member to deflect from the closed position to the open position. With thewire terminals 330 in the open position, the electrical wires can be removed from theconnector 200. - Referring now to
FIGS. 17-22 , an exemplary embodiment of a blade-type electrical power cord plug is shown. In this exemplary embodiment, the blade-type plug 400 has ahousing 410 and a plurality ofcontact assemblies 500 within the housing and extending at least partially from an exterior of the housing. As seen inFIG. 18 , thehousing 410 has amain body 420, abottom cover 440, aretainer 460 and atop cover 480. Theretainer 460 is secured to a top side of themain body 420 usingscrew 462. Thebottom cover 440 is secured to thetop cover 480 by passingscrews 442 through aface 444 andapertures 446 in thebottom cover 440, through correspondingapertures 422 in themain body 420 and throughcorresponding apertures 464 in theretainer 460. Thescrews 442 are then secured to corresponding mounting holes (not shown) in thetop cover 480. Thehousing 410 is made of a suitably rigid, electrical insulating material, such as a plastic material, or a rubber material. An example of a plastic material is injection molded thermoplastic. - The
main body 420 includes a plurality of chambers orcavities 424 seen inFIGS. 18 and 19 . Eachcavity 424 is configured to receive and position acontact assembly 500 within themain body 420. Eachcontact assembly 500 is configured to receive a conductor and to mate with a female contact of a blade-type connector, such as the female contacts ofFIG. 8 or 15 . Theface 444 of thebottom cover 440 has a plurality of blade-receivingslots 448 through whichcontact blades 514 of thecontact assemblies 500 can be inserted so that the contact blades extend outside thehousing 410. - The
bottom cover 440 when secured to thetop cover 480 helps hold thecontact assemblies 500 within themain body 420. Thetop cover 480 of theconnector 400 may be hollow, partially hollow or solid. As shown inFIGS. 17 and 18 , thecover 480 includes acable connector 482 at a top portion of thecover 480. Thecable connector 482 includes a fixedbracket 484 and amovable bracket 486 releasably secured to the fixed bracket using screws 488. In a central portion of theconnector 482 is acable receiving opening 490 that extends through thecover 480. Thecable receiving opening 490 permits an electrical power cord (not shown) to pass through thecover 480 so that electrical wires within the electrical power cord can be connected to thecontact assemblies 500. - Referring to
FIGS. 18 and 20 , theretainer 460 is secured to themain body 420 using mechanical fasteners, such asscrew 462, Theretainer 460 includes a plurality ofwire receiving apertures 466. Eachwire receiving aperture 466 is positioned to align with acavity 424 in themain body 420 so that a wire can pass through theretainer 460 into acontact assembly 500 resting within acavity 424 in themain body 420. Theretainer 460 may also include a plurality of wire guides 468 extending outwardly fromsurface 470 of the retainer, as shown. In the embodiment shown, onewire guide 468 corresponds to onewire receiving aperture 466. Eachwire guide 468 may have an arcuate like shape that corresponds to the shape of a wire being inserted into thewire receiving aperture 466. Theretainer 460 also includes a plurality ofplunger openings 472. In the embodiment shown, oneplunger opening 472 corresponds to onewire receiving aperture 466. Theplunger openings 472 permit a portion of arespective plunger 550 forming a portion of thecontact assembly 500, described below end outside themain body 420 and into thetop cover 480. - Referring now to
FIGS. 21 and 22 , another exemplary embodiment of a contact assembly according to the present disclosure is shown. In this exemplary embodiment, thecontact assembly 500 includes acontact member 510, awire terminal 530 and aplunger 550. Thecontact member 510 is made of an electrically conductive material, such as brass, copper or aluminum. Thewire terminal 530 is made of an electrically conductive resilient material with sufficient stiffness to flex when a mechanical load is applied and return to its normal position when the mechanical load is removed. An example of an electrically conductive resilient material is spring steel. Theplunger 550 is made of a rigid electrical insulating material, such as a plastic material. An example of a plastic material is injection molded thermoplastic. Thecontact member 510 andwire terminal 530 can be formed as a unitary structure, or the contact member and wire terminal can be individual components secured together by, for example, a solder joint, a brazed joint, or a welded joint. - The
