US20220065671A1 - Physical quantity measurement device for measuring a physical quantity of a fluid - Google Patents
Physical quantity measurement device for measuring a physical quantity of a fluid Download PDFInfo
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- US20220065671A1 US20220065671A1 US17/522,980 US202117522980A US2022065671A1 US 20220065671 A1 US20220065671 A1 US 20220065671A1 US 202117522980 A US202117522980 A US 202117522980A US 2022065671 A1 US2022065671 A1 US 2022065671A1
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- 238000001514 detection method Methods 0.000 description 32
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- 238000012986 modification Methods 0.000 description 8
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/68—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
- G01F1/684—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
- G01F1/688—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element
- G01F1/69—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element of resistive type
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/68—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
- G01F1/684—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
- G01F1/6842—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow with means for influencing the fluid flow
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/72—Devices for measuring pulsing fluid flows
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F5/00—Measuring a proportion of the volume flow
Definitions
- the disclosure of the present specification relates to a physical quantity measurement device.
- a physical quantity measurement device for measuring a physical quantity of a fluid includes a bypass flow channel through which an air passes and a sub-bypass flow channel branched from the bypass flow channel.
- a flow rate sensor for detecting a flow rate of air is provided in the sub-bypass flow channel.
- a physical quantity measurement device measures a physical quantity of a fluid.
- the physical quantity measurement device includes: a passage flow channel through which the fluid passes, the passage flow channel having an inflow port into which the fluid flows and an outflow port from which the fluid flows out, the physical quantity of the fluid being an object to be measured; a branch flow channel branched from the passage flow channel, the branch flow channel having a branch inlet into which the fluid flows from the passage flow channel; and a physical quantity detector that detects the physical quantity of the fluid in the branch flow channel.
- a passage line is defined as a virtual straight line extending through both a center of the inflow port and a center of the outflow port.
- the branch flow channel has an inclined branch path inclined with respect to the passage flow channel, the inclined branch path extending from the branch inlet toward the outflow port along a passage direction in which the passage line extends.
- FIG. 1 is a perspective view of an air flow meter as viewed from an upstream outer surface side according to a first embodiment.
- FIG. 2 is a perspective view of the air flow meter as viewed from a downstream outer surface side.
- FIG. 3 is a front view of the air flow meter as viewed from an inflow port side.
- FIG. 4 is a side view of the air flow meter as viewed from a connector portion side.
- FIG. 5 is a longitudinal cross-sectional view of the air flow meter in a state of being attached to an intake pipe.
- FIG. 6 is a cross-sectional view taken along a line VI-VI of FIG. 5 .
- FIG. 7 is an enlarged view of a periphery of a measurement inlet in FIG. 5 .
- FIG. 8 is a diagram showing a change mode of a flow rate.
- FIG. 9 is a graph showing a relationship between a pulsation characteristic and an amplitude ratio.
- FIG. 10 is a diagram illustrating a configuration in which branch angles are different from each other.
- FIG. 11 is a diagram showing a relationship between the branch angle and the pulsation characteristic.
- FIG. 12 is a longitudinal cross-sectional view of an air flow meter in a state of being attached to an intake pipe according to a second embodiment.
- FIG. 13 is an enlarged view of a periphery of a measurement inlet in FIG. 12 .
- FIG. 14 is a longitudinal cross-sectional view of an air flow meter in a state of being attached to an intake pipe according to a third embodiment.
- FIG. 15 is an enlarged view of a periphery of a measurement inlet in FIG. 14 .
- FIG. 16 is a longitudinal cross-sectional view of an air flow meter in a state of being attached to an intake pipe according to a fourth embodiment.
- FIG. 17 is an enlarged view of a periphery of a measurement inlet in FIG. 16 .
- a physical quantity measurement device for measuring a physical quantity of a fluid includes a bypass flow channel through which an air passes and a sub-bypass flow channel branched from the bypass flow channel.
- a flow rate sensor for detecting a flow rate of air is provided in the sub-bypass flow channel, and the air flowing from the bypass flow channel into the sub-bypass flow channel becomes a detection target of the flow rate sensor.
- air flowing into the sub-bypass flow channel from the bypass flow channel is expected to include not only a forward flow air flowing into the bypass flow channel from a bypass inlet but also a backward flow air flowing into the sub-bypass flow channel from a bypass outlet.
- the physical quantity measurement device measures the flow rate as if the forward flow air flowing from the bypass inlet reaches the flow rate sensor even though the backward flow air flowing from the bypass outlet actually reaches the flow rate sensor. In that case, an accuracy in measurement of the flow rate by the physical quantity measurement device may be lowered.
- a physical quantity measurement device of the present disclosure is capable of improving an accuracy in measurement of a physical quantity.
- a physical quantity measurement device measures a physical quantity of a fluid.
- the physical quantity measurement device includes: a passage flow channel through which the fluid passes, the passage flow channel having an inflow port into which the fluid flows and an outflow port from which the fluid flows out, the physical quantity of the fluid being an object to be measured; a branch flow channel branched from the passage flow channel, the branch flow channel having a branch inlet into which the fluid flows from the passage flow channel; and a physical quantity detector that detects the physical quantity of the fluid in the branch flow channel.
- a passage line is defined as a virtual straight line extending through both a center of the inflow port and a center of the outflow port.
- the branch flow channel has an inclined branch path inclined with respect to the passage flow channel, the inclined branch path extending from the branch inlet toward the outflow port along a passage direction in which the passage line extends.
- a branch coincident line is defined as a virtual straight line which coincides with a center line of the inclined branch path in the branch inlet.
- An inclination angle of the branch coincident line with respect to the passage line is smaller than or equal to 60 degrees.
- the inclination angle of the branch coincident line with respect to the passage line is 60 degrees or smaller.
- the inclination angle of the branch coincident line with respect to the passage line is 60 degrees or smaller, even if a backward flow air flowing from the outflow port into the passage flow channel occurs, the backward flow air is less likely to flow into the branch flow channel. This fact can reduce the backward flow air from the outflow port reaching the physical quantity detector.
- the physical quantity measurement device can be prevented from measuring the physical quantity as if the forward flow air flowing from the inflow port reaches the physical quantity detector even though the backward flow air flowing from the outflow port actually reaches the physical quantity detector. This makes it possible to improve the accuracy in measurement of the physical quantity by the physical quantity measurement device.
- a physical quantity measurement device measures a physical quantity of a fluid.
- the physical quantity measurement device includes: a passage flow channel through which the fluid passes, the passage flow channel having an inflow port into which the fluid flows and an outflow port from which the fluid flows out, the physical quantity of the fluid being an object to be measured; a branch flow channel branched from the passage flow channel, the branch flow channel having a branch inlet into which the fluid flows from the passage flow channel; and a physical quantity detector that detects the physical quantity of the fluid in the branch flow channel.
- a passage line is defined as a virtual straight line extending through both a center of the inflow port and a center of the outflow port.
- the branch flow channel has an inclined branch path inclined with respect to the passage flow channel, the inclined branch path extending from the branch inlet toward the outflow port along a passage direction in which the passage line extends.
- a branch coincident line is defined as a virtual straight line which coincides with a center line of the inclined branch path in the branch inlet.
- An inner peripheral surface of the inclined branch path includes: an inflow inclined surface extending along the branch coincident line from an inflow side edge of the branch inlet that is nearest to the inflow port in the passage direction in the branch inlet; and an outflow inclined surface extending along the branch coincident line from an outflow side edge of the branch inlet that is nearest to the outflow port in the passage direction in the branch inlet.
- An inflow orthogonal line is defined as a virtual straight line orthogonal to the passage direction and extending through a portion of the inflow inclined surface that is nearest to the outflow port in the passage direction in the inflow inclined surface.
- An outflow orthogonal line is defined as a virtual straight line orthogonal to the passage direction and extending through a portion of the outflow inclined surface that is nearest to the outflow port in the passage direction in the outflow inclined surface.
- An inflow inlet line is defined as a virtual straight line orthogonal to the passage direction and extending through the inflow side edge of the branch inlet.
- a first orthogonal distance which is a separation distance in the passage direction between the inflow inlet line and the inflow orthogonal line, is larger than or equal to a second orthogonal distance which is a separation distance in the passage direction between the inflow orthogonal line and the outflow orthogonal line.
- the first orthogonal distance is equal to or greater than the second orthogonal distance.
- the backward flow air is less likely to flow into the branch flow channel even if the backward flow air flowing from the outlet into the passage flow channel occurs. This fact can reduce the backward flow air from the outflow port reaching the physical quantity detector. For that reason, the same effects as those of the first aspect can be obtained.
- An air flow meter 10 shown in FIGS. 1 to 4 is included in a combustion system having an internal combustion engine, such as a gasoline engine.
- the air flow meter 10 is provided in an intake passage 12 for supplying an intake air to the internal combustion engine in a combustion system, and measures a physical quantity such as a flow rate, a temperature, a humidity, and a pressure of a gas such as the intake air or a fluid such as a gas flowing through the intake passage 12 .
- the air flow meter 10 corresponds to a physical quantity measurement device.
- the air flow meter 10 is attached to an intake pipe 12 a such as a duct forming the intake passage 12 .
- the intake pipe 12 a is provided with an airflow insertion hole 12 b as a through hole penetrating through an outer peripheral portion of the intake pipe 12 a.
- An annular pipe flange 12 c is attached to the airflow insertion hole 12 b, and the pipe flange 12 c is included in the intake pipe 12 a.
- the air flow meter 10 is inserted into the pipe flange 12 c and the airflow insertion hole 12 b to enter the intake passage 12 , and is fixed to the intake pipe 12 a and the pipe flange 12 c in this state.
- a width direction X, a height direction Y, and a depth direction Z are defined for the air flow meter 10 , and those directions X, Y, and Z are orthogonal to each other.
- the air flow meter 10 extends in the height direction Y, and the intake passage 12 extends in the depth direction Z.
- the air flow meter 10 includes an entering part 10 a entering the intake passage 12 and a protruding part 10 b protruding outside from the pipe flange 12 c without entering the intake passage 12 , and the entering part 10 a and the protruding part 10 b are aligned in the height direction Y.
- one of a pair of end faces 10 c and 10 d, which is included in the entering part 10 a is referred to as an air flow tip end face 10 c
- the other end surface included in the protruding part 10 b is referred to as an air flow base end face 10 d.
- the air flow tip end face 10 c and the air flow base end face 10 d are aligned in the height direction Y.
- the air flow tip end face 10 c and the air flow base end face 10 d are orthogonal to the height direction Y.
- a tip end surface of the pipe flange 12 c is also orthogonal to the height direction Y.
- the air flow meter 10 includes a housing 21 , a flow rate detector 22 (see FIG. 5 ) for detecting a flow rate of the intake air, and an intake air temperature sensor 23 (see FIG. 4 ) for detecting the temperature of the intake air.
- the housing 21 is made of, for example, a resin material or the like. In the air flow meter 10 , since the housing 21 is attached to the intake pipe 12 a, the flow rate detector 22 can come into contact with the intake air flowing through the intake passage 12 .
- the housing 21 includes a housing main body 24 , a ring holding portion 25 , a flange portion 27 , and a connector portion 28 , and an O-ring 26 (see FIG. 5 ) is attached to the ring holding portion 25 .
- the housing main body 24 is formed in a cylindrical shape as a whole, and in the housing 21 , the ring holding portion 25 , the flange portion 27 , and the connector portion 28 are integrally provided in the housing main body 24 .
- the ring holding portion 25 is included in the entering part 10 a, and the flange portion 27 and the connector portion 28 are included in the protruding part 10 b.
- the ring holding portion 25 is provided inside the pipe flange 12 c, and holds the O-ring 26 so as not to be displaced in the height direction Y.
- the O-ring 26 is a sealing member for sealing the intake passage 12 inside the pipe flange 12 c, and is in close contact with both an outer peripheral surface of the ring holding portion 25 and an inner peripheral surface of the pipe flange 12 c.
- a fixing hole such as a screw hole for fixing a fixing tool such as a screw for fixing the air flow meter 10 to the intake pipe 12 a is provided in the flange portion 27 .
- the connector portion 28 is a protection portion for protecting a connector terminal electrically connected to the flow rate detector 22 .
- the flow rate detector 22 is provided in an internal space 24 a of the housing main body 24 , and the intake air temperature sensor 23 is provided outside the housing 21 .
- the intake air temperature sensor 23 has a temperature sensing element for sensing a temperature of the intake air, a lead wire extending from the temperature sensing element, and an intake air temperature terminal connected to the lead wire.
- the housing 21 has a support portion for supporting the intake air temperature sensor 23 , and the support portion is provided on an outer peripheral side of the housing 21 .
- the housing main body 24 provides a bypass flow channel 30 through which a part of the intake air flowing through the intake passage 12 flows.
- the bypass flow channel 30 is disposed in the entering part 10 a of the air flow meter 10 .
- the bypass flow channel 30 has a passage flow channel 31 and a measurement flow channel 32 , and the passage flow channel 31 and the measurement flow channel 32 are defined by the internal space 24 a of the housing main body 24 .
- the intake passage 12 may be referred to as a main passage, and the bypass flow channel 30 may be referred to as a sub-passage.
- the O-ring 26 is not shown.
- the passage flow channel 31 penetrates through the housing main body 24 in the depth direction Z.
- the passage flow channel 31 has an inflow port 33 as an upstream end and an outflow port 34 as a downstream end.
- the measurement flow channel 32 is a branch flow channel branched from an intermediate portion of the passage flow channel 31 , and the flow rate detector 22 is provided in the measurement flow channel 32 .
- the measurement flow channel 32 has a measurement inlet 35 which is an upstream end of the measurement flow channel 32 and a measurement outlet 36 which is a downstream end of the measurement flow channel 32 .
- a portion where the measurement flow channel 32 branches from the passage flow channel 31 is a boundary between the passage flow channel 31 and the measurement flow channel 32 , and the measurement inlet 35 is included in the boundary.
- the measurement inlet 35 corresponds to a branch inlet
- the measurement outlet 36 corresponds to a branch outlet.
- the boundary between the passage flow channel 31 and the measurement flow channel 32 may also be referred to as a flow channel boundary portion.
- the flow rate detector 22 includes a circuit board and a detection element mounted on the circuit board, and is a chip-type flow rate sensor.
- the detection element has a heat generation portion such as a heat generation resistor and a temperature detector, and the flow rate detector 22 outputs a detection signal according to a change in temperature caused by heat generation in the detection element.
- the air flow meter 10 has a sensor sub-assembly including the flow rate detector 22 , and the sensor sub-assembly is referred to as a sensor SA 40 .
- the sensor SA 40 is accommodated in the housing main body 24 .
- the sensor SA 40 includes an SA main body 41 in addition to the flow rate detector 22 .
- the SA main body 41 has a circuit chip for performing various processes on the detection signal of the flow rate detector 22 , a lead frame for supporting the circuit chip, a molded portion made of resin for protecting the circuit chip and the lead frame, and the like, and the flow rate detector 22 is supported by the molded portion and the like.
- the sensor SA 40 may also be referred to as a detector or a sensor unit.
- the sensor SA 40 outputs a detection signal corresponding to the flow rate of the air flowing through the measurement flow channel 32 to the circuit chip, and the circuit chip calculates a flow rate by use of the detection signal of the flow rate detector 22 .
- the calculation result of the circuit chip is the flow rate of the air measured by the air flow meter 10 .
- An inflow port 33 and an outflow port 34 of the air flow meter 10 are disposed at the center position of the intake passage 12 in the height direction Y.
- the intake air flowing at the center position of the intake passage 12 in the height direction Y flows along the depth direction Z.
- a direction in which the intake air flows in the intake passage 12 substantially coincides with a direction in which the intake air flows in the passage flow channel 31 .
- the flow rate detector 22 corresponds to a physical quantity detector that detects the flow rate of the intake air as a physical quantity of fluid.
- the flow rate detector 22 is not limited to a thermal type flow rate sensor, and may be an ultrasonic type flow rate sensor, a Kalman vortex type flow rate sensor, or the like.
- an outer peripheral surface of the housing main body 24 has an upstream outer surface 24 b, a downstream outer surface 24 c, and a pair of intermediate outer surfaces 24 d.
- the upstream outer surface 24 b faces the upstream side of the intake passage 12
- the downstream outer surface 24 c faces the downstream side of the intake passage 12 .
- the pair of intermediate outer surfaces 24 d face opposite sides in the width direction X, and are provided between the upstream outer surface 24 b and the downstream outer surface 24 c in the depth direction Z.
- the upstream outer surface 24 b is an inclined surface inclined with respect to the depth direction Z.
- the upstream outer surface 24 b is an inclined surface curved so that a width dimension of the housing main body 24 in the width direction X is gradually reduced toward the upstream side in the intake passage 12 .
- the upstream outer surface 24 b is provided with an inflow port 33
- the downstream outer surface 24 c is provided with an outflow port 34
- the pair of intermediate outer surfaces 24 d are provided with respective measurement outlets 36 , and those measurement outlets 36 are aligned in the width direction X.
- the measurement outlets 36 may be provided at positions across a boundary between the upstream outer surface 24 b and the intermediate outer surfaces 24 d in the depth direction Z.
- An inner peripheral surface of the measurement flow channel 32 has forming surfaces 38 a to 38 c that define the measurement outlets 36 .
- the outer peripheral portion of the housing main body 24 is provided with through holes defining the measurement outlets 36 , and the forming surfaces 38 a to 38 c are included in inner peripheral surfaces of the through holes.
- the upstream forming surface 38 a of the forming surfaces 38 a to 38 c forms upstream ends 36 a of the measurement outlets 36
- the downstream forming surface 38 b forms downstream ends 36 b of the measurement outlets 36 .
