US20230077251A1 - Anti-nipple protrusion garments - Google Patents
Anti-nipple protrusion garments Download PDFInfo
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- US20230077251A1 US20230077251A1 US17/800,694 US202117800694A US2023077251A1 US 20230077251 A1 US20230077251 A1 US 20230077251A1 US 202117800694 A US202117800694 A US 202117800694A US 2023077251 A1 US2023077251 A1 US 2023077251A1
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- United States
- Prior art keywords
- fabric
- garment
- nipple
- polymer layer
- protrusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000004744 fabric Substances 0.000 claims abstract description 61
- 210000002445 nipple Anatomy 0.000 claims abstract description 33
- 229920000642 polymer Polymers 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000006185 dispersion Substances 0.000 claims description 9
- 229920002635 polyurethane Polymers 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 239000010410 layer Substances 0.000 description 31
- 238000007639 printing Methods 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 229920003009 polyurethane dispersion Polymers 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011496 polyurethane foam Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920001730 Moisture cure polyurethane Polymers 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 210000000481 breast Anatomy 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- -1 diol compound Chemical class 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920003226 polyurethane urea Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C3/00—Brassieres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C3/00—Brassieres
- A41C3/0014—Brassieres made from one piece with one or several layers
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D1/00—Garments
- A41D1/18—Blouses
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
- D04B21/207—Wearing apparel or garment blanks
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/16—Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/10—Clothing
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
Definitions
- This disclosure relates to fabrics and garments and methods for producing these fabrics and garments with a reduced degree of nipple protrusion.
- U.S. Pat. No. 8,419,502 discloses a bra or other garment pad for breast support having a top fabric layer, a top polyurethane foam layer adhered to the top fabric layer and a nipple concealing disk of shaved polyurethane foam adhered to or formed as part of the top foam layer.
- ES8600898A1 describes a technique that uses a laminated second fabric to reduce the degree of nipple protrusion.
- An aspect of the present invention relates to a fabric with reduced nipple protrusion.
- the fabric comprises a thin polymer layer applied to a selected portion of a fabric for use in a garment which is adjacent to the nipple.
- the garment comprises a thin polymer layer applied to the base fabric of a garment in an area of the garment adjacent to the nipple when worn.
- Another aspect of the present invention relates to a method for minimizing nipple protrusion in a fabric or garment.
- the method comprises applying a thin polymer layer on to a fabric or base fabric of a garment in an area of the fabric or garment with is adjacent to the nipple when worn.
- FIG. 1 is a graph comparing depth of penetration of an apparatus with a nipple-like probe in fabrics of single layer, double layer, and printed with one or two thin polymer layers in accordance with this disclosure.
- FIG. 2 is a photograph of the apparatus used to generate data in FIG. 1 with a fabric printed with one or two thin polymer layers in accordance with this disclosure.
- fabrics and garments and methods for producing these fabrics and garments with a reduced degree of nipple protrusion comprise a thin polymer layer applied to a selected portion of the fabric or garment which is adjacent to the nipple when worn.
- reduced nipple protrusion for purposes of this disclosure, it is meant that fabrics or garments with the thin polymer layer as disclosed herein exhibit decreased nipple protrusion as compared to a similar or garment without the thin polymer layer.
- the fabric may exhibit reduced or equal nipple protrusion as compared to two layer fabrics or garments.
- the thin polymer layer applied to the fabric or garment comprises an aqueous polyurethane dispersion.
- the term “dispersion” refers to a system in which the disperse phase consists of finely divided particles, and the continuous phase can be a liquid, solid or gas.
- aqueous polyurethane dispersion refers to a composition containing at least a polyurethane or polyurethane urea polymer or prepolymer (such as the polyurethane prepolymer described herein) that has been dispersed in an aqueous medium, such as water, including de-ionized water.
- the aqueous polyurethane dispersion comprises a prepolymer comprising a glycol, an isocyanate and a diol compound, and optionally 1-hexanol.
- the thin polymer layer comprises a D58 aqueous dispersion such as described in U.S. patent application Ser. No. 16/324,850 and PCT/US2018/058109, teachings of each which are incorporated herein by reference in their entireties.
- the thin polymer layer may comprise silicone, one or more polyurethanes, one or more acrylics or other resins.
