US20220363418A1

US20220363418A1 - A packaging assembly for forming and sealing a plurality of packs containing a pourable product and a method for forming and sealing a plurality of packs

Info

Publication number: US20220363418A1
Application number: US17/623,289
Authority: US
Inventors: Massimo Pradelli; Massimiliano Barbi; Fabrizio Rimondi
Original assignee: Tetra Laval Holdings and Finance SA
Current assignee: Tetra Laval Holdings and Finance SA
Priority date: 2019-07-01
Filing date: 2020-06-16
Publication date: 2022-11-17
Also published as: WO2021001144A1; CN113853341A; JP2022537627A; EP3760548A1

Abstract

There is described a packaging assembly configured to form and seal a plurality of packs containing a pourable product starting from a tube of packaging material; the packaging assembly comprises: a pair of endless tracks between which the tube is fed along a straight advancement direction; and a pair of movable members, each one of which movably coupled to, and cyclically movable along, one respective track; each movable member movably carrying one respective forming member linearly movable towards said tube, transversally to said advancement direction, to cyclically cooperate in contact with successive tube portions, so as to form at least corresponding pack portions of respective packs; each forming member comprises a movable portion which is tiltable with respect to the advancement direction, to sequentially control a tilting of the tube portions with respect to said advancement direction.

Description

TECHNICAL FIELD

The present invention relates to a packaging assembly configured to form and seal a plurality of packs containing a pourable product, in particular a pourable food product.
The present invention also relates to a method for forming and sealing a plurality of packs containing a pourable product, in particular a pourable food product.

BACKGROUND ART

As it is generally known, many pourable food products, such as fruit juice, UHT (ultra-high temperature-treated) milk, wine, tomato sauce, etc., are sold in packages made of sterilized packaging material.
A typical example is the parallelepiped-shaped package for pourable food products known as Tetra Brik Aseptic (registered trademark), which is made by folding and sealing a laminated web of packaging material. The packaging material has a multilayer structure comprising a base layer, e.g. made of paper, covered on both sides with layers of heat-seal plastic material, e.g. polyethylene. In the case of aseptic packages for long-storage products, such as UHT milk, the packaging material also comprises a layer of oxygen-barrier material, e.g. an aluminum foil, which is superimposed on a layer of heat-seal plastic material, and is in turn covered with another layer of heat-seal plastic material forming the inner face of the package eventually contacting the food product.
Such packages are normally produced in fully automatic packaging assemblies, in which a continuous tube is formed from a web of packaging material fed to such packaging assembly. The web of packaging material is sterilized in the packaging assembly, e.g. by applying a chemical sterilizing agent, such as hydrogen peroxide solution, which, once sterilization is completed, is removed from the surfaces of the packaging material, e.g. evaporated by heating. The web so sterilized is then maintained in a closed, sterile environment, and is folded and sealed longitudinally to form the tube, which is fed along a vertical advancing direction.
In order to complete the forming operations, the tube is filled with the sterilized food product from above and is sealed and subsequently cut along equally spaced transversal cross sections.
Pillow packs are obtained thereby, which have a longitudinal sealing band, a top transversal sealing band and a bottom transversal sealing band.
It is known the use of packaging assemblies comprising a plurality of carts movable independently from each other on tracks and configured to form and seal the above-mentioned pillow packs.
In this case, a typical packaging assembly comprises two conveyors provided with:

- a first track and a second track, which define respectively a first endless path and a second endless path and are arranged on respective opposite lateral sides of the tube;
- a plurality of first carts movably coupled to the first track and configured to advance along the first path; and
- a plurality of second carts movably coupled to the second track and configured to advance along the second path.

The first carts are movable (controllable) independently from one another along the first path, and the second carts are movable (controllable) independently from one another along the second path.
For achieving the independent movement of the carts, linear motors are typically used.
Accordingly, each one of the first track and second track is equipped with respective individually-excitable solenoids, e.g. electric coils, whilst each one of the first carts and second carts is equipped with permanent magnets. The resulting linear motor is configured to independently control, in a known manner, the advancement of the first carts and second carts respectively along the first path and second path.
As it is known, the first carts and the second carts are configured to cyclically cooperate with one another in pairs and with the tube so as to form and seal respective tube portions of the tube, thereby producing the above-mentioned pillow packs.
Although being functionally valid, the known packaging assemblies are still open to further improvement. In particular, a need is felt to optimize the known packaging assemblies when handling, i.e. forming and sealing, packs configured to be folded so as to form packages having a slanted (non-horizontal) top wall, such as the Tetra Brik (registered trademark) Edge package.