- the connection forming surface 38 c connects the upstream forming surfaces 38 a and the downstream forming surfaces 38 b, and a pair of the connection forming surfaces 38 c are provided over the forming surfaces 38 a and 38 b.
- the upstream forming surface 38 a is orthogonal to the depth direction Z, and extends in the width direction X from the upstream ends 36 a of the measurement outlets 36 toward the inside of the housing main body 24 .
- the downstream forming surface 38 b is inclined with respect to the depth direction Z, and is an inclined surface extending straight toward the upstream outer surface 24 b from the downstream ends 36 b of the measurement outlets 36 toward the inside of the housing main body 24 .
- a flow of the intake air generated on the outer peripheral side of the housing main body 24 in the intake passage 12 will be briefly described.
- an air reaching the upstream outer surface 24 b of the housing main body 24 gradually changes a direction of the air while reaching the measurement outlets 36 by advancing along the upstream outer surface 24 b which is an inclined surface.
- separation of the air is less likely to be generated in the vicinity of the measurement outlets 36 .
- the air flowing through the measurement flow channel 32 is likely to flow out of the measurement outlets 36 , and the flow velocity in the measurement flow channel 32 easily stabilizes.
- the air flowing through the measurement flow channel 32 and flowing out from the measurement outlets 36 to the intake passage 12 flows along the downstream forming surface 38 b, which is an inclined surface, so that the air is likely to flow toward the downstream side in the intake passage 12 .
- a turbulence of the air flow such as a vortex flow is less likely to occur, so that the flow velocity in the measurement flow channel 32 is more likely to be stabilized.
- the measurement flow channel 32 has a folded shape folded back between the measurement inlet 35 and the measurement outlets 36 .
- the measurement flow channel 32 has a branch path 32 a branched from the passage flow channel 31 , a guide path 32 b for guiding the air flowing in from the branch path 32 a toward the flow rate detector 22 , a detection path 32 c provided with the flow rate detector 22 , and a discharge path 32 d for discharging the air from the measurement outlets 36 .
- the branch path 32 a, the guide path 32 b, the detection path 32 c, and the discharge path 32 d are disposed in the stated order from the upstream side.
- the detection path 32 c extends in the depth direction Z so as to be parallel to the passage flow channel 31 , and is provided at a position separated from the passage flow channel 31 toward the protruding part 10 b side.
- the branch path 32 a , the guide path 32 b, and the discharge path 32 d are provided between the detection path 32 c and the passage flow channel 31 .
- the guide path 32 b and the discharge path 32 d are parallel to each other by extending in the height direction Y from the detection path 32 c toward the passage flow channel 31 .
- the branch path 32 a is provided between the guide path 32 b and the passage flow channel 31 , and corresponds to an inclined branch path inclined with respect to the passage flow channel 31 .
- the branch path 32 a extends from the measurement inlet 35 toward the outflow port 34 with respect to the depth direction Z, and is a straight flow channel.
- the discharge path 32 d is provided closer to the outflow port 34 than the guide path 32 b in the passage direction a, and extends from the measurement outlets 36 toward the detection path 32 c.
- the intake passage 12 when pulsations occur in a flow of the intake air due to an operation state of the engine or the like, in addition to a forward flow flowing from the upstream side, a backward flow flowing from the downstream side in the opposite direction to the forward flow may occur in association with the pulsations.
- the forward flow flows into the passage flow channel 31 from the inflow port 33 , while the backward flow flows into the passage flow channel 31 from the outflow port 34 .
- the flow rate of the forward flow is detected by the flow rate detector 22 .
- the flow rate of the backward flow is detected by the flow rate detector 22 .
- the flow rate detector 22 can detect the flow of the air in the measurement flow channel 32 .
- the backward flow flowing from the outflow port 34 flows into the measurement flow channel 32 , the backward flow flows through the measurement flow channel 32 from the measurement inlet 35 toward the measurement outlets 36 , as with the forward flow flowing from the inflow port 33 .
- the direction in which the backward flow flowing in from the outflow port 34 flows and the direction in which the forward flow flowing in from the inflow port 33 flows are identical with each other, and therefore, the flow rate detector 22 cannot detect the forward flow and the backward flow in distinction from each other.
- the air flow meter 10 measures the flow rate of the air, on the assumption that all of the air flowing through the measurement flow channel 32 is the forward flow, even though the air flowing through the measurement flow channel 32 actually includes the backward flow. As a result, there is a concern that the measurement accuracy of the air flow meter 10 may be lowered.
- the turbulence of the air flow such as a vortex flow or stagnation may occur as the air passes around the air flow meter 10 .
- the turbulence of the air flow occurs due to the mixed flow of the air flowing directly to the downstream side and the air flowing along the downstream outer surface 24 c.
- a branch angle ⁇ of the branch path 32 a with respect to the passage flow channel 31 is set to a value of 60 degrees or less. In other words, a relationship of ⁇ 60 degrees is established.
- the branch angle ⁇ is set to, for example, 40 degrees. This makes it further difficult for the backward flow to flow from the passage flow channel 31 into the branch path 32 a.
- a virtual passage line CL 1 is set for the passage flow channel 31
- a virtual branch coincident line CL 2 is set for the branch path 32 a
- the branch angle ⁇ is an inclination angle of the branch coincident line CL 2 with respect to the passage line CL 1 .
- the passage line CL 1 will be described.
- the inflow port 33 and the outflow port 34 are aligned in the depth direction Z.
- the passage line CL 1 a virtual straight line passing through both a center Ca of the inflow port 33 and a center Cb of the outflow port 34
- the passage line CL 1 coincides with a center line of the passage flow channel 31 .
- the centers Ca and Cb have the same position in both the width direction X and the height direction Y, and are aligned in the depth direction Z.
- the passage direction a coincides with the depth direction Z.
- a direction orthogonal to the passage direction ⁇ is referred to as an orthogonal direction ⁇ .
- a cross-sectional area in the orthogonal direction ⁇ is referred to as a flow channel area, and the flow channel area is uniform in the passage direction ⁇ .
- the inflow port 33 and the outflow port 34 are orthogonal to the passage line CL 1 .
- an open area of the inflow port 33 and an open area of the outflow port 34 are the same as a flow channel area of the passage flow channel 31 .
- a cross-sectional shape of the passage flow channel 31 in the orthogonal direction ⁇ is substantially rectangular.
- the branch coincident line CL 2 will be described.
- the branch path 32 a extends straight, so that the center line of the branch path 32 a becomes a straight line. For that reason, assuming the virtual branch coincident line CL 2 coinciding with the center line of the branch path 32 a , the branch coincident line CL 2 is a straight line.
- the branch path 32 a has a measurement inlet 35 , which is an upstream end of the branch path 32 a, and a branch downstream port 51 , which is a downstream end of the branch path 32 a , and the branch downstream port 51 is included in a boundary between the branch path 32 a and the guide path 32 b.
- the branch coincident line CL 2 passes through a center of the measurement inlet 35 and a center of the branch downstream port 51 .
- a cross-sectional area in a direction orthogonal to the branch coincident line CL 2 is referred to as a flow channel area, and the flow channel area is uniform in the direction in which the branch coincident line CL 2 extends.
- the measurement inlet 35 and the branch downstream port 51 are not orthogonal to the branch coincident line CL 2 .
- the open area of the measurement inlet 35 and the open area of the branch downstream port 51 are larger than a flow channel area of the measurement flow channel 32 . Those open areas become larger as the inclination angles of the measurement inlet 35 and the branch downstream port 51 with respect to the branch coincident line CL 2 become larger.
- each flow channel area is uniform in the direction in which each center line extends.
- the flow channel areas of the guide path 32 b, the detection path 32 c, and the discharge path 32 d are the same as the flow channel area of the branch path 32 a.
- the cross-sectional shape in the direction orthogonal to the center line of the measurement flow channel 32 is substantially rectangular.
- the branch angle ⁇ is smaller than 60 degrees, a configuration is realized in which the backward flow is inhibited from flowing from the passage flow channel 31 into the branch path 32 a.
- an inner peripheral surface of the passage flow channel 31 has a passage ceiling surface 55 and a passage floor surface 56 .
- the passage ceiling surface 55 extends over an end 33 a of the inflow port 33 on the side of the air flow base end face 10 d and an end 34 a of the outflow port 34 on the side of the air flow base end face 10 d, and extends along the passage line CL 1 .
- the passage floor surface 56 extends over an end 33 b of the inflow port 33 on the side of the air flow tip end face 10 c and an end 34 b of the outflow port 34 on the side of the air flow base end face 10 d, and extends along the passage line CL 1 .
- the passage ceiling surface 55 and the passage floor surface 56 are opposed to each other across the passage line CL 1 , and extend in the passage direction a in parallel with each other.
- the passage ceiling surface 55 is provided with the measurement inlet 35 , and the passage ceiling surface 55 has an inflow ceiling surface 55 a provided between the measurement inlet 35 and the inflow port 33 , and an outflow ceiling surface 55 b provided between the measurement inlet 35 and the outflow port 34 .
- the measurement inlet 35 has an inflow side edge 35 a which is an end on the inflow port 33 side in the passage direction ⁇ , and an outflow side edge 35 b which is an end on the outflow port 34 side in the passage direction ⁇ .
- the inflow ceiling surface 55 a extends over the inflow side edge 35 a of the measurement inlet 35 and the inflow port 33
- the outflow ceiling surface 55 b extends over the outflow side edge 35 b of the measurement inlet 35 and the outflow port 34 .
- An inner peripheral surface of the branch path 32 a has an inflow branch surface 57 and an outflow branch surface 58 .
- the inflow branch surface 57 extends from the inflow ceiling surface 55 a toward the guide path 32 b
- the outflow branch surface 58 extends from the outflow ceiling surface 55 b toward the guide path 32 b.
- the branch downstream port 51 of the branch path 32 a has an inflow side edge 51 a which is an end on the inflow port 33 side in the passage direction ⁇ , and an outflow side edge 51 b which is an end on the outflow port 34 side in the passage direction ⁇ .
- the inflow branch surface 57 extends over the inflow side edge 35 a of the measurement inlet 35 and the inflow side edge 51 a of the branch downstream port 51
- the outflow branch surface 58 extends over the outflow side edge 35 b of the measurement inlet 35 and the outflow side edge 51 b of the branch downstream port 51 .
- the inflow branch surface 57 and the outflow branch surface 58 are opposed to each other across the branch coincident line CL 2 , and extend in parallel with each other along the branch coincident line CL 2 .
- a portion closest to the inflow port 33 in the passage direction a is the inflow side edge 35 a of the measurement inlet 35
- a portion closest to the outflow port 34 in the passage direction a is the inflow side edge 51 a of the branch downstream port 51
- a portion closest to the inflow port 33 in the passage direction a is the outflow side edge 35 b of the measurement inlet 35
- a portion closest to the outflow port 34 in the passage direction a is the outflow side edge 51 b of the branch downstream port 51 .
- the inflow branch surface 57 corresponds to an inflow inclined surface
- the outflow branch surface 58 corresponds to an outflow inclined surface.
- the inner peripheral surface of the bypass flow channel 30 such as the passage flow channel 31 and the measurement flow channel 32 is a forming surface defining the bypass flow channel 30 of the inner peripheral surface of the housing 21 .
- the passage ceiling surface 55 and the passage floor surface 56 extend in parallel along the passage line CL 1
- the inflow branch surface 57 and the outflow branch surface 58 extend in parallel along the branch coincident line CL 2 .
- an inclination angle of the outflow branch surface 58 with respect to the outflow ceiling surface 55 b and an inclination angle of the inflow branch surface 57 with respect to the measurement inlet 35 are both the same as the branch angle ⁇ .
- the backward flow is less likely to flow into the branch path 32 a from the passage flow channel 31 .
- the direction of the flow may be gradually changed at an angle larger than 120 degrees, so that the forward flow is more likely to flow into the branch path 32 a from the passage flow channel 31 .
- an inflow orthogonal line CL 4 , an outflow orthogonal line CL 5 , an inflow inlet line CL 6 , and an outflow inlet line CL 7 are assumed as virtual straight lines orthogonal to the passage line CL 1 , and all those lines CL 4 to CL 7 extend in the orthogonal direction ⁇ . Since the inflow orthogonal line CL 4 passes through the inflow side edge 51 a of the branch downstream port 51 , the inflow orthogonal line CL 4 passes through a portion of the inflow branch surface 57 closest to the outflow port 34 in the passage direction a.
- the outflow orthogonal line CL 5 passes through the outflow side edge 51 b of the branch downstream port 51 , the outflow orthogonal line CL 5 passes through a portion of the outflow branch surface 58 closest to the outflow port 34 in the passage direction ⁇ .
- the inflow inlet line CL 6 passes through the inflow side edge 35 a of the measurement inlet 35 , and thus passes through a portion of the inflow branch surface 57 closest to the inflow port 33 in the passage direction ⁇ .
- the outflow inlet line CL 7 passes through the outflow side edge 35 b of the measurement inlet 35 , and thus passes through a portion of the outflow branch surface 58 closest to the inflow port 33 in the passage direction ⁇ .
- the first orthogonal distance Da indicates a length dimension of the inflow branch surface 57 in the passage direction ⁇
- the second orthogonal distance Db indicates a width dimension of the branch path 32 a in the passage direction ⁇ .
- the backward flow flowing through the passage flow channel 31 cannot swirl suddenly toward the downstream side of the branch path 32 a in the vicinity of the measurement inlet 35 , and tends to move toward the inflow branch surface 57 .
- the backward flow flowing toward the inflow branch surface 57 tends to be pushed back toward the passage flow channel 31 side by the inflow branch surface 57 in the vicinity of the measurement inlet 35 . Therefore, the inflow branch surface 57 inhibits the backward flow flowing from the outflow port 34 from flowing into the branch path 32 a.
- a separation distance between the inflow orthogonal line CL 4 and the outflow inlet line CL 7 is referred to as a first inlet distance Dc
- a separation distance between the outflow orthogonal line CL 5 and the outflow inlet line CL 7 is referred to as a second inlet distance Dd
- a relationship of Dc ⁇ Dd is established.
- the first inlet distance Dc is equal to or smaller than the second inlet distance Dd.
- an outflow ceiling surface 55 b is provided on the side of the air flow tip end face 10 c of the branch downstream port 51 .
- Dc ⁇ Dd 1 ⁇ 2 or more of the branch downstream port 51 on the side of the outflow side edge 51 b is covered from the side of the passage flow channel 31 by the outflow ceiling surface 55 b and the outflow branch surface 58 .
- the backward flow flowing into the passage flow channel 31 from the outflow port 34 to flow into the branch path 32 a, there is a need to go around the outflow ceiling surface 55 b from the side of the measurement inlet 35 , so that the backward flow is less likely to flow into the branch path 32 a from the passage flow channel 31 .
- the outflow inlet line CL 7 is disposed between the inflow orthogonal line CL 4 and the outflow orthogonal line CL 5 .
- the outflow ceiling surface 55 b is disposed closer to the outflow port 34 than the inflow branch surface 57 , and a portion of the branch downstream port 51 smaller than 1 ⁇ 2 of the inflow side edge 51 a side is not covered from the passage flow channel 31 side by the outflow ceiling surface 55 b.
- the backward flow flowing in from the outflow port 34 is less likely to flow into the branch path 32 a from the passage flow channel 31 , while the forward flow flowing in from the inflow port 33 into the passage flow channel 31 flows along the inflow branch surface 57 , thereby being likely to flow into the branch path 32 a.
- a relationship of De ⁇ Df is established.
- the branch inlet-outlet distance De is smaller than the passage distance Df.
- the branch inlet-outlet distance De indicates a sum of the first orthogonal distance Da and the second orthogonal distance Db. For that reason, in addition to the relationship of Da ⁇ Db, a relationship of Da+Db ⁇ Df is established.
- the passage distance Df is a separation distance between the center Ca of the inflow port 33 and the center Cb of the outflow port 34 , and indicates a length dimension of the passage flow channel 31 in the passage direction ⁇ .
- the branch surface distance Dg In a direction orthogonal to the direction in which the branch coincident line CL 2 extends, if the separation distance between the inflow branch surface 57 and the outflow branch surface 58 is referred to as a branch surface distance Dg, the branch surface distance Dg is the same as the second orthogonal distance Db.
- the branch surface distance Dg indicates a width dimension of the branch path 32 a in a direction orthogonal to the direction in which the branch coincident line CL 2 extends. For that reason, the width dimension of the branch path 32 a and the width dimension of the guide path 32 b are identical with each other.
- the distances Da to De can be expressed as follows with respect to the passage directions ⁇ .
- the first orthogonal distance Da is a separation distance between the inflow side edge 35 a of the measurement inlet 35 and the inflow side edge 51 a of the branch downstream port 51 .
- the second orthogonal distance Db is a separation distance between the inflow side edge 51 a and the outflow side edge 51 b of the branch downstream port 51 .
- the first inlet distance Dc is a separation distance between the inflow side edge 51 a of the branch downstream port 51 and the outflow side edge 35 b of the measurement inlet 35 .
- the second inlet distance Dd is a separation distance between the outflow side edge 35 b of the measurement inlet 35 and the outflow side edge 51 b of the branch downstream port 51 .
- the branch inlet-outlet distance De is a separation distance between the inflow side edge 35 a of the measurement inlet 35 and the outflow side edge 51 b of the branch downstream port 51 .
- a separation distance between the inflow side edge 35 a of the measurement inlet 35 and the inflow side edge 51 a of the branch downstream port 51 is referred to as an inflow branch distance Ha
- a separation distance between the outflow side edge 35 b of the measurement inlet 35 and the outflow side edge 51 b of the branch downstream port 51 is referred to as an outflow branch distance Hb.
- the inflow branch distance Ha indicates a length dimension of the inflow branch surface 57 in the orthogonal direction ⁇
- the outflow branch distance Hb indicates a length dimension of the outflow branch surface 58 in the orthogonal direction ⁇ .
