US20220246407A1 - Substrate processing apparatus and substrate processing method - Google Patents
Substrate processing apparatus and substrate processing method Download PDFInfo
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- US20220246407A1 US20220246407A1 US17/617,982 US202017617982A US2022246407A1 US 20220246407 A1 US20220246407 A1 US 20220246407A1 US 202017617982 A US202017617982 A US 202017617982A US 2022246407 A1 US2022246407 A1 US 2022246407A1
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- control plate
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- 239000000758 substrate Substances 0.000 title claims abstract description 123
- 238000003672 processing method Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 claims description 68
- 230000005284 excitation Effects 0.000 claims description 44
- 230000005283 ground state Effects 0.000 claims description 16
- 238000005530 etching Methods 0.000 claims description 11
- 238000005137 deposition process Methods 0.000 claims description 8
- 239000007789 gas Substances 0.000 description 63
- 150000002500 ions Chemical class 0.000 description 17
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 239000004020 conductor Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000005672 electromagnetic field Effects 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- -1 electrons Chemical class 0.000 description 1
- 238000009616 inductively coupled plasma Methods 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/3244—Gas supply means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32082—Radio frequency generated discharge
- H01J37/32174—Circuits specially adapted for controlling the RF discharge
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45527—Atomic layer deposition [ALD] characterized by the ALD cycle, e.g. different flows or temperatures during half-reactions, unusual pulsing sequence, use of precursor mixtures or auxiliary reactants or activations
- C23C16/45536—Use of plasma, radiation or electromagnetic fields
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45563—Gas nozzles
- C23C16/45565—Shower nozzles
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32082—Radio frequency generated discharge
- H01J37/32137—Radio frequency generated discharge controlling of the discharge by modulation of energy
- H01J37/32146—Amplitude modulation, includes pulsing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32697—Electrostatic control
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02225—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
- H01L21/0226—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
- H01L21/02263—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
- H01L21/02271—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
- H01L21/02274—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition in the presence of a plasma [PECVD]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
- H01J2237/334—Etching
- H01J2237/3341—Reactive etching
Definitions
- the present invention relates to substrate processing apparatus and a substrate processing method, and more particularly, to substrate processing apparatus and substrate processing method capable of processing a substrate in units of atomic thickness.
- Plasma may be used in a process for processing a substrate.
- plasma may be used for an etching process or a deposition process.
- Plasma is generated by a very high temperature, a strong electric field, or a high-frequency electromagnetic field (RF electromagnetic fields), and refers to an ionized gas state composed of ions, electrons, radicals, and the like.
- RF electromagnetic fields radio frequency electromagnetic fields
- ion particles contained in plasma collide with a substrate.
- a deposition process may be performed by supplying a deposition material to the upper portion of a substrate after the gas including a material to be deposited on the substrate reacts with the plasma.
- An object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of processing a substrate in units of atomic thickness.
- Another object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of processing a substrate using electrons.
- Still another object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of processing a large-area substrate using electrons.
- Still another object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of performing a process in a state in which damage to the substrate is minimized.
- a substrate processing apparatus that includes a chamber; a susceptor located inside the chamber to support a substrate to be processed; a first plasma control plate located in an upper area of a space inside the chamber; a second plasma control plate located below the first plasma control plate while being spaced apart from the first plasma control plate by a predetermined distance; and a plasma control power source connected to the first plasma control plate and the second plasma control plate.
- the plasma control power source may apply a voltage having a magnitude equal to or less than a ground state to the first plasma control plate.
- the plasma control power source may apply a negative voltage in a form of a pulse to the first plasma control plate.
- the plasma control power source may apply a voltage having a magnitude greater than or equal to the ground state to the second plasma control plate.
- the plasma control power source may apply a positive voltage in a form of a pulse to the second plasma control plate.
- the substrate processing apparatus may further include an upper gas supply source connected to a space formed above the first plasma control plate; and a lower gas supply source connected to a space formed below the second plasma control plate.
- the upper gas supply source may supply a process gas reacting with the substrate to form a reaction layer, or an excitation gas excited by plasma.
- the lower gas supply source may supply a process gas reacting with the substrate to form a reaction layer, or an excitation gas excited by plasma.
- the plasma control power source may apply a voltage in a form of a pulse such that sink of a voltage applied to the first plasma control plate and the second plasma control plate is adjustable.
- substrate processing apparatus that includes a chamber; a susceptor located inside the chamber to support a substrate to be processed; a plasma control plate located in a space inside the chamber; and a plasma control power source coupled to the plasma control plate and the susceptor.
- the plasma control power source may apply a voltage having a magnitude equal to or less than a ground state to the plasma control plate and apply a voltage having a magnitude greater than or equal to the ground state to the susceptor.
- a substrate processing method that includes exciting plasma in an excitation space located above a first plasma control plate located in an upper area of an inner space of the chamber; moving electrons having energy adapted for overcoming a repulsive force caused by the first plasma control plate from the excitation space to a control space located below the first plasma control plate by applying a voltage having a magnitude equal to or less than a ground state to the first plasma control plate; and moving only electrons from the control space to a process space located below a second plasma control plate by applying a voltage having a magnitude greater than or equal to the ground state to the second plasma control plate located below the first plasma control plate.
- the substrate processing method may further include reacting the process gas with a substrate located in the chamber to form a reaction layer after supplying a process gas into the chamber before exciting the plasma.