DISCLOSURE OF INVENTION

It is therefore an object of the present invention to provide a packaging assembly, which is designed to meet at least the above-mentioned need in a straightforward and low-cost manner.
This object is achieved by a packaging assembly as claimed in claim 1.
It is a further object of the present invention to provide a method for forming and sealing a plurality of packs containing a pourable product, which is designed to meet at least the above-mentioned need in a straightforward and low-cost manner.
This object is achieved by a method for forming and sealing a plurality of packs as claimed in claim 14.

BRIEF DESCRIPTION OF THE DRAWINGS

Two preferred, non-limiting embodiments of the present invention will be described by way of example with reference to the accompanying drawings, in which:

FIG. 1 is a schematic front view, with parts removed for clarity, of a packaging assembly for forming a plurality of sealed packs according to the present invention;

FIG. 2 is a perspective view, with parts removed for clarity, of a portion of the packaging assembly of FIG. 1;

FIG. 3 is a larger-scale, exploded perspective view, with parts removed for clarity, of a cart of the packaging assembly of FIG. 1;

FIG. 4 is a larger-scale, perspective sectioned view, with parts removed for clarity, of two mutually cooperating carts of the packaging assembly of FIG. 1;

FIGS. 5a and 5b are two larger-scale, schematic, partially-sectioned side views, with parts removed for clarity, of the two mutually cooperating carts of FIG. 4 in two different operating conditions;

FIG. 6 is a larger-scale, perspective view, with parts removed for clarity of a cart of a packaging assembly according to a second preferred embodiment of the present invention;

FIG. 7a is a perspective view of a package obtained by folding a pack formed and sealed by the packaging assembly according to the present invention; and

FIG. 7b is a side view of the package of FIG. 7a in which bottom flaps of the package have been detached from a bottom wall of the package and top flaps of the package have been detached from side walls of the package to better show that the package comprises a top sealing band that is not aligned with a bottom sealing band.

BEST MODE FOR CARRYING OUT THE INVENTION

With reference to FIG. 1, number 1 indicates as a whole a packaging assembly configured to form and seal a plurality of packs 3 containing a pourable product, preferably a pourable food product, starting from a tube 2 of packaging material.
The packaging material has a multilayer structure (not shown), and comprises a layer of fibrous material, e.g. paper, covered on both sides with respective layers of heat-seal plastic material, e.g. polyethylene.
In the case of aseptic packs 3 for long-storage products, such as UHT milk, the packaging material also comprises a layer of gas-and-light barrier material, e.g. aluminum foil or ethylene vinyl alcohol (EVOH) film, which is superimposed on a layer of heat-seal plastic material, and is in turn covered with another layer of heat-seal plastic material, the latter forming the inner face of the pack 3 eventually contacting the pourable product.
Tube 2 is formed in known manner by longitudinally folding and sealing a web (not shown) of packaging material. Tube 2 is then filled from above by a pipe (not shown) with the pourable product and is fed through packaging assembly 1 along a straight advancing direction A. In detail, tube 2 extends along a straight longitudinal, in particular vertical, axis X parallel to direction A.
It is also possible to identify two horizontal straight directions B, C orthogonal to one another and to direction A (FIG. 1).
Packaging assembly 1 comprises:

- a pair of conveyors 4 arranged on respective lateral sides of tube 2, spaced apart with respect to one another along direction B, and configured to cooperate with tube 2; and
- an outlet conveyor 10, which is arranged below conveyors 4 staggered with respect to axis X along direction B.

As shown in particular in FIG. 2, each conveyor 4 substantially comprises:

- a box-shaped element 5, which includes an endless track 6 defined by two rails arranged on opposite lateral sides of box-shaped element 5 spaced apart with respect to one another along direction C; and
- a plurality of moving members, preferably carts 7, each movably coupled to, and cyclically movable along, one respective track 6.

