US20220376523A1 - Battery charger and engine jump start system with automatic operating mode via a single output receptacle - Google Patents

Battery charger and engine jump start system with automatic operating mode via a single output receptacle Download PDF

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US20220376523A1
US20220376523A1 US17/327,112 US202117327112A US2022376523A1 US 20220376523 A1 US20220376523 A1 US 20220376523A1 US 202117327112 A US202117327112 A US 202117327112A US 2022376523 A1 US2022376523 A1 US 2022376523A1
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United States
Prior art keywords
output
jump start
battery charger
engine
cable
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US17/327,112
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US11527897B1 (en
Inventor
Edward William Brumley, JR.
Peter James Shread
Francisco Javier De La Cruz
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Deltran Operations USA Inc
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Deltran Operations USA Inc
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Priority to US17/327,112 priority Critical patent/US11527897B1/en
Assigned to DELTRAN OPERATIONS USA, INC. reassignment DELTRAN OPERATIONS USA, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BRUMLEY, Edward William, DE LA CRUZ, Francisco Javier, SHREAD, PETER JAMES
Priority to CN202280050361.XA priority patent/CN117751237A/en
Priority to EP22805593.5A priority patent/EP4341549A1/en
Priority to CA3219873A priority patent/CA3219873A1/en
Priority to PCT/US2022/030287 priority patent/WO2022246223A1/en
Publication of US20220376523A1 publication Critical patent/US20220376523A1/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0042Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by the mechanical construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/12Starting of engines by means of mobile, e.g. portable, starting sets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N15/00Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J1/00Circuit arrangements for dc mains or dc distribution networks
    • H02J1/10Parallel operation of dc sources
    • H02J1/122Provisions for temporary connection of DC sources of essentially the same voltage, e.g. jumpstart cables
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0029Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
    • H02J7/0034Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits using reverse polarity correcting or protecting circuits
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/007Regulation of charging or discharging current or voltage
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/34Parallel operation in networks using both storage and other dc sources, e.g. providing buffering
    • H02J7/342The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Hybrid Electric Vehicles (AREA)

Abstract

A combined battery charger and engine jump start system configured to automatically determine in which operating mode to operate based on the output plug attached to an output outlet is disclosed. For instance, the system may include a single output outlet and a single cable capable of being attached to the single output outlet in multiple positions to enable the system to automatically operate in the correct mode. In another embodiment, the system may include a single output outlet and a cable for a battery charger process and a cable for an engine jump start process whereby a cable position or plug configuration enables the system to automatically operate in the correct mode. As such, the system is more cost effective to manufacture and more reliable in that the system is automatically places itself in the correct operating mode when a cable is attached thereto.

Description

    FIELD OF THE INVENTION
  • The invention relates to battery chargers, and more particularly, to combined battery chargers and engine jump start systems.
  • BACKGROUND
  • Currently, there exist dual mode battery chargers configured to charge batteries and provide boost power for engine jump start applications. These dual mode systems typically include a battery charge cable for battery charge applications and an engine jump start cable for engine jump start applications. These two cables may be permanently attached to a control housing or removably attached to two different outlets in the control housing, an outlet for the battery charge cable that is different than an outlet for the engine jump start cable. The operating mode of a dual mode battery charger may be established via a mode switch or other manual process.
  • SUMMARY OF THE INVENTION
  • A combined battery charger and engine jump start system configured to automatically determine in which operating mode to operate based on the output plug attached to an output outlet is disclosed. For instance, the system may include a single output outlet and a single cable capable of being attached to the single output outlet in multiple positions to enable the system to automatically operate in the correct mode. In another embodiment, the system may include a single output outlet and a cable for a battery charger process and a cable for an engine jump start process whereby a cable position or plug configuration enables the system to automatically operate in the correct mode. As such, the system is more cost effective to manufacture and more reliable in that the system is automatically places itself in the correct operating mode when a cable is attached thereto.
  • In at least one embodiment, the combined battery charger and engine jump start system may include a battery charger subsystem configured to charge a battery and an engine jump start subsystem configured to output sufficient power to jump start an engine. The system may include an output outlet configured to releasably receive one or more output plugs coupled to a cable. The system may automatically determine in which operating mode to operate based on the output plug attached to the output outlet.
