US20210327707A1 - Method of making graphene and graphene devices - Google Patents

Method of making graphene and graphene devices Download PDF

Info

Publication number
US20210327707A1
US20210327707A1 US17/362,916 US202117362916A US2021327707A1 US 20210327707 A1 US20210327707 A1 US 20210327707A1 US 202117362916 A US202117362916 A US 202117362916A US 2021327707 A1 US2021327707 A1 US 2021327707A1
Authority
US
United States
Prior art keywords
layer
graphene
metal
insulator
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US17/362,916
Inventor
Jim Busch
Lindsey Lindamood
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vaon LLC
Original Assignee
Vaon LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vaon LLC filed Critical Vaon LLC
Priority to US17/362,916 priority Critical patent/US20210327707A1/en
Publication of US20210327707A1 publication Critical patent/US20210327707A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/02112Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
    • H01L21/02115Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material being carbon, e.g. alpha-C, diamond or hydrogen doped carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02518Deposited layers
    • H01L21/02521Materials
    • H01L21/02524Group 14 semiconducting materials
    • H01L21/02527Carbon, e.g. diamond-like carbon
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/184Preparation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/184Preparation
    • C01B32/186Preparation by chemical vapour deposition [CVD]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02436Intermediate layers between substrates and deposited layers
    • H01L21/02439Materials
    • H01L21/02488Insulating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02436Intermediate layers between substrates and deposited layers
    • H01L21/02439Materials
    • H01L21/02491Conductive materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02436Intermediate layers between substrates and deposited layers
    • H01L21/02494Structure
    • H01L21/02496Layer structure
    • H01L21/02502Layer structure consisting of two layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02436Intermediate layers between substrates and deposited layers
    • H01L21/02494Structure
    • H01L21/02513Microstructure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02656Special treatments
    • H01L21/02664Aftertreatments
    • H01L21/02667Crystallisation or recrystallisation of non-monocrystalline semiconductor materials, e.g. regrowth
    • H01L21/02672Crystallisation or recrystallisation of non-monocrystalline semiconductor materials, e.g. regrowth using crystallisation enhancing elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/28Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
    • H01L21/28008Making conductor-insulator-semiconductor electrodes
    • H01L21/28017Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon
    • H01L21/28247Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon passivation or protection of the electrode, e.g. using re-oxidation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2204/00Structure or properties of graphene
    • C01B2204/20Graphene characterized by its properties
    • C01B2204/22Electronic properties
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/28Investigating the spectrum
    • G01J3/44Raman spectrometry; Scattering spectrometry ; Fluorescence spectrometry
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/12Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/16Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic Table
    • H01L29/1606Graphene