In particular, each cart 7 is configured to cyclically slide along track 6 of the respective conveyor 4. In light of the above, a plurality of carts 7 slides, in use, along each track 6.
To this end, each cart 7 substantially comprises (FIGS. 2 and 3) a movable body 14, which extends parallel to direction C, when coupled to the respective track 6, and which is provided with a plurality of wheels 15 configured to movably engage the respective track 6.
In particular, carts 7 of one conveyor 4 are movable along the respective track 6 independently from one another and from the carts 7 of the other conveyor 4.
For this purpose, each cart 7 is provided with a magnetic portion, in particular a permanent magnet arrangement 11, and each conveyor 4 comprises a plurality of electrically-supplied magnetic field generators, preferably electric coils 12, arranged within box-shaped element 5 in fixed positions. Coils 12 are configured to be magnetically coupled with permanent magnet 11 of each cart 7, so as to control the movement of such cart 7 along the respective track 6.
In practice, permanent magnets arrangements 11 and coils 12—i.e. carts 7 and the respective track 6—of each conveyor 4 define a linear motor, which, in a known manner, is configured to independently control the movement of carts 7 along the respective track 6.
As a possible alternative not shown, tracks 6 of the two conveyors 4 may include one single rail.
With reference to FIG. 1, the two tracks 6 define respective endless paths P, Q arranged on opposite sides of axis X of tube 2 with respect to direction B. More specifically, paths P, Q comprise:

- respective operative branches P1, Q1, preferably rectilinear, between which tube 2 is fed and along which carts 7 cooperate with tube 2; and
- respective return branches P2, Q2, along which carts 7 are detached from tube 2.

According to this preferred embodiment shown, paths P, Q are substantially oval-shaped.
In use, when sliding along the respective operative branch P1, Q1, each cart 7 of one conveyor 4 cooperates with a corresponding cart 7 of the other conveyor 4—i.e. carts 7 mutually cooperates two by two—defining in this way a pair of carts 7 facing each other and cooperating with one another and with tube 2 while sliding along operative branches P1, Q1.
In particular, each pair of carts 7 is configured to cooperate with tube 2 in order to cyclically form and seal one respective pillow pack 3 at a time, and cut the pillow pack 3 to separate the pillow pack 3 from tube 2, as shown in FIG. 1.
To this end, the body 14 of each cart 7 carries, at one of its sides, a forming unit 18 and a sealing unit 19 both configured to cooperate with tube 2 along the respective operative branches P1, Q1.
In particular, as better described below, forming units 18 are configured to respectively cooperate with tube portions 13 of tube 2 to form at least corresponding pack portions, more in particular corresponding packs 3.
For this purpose, each forming unit 18 is carried by, preferably mounted on, the respective cart 7 in a movable manner and comprises a respective forming member, preferably a half-shell 20, presenting a C-shaped cross section and comprising a main wall 21 and a pair of lateral flaps 22. In the embodiment shown, flaps 22 are movably coupled to wall 21.
In detail, flaps 22 project from opposite lateral edges of wall 21, with respect to direction C when carts move along operative branches P1, Q1, and are hinged to such edges.
In use, the half-shell 20 of each forming unit 18 is configured to sequentially and cyclically cooperate in contact with tube portions 13 so as to form at least pack portions of respective packs 3.
In greater detail, each half-shell 20 is linearly movable transversally, in particular orthogonally, to direction A and axis X, towards tube 2, i.e. towards the tube portion 13 that half-shell 20 has to form.
In particular, each cart 7 comprises a movable element 57 linearly movable transversally, in particular orthogonally, to direction A and axis X, which carries a respective half shell 20.
In particular, movable element 57 is linearly movable along direction B.
Sealing units 19 are configured to cooperate with tube 2 to seal tube portions 13 at predetermined, equally spaced, successive cross sections crosswise to direction A and located on a sealing plane S parallel to direction A and centered with respect to tube 2, in order to sequentially form opposite top sealing band 3 a and bottom sealing band 3 b in each tube portion 13. In other words, sealing plane S axially intersects tube 2 and contains axis X.
Furthermore, sealing units 19 are configured to cooperate with tube 2 to cut such packs 3 at the cross sections through the top sealing band 3 a and bottom sealing band 3 b, so as to separate packs 3 from one another.
On one conveyor 4, each sealing unit 19 is mounted downstream of the corresponding forming unit 18 of the respective cart 7 along the respective path P, Q and comprises a counter-sealing device 17 and an extractable cutting element, for example a knife (not shown).
On the other conveyor 4, each sealing unit 19 is mounted downstream of the corresponding forming unit 18 of the respective cart 7 along the respective path P, Q and comprises a sealing device 23 and a non-shown seat, adapted to receive the knife of the corresponding sealing device 23 configured to cooperate with such counter-sealing device 17.
In the preferred embodiment shown, sealing devices 23 are ultrasonic sealing devices.
According to an alternative embodiment not shown, sealing devices 23 are inductive heating elements and the corresponding counter-sealing devices 17 are made of elastomeric material, which provides the necessary mechanical support to grip tube 2 to the required pressure during sealing operation.
As shown in FIG. 1, when forming units 18 and sealing units 19 are advanced by the respective carts 7 of each conveyor 4 along the respective operative branch P1, Q1, the respective half-shells 20, sealing devices 23 and counter-sealing devices 17 move back and forth along direction B between:

- a closed position, or operative position, in which half-shells 20, sealing devices 23 and counter-sealing devices 17 cooperate with respective tube portions 13 to form, seal and cut respective packs 3; and
- an open position, or idle position, in which half-shells 20, sealing devices 23 and counter-sealing devices 17 are detached from tube 2 or from the formed packs 3.

In particular, when two half-shells 20 of two respective forming units 18 of a pair of cooperating carts 7 are both in the operative (closed) position, they define a substantially prismatic cavity and accordingly control the volume and shape of one respective pack 3 being formed.
More specifically, when half-shells 20 are in the operative (closed) position, their walls 21 are located on opposite sides of respective tube portions 13 and contact respective tube portions 13.
In such a condition, flaps 22 of each half-shell 20 rotate about the respective hinges from a position in which they diverge from the respective wall 21, to a position in which they are substantially orthogonal to the wall 21, face flaps 22 of the other half-shell 20 carried by the corresponding cart 7 of the same pair and contact tube 2 to completely surround the respective tube portion 13 destined to form the respective pack 3.
When the counter-sealing device 17 and sealing device 23 of a pair of cooperating carts 7 are in the operative (closed) position, they cooperate with one another to heat-seal tube 2, so as to form top sealing band 3 a and bottom sealing band 3 b of packs 3, which are transversal to direction A and axis X, and lie on sealing plane S.
Then, the respective cutting element is extracted, so as to cut packs 3 between top sealing band 3 a (of one package) and bottom sealing band 3 b (of an adjacent package) and separate formed packs 3 from one another.
Conversely, when half-shells 20, counter-sealing devices 17 and sealing devices 23 are in the idle (open) position, they are detached from tube 2.
According to the embodiment shown, the above-mentioned cyclic movement of half-shells 20 (walls 21 and flaps 22), counter-sealing devices 17, sealing devices 23 and cutting elements from their idle positions to their operative positions, is automatized (in a manner known per se and not described in detail) by cooperation between a cam assembly 24 (FIG. 2), fixed with respect to the conveyors 4 and tracks 6, and a plurality of cam followers (partially shown in FIG. 2) carried by each cart 7.
In detail, according to this preferred embodiment, each one of the walls 21, flaps 22, sealing devices 23, cutting elements and counter-sealing devices 17 carries at least one respective cam follower configured to cooperate in a sliding manner with a respective cam surface of the cam assembly 24.
In particular, flaps 22 of each forming unit 18 carry a respective cam follower 25 configured to cooperate in a sliding manner with a corresponding cam surface of a cam element 26 of the cam assembly 24.
More in detail, cam followers 25 are configured to cooperate in a sliding manner with the respective cam elements 26 to be moved transversally to advancement direction A, while carts 7 move, in use, along operative branches P1, Q1.
In this specific embodiment, for each cart 7, cam follower 25 is mechanically connected (coupled) to flaps 22 by means of a lever mechanism 27 (FIG. 3) which is configured to drive the rotation of flaps 22 about their hinges in a known manner, due to interaction of cam follower 25 with cam element 26.
Preferably, half-shells 20, counter-sealing devices 17, sealing devices 23 and cutting elements are pushed back towards their respective idle positions by springs (not shown), which act on the respective cam followers.
Outlet conveyor 10 is configured to receive and convey pillow packs 3 towards a non-shown folding unit, in which packs 3 are folded into their final shapes, thereby obtaining respective packages 50 (one of which shown in FIG. 7a ).
It is to be noted that FIG. 7b shows a pillow pack 3 which does not correspond to any step of the forming cycle. FIG. 7b merely shows a package 50 with its flaps opened and top sealing band 3 a and bottom sealing band 3 b raised (i.e. a package 50 not fully folded).
In particular, as visible in FIG. 7b , pillow packs 3 comprise a substantially prismatic main portion 51 having a longitudinal axis Y and being delimited at its bottom end by a flat horizontal bottom wall 52 and at its top end by a slanted top wall 53.
Top sealing band 3 a and bottom sealing band 3 b, formed by sealing units 19 in the manner described above, protrude axially from slanted top wall 53 and bottom wall 52, respectively.
More specifically, in packages 50 (FIG. 7a ) with a slanted top wall 53—for example the Tetra Brik (registered trademark) Edge package—bottom sealing band 3 b is coaxial to axis Y, whereas top sealing band 3 a is off-centered with respect to axis Y.
In greater detail, when top sealing band 3 a protrudes vertically from slanted top wall 53, as visible in FIG. 7b , it is arranged offset with respect to axis Y by a distance 55 (measured orthogonally to axis Y).
Since, as described above, sealing units 19 are configured to cooperate with tube 2 to seal tube portions 13 at cross sections located on sealing plane S, which is centered with respect to tube 2, and since top sealing band 3 a is arranged on slanted top wall 53 of package 50 offset with respect to axis Y so as to ensure the formation of slanted top wall 53, a slight rotation of tube portions 13 occurs during the sealing operation.