  • In at least one embodiment, the output outlet may be configured to receive the output plug in a first position within the output outlet such that the output plug is in communication with the battery charger subsystem, and the system may be configured to receive the output plug in a second position within the output outlet such that the output plug is in communication with the engine jump start subsystem. The output plug may be coupled to a cable having positive and negative transmission lines that is usable for both operation of the battery charger subsystem and operation of the engine jump start subsystem. A single multipurpose cable may be configured to be usable for engine jump start processes and for battery charger processes, whereby the single multipurpose cable includes an output plug configured to be removably attached to the output outlet.
  • In at least one embodiment, the output outlet may be keyed to prevent a plug from being connected in a misaligned orientation. The output outlet may include a common negative electrical connector and two positive electrical connectors separated by the common return electrical connector. The common negative electrical connector may have a different cross-sectional shape than a shape of the two positive electrical connectors. In one configuration, each of the two positive electrical connectors may have a same cross-sectional shape. Alternatively, the output outlet may include a common positive electrical connector and two negative electrical connectors separated by the common positive electrical connector. The common positive electrical connector may have a different cross-sectional shape than a shape of the two negative electrical connectors. In one configuration, each of the two negative electrical connectors has a same cross-sectional shape.
  • In another embodiment, the output plug may be first and second plugs, whereby the first plug is coupled to a charger cable and the first plug may be configured to be attached to the output outlet in the first position and not the second position. The second plug may be coupled to an engine jump start cable and the second plug may be configured to be attached to the output outlet in the second position and not the first position. The engine jump start cable may be configured to be usable for an engine jump start process. The battery charger cable may be configured to be usable for a battery charging process with a second output plug.
  • The output outlet may include a common negative electrical connector and two positive electrical connectors separated by the common return electrical connector, or vice versa. In at least one embodiment, each of the common negative electrical connector and two positive electrical connectors may have a different cross-sectional shape.
  • The output outlet may include a first connector having a first electrical polarity and a second connector having a second electrical polarity opposite to the first polarity. The second connector may be formed from a second set of connectors having a second electrical polarity opposite to the first polarity. In at least one embodiment, the output outlet or output plug, or both, may include at least one function indicator for identifying a type of cable.
  • In another embodiment, the system may include a positive electrical connector and a negative electrical connector, wherein the output outlet is keyed to prevent a plug from being connected in a misaligned orientation. The positive electrical connector may have a cross-sectional shape that is different than a cross-sectional shape for the negative electrical connector.
  • An advantage of the system is that the system may automatically place itself in a correct operating mode based on an output plug position, presence or lack of an indicator, or which connectors or pins to which an output plug are attached within a single output outlet.
  • Another advantage of the system is that a single output outlet may be used to provide power to both a battery charger cable and to an engine jump start cable.
  • Yet another advantage of the system is that a single output outlet may be used with a single cable for both a battery charge process and an engine jump start process.
  • These and other embodiments are described in more detail below.
  • BRIEF DESCRIPTION OF THE FIGURES
  • FIG. 1 is a perspective view of the combined battery charger and engine jump start system.
  • FIG. 2 is a schematic diagram of the combined battery charger and engine jump start system.
  • FIG. 3 is a schematic diagram of the interface controller for the output outlet.
  • FIG. 4 is a front view of the output outlet with a function indicator for an embodiment with a single output outlet usable with a battery charger cable and an engine jump start cable.
  • FIG. 5 is a top view of a cable usable as a battery charger cable and an engine jump start cable with an output plug configured to be attached to the output plug shown in FIG. 4.
  • FIG. 6 is a front view of the output plug shown in FIG. 5.
  • FIG. 7 is a top view of a cable usable as a charger accessory cable with an output plug configured to be attached to the output plug shown in FIG. 4.
  • FIG. 8 is a front view of the output plug shown in FIG. 7.
  • FIG. 9 is a front view of the output outlet for an embodiment with a single output outlet and a single combined battery charger cable and engine jump start cable, whereby the output outlet includes a two positive connectors separated by a single negative connector.
  • FIG. 10 is a diagram showing an output outlet and a cable positioned to be attached to the output outlet shown in FIG. 9.