Definitions

  • the present invention generally relates to a method of making graphene and graphene devices.
  • Graphene is a substance composed of pure carbon, with atoms arranged in a regular hexagonal pattern similar to graphite, but in a one-atom thick sheet. It is very light, with a 1-square-meter sheet weighing only 0.77 milligrams.
  • the structure of graphene is a single planar sheet of sp 2 -hybrid bonded carbon atoms that are densely packed in a honeycomb crystal lattice.
  • Graphene is most easily visualized as an atomic-scale chicken wire made of carbon atoms and their bonds.
  • the graphene atoms are arranged into a two-dimensional honeycomb structure with the crystalline or “flake” form of graphite consisting of many graphene sheets stacked together.
  • Graphene is about 100 times stronger than steel; conducts electricity better than copper; and is more flexible than rubber. It is advocated as possible replacement for silicon in electronics.
  • graphene is a single layer of tightly packed carbon atoms making it the thinnest material ever created and offering huge promise for a host of applications from information technology to energy to medicine.
  • Graphene can be made by several methods such as scotch-tape or chemical ex-foliation, chemical vapor deposition (CVD) induced growth, graphite oxide reduction.
  • the two primary methods of production are chemical exfoliation and graphite oxide reduction. These methods unfortunately only produce small flakes of graphene (usually dispersed in a liquid medium). They also require use of aggressive solvents to break graphene oxide apart from the carbon source (such as graphite) and remove oxygen from graphene oxide to form graphene.
  • Epitaxial Growth on a substrate produces larger graphene sheets (currently able to make up to 40′′ square; and works by exposing CH 4 and H 2 to a substrate (such as copper foil) inside a high temperature furnace. This method requires etching of substrate to remove and transfer the graphene sheet. It is overall, a very costly and time consuming method to produce a large sheet of graphene.
  • the present invention provides a novel graphene device.
  • FIG. 3 shows the Raman spectra from a device that had been heated to 800° C. The spectra were taken 100 ⁇ m from a Ni edge.
  • FIG. 5 shows the Raman spectra from a device that had been heated to 600° C. The spectra were taken 10 ⁇ m from a Ni edge.
  • FIG. 8 shows the Raman spectra from a device that had been heated to 700° C. The spectra were taken 100 ⁇ m from a Ni edge.
  • an optional passivation layer located between the insulator layer and the metal/carbon layers and in contact with and covering a substantial portion of the top of the insulator layer;
  • an optional metal adhesive layer located between the metal layer and either the insulator layer or passivation layer, if present.
  • the insulator layer is a thermal oxide (thermal silicon oxide) layer (e.g., SiO 2 /Si).
  • thermal oxide thermal silicon oxide
  • the top portion of the wafer is SiO 2 (i.e., insulating).
  • the top and bottom portions of thermal oxide wafers are SiO 2 .
  • Additional examples of insulators include crystalline quartz, sapphire, HBN, PBN, MgO, YSZ, and SiC.
  • the thickness of the insulator layer e.g., a 285 nm SiO 2 /Si wafer) can vary depending upon the characteristics desired for the graphene device.
  • the metal layer is Ni.
  • Other examples of metals include Co, Re, Pd, and Pt.
  • the thickness of the metal layer can vary depending upon the characteristics desired for the graphene device. Examples include from about 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, to 200 nm.
  • the carbon layer is in contact with the metal layer and the top of the insulator layer (or passivation layer if present).
  • Examples of the thickness of the carbon layer include from about 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, to 50 nm (or more if desired).
  • the carbon layer is amorphous.
  • a passivation layer is present.
  • the passivation layer is located between the insulator layer and the metal/carbon layers and is in contact with and covering a substantial portion of the top of the insulator layer.
  • the passivation layer is designed to cover a substantial portion of the insulator layer and thereby protect it. Examples of the thickness of the passivation layer include from about 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, to 20 nm (or more if desired).
  • the passivation layer is typically an oxide, such as Al 2 O 3 , HfO 2 , Ta 2 O 5 , ZnO, TiO 2 , and SiO 2 .
  • the passivation layer is present, but only in the same pattern as the metal layer (and optional metal adhesive layer).
  • the passivation layer is designed to protect the insulator layer from the metal layer during heating of the precursor.
  • the present invention provides a novel method of growing graphene, comprising:
  • the heating is conducted in a closed furnace.
  • heat sources include a substrate heater, microwave heater, RF heater, and UV heater.
  • the heating is conducted in a substantially oxygen-free atmosphere.
  • the precursor is heated to a temperature of about 400° C.
  • Other examples of the temperature include from about 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, to 1000° C.
  • the temperature is maintained for about 1 minute.
  • Other examples of the time the temperature is maintained include from about 2, 3, 4, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, to 55 minutes and from about 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, to 5 hours.
  • the heating is conducted in the present of an O 2 scavenger.
  • O 2 scavengers include Ti chips and a hydrogen-containing gas.
  • the cooling is conducted naturally. Natural cooling refers to turning off the power to the heat source (or removing the heat source) and letting the heat dissipate without further assistance.
  • the cooling is accelerated.
  • accelerated cooling can be achieved by exposing the device to ambient atmosphere.
  • the present invention provides a novel graphene device, comprising:
  • an insulator layer wherein at least the top portion of the insulator layer is an electrical insulator
  • an optional passivation layer located between the insulator layer and the metal/carbon layers and in contact with and covering a substantial portion of the top of the insulator layer;
  • An electron beam evaporation system (E-Beam) is then used to deposit a 200 nm thick Ni layer (the metal layer) onto the oxide surface in an electrode pattern.
  • E-Beam electron beam evaporation system
  • FIGS. 1 takenn 3 ⁇ m from a Ni edge
  • 2 taken 50 ⁇ m from a Ni edge
  • 3 taken 100 ⁇ m from a Ni edge
  • An E-Beam is used to deposit a 5 nm layer of Cr (the metal adhesive layer) in an interdigital electrode pattern.
  • the graphene device precursor e.g., carbon/metal/adhesive/passivation/insulator
  • the tube furnace is pumped down to ⁇ 3.5E-2 Torr and then backfilled with forming gas (95% Ar/5% Hz) to achieve ⁇ 50 mT.
  • the temperature of the tube furnace is run up to 800° C. for one hour and then allowed to cool naturally.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Nanotechnology (AREA)
  • Inorganic Chemistry (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Ceramic Engineering (AREA)