- reaction layer may be for an etching process, and the reaction layer reacts with electrons in plasma to be etched from the substrate.
- reaction layer may be for a deposition process, and the reaction layer reacts with a layer located under the reaction layer by energy provided from electrons in plasma.
- FIG. 1 is a view illustrating a substrate processing apparatus according to an embodiment of the present invention.
- FIG. 2 is a diagram illustrating the voltage applied to the first plasma control plate according to an embodiment.
- FIG. 3 is a diagram illustrating the voltage applied to the second plasma control plate according to an embodiment.
- FIG. 4 is a view illustrating a substrate processing apparatus according to another embodiment of the present invention.
- FIG. 1 is a view illustrating a substrate processing apparatus according to an embodiment of the present invention.
- a substrate processing apparatus 1 includes a chamber 10 , a plasma control plate 20 , a susceptor 30 , a plasma excitation unit 40 , and a plasma control power source 50 .
- the substrate processing apparatus 1 processes a substrate by using plasma.
- the substrate processing apparatus 1 may perform an etching process, a deposition process, an ashing process, and the like on a substrate by using excited plasma.
- the substrate processing apparatus 1 according to an embodiment of the present invention performs a process on a substrate in units of atomic layer.
- the chamber 10 provides a space in which a substrate is placed and a process is performed.
- the chamber 10 may be made of a conductive material such as aluminum or stainless steel.
- the chamber 10 may be provided in a grounded state.
- the plasma control plate 20 is provided inside the chamber 10 .
- the plasma control plate 20 is provided to have an area corresponding to an area along a cross-section of the inner space of the chamber 10 so that the inner space of the chamber 10 is partitioned in the vertical direction.
- the plasma control plate 20 includes a first plasma control plate 21 and a second plasma control plate 22 .
- the first plasma control plate 21 is located in the upper area of the space inside the chamber 10 . Holes are formed in the first plasma control plate 21 . For example, holes may be formed in the first plasma control plate 21 in a grid shape.
- the first plasma control plate 21 may be made of a conductive material.
- the second plasma control plate 22 is spaced apart from the first plasma control plate 21 by a set interval, and is positioned below the first plasma control plate 21 .
- the space inside the chamber 10 is partitioned into an excitation space above the first plasma control plate 21 , a control space between the first and second plasma control plates 21 and 22 , and a process space below the second plasma control plate 22 .
- Holes are formed in the second plasma control plate 22 .
- holes may be formed in a grid shape in the second plasma control plate 22 .
- the second plasma control plate 22 may be made of a conductive material.
- An opening 101 through which a substrate may be loaded into or unloaded out of the process space is formed at one side of the chamber 10 , and the opening 101 may be opened and closed by a gate valve 102 .
- the susceptor 30 is located inside the chamber 10 to support a substrate to be processed.
- the susceptor 30 is located in the process space.
- An exhaust port 103 may be formed at a lower portion of the chamber 10 .
- the exhaust port 103 may be connected to an exhaust member 104 .
- the exhaust member 104 may provide a suction pressure to cause the exhaust to be made to the inner space of the chamber 10 .
- An upper gas supply hole 105 is formed in the chamber 10 .
- An upper gas supply hole 105 may be formed in a sidewall of the chamber 10 .
- the upper gas supply hole 105 is formed to be connected to the excitation space.
- the upper gas supply hole 105 is connected to an upper gas supply source 106 .
- the upper gas supply source 106 supplies gas.
- the gas supplied from the upper gas supply source 106 may be a compound containing an inert gas such as argon or helium, nitrogen, chlorine, or silicon.
- a lower gas supply hole 107 may be formed in the chamber 10 .
- the lower gas supply hole 107 may be formed in a sidewall of the chamber 10 .
- the lower gas supply hole 107 is formed to be connected to the process space.
- the lower gas supply hole 107 is connected to a lower gas supply source 108 .
- the lower gas source 108 supplies gas.
- the lower gas source 108 may be provided in the same or different configuration as the upper gas supply source 106 .
- the gas supplied from the lower gas supply source 108 may be provided as a compound containing an inert gas such as argon or helium, nitrogen, chlorine, or silicon.
- a cover part 110 is positioned on the upper portion of the chamber 10 , so that the inside of the chamber 10 is blocked.
- the cover part 110 may be provided in a plate shape to form an upper wall of the chamber 10 .
- the cover part 110 may be provided in the shape of a container that is opened downward to form an upper wall and an upper side wall of the chamber 10 .
- the cover part 110 allows energy generated from the plasma excitation unit 40 to be transmitted into the inner space of the chamber 10 .
- the cover part 110 may be made of a dielectric material such as quartz.
- the cover part 110 may be a conductor having a slit formed therein.
- the plasma excitation unit 40 is located above the chamber 10 and provides energy for excitation of the excitation gas supplied to the excitation space into plasma.
- the plasma excitation unit 40 may be provided as an antenna positioned adjacent to the outer surface of the cover part 110 to provide energy for plasma excitation in an inductively coupled plasma scheme.
- the antenna may be provided to be positioned outside the upper wall of the chamber 10 , positioned outside the upper sidewall, or positioned outside the upper wall and the upper sidewall.