  • FIG. 11 is a front view of the output outlet for an embodiment with a single output outlet and a single combined battery charger cable and engine jump start cable, whereby the output outlet includes two negative connectors separated by a single positive connector.
  • FIG. 12 is a diagram showing an output outlet and a cable positioned to be attached to the output outlet shown in FIG. 11.
  • FIG. 13 is a front view of the output outlet for an embodiment with a single output outlet and two cables, in particular, a combined battery charger cable and an engine jump start cable, whereby the output outlet includes a two positive connectors separated by a single negative connector.
  • FIG. 14 is a diagram showing an output outlet and a cable positioned to be attached to the output outlet shown in FIG. 13.
  • FIG. 15 is a front view of the output outlet for an embodiment with a single output outlet and two cables, in particular, a combined battery charger cable and an engine jump start cable, whereby the output outlet includes a two negative connectors separated by a single positive connector.
  • FIG. 16 is a diagram showing an output outlet and a cable positioned to be attached to the output outlet shown in FIG. 15.
  • FIGS. 17 and 18 are the same schematic diagram of the combined battery charger and engine jump start system shown in FIGS. 2 and 3, respectively, together with a battery management system.
  • DETAILED DESCRIPTION OF THE FIGURES
  • As shown in FIGS. 1-18, a combined battery charger and engine jump start system 10 configured to automatically determine in which operating mode to operate based on an output plug 12 attached to an output outlet 14 is disclosed. For instance, the system 10 may include a single output outlet 14 and a single cable 16 capable of being attached to the single output outlet 14 in multiple positions to enable the system 10 to automatically operate in the correct mode. In another embodiment, the system 10 may include a single output outlet 14 and a first cable 18 with a first output plug 20 for a battery charger process and a second cable 22 with a second output plug 24 for an engine jump start process whereby a cable position or plug configuration enables the system 10 to automatically operate in the correct mode. As such, the system 10 is more cost effective to manufacture and more reliable in that the system 10 automatically places itself in the correct operating mode when a cable 16 is attached thereto.
  • In at least one embodiment, the combined battery charger and engine jump start system may include a battery charger subsystem 26 configured to charge a battery 28. The battery charger subsystem 26 may be, but is not limited to being, a system configured to charge a battery 28. The battery charger subsystem 26 is not limited to a particular type of battery chemistry and may be configured to charge any battery 28 already known or yet to be conceived. Similarly, the battery charger subsystem 26 is not limited to a particular voltage or voltage range. In at least one embodiment, the battery charger subsystem 26 may be configured to charge a 12 volt battery 28.
  • The system 10 may also include an engine jump start subsystem 30 configured to output sufficient power to jump start an engine. The engine is not limited to any particular engine currently know or yet to be conceived. The engine may be any engine started with the use of a battery providing power. The engine may be, but is not limited to being, positioned in a vehicle, motorcycle, off-road vehicle, all-terrain vehicle, side-by-side vehicle, personal watercraft, and the like.
  • The system 10 may include an output outlet 14 configured to releasably receive one or more output plugs 12 coupled to a cable 16. The output outlet 14 may have numerous configurations, as described in more detail below. The output outlet 14 may be a receptacle configured to securely and removably receive an output plug 12 attached to a cable 16. The output outlet 14 may include one or more pins or other connectors extending outwardly therefrom to be received within the receivers in the output plug 12, or vice versa. The pins, connectors and receivers may have any appropriate configuration usable to enable releasable connection between the cable 16 and the output outlet 14.
  • As shown in FIG. 1, the output outlet 14 may be positioned in a housing 32 that may contain, but is not required to contain, the battery charger subsystem 26, the engine jump start subsystem 30, and one or more controllers 33, such as, but not limited to a printed circuit board. The system 10 may include an interface controller 34, a battery charger subsystem controller 26 and an engine jump start subsystem controller 30. One or more of the interface controller 34, the battery charger subsystem controller 26 and the engine jump start subsystem controller 30 may be a printed circuit board with necessary components to control operation of their respective subsystems. The system 10 may include an internal battery 44, such as, but not limited to, a lithium battery, a lead acid battery, an AGM battery and gel battery.