- the inflow branch distance Ha is larger than the outflow branch distance Hb.
- the inflow branch distance Ha corresponds to an inflow inclination distance
- the outflow branch distance Hb corresponds to an outflow inclination distance.
- a minimum value of the branch angle ⁇ is set based on the passage distance Df.
- the minimum value of the branch angle ⁇ is set on the basis of the second orthogonal distance Db, the passage distance Df, and the inflow branch distance Ha because the inflow branch surface 57 extends parallel to the branch coincident line CL 2 .
- the branch angle ⁇ is set so that the branch inlet-outlet distance De becomes smaller than the passage distance
- the minimum value of the branch angle ⁇ is set on the basis of the passage distance Df, the inlet distance Dh, and the outflow branch distance Hb because the outflow branch surface 58 extends parallel to the branch coincident line CL 2 .
- the inlet distance Dh is a separation distance between the inflow side edge 35 a and the outflow side edge 35 b of the measurement inlet 35 in the passage direction ⁇ , and indicates a length dimension of the measurement inlet 35 in the passage direction ⁇ .
- the branch angle ⁇ is set so that the branch inlet-outlet distance De becomes smaller than the passage distance Df by use of the above (Expression 2).
- a relationship of Hb ⁇ De is established for the branch inlet-outlet distance De and the outflow branch distance Hb.
- the outflow branch distance Hb is equal to or smaller than the branch inlet-outlet distance De.
- the relationship of Hb ⁇ De corresponds to a configuration in which the outflow branch distance Hb is not excessively large than the second inlet distance Dd. For that reason, in the configuration corresponding to at least one of the relationship of ⁇ 60 degrees and the relationship of Hb ⁇ De, the inclination angle of the outflow branch surface 58 with respect to the outflow ceiling surface 55 b is not excessively large.
- a separation distance between the inflow side edge 35 a of the measurement inlet 35 and the passage line CL 1 is referred to as an inflow inlet distance Hc
- a separation distance between the outflow side edge 35 b of the measurement inlet 35 and the passage line CL 1 is referred to as an outflow inlet distance Hd.
- the inflow inlet distance Hc and the outflow inlet distance Hd are identical with each other because the inflow side edge 35 a and the outflow side edge 35 b of the measurement inlet 35 are aligned in parallel with each other in the passage line CL 1 .
- the measurement inlet 35 faces the passage floor surface 56 in the orthogonal direction ⁇ , and does not face the inflow port 33 and the outflow port 34 . In that case, even if a person looks into the inside of the passage flow channel 31 from the inflow port 33 or the outflow port 34 along the passage direction a, the measurement inlet 35 cannot be seen.
- the dynamic pressure of the backward flow flowing from the outflow port 34 is hardly applied to the measurement inlet 35 . For that reason, the backward flow flowing in from the outflow port 34 is inhibited from flowing into the branch path 32 a.
- the open area of the outflow port 34 is smaller than the open area of the inflow port 33 .
- the height dimension of the outflow port 34 and the height dimension of the inflow port 33 are the same in the height direction Y
- the width dimension of the outflow port 34 in the width direction X is smaller than the width dimension of the inflow port 33 .
- the inflow port 33 is projected toward the outflow port 34 in the passage direction a
- a part of the projection region overlaps with the outflow port 34 .
- the outflow port 34 is projected toward the inflow port 33 in the passage direction ⁇
- the entire projection region overlaps with the inflow port 33 .
- the depth direction Z and the passage direction a coincide with each other, a part of a projection region of the inflow port 33 overlaps with the outflow port 34 in the flow direction of the air in the intake passage 12 .
- the foreign matter that has entered the passage flow channel 31 from the inflow port 33 together with the air moves ahead straight in the flow direction of the intake passage 12 as it is, so that the foreign matter is easily discharged to the outside from the outflow port 34 , as a result of which the foreign matter hardly enters the measurement flow channel 32 .
- the forward flow flowing through the passage flow channel 31 is less likely to flow out from the outflow port 34 , while the forward flow is likely to flow into the branch path 32 a from the measurement inlet 35 . For that reason, the flow velocity of the air in the measurement flow channel 32 tends to increase, as a result of which, the detection accuracy by the flow rate detector 22 increases.
- the inner peripheral surface of the passage flow channel 31 has a passage throttle surface 59 for throttling the passage flow channel 31 .
- the passage throttle surface 59 gradually decreases the flow channel area of the passage flow channel 31 toward the outflow port 34 in the passage direction ⁇ , and a pair of passage throttle surfaces 59 are provided in the width direction X over the passage ceiling surface 55 and the passage floor surface 56 .
- the passage throttle surfaces 59 extend from the outflow port 34 toward the inflow port 33 , and extend over the outflow ceiling surface 55 b and the passage floor surface 56 .
- the pulsation characteristic measured by the air flow meter 10 by use of the detection result of the flow rate detector 22 may include an error with respect to the pulsation characteristic of the pulsation actually generated in the intake passage 12 .
- the case where an error is included in the pulsation characteristic measured by the air flow meter 10 includes a case where the backward flow flowing in from the outflow port 34 enters the measurement flow channel 32 from the passage flow channel 31 .
- the flow rate measured by the air flow meter 10 is referred to as a flow rate measurement value GA
- an average value of the flow rate measurement values GA is referred to as a measurement average value GAave
- the actual flow rate of the intake air flowing through the intake passage 12 is referred to as an actual flow rate GB
- an average value of the actual flow rate GB is referred to as an actual average value GBave.
- the measurement average value GAave when the flow rate measurement value GA becomes smaller than the actual flow rate GB due to the inclusion of an error in the flow rate measurement value GA, the measurement average value GAave also becomes smaller than the actual average value GBave.
- the pulsation characteristics can be quantified by a value obtained by dividing a difference between the measurement average value GAave and the actual average value GBave by the actual average value GBave.
- a mathematical expression for calculating the pulsation characteristics is expressed as (GAave ⁇ GBave)/GBave.
- the value of the pulsation characteristic tends to increase as the amplitude of the pulsation increases. For example, when a value obtained by dividing a difference between the maximum value GBmax of the actual flow rate GB and the actual average value GBave by the actual average value GBave is referred to as an amplitude ratio, as shown in FIG.
- a numerical value of the pulsation characteristic increases as the amplitude ratio increases.
- the rate of increase of the pulsation characteristic with an increase in the amplitude ratio is large.
- the amount of the backward flow from the outflow port 34 becomes larger.
- a mathematical expression for calculating the amplitude ratio can be expressed as (GBmax ⁇ GBave)/GBave.
- the branch angle ⁇ is set to, for example, 40 degrees, but a numerical value of the pulsation characteristic is likely to be changed in accordance with the branch angle ⁇ .
- the branch angle ⁇ is 30 degrees, 45 degrees, 60 degrees, or 90 degrees
- the backward flow is less likely to flow into the measurement flow channel 32 with the configuration in which the branch angle ⁇ is 30 degrees, 45 degrees, or 60 degrees.
- the branch angle ⁇ is 90 degrees
- the backward flow is likely to flow into the measurement flow channel 32 .
- the detection accuracy of the pulsation characteristic by the air flow meter 10 is apt to be lowered.
- the tendency of the backward flow flowing into the measurement flow channel 32 differs depending on the branch angle ⁇ , as a result of which the numerical values of the pulsation characteristic differs from each other.
- the numerical value of the pulsation characteristic is a relatively small value. It is considered that this is attributable to a phenomenon that when the branch angle ⁇ is equal to or less than 60 degrees, the backward flow is less likely to flow into the measurement flow channel 32 .
- the numerical value of the pulsation characteristic is relatively large.
- the numerical value of the pulsation characteristic increases as the branch angle ⁇ increases. This is considered to be attributable to the phenomenon that, in a range in which the branch angle ⁇ is larger than 60 degrees, as the branch angle ⁇ is larger, the backward flow is likely to flow into the measurement flow channel 32 .
- the branch angle is less than 70 degrees, the numerical value of pulsation characteristic can be reduced and kept less than about a half of difference in pulsation value between 60 and 90 degrees of the branch angle. Therefore, when the branch angle is smaller than 70 degrees, likelihood of inflow of the backward flow into the measurement flow channel 32 can be reduced sufficiently.
- the branch angle ⁇ is equal to or less than 60 degrees
- the backward flow can be inhibited from reaching the flow rate detector 22 .
- the direction of the forward flow may be gradually changed toward the branch path 32 a.
- the backward flow is less likely to flow into the branch path 32 a, while the forward flow is likely to flow into the branch path 32 a.
- the detection accuracy of the flow rate of the forward flow flowing in from the inflow port 33 by the flow rate detector 22 can be enhanced.
- the inflow branch surface 57 is sufficiently long in the direction in which the branch coincident line CL 2 extends as compared with the width dimension of the branch path 32 a in the passage direction ⁇ .
- a phenomenon is likely to occur in which the backward flow flowing in from the inflow port 33 flows toward the inflow branch surface 57 without being able to swirl sharply, and is pushed back toward the passage flow channel 31 by the inflow branch surface 57 in the vicinity of the measurement inlet 35 , thereby making it difficult for the backward flow to flow into the branch path 32 a. For that reason, the backward flow can be inhibited from reaching the flow rate detector 22 .
- the inflow branch surface 57 can inhibit the backward flow from flowing into the branch path 32 a as described above, while the inflow branch surface 57 can promote the forward flow from flowing into the branch path 32 a.
- the air flow meter 10 since the air flow meter 10 has both a configuration in which the branch angle ⁇ is equal to or less than 60 degrees and a configuration in which the first orthogonal distance Da is equal to or more than the second orthogonal distance Db, the backward flow flowing into the branch path 32 a is restricted by both the branch angle ⁇ and the inflow branch surface 57 . In that case, the measurement accuracy of the flow rate by the air flow meter 10 can be further enhanced. Further, in that case, since the forward flow flowing into the branch path 32 a is promoted by both the branch angle ⁇ and the inflow branch surface 57 , the accuracy of the detection of the flow rate by the flow rate detector 22 can be further enhanced.
- the first inlet distance Dc is equal to or less than the second inlet distance Dd. For that reason, in order for the backward flow flowing in from the outflow port 34 to flow into the branch path 32 a, the backward flow flowing toward the inflow port 33 side in the passage flow channel 31 is required to largely go around so as to pass through the outflow ceiling surface 55 b and the outflow branch surface 58 once, and then return to the outflow port 34 side again.
- the inflow of the backward flow into the branch path 32 a can be inhibited by the outflow ceiling surface 55 b and the outflow branch surface 58 in addition to the branch angle ⁇ and the inflow branch surface 57 .
- the CL 7 is provided between the inflow orthogonal line CL 4 and the outflow orthogonal line CLS.
- the guide path 32 b is opened toward the passage flow channel 31 through the branch path 32 a in the orthogonal direction ⁇ . For that reason, when the forward flow flowing in from the inflow port 33 flows into the branch path 32 a, a pressure loss to which the forward flow is subjected in the branch path 32 a is likely to be reduced, as a result of which the forward flow is likely to flow into the branch path 32 a.
- the outflow branch distance Hb is equal to or less than the branch inlet-outlet distance De
- the backward flow flowing in from the outflow port 34 largely turns around the outflow ceiling surface 55 b and the outflow branch surface 58 from the side of the measurement inlet 35
- the backward flow can rapidly turn at an acute angle.
- an angle of the outflow branch surface 58 with respect to the outflow ceiling surface 55 b can be set to an appropriate angle in order to rapidly swirl the backward flow from the side of the measurement inlet 35 at an acute angle.
- the backward flow largely going around from the side of the measurement inlet 35 tends to be directed toward the inflow branch surface 57 .
- the function of the inflow branch surface 57 that pushes back the backward flow to the passage flow channel 31 side is easily exerted in the vicinity of the measurement inlet 35 , the backward flow can be more reliably inhibited from flowing into the branch path 32 a.
- a configuration in which the branch angle ⁇ is equal to or less than 60 degrees or a configuration in which the first orthogonal distance Da is equal to or more than the second orthogonal distance Db is realized such that the branch inlet-outlet distance De is smaller than the passage distance Df.
- the housing 21 can be avoided from becoming larger in size in order to realize a configuration in which the backward flow flowing into the branch path 32 a is restricted by both the branch angle ⁇ and the inflow branch surface 57 .
- the air flow of the intake air flowing through the intake passage 12 is hardly disturbed in the periphery of the housing 21 , so that the detection accuracy of the flow rate detector 22 can be improved.
- the branch path 32 a extends straight along the branch coincident line CL 2 .
- simplification and ease of the inspection can be realized when inspecting the shape and dimensions of the branch path 32 a at the time of manufacturing the housing 21 having a configuration in which the backward flow flowing into the branch path 32 a is restricted by both the branch angle 8 and the inflow branch surface 57 .
- the inspection accuracy of the branch path 32 a can be improved.
- the passage flow channel 31 extends straight along the passage line CL 1 . For that reason, similarly to the branch path 32 a, the inspection accuracy of the passage flow channel 31 at the time of manufacturing can be enhanced.
- the measurement inlet 35 since the measurement inlet 35 is along the passage line CL 1 , the measurement inlet 35 does not face either the inflow port 33 or the outflow port 34 . This makes it possible to inhibit both the entry of the foreign matter flowing in from the inflow port 33 together with the forward flow into the measurement inlet 35 from the passage flow channel 31 , and the entry of the forward flow flowing in from the outflow port 34 into the measurement inlet 35 from the passage flow channel 31 .
- the open area of the outflow port 34 is smaller than the open area of the inflow port 33 , the backward flow generated in the intake passage 12 is less likely to flow into the outflow port 34 . Therefore, the backward flow flowing into the branch path 32 a can be more surely inhibited.
- the measurement inlet 35 is parallel to the passage line CL 1 , but in a second embodiment, a measurement inlet 35 is inclined with respect to a passage line CL 1 . In the present embodiment, differences from the first embodiment will be mainly described.
- an inflow ceiling surface 55 a and an outflow ceiling surface 55 b both extend parallel to a passage floor surface 56 , while the outflow ceiling surface 55 b is provided at a position closer to an air flow base end face 10 d than the inflow ceiling surface 55 a in the height direction Y.
- the center Cb of the outflow port 34 is disposed at a position closer to the air flow base end face 10 d than a center Ca of an inflow port 33 , and a passage line CL 1 is inclined with respect to each of the passage floor surface 56 , the inflow ceiling surface 55 a, and the outflow ceiling surface 55 b accordingly.
- a passage direction ⁇ which is a direction in which the passage line CL 1 extends, does not coincide with the depth direction Z, and is inclined with respect to the depth direction Z. Accordingly, an orthogonal direction ⁇ does not coincide with the height direction Y, but is inclined with respect to the height direction Y.
- the measurement inlet 35 is inclined with respect to the passage line CL 1 , the passage floor surface 56 , the inflow ceiling surface 55 a, and the outflow ceiling surface 55 b. In both the passage direction ⁇ and the depth direction Z, the measurement inlet 35 faces the side of the outflow port 34 , and when a person looks into the inside of a passage flow channel 31 from the outflow port 34 , the measurement inlet 35 can be seen. In other words, the measurement inlet 35 does not face the inflow port 33 , and even if a person looks into the passage flow channel 31 from the inflow port 33 , the measurement inlet 35 cannot be seen.
- an outflow inlet distance Hd is larger than an inflow inlet distance Hc.
- a relationship of Hd>Hc is established.
- a branch surface distance Dg which is a width dimension of a branch path 32 a
- a second orthogonal distance Db which is a width dimension of a guide path 32 b.
- a flow channel area of the branch path 32 a is smaller than a flow channel area of the guide path 32 b.
- the passage floor surface 56 extends straight between the inflow port 33 and the outflow port 34 in the depth direction Z, but in a third embodiment, a passage floor surface 56 does not extend straight. In other words, in the present embodiment, a passage flow channel 31 does not extend straight. In the present embodiment, differences from the first embodiment will be mainly described.
- the passage floor surface 56 has an inflow floor surface 56 a extending downstream from an inflow port 33 and an outflow floor surface 56 b extending upstream from an outflow port 34 . While the outflow floor surface 56 b is orthogonal to the height direction Y, the inflow floor surface 56 a is inclined with respect to the height direction Y. An inflow ceiling surface 55 a and an outflow ceiling surface 55 b are inclined with respect to the height direction Y, and both extend parallel to the inflow floor surface 56 a.
- a passage line CL 1 is inclined with respect to each of the inflow ceiling surface 55 a, the outflow ceiling surface 55 b, the inflow floor surface 56 a, and the outflow floor surface 56 b.
- a passage direction ⁇ which is a direction in which the passage line CL 1 extends, does not coincide with the depth direction Z, but is inclined with respect to the depth direction Z. For that reason, an orthogonal direction ⁇ is also inclined with respect to the height direction Y.
- a measurement inlet 35 extends in the depth direction Z. Also, in this case, in the present embodiment, since the passage direction a is inclined with respect to the depth direction Z, the measurement inlet 35 is inclined relatively with respect to the passage line CL 1 in the passage direction, as in the second embodiment described above. For that reason, similarly to the second embodiment, an outflow inlet distance Hd is larger than an inflow inlet distance Hc, and foreign matter flowing into the passage flow channel 31 from the inflow port 33 together with a forward flow hardly enters the branch path 32 a.
- the outflow port 34 is provided on an air flow tip end face 10 c side with respect to the inflow port 33 in the height direction Y.
- an end 34 a of the outflow port 34 on the side of the passage ceiling surface 55 is provided on the side of the air flow tip end face 10 c with respect to an end 33 b of the inflow port 33 on the side of the passage floor surface 56 .
- the projection region does not overlap with the outflow port 34 .