- the plasma excitation unit 40 may be provided as a microwave application unit connected to the outer surface of the cover part 110 , so that the microwave generated from the microwave application unit penetrates the cover part 110 and then is supplied to the excitation space, thereby exciting the excitation gas into plasma.
- the plasma control power source 50 controls the force applied to the plasma to control the state of the plasma used for processing the substrate, or the plasma state and the amount of energy.
- the plasma control power source 50 is connected to the first plasma control plate 21 and the second plasma control plate 22 .
- FIG. 2 is a diagram illustrating the voltage applied to the first plasma control plate according to an embodiment.
- FIG. 3 is a diagram illustrating the voltage applied to the second plasma control plate according to an embodiment.
- the plasma control power source 50 applies a voltage having a magnitude less than or equal to the ground state to the first plasma control plate 21 , and applies a voltage having a magnitude greater than or equal to the ground state to the second plasma control plate 22 .
- the plasma control power source 50 may apply a negative voltage in the form of a pulse to the first plasma control plate 21 .
- the plasma control power source 50 may apply a voltage to the first plasma control plate 21 in such a way that a negative voltage of a predetermined magnitude is maintained for a predetermined time.
- the plasma control power source 50 may apply a positive voltage in the form of a pulse to the second plasma control plate 22 .
- the plasma control power source 50 may continuously apply a positive voltage of a predetermined magnitude to the second plasma control plate 22 for a predetermined time.
- a control unit (not shown) controls components of the substrate processing apparatus 1 .
- the operation of the substrate processing apparatus 1 will be described. As an example, a process in which an etching process is performed by the substrate processing apparatus 1 will be described.
- the control unit causes the process gas to be supplied to the chamber 10 .
- the process gas may be supplied through the lower gas supply hole 107 or the upper gas supply source 106 .
- the process gas reacts with the upper surface of the substrate positioned on the susceptor 30 to form a reaction layer.
- the amount of the supplied process gas and the supply time of the process gas are controlled, so that the reaction layer may be formed to have an atomic thickness.
- the process gas may be chlorine or the like.
- the control unit controls the exhaust member 104 to exhaust the process gas from the chamber 10 .
- control unit causes the excitation gas to be supplied to the chamber 10 , and operates the plasma excitation unit 40 so that the excitation gas supplied to the chamber 10 is excited into a plasma state. Accordingly, positively charged ions and negatively charged electrons are generated in the excitation space.
- the excitation gas may be supplied through the upper gas supply source 106 .
- the excitation gas may be supplied through the lower gas supply source 108 to control the state of the process space in which the substrate is located.
- the control unit operates the plasma control power source 50 together with or prior to the excitation of the plasma, thereby controlling a state in which the plasma generated in the excitation space is supplied to the process space.
- the first plasma control plate 21 has a negative voltage, so that a repulsive force is generated between the electrons and the first plasma control plate 21 . Accordingly, only electrons having energy capable of overcoming the repulsive force of the first plasma control plate 21 among electrons in the excitation space pass through the first plasma control plate 21 and are supplied to the control space.
- the amount of electrons supplied from the excitation space to the control space may be controlled by setting the voltage applied to the first plasma control plate 21 in a pulse form or by adjusting the magnitude of the negative voltage.
- the second plasma control plate 22 since the second plasma control plate 22 has a positive voltage, a repulsive force is generated between the ions and the second plasma control plate 22 , so that the ions in the control space are blocked from moving into the process space.
- the electrons supplied into the control space receive a force in the process space direction by the repulsive force between the first plasma control plates 21 and the attractive force between the second plasma control plates 22 , so that the electrons are supplied to the process space in the state where energy is adjusted. Accordingly, the electrons react with the reaction layer of the substrate to perform etching at the atomic thickness.
- the sink of the voltage applied to the first plasma control plate 21 , the second plasma control plate 22 , or the first and second plasma control plate 21 and 22 may be adjusted.
- the first plasma control plate 21 is ⁇ V 1
- the second plasma control plate 21 may control the sink to be 0, or V 2 , or include a section in which the voltage changes from 0 to V or V 2 to 0.
- control unit controls the exhaust member 104 to discharge the etching by-products from the chamber 10 .
- the above-described process may be performed once, or repeated twice or more, so that the process thickness may be adjusted by a multiple of the atomic thickness.
- the substrate processing apparatus 1 performs the process processing by using electrons.
- the reaction layer is etched by energy provided by ions (e.g., Ar+ions when argon is used as an excitation gas).
- ions e.g., Ar+ions when argon is used as an excitation gas.
- excessive energy is applied to the substrate while the ions react with the substrate due to the mass of the ions, thereby causing damage to the substrate.
- damage causes the processed substrate to have a structure different from that originally intended, and increases the leakage current according to the miniaturization of the line width or increases the contact resistance in the metal deposition or annealing process, thereby reducing device performance.
- electrons have a very small mass compared to ions.
- the process of processing a substrate using electrons by a substrate processing apparatus does not cause the above-described problem to the substrate during the processing process.
- the amount of electrons and energy of electrons used for processing the substrate are controlled by the plasma control power source 50 , so that the process is performed with an atomic thickness while preventing the substrate from being damaged.
- the process since the process is performed by supplying the electrons extracted from the plasma to the substrate after excitation of the plasma in the excitation space, the process may be effectively performed even on a large-area substrate.
- the substrate processing apparatus 1 may perform a deposition process.