  • As shown in FIGS. 3 and 18, the interface controller 34 may include a microcontroller 100 in communication with a user interface 101. The interface controller 34 may receive energy from the battery 44 and pass that energy through a switch 102, reverse polarity protection 104 to an output outlet 14. A voltage monitor 106 may be in communication with the battery 44 upstream of the switch 102, and a voltage monitor 108 may be positioned between the reverse polarity protection 104 and the output outlet 14. The interface controller 34 may receive alternating current power (AC) at AC inlet 110 and pass the AC current through a switch 112 and on to the battery charger subsystem controller 26. The internal battery 44 may be charged via inlet port 114 through switch 116. The charger inlet port 114 may also provide power for an engine jump start process or battery charger process thru output outlet 14 through switch 118. As shown in FIG. 3, the interface controller 34 may allow the battery charger subsystem controller 26 to directly connect to the internal battery 44 to charge and maintain the charge of the internal battery 44.
  • The system 10 may also include a manual switch 120 for choosing the operation mode between a battery charge process and an engine jump start process. As shown in FIG. 2, the system 10 may include an accessory charger 122 configured to charge external devices via a USB connection or other desired connection. The system 10 may include a notification system 46 for notifying a user as to the charge status of the battery 44, mode of operation, state of USB charging and other functions. The notification system 46 may display information via the user interface 101, which may include, but is not limited to including, one or more light emitting diodes (LEDs) 48, user interface screen 49 and the like.
  • The embodiment of the system 10 in FIGS. 17 and 18 are very similar to the embodiment shown in FIGS. 2 and 3 with the addition of a battery management system 130 to the system 10 shown FIGS. 10 and 11. The battery management system 130 may be configured to control charging, over voltage protection mode, under voltage protection mode and cell balancing of the internal battery 44. The battery management system 130 may be configured to place the battery charger subsystem controller 26 into a power supply mode to supply power to the battery management system 130, which in turn controls the charge of the internal battery 44.
  • The system 10 may be configured to automatically determine in which operating mode to operate based on how the output plug 12 is attached to the output outlet 14. In at least one embodiment, the system 10 may be configured such that how an output plug 12 is attached to the output outlet 14 automatically places the system 10 in the correct operating mode.
  • In at least one embodiment, as shown in FIGS. 4-8, the system 10 is configured to include a single output outlet 14 and a first cable 18 with a first output plug 20 for a battery charger process and a second cable 22 with a second output plug 24 for an engine jump start process whereby a cable position or plug configuration enables the system 10 to automatically operate in the correct mode. The system 10 may include a battery charger cable 18 configured to be usable for a battery charging process with a second output plug 20, and the system 10 may include an engine jump start cable 22 configured to be usable for an engine jump start process with a first output plug 24. In the embodiment shown in FIGS. 9-16, the first output plug 20 may be configured to be attached to the output outlet 14 in a first position 40, and the second output plug 24 may be configured to be attached to the output outlet in a second position 42. The first and second positions 40, 42 may be different positions. In the embodiment shown in FIGS. 4-8, a function indicator 80 may be used to indicate which cable 16, between a battery charger cable 18 and an engine jump start cable 22, is attached to the output outlet 14.
  • As shown in FIGS. 4-16, the output outlet 14 may be configured to receive the output plug 12 in a first position 40 within the output outlet 14 such that the output plug 12 is in communication with the battery charger subsystem 26 and is configured to receive the output plug 12 in a second position 42 within the output outlet 14 such that the output plug 12 is in communication with the engine jump start subsystem 30. As shown in FIG. 1, the output plug 12 may be coupled to a cable 16 having positive and negative transmission lines that is usable for both operation of the battery charger subsystem 26 and operation of the engine jump start subsystem 30. The output outlet 14 may be keyed to prevent a output plug 12 from being connected in a misaligned orientation. The output outlet 14 may include a common negative electrical connector 50 and two positive electrical connectors 52 separated by the common negative electrical connector 50. In at least one embodiment, the common negative electrical connector 50 has a different cross-sectional shape than a shape of the two positive electrical connectors 52. Each of the two positive electrical connectors 52 has a same cross-sectional shape. One of the positive electrical connectors 52 may be in communication with the battery charger subsystem 26 and another positive electrical connector 52 may be in communication with the engine jump start subsystem 30. When a cable 16 and corresponding output plug 12 is attached to the common negative electrical connector 50 and the first positive electrical connection 58, the cable is in communication with the battery charger subsystem 26. When a cable 16 and corresponding output plug 12 is attached to the common negative electrical connector 50 and the second positive electrical connection 60, the cable is in communication with the engine jump start subsystem 30. The system 10 is configured to automatically determine in which position the output plug 12 is positioned and place the system 10 into the corresponding operating mode.