Abstract

The present invention generally relates to a method of making graphene and graphene devices.

Description

    CROSS REFERENCE TO RELATED APPLICATIONS
  • This Application is a Continuation of U.S. application Ser. No. 16/988,475 filed Aug. 7, 2020, which is a Divisional of U.S. application Ser. No. 15/825,209 filed Nov. 29, 2017, issued as U.S. Pat. No. 10,777,406 on Sep. 15, 2020, and which claims priority to U.S. Provisional Application No. 62/427,252 filed Nov. 29, 2016, all of which are incorporated herein in their entirety by reference.
  • FIELD OF THE INVENTION
  • The present invention generally relates to a method of making graphene and graphene devices.
  • BACKGROUND OF THE INVENTION
  • Graphene is a substance composed of pure carbon, with atoms arranged in a regular hexagonal pattern similar to graphite, but in a one-atom thick sheet. It is very light, with a 1-square-meter sheet weighing only 0.77 milligrams. The structure of graphene is a single planar sheet of sp2-hybrid bonded carbon atoms that are densely packed in a honeycomb crystal lattice. Graphene is most easily visualized as an atomic-scale chicken wire made of carbon atoms and their bonds. The graphene atoms are arranged into a two-dimensional honeycomb structure with the crystalline or “flake” form of graphite consisting of many graphene sheets stacked together.
  • Graphene is about 100 times stronger than steel; conducts electricity better than copper; and is more flexible than rubber. It is touted as possible replacement for silicon in electronics.
  • Only identified in 2004, graphene is a single layer of tightly packed carbon atoms making it the thinnest material ever created and offering huge promise for a host of applications from information technology to energy to medicine. Graphene can be made by several methods such as scotch-tape or chemical ex-foliation, chemical vapor deposition (CVD) induced growth, graphite oxide reduction. The two primary methods of production are chemical exfoliation and graphite oxide reduction. These methods unfortunately only produce small flakes of graphene (usually dispersed in a liquid medium). They also require use of aggressive solvents to break graphene oxide apart from the carbon source (such as graphite) and remove oxygen from graphene oxide to form graphene. Epitaxial Growth on a substrate produces larger graphene sheets (currently able to make up to 40″ square; and works by exposing CH4 and H2 to a substrate (such as copper foil) inside a high temperature furnace. This method requires etching of substrate to remove and transfer the graphene sheet. It is overall, a very costly and time consuming method to produce a large sheet of graphene.
  • In view of the above, it would be useful to be able to make graphene in a simpler, less costly way. It would also be useful to be able to make graphene directly on a device, thereby eliminating the need for transferring the graphene.
  • SUMMARY OF THE INVENTION
  • In an aspect, the present invention provides a novel graphene device precursor.
  • In another aspect, the present invention provides a novel method of making graphene.
  • In another aspect, the present invention provides a novel graphene device.
  • These and other aspects, which will become apparent during the following detailed description, have been achieved by the inventors' discovery of a new method of making graphene.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 shows the Raman spectra from a device that had been heated to 800° C. The spectra were taken at a point 3 μm from a Ni edge. These spectra (and the remainder described herein) are of the material that is located on the insulator layer.
  • FIG. 2 shows the Raman spectra from a device that had been heated to 800° C. The spectra were taken 50 μm from a Ni edge.
  • FIG. 3 shows the Raman spectra from a device that had been heated to 800° C. The spectra were taken 100 μm from a Ni edge.
  • FIG. 4 shows the Raman spectra from a device that had been heated to 600° C. The spectra were taken 5 μm from a Ni edge.
  • FIG. 5 shows the Raman spectra from a device that had been heated to 600° C. The spectra were taken 10 μm from a Ni edge.
  • FIG. 6 shows the Raman spectra from a device that had been heated to 700° C. The spectra were taken at a Ni edge.
  • FIG. 7 shows the Raman spectra from a device that had been heated to 700° C. The spectra were taken 50 μm from a Ni edge.
  • FIG. 8 shows the Raman spectra from a device that had been heated to 700° C. The spectra were taken 100 μm from a Ni edge.
  • FIG. 9 shows the Raman spectra from a device that had been heated to 700° C. The spectra were taken 200 μm from a Ni edge.
  • DETAILED DESCRIPTION OF THE INVENTION
  • In an aspect, the present invention provides a novel graphene device precursor, comprising: an insulator layer, wherein at least the top portion of the insulator layer is an electrical insulator;
  • a metal layer in contact with and covering part of the top of the insulator layer;
  • a carbon layer in contact with the metal layer and the top of the insulator layer;
  • an optional passivation layer located between the insulator layer and the metal/carbon layers and in contact with and covering a substantial portion of the top of the insulator layer; and,