- the polymer layer can be applied to selected locations of a fabric or garment by methods such as, but not limited to, padding, coating, printing, painting, brushing, bonding, laminating and spraying and combinations thereof.
- the polymer is cured or dried to the fabric following application.
- the polymer layer is printed onto the fabric or garment.
- the polymer layer is screen printed with a mesh screen and 1 or 2 strokes of printing with a durometer blade.
- selected location it is meant a part of the garment or fabric, when made into a garment, is adjacent to the nipple when worn.
- the polymer layer can be applied in various patterns or motifs to the fabric or garment.
- the polymer layer is applied in a solid pattern as a localized coating at a weight of up to 100 grams/meter2 equivalent or more, depending on screen and process conditions.
- a heavier print will increase the modulus while simultaneously reducing the elongation and improving anti-nipple-protrusion.
- the term “fabric” refers to a knitted, woven or nonwoven material.
- the knitted fabric may be flat knit, circular knit, warp knit, narrow elastic, and/or lace.
- the woven fabric may be of any construction, for example sateen, twill, plain weave, oxford weave, basket weave, and/or narrow elastic.
- the nonwoven material may be meltblown, spun bonded, carded fiber-based staple webs, and the like.
- garment as used herein, it is meant to include any article of clothing which is worn adjacent to the nipple in for which minimization of nipple protrusion is desired.
- Nonlimiting examples include bras, lingerie, swimwear, camisoles, blouses, dresses and women's tops, men's tops and active wear.
- a thin layer of a D58 aqueous dispersion was printed onto a tricot fabric in accordance with this disclosure.
- FIG. 1 when a deformable blunt probe constructed from a life-like nipple commercially sold with baby feeding bottles and simulating an erect human breast nipple was introduced perpendicularly into the plane of the fabric (see apparatus depicted in FIG. 2 ), the printed area exhibited a significant reduction of the degree of protrusion as compared to one or even two unprinted layers of tricot fabric.
- FIG. 1 while increasing the coating weight helps reduce penetration, the significant and unexpected benefit of the present invention is achieved from the simple application of one print impression of the dispersion on a single layer of fabric. This finding herein will greatly simplify the construction of bras that are designed to address nipple protrusion, leading to garments that are lighter, thinner, and on-trend for consumer needs. Further, these results were reproducible across several fabrics and with successively increased applied weights.
- a thin polymer layer to a base fabric of a garment such as a bra in accordance with this disclosure accomplishes the affect of diminished nipple protrusion without the need for a second fabric layer. Further, elimination of a requirement for a second fabric layer results in lighter, thinner garments which retain their elasticity and have more life-like bending/drape properties and natural aesthetics as compared with rigid adhesives or stiff lamination/bonding techniques in current use and improved consumer satisfaction.
- a thin D58 aqueous dispersion layer was applied to a selected portion of fabric via a conventional screen printing unit. Two strokes of printing with a 110 mesh screen, 70 durometer printing blade were applied.
- FIG. 2 An apparatus was developed to introduce a nipple-like probe, perpendicularly, into the plane of various fabrics.
- the probe was constructed from a life-like nipple commercially sold with baby feeding bottles under the name TOMMEE TIPPEE (Mayborn USA Inc., Stamford, Conn.). Using the weight of the nipple apparatus plus successively increased applied weights, reproducible results across several fabrics showed a printed layer of D58 aqueous dispersion was much better in restricting penetration than either one or two unprinted fabric layers. See results in FIG. 1
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Treatment Of Fiber Materials (AREA)
- Details Of Garments (AREA)
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Fabrics and garments, and methods for producing these fabrics and garments having a thin polymer layer which reduces degree of nipple protrusion are provided.
Description
- This disclosure relates to fabrics and garments and methods for producing these fabrics and garments with a reduced degree of nipple protrusion.
- Previous attempts to mitigate nipple protrusion have focused on either building bulky containment systems from thick foam or other types of lining or laminating panels to locally restrict the fabric extensibility.
- Two layer fabrics, addition of lining padding or foam, or both are currently used to minimize the appearance of an erect human breast nipple penetrating the surface of a bra cup.
- U.S. Pat. No. 8,419,502 discloses a bra or other garment pad for breast support having a top fabric layer, a top polyurethane foam layer adhered to the top fabric layer and a nipple concealing disk of shaved polyurethane foam adhered to or formed as part of the top foam layer.
- ES8600898A1 describes a technique that uses a laminated second fabric to reduce the degree of nipple protrusion.
- However, these techniques can add unwanted thickness and weight to a garment and create an unnatural appearance.
- An aspect of the present invention relates to a fabric with reduced nipple protrusion. The fabric comprises a thin polymer layer applied to a selected portion of a fabric for use in a garment which is adjacent to the nipple.
- Another aspect of the present invention relates to garment with a reduced degree of nipple protrusion. The garment comprises a thin polymer layer applied to the base fabric of a garment in an area of the garment adjacent to the nipple when worn.
- Another aspect of the present invention relates to a method for minimizing nipple protrusion in a fabric or garment. The method comprises applying a thin polymer layer on to a fabric or base fabric of a garment in an area of the fabric or garment with is adjacent to the nipple when worn.
-
FIG. 1 is a graph comparing depth of penetration of an apparatus with a nipple-like probe in fabrics of single layer, double layer, and printed with one or two thin polymer layers in accordance with this disclosure. -
FIG. 2 is a photograph of the apparatus used to generate data inFIG. 1 with a fabric printed with one or two thin polymer layers in accordance with this disclosure. - Provided by this disclosure are fabrics and garments and methods for producing these fabrics and garments with a reduced degree of nipple protrusion. The fabrics and garments disclosed herein comprise a thin polymer layer applied to a selected portion of the fabric or garment which is adjacent to the nipple when worn.
- By “reduced nipple protrusion” for purposes of this disclosure, it is meant that fabrics or garments with the thin polymer layer as disclosed herein exhibit decreased nipple protrusion as compared to a similar or garment without the thin polymer layer. In some nonlimiting embodiments, the fabric may exhibit reduced or equal nipple protrusion as compared to two layer fabrics or garments.
- In one nonlimiting embodiment, the thin polymer layer applied to the fabric or garment comprises an aqueous polyurethane dispersion.
- As used herein, the term “dispersion” refers to a system in which the disperse phase consists of finely divided particles, and the continuous phase can be a liquid, solid or gas.
- As used herein, the term “aqueous polyurethane dispersion” refers to a composition containing at least a polyurethane or polyurethane urea polymer or prepolymer (such as the polyurethane prepolymer described herein) that has been dispersed in an aqueous medium, such as water, including de-ionized water.
- In one nonlimiting embodiment, the aqueous polyurethane dispersion comprises a prepolymer comprising a glycol, an isocyanate and a diol compound, and optionally 1-hexanol. In one nonlimiting embodiment, the thin polymer layer comprises a D58 aqueous dispersion such as described in U.S. patent application Ser. No. 16/324,850 and PCT/US2018/058109, teachings of each which are incorporated herein by reference in their entireties.
- In other nonlimiting embodiments, the thin polymer layer may comprise silicone, one or more polyurethanes, one or more acrylics or other resins.
- The polymer layer can be applied to selected locations of a fabric or garment by methods such as, but not limited to, padding, coating, printing, painting, brushing, bonding, laminating and spraying and combinations thereof. In some nonlimiting embodiments, the polymer is cured or dried to the fabric following application.
- In one nonlimiting embodiment, the polymer layer is printed onto the fabric or garment.
- In one nonlimiting embodiment, the polymer layer is screen printed with a mesh screen and 1 or 2 strokes of printing with a durometer blade.
- By “selected location” it is meant a part of the garment or fabric, when made into a garment, is adjacent to the nipple when worn.
- The polymer layer can be applied in various patterns or motifs to the fabric or garment. In one nonlimiting embodiment, the polymer layer is applied in a solid pattern as a localized coating at a weight of up to 100 grams/meter2 equivalent or more, depending on screen and process conditions. As will be understood by the skilled artisan upon reading this disclosure, a heavier print will increase the modulus while simultaneously reducing the elongation and improving anti-nipple-protrusion. However, with heavier prints there may be tactile, visual, and cost tradeoffs.