- the control unit causes the process gas to be supplied to the chamber 10 .
- the process gas may be supplied through the lower gas supply hole 107 or the upper gas supply source 106 .
- the process gas reacts with the upper surface of the substrate positioned on the susceptor 30 to form a reaction layer.
- the process gas may be oxygen radical, a silicon source, or the like.
- the control unit controls the exhaust member 104 to exhaust the process gas from the chamber 10 .
- control unit causes the excitation gas to be supplied to the chamber 10 , and operates the plasma excitation unit 40 so that the excitation gas supplied to the chamber 10 is excited into a plasma state. Thereafter, the control unit performs a control similar to that described above in the etching process, so that only electrons are selectively supplied to the substrate. Accordingly, the electrons supply energy for the reaction between the reaction layer and the material of the layer located below the reaction layer to react with each other.
- control unit controls the exhaust member 104 to discharge the process by-products from the chamber 10 .
- the above-described process may be performed once, or repeated twice or more, so that the thickness of the process may be adjusted by a multiple of the atomic thickness.
- materials of the sequentially deposited reaction layers may be the same or different from each other. For example, an oxygen layer is first formed on a substrate in atomic units, and a silicon layer is formed on an upper surface thereof in atomic units, so that a silicon oxide layer may be deposited at an atomic thickness.
- the process gas and excitation gas in the above-described etching or deposition process are exemplary, and may be changed to those used as the process gas and excitation gas in the conventional etching process and deposition process.
- Energy is required for a reaction to occur between the reaction layer and the substrate or between the reaction layers.
- such energy is supplied through a heater located in the susceptor or ions.
- energy provided by the heater or ions is relatively large and difficult to be controlled in small units, so that the energy is not suitable to be used when deposition is performed with an atomic thickness.
- the substrate processing apparatus 10 according to an embodiment of the present invention provides such energy through electrons, so that, when deposition is performed with an atomic thickness, a corresponding amount of energy may be effectively supplied.
- FIG. 4 is a view illustrating a substrate processing apparatus according to another embodiment of the present invention.
- a substrate processing apparatus 1 a includes a chamber 10 a , a plasma control plate 20 a , a susceptor 30 a , a plasma excitation unit 40 a , and a plasma control power source 50 a.
- the plasma control plate 20 a is provided to have an area corresponding to an area along a cross-section of the inner space of the chamber 10 a so that the inner space of the chamber 10 a is partitioned in the vertical direction. Accordingly, an excitation space is formed above the plasma control plate 20 a , and a process space is formed below the plasma control plate 20 a . Holes are formed in the plasma control plate 20 a . For example, holes may be formed in a grid shape in the plasma control plate 20 a.
- the plasma control power source 50 a controls the force applied to the plasma to control the state of the plasma used for processing the substrate, or the plasma state and the amount of energy.
- the plasma control power source 50 a is connected to the plasma control plate 20 a and the susceptor 30 a.
- the plasma control power source 50 a applies a voltage having a magnitude less than or equal to the ground state to the plasma control plate 20 a , and applies a voltage having a magnitude greater than or equal to the ground state to the susceptor 30 a.
- the plasma control power source 50 a may apply a negative voltage in the form of a pulse to the plasma control plate 20 a .
- the plasma control power source 50 a may apply a voltage to the plasma control plate 20 in such a way that a negative voltage of a predetermined magnitude is maintained for a predetermined time. Accordingly, when the control unit operates the plasma control power source 50 a , the plasma control plate 20 a has a negative voltage, so that a repulsive force is generated between the electrons and the plasma control plate 20 a . Accordingly, only electrons having energy capable of overcoming the repulsive force caused by the plasma control plate 20 a among the electrons in the excitation space pass through the plasma control plate 20 a and are supplied to the process space.
- the amount of electrons supplied from the excitation space to the process space may be controlled by setting the voltage applied to the plasma control plate 20 a in a pulse form or by adjusting the magnitude of the negative voltage.
- the plasma control power source 50 may apply a positive voltage in the form of a pulse to the susceptor 30 a .
- the plasma control power source 50 may continuously apply a positive voltage of a predetermined magnitude to the susceptor 30 a for a predetermined time. Accordingly, when the control unit operates the plasma control power source 50 a , the susceptor 30 a has a positive voltage, so that a repulsive force is generated between the ions and the susceptor 30 a , thereby preventing the ions from moving toward the substrate.
- the electrons supplied to the process space receive a force toward the substrate by the repulsive force between the plasma control plates 20 a and the attractive force between the susceptors 30 a , so that the electrons react with the substrate in a state in which the state of energy is controlled.
- the configuration of the chamber 10 a , the susceptor 30 a , the plasma excitation unit 40 a , etc. in addition to the plasma control plate 20 a and the plasma control power source 50 a connected thereto in the substrate processing apparatus 1 a according to the present embodiment is the same as or similar to the substrate processing apparatus of FIG. 1 , the repeated description thereof will be omitted.
- the process of processing a substrate by the substrate processing apparatus 1 a according to the present embodiment is similar to that of the substrate processing apparatus 1 of FIG. 1 , and thus a repeated description will be omitted.
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Abstract
Description
- The present invention relates to substrate processing apparatus and a substrate processing method, and more particularly, to substrate processing apparatus and substrate processing method capable of processing a substrate in units of atomic thickness.
- Plasma may be used in a process for processing a substrate. For example, plasma may be used for an etching process or a deposition process. Plasma is generated by a very high temperature, a strong electric field, or a high-frequency electromagnetic field (RF electromagnetic fields), and refers to an ionized gas state composed of ions, electrons, radicals, and the like. In a conventional etching process, ion particles contained in plasma collide with a substrate. In addition, a deposition process may be performed by supplying a deposition material to the upper portion of a substrate after the gas including a material to be deposited on the substrate reacts with the plasma.
- Due to the energy of ions, in the process of processing a substrate by the ions, it may be processed or damaged in a shape different from the originally intended processing shape. As the line width of a device is miniaturized, such damage to the substrate degrades the device property.
- An object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of processing a substrate in units of atomic thickness.
- Another object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of processing a substrate using electrons.
- Still another object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of processing a large-area substrate using electrons.
- Still another object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of performing a process in a state in which damage to the substrate is minimized.
- According to an embodiment, there is provided a substrate processing apparatus that includes a chamber; a susceptor located inside the chamber to support a substrate to be processed; a first plasma control plate located in an upper area of a space inside the chamber; a second plasma control plate located below the first plasma control plate while being spaced apart from the first plasma control plate by a predetermined distance; and a plasma control power source connected to the first plasma control plate and the second plasma control plate.
- In addition, the plasma control power source may apply a voltage having a magnitude equal to or less than a ground state to the first plasma control plate.
- In addition, the plasma control power source may apply a negative voltage in a form of a pulse to the first plasma control plate.
- In addition, the plasma control power source may apply a voltage having a magnitude greater than or equal to the ground state to the second plasma control plate.
- In addition, the plasma control power source may apply a positive voltage in a form of a pulse to the second plasma control plate.
- In addition, the substrate processing apparatus may further include an upper gas supply source connected to a space formed above the first plasma control plate; and a lower gas supply source connected to a space formed below the second plasma control plate.
- In addition, the upper gas supply source may supply a process gas reacting with the substrate to form a reaction layer, or an excitation gas excited by plasma.
- In addition, the lower gas supply source may supply a process gas reacting with the substrate to form a reaction layer, or an excitation gas excited by plasma.
- In addition, the plasma control power source may apply a voltage in a form of a pulse such that sink of a voltage applied to the first plasma control plate and the second plasma control plate is adjustable.
- According to another embodiment, there is provided substrate processing apparatus that includes a chamber; a susceptor located inside the chamber to support a substrate to be processed; a plasma control plate located in a space inside the chamber; and a plasma control power source coupled to the plasma control plate and the susceptor.
- In addition, the plasma control power source may apply a voltage having a magnitude equal to or less than a ground state to the plasma control plate and apply a voltage having a magnitude greater than or equal to the ground state to the susceptor.
- According to still another embodiment, there is provided a substrate processing method that includes exciting plasma in an excitation space located above a first plasma control plate located in an upper area of an inner space of the chamber; moving electrons having energy adapted for overcoming a repulsive force caused by the first plasma control plate from the excitation space to a control space located below the first plasma control plate by applying a voltage having a magnitude equal to or less than a ground state to the first plasma control plate; and moving only electrons from the control space to a process space located below a second plasma control plate by applying a voltage having a magnitude greater than or equal to the ground state to the second plasma control plate located below the first plasma control plate.
- In addition, the substrate processing method may further include reacting the process gas with a substrate located in the chamber to form a reaction layer after supplying a process gas into the chamber before exciting the plasma.
- In addition, the reaction layer may be for an etching process, and the reaction layer reacts with electrons in plasma to be etched from the substrate.
- In addition, the reaction layer may be for a deposition process, and the reaction layer reacts with a layer located under the reaction layer by energy provided from electrons in plasma.
- According to the embodiments of the present disclosure, it is possible to provide a substrate processing apparatus and a substrate processing method capable of processing a substrate in units of atomic thickness.
- In addition, according to the embodiments of the present disclosure, it is possible to provide a substrate processing apparatus and a substrate processing method capable of processing a substrate using electrons.
- In addition, according to the embodiments of the present disclosure, it is possible to provide a substrate processing apparatus and a substrate processing method capable of processing a large-area substrate using electrons.
- In addition, according to the embodiments of the present disclosure, it is possible to provide a substrate processing apparatus and a substrate processing method capable of performing a process in a state in which damage to the substrate is minimized.
-
FIG. 1 is a view illustrating a substrate processing apparatus according to an embodiment of the present invention. -
FIG. 2 is a diagram illustrating the voltage applied to the first plasma control plate according to an embodiment. -
FIG. 3 is a diagram illustrating the voltage applied to the second plasma control plate according to an embodiment. -
FIG. 4 is a view illustrating a substrate processing apparatus according to another embodiment of the present invention. - Hereinafter, embodiments of the present invention will be described in detail with reference to accompanying drawings. Embodiments of the present invention may be modified in various forms, and the scope of the present invention should not be construed as being limited to the following embodiments. This embodiment is provided to more completely explain the present invention to those of ordinary skill in the art. Accordingly, the shapes of elements in the drawings are exaggerated to emphasize a clearer description.
-
FIG. 1 is a view illustrating a substrate processing apparatus according to an embodiment of the present invention. - Referring to
FIG. 1 , asubstrate processing apparatus 1 includes achamber 10, aplasma control plate 20, a susceptor 30, aplasma excitation unit 40, and a plasmacontrol power source 50. - The
substrate processing apparatus 1 processes a substrate by using plasma. For example, thesubstrate processing apparatus 1 may perform an etching process, a deposition process, an ashing process, and the like on a substrate by using excited plasma. In detail, thesubstrate processing apparatus 1 according to an embodiment of the present invention performs a process on a substrate in units of atomic layer. - The
chamber 10 provides a space in which a substrate is placed and a process is performed. Thechamber 10 may be made of a conductive material such as aluminum or stainless steel. Thechamber 10 may be provided in a grounded state. - The
plasma control plate 20 is provided inside thechamber 10. Theplasma control plate 20 is provided to have an area corresponding to an area along a cross-section of the inner space of thechamber 10 so that the inner space of thechamber 10 is partitioned in the vertical direction. - The
plasma control plate 20 includes a firstplasma control plate 21 and a secondplasma control plate 22. - The first
plasma control plate 21 is located in the upper area of the space inside thechamber 10. Holes are formed in the firstplasma control plate 21. For example, holes may be formed in the firstplasma control plate 21 in a grid shape. The firstplasma control plate 21 may be made of a conductive material. - The second
plasma control plate 22 is spaced apart from the firstplasma control plate 21 by a set interval, and is positioned below the firstplasma control plate 21. Thus, the space inside thechamber 10 is partitioned into an excitation space above the firstplasma control plate 21, a control space between the first and secondplasma control plates plasma control plate 22. Holes are formed in the secondplasma control plate 22. As an example, holes may be formed in a grid shape in the secondplasma control plate 22. The secondplasma control plate 22 may be made of a conductive material. - An
opening 101 through which a substrate may be loaded into or unloaded out of the process space is formed at one side of thechamber 10, and theopening 101 may be opened and closed by agate valve 102. - The susceptor 30 is located inside the
chamber 10 to support a substrate to be processed. The susceptor 30 is located in the process space. - An
exhaust port 103 may be formed at a lower portion of thechamber 10. Theexhaust port 103 may be connected to anexhaust member 104. Theexhaust member 104 may provide a suction pressure to cause the exhaust to be made to the inner space of thechamber 10. - An upper
gas supply hole 105 is formed in thechamber 10. An uppergas supply hole 105 may be formed in a sidewall of thechamber 10. The uppergas supply hole 105 is formed to be connected to the excitation space. The uppergas supply hole 105 is connected to an uppergas supply source 106. The uppergas supply source 106 supplies gas. For example, the gas supplied from the uppergas supply source 106 may be a compound containing an inert gas such as argon or helium, nitrogen, chlorine, or silicon. - A lower gas supply hole 107 may be formed in the
chamber 10. The lower gas supply hole 107 may be formed in a sidewall of thechamber 10. The lower gas supply hole 107 is formed to be connected to the process space. The lower gas supply hole 107 is connected to a lowergas supply source 108. Thelower gas source 108 supplies gas. Thelower gas source 108 may be provided in the same or different configuration as the uppergas supply source 106. For example, the gas supplied from the lowergas supply source 108 may be provided as a compound containing an inert gas such as argon or helium, nitrogen, chlorine, or silicon. - A
cover part 110 is positioned on the upper portion of thechamber 10, so that the inside of thechamber 10 is blocked. Thecover part 110 may be provided in a plate shape to form an upper wall of thechamber 10. In addition, thecover part 110 may be provided in the shape of a container that is opened downward to form an upper wall and an upper side wall of thechamber 10. - The
cover part 110 allows energy generated from theplasma excitation unit 40 to be transmitted into the inner space of thechamber 10. Thecover part 110 may be made of a dielectric material such as quartz. In addition, thecover part 110 may be a conductor having a slit formed therein. - The
plasma excitation unit 40 is located above thechamber 10 and provides energy for excitation of the excitation gas supplied to the excitation space into plasma. For example, theplasma excitation unit 40 may be provided as an antenna positioned adjacent to the outer surface of thecover part 110 to provide energy for plasma excitation in an inductively coupled plasma scheme. In this case, the antenna may be provided to be positioned outside the upper wall of thechamber 10, positioned outside the upper sidewall, or positioned outside the upper wall and the upper sidewall. - As another example, the
plasma excitation unit 40 may be provided as a microwave application unit connected to the outer surface of thecover part 110, so that the microwave generated from the microwave application unit penetrates thecover part 110 and then is supplied to the excitation space, thereby exciting the excitation gas into plasma. - The plasma
control power source 50 controls the force applied to the plasma to control the state of the plasma used for processing the substrate, or the plasma state and the amount of energy. The plasmacontrol power source 50 is connected to the firstplasma control plate 21 and the secondplasma control plate 22. -
FIG. 2 is a diagram illustrating the voltage applied to the first plasma control plate according to an embodiment.FIG. 3 is a diagram illustrating the voltage applied to the second plasma control plate according to an embodiment. - Referring to
FIGS. 2 and 3 , the plasmacontrol power source 50 applies a voltage having a magnitude less than or equal to the ground state to the firstplasma control plate 21, and applies a voltage having a magnitude greater than or equal to the ground state to the secondplasma control plate 22. - The plasma
control power source 50 may apply a negative voltage in the form of a pulse to the firstplasma control plate 21. In addition, the plasmacontrol power source 50 may apply a voltage to the firstplasma control plate 21 in such a way that a negative voltage of a predetermined magnitude is maintained for a predetermined time. - The plasma
control power source 50 may apply a positive voltage in the form of a pulse to the secondplasma control plate 22. In addition, the plasmacontrol power source 50 may continuously apply a positive voltage of a predetermined magnitude to the secondplasma control plate 22 for a predetermined time. - A control unit (not shown) controls components of the
substrate processing apparatus 1. - Hereinafter, the operation of the
substrate processing apparatus 1 will be described. As an example, a process in which an etching process is performed by thesubstrate processing apparatus 1 will be described. - The control unit causes the process gas to be supplied to the
chamber 10. The process gas may be supplied through the lower gas supply hole 107 or the uppergas supply source 106. The process gas reacts with the upper surface of the substrate positioned on the susceptor 30 to form a reaction layer. In this case, the amount of the supplied process gas and the supply time of the process gas are controlled, so that the reaction layer may be formed to have an atomic thickness. For example, the process gas may be chlorine or the like. - The control unit controls the
exhaust member 104 to exhaust the process gas from thechamber 10. - Thereafter, the control unit causes the excitation gas to be supplied to the
chamber 10, and operates theplasma excitation unit 40 so that the excitation gas supplied to thechamber 10 is excited into a plasma state. Accordingly, positively charged ions and negatively charged electrons are generated in the excitation space. The excitation gas may be supplied through the uppergas supply source 106. In addition, the excitation gas may be supplied through the lowergas supply source 108 to control the state of the process space in which the substrate is located. - The control unit operates the plasma
control power source 50 together with or prior to the excitation of the plasma, thereby controlling a state in which the plasma generated in the excitation space is supplied to the process space. In detail, the firstplasma control plate 21 has a negative voltage, so that a repulsive force is generated between the electrons and the firstplasma control plate 21. Accordingly, only electrons having energy capable of overcoming the repulsive force of the firstplasma control plate 21 among electrons in the excitation space pass through the firstplasma control plate 21 and are supplied to the control space. In addition, the amount of electrons supplied from the excitation space to the control space may be controlled by setting the voltage applied to the firstplasma control plate 21 in a pulse form or by adjusting the magnitude of the negative voltage. In addition, since the secondplasma control plate 22 has a positive voltage, a repulsive force is generated between the ions and the secondplasma control plate 22, so that the ions in the control space are blocked from moving into the process space. In addition, the electrons supplied into the control space receive a force in the process space direction by the repulsive force between the firstplasma control plates 21 and the attractive force between the secondplasma control plates 22, so that the electrons are supplied to the process space in the state where energy is adjusted. Accordingly, the electrons react with the reaction layer of the substrate to perform etching at the atomic thickness. When a pulse type voltage is applied to the first and secondplasma control plates plasma control plate 21, the secondplasma control plate 22, or the first and secondplasma control plate plasma control plate 21 is −V1, the secondplasma control plate 21 may control the sink to be 0, or V2, or include a section in which the voltage changes from 0 to V or V2 to 0. - Thereafter, the control unit controls the
exhaust member 104 to discharge the etching by-products from thechamber 10. - The above-described process may be performed once, or repeated twice or more, so that the process thickness may be adjusted by a multiple of the atomic thickness.
- The
substrate processing apparatus 1 according to an embodiment of the present invention performs the process processing by using electrons. In a conventional substrate process using ions, the reaction layer is etched by energy provided by ions (e.g., Ar+ions when argon is used as an excitation gas). In this case, excessive energy is applied to the substrate while the ions react with the substrate due to the mass of the ions, thereby causing damage to the substrate. Such damage causes the processed substrate to have a structure different from that originally intended, and increases the leakage current according to the miniaturization of the line width or increases the contact resistance in the metal deposition or annealing process, thereby reducing device performance. To the contrary, electrons have a very small mass compared to ions. Accordingly, the process of processing a substrate using electrons by a substrate processing apparatus according to an embodiment of the present invention does not cause the above-described problem to the substrate during the processing process. In addition, the amount of electrons and energy of electrons used for processing the substrate are controlled by the plasmacontrol power source 50, so that the process is performed with an atomic thickness while preventing the substrate from being damaged. In addition, since the process is performed by supplying the electrons extracted from the plasma to the substrate after excitation of the plasma in the excitation space, the process may be effectively performed even on a large-area substrate. - In addition, the
substrate processing apparatus 1 may perform a deposition process. - The control unit causes the process gas to be supplied to the
chamber 10. The process gas may be supplied through the lower gas supply hole 107 or the uppergas supply source 106. The process gas reacts with the upper surface of the substrate positioned on the susceptor 30 to form a reaction layer. For example, the process gas may be oxygen radical, a silicon source, or the like. - The control unit controls the
exhaust member 104 to exhaust the process gas from thechamber 10. - Thereafter, the control unit causes the excitation gas to be supplied to the
chamber 10, and operates theplasma excitation unit 40 so that the excitation gas supplied to thechamber 10 is excited into a plasma state. Thereafter, the control unit performs a control similar to that described above in the etching process, so that only electrons are selectively supplied to the substrate. Accordingly, the electrons supply energy for the reaction between the reaction layer and the material of the layer located below the reaction layer to react with each other. - Thereafter, the control unit controls the
exhaust member 104 to discharge the process by-products from thechamber 10. - The above-described process may be performed once, or repeated twice or more, so that the thickness of the process may be adjusted by a multiple of the atomic thickness. In addition, materials of the sequentially deposited reaction layers may be the same or different from each other. For example, an oxygen layer is first formed on a substrate in atomic units, and a silicon layer is formed on an upper surface thereof in atomic units, so that a silicon oxide layer may be deposited at an atomic thickness.