  • an optional metal adhesive layer located between the metal layer and either the insulator layer or passivation layer, if present.
  • In another aspect, the insulator layer is a thermal oxide (thermal silicon oxide) layer (e.g., SiO2/Si). For the thermal oxide wafer, at least the top portion of the wafer is SiO2 (i.e., insulating). Typically, the top and bottom portions of thermal oxide wafers are SiO2. Additional examples of insulators include crystalline quartz, sapphire, HBN, PBN, MgO, YSZ, and SiC. The thickness of the insulator layer (e.g., a 285 nm SiO2/Si wafer) can vary depending upon the characteristics desired for the graphene device.
  • The metal layer covers only a part of the top of the insulator layer (and passivation layer, if present). In another aspect, the metal facilitates growth of graphene on the insulator layer (and passivation layer, if present). Examples of the types of metals that are useful are those having high carbon solubility (e.g., >1.5 atom % @ 1000° C.) and/or those having a crystal structure that acts as a graphene template. The metal layer can be one continuous piece (e.g., 2, 3, 4, 5 or more fingers connected by a perpendicular strip), multiple non-touching sections (e.g., 2, 3, 4, 5 or more non-connected strips or a plurality of dots or islands of metal), or even a combination (e.g., connected fingers and small non-connected dots or islands of metal located between the fingers). As an example, the metal can be present in a pattern that is useful to make an electronic device (e.g., an interdigital electrode (IDE) pattern). In another aspect, a sufficient amount of metal layer is present such that the graphene grown, in accordance with the method described herein, connects the different portions of metal (e.g., fingers, strips, dots, etc.).
  • In another aspect, the metal layer is Ni. Other examples of metals include Co, Re, Pd, and Pt. The thickness of the metal layer can vary depending upon the characteristics desired for the graphene device. Examples include from about 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, to 200 nm.
  • It is not uncommon for metals such as Ni, Co, Re, Pd, and Pt to weakly adhere to an insulator layer (e.g., thermal oxide). Thus, in another aspect, a metal adhesion layer is present between the metal layer and the insulator layer (or between the metal and passivation layers, if the passivation layer is present). Examples of metal adhesion layers include Ti and Cr. Examples of the thickness of the optional adhesive layer include from about 1, 2, 3, 4, 5, 6, 7, 8, 9, to 10 nm. The metal adhesive layer is present in the same pattern as the metal layer (e.g., an IDE pattern).
  • The carbon layer is in contact with the metal layer and the top of the insulator layer (or passivation layer if present). Examples of the thickness of the carbon layer include from about 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, to 50 nm (or more if desired). In another aspect, the carbon layer is amorphous.
  • In the method described herein, heat is used to form graphene. However, some of the insulator layers described herein (e.g., thermal oxide) are not very stable at the upper temperature ranges used. One way to protect thermally unstable layers is to coat them with a passivation layer. Thus, in another aspect, a passivation layer is present. The passivation layer is located between the insulator layer and the metal/carbon layers and is in contact with and covering a substantial portion of the top of the insulator layer. The passivation layer is designed to cover a substantial portion of the insulator layer and thereby protect it. Examples of the thickness of the passivation layer include from about 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, to 20 nm (or more if desired). The passivation layer is typically an oxide, such as Al2O3, HfO2, Ta2O5, ZnO, TiO2, and SiO2.
  • Alternatively, the passivation layer is present, but only in the same pattern as the metal layer (and optional metal adhesive layer). In this aspect, the passivation layer is designed to protect the insulator layer from the metal layer during heating of the precursor.
  • In another aspect, the present invention provides a novel method of growing graphene, comprising:
  • (a) heating a graphene device precursor to a temperature sufficient to initiate graphene formation; and,
  • (b) cooling the graphene device precursor.
  • Graphene refers to a layer of material, primarily comprising graphene (a crystalline allotrope of carbon typically of a single atomic plane of graphite having a 2-dimensional hexagonal lattice structure of carbon atoms). The layer formed by the present invention is typically from 1, 2, 3, 4, 5, 6, 7, 8, 9, to 10 atomic layers in thickness.
  • In another aspect, the heating is conducted in a closed furnace. Other examples of heat sources include a substrate heater, microwave heater, RF heater, and UV heater.
  • In another aspect, the heating is conducted in a substantially oxygen-free atmosphere.
  • In another aspect, the heating is conducted in the presence of a substantially oxygen-free gas. An example of a gas is a hydrogen-containing gas (e.g., forming gas). Examples of gases include 95% Ar/5% H2 and 95% N/5% H2.