  • As shown in FIGS. 1, 5, 7, 9, 10, 12, 14 and 16, the output plug 12 may be coupled to a cable 16 having positive and negative transmission lines that is usable for both operation of the battery charger subsystem 26 and operation of the engine jump start subsystem 30. The output outlet 14 may be keyed to prevent a output plug 12 from being connected in a misaligned orientation. As shown in FIGS. 11 and 12, the output outlet includes a common positive electrical connector 54 and two negative electrical connectors 56 separated by the common positive electrical connector 54. The common positive electrical connector 54 may have a different cross-sectional shape than a shape of the two negative electrical connectors. In at least one embodiment, each of the two negative electrical connectors 56 may have a same cross-sectional shape. One of the negative electrical connectors 56 may be in communication with the battery charger subsystem 26 and another negative electrical connector 56 may be in communication with the engine jump start subsystem 30. When a cable 16 and corresponding output plug 12 is attached to the common positive electrical connector 54 and a first negative electrical connection 62, the cable is in communication with the battery charger subsystem 26. When a cable 16 and corresponding output plug 12 is attached to the common positive electrical connector 54 and a second negative electrical connection 64, the cable 16 is in communication with the engine jump start subsystem 30. The system 10 is configured to automatically determine in which position the output plug 12 is positioned and place the system 10 into the corresponding operating mode.
  • In the embodiments shown in FIGS. 9-12, the system 10 may include a single multipurpose cable 16 configured to be usable for engine jump start processes and for battery charger processes. The single multipurpose cable 16 may include an output plug 12 configured to be removably attached to the output outlet 14. The output plug 12 may be coupled to the output outlet 14 in different positions to activate the battery charger subsystem 26 or the engine jump start subsystem 30. This can be accomplished by coupling the output plug 12 to a common pin and a pin or other connector associated with the battery charger subsystem 26 or to a common pin and a pin or other connector associated with the engine jump start subsystem 30. The system 10 automatically determines in which operating mode to operate based on which pins or other connectors the output plug 12 is attached to in the output outlet 14. In at least one embodiment, the microcontroller 100 determines the operating mode by reading a battery voltage across one pair of the three pins 50, 52.
  • In at least one embodiment, as shown in FIGS. 4-8 and 13-16, the output outlet 14 or the output plug 12 may be keyed to ensure proper connection of output plugs 12 to the output outlet 14. For example, as shown in FIG. 1, the output plug 12 may include first and second output plugs 20, 24. The first output plug 20 may be coupled to a charger cable 18. The first output plug 20 may be configured to be attached to the output outlet 14 in the first position 40 and not the second position 42. The second output plug 24 may be coupled to an engine jump start cable 22. Only one of the battery charger cable 18 and the engine jump start cable 22 may be attached to the output outlet 14 at a time. As shown in FIGS. 13-16, the second output plug may be configured to be attached to the output outlet 14 in the second position 42 and not the first position 40. In at least one embodiment, as shown in FIGS. 13 and 14, the output outlet 14 includes a common negative electrical connector 50 and two positive electrical connectors 52 separated by the common negative electrical connector 50. Each of the common negative electrical connector 50 and two positive electrical connectors 52 has a different cross-sectional shape.
  • In another embodiment, as shown in FIGS. 15 and 16, the output outlet 14 may include a common positive electrical connector 54 and two negative electrical connectors 56 separated by the common positive electrical connector 54. Each of the common positive electrical connector 54 and two negative electrical connectors 56 may have a different cross-sectional shape. In at least one embodiment, the microcontroller 100 determines the operating mode of the embodiment shown in FIGS. 13-16 by reading a battery voltage across one pair of the three pins 50, 52. The embodiment shown in FIGS. 13-16 enables currently existing charger accessory cables 36 to be used with the system.