- The process gas and excitation gas in the above-described etching or deposition process are exemplary, and may be changed to those used as the process gas and excitation gas in the conventional etching process and deposition process.
- Energy is required for a reaction to occur between the reaction layer and the substrate or between the reaction layers. In the case of a conventional substrate processing apparatus, such energy is supplied through a heater located in the susceptor or ions. Then energy provided by the heater or ions is relatively large and difficult to be controlled in small units, so that the energy is not suitable to be used when deposition is performed with an atomic thickness. To the contrary, the
substrate processing apparatus 10 according to an embodiment of the present invention provides such energy through electrons, so that, when deposition is performed with an atomic thickness, a corresponding amount of energy may be effectively supplied. -
FIG. 4 is a view illustrating a substrate processing apparatus according to another embodiment of the present invention. - Referring to
FIG. 4 , asubstrate processing apparatus 1 a includes achamber 10 a, a plasma control plate 20 a, a susceptor 30 a, aplasma excitation unit 40 a, and a plasmacontrol power source 50 a. - The plasma control plate 20 a is provided to have an area corresponding to an area along a cross-section of the inner space of the
chamber 10 a so that the inner space of thechamber 10 a is partitioned in the vertical direction. Accordingly, an excitation space is formed above the plasma control plate 20 a, and a process space is formed below the plasma control plate 20 a. Holes are formed in the plasma control plate 20 a. For example, holes may be formed in a grid shape in the plasma control plate 20 a. - The plasma
control power source 50 a controls the force applied to the plasma to control the state of the plasma used for processing the substrate, or the plasma state and the amount of energy. The plasmacontrol power source 50 a is connected to the plasma control plate 20 a and the susceptor 30 a. - The plasma
control power source 50 a applies a voltage having a magnitude less than or equal to the ground state to the plasma control plate 20 a, and applies a voltage having a magnitude greater than or equal to the ground state to the susceptor 30 a. - The plasma
control power source 50 a may apply a negative voltage in the form of a pulse to the plasma control plate 20 a. In addition, the plasmacontrol power source 50 a may apply a voltage to theplasma control plate 20 in such a way that a negative voltage of a predetermined magnitude is maintained for a predetermined time. Accordingly, when the control unit operates the plasmacontrol power source 50 a, the plasma control plate 20 a has a negative voltage, so that a repulsive force is generated between the electrons and the plasma control plate 20 a. Accordingly, only electrons having energy capable of overcoming the repulsive force caused by the plasma control plate 20 a among the electrons in the excitation space pass through the plasma control plate 20 a and are supplied to the process space. - In addition, the amount of electrons supplied from the excitation space to the process space may be controlled by setting the voltage applied to the plasma control plate 20 a in a pulse form or by adjusting the magnitude of the negative voltage.
- The plasma
control power source 50 may apply a positive voltage in the form of a pulse to the susceptor 30 a. In addition, the plasmacontrol power source 50 may continuously apply a positive voltage of a predetermined magnitude to the susceptor 30 a for a predetermined time. Accordingly, when the control unit operates the plasmacontrol power source 50 a, the susceptor 30 a has a positive voltage, so that a repulsive force is generated between the ions and the susceptor 30 a, thereby preventing the ions from moving toward the substrate. In addition, the electrons supplied to the process space receive a force toward the substrate by the repulsive force between the plasma control plates 20 a and the attractive force between the susceptors 30 a, so that the electrons react with the substrate in a state in which the state of energy is controlled. - Since the configuration of the
chamber 10 a, the susceptor 30 a, theplasma excitation unit 40 a, etc. in addition to the plasma control plate 20 a and the plasmacontrol power source 50 a connected thereto in thesubstrate processing apparatus 1 a according to the present embodiment is the same as or similar to the substrate processing apparatus ofFIG. 1 , the repeated description thereof will be omitted. - The process of processing a substrate by the
substrate processing apparatus 1 a according to the present embodiment is similar to that of thesubstrate processing apparatus 1 ofFIG. 1 , and thus a repeated description will be omitted. - The above detailed description is illustrative of the present invention. In addition, the above description shows and describes preferred embodiments of the present invention, and the present invention may be used in various other combinations, modifications, and environments. That is, changes or modifications are possible within the scope of the concept of the invention disclosed herein, the scope equivalent to the written disclosure, and/or within the scope of skill or knowledge in the art. The written embodiments describe the best state for implementing the technical idea of the present invention, and various changes required in the specific application field and use of the present invention are possible. Therefore, the detailed description of the present invention is not intended to limit the present invention to the disclosed embodiments. In addition, the appended claims should be construed as including other embodiments.
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KR20200141802A (en) | 2020-12-21 |
KR102203878B1 (en) | 2021-01-15 |
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