contact member 510 includes acontact body 512 and ablade 514 extending from thecontact body 512, as shown. Theblade 514 is non-circular in shape and may be, for example, substantially flat in shape, arcuate in shape, L-shape or U-shape. Theblade 514 forms a male contact configured to engage a female contact of a blade-type receptacle or a blade-type electrical power cord connector. Thewire terminal 530 is a mechanical clamping terminal that uses one or more springs that can deflect under a mechanical load applied by theplunger 550 and recover to their initial shape when the mechanical load is removed. The energy stored by the one or more springs should be sufficient to apply a constant and continuous force to mechanically secure one or more wires, e.g.,wire 700 shown inFIG. 22 , to thewire terminal 530. - In the exemplary configuration shown in
FIGS. 21 and 22 , thewire terminal 530 includes aclamp brace 532 and aclamp spring 536. Theclamp brace 532 is a fixed terminal body that may be a substantially planar shaped member or an arcuate shaped member secured to or integrally formed into thecontact body 512 of thecontact member 510. Theclamp brace 532 also provides an electrically conductive path between thecontact body 512 and theclamp brace 532. Theclamp spring 536 includes an end portion, aspring member 540 and aclamp arm 542. The end portion can be a substantially planar shaped member or an arcuate shaped member that is configured to mate with theclamp brace 532 and is secured to the clamp brace by, for example, a solder joint, a brazed joint, or a welded joint. Thespring member 540 has alower lobe 540 a and anupper lobe 540 b. Thelower lobe 540 a and theupper lobe 540 b are configured to interact with theplunger 550 so that vertical movement of the plunger relative to thespring member 540 is translated to the application of a mechanical load on thespring member 540 or the removal of the mechanical load on the spring member. For example, theplunger 550 can be a rectangular shaped member having anotch 552 that is configured to receive theupper lobe 540 b of thespring member 540, as shown inFIG. 21 . Thenotch 552 has acamming surface 552 a that rides along thespring member 540 when theplunger 550 is moved in the direction of arrow “H” applying a load on thespring member 540 causing the spring member to deflect in the direction of arrow “I” toward the open position, seen inFIG. 22 . Theclamp arm 542 extends from theupper lobe 540 b of thespring member 540 toward theclamp brace 532, as shown. Theclamp arm 542 has anelongated opening 544 configured to receive a portion of theclamp brace 532 and aclamp member 546 that contacts a wire, e.g.,wire 700 seen inFIG. 22 , positioned between the clamp brace and the clamp member when theclamp spring 536 is in the closed position. Theclamp arm 542 is movable relative to theclamp brace 532 between the closed position, seen inFIG. 21 , and the open position, seen inFIG. 22 . - As noted, the
wire terminal 530 can connect to electrical conductors of different sizes. For example, if theplug 400 is rated for 15 amps, then thewire terminal 530 should also be configured and rated for at least 15 amps. The wire size, i.e., the bare conductor size, for 15 amps is 14 AWG wire such that theclamp arm 542 should be able to move to an open position where the outer diameter of 14 AWG wire can fit. As another example, if theplug 400 is rated for 20 amps, then thewire terminal 530 should also be rated for at least 20 amps. The wire size, i.e., the bare conductor size, for 20 amps is 12 AWG wire such that theclamp arm 542 should be able to move to an open position where the outer diameter of 12 AWG wire can fit. As another example, if theplug 400 is rated for 30 amps, then thewire terminal 530 should also be rated for at least 30 amps. The wire size, i.e., the bare conductor size, for 30 amps is 10 AWG wire such that theclamp arm 542 should be able to move to an open position where the outer diameter of 10 AWG wire can fit. As another example, if theplug 400 is rated for 40 amps, then thewire terminal 530 should also be rated for at least 40 amps. The wire size, i.e., the bare conductor size, for 40 amps is 8 AWG wire such that theclamp arm 542 should be able to move to an open position where the outer diameter of 8 AWG wire can fit. - As noted, the
spring member 540 is made of an electrically conductive resilient material with sufficient stiffness to flex when theplunger 550 pushes thespring member 540 from the closed position to the open position while applying a biasing force (i.e., a spring force) to theclamp member 546 to secure or clamp a wire between the clamp member and theclamp brace 532. As an example, thespring arm 540 can be made of metal, such as spring steel. The biasing force exerted by thespring arm 540 clamping a wire between theclamp member 546 and theclamp brace 532 should be sufficient to apply a constant and continuous force on the wire to electrically couple or connect thewire terminal 530 to the wire in various temperature and environmental conditions. Thespring member 540 is configured so that it is normally biased toward the closed position, i.e., in the direction of arrow “G” which is away from theclamp brace 532, as seen inFIG. 21 . In the spring member's normal position without a conductor inserted into theelongated opening 544, theclamp member 546 of theclamp arm 542 can contact theclamp brace 532. - As described herein, the
plug 400 uses thecontact assemblies 500 to terminate electrical wires within the blade-type plug. To connect wires within theplug 400, an installer passes a wire cable through thecable receiving opening 490 incover 480. The insulation at the end of each wire within the cable is then striped. In this exemplary embodiment, theplug 400 has threecontact assemblies 500 such that three wires within the wire cable can be connected to the plug. The portion of theplunger 550 for eachcontact assembly 500 extending through theretainer 460 are then pulled vertically relative to a longitudinal axis of theplug 400, i.e., in the direction of arrow “H” seen inFIGS. 21 and 22 , to cause thecamming surface 552 a of thenotch 552 in theplunger 550 to ride along thespring member 540 applying a mechanical load to the spring member. Applying such mechanical load to thespring member 540 causes the spring member to deflect in the direction of arrow “I” (i.e., from the closed position toward the open position). With thewire terminals 530 in the open position, the electrical wires are then inserted into the appropriatewire receiving aperture 466 in theretainer 460. Thewire receiving apertures 466 and wire guides 468 guide the bare end of the wires into the portion of theelongated opening 544 of theclamp spring 536 betweenclamp brace 532 andclamp member 546. When the bare end of each wire is positioned between theclamp brace 532 and theclamp member 546, therespective plunger 550 is then pushed back toward themain body 420 removing the mechanical load applied by the plunger on thespring member 540 so that the energy stored by the spring member biases the spring member to the closed position securing the wire between theclamp brace 532 and theclamp member 546, and completing an electrically conductive path between the wire and thecontact member 510. To remove the wires from thecontact assembly 500, theplungers 550 for eachcontact assembly 500 extending through theretainer 460 are pulled vertically relative to a longitudinal axis of theplug 400 to cause thecamming surface 552 a of thenotch 552 in theplunger 550 to ride along thespring member 540 applying a mechanical load on thespring member 540 causing the spring member to deflect from the closed position toward the open position. With thewire terminals 530 in the open position, the electrical wires can be removed from theplug 400. - Referring now to
FIGS. 23-26 , an exemplary embodiment of a non-locking blade type electrical receptacle is shown. In this exemplary embodiment, thereceptacle 600 has ahousing 620 and a plurality of contact assemblies, which are similar to thecontact assemblies 100, described herein and shown inFIGS. 8 and 9 , within the housing that are accessible from an exterior of the housing. Thehousing 620 has amain body 630, afront cover 650 and arear cover 670. Thefront cover 650 is secured to one side of themain body 630 and therear cover 670 is secured to the other side of the main body. Thehousing 620 is made of a suitable electrical insulating material, such as plastic, including injection molded thermoplastic, and is configured to tit within an electrical box. - The
main body 630 includes a plurality of chambers orcavities 632, seen inFIG. 26 Eachcavity 632 is configured to receive and position acontact assembly 100 within themain body 630, as shown inFIG. 26 . Eachcontact assembly 100 is configured to receive a wire, such aswire 700, and to mate with a contact blade of a conventional plug connector as described. above. - As shown in
FIG. 23 , thefront cover 650 of thereceptacle 600 includes aface 652 having a plurality of blade-receivingslots 654 through which contact blades (e.g., hot, neutral and ground contact blades) of a plug connector can be inserted in the usual manner intoadjacent cavities 632 within themain body 630. Thefront cover 650 has one or more mountingstraps 656 that are secured to an exterior surface of the front cover using, for example, mechanical fasteners or adhesives. The mountingstraps 656 are used to secure thereceptacle 600 to an electrical box viaapertures 658 as is known. The mountingstraps 656 may also be connected to electrical ground via acontact assembly 100 within themain body 630. Thefront cover 650 can be secured to themain body 630 using mechanical fasteners, adhesives or welds such as sonic welds. - Referring to
FIGS. 24 and 25 , therear cover 670 can be secured to themain body 630 using mechanical fasteners, such asscrews 672, adhesives or welds such as sonic welds. Therear cover 670 includes a plurality ofwire receiving apertures 674. Eachwire receiving aperture 674 is positioned to align with acavity 632 in themain body 630 so that a wire can pass through therear cover 670 into acontact assembly 100 resting within a.cavity 632 in themain body 630. Therear cover 670 may also include a plurality of wire guides 76 extending outwardly from anexterior surface 678 of the rear cover, as shown. In the embodiment shown, onewire guide 676 corresponds to onewire receiving aperture 674. Eachwire guide 676 has an arcuate shape that corresponds to the round shape of a wire being inserted into thewire receiving aperture 674. Therear cover 670 also includes a plurality ofplunger openings 680, seen inFIG. 25 , that permits a portion of aplunger 150, forming a portion of thecontact assembly 100 described above, to extend outside thehousing 620. - Referring now to
FIGS. 27-30 , an exemplary embodiment of a switch is shown. In this exemplary embodiment, theswitch 720 has ahousing 740 and a plurality of contact assemblies, which are similar to thecontact assemblies 100, described herein and shown inFIGS. 8 and 9 , within the housing that are accessible from an exterior of the housing. However, in this embodiment, thecontact assemblies 100 would not include thecontact member 110 andcontact arm 134, as seen inFIGS. 31 and 32 . Instead theclamp brace 132 would connect to respective switch contacts and/or ground connections within thehousing 740. - The
housing 740 has amain body 750, afront cover 770 and arear cover 790. Thefront cover 770 is secured to one side of themain body 750 and therear cover 790 is secured to the other side of the main body. Thehousing 740 is made of a suitable electrical insulating material, such as plastic, including injection molded thermoplastic, and is configured to fit within an electrical box. Themain body 750 includes a plurality of chambers orcavities 752, seen inFIG. 30 . Eachcavity 752 is configured to receive and position acontact assembly 100 within themain body 750, as shown inFIG. 30 . Eachcontact assembly 100 is configured to receive a wire, such aswire 700, and to mate with a contact blade of a conventional plug connector as described above. - As shown in
FIG. 27 , thefront cover 770 of theswitch 720 includes aface 772 with aswitch arm aperture 774 through which a conventional switch arm of a toggle switch can pass. Thefront cover 770 has one or more mountingstraps 776 that are secured to an exterior surface of the front cover using, for example, mechanical fasteners or adhesives. The mountingstraps 776 are used to secure theswitch 720 to an electrical box viaapertures 778 as is known. The mountingstraps 776 may also be connected to electrical ground via acontact assembly 100 within themain body 750. Thefront cover 770 can be secured to themain body 750 using mechanical fasteners, adhesives or welds such as sonic welds. - Referring to
FIGS. 28 and 29 , therear cover 790 can be secured to themain body 750 using mechanical fasteners, adhesives or welds such as sonic welds. Therear cover 790 includes a plurality ofwire receiving apertures 792. Eachwire receiving aperture 792 is positioned to align with acavity 752 in themain body 750 so that a wire can pass through therear cover 790 into acontact assembly 100 resting within acavity 752 in themain body 750. Therear cover 790 may also include a plurality of wire guides 794 extending outwardly from anexterior surface 796 of the rear cover, as shown. In the embodiment shown, onewire guide 794 corresponds to onewire receiving aperture 792. Eachwire guide 794 has an arcuate shape that corresponds to the round shape of a wire being inserted into thewire receiving aperture 792. Therear cover 790 also includes a plurality ofplunger openings 798, seen inFIG. 29 , that permits a portion of aplunger 150, forming a portion of thecontact assembly 100 described above, to extend outside thehousing 740. - While exemplary embodiments have been chosen to illustrate the invention, it will be understood by those skilled in the art that various changes, modifications, additions, and substitutions are possible, without departing from the scope and spirit of the invention.
Claims (25)
1. An electrical wiring device comprising:
a housing having an interior and at least one wire receiving opening that provides access from an exterior of the housing to the interior of the housing; and
at least one wire terminal assembly positioned in the interior of the housing such that the at least one wire terminal assembly is accessible from the at least one wire receiving opening, the at least one wire terminal assembly includes a clamp brace and a clamping member that is movable between a closed position where a wire can be clamped between the clamping member and the clamp brace and an open position where a wire can be inserted through the at least one wire receiving opening and between the clamping member and the clamp brace. the clamping member being in the closed position until moved to the open position.
2. The electrical wiring device according to claim 1 , wherein the clamping member comprises a spring.
3. The electrical wiring device according to claim 1 , wherein clamping member moves in a first direction to the closed position and in a second direction to the open position.
4. The electrical wiring device according to claim 3 , wherein the movement of the clamping member in the second direction is opposite the movement of the clamping member in the first direction.
5. The electrical wiring device according to claim 1 , wherein the movement of the clamping member in the first direction and the second direction is substantially perpendicular to a longitudinal axis of the wire.
6. The electrical wiring device according to claim 1 , wherein the movement of the clamping member in the first direction and the second direction is substantially linear.
7. The electrical wiring device according to claim 1 , wherein the wire can be clamped between the clamping member and the clamp brace with a force that is substantially perpendicular to a longitudinal axis of the wire so that the clamping member presses the wire against the clamp brace.
8. The electrical wiring device according to claim 1 , wherein an actuator is positioned in at least one actuator opening in the housing to move the clamping member from the closed position to the open position.
9. An electrical wiring device comprising:
a housing having an interior and a plurality of wire receiving openings, the plurality of wire receiving openings provide access from an exterior of the housing to the interior of the housing; and
a plurality of wire terminal assemblies positioned in the interior of the housing such that each of the plurality of wire terminal assemblies is accessible from one of the plurality of wire receiving openings, each of the plurality of wire terminal assemblies includes a clamp brace and a clamping member that is movable between a closed position where a wire can be clamped between the clamping member and the clamp brace and an open position where a wire can be inserted through the one of the plurality of wire receiving openings and between the clamping member and the clamp brace, the clamping member being in the closed position until moved to the open position.
10. The electrical wiring device according to claim 9 , wherein the clamping member comprises a spring.
11. The electrical wiring device according to claim 9 , wherein clamping member moves in a first direction to the closed position and in a second direction to the open position.
12. The electrical wiring device according to claim 11 , wherein the movement of the clamping member in the second direction is opposite the movement of the clamping member in the first direction.
13. The electrical wiring device according to claim 9 , wherein the movement of the clamping member in the first direction and the second direction is substantially perpendicular to a longitudinal axis of the wire.
14. The electrical wiring device according to claim 9 , wherein the movement of the clamping member in the first direction and the second direction is substantially linear.
15. The electrical wiring device according to claim 9 , wherein the wire can be clamped between the clamping member and the clamp brace with a force that is substantially perpendicular to a longitudinal axis of the wire so that the damping member presses the wire against the clamp brace.
16. The electrical wiring device according to claim 9 , wherein an actuator is positioned in at least one actuator opening in the housing to move the clamping member from the closed position to the open position.
17. An electrical wiring device comprising:
a housing having an interior and at least one wire receiving opening, wherein at least a portion of the interior is hollow; and
at least one wire terminal positioned in the hollow portion of the interior of the housing such that the at least one wire terminal is accessible from the at least one wire receiving opening, the at least one wire terminal automatically clamps a wire within the at least one wire terminal when in a closed position and allows the wire to be removed from the at least one wire terminal when in an open position.
18. The electrical wiring device according to claim 17 , wherein the at least one wire terminal includes a clamp brace and a clamping member that is movable between the closed position where a wire can be clamped between the clamping member and the clamp brace and the open position where a wire can be inserted through the at least one wire receiving opening and between the clamping member and the clamp brace, the damping member being in the dosed position until moved to the open position.
19. The electrical wiring device according to claim 18 , wherein the clamping member comprises a spring.
20. The electrical wiring device according to claim 18 , wherein clamping member moves in a first direction to the closed position and in a second direction to the open position.
21. The electrical wiring device according to claim 20 , wherein the movement of the clamping member in the second direction is opposite the movement of the clamping member in the first direction.
22. The electrical wiring device according to claim 18 , wherein the movement of the clamping member in the first direction and the second direction is substantially perpendicular to a longitudinal axis of the wire.
23. The electrical wiring device according to claim 18 , wherein the movement of the clamping member in the first direction and the second direction is substantially linear.
24. The electrical wiring device according to claim 18 , wherein the wire can be clamped between the clamping member and the clamp brace with a force that is substantially perpendicular to a longitudinal axis of the wire so that the clamping member presses the wire against the clamp brace.
25. The electrical wiring device according to claim 18 , wherein an actuator is positioned in at least one actuator opening in the housing to move the clamping member from the closed position to the open position.
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US18/076,934 US20230099644A1 (en) | 2017-01-06 | 2022-12-07 | Electrical wiring devices with screwless connection terminals |
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US17/890,910 Pending US20220393371A1 (en) | 2017-01-06 | 2022-08-18 | Electrical wiring devices with screwless connection terminals |
US17/959,582 Pending US20230024505A1 (en) | 2017-01-06 | 2022-10-04 | Electrical wiring devices with screwless connection terminals |
US17/974,918 Pending US20230048831A1 (en) | 2017-01-06 | 2022-10-27 | Electrical wiring devices with screwless connection terminals |
US17/974,934 Pending US20230049637A1 (en) | 2017-01-06 | 2022-10-27 | Electrical wiring devices with screwless connection terminals |
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US17/974,929 Pending US20230046084A1 (en) | 2017-01-06 | 2022-10-27 | Electrical wiring devices with screwless connection terminals |
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ITTO20120820A1 (en) * | 2012-09-21 | 2014-03-22 | Schneider Electric Ind Sas | DOOR-CONTACT GROUP FOR AN ELECTRICAL CONNECTION SOCKET / PLUG |
DE102012110759B4 (en) | 2012-11-09 | 2021-04-01 | Wago Verwaltungsgesellschaft Mbh | Spring clamp connection and electrical device herewith |
ITMI20121974A1 (en) * | 2012-11-20 | 2014-05-21 | Ilme Spa | MULTIPOLAR ELECTRIC CONNECTOR PERFECTED WITH SPRING CONTACTS |
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DE102013101409B4 (en) | 2013-02-13 | 2022-01-20 | Wago Verwaltungsgesellschaft Mbh | conductor terminal |
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DE102014102517B4 (en) | 2014-02-26 | 2021-06-10 | Wago Verwaltungsgesellschaft Mbh | Connecting terminal and spring-loaded terminal contact for this |
CN205016755U (en) * | 2015-09-29 | 2016-02-03 | 厦门宏发电声股份有限公司 | Screw formula of exempting from PCB binding post of area button |
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EP3566264A4 (en) * | 2017-01-06 | 2020-10-21 | Hubbell Incorporated | Electrical wiring devices with screwless connection terminals |
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2018
- 2018-01-05 EP EP18736421.1A patent/EP3566264A4/en active Pending
- 2018-01-05 CN CN201880016266.1A patent/CN110431716B/en active Active
- 2018-01-05 CA CA3049409A patent/CA3049409A1/en active Pending
- 2018-01-05 WO PCT/US2018/012642 patent/WO2018129359A1/en unknown
- 2018-01-05 US US15/863,642 patent/US10461444B2/en active Active
- 2018-01-05 CN CN202110812996.6A patent/CN113422227A/en active Pending
- 2018-01-05 MX MX2019008166A patent/MX2019008166A/en unknown
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2019
- 2019-07-05 MX MX2022014352A patent/MX2022014352A/en unknown
- 2019-10-25 US US16/664,540 patent/US10637165B2/en active Active
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2020
- 2020-04-09 US US16/844,660 patent/US10965042B2/en active Active
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2021
- 2021-03-11 US US17/199,109 patent/US11563281B2/en active Active
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2022
- 2022-08-18 US US17/890,910 patent/US20220393371A1/en active Pending
- 2022-10-04 US US17/959,582 patent/US20230024505A1/en active Pending
- 2022-10-27 US US17/974,918 patent/US20230048831A1/en active Pending
- 2022-10-27 US US17/974,934 patent/US20230049637A1/en active Pending
- 2022-10-27 US US17/974,922 patent/US20230045040A1/en active Pending
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- 2022-12-07 US US18/076,934 patent/US20230099644A1/en active Pending
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2023
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Also Published As
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US20230024505A1 (en) | 2023-01-26 |
US20230046084A1 (en) | 2023-02-16 |
WO2018129359A1 (en) | 2018-07-12 |
US20220393371A1 (en) | 2022-12-08 |
US10461444B2 (en) | 2019-10-29 |
US20230048831A1 (en) | 2023-02-16 |
US20230187851A1 (en) | 2023-06-15 |
US20200235499A1 (en) | 2020-07-23 |
US11563281B2 (en) | 2023-01-24 |
CN113422227A (en) | 2021-09-21 |
US20230049637A1 (en) | 2023-02-16 |
US20200059015A1 (en) | 2020-02-20 |
EP3566264A4 (en) | 2020-10-21 |
US20210203087A1 (en) | 2021-07-01 |
EP3566264A1 (en) | 2019-11-13 |
CN110431716B (en) | 2021-08-06 |
CA3049409A1 (en) | 2018-07-12 |
US20180198216A1 (en) | 2018-07-12 |
MX2022014352A (en) | 2022-12-13 |
MX2019008166A (en) | 2019-09-11 |
US10637165B2 (en) | 2020-04-28 |
CN110431716A (en) | 2019-11-08 |
US20230045040A1 (en) | 2023-02-09 |
US10965042B2 (en) | 2021-03-30 |
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