- the projection region does not overlap with the inflow port 33 .
- the inflow port 33 and the outflow port 34 are located at positions deviated in the height direction Y, a direction in which the forward flow flows in the intake passage 12 and a direction in which the forward flow flows in the passage flow channel 31 are different from each other.
- a pressure loss when the forward flow flowing in from the inflow port 33 flows out from the outflow port 34 tends to be large, the forward flow tends to flow into the branch path 32 a from the measurement inlet 35 .
- the measurement outlet 36 is provided closer to the inflow port 33 than the guide path 32 b in the depth direction Z, but in the fourth embodiment, a measurement outlet 36 is provided closer to an outflow port 34 than a guide path 32 b in the depth direction Z. In the present embodiment, differences from the first embodiment will be mainly described.
- a discharge path 32 d is provided closer to the outflow port 34 than either a branch path 32 a or the guide path 32 b.
- a detection path 32 c extends from the guide path 32 b toward the outflow port 34 in the depth direction Z. Even in this case, the discharge path 32 d extends from a measurement outlet 36 toward an upstream side of a measurement flow channel 32 .
- an air flowing from a measurement inlet 35 to the measurement outlet 36 in the measurement flow channel 32 flows from the inflow port 33 to the outflow port 34 in the passage direction a in the detection path 32 c.
- the outflow inlet line CL 7 may be disposed not between the inflow orthogonal line CL 4 and the outflow orthogonal line CLS, but between the inflow orthogonal line CL 4 and the inflow inlet line CL 6 .
- the outflow side edge 35 b of the measurement inlet 35 may be disposed closer to the inflow port 33 than the inflow side edge 51 a of the branch downstream port 51 .
- the outflow inlet line CL 7 is separated from the inflow orthogonal line CL 4 not to the outflow port 34 side but to the inflow port 33 side, but the first inlet distance Dc, which is the separation distance between the outflow inlet line CL 7 and the inflow orthogonal line CL 4 , is not changed to be smaller than the second inlet distance Dd. For that reason, a relationship of DcDd is established.
- the entire branch downstream port 51 is covered from the passage flow channel 31 side by the outflow ceiling surface 55 b and the outflow branch surface 58 .
- the outflow branch surface 58 in order for the backward flow flowing from the inflow port 33 into the passage flow channel 31 to flow into the branch path 32 a , there is a need to further return to the outflow branch surface 58 side after going around the outflow ceiling surface 55 b from the measurement inlet 35 side, and therefore, thereby making it possible to more reliably inhibit the backward flow from flowing into the branch path 32 a.
- the inflow branch surface 57 and the outflow branch surface 58 may not extend in parallel to each other in the branch path 32 a. Even in this instance, if the branch coincident line CL 2 extends straight, the branch angle ⁇ which is the inclination angle of the branch coincident line CL 2 with respect to the passage line CL 1 can be set. Even if the inflow branch surface 57 and the outflow branch surface 58 are not parallel to each other, when the inflow branch surface 57 and the outflow branch surface 58 extend from the measurement inlet 35 to the outflow port 34 side in the passage direction a, the branch path 32 a extends from the measurement inlet 35 to the outflow port 34 side in the passage direction ⁇ .
- the branch path 32 a may not extend straight from the measurement inlet 35 but may be bent. In other words, the center line of the branch path 32 a may be bent without extending straight.
- a tangent line of the center line of the branch path 32 a is assumed at the measurement inlet 35 , and a virtual straight line obtained by extending the tangent line at least toward the passage flow channel 31 is taken as a branch coincident line CL 2 .
- the branch angle ⁇ which is the inclination angle of the branch coincident line CL 2 with respect to the passage line CL 1 , can be set. Even in this instance, the branch coincident line CL 2 coincides with the center line of the branch path 32 a at the measurement inlet 35 .
- a portion of the inflow branch surface 57 closest to the outflow port 34 in the passage direction ⁇ is not necessarily limited to the inflow side edge 51 a of the branch downstream port 51 .
- an intermediate portion of the inflow branch surface 57 between the inflow side edge 35 a of the measurement inlet 35 and the inflow side edge 51 a of the branch downstream port 51 may be a portion closest to the outflow port 34 in the passage direction ⁇ .
- the passage line CL 1 can be assumed for the passage flow channel 31
- the passage direction ⁇ and the orthogonal direction ⁇ can be assumed for the branch path 32 a.
- a portion of the inflow branch surface 57 closest to the outflow port 34 in the passage direction ⁇ can be set and the inflow orthogonal line CL 4 passing through the portion can be assumed.
- a portion of the outflow branch surface 58 closest to the outflow port 34 in the passage direction a is not necessarily limited to the outflow side edge 51 b of the branch downstream port 51 .
- an intermediate portion of the outflow branch surface 58 between the outflow side edge 35 b of the measurement inlet 35 and the outflow side edge 51 b of the branch downstream port 51 may be a portion closest to the outflow port 34 in the passage direction ⁇ .
- the air flow meter 10 may have only one of a configuration in which the branch angle ⁇ is equal to or less than 60 degrees and a configuration in which the first orthogonal distance Da is equal to or more than the second orthogonal distance Db.
- the first orthogonal distance Da is equal to or larger than the second orthogonal distance Db
- at least one of the relationship of Dc ⁇ Dd and the relationship of Hb ⁇ De is established, as a result of which the backward flow can be inhibited from flowing into the branch path 32 a.
- the same effects as those of the air flow meter 10 having both the configuration in which the branch angle ⁇ is equal to or less than 60 degrees and the configuration in which the first orthogonal distance Da is equal to or more than the second orthogonal distance Db can be achieved.
- the flow rate detector 22 may be provided in the branch path 32 a, the guide path 32 b, and the discharge path 32 d.
- a temperature sensor for detecting a temperature of the fluid a humidity sensor for detecting a humidity of the fluid, a pressure sensor for detecting a pressure, and the like may be provided as the physical quantity detector such as the flow rate detector 22 .
- cross-sectional shapes of the passage flow channel 31 and the measurement flow channel 32 are not substantially rectangular, but may be substantially circular, elliptical, or the like.
- the inflow side edge 35 a and the outflow side edge 35 b are apexes in the passage direction a in the measurement inlet 35 .
- the inflow branch surface 57 extending from the inflow side edge 35 a and the outflow branch surface 58 extending from the outflow side edge 35 b are substantially linear, and those linear portions can also be referred to as the inflow branch surface 57 and the outflow branch surface 58 .
- those linear portions correspond to an inflow inclined surface and an outflow inclined surface.
Abstract
A physical quantity measurement device includes a passage flow channel having an inflow port and an outflow port, a branch flow channel branched from the passage flow channel and having a branch inlet into which the fluid flows from the passage flow channel. The branch flow channel has an inclined branch path inclined with respect to the passage flow channel, and the inclined branch path extends from the branch inlet toward the outflow por. An inclination angle of the branch flow channel at the branch inlet with respect to a virtual straight line connecting the inflow port and the outflow port is smaller than or equal to a predetermined value.
Description
- This application is a continuation of U.S. patent application Ser. No. 16/985,627, filed on Aug. 5, 2020, which is a continuation application of International Patent Application No. PCT/JP2019/003941 filed on Feb. 5, 2019, which designated the U.S. and claims the benefit of priority from Japanese Patent Application No. 2018-020388 filed on Feb. 7, 2018. The entire disclosures of all of the above applications are incorporated herein by reference.
- The disclosure of the present specification relates to a physical quantity measurement device.
- A physical quantity measurement device for measuring a physical quantity of a fluid includes a bypass flow channel through which an air passes and a sub-bypass flow channel branched from the bypass flow channel. A flow rate sensor for detecting a flow rate of air is provided in the sub-bypass flow channel.
- According to at least one embodiment of the present disclosure, a physical quantity measurement device measures a physical quantity of a fluid. The physical quantity measurement device includes: a passage flow channel through which the fluid passes, the passage flow channel having an inflow port into which the fluid flows and an outflow port from which the fluid flows out, the physical quantity of the fluid being an object to be measured; a branch flow channel branched from the passage flow channel, the branch flow channel having a branch inlet into which the fluid flows from the passage flow channel; and a physical quantity detector that detects the physical quantity of the fluid in the branch flow channel. A passage line is defined as a virtual straight line extending through both a center of the inflow port and a center of the outflow port. The branch flow channel has an inclined branch path inclined with respect to the passage flow channel, the inclined branch path extending from the branch inlet toward the outflow port along a passage direction in which the passage line extends.
- The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features and advantages will be apparent from the description and drawings, and from the claims.
-
FIG. 1 is a perspective view of an air flow meter as viewed from an upstream outer surface side according to a first embodiment. -
FIG. 2 is a perspective view of the air flow meter as viewed from a downstream outer surface side. -
FIG. 3 is a front view of the air flow meter as viewed from an inflow port side. -
FIG. 4 is a side view of the air flow meter as viewed from a connector portion side. -
FIG. 5 is a longitudinal cross-sectional view of the air flow meter in a state of being attached to an intake pipe. -
FIG. 6 is a cross-sectional view taken along a line VI-VI ofFIG. 5 . -
FIG. 7 is an enlarged view of a periphery of a measurement inlet inFIG. 5 . -
FIG. 8 is a diagram showing a change mode of a flow rate. -
FIG. 9 is a graph showing a relationship between a pulsation characteristic and an amplitude ratio. -
FIG. 10 is a diagram illustrating a configuration in which branch angles are different from each other. -
FIG. 11 is a diagram showing a relationship between the branch angle and the pulsation characteristic. -
FIG. 12 is a longitudinal cross-sectional view of an air flow meter in a state of being attached to an intake pipe according to a second embodiment. -
FIG. 13 is an enlarged view of a periphery of a measurement inlet inFIG. 12 . -
FIG. 14 is a longitudinal cross-sectional view of an air flow meter in a state of being attached to an intake pipe according to a third embodiment. -
FIG. 15 is an enlarged view of a periphery of a measurement inlet inFIG. 14 . -
FIG. 16 is a longitudinal cross-sectional view of an air flow meter in a state of being attached to an intake pipe according to a fourth embodiment. -
FIG. 17 is an enlarged view of a periphery of a measurement inlet inFIG. 16 . - A comparative example will be described. A physical quantity measurement device for measuring a physical quantity of a fluid, according to the comparative example, includes a bypass flow channel through which an air passes and a sub-bypass flow channel branched from the bypass flow channel. In the above physical quantity measurement device, a flow rate sensor for detecting a flow rate of air is provided in the sub-bypass flow channel, and the air flowing from the bypass flow channel into the sub-bypass flow channel becomes a detection target of the flow rate sensor.
- However, in the configuration in which the sub-bypass flow channel branches off from the bypass flow channel, air flowing into the sub-bypass flow channel from the bypass flow channel is expected to include not only a forward flow air flowing into the bypass flow channel from a bypass inlet but also a backward flow air flowing into the sub-bypass flow channel from a bypass outlet. When the backward flow air flows from the bypass outlet, there is a concern that the physical quantity measurement device measures the flow rate as if the forward flow air flowing from the bypass inlet reaches the flow rate sensor even though the backward flow air flowing from the bypass outlet actually reaches the flow rate sensor. In that case, an accuracy in measurement of the flow rate by the physical quantity measurement device may be lowered.
- In contrast, a physical quantity measurement device of the present disclosure is capable of improving an accuracy in measurement of a physical quantity.
- According to a first aspect of the present disclosure, a physical quantity measurement device measures a physical quantity of a fluid. The physical quantity measurement device includes: a passage flow channel through which the fluid passes, the passage flow channel having an inflow port into which the fluid flows and an outflow port from which the fluid flows out, the physical quantity of the fluid being an object to be measured; a branch flow channel branched from the passage flow channel, the branch flow channel having a branch inlet into which the fluid flows from the passage flow channel; and a physical quantity detector that detects the physical quantity of the fluid in the branch flow channel. A passage line is defined as a virtual straight line extending through both a center of the inflow port and a center of the outflow port. The branch flow channel has an inclined branch path inclined with respect to the passage flow channel, the inclined branch path extending from the branch inlet toward the outflow port along a passage direction in which the passage line extends. A branch coincident line is defined as a virtual straight line which coincides with a center line of the inclined branch path in the branch inlet. An inclination angle of the branch coincident line with respect to the passage line is smaller than or equal to 60 degrees.
- According to the first aspect, in the configuration in which the inclined branch path extends from the passage flow channel toward the outflow port, the inclination angle of the branch coincident line with respect to the passage line is 60 degrees or smaller. In the above configuration, since the inclination angle of the branch coincident line with respect to the passage line is 60 degrees or smaller, even if a backward flow air flowing from the outflow port into the passage flow channel occurs, the backward flow air is less likely to flow into the branch flow channel. This fact can reduce the backward flow air from the outflow port reaching the physical quantity detector. In this case, the physical quantity measurement device can be prevented from measuring the physical quantity as if the forward flow air flowing from the inflow port reaches the physical quantity detector even though the backward flow air flowing from the outflow port actually reaches the physical quantity detector. This makes it possible to improve the accuracy in measurement of the physical quantity by the physical quantity measurement device.
- According to a second aspect of the present disclosure, a physical quantity measurement device measures a physical quantity of a fluid. The physical quantity measurement device includes: a passage flow channel through which the fluid passes, the passage flow channel having an inflow port into which the fluid flows and an outflow port from which the fluid flows out, the physical quantity of the fluid being an object to be measured; a branch flow channel branched from the passage flow channel, the branch flow channel having a branch inlet into which the fluid flows from the passage flow channel; and a physical quantity detector that detects the physical quantity of the fluid in the branch flow channel. A passage line is defined as a virtual straight line extending through both a center of the inflow port and a center of the outflow port. The branch flow channel has an inclined branch path inclined with respect to the passage flow channel, the inclined branch path extending from the branch inlet toward the outflow port along a passage direction in which the passage line extends. A branch coincident line is defined as a virtual straight line which coincides with a center line of the inclined branch path in the branch inlet. An inner peripheral surface of the inclined branch path includes: an inflow inclined surface extending along the branch coincident line from an inflow side edge of the branch inlet that is nearest to the inflow port in the passage direction in the branch inlet; and an outflow inclined surface extending along the branch coincident line from an outflow side edge of the branch inlet that is nearest to the outflow port in the passage direction in the branch inlet. An inflow orthogonal line is defined as a virtual straight line orthogonal to the passage direction and extending through a portion of the inflow inclined surface that is nearest to the outflow port in the passage direction in the inflow inclined surface. An outflow orthogonal line is defined as a virtual straight line orthogonal to the passage direction and extending through a portion of the outflow inclined surface that is nearest to the outflow port in the passage direction in the outflow inclined surface. An inflow inlet line is defined as a virtual straight line orthogonal to the passage direction and extending through the inflow side edge of the branch inlet. A first orthogonal distance, which is a separation distance in the passage direction between the inflow inlet line and the inflow orthogonal line, is larger than or equal to a second orthogonal distance which is a separation distance in the passage direction between the inflow orthogonal line and the outflow orthogonal line.
- According to the second aspect, in the configuration in which the inclined branch path extends from the passage flow channel toward the outflow port, the first orthogonal distance is equal to or greater than the second orthogonal distance. In the above configuration, since the first orthogonal distance is equal to or larger than the second orthogonal distance, the backward flow air is less likely to flow into the branch flow channel even if the backward flow air flowing from the outlet into the passage flow channel occurs. This fact can reduce the backward flow air from the outflow port reaching the physical quantity detector. For that reason, the same effects as those of the first aspect can be obtained.
- Hereinafter, multiple embodiments for implementing the present disclosure will be described referring to drawings. In the respective embodiments, a part that corresponds to a matter described in a preceding embodiment may be assigned the same reference numeral, and redundant explanation for the part may be omitted. When only a part of a configuration is described in an embodiment, another preceding embodiment may be applied to the other parts of the configuration. The parts may be combined even if it is not explicitly described that the parts can be combined. The embodiments may be partially combined even if it is not explicitly described that the embodiments can be combined, provided there is no harm in the combination.