- As used herein, the term “fabric” refers to a knitted, woven or nonwoven material. The knitted fabric may be flat knit, circular knit, warp knit, narrow elastic, and/or lace. The woven fabric may be of any construction, for example sateen, twill, plain weave, oxford weave, basket weave, and/or narrow elastic. The nonwoven material may be meltblown, spun bonded, carded fiber-based staple webs, and the like.
- As will be understood by the skilled artisan upon reading this disclosure, other types of garments, i.e. in addition to bras, could be enhanced with this technology to create new consumer value.
- Thus, by “garment”, as used herein, it is meant to include any article of clothing which is worn adjacent to the nipple in for which minimization of nipple protrusion is desired. Nonlimiting examples include bras, lingerie, swimwear, camisoles, blouses, dresses and women's tops, men's tops and active wear.
- A thin layer of a D58 aqueous dispersion was printed onto a tricot fabric in accordance with this disclosure. As shown in
FIG. 1 , when a deformable blunt probe constructed from a life-like nipple commercially sold with baby feeding bottles and simulating an erect human breast nipple was introduced perpendicularly into the plane of the fabric (see apparatus depicted inFIG. 2 ), the printed area exhibited a significant reduction of the degree of protrusion as compared to one or even two unprinted layers of tricot fabric. Further, as shown inFIG. 1 , while increasing the coating weight helps reduce penetration, the significant and unexpected benefit of the present invention is achieved from the simple application of one print impression of the dispersion on a single layer of fabric. This finding herein will greatly simplify the construction of bras that are designed to address nipple protrusion, leading to garments that are lighter, thinner, and on-trend for consumer needs. Further, these results were reproducible across several fabrics and with successively increased applied weights. - Accordingly, as demonstrated herein application of a thin polymer layer to a base fabric of a garment such as a bra in accordance with this disclosure accomplishes the affect of diminished nipple protrusion without the need for a second fabric layer. Further, elimination of a requirement for a second fabric layer results in lighter, thinner garments which retain their elasticity and have more life-like bending/drape properties and natural aesthetics as compared with rigid adhesives or stiff lamination/bonding techniques in current use and improved consumer satisfaction.
- The following example demonstrates the present disclosure and its capability for use in manufacturing fabrics with minimized nipple protrusion. The invention is capable of other and different embodiments, and its several details are capable of modification in various apparent respects, without departing from the scope and spirit of the present invention. Accordingly, the examples are to be regarded as illustrative and not as restrictive.
- A thin D58 aqueous dispersion layer was applied to a selected portion of fabric via a conventional screen printing unit. Two strokes of printing with a 110 mesh screen, 70 durometer printing blade were applied.
- An apparatus was developed to introduce a nipple-like probe, perpendicularly, into the plane of various fabrics. (See
FIG. 2 ). The probe was constructed from a life-like nipple commercially sold with baby feeding bottles under the name TOMMEE TIPPEE (Mayborn USA Inc., Stamford, Conn.). Using the weight of the nipple apparatus plus successively increased applied weights, reproducible results across several fabrics showed a printed layer of D58 aqueous dispersion was much better in restricting penetration than either one or two unprinted fabric layers. See results inFIG. 1
Claims (10)
1. A fabric with reduced nipple protrusion said fabric comprising a thin polymer layer applied to a selected portion of the fabric for use in a garment which is adjacent to the nipple.
2. The fabric of claim 1 wherein the polymer layer comprises silicone, polyurethane or a D58 aqueous dispersion.
3. The fabric of claim 1 wherein the polymer layer is printed onto a selected portion of the fabric.
4. A garment with a reduced degree of nipple protrusion, said garment comprising a thin polymer layer applied on a base fabric of the garment in an area of the garment adjacent to the nipple when worn.
5. The garment of claim 4 wherein the polymer layer comprises silicone, polyurethane or a D58 aqueous dispersion.
6. The garment of claim 4 wherein the polymer layer is printed onto a selected portion of the fabric.
7. The garment of claim 4 which is selected from bras, lingerie, swimwear, camisoles, blouses, dresses, women's tops, men's tops and active wear.
8. A method for minimizing nipple protrusion in a fabric or garment, said method comprising applying a thin polymer layer to a fabric or base fabric of a garment in an area of the fabric or garment with is adjacent to the nipple when worn.
9. The method of claim 8 wherein the polymer layer comprises silicone, polyurethane or a D58 aqueous dispersion.
10. The method of claim 8 wherein the polymer layer is printed onto a selected portion of the fabric.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US17/800,694 US20230077251A1 (en) | 2020-03-03 | 2021-03-02 | Anti-nipple protrusion garments |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US202062984440P | 2020-03-03 | 2020-03-03 | |
US17/800,694 US20230077251A1 (en) | 2020-03-03 | 2021-03-02 | Anti-nipple protrusion garments |
PCT/US2021/020412 WO2021178372A1 (en) | 2020-03-03 | 2021-03-02 | Anti-nipple protrusion garments |
Publications (1)
Publication Number | Publication Date |
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US20230077251A1 true US20230077251A1 (en) | 2023-03-09 |
Family
ID=75252824
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US17/800,694 Pending US20230077251A1 (en) | 2020-03-03 | 2021-03-02 | Anti-nipple protrusion garments |
Country Status (5)
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US (1) | US20230077251A1 (en) |
BR (1) | BR112022017645A2 (en) |
MX (1) | MX2022010710A (en) |
TW (1) | TW202139870A (en) |
WO (1) | WO2021178372A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114457599A (en) * | 2022-01-20 | 2022-05-10 | 珠海赫基服饰有限公司 | Jeans with unique style and processing method |
US11771144B1 (en) | 2023-01-17 | 2023-10-03 | Mast Industries (Far East) Limited | Bra, bra cup, and method of manufacturing same |
Citations (4)
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US4557267A (en) * | 1983-05-20 | 1985-12-10 | International Playtex, Inc. | Brassiere and method of making same |
US20170099884A1 (en) * | 2015-10-07 | 2017-04-13 | Mast Industries (Far East) Limited | Portion of bra and bra having zones of varying elastic moduli |
US20170226691A1 (en) * | 2008-01-15 | 2017-08-10 | Invista North America S.A R.L. | Garment incorporating aqueous polyurethane dispersions having altered stress profile |
US11425941B1 (en) * | 2019-11-08 | 2022-08-30 | MaryMac Revisions, LLC | Comfort fit natural breast shaping nipple concealer |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4519098A (en) | 1983-06-08 | 1985-05-28 | Becton, Dickinson And Company | Wearing apparel and methods for manufacturing of wearing apparel |
US6645040B2 (en) * | 2001-11-09 | 2003-11-11 | Tefron Ltd. | Two-ply support garment and method of making same |
EP2209865B1 (en) * | 2007-11-13 | 2013-05-01 | Invista Technologies S.à.r.l. | Bonding of heat-activated films including a plasticizer |
US8419502B2 (en) | 2010-12-10 | 2013-04-16 | Victoria's Secret Stores Brand Management | Breast pad construction with improved nipple concealment |
-
2021
- 2021-03-02 MX MX2022010710A patent/MX2022010710A/en unknown
- 2021-03-02 US US17/800,694 patent/US20230077251A1/en active Pending
- 2021-03-02 WO PCT/US2021/020412 patent/WO2021178372A1/en active Application Filing
- 2021-03-02 BR BR112022017645A patent/BR112022017645A2/en not_active Application Discontinuation
- 2021-03-02 TW TW110107225A patent/TW202139870A/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4557267A (en) * | 1983-05-20 | 1985-12-10 | International Playtex, Inc. | Brassiere and method of making same |
US20170226691A1 (en) * | 2008-01-15 | 2017-08-10 | Invista North America S.A R.L. | Garment incorporating aqueous polyurethane dispersions having altered stress profile |
US20170099884A1 (en) * | 2015-10-07 | 2017-04-13 | Mast Industries (Far East) Limited | Portion of bra and bra having zones of varying elastic moduli |
US11425941B1 (en) * | 2019-11-08 | 2022-08-30 | MaryMac Revisions, LLC | Comfort fit natural breast shaping nipple concealer |
Also Published As
Publication number | Publication date |
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TW202139870A (en) | 2021-11-01 |
WO2021178372A1 (en) | 2021-09-10 |
MX2022010710A (en) | 2022-09-27 |
BR112022017645A2 (en) | 2022-10-18 |
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