Such a rotation is imparted during the sealing operation due to the particular pre-determined pattern of the crease lines (known per se and not shown) provided on the packaging material and necessary to determine the forming of package 50 with slanted top wall 53.
Hence, it is necessary for forming units 18, in particular for half-shells 20, to sequentially follow and control (i.e. drive) the aforementioned rotation of tube portions 13 during sealing and formation of pack 3. In fact, if not allowed to rotate, tube portions 13 would be damaged, due to the deformation caused by the folding imparted by the pattern of crease lines.
To this end, the wall 21 of each half-shell 20 is tiltable with respect to direction A, to control a tilting of the respective tube portion 13 with respect to direction A.
In particular, each half-shell 20 is tiltable with respect to the respective movable element 57.
In greater detail, half-shell 20 comprises a back wall 56 connected to movable element 57 and movably carrying wall 21—and, through this wall 21, flaps 22—and linearly movable towards said tube 2 along direction B. In particular, each back wall 56 is arranged behind the respective wall 21 with respect to direction B.
Conveniently, each wall 21 is tiltable with respect to the respective back wall 56, which does not tilt, but only moves linearly along direction B.
More specifically, walls 21 of each pair of half-shells 20 are tiltable of angles α with respect to direction A and with respect to back walls 56 (FIG. 5b ), in order to drive the tilting of the same angle α of the tube portions 13 they are cooperating with.
In light of the above, walls 21 are both linearly movable along direction B, carried by back walls 56, and tiltable of the angle α with respect to direction A.
As visible in FIG. 5b , since flaps 22 are hinged to walls 21, also flaps 22 are tiltable with respect to the respective back walls 56.
Accordingly, walls 21 are configured to be tilted while carts 7 are advancing parallel to direction A, in detail along operative branches P1, Q1 of endless paths P, Q, respectively.
In this way, the tilting of angle α of walls 21—i.e. the tilting of angle α of tube portions 13—ensures that half-shells 20 follow and control the aforementioned rotation of tube portions 13, caused by the peculiar configuration of the crease lines thereon.
Furthermore, the above configuration ensures that the top sealing band 3 a of each package 50 is formed offset of the distance 55 with respect to the axis Y of the package 50, without compromising the structural integrity of the package 50.
In order to achieve the aforementioned tilting, packaging assembly 1 comprises actuator means configured to drive the tilting movement of each wall 21, and therefore of each tube portion 13.
According to this preferred embodiment, actuator means comprise cam follower 25 and cam element 26.
For the sake of brevity, reference will be made in the following to a single cart 7 configured to form and seal a respective tube portion 13.
However, all the features described hereinafter for such cart 7 are applicable to all carts 7 movably coupled to tracks 6 of conveyors 4.
In detail, cart 7 comprises a pusher mechanism 28 to which cam follower 25 is fitted and which is configured to cooperate in contact with half-shell 20 to drive the tilting movement of wall 21.
Accordingly, wall 21 is movably coupled to back wall 56 of half-shell 20 by means of a hinge 29 (FIGS. 4, 5 a, and 5 b) configured to allow a rotation of wall 21 about direction C with respect to back wall 56.
Pusher mechanism 28 comprises a pushing pin 30 coupled to cam follower 25, in particular integrally fixed to cam follower 25 so that to a transversal movement of cam follower 25 along direction B and towards axis X, corresponds a transversal movement of pushing pin 30 along direction B and towards axis X.
Pushing pin 30 is arranged behind back wall 56 and wall 21 of half-shell 20, with respect to direction B when cart 7 advances along operative branch P1 or Q1, and is configured to push onto wall 21 to drive the rotation of wall 21 about its hinge 29, thereby controlling the tilting movement of angle α of wall 21 and, therefore, of the respective tube portion 13.
Preferably, back wall 56 is provided with a through hole (FIGS. 5a-5b ) through which pushing pin 30 passes, in use, before reaching wall 21.
In light of the above, the rotation of flaps 22 and the tilting of wall 21—and therefore of tube portion 13—is driven by the same actuator means, i.e. cam follower 25 and cam element 26.
To this end, cart 7 comprises a stopping member 31 configured to stop the movement of the lever mechanism 27 controlling the rotation of flaps 22, while allowing an extra-stroke of pusher mechanism 28, and therefore of pin 30, along direction B.
In detail, stopping member 31 is configured to abut on an abutment surface of cart 7 as soon as flaps 22 reach their final positions surrounding tube portion 13. Thanks to this configuration of the actuator means, there is no need for dedicated actuator means configured to drive the tilting of wall 21.
In light of the above, wall 21 and tube portion 13 are movable between:

- a first position, in which pin 30 is detached from wall 21, wall 21 is parallel to axis X and direction A, and axis Y of tube portion 13 is still parallel to axis X and sealing plane S (FIG. 5a ); and
- a second position, in which pin 30 has pushed wall 21 so that wall 21 is tilted of angle α, tube portion 13 is tilted of angle α and the top sealing band 3 a has been formed aligned with sealing plane S and axis X (FIG. 5b ).

Preferably, to ensure an automatic return of wall 21 from the second position to the first position, elastic means are provided, for example a spring member 32 elastically coupling wall 21 to back wall 56.
More specifically, spring member 32 is arranged on the opposite side of wall 21 with respect to the side hinge 29 is arranged at, with respect to direction A.
Conveniently, for a given couple of half-shells 20 cooperating with one another for forming a pack 3, the positions of hinges 29 and spring members 32 are inverted with respect to one another along direction A. In other words, a first half-shell 20 of the couple of half-shells has a wall 21 that is hinged to an upper portion of the respective back wall 56 (with respect to direction A) and a second half-shell 20 of the couple of half-shells has a wall 21 that is hinged to a lower portion of back wall 56 (with respect to direction A).
In this way, the transversal movement of cam follower 25, driven by the shaped cam element 26, causes the tilting of angle α of wall 21—i.e. the tilting of angle α of tube portion 13—so that in package 50 the top sealing band 3 a is offset of the distance 55 with respect to axis Y without compromising the structural integrity of package 50, as visible in FIG. 7 a.
Conveniently, each forming unit 18 is movable towards the respective sealing unit 19 of each cart 7 along direction A, in a manner known and not described in detail. Such movement allows the forming of slanted top wall 53 and bottom wall 54.
The operation of packaging assembly 1 is described hereafter starting from a condition in which a pair of cooperating carts 7 slide along the respective tracks 6, following the respective paths P, Q and approaching the respective operative branches P1, Q1.
In this condition, each cart 7 moves along the respective operative branch P1, Q1 and along direction A, and half-shell 20 (walls 21 and flaps 22), the counter-sealing device 17, sealing device 23 and the cutting element are activated in sequence, by means of the interaction of the cam followers with the respective cam elements of cam assembly 24.
At the same time, tube 2 is filled from above with the pourable product.
After flaps 22 have completed their rotation and cooperate in contact with the respective tube portion 13 to be formed, stopping members 31 abut against the respective abutment surfaces and pins 30 start to move, due to the available extra-stroke.
As soon as pins 30 contact the respective walls 21, walls 21 start to rotate about hinges 29, respectively, thereby tilting of angle α, so as to follow the rotation imparted to tube portion 13 by the sealing operation.
After the forming, sealing and cutting of tube 2 is completed, thereby obtaining a pack 3, half-shells 20, counter-sealing device 17, sealing device 23 and the cutting element return in their idle positions. The formed and filled pack 3 is delivered to outlet conveyor 10 and is conveyed to the above-mentioned folding unit to be folded in a finished package 50.
Carts 7 then slide along the respective return branches P2, Q2 until they reach again the respective operative branches P1, Q1 to form another pack 3.
The entire operation is cyclically repeated for every pack 3 to be formed, sealed and cut. The entire operation is also repeated for every pair of carts 7 which is present in packaging assembly 1.
Number 7′ in FIG. 6 indicates as a whole a cart of a packaging assembly 1′ according to a second embodiment of the present invention.
Packaging assembly 1′ and cart 7′ being similar to packaging assembly 1 and carts 7 according to the first embodiment, the following description is limited to the differences between them, and using the same references, where possible, for identical or corresponding parts.
It is also stated that the features described hereinafter for cart 7′ are applicable to all carts 7′ that may be present in packaging assembly 1′.
In particular, packaging assembly 1′ differs from packaging assembly 1 in the type of actuator means used for driving the tilting movement of tube portions 13.
In detail, packaging assembly 1′ comprises dedicated actuator means exclusively configured to drive the tilting movement of tube portions 13.
In greater detail, actuator means comprise a dedicated cam follower 33 configured to cooperate in a sliding manner with the cam surface of a dedicated cam element 34 of the cam assembly 24′.
More specifically, cart 7′ comprises a forming unit 18′ carrying a half-shell 20′ having a main wall 21′ which is coupled to cam follower 33 by means of a lever mechanism 35 configured to convert the transversal movement of cam follower 33 in the tilting movement of angle α of wall 21′.
In detail, according to this preferred embodiment, the entire half-shell 20′ is tiltable of angle α.
In particular, half-shell 20′ is tiltable with respect to the respective movable element 57.
This particular configuration allows to have a dedicated control mechanism for the tilting of half-shells 20′ and, therefore, of tube portions 13 and permits to avoid the need for the pusher mechanism 28, hinges 29 and spring members 32.
The advantages of packaging assembly 1, 1′ according to the present invention will be clear from the foregoing description.
In particular, thanks to the tilting movement of walls 21, 21′ it is possible for the forming units 18, 18′ to follow and control the rotation of the tube portions 13 imparted thereto during the sealing operation due to the particular conformation of the crease lines in a package 50 with a slanted top wall 53, in the case in which the carts 7, 7′ are endlessly movable along endless tracks 6, by means of a linear motor.
This further allows to obtain a top sealing band 3 a of each package 50 offset with respect to axis Y of such package 50, which provides for more space on slanted top wall 53 to fit an opening device 54 thereon, without compromising the structural integrity of package 50.
Moreover, the configuration of packaging assembly 1′ and cart 7′ allows to separate the actuation that controls the rotation of flaps 22 from the one that controls the tilting of walls 21′; in practice, flaps 22 can be controlled even when the corresponding walls 21′, and the half-shells 20′ are tilted, impacts between components can be avoided and the tilting operation is more precise.
Clearly, changes may be made to packaging assembly 1, 1′ as described herein without, however, departing from the scope of protection as defined in the accompanying claims.

Claims

1. A packaging assembly configured to form and seal a plurality of packs containing a pourable product starting from a tube of packaging material;

said packaging assembly comprising:

a pair of endless tracks between which said tube is fed along a straight advancement direction; and

a pair of movable members, each one of which movably coupled to, and cyclically movable along, one respective track;

each movable member of said pair of movable members movably carrying one respective forming member linearly movable towards said tube, transversally to said advancement direction, to cyclically cooperate in contact with successive tube portions, so as to form at least corresponding pack portions of respective packs;

wherein each forming member comprises a movable portion which is tiltable with respect to said advancement direction, to sequentially control a tilting of said tube portions with respect to said advancement direction.

2. The packaging assembly as claimed in claim 1, wherein each movable member comprises a movable element linearly movable towards said tube and supporting a respective movable portion; each movable portion being tiltable with respect to the respective movable element.

3. The packaging assembly as claimed in claim 1, wherein each movable member movably carries a respective sealing member configured to transversally seal said tube portions;

each forming member being movable with respect to the respective sealing member along said longitudinal direction.

4. The packaging assembly as claimed in claim 1, wherein said movable portion is tiltable of a given angle with respect to said advancement direction.

5. The packaging assembly as claimed in claim 1, and further comprising actuator means configured to drive the tilting movement of each movable portion.

6. The packaging assembly as claimed in claim 5, wherein said actuator means comprise, for each track, at least one cam surface fixed with respect to the track, and a cam follower carried by the respective forming member and configured to cooperate in a sliding manner with said cam surface.

7. The packaging assembly as claimed in claim 6, wherein each forming member comprises forming elements configured to form a respective portion of said packs; said cam follower being mechanically connected to said forming elements; said actuator means being also configured to drive said forming elements.

8. The packaging assembly as claimed in claim 6, wherein said cam follower is configured to cooperate with said cam surface to be moved transversally to said advancement direction;

and wherein said movable member comprises a pusher mechanism to which said cam follower is fitted and which is configured to cooperate in contact with the respective movable portion to drive said tilting movement of said movable portion.

9. The packaging assembly as claimed in claim 8, wherein said movable portion is coupled to said forming member at least by means of a hinge;

said pusher mechanism comprising a pushing pin integrally fixed to said cam follower; and configured to push onto the respective movable portion to drive a rotation of the movable portion about said hinge to cause the tilting of said movable portion.

10. The packaging assembly as claimed in claim 6, wherein said cam follower is configured to cooperate with said cam surface to be moved transversally to said advancement direction;

and wherein said cam follower is coupled to the respective forming member by means of a lever mechanism configured to convert the transversal movement of said cam follower in the tilting movement of said given angle of said movable portion;

said actuator means being exclusively dedicated to drive said tilting of said movable portion.

11. The packaging assembly as claimed in claim 1, wherein each movable member and the respective track define a linear motor.

12. The packaging assembly as claimed in claim 1, comprising a plurality of pairs of movable members cyclically movable along said tracks, respectively;

wherein the movable members which move, in use, along one track of said pair of tracks are independently movable with respect to one other and are configured to cooperate with corresponding movable members moving, in use, along the other track of said pair of tracks.

13. The packaging assembly as claimed in claim 1, wherein said movable portion is tiltable so as to allow the forming of a package with a slanted wall.

14. A method for forming and sealing a plurality of packs containing a pourable product starting from a tube of packaging material, the method comprising:

i) feeding said tube between two endless tracks along a straight advancement direction;

ii) cyclically advancing a pair of forming members respectively along said tracks;

iii) linearly moving said forming members towards said tube to cyclically cooperate in contact with successive tube portions so as to form at least corresponding pack portions of respective packs; and

iv) tilting respective movable portions of said forming members with respect to said advancement direction-A, to sequentially control a tilting of said tube portions with respect to said advancement direction.

15. The method as claimed in claim 14, wherein said linearly moving of the forming member towards said tube comprises:

v) linearly moving movable elements of a pair of movable members each movable element supporting a respective movable portion, each movable member, being movably coupled to, and cyclically movable along, one respective track;

and wherein said tilting of the respective movable portions of said forming members with respect to said advancement direction comprises:

iv) tilting each movable portion with respect to the respective movable element.

16. The method as claimed in claim 14, and further comprising:

vii) transversally sealing said tube portions by means a pair of sealing members, each of said sealing members being carried by one respective movable member, each movable member being movably coupled to, and cyclically movable along, one respective track, each movable member movably carrying a respective forming member;

viii) moving each forming member with respect to the respective sealing member along said longitudinal direction.