- An
air flow meter 10 shown inFIGS. 1 to 4 is included in a combustion system having an internal combustion engine, such as a gasoline engine. As shown inFIG. 5 , theair flow meter 10 is provided in anintake passage 12 for supplying an intake air to the internal combustion engine in a combustion system, and measures a physical quantity such as a flow rate, a temperature, a humidity, and a pressure of a gas such as the intake air or a fluid such as a gas flowing through theintake passage 12. In that case, theair flow meter 10 corresponds to a physical quantity measurement device. - The
air flow meter 10 is attached to anintake pipe 12 a such as a duct forming theintake passage 12. Theintake pipe 12 a is provided with anairflow insertion hole 12 b as a through hole penetrating through an outer peripheral portion of theintake pipe 12 a. Anannular pipe flange 12 c is attached to theairflow insertion hole 12 b, and thepipe flange 12 c is included in theintake pipe 12 a. Theair flow meter 10 is inserted into thepipe flange 12 c and theairflow insertion hole 12 b to enter theintake passage 12, and is fixed to theintake pipe 12 a and thepipe flange 12 c in this state. - In the present embodiment, a width direction X, a height direction Y, and a depth direction Z are defined for the
air flow meter 10, and those directions X, Y, and Z are orthogonal to each other. Theair flow meter 10 extends in the height direction Y, and theintake passage 12 extends in the depth direction Z. Theair flow meter 10 includes an enteringpart 10 a entering theintake passage 12 and a protrudingpart 10 b protruding outside from thepipe flange 12 c without entering theintake passage 12, and the enteringpart 10 a and the protrudingpart 10 b are aligned in the height direction Y. In theair flow meter 10, one of a pair of end faces 10 c and 10 d, which is included in the enteringpart 10 a is referred to as an air flowtip end face 10 c, and the other end surface included in the protrudingpart 10 b is referred to as an air flowbase end face 10 d. In that case, the air flowtip end face 10 c and the air flowbase end face 10 d are aligned in the height direction Y. The air flowtip end face 10 c and the air flowbase end face 10 d are orthogonal to the height direction Y. A tip end surface of thepipe flange 12 c is also orthogonal to the height direction Y. - As shown in
FIGS. 1 to 4 , theair flow meter 10 includes ahousing 21, a flow rate detector 22 (seeFIG. 5 ) for detecting a flow rate of the intake air, and an intake air temperature sensor 23 (seeFIG. 4 ) for detecting the temperature of the intake air. Thehousing 21 is made of, for example, a resin material or the like. In theair flow meter 10, since thehousing 21 is attached to theintake pipe 12 a, theflow rate detector 22 can come into contact with the intake air flowing through theintake passage 12. Thehousing 21 includes a housingmain body 24, aring holding portion 25, aflange portion 27, and aconnector portion 28, and an O-ring 26 (seeFIG. 5 ) is attached to thering holding portion 25. - The housing
main body 24 is formed in a cylindrical shape as a whole, and in thehousing 21, thering holding portion 25, theflange portion 27, and theconnector portion 28 are integrally provided in the housingmain body 24. Thering holding portion 25 is included in the enteringpart 10 a, and theflange portion 27 and theconnector portion 28 are included in the protrudingpart 10 b. - The
ring holding portion 25 is provided inside thepipe flange 12 c, and holds the O-ring 26 so as not to be displaced in the height direction Y. The O-ring 26 is a sealing member for sealing theintake passage 12 inside thepipe flange 12 c, and is in close contact with both an outer peripheral surface of thering holding portion 25 and an inner peripheral surface of thepipe flange 12 c. A fixing hole such as a screw hole for fixing a fixing tool such as a screw for fixing theair flow meter 10 to theintake pipe 12 a is provided in theflange portion 27. Theconnector portion 28 is a protection portion for protecting a connector terminal electrically connected to theflow rate detector 22. - The
flow rate detector 22 is provided in aninternal space 24 a of the housingmain body 24, and the intakeair temperature sensor 23 is provided outside thehousing 21. The intakeair temperature sensor 23 has a temperature sensing element for sensing a temperature of the intake air, a lead wire extending from the temperature sensing element, and an intake air temperature terminal connected to the lead wire. Thehousing 21 has a support portion for supporting the intakeair temperature sensor 23, and the support portion is provided on an outer peripheral side of thehousing 21. - As shown in
FIG. 5 , the housingmain body 24 provides abypass flow channel 30 through which a part of the intake air flowing through theintake passage 12 flows. Thebypass flow channel 30 is disposed in the enteringpart 10 a of theair flow meter 10. Thebypass flow channel 30 has apassage flow channel 31 and ameasurement flow channel 32, and thepassage flow channel 31 and themeasurement flow channel 32 are defined by theinternal space 24 a of the housingmain body 24. Theintake passage 12 may be referred to as a main passage, and thebypass flow channel 30 may be referred to as a sub-passage. InFIG. 5 , the O-ring 26 is not shown. - The
passage flow channel 31 penetrates through the housingmain body 24 in the depth direction Z. Thepassage flow channel 31 has aninflow port 33 as an upstream end and anoutflow port 34 as a downstream end. Themeasurement flow channel 32 is a branch flow channel branched from an intermediate portion of thepassage flow channel 31, and theflow rate detector 22 is provided in themeasurement flow channel 32. Themeasurement flow channel 32 has ameasurement inlet 35 which is an upstream end of themeasurement flow channel 32 and ameasurement outlet 36 which is a downstream end of themeasurement flow channel 32. A portion where themeasurement flow channel 32 branches from thepassage flow channel 31 is a boundary between thepassage flow channel 31 and themeasurement flow channel 32, and themeasurement inlet 35 is included in the boundary. Themeasurement inlet 35 corresponds to a branch inlet, and themeasurement outlet 36 corresponds to a branch outlet. The boundary between thepassage flow channel 31 and themeasurement flow channel 32 may also be referred to as a flow channel boundary portion. - The
flow rate detector 22 includes a circuit board and a detection element mounted on the circuit board, and is a chip-type flow rate sensor. The detection element has a heat generation portion such as a heat generation resistor and a temperature detector, and theflow rate detector 22 outputs a detection signal according to a change in temperature caused by heat generation in the detection element. - The
air flow meter 10 has a sensor sub-assembly including theflow rate detector 22, and the sensor sub-assembly is referred to as asensor SA 40. Thesensor SA 40 is accommodated in the housingmain body 24. Thesensor SA 40 includes an SAmain body 41 in addition to theflow rate detector 22. The SAmain body 41 has a circuit chip for performing various processes on the detection signal of theflow rate detector 22, a lead frame for supporting the circuit chip, a molded portion made of resin for protecting the circuit chip and the lead frame, and the like, and theflow rate detector 22 is supported by the molded portion and the like. Thesensor SA 40 may also be referred to as a detector or a sensor unit. - The
sensor SA 40 outputs a detection signal corresponding to the flow rate of the air flowing through themeasurement flow channel 32 to the circuit chip, and the circuit chip calculates a flow rate by use of the detection signal of theflow rate detector 22. The calculation result of the circuit chip is the flow rate of the air measured by theair flow meter 10. Aninflow port 33 and anoutflow port 34 of theair flow meter 10 are disposed at the center position of theintake passage 12 in the height direction Y. The intake air flowing at the center position of theintake passage 12 in the height direction Y flows along the depth direction Z. In this example, because the depth direction Z and the passage direction a coincide with each other, a direction in which the intake air flows in theintake passage 12 substantially coincides with a direction in which the intake air flows in thepassage flow channel 31. - In this example, in order to properly maintain a detection accuracy of the
flow rate detector 22, there is a need to make the temperature change in the temperature detector caused by the intake flow rate in the detection element large to some extent, and in order to make the temperature change large, it is preferable to make a flow velocity of the fluid, which is in contact with the detection element, large to some extent. This is to reduce the influence of the temperature change acting on the detection element by a natural convection on the temperature change of the detection element according to the flow velocity of the fluid. In this manner, since the influence of the natural convection is reduced by appropriately increasing the flow velocity of the fluid that is in contact with the detection element, the detection accuracy of the flow rate can be enhanced. - The
flow rate detector 22 corresponds to a physical quantity detector that detects the flow rate of the intake air as a physical quantity of fluid. Theflow rate detector 22 is not limited to a thermal type flow rate sensor, and may be an ultrasonic type flow rate sensor, a Kalman vortex type flow rate sensor, or the like. - As shown in
FIG. 6 , an outer peripheral surface of the housingmain body 24 has an upstreamouter surface 24 b, a downstream outer surface 24 c, and a pair of intermediateouter surfaces 24 d. In the outer peripheral surface of the housingmain body 24, the upstreamouter surface 24 b faces the upstream side of theintake passage 12, and the downstream outer surface 24 c faces the downstream side of theintake passage 12. The pair of intermediateouter surfaces 24 d face opposite sides in the width direction X, and are provided between the upstreamouter surface 24 b and the downstream outer surface 24 c in the depth direction Z. The upstreamouter surface 24 b is an inclined surface inclined with respect to the depth direction Z. Specifically, the upstreamouter surface 24 b is an inclined surface curved so that a width dimension of the housingmain body 24 in the width direction X is gradually reduced toward the upstream side in theintake passage 12. - As shown in
FIG. 5 , the upstreamouter surface 24 b is provided with aninflow port 33, and the downstream outer surface 24 c is provided with anoutflow port 34. As shown inFIG. 6 , the pair of intermediateouter surfaces 24 d are provided withrespective measurement outlets 36, and thosemeasurement outlets 36 are aligned in the width direction X. Themeasurement outlets 36 may be provided at positions across a boundary between the upstreamouter surface 24 b and the intermediateouter surfaces 24 d in the depth direction Z. - An inner peripheral surface of the
measurement flow channel 32 has formingsurfaces 38 a to 38 c that define themeasurement outlets 36. The outer peripheral portion of the housingmain body 24 is provided with through holes defining themeasurement outlets 36, and the formingsurfaces 38 a to 38 c are included in inner peripheral surfaces of the through holes. Theupstream forming surface 38 a of the formingsurfaces 38 a to 38 c forms upstream ends 36 a of themeasurement outlets 36, and the downstream formingsurface 38 b forms downstream ends 36 b of themeasurement outlets 36. Theconnection forming surface 38 c connects the upstream formingsurfaces 38 a and the downstream formingsurfaces 38 b, and a pair of theconnection forming surfaces 38 c are provided over the formingsurfaces - The
upstream forming surface 38 a is orthogonal to the depth direction Z, and extends in the width direction X from the upstream ends 36 a of themeasurement outlets 36 toward the inside of the housingmain body 24. The downstream formingsurface 38 b is inclined with respect to the depth direction Z, and is an inclined surface extending straight toward the upstreamouter surface 24 b from the downstream ends 36 b of themeasurement outlets 36 toward the inside of the housingmain body 24. - A flow of the intake air generated on the outer peripheral side of the housing
main body 24 in theintake passage 12 will be briefly described. In the air flowing toward the downstream side of theintake passage 12, an air reaching the upstreamouter surface 24 b of the housingmain body 24 gradually changes a direction of the air while reaching themeasurement outlets 36 by advancing along the upstreamouter surface 24 b which is an inclined surface. As described above, since the direction of the air is smoothly changed by the upstreamouter surface 24 b, separation of the air is less likely to be generated in the vicinity of themeasurement outlets 36. For that reason, the air flowing through themeasurement flow channel 32 is likely to flow out of themeasurement outlets 36, and the flow velocity in themeasurement flow channel 32 easily stabilizes. - Further, the air flowing through the
measurement flow channel 32 and flowing out from themeasurement outlets 36 to theintake passage 12 flows along the downstream formingsurface 38 b, which is an inclined surface, so that the air is likely to flow toward the downstream side in theintake passage 12. In this case, when the air flowing out from themeasurement outlets 36 along the downstream formingsurface 38 b joins the intake air flowing through theintake passage 12, a turbulence of the air flow such as a vortex flow is less likely to occur, so that the flow velocity in themeasurement flow channel 32 is more likely to be stabilized. - As shown in
FIG. 5 , themeasurement flow channel 32 has a folded shape folded back between themeasurement inlet 35 and themeasurement outlets 36. Themeasurement flow channel 32 has abranch path 32 a branched from thepassage flow channel 31, aguide path 32 b for guiding the air flowing in from thebranch path 32 a toward theflow rate detector 22, adetection path 32 c provided with theflow rate detector 22, and adischarge path 32 d for discharging the air from themeasurement outlets 36. In themeasurement flow channel 32, thebranch path 32a, theguide path 32 b, thedetection path 32 c, and thedischarge path 32 d are disposed in the stated order from the upstream side. - The
detection path 32 c extends in the depth direction Z so as to be parallel to thepassage flow channel 31, and is provided at a position separated from thepassage flow channel 31 toward the protrudingpart 10 b side. Thebranch path 32 a, theguide path 32 b, and thedischarge path 32 d are provided between thedetection path 32 c and thepassage flow channel 31. Theguide path 32 b and thedischarge path 32 d are parallel to each other by extending in the height direction Y from thedetection path 32 c toward thepassage flow channel 31. Thebranch path 32 a is provided between theguide path 32 b and thepassage flow channel 31, and corresponds to an inclined branch path inclined with respect to thepassage flow channel 31. Thebranch path 32 a extends from themeasurement inlet 35 toward theoutflow port 34 with respect to the depth direction Z, and is a straight flow channel. Thedischarge path 32 d is provided closer to theoutflow port 34 than theguide path 32 b in the passage direction a, and extends from themeasurement outlets 36 toward thedetection path 32 c. - In the
intake passage 12, when pulsations occur in a flow of the intake air due to an operation state of the engine or the like, in addition to a forward flow flowing from the upstream side, a backward flow flowing from the downstream side in the opposite direction to the forward flow may occur in association with the pulsations. There is a concern that the forward flow flows into thepassage flow channel 31 from theinflow port 33, while the backward flow flows into thepassage flow channel 31 from theoutflow port 34. For example, when the forward flow flows in from theinflow port 33 and further flows into themeasurement flow channel 32 from thepassage flow channel 31, the flow rate of the forward flow is detected by theflow rate detector 22. On the other hand, when the backward flow generated in theintake passage 12 flows in from theoutflow port 34 and further flows into themeasurement flow channel 32 from thepassage flow channel 31, the flow rate of the backward flow is detected by theflow rate detector 22. - In addition to the flow rate of the air in the
measurement flow channel 32, theflow rate detector 22 can detect the flow of the air in themeasurement flow channel 32. However, if the backward flow flowing from theoutflow port 34 flows into themeasurement flow channel 32, the backward flow flows through themeasurement flow channel 32 from themeasurement inlet 35 toward themeasurement outlets 36, as with the forward flow flowing from theinflow port 33. As described above, in themeasurement flow channel 32, the direction in which the backward flow flowing in from theoutflow port 34 flows and the direction in which the forward flow flowing in from theinflow port 33 flows are identical with each other, and therefore, theflow rate detector 22 cannot detect the forward flow and the backward flow in distinction from each other. For that reason, theair flow meter 10 measures the flow rate of the air, on the assumption that all of the air flowing through themeasurement flow channel 32 is the forward flow, even though the air flowing through themeasurement flow channel 32 actually includes the backward flow. As a result, there is a concern that the measurement accuracy of theair flow meter 10 may be lowered. - Further, in the
intake passage 12, the turbulence of the air flow such as a vortex flow or stagnation may occur as the air passes around theair flow meter 10. For example, when the air flowing through theintake passage 12 as a forward flow passes through the intermediateouter surfaces 24 d of the housingmain body 24, the turbulence of the air flow occurs due to the mixed flow of the air flowing directly to the downstream side and the air flowing along the downstream outer surface 24c. When the turbulence of the air flow exists in the periphery of theoutflow port 34, such as the downstream side of the downstream outer surface 24 c, if the backward flow occurs in theintake passage 12, the backward flow becomes an unstable state including the turbulence of the air flow, and there is a concern that the unstable backward flow enters thepassage flow channel 31 from theoutflow port 34. - Therefore, in the
air flow meter 10, even if the backward flow flows into thepassage flow channel 31 from theoutflow port 34, thebranch path 32 a branches from thepassage flow channel 31 toward theoutflow port 34, so that the backward flow is less likely to flow into thebranch path 32 a from thepassage flow channel 31. In particular, in theair flow meter 10, a branch angle θ of thebranch path 32 a with respect to thepassage flow channel 31 is set to a value of 60 degrees or less. In other words, a relationship of θ≤60 degrees is established. In the present embodiment, the branch angle θ is set to, for example, 40 degrees. This makes it further difficult for the backward flow to flow from thepassage flow channel 31 into thebranch path 32 a. - In the
bypass flow channel 30, a virtual passage line CL1 is set for thepassage flow channel 31, a virtual branch coincident line CL2 is set for thebranch path 32 a, and the branch angle θ is an inclination angle of the branch coincident line CL2 with respect to the passage line CL1. - First, the passage line CL1 will be described. In the housing
main body 24, since thepassage flow channel 31 extends straight in the depth direction Z, theinflow port 33 and theoutflow port 34 are aligned in the depth direction Z. In that instance, if a virtual straight line passing through both a center Ca of theinflow port 33 and a center Cb of theoutflow port 34 is referred to as the passage line CL1, the passage line CL1 coincides with a center line of thepassage flow channel 31. In other words, the centers Ca and Cb have the same position in both the width direction X and the height direction Y, and are aligned in the depth direction Z. For that reason, when the direction in which the passage line CL1 extends is referred to as a passage direction α, the passage direction a coincides with the depth direction Z. A direction orthogonal to the passage direction α is referred to as an orthogonal direction β. - In the
passage flow channel 31, a cross-sectional area in the orthogonal direction β is referred to as a flow channel area, and the flow channel area is uniform in the passage direction α. In this example, theinflow port 33 and theoutflow port 34 are orthogonal to the passage line CL1. For that reason, an open area of theinflow port 33 and an open area of theoutflow port 34 are the same as a flow channel area of thepassage flow channel 31. A cross-sectional shape of thepassage flow channel 31 in the orthogonal direction β is substantially rectangular. - Next, the branch coincident line CL2 will be described. In the
measurement flow channel 32, thebranch path 32 a extends straight, so that the center line of thebranch path 32 a becomes a straight line. For that reason, assuming the virtual branch coincident line CL2 coinciding with the center line of thebranch path 32 a, the branch coincident line CL2 is a straight line. Thebranch path 32 a has ameasurement inlet 35, which is an upstream end of thebranch path 32 a, and a branchdownstream port 51, which is a downstream end of thebranch path 32 a, and the branchdownstream port 51 is included in a boundary between thebranch path 32 a and theguide path 32 b. The branch coincident line CL2 passes through a center of themeasurement inlet 35 and a center of the branchdownstream port 51. - In the
measurement flow channel 32, a cross-sectional area in a direction orthogonal to the branch coincident line CL2 is referred to as a flow channel area, and the flow channel area is uniform in the direction in which the branch coincident line CL2 extends. In this example, themeasurement inlet 35 and the branchdownstream port 51 are not orthogonal to the branch coincident line CL2. For that reason, the open area of themeasurement inlet 35 and the open area of the branchdownstream port 51 are larger than a flow channel area of themeasurement flow channel 32. Those open areas become larger as the inclination angles of themeasurement inlet 35 and the branchdownstream port 51 with respect to the branch coincident line CL2 become larger. - In the
measurement flow channel 32, when the cross-sectional area of each of theguide path 32 b, thedetection path 32 c, and thedischarge path 32 d in the direction orthogonal to the center line is referred to as a flow channel area, each flow channel area is uniform in the direction in which each center line extends. The flow channel areas of theguide path 32 b, thedetection path 32 c, and thedischarge path 32 d are the same as the flow channel area of thebranch path 32 a. Further, in themeasurement flow channel 32, the cross-sectional shape in the direction orthogonal to the center line of themeasurement flow channel 32 is substantially rectangular. - In the
air flow meter 10 according to the present embodiment, in addition to the fact that the branch angle θ is smaller than 60 degrees, a configuration is realized in which the backward flow is inhibited from flowing from thepassage flow channel 31 into thebranch path 32 a. - As shown in
FIG. 7 , an inner peripheral surface of thepassage flow channel 31 has a passage ceiling surface 55 and apassage floor surface 56. The passage ceiling surface 55 extends over anend 33 a of theinflow port 33 on the side of the air flowbase end face 10 d and anend 34 a of theoutflow port 34 on the side of the air flowbase end face 10 d, and extends along the passage line CL1. Thepassage floor surface 56 extends over anend 33 b of theinflow port 33 on the side of the air flowtip end face 10 c and anend 34 b of theoutflow port 34 on the side of the air flowbase end face 10 d, and extends along the passage line CL1. The passage ceiling surface 55 and thepassage floor surface 56 are opposed to each other across the passage line CL1, and extend in the passage direction a in parallel with each other. - The passage ceiling surface 55 is provided with the
measurement inlet 35, and the passage ceiling surface 55 has an inflow ceiling surface 55 a provided between themeasurement inlet 35 and theinflow port 33, and anoutflow ceiling surface 55 b provided between themeasurement inlet 35 and theoutflow port 34. In this example, themeasurement inlet 35 has aninflow side edge 35 a which is an end on theinflow port 33 side in the passage direction α, and anoutflow side edge 35 b which is an end on theoutflow port 34 side in the passage direction α. The inflow ceiling surface 55 a extends over theinflow side edge 35 a of themeasurement inlet 35 and theinflow port 33, and theoutflow ceiling surface 55 b extends over theoutflow side edge 35 b of themeasurement inlet 35 and theoutflow port 34. - An inner peripheral surface of the
branch path 32 a has aninflow branch surface 57 and anoutflow branch surface 58. Theinflow branch surface 57 extends from the inflow ceiling surface 55 a toward theguide path 32 b, and theoutflow branch surface 58 extends from theoutflow ceiling surface 55 b toward theguide path 32 b. In this example, the branchdownstream port 51 of thebranch path 32 a has aninflow side edge 51 a which is an end on theinflow port 33 side in the passage direction α, and anoutflow side edge 51 b which is an end on theoutflow port 34 side in the passage direction α. Theinflow branch surface 57 extends over theinflow side edge 35 a of themeasurement inlet 35 and theinflow side edge 51 a of the branchdownstream port 51, and theoutflow branch surface 58 extends over theoutflow side edge 35 b of themeasurement inlet 35 and theoutflow side edge 51 b of the branchdownstream port 51. Theinflow branch surface 57 and theoutflow branch surface 58 are opposed to each other across the branch coincident line CL2, and extend in parallel with each other along the branch coincident line CL2. - In the
inflow branch surface 57, a portion closest to theinflow port 33 in the passage direction a is theinflow side edge 35 a of themeasurement inlet 35, and a portion closest to theoutflow port 34 in the passage direction a is theinflow side edge 51 a of the branchdownstream port 51. In theoutflow branch surface 58, a portion closest to theinflow port 33 in the passage direction a is theoutflow side edge 35 b of themeasurement inlet 35, and a portion closest to theoutflow port 34 in the passage direction a is theoutflow side edge 51 b of the branchdownstream port 51. - The
inflow branch surface 57 corresponds to an inflow inclined surface, and theoutflow branch surface 58 corresponds to an outflow inclined surface. The inner peripheral surface of thebypass flow channel 30 such as thepassage flow channel 31 and themeasurement flow channel 32 is a forming surface defining thebypass flow channel 30 of the inner peripheral surface of thehousing 21. - As described above, the passage ceiling surface 55 and the
passage floor surface 56 extend in parallel along the passage line CL1, and theinflow branch surface 57 and theoutflow branch surface 58 extend in parallel along the branch coincident line CL2. For that reason, an inclination angle of theoutflow branch surface 58 with respect to theoutflow ceiling surface 55 b and an inclination angle of theinflow branch surface 57 with respect to themeasurement inlet 35 are both the same as the branch angle θ. In that case, since there is a need to swirl rapidly at an angle of 60 degrees or less in order for the backward flow flowing in from theoutflow port 34 to flow into thebranch path 32 a from thepassage flow channel 31, the backward flow is less likely to flow into thebranch path 32 a from thepassage flow channel 31. On the other hand, in order for the forward flow flowing in from theinflow port 33 to flow into thebranch path 32 a from thepassage flow channel 31, the direction of the flow may be gradually changed at an angle larger than 120 degrees, so that the forward flow is more likely to flow into thebranch path 32 a from thepassage flow channel 31. - In the present embodiment, an inflow orthogonal line CL4, an outflow orthogonal line CL5, an inflow inlet line CL6, and an outflow inlet line CL7 are assumed as virtual straight lines orthogonal to the passage line CL1, and all those lines CL4 to CL7 extend in the orthogonal direction β. Since the inflow orthogonal line CL4 passes through the
inflow side edge 51 a of the branchdownstream port 51, the inflow orthogonal line CL4 passes through a portion of theinflow branch surface 57 closest to theoutflow port 34 in the passage direction a. Since the outflow orthogonal line CL5 passes through theoutflow side edge 51 b of the branchdownstream port 51, the outflow orthogonal line CL5 passes through a portion of theoutflow branch surface 58 closest to theoutflow port 34 in the passage direction α. The inflow inlet line CL6 passes through theinflow side edge 35 a of themeasurement inlet 35, and thus passes through a portion of theinflow branch surface 57 closest to theinflow port 33 in the passage direction α. The outflow inlet line CL7 passes through theoutflow side edge 35 b of themeasurement inlet 35, and thus passes through a portion of theoutflow branch surface 58 closest to theinflow port 33 in the passage direction α. - In the passage direction α, when a separation distance between the inflow orthogonal line CL4 and the inflow inlet line CL6 is referred to as a first orthogonal distance Da and a separation distance between the inflow orthogonal line CL4 and the outflow orthogonal line CL5 is referred to as a second orthogonal distance Db, a relationship of Da≥Db is established. In other words, the first orthogonal distance Da is equal to or larger than the second orthogonal distance Db. In this example, the first orthogonal distance Da indicates a length dimension of the
inflow branch surface 57 in the passage direction α, and the second orthogonal distance Db indicates a width dimension of thebranch path 32 a in the passage direction α. When the relationship of Da≥Db is satisfied, theinflow branch surface 57 is sufficiently long in the direction in which the branch coincident line CL2 extends with respect to the width dimension of thebranch path 32 a in the passage direction α. - In that case, the backward flow flowing through the
passage flow channel 31 cannot swirl suddenly toward the downstream side of thebranch path 32 a in the vicinity of themeasurement inlet 35, and tends to move toward theinflow branch surface 57. In this manner, the backward flow flowing toward theinflow branch surface 57 tends to be pushed back toward thepassage flow channel 31 side by theinflow branch surface 57 in the vicinity of themeasurement inlet 35. Therefore, theinflow branch surface 57 inhibits the backward flow flowing from theoutflow port 34 from flowing into thebranch path 32 a. - Further, in the passage direction α, when a separation distance between the inflow orthogonal line CL4 and the outflow inlet line CL7 is referred to as a first inlet distance Dc, and a separation distance between the outflow orthogonal line CL5 and the outflow inlet line CL7 is referred to as a second inlet distance Dd, a relationship of Dc≤Dd is established. In other words, the first inlet distance Dc is equal to or smaller than the second inlet distance Dd. In this example, in the orthogonal direction β, an
outflow ceiling surface 55 b is provided on the side of the air flowtip end face 10 c of the branchdownstream port 51. For that reason, to satisfy the relationship of Dc≤Dd means that ½ or more of the branchdownstream port 51 on the side of theoutflow side edge 51 b is covered from the side of thepassage flow channel 31 by theoutflow ceiling surface 55 b and theoutflow branch surface 58. In this case, in order for the backward flow flowing into thepassage flow channel 31 from theoutflow port 34 to flow into thebranch path 32 a, there is a need to go around theoutflow ceiling surface 55 b from the side of themeasurement inlet 35, so that the backward flow is less likely to flow into thebranch path 32 a from thepassage flow channel 31. - Further, in the passage direction a, the outflow inlet line CL7 is disposed between the inflow orthogonal line CL4 and the outflow orthogonal line CL5. For that reason, in the passage direction a, the
outflow ceiling surface 55 b is disposed closer to theoutflow port 34 than theinflow branch surface 57, and a portion of the branchdownstream port 51 smaller than ½ of theinflow side edge 51 a side is not covered from thepassage flow channel 31 side by theoutflow ceiling surface 55 b. In that case, the backward flow flowing in from theoutflow port 34 is less likely to flow into thebranch path 32 a from thepassage flow channel 31, while the forward flow flowing in from theinflow port 33 into thepassage flow channel 31 flows along theinflow branch surface 57, thereby being likely to flow into thebranch path 32 a. - In addition, in the passage direction α, when a separation distance between the outflow orthogonal line CL5 and the inflow inlet line CL6 is referred to as a branch inlet-outlet distance De and a separation distance between the
inflow port 33 and theoutflow port 34 is referred to as a passage distance Df, a relationship of De<Df is established. In other words, the branch inlet-outlet distance De is smaller than the passage distance Df. The branch inlet-outlet distance De indicates a sum of the first orthogonal distance Da and the second orthogonal distance Db. For that reason, in addition to the relationship of Da≥Db, a relationship of Da+Db<Df is established. The passage distance Df is a separation distance between the center Ca of theinflow port 33 and the center Cb of theoutflow port 34, and indicates a length dimension of thepassage flow channel 31 in the passage direction α. - In a direction orthogonal to the direction in which the branch coincident line CL2 extends, if the separation distance between the
inflow branch surface 57 and theoutflow branch surface 58 is referred to as a branch surface distance Dg, the branch surface distance Dg is the same as the second orthogonal distance Db. The branch surface distance Dg indicates a width dimension of thebranch path 32 a in a direction orthogonal to the direction in which the branch coincident line CL2 extends. For that reason, the width dimension of thebranch path 32 a and the width dimension of theguide path 32 b are identical with each other. - When the lines CL4 to CL7 are not used, the distances Da to De can be expressed as follows with respect to the passage directions α. The first orthogonal distance Da is a separation distance between the
inflow side edge 35 a of themeasurement inlet 35 and theinflow side edge 51 a of the branchdownstream port 51. The second orthogonal distance Db is a separation distance between theinflow side edge 51 a and theoutflow side edge 51 b of the branchdownstream port 51. The first inlet distance Dc is a separation distance between theinflow side edge 51 a of the branchdownstream port 51 and theoutflow side edge 35 b of themeasurement inlet 35. The second inlet distance Dd is a separation distance between theoutflow side edge 35 b of themeasurement inlet 35 and theoutflow side edge 51 b of the branchdownstream port 51. The branch inlet-outlet distance De is a separation distance between theinflow side edge 35 a of themeasurement inlet 35 and theoutflow side edge 51 b of the branchdownstream port 51. - In the orthogonal direction β, a separation distance between the
inflow side edge 35 a of themeasurement inlet 35 and theinflow side edge 51 a of the branchdownstream port 51 is referred to as an inflow branch distance Ha, and a separation distance between theoutflow side edge 35 b of themeasurement inlet 35 and theoutflow side edge 51 b of the branchdownstream port 51 is referred to as an outflow branch distance Hb. The inflow branch distance Ha indicates a length dimension of theinflow branch surface 57 in the orthogonal direction β, and the outflow branch distance Hb indicates a length dimension of theoutflow branch surface 58 in the orthogonal direction β. Due to the fact that theinflow branch surface 57 and theoutflow branch surface 58 are parallel to each other, the inflow branch distance Ha is larger than the outflow branch distance Hb. The inflow branch distance Ha corresponds to an inflow inclination distance, and the outflow branch distance Hb corresponds to an outflow inclination distance. -
θ>tan−1{Ha/(Df−Db)} (Ex. 1) - A minimum value of the branch angle θ is set based on the passage distance Df. In the present embodiment, the minimum value of the branch angle θ is set on the basis of the second orthogonal distance Db, the passage distance Df, and the inflow branch distance Ha because the
inflow branch surface 57 extends parallel to the branch coincident line CL2. For example, the branch angle θ is set so that the branch inlet-outlet distance De becomes smaller than the passage distance - Df by use of the above (Expression 1).
-
θ>tan−1{Ha/(Df−Db)} (Ex. 2) - Further, in the present embodiment, the minimum value of the branch angle θ is set on the basis of the passage distance Df, the inlet distance Dh, and the outflow branch distance Hb because the
outflow branch surface 58 extends parallel to the branch coincident line CL2. The inlet distance Dh is a separation distance between theinflow side edge 35 a and theoutflow side edge 35 b of themeasurement inlet 35 in the passage direction α, and indicates a length dimension of themeasurement inlet 35 in the passage direction α. For example, the branch angle θ is set so that the branch inlet-outlet distance De becomes smaller than the passage distance Df by use of the above (Expression 2). - A relationship of Hb≤De is established for the branch inlet-outlet distance De and the outflow branch distance Hb. In other words, the outflow branch distance Hb is equal to or smaller than the branch inlet-outlet distance De. The relationship of Hb≤De corresponds to a configuration in which the outflow branch distance Hb is not excessively large than the second inlet distance Dd. For that reason, in the configuration corresponding to at least one of the relationship of θ≤60 degrees and the relationship of Hb≤De, the inclination angle of the
outflow branch surface 58 with respect to theoutflow ceiling surface 55 b is not excessively large. - In the orthogonal direction β, a separation distance between the
inflow side edge 35 a of themeasurement inlet 35 and the passage line CL1 is referred to as an inflow inlet distance Hc, and a separation distance between theoutflow side edge 35 b of themeasurement inlet 35 and the passage line CL1 is referred to as an outflow inlet distance Hd. In the present embodiment, the inflow inlet distance Hc and the outflow inlet distance Hd are identical with each other because theinflow side edge 35 a and theoutflow side edge 35 b of themeasurement inlet 35 are aligned in parallel with each other in the passage line CL1. Themeasurement inlet 35 faces thepassage floor surface 56 in the orthogonal direction β, and does not face theinflow port 33 and theoutflow port 34. In that case, even if a person looks into the inside of thepassage flow channel 31 from theinflow port 33 or theoutflow port 34 along the passage direction a, themeasurement inlet 35 cannot be seen. - In the
bypass flow channel 30, since themeasurement inlet 35 does not face the side of theinflow port 33, a dynamic pressure of the forward flow flowing from theinflow port 33 is less likely to be applied to themeasurement inlet 35. For that reason, the flow velocity of the air in themeasurement flow channel 32 tends to increase. In the above configuration, even if foreign matter such as dust, dust, waterdrops, and oil droplets enter thepassage flow channel 31 from theinflow port 33 together with the forward flow, the foreign matter hardly enters thebranch path 32 a from thepassage flow channel 31. In that case, since the foreign matter reaching theflow rate detector 22 in themeasurement flow channel 32 is less likely to break theflow rate detector 22 or adhere to theflow rate detector 22, the detection accuracy of theflow rate detector 22 can be inhibited from being lowered by the foreign matter. - Further, in the
bypass flow channel 30, since themeasurement inlet 35 does not face theoutflow port 34 side, the dynamic pressure of the backward flow flowing from theoutflow port 34 is hardly applied to themeasurement inlet 35. For that reason, the backward flow flowing in from theoutflow port 34 is inhibited from flowing into thebranch path 32 a. - As shown in
FIG. 4 , in thepassage flow channel 31, the open area of theoutflow port 34 is smaller than the open area of theinflow port 33. While the height dimension of theoutflow port 34 and the height dimension of theinflow port 33 are the same in the height direction Y, the width dimension of theoutflow port 34 in the width direction X is smaller than the width dimension of theinflow port 33. In that case, when theinflow port 33 is projected toward theoutflow port 34 in the passage direction a, a part of the projection region overlaps with theoutflow port 34. On the other hand, when theoutflow port 34 is projected toward theinflow port 33 in the passage direction α, the entire projection region overlaps with theinflow port 33. - In the present embodiment, because the depth direction Z and the passage direction a coincide with each other, a part of a projection region of the
inflow port 33 overlaps with theoutflow port 34 in the flow direction of the air in theintake passage 12. In this case, the foreign matter that has entered thepassage flow channel 31 from theinflow port 33 together with the air moves ahead straight in the flow direction of theintake passage 12 as it is, so that the foreign matter is easily discharged to the outside from theoutflow port 34, as a result of which the foreign matter hardly enters themeasurement flow channel 32. In addition, in the configuration in which the open area of theoutflow port 34 is smaller than the open area of theinflow port 33, the forward flow flowing through thepassage flow channel 31 is less likely to flow out from theoutflow port 34, while the forward flow is likely to flow into thebranch path 32 a from themeasurement inlet 35. For that reason, the flow velocity of the air in themeasurement flow channel 32 tends to increase, as a result of which, the detection accuracy by theflow rate detector 22 increases. - The inner peripheral surface of the
passage flow channel 31 has apassage throttle surface 59 for throttling thepassage flow channel 31. Thepassage throttle surface 59 gradually decreases the flow channel area of thepassage flow channel 31 toward theoutflow port 34 in the passage direction α, and a pair of passage throttle surfaces 59 are provided in the width direction X over the passage ceiling surface 55 and thepassage floor surface 56. The passage throttle surfaces 59 extend from theoutflow port 34 toward theinflow port 33, and extend over theoutflow ceiling surface 55 b and thepassage floor surface 56. - When a state of the pulsation generated in the
intake passage 12 is referred to as a pulsation characteristic, the pulsation characteristic measured by theair flow meter 10 by use of the detection result of theflow rate detector 22 may include an error with respect to the pulsation characteristic of the pulsation actually generated in theintake passage 12. The case where an error is included in the pulsation characteristic measured by theair flow meter 10 includes a case where the backward flow flowing in from theoutflow port 34 enters themeasurement flow channel 32 from thepassage flow channel 31. - In this example, the flow rate measured by the
air flow meter 10 is referred to as a flow rate measurement value GA, an average value of the flow rate measurement values GA is referred to as a measurement average value GAave, the actual flow rate of the intake air flowing through theintake passage 12 is referred to as an actual flow rate GB, and an average value of the actual flow rate GB is referred to as an actual average value GBave. As shown inFIG. 8 , when the flow rate measurement value GA becomes smaller than the actual flow rate GB due to the inclusion of an error in the flow rate measurement value GA, the measurement average value GAave also becomes smaller than the actual average value GBave. - The pulsation characteristics can be quantified by a value obtained by dividing a difference between the measurement average value GAave and the actual average value GBave by the actual average value GBave. In this instance, a mathematical expression for calculating the pulsation characteristics is expressed as (GAave−GBave)/GBave. The value of the pulsation characteristic tends to increase as the amplitude of the pulsation increases. For example, when a value obtained by dividing a difference between the maximum value GBmax of the actual flow rate GB and the actual average value GBave by the actual average value GBave is referred to as an amplitude ratio, as shown in
FIG. 9 , a numerical value of the pulsation characteristic increases as the amplitude ratio increases. In particular, in a region where the amplitude ratio is larger than 1, the rate of increase of the pulsation characteristic with an increase in the amplitude ratio is large. In this example, as the amplitude ratio is larger, the amount of the backward flow from theoutflow port 34 becomes larger. A mathematical expression for calculating the amplitude ratio can be expressed as (GBmax−GBave)/GBave. - In the present embodiment, the branch angle θ is set to, for example, 40 degrees, but a numerical value of the pulsation characteristic is likely to be changed in accordance with the branch angle θ. For example, as shown in
FIG. 10 , in the configuration in which the branch angle θ is 30 degrees, 45 degrees, 60 degrees, or 90 degrees, when the backward flow flows into thepassage flow channel 31 from theoutflow port 34, the backward flow is less likely to flow into themeasurement flow channel 32 with the configuration in which the branch angle θ is 30 degrees, 45 degrees, or 60 degrees. On the other hand, in the configuration in which the branch angle θ is 90 degrees, the backward flow is likely to flow into themeasurement flow channel 32. In this case, the detection accuracy of the pulsation characteristic by theair flow meter 10 is apt to be lowered. - In the
air flow meter 10, it is considered that the tendency of the backward flow flowing into themeasurement flow channel 32 differs depending on the branch angle θ, as a result of which the numerical values of the pulsation characteristic differs from each other. For example, as shown inFIG. 11 , in the configuration in which the branch angle θ is 60 degrees or less, the numerical value of the pulsation characteristic is a relatively small value. It is considered that this is attributable to a phenomenon that when the branch angle θ is equal to or less than 60 degrees, the backward flow is less likely to flow into themeasurement flow channel 32. On the other hand, in the configuration in which the branch angle θ is larger than 60 degrees, the numerical value of the pulsation characteristic is relatively large. This is considered to be attributable to the phenomenon that when the branch angle θ is larger than 60 degrees, the backward flow is likely to flow into themeasurement flow channel 32. In addition, in the above configuration, the numerical value of the pulsation characteristic increases as the branch angle θ increases. This is considered to be attributable to the phenomenon that, in a range in which the branch angle θ is larger than 60 degrees, as the branch angle θ is larger, the backward flow is likely to flow into themeasurement flow channel 32. However, when the branch angle is less than 70 degrees, the numerical value of pulsation characteristic can be reduced and kept less than about a half of difference in pulsation value between 60 and 90 degrees of the branch angle. Therefore, when the branch angle is smaller than 70 degrees, likelihood of inflow of the backward flow into themeasurement flow channel 32 can be reduced sufficiently. - According to the present embodiment described above, in the configuration in which the branch angle θ is equal to or less than 60 degrees, there is a need to swirl sharply in order for the backward flow flowing from the
outflow port 34 to flow into thebranch path 32 a from thepassage flow channel 31, so that a phenomenon that the backward flow is less likely to flow into thebranch path 32 a is likely to occur. For that reason, the backward flow can be inhibited from reaching theflow rate detector 22. This makes it difficult for theair flow meter 10 to measure the flow rate on the assumption that the forward flow flowing in from theinflow port 33 reaches theflow rate detector 22 even though the backward flow flowing in from theoutflow port 34 actually reaches theflow rate detector 22. Therefore, the measurement accuracy of the flow rate of the intake air by theair flow meter 10 can be improved. - Further, in the configuration in which the branch angle θ is equal to or less than 60 degrees, when the forward flow flows into the
branch path 32 a from thepassage flow channel 31, the direction of the forward flow may be gradually changed toward thebranch path 32 a. In the above configuration, as described above, the backward flow is less likely to flow into thebranch path 32 a, while the forward flow is likely to flow into thebranch path 32 a. In that case, since the flow velocity of the forward flow flowing into themeasurement flow channel 32 is inhibited from being insufficient, the detection accuracy of the flow rate of the forward flow flowing in from theinflow port 33 by theflow rate detector 22 can be enhanced. - According to the present embodiment, in the configuration in which the first orthogonal distance Da is equal to or greater than the second orthogonal distance Db, the
inflow branch surface 57 is sufficiently long in the direction in which the branch coincident line CL2 extends as compared with the width dimension of thebranch path 32 a in the passage direction α. In the above configuration, a phenomenon is likely to occur in which the backward flow flowing in from theinflow port 33 flows toward theinflow branch surface 57 without being able to swirl sharply, and is pushed back toward thepassage flow channel 31 by theinflow branch surface 57 in the vicinity of themeasurement inlet 35, thereby making it difficult for the backward flow to flow into thebranch path 32 a. For that reason, the backward flow can be inhibited from reaching theflow rate detector 22. - Further, in the configuration in which the first orthogonal distance Da is equal to or greater than the second orthogonal distance Db, when the forward flow flows from the
passage flow channel 31 into thebranch path 32 a, the forward flow does not flow toward theinflow branch surface 57, but may flow along theinflow branch surface 57. In the above configuration, theinflow branch surface 57 can inhibit the backward flow from flowing into thebranch path 32 a as described above, while theinflow branch surface 57 can promote the forward flow from flowing into thebranch path 32 a. - Moreover, since the
air flow meter 10 has both a configuration in which the branch angle θ is equal to or less than 60 degrees and a configuration in which the first orthogonal distance Da is equal to or more than the second orthogonal distance Db, the backward flow flowing into thebranch path 32 a is restricted by both the branch angle θ and theinflow branch surface 57. In that case, the measurement accuracy of the flow rate by theair flow meter 10 can be further enhanced. Further, in that case, since the forward flow flowing into thebranch path 32 a is promoted by both the branch angle θ and theinflow branch surface 57, the accuracy of the detection of the flow rate by theflow rate detector 22 can be further enhanced. - According to the present embodiment, the first inlet distance Dc is equal to or less than the second inlet distance Dd. For that reason, in order for the backward flow flowing in from the
outflow port 34 to flow into thebranch path 32 a, the backward flow flowing toward theinflow port 33 side in thepassage flow channel 31 is required to largely go around so as to pass through theoutflow ceiling surface 55 b and theoutflow branch surface 58 once, and then return to theoutflow port 34 side again. In that case, since the position and the angle at which the backward flow flows into thebranch path 32 a are limited by theoutflow ceiling surface 55 b and theoutflow branch surface 58, the inflow of the backward flow into thebranch path 32 a can be inhibited by theoutflow ceiling surface 55 b and theoutflow branch surface 58 in addition to the branch angle θ and theinflow branch surface 57. - According to the present embodiment, the CL7 is provided between the inflow orthogonal line CL4 and the outflow orthogonal line CLS. In this case, since the
outflow ceiling surface 55 b does not extend closer to theinflow port 33 than theguide path 32 b in the passage direction α, theguide path 32 b is opened toward thepassage flow channel 31 through thebranch path 32 a in the orthogonal direction β. For that reason, when the forward flow flowing in from theinflow port 33 flows into thebranch path 32 a, a pressure loss to which the forward flow is subjected in thebranch path 32 a is likely to be reduced, as a result of which the forward flow is likely to flow into thebranch path 32 a. - According to the present embodiment, since the outflow branch distance Hb is equal to or less than the branch inlet-outlet distance De, when the backward flow flowing in from the
outflow port 34 largely turns around theoutflow ceiling surface 55 b and theoutflow branch surface 58 from the side of themeasurement inlet 35, the backward flow can rapidly turn at an acute angle. In that case, an angle of theoutflow branch surface 58 with respect to theoutflow ceiling surface 55 b can be set to an appropriate angle in order to rapidly swirl the backward flow from the side of themeasurement inlet 35 at an acute angle. In addition, in particular, when the configuration in which the outflow branch distance Hb is equal to or less than the branch inlet-outlet distance De is applied to the configuration in which the first orthogonal distance Da is equal to or more than the second orthogonal distance Db, the backward flow largely going around from the side of themeasurement inlet 35 tends to be directed toward theinflow branch surface 57. In that case, since the function of theinflow branch surface 57 that pushes back the backward flow to thepassage flow channel 31 side is easily exerted in the vicinity of themeasurement inlet 35, the backward flow can be more reliably inhibited from flowing into thebranch path 32 a. - According to the present embodiment, a configuration in which the branch angle θ is equal to or less than 60 degrees or a configuration in which the first orthogonal distance Da is equal to or more than the second orthogonal distance Db is realized such that the branch inlet-outlet distance De is smaller than the passage distance Df. For that reason, the
housing 21 can be avoided from becoming larger in size in order to realize a configuration in which the backward flow flowing into thebranch path 32 a is restricted by both the branch angle θ and theinflow branch surface 57. In that case, with a reduction in the size of thehousing 21, the air flow of the intake air flowing through theintake passage 12 is hardly disturbed in the periphery of thehousing 21, so that the detection accuracy of theflow rate detector 22 can be improved. - According to the present embodiment, the
branch path 32 a extends straight along the branch coincident line CL2. For that reason, simplification and ease of the inspection can be realized when inspecting the shape and dimensions of thebranch path 32 a at the time of manufacturing thehousing 21 having a configuration in which the backward flow flowing into thebranch path 32 a is restricted by both the branch angle 8 and theinflow branch surface 57. As a result, the inspection accuracy of thebranch path 32 a can be improved. In addition, thepassage flow channel 31 extends straight along the passage line CL1. For that reason, similarly to thebranch path 32 a, the inspection accuracy of thepassage flow channel 31 at the time of manufacturing can be enhanced. - According to the present embodiment, since the
measurement inlet 35 is along the passage line CL1, themeasurement inlet 35 does not face either theinflow port 33 or theoutflow port 34. This makes it possible to inhibit both the entry of the foreign matter flowing in from theinflow port 33 together with the forward flow into themeasurement inlet 35 from thepassage flow channel 31, and the entry of the forward flow flowing in from theoutflow port 34 into themeasurement inlet 35 from thepassage flow channel 31. - According to the present embodiment, since the open area of the
outflow port 34 is smaller than the open area of theinflow port 33, the backward flow generated in theintake passage 12 is less likely to flow into theoutflow port 34. Therefore, the backward flow flowing into thebranch path 32 a can be more surely inhibited. - In the first embodiment, the
measurement inlet 35 is parallel to the passage line CL1, but in a second embodiment, ameasurement inlet 35 is inclined with respect to a passage line CL1. In the present embodiment, differences from the first embodiment will be mainly described. - As shown in
FIGS. 12 and 13 , an inflow ceiling surface 55 a and anoutflow ceiling surface 55 b both extend parallel to apassage floor surface 56, while theoutflow ceiling surface 55 b is provided at a position closer to an air flowbase end face 10 d than the inflow ceiling surface 55 a in the height direction Y. In this instance, the center Cb of theoutflow port 34 is disposed at a position closer to the air flowbase end face 10 d than a center Ca of aninflow port 33, and a passage line CL1 is inclined with respect to each of thepassage floor surface 56, the inflow ceiling surface 55 a, and theoutflow ceiling surface 55 b accordingly. A passage direction α, which is a direction in which the passage line CL1 extends, does not coincide with the depth direction Z, and is inclined with respect to the depth direction Z. Accordingly, an orthogonal direction β does not coincide with the height direction Y, but is inclined with respect to the height direction Y. - The
measurement inlet 35 is inclined with respect to the passage line CL1, thepassage floor surface 56, the inflow ceiling surface 55 a, and theoutflow ceiling surface 55 b. In both the passage direction α and the depth direction Z, themeasurement inlet 35 faces the side of theoutflow port 34, and when a person looks into the inside of apassage flow channel 31 from theoutflow port 34, themeasurement inlet 35 can be seen. In other words, themeasurement inlet 35 does not face theinflow port 33, and even if a person looks into thepassage flow channel 31 from theinflow port 33, themeasurement inlet 35 cannot be seen. In this case, unlike the first embodiment, in the orthogonal direction 13, an outflow inlet distance Hd is larger than an inflow inlet distance Hc. In other words, a relationship of Hd>Hc is established. For that reason, the foreign matter flowing in from theinflow port 33 together with the forward flow can be more surely inhibited from entering themeasurement flow channel 32 from thepassage flow channel 31. This is because even if an advancing direction of the foreign matter advancing along with the forward flow in thepassage flow channel 31 is slightly changed to the side of themeasurement inlet 35, the foreign matter does not enter themeasurement inlet 35 but strikes theoutflow ceiling surface 55 b and rebounds to the side of theoutflow port 34, whereby the foreign matter is discharged to the outside from theoutflow port 34. - In the present embodiment, unlike the first embodiment, a branch surface distance Dg, which is a width dimension of a
branch path 32 a, is smaller than a second orthogonal distance Db, which is a width dimension of aguide path 32 b. In this case, a flow channel area of thebranch path 32 a is smaller than a flow channel area of theguide path 32 b. Further, in this instance, since themeasurement inlet 35 is inclined with respect to the passage line CL1, even if an open area of themeasurement inlet 35 is increased as compared with the configuration in which themeasurement inlet 35 is parallel to the passage line CL1, the open area of themeasurement inlet 35 is decreased by an amount corresponding to the narrowing amount of thebranch path 32 a. For that reason, the backward flow flowing in from theoutflow port 34 is less likely to flow into themeasurement inlet 35 from thepassage flow channel 31. - In the first embodiment, the
passage floor surface 56 extends straight between theinflow port 33 and theoutflow port 34 in the depth direction Z, but in a third embodiment, apassage floor surface 56 does not extend straight. In other words, in the present embodiment, apassage flow channel 31 does not extend straight. In the present embodiment, differences from the first embodiment will be mainly described. - As shown in
FIGS. 14 and 15 , thepassage floor surface 56 has an inflow floor surface 56 a extending downstream from aninflow port 33 and anoutflow floor surface 56 b extending upstream from anoutflow port 34. While theoutflow floor surface 56 b is orthogonal to the height direction Y, the inflow floor surface 56 a is inclined with respect to the height direction Y. An inflow ceiling surface 55 a and anoutflow ceiling surface 55 b are inclined with respect to the height direction Y, and both extend parallel to the inflow floor surface 56 a. - In the present embodiment, a passage line CL1 is inclined with respect to each of the inflow ceiling surface 55 a, the
outflow ceiling surface 55 b, the inflow floor surface 56 a, and theoutflow floor surface 56 b. In this instance, as in the second embodiment, a passage direction α, which is a direction in which the passage line CL1 extends, does not coincide with the depth direction Z, but is inclined with respect to the depth direction Z. For that reason, an orthogonal direction β is also inclined with respect to the height direction Y. - Similar to the first embodiment, a
measurement inlet 35 extends in the depth direction Z. Also, in this case, in the present embodiment, since the passage direction a is inclined with respect to the depth direction Z, themeasurement inlet 35 is inclined relatively with respect to the passage line CL1 in the passage direction, as in the second embodiment described above. For that reason, similarly to the second embodiment, an outflow inlet distance Hd is larger than an inflow inlet distance Hc, and foreign matter flowing into thepassage flow channel 31 from theinflow port 33 together with a forward flow hardly enters thebranch path 32 a. - In the present embodiment, the
outflow port 34 is provided on an air flowtip end face 10 c side with respect to theinflow port 33 in the height direction Y. Specifically, in the height direction Y, anend 34 a of theoutflow port 34 on the side of the passage ceiling surface 55 is provided on the side of the air flowtip end face 10 c with respect to anend 33 b of theinflow port 33 on the side of thepassage floor surface 56. In this case, even if theinflow port 33 is projected toward theoutflow port 34 in the passage direction α, the projection region does not overlap with theoutflow port 34. Similarly, even if theoutflow port 34 is projected toward theinflow port 33 in the passage direction α, the projection region does not overlap with theinflow port 33. - As described above, since the
inflow port 33 and theoutflow port 34 are located at positions deviated in the height direction Y, a direction in which the forward flow flows in theintake passage 12 and a direction in which the forward flow flows in thepassage flow channel 31 are different from each other. In this case, since a pressure loss when the forward flow flowing in from theinflow port 33 flows out from theoutflow port 34 tends to be large, the forward flow tends to flow into thebranch path 32 a from themeasurement inlet 35. - In the first embodiment, the
measurement outlet 36 is provided closer to theinflow port 33 than theguide path 32 b in the depth direction Z, but in the fourth embodiment, ameasurement outlet 36 is provided closer to anoutflow port 34 than aguide path 32 b in the depth direction Z. In the present embodiment, differences from the first embodiment will be mainly described. - As shown in
FIGS. 16 and 17 , in the depth direction Z, adischarge path 32 d is provided closer to theoutflow port 34 than either abranch path 32 a or theguide path 32 b. Adetection path 32 c extends from theguide path 32 b toward theoutflow port 34 in the depth direction Z. Even in this case, thedischarge path 32 d extends from ameasurement outlet 36 toward an upstream side of ameasurement flow channel 32. In the above configuration, unlike the first embodiment, an air flowing from ameasurement inlet 35 to themeasurement outlet 36 in themeasurement flow channel 32 flows from theinflow port 33 to theoutflow port 34 in the passage direction a in thedetection path 32 c. - Although the multiple embodiments according to the present disclosure have been described above, the present disclosure is not construed as being limited to the above-mentioned embodiments, and can be applied to various embodiments and combinations within a scope not departing from the spirit of the present disclosure.
- As
Modification 1, the outflow inlet line CL7 may be disposed not between the inflow orthogonal line CL4 and the outflow orthogonal line CLS, but between the inflow orthogonal line CL4 and the inflow inlet line CL6. In other words, in the passage direction a, theoutflow side edge 35 b of themeasurement inlet 35 may be disposed closer to theinflow port 33 than theinflow side edge 51 a of the branchdownstream port 51. In this instance, the outflow inlet line CL7 is separated from the inflow orthogonal line CL4 not to theoutflow port 34 side but to theinflow port 33 side, but the first inlet distance Dc, which is the separation distance between the outflow inlet line CL7 and the inflow orthogonal line CL4, is not changed to be smaller than the second inlet distance Dd. For that reason, a relationship of DcDd is established. - In the above configuration, the entire branch
downstream port 51 is covered from thepassage flow channel 31 side by theoutflow ceiling surface 55 b and theoutflow branch surface 58. In this case, in order for the backward flow flowing from theinflow port 33 into thepassage flow channel 31 to flow into thebranch path 32 a, there is a need to further return to theoutflow branch surface 58 side after going around theoutflow ceiling surface 55 b from themeasurement inlet 35 side, and therefore, thereby making it possible to more reliably inhibit the backward flow from flowing into thebranch path 32 a. - In Modification 2, the
inflow branch surface 57 and theoutflow branch surface 58 may not extend in parallel to each other in thebranch path 32 a. Even in this instance, if the branch coincident line CL2 extends straight, the branch angle θ which is the inclination angle of the branch coincident line CL2 with respect to the passage line CL1 can be set. Even if theinflow branch surface 57 and theoutflow branch surface 58 are not parallel to each other, when theinflow branch surface 57 and theoutflow branch surface 58 extend from themeasurement inlet 35 to theoutflow port 34 side in the passage direction a, thebranch path 32 a extends from themeasurement inlet 35 to theoutflow port 34 side in the passage direction α. - In Modification 3, the
branch path 32 a may not extend straight from themeasurement inlet 35 but may be bent. In other words, the center line of thebranch path 32 a may be bent without extending straight. In the configuration in which the center line of thebranch path 32 a is bent, a tangent line of the center line of thebranch path 32 a is assumed at themeasurement inlet 35, and a virtual straight line obtained by extending the tangent line at least toward thepassage flow channel 31 is taken as a branch coincident line CL2. As a result, even in the configuration in which thebranch path 32 a is bent, the branch angle θ, which is the inclination angle of the branch coincident line CL2 with respect to the passage line CL1, can be set. Even in this instance, the branch coincident line CL2 coincides with the center line of thebranch path 32 a at themeasurement inlet 35. - Further, in the configuration in which the
branch path 32 a is bent, a portion of theinflow branch surface 57 closest to theoutflow port 34 in the passage direction α is not necessarily limited to theinflow side edge 51 a of the branchdownstream port 51. For example, an intermediate portion of theinflow branch surface 57 between theinflow side edge 35 a of themeasurement inlet 35 and theinflow side edge 51 a of the branchdownstream port 51 may be a portion closest to theoutflow port 34 in the passage direction α. Even in this instance, if the passage line CL1 can be assumed for thepassage flow channel 31, the passage direction α and the orthogonal direction β can be assumed for thebranch path 32 a. For that reason, a portion of theinflow branch surface 57 closest to theoutflow port 34 in the passage direction α can be set and the inflow orthogonal line CL4 passing through the portion can be assumed. - Also, a portion of the
outflow branch surface 58 closest to theoutflow port 34 in the passage direction a is not necessarily limited to theoutflow side edge 51 b of the branchdownstream port 51. For example, an intermediate portion of theoutflow branch surface 58 between theoutflow side edge 35 b of themeasurement inlet 35 and theoutflow side edge 51 b of the branchdownstream port 51 may be a portion closest to theoutflow port 34 in the passage direction α. Even in this instance, if the passage line CL1 can be assumed, a portion closest to theoutflow port 34 in the passage direction a and the outflow orthogonal line CL5 can be assumed. - As Modification 4, the
air flow meter 10 may have only one of a configuration in which the branch angle θ is equal to or less than 60 degrees and a configuration in which the first orthogonal distance Da is equal to or more than the second orthogonal distance Db. For example, in theair flow meter 10 in which the first orthogonal distance Da is equal to or larger than the second orthogonal distance Db, at least one of the relationship of Dc≤Dd and the relationship of Hb≤De is established, as a result of which the backward flow can be inhibited from flowing into thebranch path 32 a. In other words, the same effects as those of theair flow meter 10 having both the configuration in which the branch angle θ is equal to or less than 60 degrees and the configuration in which the first orthogonal distance Da is equal to or more than the second orthogonal distance Db can be achieved. - As Modification 5, in the
measurement flow channel 32, theflow rate detector 22 may be provided in thebranch path 32 a, theguide path 32 b, and thedischarge path 32 d. - As Modification 6, in the
measurement flow channel 32 through which a fluid such as an intake air flows, a temperature sensor for detecting a temperature of the fluid, a humidity sensor for detecting a humidity of the fluid, a pressure sensor for detecting a pressure, and the like may be provided as the physical quantity detector such as theflow rate detector 22. - As Modification 7, cross-sectional shapes of the
passage flow channel 31 and themeasurement flow channel 32 are not substantially rectangular, but may be substantially circular, elliptical, or the like. In the case of those configurations, it is assumed that theinflow side edge 35 a and theoutflow side edge 35 b are apexes in the passage direction a in themeasurement inlet 35. In that case, theinflow branch surface 57 extending from theinflow side edge 35 a and theoutflow branch surface 58 extending from theoutflow side edge 35 b are substantially linear, and those linear portions can also be referred to as theinflow branch surface 57 and theoutflow branch surface 58. In other words, those linear portions correspond to an inflow inclined surface and an outflow inclined surface. - While the present disclosure has been described with reference to embodiments thereof, it is to be understood that the disclosure is not limited to the embodiments and constructions. To the contrary, the present disclosure is intended to cover various modification and equivalent arrangements. In addition, while the various elements are shown in various combinations and configurations, which are exemplary, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the present disclosure.
Claims (13)
1. A physical quantity measurement device that measures a physical quantity of a fluid, the physical quantity measurement device comprising:
a passage flow channel through which the fluid passes, the passage flow channel having an inflow port into which the fluid flows and an outflow port from which the fluid flows out, the physical quantity of the fluid being an object to be measured;
a branch flow channel branched from the passage flow channel, the branch flow channel having a branch inlet into which the fluid flows from the passage flow channel; and
a physical quantity detector that detects the physical quantity of the fluid in the branch flow channel, wherein
a passage line is defined as a virtual straight line extending through both a center of the inflow port and a center of the outflow port,
the branch flow channel has an inclined branch path inclined with respect to the passage flow channel, the inclined branch path extending from the branch inlet toward the outflow port along a passage direction in which the passage line extends,
a branch coincident line is defined as a virtual straight line which coincides with a center line of the inclined branch path in the branch inlet, and
an inclination angle of the branch coincident line with respect to the passage line is smaller than or equal to 70 degrees.
2. A physical quantity measurement device that measures a physical quantity of a fluid, the physical quantity measurement device comprising:
a passage flow channel through which the fluid passes, the passage flow channel having an inflow port into which the fluid flows and an outflow port from which the fluid flows out, the physical quantity of the fluid being an object to be measured;
a branch flow channel branched from the passage flow channel, the branch flow channel having a branch inlet into which the fluid flows from the passage flow channel; and
a physical quantity detector that detects the physical quantity of the fluid in the branch flow channel, wherein
a passage line is defined as a virtual straight line extending through both a center of the inflow port and a center of the outflow port,
the branch flow channel has an inclined branch path inclined with respect to the passage flow channel, the inclined branch path extending from the branch inlet toward the outflow port along a passage direction in which the passage line extends,
a branch coincident line is defined as a virtual straight line which coincides with a center line of the inclined branch path in the branch inlet,
an inner peripheral surface of the inclined branch path includes:
an inflow inclined surface extending along the branch coincident line from an inflow side edge of the branch inlet that is nearest to the inflow port in the passage direction in the branch inlet; and
an outflow inclined surface extending along the branch coincident line from an outflow side edge of the branch inlet that is nearest to the outflow port in the passage direction in the branch inlet, and
an inflow orthogonal line is defined as a virtual straight line orthogonal to the passage direction and extending through a portion of the inflow inclined surface that is nearest to the outflow port in the passage direction in the inflow inclined surface,
an outflow orthogonal line is a defined as a virtual straight line orthogonal to the passage direction and extending through a portion of the outflow inclined surface that is nearest to the outflow port in the passage direction in the outflow inclined surface,
an outflow inlet line is defined as a virtual straight line orthogonal to the passage direction and extending through the outflow side edge of the branch inlet, and
the outflow inlet line is between the inflow orthogonal line and the outflow orthogonal line in the passage direction.
3. The physical quantity measurement device according to claim 2 , wherein an inflow port line is defined as a virtual straight line orthogonal to the passage direction and extending through the inflow side edge of the branch inlet,
an outflow inclination distance, which is a separation distance in a direction orthogonal to the passage direction between the portion of the outflow inclined surface nearest to the outflow port in the passage direction in the outflow inclined surface and the outflow side edge of the branch inlet, is smaller than or equal to a branch inlet-outlet distance which is a separation distance in the passage direction between the outflow orthogonal line and the inflow inlet line.
4. The physical quantity measurement device according to claim 3 , wherein
an inclination angle of the branch coincident line with respect to the passage line is set to an angle at which the branch inlet-outlet distance is smaller than a passage distance which is a separation distance in the passage direction between the center of the inflow port and the center of the outflow port.
5. The physical quantity measurement device according to claim 2 , wherein
an outflow inlet distance, which is a separation distance in a direction orthogonal to the passage direction between the outflow side edge of the branch inlet and the passage line, is larger than an inflow inlet distance which is a separation distance in the direction orthogonal to the passage direction between the inflow side edge of the branch inlet and the passage line.
6. The physical quantity measurement device according to claim 2 , wherein
the inclined branch path extends straight along the branch coincident line such that the inflow inclined surface and the outflow inclined surface are parallel to each other.
7. A physical quantity measurement device that measures a physical quantity of a fluid, the physical quantity measurement device comprising:
a passage flow channel through which the fluid passes, the passage flow channel having an inflow port into which the fluid flows and an outflow port from which the fluid flows out, the physical quantity of the fluid being an object to be measured;
a branch flow channel branched from the passage flow channel, the branch flow channel having a branch inlet into which the fluid flows from the passage flow channel; and
a physical quantity detector that detects the physical quantity of the fluid in the branch flow channel, wherein
a passage line is defined as a virtual straight line extending through both a center of the inflow port and a center of the outflow port,
the branch flow channel has an inclined branch path inclined with respect to the passage flow channel, the inclined branch path extending from the branch inlet toward the outflow port along a passage direction in which the passage line extends, and
a branch coincident line is defined as a virtual straight line which coincides with a center line of the inclined branch path in the branch inlet,
an inner peripheral surface of the inclined branch path includes:
an inflow inclined surface extending along the branch coincident line from an inflow side edge of the branch inlet that is nearest to the inflow port in the passage direction in the branch inlet; and
an outflow inclined surface extending along the branch coincident line from an outflow side edge of the branch inlet that is nearest to the outflow port in the passage direction in the branch inlet, and
an inflow orthogonal line is defined as a virtual straight line orthogonal to the passage direction and extending through a portion of the inflow inclined surface that is nearest to the outflow port in the passage direction in the inflow inclined surface,
an outflow orthogonal line is defined as a virtual straight line orthogonal to the passage direction and extending through a portion of the outflow inclined surface that is nearest to the outflow port in the passage direction in the outflow inclined surface,
an outflow inlet line is defined as a virtual straight line orthogonal to the passage direction and extending through the outflow side edge of the branch inlet, and
the outflow inlet line is between the inflow orthogonal line and the outflow orthogonal line in the passage direction.
8. The physical quantity measurement device according to claim 7 , wherein
an inflow inlet line is defined as a virtual straight line orthogonal to the passage direction and extending through the inflow side edge of the branch inlet,
an outflow inclination distance, which is a separation distance in a direction orthogonal to the passage direction between the portion of the outflow inclined surface nearest to the outflow port in the passage direction in the outflow inclined surface and the outflow side edge of the branch inlet, is smaller than or equal to a branch inlet-outlet distance which is a separation distance in the passage direction between the outflow orthogonal line and the inflow inlet line.
9. The physical quantity measurement device according to claim 7 , wherein
a first orthogonal distance is a separation distance in the passage direction between the inflow inlet line and the inflow orthogonal line,
a second orthogonal distance is a separation distance in the passage direction between the inflow orthogonal line and the outflow orthogonal line, and
a total of the first orthogonal distance and the second orthogonal distance is smaller than a passage distance which is a separation distance in the passage direction between the center of the inflow port and the center of the outflow port.
10. The physical quantity measurement device according to claim 7 , wherein
an outflow inlet distance, which is a separation distance in a direction orthogonal to the passage direction between the outflow side edge of the branch inlet and the passage line, is larger than an inflow inlet distance which is a separation distance in the direction orthogonal to the passage direction between the inflow side edge of the branch inlet and the passage line.
11. The physical quantity measurement device according to claim 7 , wherein
the inclined branch path extends straight along the branch coincident line such that the inflow inclined surface and the outflow inclined surface are parallel to each other.
12. The physical quantity measurement device according to claim 1 , wherein
the passage flow channel extends straight along the passage line such that the branch inlet is along the passage line.
13. The physical quantity measurement device according to claim 1 , wherein
an open area of the outflow port is smaller than an open area of the inflow port.
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US17/522,980 US20220065671A1 (en) | 2018-02-07 | 2021-11-10 | Physical quantity measurement device for measuring a physical quantity of a fluid |
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JP2018020388A JP2019138707A (en) | 2018-02-07 | 2018-02-07 | Physical quantity measuring device |
JP2018-020388 | 2018-02-07 | ||
PCT/JP2019/003941 WO2019156040A1 (en) | 2018-02-07 | 2019-02-05 | Physical quantity measurement device |
US16/985,627 US11199430B2 (en) | 2018-02-07 | 2020-08-05 | Physical quantity measurement device for measuring a physical quantity of a fluid |
US17/522,980 US20220065671A1 (en) | 2018-02-07 | 2021-11-10 | Physical quantity measurement device for measuring a physical quantity of a fluid |
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US17/522,980 Abandoned US20220065671A1 (en) | 2018-02-07 | 2021-11-10 | Physical quantity measurement device for measuring a physical quantity of a fluid |
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KR102480043B1 (en) * | 2020-10-15 | 2022-12-21 | 신민철 | Ultrasonic flow meter comprising stick-type flow guiding portion which convert horizontal flow to perpendicular flow |
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US11199430B2 (en) * | 2018-02-07 | 2021-12-14 | Denso Corporation | Physical quantity measurement device for measuring a physical quantity of a fluid |
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DE19815654A1 (en) * | 1998-04-08 | 1999-10-14 | Bosch Gmbh Robert | Measuring device for measuring the mass of a medium flowing in a line |
JP2008249635A (en) * | 2007-03-30 | 2008-10-16 | Denso Corp | Airflow measuring device |
DE102008052404B4 (en) | 2008-10-21 | 2014-05-28 | Continental Automotive Gmbh | Method for producing a mass flow sensor device |
JP5408195B2 (en) * | 2011-07-19 | 2014-02-05 | 株式会社デンソー | Air flow measurement device |
JP5541298B2 (en) * | 2012-01-26 | 2014-07-09 | 株式会社デンソー | Air flow measurement device |
JP5801761B2 (en) * | 2012-06-15 | 2015-10-28 | 日立オートモティブシステムズ株式会社 | Thermal flow meter |
JP6192161B2 (en) | 2013-07-22 | 2017-09-06 | ボッシュ株式会社 | Exhaust purification device |
JP2015068794A (en) | 2013-09-30 | 2015-04-13 | 日立オートモティブシステムズ株式会社 | Thermal type flowmeter |
JP6237495B2 (en) * | 2014-06-27 | 2017-11-29 | 株式会社デンソー | Air flow measurement device |
DE112019000700T5 (en) | 2018-02-07 | 2020-11-12 | Denso Corporation | DEVICE FOR MEASURING A PHYSICAL QUANTITY |
WO2019156045A1 (en) | 2018-02-07 | 2019-08-15 | 株式会社デンソー | Physical quantity measurement device |
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US20200363251A1 (en) | 2020-11-19 |
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