  • In another aspect, the precursor is heated to a temperature of about 400° C. Other examples of the temperature include from about 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, to 1000° C.
  • In another aspect, the temperature is maintained for about 1 minute. Other examples of the time the temperature is maintained include from about 2, 3, 4, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, to 55 minutes and from about 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, to 5 hours.
  • In another aspect, the heating is conducted in the present of an O2 scavenger. Examples of O2 scavengers include Ti chips and a hydrogen-containing gas.
  • In another aspect, the heating is conducted in a vacuum. Examples of the pressure at which the heating is conducted include from about 500, 450, 300, 250, 200, 150, 100, 50, 25, 20, 10, 5, to 1 mT (mTorr or millitorr).
  • In another aspect, the cooling is conducted naturally. Natural cooling refers to turning off the power to the heat source (or removing the heat source) and letting the heat dissipate without further assistance.
  • In another aspect, the cooling is accelerated. As an example, accelerated cooling can be achieved by exposing the device to ambient atmosphere.
  • In another aspect, the present invention provides a novel graphene device, comprising:
  • an insulator layer, wherein at least the top portion of the insulator layer is an electrical insulator;
  • a metal layer in contact with and covering part of the top of the insulator layer;
  • a graphene layer in contact with the metal layer and the top of the insulator layer;
  • an optional passivation layer located between the insulator layer and the metal/carbon layers and in contact with and covering a substantial portion of the top of the insulator layer;
  • an optional metal adhesive layer located between the metal layer and either the insulator layer or passivation layer, if present.
  • EXAMPLES
  • The following examples are meant to illustrate, not limit, the present invention.
  • Example 1
  • A small sample of a 285 nm SiO2/Si wafer is cleaved via a diamond scroll to be used as the insulating layer.
  • The oxide surface (SiO2) is then cleaned with acetone and methanol. The surface is further cleaned by reactive ion etching the surface in O2 prior to metallization to remove any remaining organic substances.
  • An electron beam evaporation system (E-Beam) is then used to deposit a 200 nm thick Ni layer (the metal layer) onto the oxide surface in an electrode pattern.
  • A 10 nm layer of amorphous carbon is then deposited on the surface of the device (over the metal/oxide layers or metal/passivation layers) via filament carbon coater to complete a graphene device precursor (carbon/metal/insulator).
  • The graphene device precursor is loaded into a tube furnace along with boats of Ti chips. The tube furnace is pumped down to ˜3.5E-2 Torr and then backfilled with forming gas (95% Ar/5% H2) to achieve ˜50 mT. The temperature of the tube furnace is run up to 800° C. for one hour and then allowed to cool naturally.
  • Example 2
  • Raman spectra obtained from a graphene device made according to Example 1 are shown in FIGS. 1 (taken 3 μm from a Ni edge), 2 (taken 50 μm from a Ni edge), and 3 (taken 100 μm from a Ni edge).
  • Example 3
  • Raman spectra obtained from a graphene device made according to Example 1, except that it was heated to 600° C. are shown in FIGS. 4 (taken 5 μm from a Ni edge) and 5 (taken 10 μm from a Ni edge).
  • Example 4
  • Raman spectra obtained from a graphene device made according to Example 1, except that it was heated to 700° C. are shown in FIGS. 6 (taken at a Ni edge), 7 (taken 50 μm from a Ni edge), 8 (taken 100 μm from a Ni edge), and 9 (taken 200 μm from a Ni edge).
  • Example 5
  • A small sample of a 285 nm SiO2/Si wafer is cleaved via a diamond scroll to be used as the insulating layer.
  • A 5 nm passivation layer of Al2O3 is deposited via atomic layer deposition onto the SiO2 (the top of the insulator layer).
  • The oxide surface (Al2O3) is then cleaned with piranha (3:1 H2SO4/H2O2). The surface is further cleaned by reactive ion etching the surface in O2 prior to metallization to remove any remaining organic substances.
  • An E-Beam is used to deposit a 5 nm layer of Cr (the metal adhesive layer) in an interdigital electrode pattern.
  • The E-Beam is then used to deposit a 200 nm thick Ni layer (the metal layer) on the Cr interdigital electrode pattern.
  • A 10 nm layer of amorphous carbon is then deposited on the surface of the device via a filament carbon coater. Alternatively, the carbon may be sputtered onto the device.
  • The graphene device precursor (e.g., carbon/metal/adhesive/passivation/insulator) is loaded into a tube furnace along with boats of Ti chips. The tube furnace is pumped down to ˜3.5E-2 Torr and then backfilled with forming gas (95% Ar/5% Hz) to achieve ˜50 mT. The temperature of the tube furnace is run up to 800° C. for one hour and then allowed to cool naturally.
  • Numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise that as specifically described herein.