  • In at least one embodiment, as shown in FIGS. 4-6 and 15-18, the output outlet 14 may include a first connector 70 having a first electrical polarity and a second connector 72 having a second electrical polarity opposite to the first polarity. As shown in FIGS. 9-12, the second connector 72 may be formed from a second set of connectors 74 having a second electrical polarity opposite to the first polarity. As shown in FIGS. 4-8, the system 10 may include one or more function indicators 80 for identifying which cable 16, between a battery charger cable 18 and an engine jump start cable 22, is attached to the output outlet 14. In at least one embodiment, the output outlet 14 may include one or more function indicators 80 for identifying a type of cable 16. Alternatively, the output plug 12 may include a one or more function indicators 80 for identifying a type of cable 16. As such, the system 10 identifies which mode in which to operate based on the presence or absence of one or more function indicators 80. As shown in FIG. 4, if one or more function indicators 80 is present, then the system 10 understands that an engine jump start cable 22 is attached to the output outlet 14 and if a function indicator 80 is not detected, then the system 10 understands that an battery charger cable 18 is attached to the output outlet 14, or vice versa.
  • For the embodiment shown in FIGS. 4-8, the system 10 may include a keyed output outlet 14. The engine jump start cable 22 may include an output plug 24 with a function indicator to contact the function indicator 80 in the output outlet 14. The function indicator pin 80 may be tied either high or low in the cable 22. The microcontroller 100 may read the function indicator pin 80 to determine which type of cable 18 or 22 is inserted into the output outlet 14 and then configures switches 102, 116 and 118 for charging or an engine jump start attempt. The microcontroller 100 may read the absence of the function indicator pin 80 to determine which type of cable 18 or 22 is inserted into the output outlet 14 and then configures switches 102, 116 and 118 for charging or an engine jump start attempt. The microcontroller 100 may detect a battery 28 by reading voltage across positive and negative pins in the output outlet 14.
  • In at least one embodiment, as shown in FIGS. 4-8, the system 10 may include a positive electrical connector 90 and a negative electrical connector 92. The output outlet 14 may be keyed to prevent an output plug 12 from being connected in a misaligned orientation. The manner in which the output outlet 14, or the output plug 12, or both, may be keyed is not limited to any particular configuration. In at least one embodiment, the positive electrical connector 90 may have a cross-sectional shape that is different than a cross-sectional shape for the negative electrical connector 92.
  • The foregoing is provided for purposes of illustrating, explaining, and describing embodiments of this invention. Modifications and adaptations to these embodiments will be apparent to those skilled in the art and may be made without departing from the scope or spirit of this invention.

Claims (21)

We claim:
1. A combined battery charger and engine jump start system, comprising:
a battery charger subsystem configured to charge a battery;
an engine jump start subsystem configured to output sufficient power to jump start an engine;
an output outlet configured to releasably receive at least one output plug coupled to a cable;
wherein the system automatically determines in which operating mode to operate based on the at least one output plug attached to the output outlet.
2. The combined battery charger and engine jump start system of claim 1, wherein the output outlet is configured to receive the at least one output plug in a first position within the output outlet such that the at least one output plug is in communication with the battery charger subsystem and is configured to receive the at least one output plug in a second position within the output outlet such that the at least one output plug is in communication with the engine jump start subsystem.
3. The combined battery charger and engine jump start system of claim 2, wherein the at least one output plug is coupled to a cable having positive and negative transmission lines that is usable for both operation of the battery charger subsystem and operation of the engine jump start subsystem.
4. The combined battery charger and engine jump start system of claim 1, wherein the output outlet is keyed to prevent a plug from being connected in a misaligned orientation.
5. The combined battery charger and engine jump start system of claim 4, wherein the output outlet includes a common negative electrical connector and two positive electrical connectors separated by the common negative electrical connector.
6. The combined battery charger and engine jump start system of claim 5, wherein the common negative electrical connector has a different cross-sectional shape than a shape of the two positive electrical connectors.
7. The combined battery charger and engine jump start system of claim 4, wherein the output outlet includes a common positive electrical connector and two negative electrical connectors separated by the common positive electrical connector.
8. The combined battery charger and engine jump start system of claim 7, wherein the common positive electrical connector has a different cross-sectional shape than a shape of the two negative electrical connectors.
9. The combined battery charger and engine jump start system of claim 2, wherein the output outlet is keyed to ensure proper connection of plugs to the output outlet.
10. The combined battery charger and engine jump start system of claim 2, wherein the at least one output plug comprises first and second output plugs, wherein the first output plug is coupled to a charger cable and the first output plug is configured to be attached to the output outlet in the first position and not the second position; and wherein the second output plug is coupled to an engine jump start cable and the second output plug is configured to be attached to the output outlet in the second position and not the first position.
11. The combined battery charger and engine jump start system of claim 10, wherein the output outlet includes a common negative electrical connector and two positive electrical connectors separated by the common negative electrical connector.
12. The combined battery charger and engine jump start system of claim 11, wherein each of the common negative electrical connector and two positive electrical connectors has a different cross-sectional shape.
13. The combined battery charger and engine jump start system of claim 10, wherein the output outlet includes a common positive electrical connector and two negative electrical connectors separated by the common positive electrical connector.
14. The combined battery charger and engine jump start system of claim 13, wherein each of the common positive electrical connector and two negative electrical connectors has a different cross-sectional shape.
15. The combined battery charger and engine jump start system of claim 2, wherein the output outlet includes a first connector having a first electrical polarity and a second connector having a second electrical polarity opposite to the first polarity.
16. The combined battery charger and engine jump start system of claim 15, wherein the second connector is formed from a second set of connectors having a second electrical polarity opposite to the first polarity.
17. The combined battery charger and engine jump start system of claim 1, wherein the output outlet includes at least one function indicator for identifying a type of cable.
18. The combined battery charger and engine jump start system of claim 1, further comprising a positive electrical connector and a negative electrical connector, wherein the output outlet is keyed to prevent a plug from being connected in a misaligned orientation.
19. The combined battery charger and engine jump start system of claim 18, further comprising a positive electrical connector and a negative electrical connector, whereby the positive electrical connector has a cross-sectional shape that is different than a cross-sectional shape for the negative electrical connector.
20. A combined battery charger and engine jump start system, comprising:
a battery charger subsystem configured to charge a battery;
an engine jump start subsystem configured to output sufficient power to jump start an engine;
an output outlet configured to releasably receive at least one output plug coupled to a cable;
a single multipurpose cable configured to be usable for engine jump start processes and for battery charger processes, wherein the single multipurpose cable includes the at least one output plug configured to be removably attached to the output outlet; and
wherein the system automatically determines in which operating mode to operate based on orientation of the at least one output plug attached to the output outlet.
21. A combined battery charger and engine jump start system, comprising:
a battery charger subsystem configured to charge a battery;
an engine jump start subsystem configured to output sufficient power to jump start an engine;
an output outlet configured to releasably receive at least one output plug coupled to a cable;
an engine jump start cable configured to be usable for an engine jump start process with a first output plug;
a battery charger cable configured to be usable for a battery charging process with a second output plug;
wherein the first output plug is configured to be attached to the output outlet in a first position;
wherein the second output plug is configured to be attached to the output outlet in a second position;
wherein the first and second positions are different positions; and
wherein the system automatically determines in which operating mode to operate based on whether the first outlet plug is attached to the output outlet in the first position or the second output plug is attached to the output outlet in the second position.
US17/327,112 2021-05-21 2021-05-21 Battery charger and engine jump start system with automatic operating mode via a single output receptacle Active US11527897B1 (en)

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US17/327,112 US11527897B1 (en) 2021-05-21 2021-05-21 Battery charger and engine jump start system with automatic operating mode via a single output receptacle
CN202280050361.XA CN117751237A (en) 2021-05-21 2022-05-20 Battery charger and engine crossover starting system with automatic mode of operation via a single output jack
EP22805593.5A EP4341549A1 (en) 2021-05-21 2022-05-20 Battery charger and engine jump start system with automatic operating mode via a single output receptacle
CA3219873A CA3219873A1 (en) 2021-05-21 2022-05-20 Battery charger and engine jump start system with automatic operating mode via a single output receptacle
PCT/US2022/030287 WO2022246223A1 (en) 2021-05-21 2022-05-20 Battery charger and engine jump start system with automatic operating mode via a single output receptacle

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US11527897B1 (en) 2022-12-13
CA3219873A1 (en) 2022-11-24
CN117751237A (en) 2024-03-22

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