Claims (4)

What is claimed is:
1. A graphene device, comprising:
an insulator layer, wherein at least a top portion of the insulator layer is an electrical insulator;
a metal layer in contact with and covering part of the top of the insulator layer;
a graphene layer in contact with the metal layer and the top of the insulator layer;
an optional passivation layer located between the insulator layer and the metal/carbon layers and in contact with and covering a substantial portion of the top of the insulator layer; and,
an optional metal adhesive layer located between the metal layer and either the insulator layer or passivation layer if present.
2. The graphene device of claim 1, wherein:
the passivation layer is present.
3. The graphene device of claim 1, wherein:
the metal adhesive layer is present.
4. The graphene device of claim 1, wherein:
the passivation and metal adhesive layers are present.
US17/362,916 2016-11-29 2021-06-29 Method of making graphene and graphene devices Abandoned US20210327707A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US17/362,916 US20210327707A1 (en) 2016-11-29 2021-06-29 Method of making graphene and graphene devices

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201662427252P 2016-11-29 2016-11-29
US15/825,209 US10777406B2 (en) 2016-11-29 2017-11-29 Method of making graphene and graphene devices
US16/988,475 US11081336B2 (en) 2016-11-29 2020-08-07 Method of making graphene and graphene devices
US17/362,916 US20210327707A1 (en) 2016-11-29 2021-06-29 Method of making graphene and graphene devices

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US16/988,475 Continuation US11081336B2 (en) 2016-11-29 2020-08-07 Method of making graphene and graphene devices

Publications (1)

Publication Number Publication Date
US20210327707A1 true US20210327707A1 (en) 2021-10-21

Family

ID=62190416

Family Applications (3)

Application Number Title Priority Date Filing Date
US15/825,209 Active US10777406B2 (en) 2016-11-29 2017-11-29 Method of making graphene and graphene devices
US16/988,475 Active US11081336B2 (en) 2016-11-29 2020-08-07 Method of making graphene and graphene devices
US17/362,916 Abandoned US20210327707A1 (en) 2016-11-29 2021-06-29 Method of making graphene and graphene devices

Family Applications Before (2)

Application Number Title Priority Date Filing Date
US15/825,209 Active US10777406B2 (en) 2016-11-29 2017-11-29 Method of making graphene and graphene devices
US16/988,475 Active US11081336B2 (en) 2016-11-29 2020-08-07 Method of making graphene and graphene devices

Country Status (1)

Country Link
US (3) US10777406B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11508498B2 (en) 2019-11-26 2022-11-22 Trimtabs Ltd Cables and methods thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013256408A (en) * 2012-06-13 2013-12-26 Nagoya Institute Of Technology Manufacturing method for graphene structure

Also Published As

Publication number Publication date
US11081336B2 (en) 2021-08-03
US20200373155A1 (en) 2020-11-26
US20180151352A1 (en) 2018-05-31
US10777406B2 (en) 2020-09-15

Similar Documents

Publication Publication Date Title
US8637118B2 (en) Method of production of graphene
US8338825B2 (en) Graphene/(multilayer) boron nitride heteroepitaxy for electronic device applications
US20130266729A1 (en) Method for making strip shaped graphene layer
US20140264282A1 (en) Heterogeneous layered structure, method of preparing the heterogeneous layered structure, and electronic device including the heterogeneous layered structure
US8859044B2 (en) Method of preparing graphene layer
JP2009062247A (en) Method for producing graphene sheet
KR20140118591A (en) Insulating sheet having heterogeneous laminated structure, manufacturing method thereof, and electric device including the insulating sheet
JP5578639B2 (en) Graphite film manufacturing method
KR101122676B1 (en) Method of forming graphene layer using armorphous carbon layer
US20210327707A1 (en) Method of making graphene and graphene devices
Panwar et al. Few layer graphene synthesized by filtered cathodic vacuum arc technique
KR101156355B1 (en) Method of forming graphene layer using si layer solved carbon
Rani et al. Synthesis, Properties, and Application of Ultrathin and Flexible Tellurium Nanorope Films: Beyond Conventional 2D Materials
JP6648563B2 (en) Semiconductor device, method of manufacturing ribbon-shaped thin film, and method of manufacturing semiconductor device
Tzeng et al. Graphene induced diamond nucleation on tungsten
JP4907017B2 (en) Method for producing carbon nanotube film body
KR101143694B1 (en) Method of forming graphene layer using metal layer solved carbon
US10337102B2 (en) Process for producing a graphene film
CN111809149B (en) Preparation method of 3C-SiC film
Panwar et al. Synthesis of multilayer graphene by filtered cathodic vacuum arc technique
KR102675622B1 (en) Method for manufacturing epsilon gallium oxide epitaxial substrate and epsilon gallium oxide epitaxial substrate
JP6944699B2 (en) Method for manufacturing hexagonal boron nitride film
KR102576569B1 (en) Preparing method of transition metal dichalcogenide
JP4070305B2 (en) Method for forming silicon carbide crystal film
GB2617851A (en) A graphene-containing laminate

Legal Events

Date Code Title Description
STPP Information on status: patent application and granting procedure in general

Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION

STPP Information on status: patent application and granting procedure in general

Free format text: NON FINAL ACTION MAILED

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION