US20210179920A1 - Synergistic Blends Of Anti-Agglomerant Gas Hydrate Inhibitors With Alkoxylates Of Fatty Alcohols, Fatty Amines And Fatty Acids - Google Patents

Synergistic Blends Of Anti-Agglomerant Gas Hydrate Inhibitors With Alkoxylates Of Fatty Alcohols, Fatty Amines And Fatty Acids Download PDF

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US20210179920A1
US20210179920A1 US17/099,432 US202017099432A US2021179920A1 US 20210179920 A1 US20210179920 A1 US 20210179920A1 US 202017099432 A US202017099432 A US 202017099432A US 2021179920 A1 US2021179920 A1 US 2021179920A1
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carbon atoms
group
gas hydrate
hydrate inhibitor
composition according
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Dirk Leinweber
Zachary Thomas Ward
Felix Hoevelmann
Jonathan James WYLDE
Matthias Krull
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Clariant International Ltd
Clariant Produkte Deutschland GmbH
Clariant Corp
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D207/00Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom
    • C07D207/02Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom
    • C07D207/30Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having two double bonds between ring members or between ring members and non-ring members
    • C07D207/34Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having two double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D207/36Oxygen or sulfur atoms
    • C07D207/402,5-Pyrrolidine-diones
    • C07D207/4042,5-Pyrrolidine-diones with only hydrogen atoms or radicals containing only hydrogen and carbon atoms directly attached to other ring carbon atoms, e.g. succinimide
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/02Well-drilling compositions
    • C09K8/03Specific additives for general use in well-drilling compositions
    • C09K8/035Organic additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/52Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/52Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning
    • C09K8/524Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning organic depositions, e.g. paraffins or asphaltenes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/2222(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/10Working-up natural gas or synthetic natural gas
    • C10L3/107Limiting or prohibiting hydrate formation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2208/00Aspects relating to compositions of drilling or well treatment fluids
    • C09K2208/22Hydrates inhibition by using well treatment fluids containing inhibitors of hydrate formers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/02Inorganic or organic compounds containing atoms other than C, H or O, e.g. organic compounds containing heteroatoms or metal organic complexes
    • C10L2200/0259Nitrogen containing compounds

Definitions

  • This invention relates to the prevention of gas hydrate blockage in oil and natural gas pipelines containing low-boiling point hydrocarbons and water. More specifically, the invention relates to a method of controlling gas hydrate blockage through the addition of a synergistically acting blend of chemical compositions.
  • Gas hydrates are typically solids that may form in a fluid that is flowing or is substantially stationary, under certain temperature and pressure conditions.
  • gas hydrates may form during hydrocarbon production from a subterranean formation, in pipelines and other equipment during production operations. Hydrates may impede or completely block flow of hydrocarbons or other fluid flowing through such pipelines. These blockages not only may decrease or stop production, potentially costing millions of dollars in lost production, but also may be very difficult and dangerous to mediate.
  • gas hydrates may be volatile and even explosive, potentially rupturing pipelines, damaging equipment, endangering workers, and causing environmental harm. Gas hydrates may form when water molecules become bonded together after coming into contact with certain “guest” gas or liquid molecules.
  • Hydrogen bonding may cause the water molecules to form a regular lattice structure, like a cage, that is stabilized by the guest gas or liquid molecules entrapped within the lattice structure.
  • the resulting crystalline structure may precipitate as a solid gas hydrate.
  • Guest molecules can include any number of molecules such as, for example, carbon dioxide hydrogen, and low molecular weight hydrocarbons including methane, ethane, propane, n-butane, iso-butane, n-pentane, iso-pentane, and the like, and combinations of these gases as for example natural gas.
  • thermodynamic and low dose hydrate inhibitors There are two basic techniques to overcome or control the gas hydrate problems, namely thermodynamic and low dose hydrate inhibitors (LDHIs).
  • Thermodynamic hydrate inhibitors such as methanol or one of the glycols, have traditionally been used to prevent these hydrate formations.
  • thermodynamic inhibitors are effective at 5-50% (or higher) based on the amount of water.
  • the use of thermodynamic inhibitors is not viable in these applications due to logistical constraints of supplying and pumping such vast quantities of fluids to often remote locations.
  • LDHIs can overcome such logistical constraints.
  • KHIs Kinetic Hydrate Inhibitors
  • AAs Anti-Agglomerants
  • KHIs Kinetic Hydrate Inhibitors
  • AAs Anti-Agglomerants
  • Kinetic hydrate inhibitors have been identified to prevent hydrate formation so that the fluids can be pumped out before a catastrophic hydrate formation occurs.
  • the kinetic inhibitors prevent or delay hydrate crystal nucleation and disrupt crystal growth.
  • Kinetic hydrate inhibitors contain moieties similar to gas molecules previously mentioned. It is believed that kinetic inhibitors impede hydrate crystal growth by becoming incorporated into the growing hydrate crystals, thereby disrupting further hydrate crystal growth.
  • the growing hydrate crystals can complete a cage by combining with the partial hydrate-like cages around the kinetic hydrate inhibitor moieties containing hydrate-like groups.
  • KHIs are effective with or without the presence of a liquid hydrocarbon phase, but they are typically less effective in preventing hydrate formation as the production pressure increases.
  • kinetic hydrate inhibitors include poly(N-methylacrylamide), poly(N,N-dimethylacrylamide), poly(N-ethylacrylamide), poly(N,N-diethylacrylamide), poly(N-methyl-N-vinylacetamide), poly(2-ethyloxazoline), poly(N-vinylpyrrolidone), poly(N-vinylcaprolactam), and copolymers comprising the respective monomers.
  • anti-agglomerants Besides the kinetic hydrate inhibitors, there is a second general type of LDHIs, the so-called anti-agglomerants. While KHIs work by delaying or even preventing the growth of gas hydrate crystals and may function as “anti-nucleators”, anti-agglomerants allow hydrates to form but disperse them in the form of fine particles, known as a hydrate slurry. AAs prevent hydrates from agglomeration and subsequently from accumulating into larger aggregates capable of causing plugs. Often anti-agglomerants prevent the once formed smaller gas hydrate crystals to adhere to the pipe wall.
  • anti-agglomerants are effective only in the presence of an oil phase.
  • the oil phase provides a transport medium for the hydrates which are referred to as hydrate slurries so that the overall viscosity of the medium is kept low and can be transported along the pipeline. As such, the hydrate crystals formed in the water-droplets are prevented from agglomerating into a larger crystalline mass.
  • a group of chemicals which has proven to prevent agglomeration of hydrate crystals are surface active substances as for example non-ionic amphiphilic compounds and quaternary ammonium salts having at least three alkyl groups with four or five carbon atoms and a long chain hydrocarbon group containing 8-20 atoms, as for example tributylhexadecylphosphonium bromide and tributylhexadecylammonium bromide.
  • U.S. Pat. No. 4,915,176 discloses the use amphiphilic compounds in general and U.S. Pat. Nos. 4,973,775 and 5,244,878 the use of especially nonionic amphiphilic compounds comprising a hydrophilic part comprising alkylene oxide, hydroxyl or alkylene amine groups, an oleophilic part comprising a hydrocarbon chain derived from an alcohol, a fatty acid, an alkylated derivative of phenol or an isobutene- or butene-based polyolefin, and a bond between the hydrophilic and oleophilic parts which can be, for example, an ether, ester or amide bridge to delay the formation and/or reduce the agglomeration tendency of hydrates.
  • nonionic amphiphilic compounds with an ether bridge oxyethylated fatty alcohols, oxyethylated alkylphenols, oxyethylated and/or oxypropylated derivatives and ethers of sugars are cited.
  • the amphiphilic compounds exemplified are preferably alkanolamide compounds (U.S. Pat. No. 4,973,775) respectively polyols partially or fully esterified with fatty acids as for example sorbitan monolaurate and its ethoxylates (U.S. Pat. No. 5,244,878).
  • U.S. Pat. No. 5,460,728 teaches a method for inhibiting the formation of hydrates, the method including the addition of alkylated ammonium, phosphonium or sulphonium compounds having three or four alkyl groups in their molecule, at least three of which are independently chosen from the group of normal or branched alkyls having at least four and preferably four to six carbon atoms to a stream containing low-boiling hydrocarbons and water.
  • Examples for suited compounds are tetrapentylammonium bromide, tributylhexadecylphosphonium bromide and tributyldecylammonium bromide.
  • CN 105733539 discloses the use of a composition comprising a polyalcohol nonionic surfactant and a quaternary ammonium salt as gas hydrate anti-agglomerant.
  • the exemplified polyalcohol nonionic surfactants are esters of sorbitol with fatty acids; the exemplified quaternary ammonium compounds include dodecyltrimethylammonium chloride, tetradecyltrimethylammonium chloride and didecyldimethylammonium chloride with tetrabutylammonium bromide being especially preferred.
  • amphiphilic carboxylic acid derivatives comprising a lipophilic alkyl chain and a tertiary amino group respectively an ammonium group.
  • WO 2012/082815 discloses compositions comprising beta-amino ester surfactants and their ammonium salts as anti-agglomerants.
  • the beta-amino ester surfactants can be made by nucleophilic addition of a 3-(dialkylamino)-propylamine to an acrylic acid ester and subsequent neutralization of the amino group with a mineral acid or a carboxylic acid, respectively quaternization of the amino group.
  • WO 2013/089802 discloses compositions comprising salts of beta-amino amide surfactants and their use as anti-agglomerants to reduce or inhibit the formation of gas hydrates.
  • the beta-amino amides can be made by nucleophilic addition of an amine as for example dibutyl amine to acrylic acid followed by amidation with a fatty amine and subsequent neutralization of the amino group with a mineral acid or a carboxylic acid, respectively quaternization.
  • WO 2016/069987 discloses hydrate inhibitor compositions comprising zwitterionic or cationic ammonium surfactants.
  • the hydrate inhibitors may be made by reaction of acrylic acid with a fatty amine and a N,N-dialkylaminoalkyl amine, followed by quaternization or neutralization of the amino group.
  • compositions and methods of using these compositions to inhibit of the formation of gas hydrate agglomerates wherein the compositions may be characterized as reaction products of: (1) a dialkylaminoalkyl amine and (2) a first intermediate formed as the reaction product of one or more unsaturated carboxylic acids or esters containing an alkene chain (e.g., acrylates) and an amine that may further be reacted with (3) one or more alkylating agents.
  • U.S. Pat. No. 7,381,689 teaches a method and an amide composition used therein for inhibiting, retarding, mitigating, reducing, controlling and/or delaying formation of hydrocarbon hydrates or agglomerants of hydrates in a process stream.
  • the method comprises the addition of at least one amide compound into the process stream, where the compound may be mixed with another compound selected from amino alcohols, esters, quaternary ammonium, phosphonium or sulphonium salts, betaines, amine oxides, other amides, simple amine salts, and combinations thereof.
  • US 2018/346790 discloses a process for limiting the formation and/or agglomeration of gas hydrates, using a composition comprising one or more carboxylic amino acids of particular structure (e.g. N-cocoyl- ⁇ -aminopropanoic, N-cocoyl- ⁇ -aminodipropanoic) and one or more nonionic surfactants.
  • the nonionic surfactant(s) are chosen from sorbitan esters, alkoxylated sorbitan esters, alkoxylated fatty acids, and alkoxylated fatty alcohols, each of the alkoxylated species listed advantageously comprising from 1 to 25 oxyethylene (OE) units. Allegedly, this combination of an amphoteric surfactant with a nonionic surfactant prevents or limits the agglomeration of gas hydrates and remains efficient for subcooling values of less than or equal to ⁇ 20° C.
  • gas hydrate inhibitors are amphiphilic substances, they have potential to emulsify oil in the co-produced water which often has a negative impact on the operational system to which they are applied. Accordingly, emulsion tendency is an important secondary property, because the co-produced fluids (oil to be sold and water to be disposed of) need to separate quickly once topside, typically within 30 minutes, if not preferably less time as for example within 10 and even more preferred within 5 minutes.
  • Separation speed is critical because if it is not fast enough, it may cause production to be choked back to allow time for the separation to occur; oil wetness must be minimized because there are typically limits to the amount of water that can remain in the salable oil, and finally, the produced water has a low limit to the amount of oil that can remain in it, in large part due to its eventual disposal overboard, back into the environment.
  • a gas hydrate inhibitor composition comprising an amphiphile which has a N,N-dialkylamino group linked to a hydrophobic tail via a linking moiety which is an optionally substituted hydrocarbyl group comprising at least one nitrogen and/or oxygen atom, will be synergistically enhanced in its performance as a gas hydrate inhibitor when used together with a nonionic surfactant. Accordingly, such combination allows for reduced overall treat rates. Additionally, such combination provides further unexpected performance benefits which also have a beneficial effect on the operational system to which the gas hydrate inhibitors are applied, including less issues caused by foam formation and produced water quality.
  • such combination was found to result in improved water drop properties, including a reduction of the time to achieve significant water drop and a reduction of the absolute amount of water remaining emulsified into the co-produced oil. This reduces the need for further chemical treatment to separate emulsified water out of the oil prior to its export in the limited amount of time available once fluids are topside and need to be processed and often makes further chemical treatment unnecessary. Furthermore, it has been found that such combination is able to work at higher water cuts than previously possible with single use of hydrate inhibitor, i.e. the combination of the amphiphile with the nonionic surfactant extends the range of water cuts that are possible to be treated for hydrate formation.
  • the instant invention provides a gas hydrate inhibitor composition
  • a gas hydrate inhibitor composition comprising
  • the instant invention provides a method for inhibiting the formation of gas hydrate agglomerates and/or plugs, the method comprising bringing a system containing hydrocarbons and water susceptible to gas hydrate formation in contact with the composition according to the first aspect of the invention.
  • the instant invention provides the use of the composition according to the first aspect of the invention for inhibiting the formation of gas hydrate agglomerates and/or plugs in a system containing hydrocarbons and water.
  • the instant invention provides a method for improving the hydrate inhibitor performance of an amphiphile (A) having the general formula (1) given above, the method comprising the addition of a nonionic surfactant (B) which is selected from alkoxylated C 8 -C 18 fatty alcohols, alkoxylated C 8 -C 18 fatty amines, alkoxylated C 8 -C 18 fatty acids and alkoxylated C 8 -C 18 fatty acid amides to the amphiphile (A).
  • a nonionic surfactant which is selected from alkoxylated C 8 -C 18 fatty alcohols, alkoxylated C 8 -C 18 fatty amines, alkoxylated C 8 -C 18 fatty acids and alkoxylated C 8 -C 18 fatty acid amides
  • the instant invention provides the use of a nonionic surfactant (B) which is selected from alkoxylated C 8 -C 18 fatty alcohols, alkoxylated C 8 -C 18 fatty amines, alkoxylated C 8 -C 18 fatty acids and alkoxylated C 8 -C 18 fatty acid amides for improving the hydrate inhibitor performance of an amphiphile (A) having the general formula (1) above.
  • a nonionic surfactant (B) which is selected from alkoxylated C 8 -C 18 fatty alcohols, alkoxylated C 8 -C 18 fatty amines, alkoxylated C 8 -C 18 fatty acids and alkoxylated C 8 -C 18 fatty acid amides for improving the hydrate inhibitor performance of an amphiphile (A) having the general formula (1) above.
  • the instant invention provides a mixture of hydrocarbons and water comprising the composition of the first aspect of the invention, wherein the mixture has a reduced tendency to form hydrocarbon hydrate agglomerates under hydrate forming conditions.
  • the gas hydrate inhibitor composition according to the invention may optionally contain up to 30 wt.-% of a further surfactant (C) which is different from A) and B).
  • hydrate inhibitor performance includes the gas hydrate composition's capability to provide for enhanced anti-agglomeration and/or enhanced inhibition, retardation, mitigation, reduction, control, delay, and/or the like of agglomeration of hydrates and/or hydrate-forming compounds.
  • agglomeration of hydrates and/or hydrate-forming compounds (and the like) may be reduced and/or inhibited to a greater degree than that achieved using the hydrate inhibitor components individually.
  • Synergistically improved hydrate inhibition means that the hydrate inhibitor performance of the combination of components A and B is greater than the sum of the action of each of the components when used alone. This means that either the hydrate inhibitor performance obtained with the combination of the compounds (A) and (B) is greater than expected from the sum of the individual components when used alone; or, alternatively, a predetermined hydrate inhibitor performance is achieved with a lower dose rate of the combination of components (A) and (B) than with each of the individual components when used alone. Whether or not there is a synergy between components A) and B) is determined by the reduced dose rate required to prevent gas hydrate agglomeration over the dose rate required of each of the individual components.
  • the reduction of dosage rate is between 5 and 70 wt.-%, preferably between 10 and 40 wt.-% and most preferably between 20 and 35 wt.-% as for example between 5 and 40 wt.-%, or between 5 and 35 wt.-%, or between 10 and 50 wt.-%, or between 10 and 35 wt.-%, or between 20 and 70 wt.-%, or between 20 and 40 wt.-%.
  • a synergistic effect between components A) and B) can be determined by comparison of secondary properties such as emulsion tendency, and more specifically of the water drop properties of the co-produced mixture of oil and water. The combination of components A) and B) results in a faster and more complete separation of water than obtained when one of the components is used alone.
  • hydrate and “gas hydrate” are used interchangeably and refer to a gaseous mixture in a water clathrate; i.e. they refer to a solid hydrogen-bonded network of water molecules encapsulating gas molecules to form a cage-like structure or hydrate which is also known as clathrate. Especially, the terms refer to hydrates formed by low molecular weight hydrocarbons. Similarly, the terms “hydrate inhibitor” and “gas hydrate inhibitor” are used interchangeably, referring to additives inhibiting, retarding, mitigating, reducing, controlling and/or delaying formation of hydrates and/or agglomerates of hydrates and/or plugs.
  • Component (A) of the hydrate inhibitor composition according to the invention contains an amphiphile having the general formula (1) wherein a lipophilic tail R 5 which is a hydrocarbyl group having 6 to 22 carbon atoms is linked by a linking moiety L to a hydrophilic head group which comprises a N,N-dialkylamino group —N(R 1 )(R 2 ) wherein R 1 and R 2 are C 1 -C 5 -alkyl groups, or together with the nitrogen atom to which they are attached form a substituted or unsubstituted heterocyclic group, and wherein the N,N-dialkylamino group may be in the form of an ammonium compound.
  • the term “linking moiety” refers to any portion of the hydrate inhibitor component (A) that provides spacing between the lipophilic tail R 5 and the hydrophilic head group.
  • the lipophilic tail R 5 of the amphiphile (A) is an alkyl or alkenyl group having 6 to 22 carbon atoms and especially preferred having 8 to 20 carbon atoms, as for example 6 to 18 carbon atoms, or 8 to 22 carbon atoms.
  • Preferred alkyl and alkenyl groups may be linear, branched or cyclic and/or any combination thereof.
  • Preferred alkyl and alkenyl residues R 5 are octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, hexadecyl, octadecyl, eicosyl, dodecenyl, tetradecenyl, hexadecenyl, octadecenyl, eicosenyl, and their mixtures.
  • the alkyl- and alkenyl groups R 5 may be of natural or synthetic origin.
  • the amphiphile may comprise one or more further lipophilic tails, for example alkyl or alkenyl residues stemming from substituents of the linking moiety L.
  • Preferred substituents R 1 and R 2 are alkyl residues having from 3 to 5 carbon atoms and especially preferred are those having 4 carbon atoms.
  • the alkyl residues R 1 and R 2 may be linear, or when they have at least three carbon atoms they may be branched. Preferably they are linear.
  • Examples for alkyl residues R 1 and R 2 are methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl, n-pentyl and iso-pentyl.
  • n-propyl iso-propyl
  • n-butyl iso-butyl
  • tert-butyl iso-butyl
  • n-pentyl iso-pentyl
  • iso-pentyl iso-pentyl.
  • Particularly preferred are n-butyl, iso-butyl, tert-butyl.
  • the alkyl residues R 1 and R 2 may be the same or they may be different. Preferably, they are the same.
  • the polar head group is a N,N-dibutylamino group.
  • the nitrogen atom, together with R 1 and R 2 may form a cycle.
  • the group can be considered a “nitrogen-containing heterocycle”.
  • the nitrogen-containing heterocycle can denote optionally substituted, fully saturated or unsaturated, monocyclic or bicyclic, aromatic or nonaromatic groups having at least one nitrogen atom in at least one ring, and preferably 5 or 6 atoms in each ring.
  • the nitrogen-containing heterocycle can also contain 1 or 2 oxygen atoms or 1 or 2 sulfur atoms in the ring.
  • Exemplary nitrogen-containing heterocycles include pyrrole, pyrroline, pyrrolidine, piperidine, pyrazole, pyrazoline, pyrazolidine, imidazole, imidazoline, imidazolidine, triazole, isoxazole, isoxazoline, isoxazolidine, oxazole, oxazoline, oxazolidine, thiazole, isothiazole, oxadiazole, oxatriazole, dioxazole, oxathiazole, pyridine, pyridazine, pyrimidine, pyrazine, piperazine, triazine, oxazine, oxathiazine, oxazine, isoxazine, oxadiazine, morpholine, azepane, azepine, caprolactam, or quinoline.
  • exemplary substituents include one or more of the following groups: C 1 -C 20 alkyl, C 2 -C 20 alkenyl, aryl, aralkyl, hydroxy, acyl, acyloxy, alkoxy, alkenoxy, aryloxy, halogen, amino, nitro, cyano, esters and ethers.
  • the polar head group of the amphiphile (A) according to formula (1) is a tertiary amino group having, besides the bond to the linking moiety, substituents R 1 and R 2 while R 3 and X ⁇ are absent.
  • amphiphile (A) is an amine of formula (1a)
  • the polar head group of the amphiphile (A) according to formula (1) is an ammonium compound wherein R 3 and X ⁇ are present.
  • amphiphile (A) is an ammonium compound of formula (1b)
  • L, R 1 , R 2 and R 5 have the meanings given above;
  • R 3 is hydrogen or an alkyl group having from 1 to 8 carbon atoms which optionally bears a hydroxy group in the 2-position; and
  • X ⁇ is an anion.
  • amphiphile (A) is an ammonium compound of formula (1c)
  • L, R 1 , R 2 and R 5 have the meanings given above;
  • R 3 is hydrogen or an alkyl group having from 1 to 8 carbon atoms which optionally bears a hydroxy group in the 2-position;
  • X ⁇ is an anion; and
  • q is an integer from 2 to 7.
  • R 3 is hydrogen.
  • ammonium salt can be obtained by reaction of the above described tertiary amino group —N(R 1 )(R 2 ) of formula (1a) with an acid.
  • the acid may be organic or inorganic.
  • Preferred inorganic acids are halide acids like HCl, HBr and HI; sulfuric acid, phosphoric acid, phosphorous acid, nitric acid, or a combination thereof.
  • Preferred organic acids are carboxylic acids, sulfonic acids and phosphonic acids, as for example formic acid, acetic acid, propionic acid, butyric acid, acrylic acid, methacrylic acid, glycolic acid, pivalic acid, malic acid, maleic acid, succinic acid, thioglycolic acid, methane sulfonic acid, p-toluene sulfonic acid, the like, and any combination thereof.
  • X ⁇ is selected from hydroxide, carboxylate, halide, sulphate, nitrite, nitrate, organic sulfonate, phosphate, organic phosphonate, and combinations thereof.
  • Suitable halide ions include, without limitation, fluoride, chloride, bromide, iodide, and combinations thereof.
  • Suitable carboxylates include anions stemming from carboxylic acids having from 1 to 20 carbon atoms, more preferably having from 2 to 12 carbon atoms and especially preferred having from 3 to 6 carbon atoms as for example having from 1 to 12, or from 1 to 6, or from 2 to 20, or from 2 to 6, or from 3 to 20, or from 3 to 12 carbon atoms.
  • the carboxylic acid is aliphatic.
  • Preferred aliphatic carboxylic acids may be linear or branched; they may be saturated or unsaturated.
  • Examples for especially preferred carboxylates are formate, acetate, propionate, butyrate, pentanoate, hexanoate, acrylate, methacrylate, glycolate, malonate, succinate, trifluoroacetate, and mixtures thereof.
  • anion X ⁇ is selected from carboxylate, halide, acrylate, methacrylate, and combinations thereof; most preferred X ⁇ is acrylate. In an especially preferred embodiment, X ⁇ is the anion of the acid used for protonation of the amino group.
  • R 3 is an alkyl group having from 1 to 8 carbon atoms. In some embodiments, when R 3 has 2 or more carbon atoms, R 3 may be substituted by a hydroxy group in the 2-position of the alkyl group.
  • Such quaternary ammonium compound wherein R 3 is an alkyl group can be obtained by reaction of the above described tertiary amino group —N(R 1 )(R 2 ) of formula (1a) with an alkylating agent.
  • the quaternizing agent may include alkyl halides, alkyl sulfates, oxalates, carbonates, hydrocarbyl epoxides and mixtures thereof.
  • the quaternizing agent may be a sulfate, such as dimethyl sulfate. In some embodiments, the quaternizing agent may be a halide, such as CH 3 Cl. In some embodiments, the quaternizing agent may be a carbonate, such as dimethyl carbonate. In some embodiments, the quaternizing agent may be an epoxide, such as a hydrocarbyl epoxide, such as, for example, ethylene oxide, propylene oxide, butylene oxide, and the like.
  • Especially preferred alkylating agents include methyl chloride, methyl bromide, methyl iodide, ethyl chloride, ethyl bromide, ethyl iodide, dimethyl sulfate, diethyl sulfate and any combination thereof.
  • X ⁇ is the anion formed during reaction of the alkylating agent with the amino group as for example chloride, bromide, iodide, methosulfate, ethosulfate, the like and any combination thereof.
  • R 3 is a methyl group.
  • the linking moiety L is defined as the part of the amphiphile (A) according to formula (1) which connects the hydrophilic head group with the lipophilic tail R 5 .
  • the linking moiety L contains a connecting chain which constitutes the direct connection between the hydrophilic head group and the lipophilic tail R 5 and which may have substituents attached to it.
  • the connecting chain is made from carbon atoms, at least one heteroatom selected from oxygen and nitrogen and optionally one or more further heteroatoms.
  • the atoms forming the connecting chain will be referred to as linking elements in the following. For the sake of clarity, the connecting chain does not include any substituents.
  • linking moiety L is a hydrocarbyl group having at least 2 adjacent carbon atoms, at least one heteroatom selected from nitrogen and oxygen, optionally one or more further heteroatoms and does not contain any substituents, the linking moiety L and the connecting chain are the same.
  • the linking moiety L may instead or in addition be characterized as an optionally substituted heteroaliphatic chain.
  • Heteroaliphatic chain means that the link between lipophilic tail R 5 and hydrophilic head group comprises a linear or branched chain made from carbon atoms which is interrupted by at least one heteroatom selected from oxygen and nitrogen and optionally one or more further heteroatoms selected from nitrogen, oxygen, phosphorous, and sulfur.
  • at least one of the one or more further heteroatoms interrupting the optionally substituted heteroaliphatic chain is a nitrogen or an oxygen atom.
  • the linking moiety L may have heteroatoms attached to one or more of its carbon linking elements, but not more than one heteroatom per carbon linking element.
  • heteroatoms attached to the connecting chain are part of a functional group as for example a hydroxy, a carbonyl or a carboxymethyl group.
  • alkyl groups and especially alkyl groups having 1 to 6 carbon atoms may be attached to carbon and/or nitrogen atoms of the connecting chain.
  • the connecting chain contains from 4 to 20, more preferably 5 to 14 and especially preferred 6 to 10 linking elements, as for example from 4 to 14, or from 4 to 12, or from 5 to 20, or from 5 to 12, or from 6 to 20, or from 6 to 14 linking elements.
  • the linking moiety L has a total of from 5 to 100, more preferably from 6 to 50, and especially preferred of from 6 to 20 atoms (carbon and hetero atoms, but excluding hydrogens), as for example from 5 to 50, or from 5 to 20, or from 6 to 100 atoms.
  • R 5 which is a hydrocarbyl group not containing heteroatoms
  • the linking moiety begins at the position where there is either the first heteroatom or a carbon atom that is substituted with a group comprising at least one heteroatom.
  • the nitrogen atom being part of the linking moiety is part of an amino, a polyamino, an ammonium, or a polyammonium, an amide and/or an imide group.
  • the further heteroatom or heteroatoms which may be part of the connecting chain may be part of an ether, a polyether, an amino, a polyamino, an ammonium, or a polyammonium group.
  • such further heteroatom(s) may be part of a functional group as for example an ester, an amide and/or an imide group.
  • the carbon atom of the carbonyl group and the heteroatom within the connecting chain both constitute members of the heteroaliphatic chain.
  • the linking moiety contains at least one further nitrogen atom in the form of an amine or amide group.
  • one or more heteroatoms may be attached to the connecting chain as a substituent as for example a hydroxy group, an amino group, a carboxylic acid group or a carboxylate group.
  • the connecting chain may instead or in addition be characterized as a heteroaliphatic chain which can be saturated or unsaturated, wherein one or more non-adjacent CH 2 groups are replaced by a heteroatom selected from nitrogen, oxygen, sulfur and phosphorous.
  • the heteroatom may be part of a functional group.
  • Preferred functional groups are selected from —C( ⁇ O)—O—, —O—C( ⁇ O)—, —C( ⁇ O)—N(R 6 )—, —N(R 7 )—C( ⁇ O), —N(R 6 )—, —(R 7 )N—, —O—, —S—, —(SO)— or —(SO 2 )—, wherein R 6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms, more preferably having 3 to 5 carbon atoms and especially preferred having 4 carbon atoms and wherein amino groups may be in form of their ammonium compound, and R 7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms. Especially preferred R 7 is hydrogen or an alkyl group having from 1 to 20 carbon atoms.
  • the connecting chain may comprise one or more aliphatic groups having 2 to 10, preferably 3 to 6 and especially preferred 2 to 4 adjacent carbon atoms, which are connected to each other and/or the hydrophobic tail by a heteroatom or a functional group comprising a heteroatom whereby at least one heteroatom is a nitrogen or oxygen atom.
  • Examples for preferred functional groups are —C( ⁇ O)—O—, —O—C( ⁇ O)—, —C( ⁇ O)—N(R 6 )—, —N(R 7 )—C( ⁇ O)—, —N(R 6 )—, —(R 7 )N—, —O—, —S—, —(SO)— and —(SO 2 )—, wherein R 6 and R 7 have the meanings given above.
  • Preferred aliphatic groups are alkylene groups as for example any one or more of ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene, decylene.
  • the linking moiety comprises one or more hydrocarbyl segments each having 2 to 4 carbon atoms wherein the segments are linked by a heteroatom selected from O and N or by a functional group comprising at least one of those heteroatoms.
  • Preferred functional groups are esters and amides with amides being especially preferred.
  • the lipophilic tail R 5 may be connected to the hydrophilic head group via a linking moiety L selected from the chemical structures (2) to (7):
  • amphiphile (A) is an amido amine according to the general formula (13)
  • the sum of m+o in formula 13 is 2.
  • one of R 8 and R 9 is absent and q is 0 or an integer from 1 to 6.
  • m, n and o in formula 13 all are 0.
  • the number of anions q depends on the presence of R 3 , R 8 and/or R 9 .
  • q is 0; when only one of R 3 , R 8 and R 9 is present, q is 1; when o is 2, m is 0 and R 3 as well as R 9 in all units —N(R 6 )(R 9 )—R 4 — are present, q may be equal to p+1, i.e. it is an integer between 2 to 6, depending on the value of p.
  • amphiphile (A) is an amido amine according to the general formula (14)
  • the embodiment of formula (14) can be derived from formula (13) wherein m, n and o are all 0.
  • p in formula (14) is 1 or 2, and especially preferred p is 1.
  • R 3 is hydrogen
  • the anion X ⁇ is selected from hydroxide, carboxylate, halide, sulphate, organic sulfonate, and combinations thereof.
  • the compound according to formula (14) is the reaction product of an N,N-dialkylaminoalkylamine of formula HN(R 6 )—R 4 —N(R 1 )(R 2 ) with a fatty acid of formula R 5 —COOH, an ester of a fatty acid of formula R 5 —COOH with an alcohol having from 1 to 4 carbon atoms, or a fatty acid glyceride.
  • the fatty acid, fatty acid ester or fatty acid glyceride is derived from a plant source or an animal source selected from vegetable oils, as for example from corn oil, canola oil, coconut oil, safflower oil, sesame oil, palm oil, cottonseed oil, soybean oil, olive oil, sunflower oil, hemp oil, wheat germ oil, palm kernel oil, or tallow oil and combinations thereof.
  • a plant source is coconut oil.
  • the compound according to formula (14) includes a product prepared by the reaction of an amine selected from 3-(dialkylamino)propylamine and 2-(dialkylamino)ethylamine with vegetable oil or tallow oil followed by neutralization with an acid or by quaternization with an alkylating agent.
  • Preferred acids are selected from mineral acids and organic acids having from 1 to 20 carbon atoms, as for example formic acid, acetic acid, chloroacetic acid, propionic acid, acrylic acid, and methacrylic acid.
  • Preferred alkylating agents are selected from an organic halide, such as an alkyl halide, having from 1 to 8 carbon atoms, dimethyl sulfate and C 2 -C 4 alkylene oxides.
  • N,N-dialkylaminoalkylamine includes two alkyl groups independently selected from methyl, ethyl, propyl or butyl, and combinations thereof; or when R 1 and R 2 together with the nitrogen atom to which they are attached form a substituted or unsubstituted heterocyclic group having 5 or 6 atoms in the ring.
  • N,N-dialkylaminoalkylamines are N,N-dimethylaminoethylamine, N,N-dimethylaminopropylamine, N,N-diethylaminoethylamine, N,N-diethylaminopropylamine, N,N-dipropylaminoethylamine, N,N-dipropylaminopropylamine, N,N-dibutylaminoethylamine, N,N-dibutylaminopropylamine, N,N-dimethylaminopropylenediamine, N,N-dipropylaminopropylenediamine, N,N-dibutylaminopropylenediamine, N-(3-aminopropyl)pyrrolidine, N-(3-aminopropyl)piperidine, and N-(3-aminopropyl)azepane.
  • amphiphile (A) is an amido amine according to one or more of formulae (15), (16) and/or (17):
  • the amphiphile (A) according to formula (16) may be characterized as the reaction product of (i) a N,N-dialkylaminoalkylamine having the general formula HN(R 6 )—R 4 —N(R 1 )(R 2 ) and (ii) a first intermediate formed as the reaction product of one or more ethylenically unsaturated carboxylic acids or esters and an alkyl amine HN(R 5 )(R 7 ).
  • the ethylenically unsaturated carboxylic acids or esters may be an alkyl alkenoate (e.g., an alkyl methacrylate, an alkyl acrylate (for example, methyl acrylate)), an alkenoic acid (e.g., acrylic acid), and any combination thereof.
  • alkyl alkenoate e.g., an alkyl methacrylate, an alkyl acrylate (for example, methyl acrylate)
  • an alkenoic acid e.g., acrylic acid
  • cocoylamine or oleylamine can first be reacted with methyl acrylate and the reaction product can be further reacted with a N,N-dialkylaminoalkylamine as for example N,N-dimethylaminopropylamine, N,N-dibutylaminopropylamine, pyrrolidine or the like to form an amide.
  • the amphiphile (A) may be characterized as the reaction product of: (i) an alkyl amine having the formula —N(R 5 )(R 7 ) and ii) a first intermediate formed as the reaction product of one or more ethylenically unsaturated carboxylic acids or esters (e.g., acrylates, methacrylates (for example, methyl acrylate)) and a N,N-dialkylamine having the general formula H[N(R 6 )—R 4 ] p —N(R 1 )(R 2 ).
  • an alkyl amine having the formula —N(R 5 )(R 7 ) and ii) a first intermediate formed as the reaction product of one or more ethylenically unsaturated carboxylic acids or esters (e.g., acrylates, methacrylates (for example, methyl acrylate)) and a N,N-dialkylamine having the general formula H[N(R 6 )—
  • a secondary amine wherein p is 0 having the formula HN(R 1 )(R 2 ) as for example dimethylamine, dibutylamine, or a N,N-dialkylaminoalkylamine wherein p is 1 having the formula HN(R 6 )—R 4 —N(R 1 )(R 2 ) as for example N,N-dimethylaminopropylamine, N,N-dibutylaminopropylamine, pyrrolidine or the like can be reacted with methyl acrylate.
  • the so formed intermediate reaction product can then be reacted with an alkyl amine having the formula —N(R 5 )(R 7 ) as for example cocoylamine or oleylamine to form an amide.
  • the lipophilic tail(s) R 5 and optionally R 7 are introduced into the amphiphile (A) by the choice of the alkyl amine according to formula HN(R 5 )(R 7 ).
  • Preferred alkyl amines HN(R 5 )(R 7 ) for reaction with the ethylenically unsaturated carboxylic acid or ester respectively with the first intermediate formed from the ethylenically unsaturated acid or ester with the N,N-dialkylamine may include, but are not limited to, any primary or secondary fatty amine derived from one or more fatty acids having 6 to 22 carbon atoms or its esters.
  • the alkyl amine HN(R 5 )(R 7 ) is derived from a fatty acid or ester selected from the group consisting of: corn oil, canola oil, coconut oil, safflower oil, sesame oil, palm oil, cottonseed oil, soybean oil, olive oil, sunflower oil, hemp oil, wheat germ oil, palm kernel oil, vegetable oil, caprylic acid, capric acid, lauric acid, stearic acid, myristic acid, myristoleic acid, palmitic acid, palmitoleic acid, stearic acid, sapienic acid, elaidic acid, vaccenic acid, linoleic acid, arachidic acid, arachidonic acid, eicosapentaenoic acid, erucic acid, docosahexaenoic acid, behenic acid, lignoceric acid, cerotic acid, oleic acids (cis- and trans-), and any combination thereof.
  • a fatty acid or ester
  • Suitable alkyl amines for reaction also may include, but are not limited to, any synthetic primary or secondary amine including, but not limited to, hexylamine, octylamine, dodecylamine, tridecylamine, tetradecylamine, N-methyldodecylamine, N-methyloctylamine, didodecylamine, and the like, and any combination thereof.
  • the reaction product of the N,N-dialkylaminoalkylamine H[N(R 6 )—R 4 ] p —N(R 1 )(R 2 ), the unsaturated carboxylic acid and the alkyl amine HN(R 5 )(R 7 ) in either sequence may form a second intermediate that may further be reacted with (iii) one or more acids, or with one or more alkylating agents to form the hydrate inhibitor.
  • R 3 and/or R 8 of the cation moiety may depend upon, among other factors, the alkyl group of the alkylating agent(s).
  • the one or more acids of formula HX may be an inorganic acid as for example a halide acid, or a carboxylic acid, as for example formic acid, acetic acid propionic acid, acrylic acid, methacrylic acid or the like.
  • the one or more alkylating agents may be a carbonate, a halide, a sulfate, an organic sulfonate, a hydroxide, and/or any combination thereof.
  • the linking moiety L of amphiphile (A) may comprise a structure of formula (6).
  • Such hydrate inhibitor compounds may be characterized as a reaction product of a N,N-dialkylaminoalkylamine of formula HN(R 6 )—R 4 —N(R 1 )(R 2 ) wherein R 1 , R 2 , R 4 and R 6 have the same meanings as given above, and a 1,2-epoxyalkane of formula (18)
  • 1,2-epoxyalkanes are 1,2-epoxydecane, 1,2-epoxydodecane, 1,2-epoxytetradecane, 1,2-epoxyhexadecane 1,2-epoxyoctadecane and their mixtures.
  • the reaction product of the N,N-dialkylaminoalkylamine and the 1,2-epoxyalkane may further be reacted with one or more acids and/or alkylating agents whereby the same acids and alkylating agents are preferred as in the preceding embodiments.
  • the linking moiety L of amphiphile (A) may comprise one or more of structural elements (7a), (7b) and/or (7c).
  • Such hydrate inhibitor compounds may be characterized as reaction products of a dicarboxylic acid reactant substituted with a hydrocarbyl substituent R 5 with a nitrogen containing compound having, besides a group —N(R 1 )(R 2 ), an oxygen or nitrogen atom capable of condensing with said dicarboxylic acid reactant.
  • Preferred dicarboxylic acid reactants substituted with a hydrocarbyl substituent R 5 are alkylsuccinic acids, alkenylsuccinic acids and their anhydrides.
  • the nitrogen compound is a N,N-dialkylaminoalkylamine having the structure H—[N(R 6 )—R 4 ] p —N(R 1 )(R 2 ) or a N,N-dialkylaminoalkanol having the structure HO—R 4-N (R 1 )(R 2 ), wherein R 1 , R 2 , R 4 , R 6 and p have the same meanings as given above.
  • the reaction product between a dicarboxylic acid reactant substituted with a hydrocarbyl substituent R 5 and a N,N-dialkylaminoalkylamine may be an amide according to formula (7a) or (7b), or an imide according to formula (7c).
  • the reaction product between a dicarboxylic acid reactant substituted with a hydrocarbyl substituent R 5 and a N,N-dialkylaminoalkanol may be an ester according to formula (8a) or (8b) and will be similarly suited as amphiphile (A).
  • the reaction product of the dicarboxylic acid reactant with the nitrogen containing compound may further be reacted with one or more acids and/or quaternizing agents suitable for converting the amino group —N(R 1 )(R 2 ) to a quaternary nitrogen compound —N(R 1 )(R 2 )(R 3 ) + X ⁇ whereby the same acids and alkylating agents are preferred as in the preceding embodiments.
  • the linking moiety L of amphiphile (A) comprises a structure of formulae (9), (10a), (10b), (11), (12a) and (12b).
  • Such hydrate inhibitor compounds may be characterized as unsymmetrically substituted dicarboxylic acid diamido ammonium compounds. They may be obtained by sequentially condensing a dicarboxylic acid with a fatty amine HN(R 5 )(R 7 ) to give an intermediate amide and/or imide, followed by the reaction of the intermediate amide and/or imide with a N,N-dialkylaminoalkylamine having the structure H—[N(R 6 )—R 4 ] p —N(R 1 )(R 2 ).
  • Preferred dicarboxylic acids have from 4 to 14 and especially preferred from 2 to 8 carbon atoms.
  • the dicarboxylic acid may be further substituted by one or more hydroxy, carboxyl or carboxymethyl groups.
  • Examples of preferred dicarboxylic acids are succinic acid (leading to formula (9)), malic acid leading to formulae (10a) and (10b)), tartaric acid leading to formula (11)) and citric acid (leading to formulae (12a) and (12b)).
  • N,N-dialkylaminoalkylamide may be further reacted with an acid to form an ammonium salt or it may be quaternized with an alkylating agent whereby the same acids and alkylating agents are preferred as in the preceding embodiments.
  • the amphiphile (A) may be a single amphiphile or a mixture of two or more different amphiphiles.
  • the components may differ in their chemical and/or physicochemical properties as for example in the alkyl chain length and/or the branching of the lipophilic tail R 5 , the chain length of the alkyl residues R 1 and R 2 and/or the structure of the linking moiety L.
  • the nonionic surfactant (B) is an alkoxylated C 8 -C 18 fatty alcohol, an alkoxylated C 8 -C 18 fatty amine, an alkoxylated C 8 -C 18 fatty acid and/or an alkoxylated C 8 -C 18 fatty acid amide of general formula (19):
  • R 11 is an alkyl or alkenyl group having from 8 to 16 and more preferred from 10 to 14 carbon atoms, as for example from 8 to 14, or from 10 to 18, or from 10 to 16 carbon atoms.
  • the alkyl or alkenyl group may be linear or branched. Preferably it is linear.
  • Unsaturated alkenyl groups R 11 contain one or two double bonds.
  • alkyl or alkenyl groups examples are octyl, 2-ethyl hexyl, iso-nonyl, decyl, iso-undecyl, dodecyl, iso-tridecyl, tetradecyl, pentadecyl, hexadecyl, octadecyl, oleyl, and any mixtures thereof.
  • R 11 comprises a mixture of different alkyl groups within the given chain lengths.
  • the nonionic surfactant (B) When Y is oxygen, the nonionic surfactant (B) is an alkoxylated fatty alcohol. When Y is N(R 19 ), the nonionic surfactant (B) is an alkoxylated fatty amine. When Y is a group of the formula —C( ⁇ O)—O—, the nonionic surfactant (B) is an alkoxylated fatty acid. When Y is a group of the formula —C( ⁇ O)—N(R 19 )—, the nonionic surfactant (B) is an alkoxyalted fatty acid amide.
  • alkoxylated fatty alcohol encompasses the direct alkoxylation products of fatty alcohols, fatty acids and fatty amines wherein R 12 is hydrogen, as well as their end-capped derivatives as for example esters and ethers.
  • R 12 is a group of formula —C( ⁇ O)—R 20 .
  • R 12 is an alkyl group having from 1 to 5 carbon atoms or a benzyl group.
  • R 12 is hydrogen.
  • R 12 is an alkyl group having from 1 to 4 carbon atoms.
  • the alkyl group may be linear or branched. More preferably, it is linear.
  • Examples for preferred residues R 12 are methyl, ethyl, propyl, n-butyl, sec-butyl and tert-butyl. Especially preferred is the methyl group.
  • the fatty alcohol, the fatty acid and the fatty amine being the basis for alkoxylation may be of synthetic origin or they may be derived from renewable sources.
  • Preferred renewable sources for fatty alcohols, fatty acids and fatty amines are for example corn oil, canola oil, coconut oil, cottonseed oil, safflower oil, sesame oil, sunflower oil, palm oil, soybean oil, olive oil, hemp oil, wheat germ oil, palm kernel oil, tallow fat, hardened tallow fat and any combination thereof.
  • the fatty amine being the basis for alkoxylation is a primary amine.
  • R 19 will be a group having the formula -(AO) w —H.
  • the fatty amine being the basis for alkoxylation is a secondary amine wherein R 19 is an alkyl or alkenyl group.
  • R 19 is an alkyl or alkenyl group having from 5 to 18 carbon atoms and more preferably having from 8 to 16 and especially preferred from 10 to 14 carbon atoms, as for example from 5 to 16, or from 5 to 14, or from 8 to 18, or from 8 to 14, from 10 to 18, or from 10 to 16 carbon atoms.
  • the alkyl or alkenyl group may be linear or branched. Preferably it is linear.
  • the alkyl group is saturated.
  • the alkenyl group may have one or two double bonds. Examples for preferred alkyl or alkenyl residues are methyl, ethyl, octyl, 2-ethyl hexyl, iso-nonyl, decyl, iso-undecyl, dodecyl, iso-tridecyl, tetradecyl, pentadecyl, hexadecyl, octadecyl, oleyl, and any mixtures thereof.
  • R 19 comprises a mixture of different alkyl or alkenyl groups within the given chain lengths. In this embodiment R 19 may be the same as R 11 or it may be different. In a preferred embodiment, R 11 and R 19 are the same.
  • the alkyoxylated fatty acid amide is a tertiary amide wherein R 19 is an alkyl group having from 1 to 18 carbon atoms, an alkenyl group having from 3 to 18 carbon atoms, or a group of formula -(AO) w —R 12 . More preferably, R 19 is an alkyl group having 1 to 5 carbon atoms as for example a methyl, ethyl, propyl or butyl group. Especially preferred R 19 is a group of the formula -(AO) w —R 12 .
  • A is an alkylene group having 2 or 3 carbon atoms and especially preferred having 2 carbon atoms.
  • the group -(AO) w — is derived from an alkylene oxide as for example ethylene oxide, propylene oxide, butylene oxide, or any mixture thereof.
  • Especially preferred alkylene oxide is ethylene oxide.
  • the degree of alkoxylation w is from 2 to 20, and more preferably from 4 to 15, as for example from 1 to 20, or from 1 to 15, or from 2 to 25, or from 2 to 15, or from 4 to 25, or from 4 to 20.
  • the distribution of the alkoxymers is a broad one.
  • the distribution of the alkoxymers is a tight one being obtained with a narrow-range catalyst.
  • the further nonionic surfactant is a fatty acid alkoxylate end-capped with a C 1 -C 5 alkyl group and especially preferred with a methyl group.
  • alkoxylates are for example accessible by alkoxylation and especially preferred by ethoxylation of fatty acid methyl esters using an insertion catalyst.
  • nonionic surfactants (B) and their methods of preparation are well known to the ones skilled in the art.
  • they may be prepared by alkoxylating a C 8 -C 18 fatty alcohol, a C 8 -C 18 fatty acid or a C 8 -C 18 fatty amine with ethylene oxide, propylene oxide, butylene oxide, or any mixture thereof.
  • Alkoxylated fatty acid esters may also be prepared by esterification of a fatty acid or its reactive equivalent, as for example its C 1 -C 4 alkylester or its anhydride, with a polyglycol.
  • Alkoxylated fatty acid amides can be prepared for example by amidation of an alkoxylated amine HN—Y-(AO) w —R 12 with a C 8 -C 18 fatty acid, or alternatively, by alkoxylation of a N-hydroxyalkylamide of a C 8 -C 18 fatty acid.
  • the portion of the nonionic surfactant (B) is from 5 to 95 wt.-%, preferably from 10 to 85 wt.-% and especially preferred from 20 to 60 wt.-% based on the combined masses of (A) and (B), as for example from 5 to 85 wt.-%, or from 5 to 60 wt.-%, or from 10 to 95 wt.-%, or from 10 to 60 wt.-%, or from 20 to 95 wt.-%, or from 20 to 85 wt.-% of the combined masses of (A) and (B).
  • the portion of the amphiphile (A) in the gas hydrate inhibitor composition according to the invention is from 5 to 95 wt. %, preferably from 15 and 90 wt.-% and especially preferred between 40 to 80 wt.-%, as for example from 5 to 90 wt.-%, or from 5 to 80 wt.-%, or from 15 to 95 wt.-%, or from 15 to 80 wt.-%, or from 40 to 95 wt.-%, or from 40 to 90 wt.-% of the combined masses of (A) and (B).
  • the weight ratio between amphiphile (A) and nonionic surfactant (B) is from 20:1 to 1:20, more preferably from 1:10 to 10:1 and especially preferred from 1:3 to 3:1 as for example from 20:1 to 1:10, or from 20:1 to 1:3, or from 10:1 to 1:20, or from 10:1 to 1:3, or from 1:3 to 1:20, or from 1:3 to 1:10.
  • the combination of components (A) and (B) will provide a synergistic improvement of the performance of component (A) respectively component (B) when used individually.
  • the invention in its fourth aspect provides a method for improving the hydrate inhibitor performance of an amphiphile (A), the method comprising the addition of a nonionic surfactant selected from alkoxylated C 8 -C 18 fatty alcohols, alkoxylated C 8 -C 18 fatty amines, alkoxylated C 8 -C 18 fatty acids and alkoxylated C 8 -C 18 fatty acid amides (B) to the amphiphile (A).
  • a nonionic surfactant selected from alkoxylated C 8 -C 18 fatty alcohols, alkoxylated C 8 -C 18 fatty amines, alkoxylated C 8 -C 18 fatty acids and alkoxylated C 8 -C 18 fatty acid amides (B)
  • the invention provides the use of a nonionic surfactant selected from alkoxylated C 8 -C 18 fatty alcohols, alkoxylated C 8 -C 18 fatty amines, alkoxylated C 8 -C 18 fatty acids and alkoxylated C 8 -C 18 fatty acid amides (B) for improving the hydrate inhibitor performance of an amphiphile (A).
  • a nonionic surfactant selected from alkoxylated C 8 -C 18 fatty alcohols, alkoxylated C 8 -C 18 fatty amines, alkoxylated C 8 -C 18 fatty acids and alkoxylated C 8 -C 18 fatty acid amides (B) for improving the hydrate inhibitor performance of an amphiphile (A).
  • the hydrate inhibitor composition may contain one or more further surfactants (C). Often the further surfactant (C) may further improve the hydrate inhibitor performance of the combination of amphiphile (A) and nonionic surfactant (B).
  • a surfactant as defined herein is a compound that will decrease the surface tension when added to the aqueous compositions as described herein. In a comparison of the aqueous composition with and without surfactant (C), the aqueous composition with surfactant needs to have a lower surface tension.
  • Further surfactants (C) may be selected from anionic, nonionic, zwitterionic (amphoteric) and cationic surfactants, wherein the further nonionic surfactant (C) is different from the amphiphile (A) and the nonionic surfactant (B).
  • Surfactants for use in the present invention typically contain hydrophobic groups such as alkenyl, cycloalkenyl, alkyl, cycloalkyl, aryl, alkyl/aryl or more complex aryl moieties being from C 8 to C 22 , preferably C 10 to C 20 , typically C 12 to C 18 , and a hydrophilic moiety which may be nonionic, anionic, cationic, or amphoteric.
  • Further hydrophobic groups included in the invention are polysiloxane groups and polyoxypropylene groups.
  • the further cationic surfactant may be any water-soluble compound having a positively ionized group, usually comprising a nitrogen atom, and either one or two alkyl groups each having an average of from C 8 to C 22 .
  • the anionic portion of the further cationic surfactant may be any anion which confers water solubility, such as formate, acetate, lactate, tartrate, citrate, chloride, nitrate, sulfate or an alkyl sulfate ion having up to C 4 such as a higher alkyl sulfate or organic sulfonate.
  • the further surfactant (C) is a cationic surfactant according to formula (20)
  • the further cationic surfactant (C) comprises or consists of an alkylammonium salt having one or at most two long aliphatic chains per molecule (e.g. chains having an average of C 8 to C 20 each, preferably C 12 to C 18 each) and two or three short chain alkyl groups having C 1 to C 4 each, e.g. methyl, ethyl, propyl and/or butyl groups, preferably methyl groups.
  • benzalkonium salts having one C 8 to C 20 alkyl group, two C 1 to C 4 alkyl groups and a benzyl group are preferred as further cationic surfactant (C).
  • Another useful class of further cationic surfactants comprise N-alkyl pyridinium salts wherein the alkyl group has an average of from C 8 to C 22 , preferably C 10 to C 20 carbon atoms.
  • Other similarly alkylated heterocyclic salts such as N-alkyl isoquinolinium salts, may also be used.
  • Other classes of further cationic surfactants which are of use in the present invention include so called alkyl imidazoline or quaternized imidazoline salts having at least one alkyl group in the molecule with an average of from C 8 to C 22 preferably C 10 to C 20 .
  • Typical examples include alkyl methyl hydroxyethyl imidazolinium salts, alkyl benzyl hydroxyethyl imidazolinium salts, and 2alkyl-1-alkylamidoethyl imidazoline salts.
  • Another class of further cationic surfactant for use according to the current invention comprises the amido amines such as those formed by reacting a fatty acid having C 2 to C 22 or an ester, glyceride or similar amide forming derivative thereof, with a di or poly amine, such as, for example, ethylene diamine or diethylene triamine, in such a proportion as to leave at least one free amine group. Quaternized amido amines may similarly be employed.
  • Alkyl phosphonium and hydroxyalkyl phosphonium salts having one C 8 to C 20 alkyl group and three C 1 to C 4 alkyl or hydroxyalkyl groups may also be used as further cationic surfactants (C) in the present invention.
  • the further surfactant (C) is an anionic surfactant.
  • the further anionic surfactant may for example comprise or consist of an at least sparingly water-soluble salt of sulfonic or mono-esterified sulfuric acids, e.g.
  • alkylbenzene sulfonate alkyl sulfate, alkyl ether sulfate, olefin sulfonate, alkane sulfonate, alkylphenol sulfate, alkylphenol ether sulfate, alkylethanolamide sulfate, alkylethanolamidether sulfate, or alpha sulfo fatty acid or its ester each having at least one alkyl or alkenyl group with from 8 to 22, more usually from 10 to 20 aliphatic carbon atoms.
  • anionic surfactants useful as further surfactant (C) include alkyl sulfosuccinates, such as sodium dihexylsulfosuccinate, alkyl ether sulfosuccinates, alkyl sulfosuccinamates, alkyl ether sulfosuccinamates, acylsarcosinates, acyl taurides, isethionates, soaps such as stearates, palmitates, resinates, oleates, linoleates and alkyl ether carboxylates.
  • Anionic phosphate esters and alkyl phosphonates, alkylamino and imino methylene phosphonates may equally be used.
  • the anionic surfactant typically contains at least one alkyl or alkenyl chain having from 8 to 22, preferably from 10 to 20 carbon atoms.
  • ether here-in-before refers to compounds containing one or more glyceryl groups and/or oxyalkylene or polyoxyalkylene groups and especially a group containing from 1 to 150 oxyethylene and/or oxypropylene groups.
  • One or more oxybutylene groups may additionally or alternatively be present.
  • the sulfonated or sulfated surfactant may be sodium dodecyl benzene sulfonate, potassium hexadecyl benzene sulfonate, sodium dodecyl, dimethyl benzene sulfonate, sodium lauryl sulfate, sodium tallow sulfate, potassium oleyl sulfate, ammonium lauryl sulfate, sodium tallow sulfate, potassium oleyl sulfate, ammonium lauryl monoethoxy sulfate, or monethanolamine cetyl 10 mole ethoxylate sulfate.
  • Preferred anionic surfactants are sodium salts.
  • Other salts of commercial interest include those of potassium, lithium, calcium, magnesium, ammonium, monoethanolamine, diethanolamine, triethanolamine, alkyl amines containing up to seven aliphatic carbon atoms, and alkyl and/or hydroxyl alkyl phosphonium.
  • the further surfactant (C) is a nonionic surfactant.
  • the further nonionic surfactant may be e.g. polyethoxylated mercaptans, glucamines and their alkoxylates, glucam ides and their alkoxylates, alkylpolyglucacides, polyethoxylated alkylphenols, polyethoxylated glyceryl esters, polyethoxylated sorbitan esters, polyethoxylated phosphate esters, polyethoxylated tertiary acetylenic glycols, and the propoxylate or ethoxylated and propoxylated analogues of all the aforesaid ethoxylated nonionics, all having a C 8 to C 22 alkyl or alkenyl group and up to 20 ethyleneoxy and/or propyleneoxy groups.
  • polystyrene resin glycerol, trimethylolpropane, erythritol, pentaerythrit, sorbitan, sorbitol, xylitol and their mixtures.
  • polyoxypropylene/polyethylene oxide block copolymers polyoxybutylene/polyoxyethylene copolymers and polyoxybuylene/polyoxypropylene copolymers.
  • the polyethoxy, polyoxypropylene and polyoxybutylene compounds may be end capped with, e.g. methyl or benzyl groups to reduce the foaming tendency.
  • Other non-ionic surfactants (C) which may optionally be present include C 8 to C 22 alkanolamides of a mono or di-lower alkanolamine, such as coconut monoethanolamide.
  • the further surfactant (C) is an amphoteric surfactant.
  • the amphoteric surfactant may for example be a betaine, e.g. a betaine of the formula (R 17 ) 3 N + CH 2 COO ⁇ , wherein each R 17 may be the same or different and is an alkyl, cycloalkyl, alkenyl or alkaryl group and preferably at least one, and more preferably not more than one R 17 has an average of from C 8 to C 20 , e.g. C 10 to C 18 of an aliphatic nature and each other R 17 has an average of from C 1 to C 4 .
  • amphoteric surfactants suited for use as further surfactant (C) include quaternary imidazolines, alkyl amine ether sulfates, sulfobetaines and other quaternary amine or quaternised imidazoline sulfonic acids and their salts, and zwitterionic surfactants, e.g.
  • N-alkyl taurines carboxylates amidoamines such as R 18 CONH(CH 2 ) 2 N + (CH 2 CH 2 CH 3 ) 2 —CH 2 CO ⁇ 2 and amido acids having, in each case, hydrocarbon groups capable of conferring surfactant properties (R 18 is either alkyl, cycloalkyl, alkenyl or alkaryl groups having from C 8 to C 20 of an aliphatic nature).
  • R 18 is either alkyl, cycloalkyl, alkenyl or alkaryl groups having from C 8 to C 20 of an aliphatic nature.
  • Typical examples include 2-tallow alkyl, 1-tallow amido alkyl, 1-carboxymethyl imidazoline and 2-coconut alkyl N-carboxymethyl 2 (hydroxyalkyl) imidazoline.
  • any water soluble amphoteric or zwitterionic surfactant compound which comprises a hydrophobic portion including C 8 to C 20 alkyl or alkenyl group and a hydrophilic portion containing an amine or quaternary ammonium group and a carboxylate, sulfate or sulfonic acid group may be used in the present invention.
  • amphoteric surfactants (C) are amine oxides e.g. amine oxides containing one or two (preferably one) C 8 to C 22 alkyl groups, the remaining substituent or substituents being preferably lower alkyl groups, e.g. C 1 to C 4 alkyl groups or benzyl groups.
  • Particularly preferred for use as further surfactant (C) according to the current invention are surfactants which are effective as wetting agents; typically, such surfactants are effective at lowering the surface tension between water and a hydrophobic solid surface. Surfactants are preferred which do not stabilize foams to a substantial extent.
  • the further surfactant (C) includes at least one N-alkyl-N-acylglucamine according to formula (21)
  • the further surfactant (C) includes at least one cyclic N-Alkyl-N-acylglucamine selected from the formulae (22), (23), and/or (24)
  • Ra and Rb have the same meanings as given above
  • Polyfluorinated anionic, nonionic or cationic surfactants may also be present as further surfactant (C).
  • surfactants are polyfluorinated alkyl sulfates and polyfluorinated quaternary ammonium compounds.
  • compositions of two or more of the foregoing further surfactants (C) may be used. They may be of the same or different ionicity. In some embodiments, mixtures of nonionic surfactants with cationic and/or amphoteric surfactants may be used. Typically, mixtures of anionic and cationic surfactants are avoided, which are often less mutually compatible.
  • the share of the further surfactant (C) in the gas hydrate inhibitor composition according to the invention is from 1 to 30 wt.-%, preferably from 3 to 20 wt.-% and especially preferred from 5 to 10 wt.-% based on the combined masses of (A) and (B), as for example from 1 to 20 wt.-%, or from 1 to 10 wt.-%, or from 3 to 30 wt.-%, or from 3 to 10 wt.-%, or from 5 to 30 wt.-%, or from 5 to 20 wt.-% of the combined masses of (A) and (B).
  • the further surfactant (C) is added on top into a composition comprising (A) and (B) in an amount that is up to 30 wt.-% of the combined masses of (A) and (B).
  • the gas hydrate inhibitor composition according to the invention does not contain a further surfactant.
  • the presence of the further surfactant (C) will provide a further improvement of the performance of components (A) and (B). For example, it will allow for further reduction of treat rates even beyond the two-component system comprising A and B only. Additionally, it may further improve upon secondary properties, which can further reduce the need for additional treatments to address undesirable secondary properties (i.e. emulsion breaker to address emulsion formation).
  • this invention relates to a method for inhibiting the agglomeration of hydrates and often also the formation of hydrates, wherein the composition according to the first aspect of the invention is brought into contact with a system comprising water and a gas and being susceptible to hydrate formation.
  • the method may be applied to prevent or reduce or mitigate plugging of conduits, pipes, transfer lines, pipelines, valves, and other places or equipment where hydrocarbon hydrate solids may form under the conditions.
  • this invention relates to the use of a composition according to the first aspect of the invention for inhibiting the agglomeration of hydrates and often also the formation of hydrates.
  • the composition according to the first aspect of the invention may be used to prevent or reduce or mitigate plugging of conduits, pipes, transfer lines, pipelines, valves, and other places or equipment where hydrocarbon hydrate solids may form under the conditions.
  • inhibitor or “inhibited” is used herein in a broad and general sense to mean any improvement in preventing, reducing, retarding, mitigating, controlling and/or delaying the formation, growth and/or agglomeration of hydrates, especially of hydrocarbon hydrates and particularly of light hydrocarbon gas hydrates in any manner, including, but not limited to kinetically, thermodynamically, by dissolution, by breaking up, by dispersion, other mechanisms, or any combinations thereof.
  • formation or “forming” relating to hydrates is used herein in a broad and general manner to include, but not being limited to, any formation of hydrate solids from water and gases and especially from water and hydrocarbon(s) or hydrocarbon gas(es), growth of such hydrate solids, agglomeration of such hydrates, accumulation of hydrocarbon hydrates on surfaces, any deterioration of hydrate solids plugging or other problems in a system and combinations thereof.
  • the method according to the second aspect of the invention and the use of the hydrate inhibitor composition according to the third aspect of the invention are equally useful for inhibiting hydrate formation for many gases. They are especially useful for inhibiting hydrate formation of hydrocarbons, hydrocarbon gases and their mixtures. They are particularly useful for treatment of lighter and/or low-boiling, C 1 to C 5 hydrocarbon gases or gas mixtures at elevated pressure and/or low temperature conditions.
  • low-boiling gases include methane, ethane, propane, n-butane, isobutane, isopentane and mixtures thereof as for example those encountered in natural gas including various natural gas mixtures that are present in many gas and/or oil formations and natural gas liquids (NGL).
  • the hydrates of all these low-boiling hydrocarbons are also referred to as gas hydrates.
  • the compositions and methods according to this invention are useful for inhibiting gas hydrate formation in a variety of black oils, heavy black oils to condensates, from API 10-60.
  • the hydrocarbons and hydrocarbon gases may also comprise other compounds including, but not limited to hydrogen, carbon dioxide, hydrogen sulfide, and other compounds commonly found in gas/oil formations or processing plants, either naturally occurring or used in recovering/processing hydrocarbons from the formation or both, and mixtures thereof.
  • the gas hydrate inhibitor composition is applied to fluids that contain various levels of oil, brine or both having various levels of salinity.
  • the fluid has a salinity of about 0.1 to about 25 wt.-% or about 10 to about 25 wt.-%.
  • the hydrate inhibitor composition is applied to a fluid that contains various levels of water cut.
  • water cut refers to the volume percent of water in a composition containing an oil and water. In a preferred embodiment, the water cut is from about 1 to about 80 vol.-%.
  • the water cut is from about 1 to about 60 vol.-%, from about 5 to about 40 vol.-%, from about 10 to about 30 vol.-% as for example from about 1 to 40 vol.-%, or from about 1 to 30 vol.-%, or from about 5 to 80 vol.-%, or from about 5 to 60 vol.-%, or from about 5 to 30 vol.-%, or from about 10 to 80 vol.-%, or from about 10 to 60 vol.-%, or from about 10 to 40 vol.-%, or from about 15 to about 80 vol.-% with respect to the total volume of water and hydrocarbon phases.
  • the combination of the amphiphile (A) with the nonionic surfactant (B) according to the invention allows to increase the maximum treatable water cut over the use of the individual components.
  • the method according to the second aspect and the use according to the third aspect of the present invention involve contacting a mixture of a gas and water and especially a mixture of hydrocarbon gas and water susceptible to hydrate formation with a composition according to the first aspect of the invention.
  • a composition according to the first aspect of the invention When an effective amount of the composition is used, hydrate blockage is inhibited. In the absence of such effective amount, hydrate blockage is not inhibited.
  • the compounds of the present invention are added into the mixture of hydrocarbons and water at any concentration effective to inhibit the formation of hydrates under the given conditions.
  • concentration of the active gas hydrate inhibitor composition added into the mixture of hydrocarbons and water is between 0.001 wt.-% and about 4.0 wt.-% relative to the total weight of the aqueous phase being part of the mixture of fluids, water and hydrocarbon, to be inhibited from hydrate formation.
  • the gas hydrate inhibitor composition concentration is between about 0.005 wt.-% and about 1.5 wt.-% and especially preferred between about 0.01 wt.-% and about 0.50 wt.-%, as for example between about 0.001 wt.-% and about 1.5 wt.-%, or between about 0.001 wt.-% and about 0.5 wt.-%, or between about 0.005 wt.-% and about 4.0 wt.-%, or between about 0.005 wt.-% and about 0.5 wt.-%, or between about 0.01 wt.-% and about 4.0 wt.-%, or between 0.01 wt.-% and about 1.5 wt.-%.
  • a mixture of oil and water being in presence of gases and especially a mixture of hydrocarbons and water being in presence of hydrocarbon gases treated with a hydrate inhibitor composition according to the first aspect of the invention preferably comprises between about 0.001 wt.-% and about 4.0 wt.-% more preferably between about 0.005 wt.-% and about 1.5 wt.-%, and especially preferred between 0.01 wt.-% and about 0.50 wt.-% as for example between about 0.001 wt.-% and about 1.5 wt.-%, or between about 0.001 wt.-% and about 0.50 wt.-%, or between about 0.005 wt.-% and about 4.0 wt.-%, or between about 0.005 wt.-% and about 0.50 wt.-%, or between about 0.01 wt.-% and about 4.0 wt.-% or between about 0.01 wt.-% and about 1.5 wt.-% relative to
  • the contacting may be achieved by a number of ways, including mixing, blending with mechanical mixing equipment or devices, stationary mixing setup or equipment, magnetic mixing or other suitable methods, other equipment and means known to one skilled in the art and combinations thereof to provide adequate contact and/or dispersion of the composition in the mixture.
  • the contacting can be made in-line or batchwise or both.
  • the various components of the composition may be mixed prior to or during contact, or both. If needed or desired, the composition or some of its components may be optionally removed or separated mechanically, chemically, or by other methods known to one skilled in the art, or by a combination of these methods after the hydrate formation conditions are no longer present.
  • contacting of the hydrate inhibitor composition according to the invention with the mixture of gas and water is conducted prior to substantial formation of hydrates. More preferably it is conducted prior to the onset of hydrate formation. This may be at high temperatures as for example temperatures prevailing downhole, at low pressures and/or at low water-cuts.
  • the hydrate inhibitor composition may be introduced into the fluid comprising gas and water through a conduit or an injection point.
  • the hydrate inhibitor composition may be introduced into a wellbore, a conduit, a vessel, and the like and may contact and/or be introduced into a fluid residing therein.
  • An exemplary application point for the petroleum liquid production operations is to introduce hydrate inhibitor into the subsea wellhead itself, upstream of the well choke valve. This ensures that during a shut-in the composition can disperse throughout the area where natural gas hydrates have the highest risk of occurring.
  • Application of the hydrate inhibitor composition can also occur at other areas in the wellhead or flowline manifold or the flowline itself, considering the density of the injected liquid.
  • the hydrate inhibitor composition may be formulated with a solvent having a density high enough that the composition will sink in the flowline to collect at the water/oil interface.
  • application is also used in pipelines or anywhere in the system where the potential for agglomerates of gas hydrate formation exists.
  • the fluid may be within a vessel, or within a conduit (e.g., a conduit that may transport the fluid), or within a subterranean formation and/or a wellbore penetrating a portion of the subterranean formation.
  • conduits include, but are not limited to, pipelines, production piping, subsea tubulars, process equipment, and the like as used in industrial settings and/or as used in the production of oil and/or gas from a subterranean formation, and the like.
  • the conduit may in certain embodiments penetrate at least a portion of a subterranean formation, as in the case of an oil and/or gas well.
  • the conduit may be a wellbore or may be located within a wellbore penetrating at least a portion of a subterranean formation.
  • Such oil and/or gas well may, for example, be a subsea well (e.g., with the subterranean formation being located below the sea floor), or it may be a surface well (e.g., with the subterranean formation being located belowground).
  • a vessel or conduit according to other embodiments may be located in an industrial setting such as a refinery (e.g., separation vessels, dehydration units, pipelines, heat exchangers, and the like), or it may be a transportation pipeline.
  • the method according to the second aspect and the use according to the third aspect of the present invention are particularly suitable for lower boiling hydrocarbons or hydrocarbon gases at ambient temperature when the pressure is at or greater than atmospheric pressure. (i.e. about 101 kPa), preferably greater than about 1 MPa, and more preferably greater than about 5 MPa.
  • the pressure in certain formation or processing plants or units could be much higher, say greater than about 20 MPa.
  • the present method can be used at any pressure that allows formation of hydrocarbon gas hydrates. Lower temperatures tend to favor hydrate formation, thus requiring the treatment with the composition of the present invention; at much higher temperatures, however, hydrocarbon hydrates are less likely to form, thus obviating the need of carrying out any treatments.
  • the hydrate inhibitor composition comprising as active ingredients an amphiphile (A), a nonionic surfactant (B) and optionally a further surfactant (C), may be formulated with a diluent.
  • a diluent are generally solvents for the virgin form of the active ingredients.
  • Such solvents include, but are not limited to monohydric alcohols having 1 to 12 carbon atoms like methanol, ethanol, n-propanol, iso-propanol, n-butanol, iso-butanol, tert-butanol, pentanol, hexanol, heptanol, octan-1-ol, octan-2-ol and 2-ethylhexan-1-ol; glycols like ethylene glycol, 1,2-propylene glycols, 1,3-propylene glycol, hexylene glycol and glycerol; ether solvents like ethylene glycol mono butylether (butyl cellosolve), ethylene glycol dibutyl ether, and tetrahydrofuran; ketonic solvents like acetone, methylethylketone, diisobutylketone, N-methylpyrrolidone, cyclohexanone;
  • a higher boiling aliphatic, aromatic or alkylaromatic hydrocarbon or a mixture thereof has proven to be advantageous.
  • Most preferred solvents are methanol, ethanol, glycerol, decane, toluene, xylene, diethylbenzene, naphthalene, tetralin, decalin, and commercial solvent mixtures such as Shellsol®, Exxsol®, Isopar®, Solvesso® types, diesel, Solvent Naphtha and/or kerosene.
  • the more polar organic solvents like for example monohydric and polyhydric alcohols having 1 to 5 and especially having 1 to 3 carbon atoms may also be used in admixture with water, brine, and/or seawater.
  • the selection of a suitable diluent or combination of diluents is important to maintain a stable solution of the compounds during storage and to provide stability and reduced viscosity for the inhibitor solutions when they are injected against a pressure of 200 to 30,000 psi.
  • a diluent is present in the formulation of the hydrate inhibitor composition, its concentration is preferably in the range of from about 1 to about 95 wt.-%, more preferably from about 10 to about 90 wt.-%, and especially preferred from about 20 to about 80%, as for example from about 1 to about 90 wt.-%, or from about 1 to about 80 wt.-%, or from about 10 to about 95 wt.-%, or from about 10 to about 80 wt.-%, or from about 20 to about 95 wt.-%, or from about 20 to about 90 wt.-%, based on the weight of the formulation comprising (A), (B), optionally (C) and the diluent.
  • Such formulations can be delivered in subsea umbilicals.
  • finished product formulations are made to approximately 40 to 75 wt.-% as for example 60 wt.-% active content and 25 to 60 wt.-% as for example 40 wt.-% of a solvent. They are made as active as possible to save on space, logistics, and pump capacity which are all relevant concerns where treating production fluids offshore. However, often the maximum viscosity specified for a concrete application (commonly ⁇ 100 cP at 4° C.) sets an upper limit.
  • the present invention may also be used in combination with other means of hydrate inhibition such as the use of thermodynamic or kinetic inhibitors discussed in the background section.
  • These other hydrate inhibitors may be of the same or different type of hydrate inhibitor used in the composition. If mixtures of hydrate inhibitors are used, the mixture may be added to the hydrocarbon and water containing process stream through a single port or multiple ports. Alternatively, individual hydrate inhibitors may be added at separate ports to the process stream.
  • the present invention may also be used in combination with other oil field flow assurance and integrity compounds such as, but not limited to, corrosion inhibitors, scale inhibitors, paraffin inhibitors, asphaltene inhibitors, drilling fluids, fracturing fluids, completion fluids, antifoams, emulsion breakers, and/or water clarifiers.
  • corrosion inhibitors scale inhibitors, paraffin inhibitors, asphaltene inhibitors, drilling fluids, fracturing fluids, completion fluids, antifoams, emulsion breakers, and/or water clarifiers.
  • Test Procedure 1 Evaluation of Hydrate Inhibitor Formulations.
  • a graduated 100 mL cylinder with conical bottom typically used for emulsion testing
  • 50 mL of oil and 50 mL of water were charged.
  • the water was 6% brine (using NaCl) and the oil was a medium crude from the Gulf of Mexico.
  • To the 100 mL of total fluids 1 wt.-% in respect to the aqueous phase of a hydrate inhibitor (as a 60 wt.-% active formulation) were added.
  • a dose rate of 1% was deliberately chosen to highlight the effect of the hydrate inhibitors on the water drop.
  • the bottles were capped, shaken vigorously by hand, and allowed to stand at room temperature for 1 minute, at which point the amount of water that could be observed as a separate phase was recorded.
  • gas hydrate inhibitor formulations were prepared by blending amphiphiles (A) according to table 2 and nonionic surfactants (B) according to table 3 with the weight ratios according to table 4.
  • the formulations were adjusted to 60 wt.-% active content with methanol.

Abstract

The present disclosure relates to a gas hydrate inhibitor composition comprising an amphiphile having a hydrophobic tail linked to a hydrophilic head group by a linking moiety, the amphiphile having the general formula (1)[R5-L-N(R1)(R2)(R3)]+X−  (1)whereineach of R1 and R2 is independently an alkyl group having from 1 to 5 carbon atoms; or wherein the nitrogen atom and the R1 and R2 groups together form a substituted or unsubstituted heterocyclic group;R3 is present or not as hydrogen or an alkyl group having from 1 to 8 carbon atoms which optionally bears a hydroxy group or a carboxy group in the 2-position;L is a linking moiety comprising an optionally substituted hydrocarbyl group having at least 2 adjacent carbon atoms, at least one heteroatom selected from nitrogen and oxygen, and optionally one or more further heteroatoms;R5 is a hydrocarbyl group having from 6 to 22 carbon atoms; andX− is present as an anion when R3 is present;and a nonionic surfactant which is selected from alkoxylated C8-C18 fatty alcohols, alkoxylated C8-C18 fatty amines, alkoxylated C8-C18 fatty acids and alkoxylated C8-C18 fatty acid amides and a method of using the gas hydrate inhibitor composition.

Description

    CROSS REFERENCE TO RELATED APPLICATION
  • This application claims priority to co-pending U.S. Provisional Patent Application No. 62/946,679, filed Dec. 11, 2019, the entirety of which is hereby incorporated herein by reference.
  • This invention relates to the prevention of gas hydrate blockage in oil and natural gas pipelines containing low-boiling point hydrocarbons and water. More specifically, the invention relates to a method of controlling gas hydrate blockage through the addition of a synergistically acting blend of chemical compositions.
  • Gas hydrates are typically solids that may form in a fluid that is flowing or is substantially stationary, under certain temperature and pressure conditions. For example, gas hydrates may form during hydrocarbon production from a subterranean formation, in pipelines and other equipment during production operations. Hydrates may impede or completely block flow of hydrocarbons or other fluid flowing through such pipelines. These blockages not only may decrease or stop production, potentially costing millions of dollars in lost production, but also may be very difficult and dangerous to mediate. Unless properly handled, gas hydrates may be volatile and even explosive, potentially rupturing pipelines, damaging equipment, endangering workers, and causing environmental harm. Gas hydrates may form when water molecules become bonded together after coming into contact with certain “guest” gas or liquid molecules. Hydrogen bonding may cause the water molecules to form a regular lattice structure, like a cage, that is stabilized by the guest gas or liquid molecules entrapped within the lattice structure. The resulting crystalline structure may precipitate as a solid gas hydrate. Guest molecules can include any number of molecules such as, for example, carbon dioxide hydrogen, and low molecular weight hydrocarbons including methane, ethane, propane, n-butane, iso-butane, n-pentane, iso-pentane, and the like, and combinations of these gases as for example natural gas.
  • There are two basic techniques to overcome or control the gas hydrate problems, namely thermodynamic and low dose hydrate inhibitors (LDHIs). Thermodynamic hydrate inhibitors, such as methanol or one of the glycols, have traditionally been used to prevent these hydrate formations. These thermodynamic inhibitors are effective at 5-50% (or higher) based on the amount of water. As oil companies are exploring new production in deep waters, the total gas/oil/water productions are also increasing. The use of thermodynamic inhibitors is not viable in these applications due to logistical constraints of supplying and pumping such vast quantities of fluids to often remote locations.
  • LDHIs can overcome such logistical constraints. There are two broad categories of LHDI: Kinetic Hydrate Inhibitors (KHIs) and Anti-Agglomerants (AAs). Kinetic hydrate inhibitors have been identified to prevent hydrate formation so that the fluids can be pumped out before a catastrophic hydrate formation occurs. The kinetic inhibitors prevent or delay hydrate crystal nucleation and disrupt crystal growth. Kinetic hydrate inhibitors contain moieties similar to gas molecules previously mentioned. It is believed that kinetic inhibitors impede hydrate crystal growth by becoming incorporated into the growing hydrate crystals, thereby disrupting further hydrate crystal growth. The growing hydrate crystals can complete a cage by combining with the partial hydrate-like cages around the kinetic hydrate inhibitor moieties containing hydrate-like groups. KHIs are effective with or without the presence of a liquid hydrocarbon phase, but they are typically less effective in preventing hydrate formation as the production pressure increases. Examples of kinetic hydrate inhibitors include poly(N-methylacrylamide), poly(N,N-dimethylacrylamide), poly(N-ethylacrylamide), poly(N,N-diethylacrylamide), poly(N-methyl-N-vinylacetamide), poly(2-ethyloxazoline), poly(N-vinylpyrrolidone), poly(N-vinylcaprolactam), and copolymers comprising the respective monomers.
  • Besides the kinetic hydrate inhibitors, there is a second general type of LDHIs, the so-called anti-agglomerants. While KHIs work by delaying or even preventing the growth of gas hydrate crystals and may function as “anti-nucleators”, anti-agglomerants allow hydrates to form but disperse them in the form of fine particles, known as a hydrate slurry. AAs prevent hydrates from agglomeration and subsequently from accumulating into larger aggregates capable of causing plugs. Often anti-agglomerants prevent the once formed smaller gas hydrate crystals to adhere to the pipe wall.
  • Unlike the kinetic hydrate inhibitors, anti-agglomerants are effective only in the presence of an oil phase. The oil phase provides a transport medium for the hydrates which are referred to as hydrate slurries so that the overall viscosity of the medium is kept low and can be transported along the pipeline. As such, the hydrate crystals formed in the water-droplets are prevented from agglomerating into a larger crystalline mass.
  • A group of chemicals which has proven to prevent agglomeration of hydrate crystals are surface active substances as for example non-ionic amphiphilic compounds and quaternary ammonium salts having at least three alkyl groups with four or five carbon atoms and a long chain hydrocarbon group containing 8-20 atoms, as for example tributylhexadecylphosphonium bromide and tributylhexadecylammonium bromide.
  • Accordingly, U.S. Pat. No. 4,915,176 discloses the use amphiphilic compounds in general and U.S. Pat. Nos. 4,973,775 and 5,244,878 the use of especially nonionic amphiphilic compounds comprising a hydrophilic part comprising alkylene oxide, hydroxyl or alkylene amine groups, an oleophilic part comprising a hydrocarbon chain derived from an alcohol, a fatty acid, an alkylated derivative of phenol or an isobutene- or butene-based polyolefin, and a bond between the hydrophilic and oleophilic parts which can be, for example, an ether, ester or amide bridge to delay the formation and/or reduce the agglomeration tendency of hydrates. Among the nonionic amphiphilic compounds with an ether bridge, oxyethylated fatty alcohols, oxyethylated alkylphenols, oxyethylated and/or oxypropylated derivatives and ethers of sugars are cited. The amphiphilic compounds exemplified are preferably alkanolamide compounds (U.S. Pat. No. 4,973,775) respectively polyols partially or fully esterified with fatty acids as for example sorbitan monolaurate and its ethoxylates (U.S. Pat. No. 5,244,878).
  • Furthermore, U.S. Pat. No. 5,460,728 teaches a method for inhibiting the formation of hydrates, the method including the addition of alkylated ammonium, phosphonium or sulphonium compounds having three or four alkyl groups in their molecule, at least three of which are independently chosen from the group of normal or branched alkyls having at least four and preferably four to six carbon atoms to a stream containing low-boiling hydrocarbons and water. Examples for suited compounds are tetrapentylammonium bromide, tributylhexadecylphosphonium bromide and tributyldecylammonium bromide.
  • CN 105733539 discloses the use of a composition comprising a polyalcohol nonionic surfactant and a quaternary ammonium salt as gas hydrate anti-agglomerant. The exemplified polyalcohol nonionic surfactants are esters of sorbitol with fatty acids; the exemplified quaternary ammonium compounds include dodecyltrimethylammonium chloride, tetradecyltrimethylammonium chloride and didecyldimethylammonium chloride with tetrabutylammonium bromide being especially preferred.]
  • Another group of chemicals which has proven to efficiently prevent agglomeration of hydrate crystals are amphiphilic carboxylic acid derivatives comprising a lipophilic alkyl chain and a tertiary amino group respectively an ammonium group.
  • WO 2012/082815 discloses compositions comprising beta-amino ester surfactants and their ammonium salts as anti-agglomerants. The beta-amino ester surfactants can be made by nucleophilic addition of a 3-(dialkylamino)-propylamine to an acrylic acid ester and subsequent neutralization of the amino group with a mineral acid or a carboxylic acid, respectively quaternization of the amino group.
  • WO 2013/089802 discloses compositions comprising salts of beta-amino amide surfactants and their use as anti-agglomerants to reduce or inhibit the formation of gas hydrates. The beta-amino amides can be made by nucleophilic addition of an amine as for example dibutyl amine to acrylic acid followed by amidation with a fatty amine and subsequent neutralization of the amino group with a mineral acid or a carboxylic acid, respectively quaternization.
  • WO 2016/069987 discloses hydrate inhibitor compositions comprising zwitterionic or cationic ammonium surfactants. The hydrate inhibitors may be made by reaction of acrylic acid with a fatty amine and a N,N-dialkylaminoalkyl amine, followed by quaternization or neutralization of the amino group.
  • WO 2017/184115 discloses compositions and methods of using these compositions to inhibit of the formation of gas hydrate agglomerates wherein the compositions may be characterized as reaction products of: (1) a dialkylaminoalkyl amine and (2) a first intermediate formed as the reaction product of one or more unsaturated carboxylic acids or esters containing an alkene chain (e.g., acrylates) and an amine that may further be reacted with (3) one or more alkylating agents.
  • U.S. Pat. No. 7,381,689 teaches a method and an amide composition used therein for inhibiting, retarding, mitigating, reducing, controlling and/or delaying formation of hydrocarbon hydrates or agglomerants of hydrates in a process stream. The method comprises the addition of at least one amide compound into the process stream, where the compound may be mixed with another compound selected from amino alcohols, esters, quaternary ammonium, phosphonium or sulphonium salts, betaines, amine oxides, other amides, simple amine salts, and combinations thereof.
  • US 2018/346790 discloses a process for limiting the formation and/or agglomeration of gas hydrates, using a composition comprising one or more carboxylic amino acids of particular structure (e.g. N-cocoyl-β-aminopropanoic, N-cocoyl-β-aminodipropanoic) and one or more nonionic surfactants. The nonionic surfactant(s) are chosen from sorbitan esters, alkoxylated sorbitan esters, alkoxylated fatty acids, and alkoxylated fatty alcohols, each of the alkoxylated species listed advantageously comprising from 1 to 25 oxyethylene (OE) units. Allegedly, this combination of an amphoteric surfactant with a nonionic surfactant prevents or limits the agglomeration of gas hydrates and remains efficient for subcooling values of less than or equal to −20° C.
  • However, there remains a need for hydrate inhibitors that effectively prevent agglomeration of hydrates in oil and gas transportation and handling processes. It would be desirable to identify hydrate inhibitors that are effective at lower dosages, and that are especially effective at high pressures and/or low temperatures such as those encountered in deep water production and/or at high water cuts.
  • Furthermore, as most gas hydrate inhibitors are amphiphilic substances, they have potential to emulsify oil in the co-produced water which often has a negative impact on the operational system to which they are applied. Accordingly, emulsion tendency is an important secondary property, because the co-produced fluids (oil to be sold and water to be disposed of) need to separate quickly once topside, typically within 30 minutes, if not preferably less time as for example within 10 and even more preferred within 5 minutes. Separation speed is critical because if it is not fast enough, it may cause production to be choked back to allow time for the separation to occur; oil wetness must be minimized because there are typically limits to the amount of water that can remain in the salable oil, and finally, the produced water has a low limit to the amount of oil that can remain in it, in large part due to its eventual disposal overboard, back into the environment.
  • Surprisingly, it has been found that the performance of a gas hydrate inhibitor composition comprising an amphiphile which has a N,N-dialkylamino group linked to a hydrophobic tail via a linking moiety which is an optionally substituted hydrocarbyl group comprising at least one nitrogen and/or oxygen atom, will be synergistically enhanced in its performance as a gas hydrate inhibitor when used together with a nonionic surfactant. Accordingly, such combination allows for reduced overall treat rates. Additionally, such combination provides further unexpected performance benefits which also have a beneficial effect on the operational system to which the gas hydrate inhibitors are applied, including less issues caused by foam formation and produced water quality. Specifically, such combination was found to result in improved water drop properties, including a reduction of the time to achieve significant water drop and a reduction of the absolute amount of water remaining emulsified into the co-produced oil. This reduces the need for further chemical treatment to separate emulsified water out of the oil prior to its export in the limited amount of time available once fluids are topside and need to be processed and often makes further chemical treatment unnecessary. Furthermore, it has been found that such combination is able to work at higher water cuts than previously possible with single use of hydrate inhibitor, i.e. the combination of the amphiphile with the nonionic surfactant extends the range of water cuts that are possible to be treated for hydrate formation.
  • In a first aspect, the instant invention provides a gas hydrate inhibitor composition comprising
    • A) from 5 to 95 weight-% of an amphiphile having a hydrophobic tail linked to a hydrophilic head group by a linking moiety, the amphiphile having the general formula (1)

  • [R5-L-N(R1)(R2)(R3]q+[X]q  (1)
      • wherein
      • each of R1 and R2 is independently an alkyl group having from 1 to 5 carbon atoms; or wherein the nitrogen atom and the R1 and R2 groups together form a substituted or unsubstituted heterocyclic group;
      • R3 is present or not as hydrogen or an alkyl group having from 1 to 8 carbon atoms which optionally bears a hydroxy group in the 2-position;
      • L is a linking moiety comprising an optionally substituted hydrocarbyl group having at least 2 adjacent carbon atoms, at least one heteroatom selected from nitrogen and oxygen, and optionally one or more further heteroatoms;
      • R5 is a hydrocarbyl group having from 6 to 22 carbon atoms;
      • X is present as an anion when R3 is present;
      • q is 0 or an integer from 1 to 7; and
    • B) from 5 to 95 weight-% of a nonionic surfactant which is selected from alkoxylated C8-C18 fatty alcohols, alkoxylated C8-C18 fatty amines, alkoxylated C8-C18 fatty acids and alkoxylated C8-C18 fatty acid amides.
  • In a second aspect, the instant invention provides a method for inhibiting the formation of gas hydrate agglomerates and/or plugs, the method comprising bringing a system containing hydrocarbons and water susceptible to gas hydrate formation in contact with the composition according to the first aspect of the invention.
  • In a third aspect, the instant invention provides the use of the composition according to the first aspect of the invention for inhibiting the formation of gas hydrate agglomerates and/or plugs in a system containing hydrocarbons and water.
  • In a fourth aspect, the instant invention provides a method for improving the hydrate inhibitor performance of an amphiphile (A) having the general formula (1) given above, the method comprising the addition of a nonionic surfactant (B) which is selected from alkoxylated C8-C18 fatty alcohols, alkoxylated C8-C18 fatty amines, alkoxylated C8-C18 fatty acids and alkoxylated C8-C18 fatty acid amides to the amphiphile (A).
  • In a fifth aspect, the instant invention provides the use of a nonionic surfactant (B) which is selected from alkoxylated C8-C18 fatty alcohols, alkoxylated C8-C18 fatty amines, alkoxylated C8-C18 fatty acids and alkoxylated C8-C18 fatty acid amides for improving the hydrate inhibitor performance of an amphiphile (A) having the general formula (1) above.
  • In a sixth aspect, the instant invention provides a mixture of hydrocarbons and water comprising the composition of the first aspect of the invention, wherein the mixture has a reduced tendency to form hydrocarbon hydrate agglomerates under hydrate forming conditions.
  • Besides amphiphile (A) and nonionic surfactant (B), the gas hydrate inhibitor composition according to the invention may optionally contain up to 30 wt.-% of a further surfactant (C) which is different from A) and B).
  • The term hydrate inhibitor performance includes the gas hydrate composition's capability to provide for enhanced anti-agglomeration and/or enhanced inhibition, retardation, mitigation, reduction, control, delay, and/or the like of agglomeration of hydrates and/or hydrate-forming compounds. In certain embodiments, agglomeration of hydrates and/or hydrate-forming compounds (and the like) may be reduced and/or inhibited to a greater degree than that achieved using the hydrate inhibitor components individually.
  • Synergistically improved hydrate inhibition means that the hydrate inhibitor performance of the combination of components A and B is greater than the sum of the action of each of the components when used alone. This means that either the hydrate inhibitor performance obtained with the combination of the compounds (A) and (B) is greater than expected from the sum of the individual components when used alone; or, alternatively, a predetermined hydrate inhibitor performance is achieved with a lower dose rate of the combination of components (A) and (B) than with each of the individual components when used alone. Whether or not there is a synergy between components A) and B) is determined by the reduced dose rate required to prevent gas hydrate agglomeration over the dose rate required of each of the individual components. Often the reduction of dosage rate is between 5 and 70 wt.-%, preferably between 10 and 40 wt.-% and most preferably between 20 and 35 wt.-% as for example between 5 and 40 wt.-%, or between 5 and 35 wt.-%, or between 10 and 50 wt.-%, or between 10 and 35 wt.-%, or between 20 and 70 wt.-%, or between 20 and 40 wt.-%. Alternatively, or in addition to the above, a synergistic effect between components A) and B) can be determined by comparison of secondary properties such as emulsion tendency, and more specifically of the water drop properties of the co-produced mixture of oil and water. The combination of components A) and B) results in a faster and more complete separation of water than obtained when one of the components is used alone.
  • The terms “hydrate” and “gas hydrate” are used interchangeably and refer to a gaseous mixture in a water clathrate; i.e. they refer to a solid hydrogen-bonded network of water molecules encapsulating gas molecules to form a cage-like structure or hydrate which is also known as clathrate. Especially, the terms refer to hydrates formed by low molecular weight hydrocarbons. Similarly, the terms “hydrate inhibitor” and “gas hydrate inhibitor” are used interchangeably, referring to additives inhibiting, retarding, mitigating, reducing, controlling and/or delaying formation of hydrates and/or agglomerates of hydrates and/or plugs.
  • Amphiphile (A)
  • Component (A) of the hydrate inhibitor composition according to the invention contains an amphiphile having the general formula (1) wherein a lipophilic tail R5 which is a hydrocarbyl group having 6 to 22 carbon atoms is linked by a linking moiety L to a hydrophilic head group which comprises a N,N-dialkylamino group —N(R1)(R2) wherein R1 and R2 are C1-C5-alkyl groups, or together with the nitrogen atom to which they are attached form a substituted or unsubstituted heterocyclic group, and wherein the N,N-dialkylamino group may be in the form of an ammonium compound. As used herein, the term “linking moiety” refers to any portion of the hydrate inhibitor component (A) that provides spacing between the lipophilic tail R5 and the hydrophilic head group.
  • Preferably, the lipophilic tail R5 of the amphiphile (A) is an alkyl or alkenyl group having 6 to 22 carbon atoms and especially preferred having 8 to 20 carbon atoms, as for example 6 to 18 carbon atoms, or 8 to 22 carbon atoms. Preferred alkyl and alkenyl groups may be linear, branched or cyclic and/or any combination thereof.
  • Preferred alkyl and alkenyl residues R5 are octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, hexadecyl, octadecyl, eicosyl, dodecenyl, tetradecenyl, hexadecenyl, octadecenyl, eicosenyl, and their mixtures. The alkyl- and alkenyl groups R5 may be of natural or synthetic origin. In certain embodiments, the amphiphile may comprise one or more further lipophilic tails, for example alkyl or alkenyl residues stemming from substituents of the linking moiety L.
  • Preferred substituents R1 and R2 are alkyl residues having from 3 to 5 carbon atoms and especially preferred are those having 4 carbon atoms. The alkyl residues R1 and R2 may be linear, or when they have at least three carbon atoms they may be branched. Preferably they are linear. Examples for alkyl residues R1 and R2 are methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl, n-pentyl and iso-pentyl. Preferred among those are n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl, n-pentyl and iso-pentyl. Particularly preferred are n-butyl, iso-butyl, tert-butyl. The alkyl residues R1 and R2 may be the same or they may be different. Preferably, they are the same. In an especially preferred embodiment, the polar head group is a N,N-dibutylamino group.
  • The nitrogen atom, together with R1 and R2, may form a cycle. When the nitrogen atom, together with R1 and R2 forms a substituted or unsubstituted heterocyclic group, the group can be considered a “nitrogen-containing heterocycle”. The nitrogen-containing heterocycle can denote optionally substituted, fully saturated or unsaturated, monocyclic or bicyclic, aromatic or nonaromatic groups having at least one nitrogen atom in at least one ring, and preferably 5 or 6 atoms in each ring. The nitrogen-containing heterocycle can also contain 1 or 2 oxygen atoms or 1 or 2 sulfur atoms in the ring. Exemplary nitrogen-containing heterocycles include pyrrole, pyrroline, pyrrolidine, piperidine, pyrazole, pyrazoline, pyrazolidine, imidazole, imidazoline, imidazolidine, triazole, isoxazole, isoxazoline, isoxazolidine, oxazole, oxazoline, oxazolidine, thiazole, isothiazole, oxadiazole, oxatriazole, dioxazole, oxathiazole, pyridine, pyridazine, pyrimidine, pyrazine, piperazine, triazine, oxazine, oxathiazine, oxazine, isoxazine, oxadiazine, morpholine, azepane, azepine, caprolactam, or quinoline. When substituted, exemplary substituents include one or more of the following groups: C1-C20 alkyl, C2-C20 alkenyl, aryl, aralkyl, hydroxy, acyl, acyloxy, alkoxy, alkenoxy, aryloxy, halogen, amino, nitro, cyano, esters and ethers.
  • In a first preferred embodiment, the polar head group of the amphiphile (A) according to formula (1) is a tertiary amino group having, besides the bond to the linking moiety, substituents R1 and R2 while R3 and X are absent. In this embodiment amphiphile (A) is an amine of formula (1a)

  • R5-L-N(R1)(R2)  (1a)
  • wherein L, R1, R2 and R5 have the meanings given above.
  • In a second preferred embodiment, the polar head group of the amphiphile (A) according to formula (1) is an ammonium compound wherein R3 and X are present. In this embodiment, when L does not carry any further cationic charge, amphiphile (A) is an ammonium compound of formula (1b)

  • [R5-L-N(R1)(R2)(R3)]+X  (1b)
  • wherein
    L, R1, R2 and R5 have the meanings given above;
    R3 is hydrogen or an alkyl group having from 1 to 8 carbon atoms which optionally bears a hydroxy group in the 2-position; and
    X is an anion.
  • In a further embodiment, when L carries one or more further cationic charges, amphiphile (A) is an ammonium compound of formula (1c)

  • [R5-L-N(R1)(R2)(R3)]q+[X]q  (1c)
  • wherein
    L, R1, R2 and R5 have the meanings given above;
    R3 is hydrogen or an alkyl group having from 1 to 8 carbon atoms which optionally bears a hydroxy group in the 2-position;
    X is an anion; and
    q is an integer from 2 to 7.
  • In a preferred embodiment, R3 is hydrogen. Such ammonium salt can be obtained by reaction of the above described tertiary amino group —N(R1)(R2) of formula (1a) with an acid. The acid may be organic or inorganic. Preferred inorganic acids are halide acids like HCl, HBr and HI; sulfuric acid, phosphoric acid, phosphorous acid, nitric acid, or a combination thereof. Preferred organic acids are carboxylic acids, sulfonic acids and phosphonic acids, as for example formic acid, acetic acid, propionic acid, butyric acid, acrylic acid, methacrylic acid, glycolic acid, pivalic acid, malic acid, maleic acid, succinic acid, thioglycolic acid, methane sulfonic acid, p-toluene sulfonic acid, the like, and any combination thereof.
  • Preferably, X is selected from hydroxide, carboxylate, halide, sulphate, nitrite, nitrate, organic sulfonate, phosphate, organic phosphonate, and combinations thereof. Suitable halide ions include, without limitation, fluoride, chloride, bromide, iodide, and combinations thereof. Suitable carboxylates include anions stemming from carboxylic acids having from 1 to 20 carbon atoms, more preferably having from 2 to 12 carbon atoms and especially preferred having from 3 to 6 carbon atoms as for example having from 1 to 12, or from 1 to 6, or from 2 to 20, or from 2 to 6, or from 3 to 20, or from 3 to 12 carbon atoms. In a preferred embodiment, the carboxylic acid is aliphatic. Preferred aliphatic carboxylic acids may be linear or branched; they may be saturated or unsaturated. Examples for especially preferred carboxylates are formate, acetate, propionate, butyrate, pentanoate, hexanoate, acrylate, methacrylate, glycolate, malonate, succinate, trifluoroacetate, and mixtures thereof.
  • Especially preferred the anion X is selected from carboxylate, halide, acrylate, methacrylate, and combinations thereof; most preferred X is acrylate. In an especially preferred embodiment, X is the anion of the acid used for protonation of the amino group.
  • In a further preferred embodiment, R3 is an alkyl group having from 1 to 8 carbon atoms. In some embodiments, when R3 has 2 or more carbon atoms, R3 may be substituted by a hydroxy group in the 2-position of the alkyl group. Such quaternary ammonium compound wherein R3 is an alkyl group can be obtained by reaction of the above described tertiary amino group —N(R1)(R2) of formula (1a) with an alkylating agent. The quaternizing agent may include alkyl halides, alkyl sulfates, oxalates, carbonates, hydrocarbyl epoxides and mixtures thereof. In some embodiments, the quaternizing agent may be a sulfate, such as dimethyl sulfate. In some embodiments, the quaternizing agent may be a halide, such as CH3Cl. In some embodiments, the quaternizing agent may be a carbonate, such as dimethyl carbonate. In some embodiments, the quaternizing agent may be an epoxide, such as a hydrocarbyl epoxide, such as, for example, ethylene oxide, propylene oxide, butylene oxide, and the like. Especially preferred alkylating agents include methyl chloride, methyl bromide, methyl iodide, ethyl chloride, ethyl bromide, ethyl iodide, dimethyl sulfate, diethyl sulfate and any combination thereof. In a preferred embodiment, X is the anion formed during reaction of the alkylating agent with the amino group as for example chloride, bromide, iodide, methosulfate, ethosulfate, the like and any combination thereof. In an especially preferred embodiment, R3 is a methyl group.
  • The linking moiety L is defined as the part of the amphiphile (A) according to formula (1) which connects the hydrophilic head group with the lipophilic tail R5. The linking moiety L contains a connecting chain which constitutes the direct connection between the hydrophilic head group and the lipophilic tail R5 and which may have substituents attached to it. The connecting chain is made from carbon atoms, at least one heteroatom selected from oxygen and nitrogen and optionally one or more further heteroatoms. The atoms forming the connecting chain will be referred to as linking elements in the following. For the sake of clarity, the connecting chain does not include any substituents. In case the linking moiety L is a hydrocarbyl group having at least 2 adjacent carbon atoms, at least one heteroatom selected from nitrogen and oxygen, optionally one or more further heteroatoms and does not contain any substituents, the linking moiety L and the connecting chain are the same.
  • The linking moiety L may instead or in addition be characterized as an optionally substituted heteroaliphatic chain. Heteroaliphatic chain means that the link between lipophilic tail R5 and hydrophilic head group comprises a linear or branched chain made from carbon atoms which is interrupted by at least one heteroatom selected from oxygen and nitrogen and optionally one or more further heteroatoms selected from nitrogen, oxygen, phosphorous, and sulfur. In a preferred embodiment, at least one of the one or more further heteroatoms interrupting the optionally substituted heteroaliphatic chain is a nitrogen or an oxygen atom.
  • The linking moiety L may have heteroatoms attached to one or more of its carbon linking elements, but not more than one heteroatom per carbon linking element. Preferably, heteroatoms attached to the connecting chain are part of a functional group as for example a hydroxy, a carbonyl or a carboxymethyl group. Furthermore, alkyl groups and especially alkyl groups having 1 to 6 carbon atoms may be attached to carbon and/or nitrogen atoms of the connecting chain.
  • In a preferred embodiment, the connecting chain contains from 4 to 20, more preferably 5 to 14 and especially preferred 6 to 10 linking elements, as for example from 4 to 14, or from 4 to 12, or from 5 to 20, or from 5 to 12, or from 6 to 20, or from 6 to 14 linking elements. In a further preferred embodiment, the linking moiety L has a total of from 5 to 100, more preferably from 6 to 50, and especially preferred of from 6 to 20 atoms (carbon and hetero atoms, but excluding hydrogens), as for example from 5 to 50, or from 5 to 20, or from 6 to 100 atoms. For counting the number of atoms in the linking moiety and likewise in the connecting chain it is necessary to define the boundary between R5 and the linking moiety L. Starting from the lipophilic tail R5 which is a hydrocarbyl group not containing heteroatoms, the linking moiety begins at the position where there is either the first heteroatom or a carbon atom that is substituted with a group comprising at least one heteroatom.
  • In some embodiments, the nitrogen atom being part of the linking moiety is part of an amino, a polyamino, an ammonium, or a polyammonium, an amide and/or an imide group. The further heteroatom or heteroatoms which may be part of the connecting chain may be part of an ether, a polyether, an amino, a polyamino, an ammonium, or a polyammonium group. In further embodiments, such further heteroatom(s) may be part of a functional group as for example an ester, an amide and/or an imide group. In such embodiments the carbon atom of the carbonyl group and the heteroatom within the connecting chain both constitute members of the heteroaliphatic chain. In an especially preferred embodiment, the linking moiety contains at least one further nitrogen atom in the form of an amine or amide group.
  • In some embodiments, one or more heteroatoms may be attached to the connecting chain as a substituent as for example a hydroxy group, an amino group, a carboxylic acid group or a carboxylate group.
  • The connecting chain may instead or in addition be characterized as a heteroaliphatic chain which can be saturated or unsaturated, wherein one or more non-adjacent CH2 groups are replaced by a heteroatom selected from nitrogen, oxygen, sulfur and phosphorous. The heteroatom may be part of a functional group. Preferred functional groups are selected from —C(═O)—O—, —O—C(═O)—, —C(═O)—N(R6)—, —N(R7)—C(═O), —N(R6)—, —(R7)N—, —O—, —S—, —(SO)— or —(SO2)—, wherein R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms, more preferably having 3 to 5 carbon atoms and especially preferred having 4 carbon atoms and wherein amino groups may be in form of their ammonium compound, and R7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms. Especially preferred R7 is hydrogen or an alkyl group having from 1 to 20 carbon atoms.
  • Accordingly, the connecting chain may comprise one or more aliphatic groups having 2 to 10, preferably 3 to 6 and especially preferred 2 to 4 adjacent carbon atoms, which are connected to each other and/or the hydrophobic tail by a heteroatom or a functional group comprising a heteroatom whereby at least one heteroatom is a nitrogen or oxygen atom. Examples for preferred functional groups are —C(═O)—O—, —O—C(═O)—, —C(═O)—N(R6)—, —N(R7)—C(═O)—, —N(R6)—, —(R7)N—, —O—, —S—, —(SO)— and —(SO2)—, wherein R6 and R7 have the meanings given above. Preferred aliphatic groups are alkylene groups as for example any one or more of ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene, decylene. In an especially preferred embodiment, the linking moiety comprises one or more hydrocarbyl segments each having 2 to 4 carbon atoms wherein the segments are linked by a heteroatom selected from O and N or by a functional group comprising at least one of those heteroatoms. Preferred functional groups are esters and amides with amides being especially preferred.
  • In some preferred embodiments, the lipophilic tail R5 may be connected to the hydrophilic head group via a linking moiety L selected from the chemical structures (2) to (7):

  • —C(═O)—N(R6)—(CH2)t—  (2)

  • —N(R7)—C(═O)—(CH2)t—  (3)

  • —N(R7)—(CH2)2—C(═O)—NH—(CH2)t—  (4)

  • —N(R7)—C(═O)—(CH2)2—N(R6)—(CH2)t—  (5)

  • —CH(OH)—CH2—N(R6)—(CH2)t—  (6)

  • —CH(COOH)—CH2—C(═O)—N(R6)—(CH2)t—  (7a)

  • —CH(CH2—COOH)—C(═O)—N(R6)—(CH2)t—  (7b)
  • Figure US20210179920A1-20210617-C00001

    —CH(COOH)—CH2—C(═O)[O—(CH2)t]v—  (8a)

  • —CH(CH2—COOH)—C(═O)[O—(CH2)t]v—  (8b)

  • —N(R7)—C(═O)—(CH2)2—C(═O)—N(R6)—(CH2)t—  (9)

  • —N(R7)—C(═O)—CH2—CH(OH)—C(═O)—N(R6)—(CH2)t—  (10a)

  • —N(R7)—C(═O)—CH(OH)—CH2—C(═O)—N(R6)—(CH2)t—  (10b)

  • —N(R7)—C(═O)—CH(OH)—CH(OH)—C(═O)—N(R6)—(CH2)t—  (11)

  • —N(R7)—C(═O)—C(OH)(CH2COOH)—CH2—C(═O)—N(R6)—(CH2)t—  (12a)

  • —N(R7)—C(═O)—CH2—C(OH)(CH2COOH)—C(═O)—N(R6)—(CH2)t—  (12b)
    • wherein
    • t is 2, 3 or 4;
    • v is an integer from 1 to 30 and preferably from 1 to 10;
    • R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms, more preferably having from 2 to 4 carbon atoms and especially preferred having 4 carbon atoms;
    • R7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms and more preferred hydrogen or an alkyl group having from 1 to 20 carbon atoms; and
    • wherein amino groups may be in form of their ammonium compound.
  • In a preferred embodiment of the instant invention, the amphiphile (A) is an amido amine according to the general formula (13)
  • Figure US20210179920A1-20210617-C00002
    • wherein
    • R1, R2, R3, R5 and X have the general meanings given above for formula (1) and its preferred embodiments;
    • R4 is selected from —(CH2)t—, —[(CH2—CHR10)s]—, —(CH2—CHR10O)u—(CH2)t— and combinations thereof;
    • R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms, more preferably having 1 to 4 carbon atoms and especially preferred being hydrogen, a methyl or a butyl group;
    • R7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms and more preferred hydrogen or an alkyl group having from 1 to 20 carbon atoms;
    • R8 is present or not as hydrogen or an alkyl group having from 1 to 5 carbon atoms, more preferably having 1 to 4 carbon atoms and especially preferred being a methyl or butyl group, with the proviso that when m=0, R8 is not present;
    • R9 is present or not as hydrogen or an alkyl group having from 1 to 5 carbon atoms, more preferably having 1 to 4 carbon atoms and especially preferred being a methyl or butyl group, with the proviso that when o=0, R9 is not present;
    • R10 is an alkyl group having from 1 to 4 carbon atoms;
    • s is 1, 2 or 3;
    • t is 2, 3 or 4;
    • u is an integer from 1 to 10 and preferably from 1 to 5;
    • n is 0 or 1
    • m is 0 or 2
    • o is 0 or 2
    • p is 0 or an integer from 1 to 5;
    • n+p is an integer from 1 to 6 and preferably 1; and
    • q is 0 or an integer from 1 to 7, but not more than the sum of n+p+1.
  • In a preferred embodiment, the sum of m+o in formula 13 is 2. In this embodiment, one of R8 and R9 is absent and q is 0 or an integer from 1 to 6. In a further preferred embodiment, m, n and o in formula 13 all are 0.
  • The number of anions q depends on the presence of R3, R8 and/or R9. For example, when R3, R8 and R9 are not present, q is 0; when only one of R3, R8 and R9 is present, q is 1; when o is 2, m is 0 and R3 as well as R9 in all units —N(R6)(R9)—R4— are present, q may be equal to p+1, i.e. it is an integer between 2 to 6, depending on the value of p.
  • In an especially preferred embodiment, the amphiphile (A) is an amido amine according to the general formula (14)
  • Figure US20210179920A1-20210617-C00003
    • wherein
    • R1, R2, R3, R5 and X have the general meanings given above;
    • R4 is selected from —(CH2)t— and —[(CH2—CHR10)s]— and more preferably is —(CH2)t—;
    • R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms and more preferably is hydrogen;
    • R10 is an alkyl group having from 1 to 4 carbon atoms;
    • p is an integer from 1 to 5;
    • s is 1, 2 or 3;
    • t is 2, 3 or 4 and most preferred t is 3;
    • q is 0 when R3 is absent, or q is 1 when R3 is present.
  • The embodiment of formula (14) can be derived from formula (13) wherein m, n and o are all 0.
  • In a preferred embodiment, p in formula (14) is 1 or 2, and especially preferred p is 1. In a further preferred embodiment, R3 is hydrogen, and the anion X is selected from hydroxide, carboxylate, halide, sulphate, organic sulfonate, and combinations thereof.
  • In some embodiments, the compound according to formula (14) is the reaction product of an N,N-dialkylaminoalkylamine of formula HN(R6)—R4—N(R1)(R2) with a fatty acid of formula R5—COOH, an ester of a fatty acid of formula R5—COOH with an alcohol having from 1 to 4 carbon atoms, or a fatty acid glyceride. Preferably, the fatty acid, fatty acid ester or fatty acid glyceride is derived from a plant source or an animal source selected from vegetable oils, as for example from corn oil, canola oil, coconut oil, safflower oil, sesame oil, palm oil, cottonseed oil, soybean oil, olive oil, sunflower oil, hemp oil, wheat germ oil, palm kernel oil, or tallow oil and combinations thereof. Especially preferred plant source is coconut oil.
  • In another embodiment, the compound according to formula (14) includes a product prepared by the reaction of an amine selected from 3-(dialkylamino)propylamine and 2-(dialkylamino)ethylamine with vegetable oil or tallow oil followed by neutralization with an acid or by quaternization with an alkylating agent. Preferred acids are selected from mineral acids and organic acids having from 1 to 20 carbon atoms, as for example formic acid, acetic acid, chloroacetic acid, propionic acid, acrylic acid, and methacrylic acid. Preferred alkylating agents are selected from an organic halide, such as an alkyl halide, having from 1 to 8 carbon atoms, dimethyl sulfate and C2-C4 alkylene oxides. Preferably, the dialkylamino group of the
  • N,N-dialkylaminoalkylamine includes two alkyl groups independently selected from methyl, ethyl, propyl or butyl, and combinations thereof; or when R1 and R2 together with the nitrogen atom to which they are attached form a substituted or unsubstituted heterocyclic group having 5 or 6 atoms in the ring. Examples for preferred N,N-dialkylaminoalkylamines are N,N-dimethylaminoethylamine, N,N-dimethylaminopropylamine, N,N-diethylaminoethylamine, N,N-diethylaminopropylamine, N,N-dipropylaminoethylamine, N,N-dipropylaminopropylamine, N,N-dibutylaminoethylamine, N,N-dibutylaminopropylamine, N,N-dimethylaminopropylenediamine, N,N-dipropylaminopropylenediamine, N,N-dibutylaminopropylenediamine, N-(3-aminopropyl)pyrrolidine, N-(3-aminopropyl)piperidine, and N-(3-aminopropyl)azepane.
  • In further especially preferred embodiments, the amphiphile (A) is an amido amine according to one or more of formulae (15), (16) and/or (17):
  • Figure US20210179920A1-20210617-C00004
    • wherein
    • R1, R2, R3, R5 and X have the meanings given above for formula (1);
    • R4 is —(CH2)t—;
    • R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms, more preferably having 2 to 4 carbon atoms and especially preferred being hydrogen, a methyl or a butyl group;
    • R7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms and more preferred hydrogen or an alkyl group having from 1 to 20 carbon atoms;
    • R8 and R9 independently are present or not as hydrogen or an alkyl group having from 1 to 5 carbon atoms, more preferably having from 2 to 4 carbon atoms and especially preferred being hydrogen, a methyl or a butyl group.
    • q is 0 when R3, R8 and R9 are absent; and q is 1 or 2 depending on the presence of one or more of R3, R8 and R9; and
    • t is 2, 3 or 4 and most preferred t is 3.
  • For instance, in some embodiments, the amphiphile (A) according to formula (16) may be characterized as the reaction product of (i) a N,N-dialkylaminoalkylamine having the general formula HN(R6)—R4—N(R1)(R2) and (ii) a first intermediate formed as the reaction product of one or more ethylenically unsaturated carboxylic acids or esters and an alkyl amine HN(R5)(R7). The ethylenically unsaturated carboxylic acids or esters may be an alkyl alkenoate (e.g., an alkyl methacrylate, an alkyl acrylate (for example, methyl acrylate)), an alkenoic acid (e.g., acrylic acid), and any combination thereof. For example, cocoylamine or oleylamine can first be reacted with methyl acrylate and the reaction product can be further reacted with a N,N-dialkylaminoalkylamine as for example N,N-dimethylaminopropylamine, N,N-dibutylaminopropylamine, pyrrolidine or the like to form an amide.
  • In some embodiments, the amphiphile (A) according to formulae (15) and (17) may be characterized as the reaction product of: (i) an alkyl amine having the formula —N(R5)(R7) and ii) a first intermediate formed as the reaction product of one or more ethylenically unsaturated carboxylic acids or esters (e.g., acrylates, methacrylates (for example, methyl acrylate)) and a N,N-dialkylamine having the general formula H[N(R6)—R4]p—N(R1)(R2). For example, a secondary amine wherein p is 0 having the formula HN(R1)(R2) as for example dimethylamine, dibutylamine, or a N,N-dialkylaminoalkylamine wherein p is 1 having the formula HN(R6)—R4—N(R1)(R2) as for example N,N-dimethylaminopropylamine, N,N-dibutylaminopropylamine, pyrrolidine or the like can be reacted with methyl acrylate. The so formed intermediate reaction product can then be reacted with an alkyl amine having the formula —N(R5)(R7) as for example cocoylamine or oleylamine to form an amide.
  • Via both of the reaction pathways leading to amphiphiles (A) according to formulae (15), (16) and (17), the lipophilic tail(s) R5 and optionally R7 are introduced into the amphiphile (A) by the choice of the alkyl amine according to formula HN(R5)(R7). Preferred alkyl amines HN(R5)(R7) for reaction with the ethylenically unsaturated carboxylic acid or ester respectively with the first intermediate formed from the ethylenically unsaturated acid or ester with the N,N-dialkylamine may include, but are not limited to, any primary or secondary fatty amine derived from one or more fatty acids having 6 to 22 carbon atoms or its esters. Preferably the alkyl amine HN(R5)(R7) is derived from a fatty acid or ester selected from the group consisting of: corn oil, canola oil, coconut oil, safflower oil, sesame oil, palm oil, cottonseed oil, soybean oil, olive oil, sunflower oil, hemp oil, wheat germ oil, palm kernel oil, vegetable oil, caprylic acid, capric acid, lauric acid, stearic acid, myristic acid, myristoleic acid, palmitic acid, palmitoleic acid, stearic acid, sapienic acid, elaidic acid, vaccenic acid, linoleic acid, arachidic acid, arachidonic acid, eicosapentaenoic acid, erucic acid, docosahexaenoic acid, behenic acid, lignoceric acid, cerotic acid, oleic acids (cis- and trans-), and any combination thereof. Suitable alkyl amines for reaction also may include, but are not limited to, any synthetic primary or secondary amine including, but not limited to, hexylamine, octylamine, dodecylamine, tridecylamine, tetradecylamine, N-methyldodecylamine, N-methyloctylamine, didodecylamine, and the like, and any combination thereof.
  • In some embodiments, the reaction product of the N,N-dialkylaminoalkylamine H[N(R6)—R4]p—N(R1)(R2), the unsaturated carboxylic acid and the alkyl amine HN(R5)(R7) in either sequence may form a second intermediate that may further be reacted with (iii) one or more acids, or with one or more alkylating agents to form the hydrate inhibitor. In such embodiments, R3 and/or R8 of the cation moiety may depend upon, among other factors, the alkyl group of the alkylating agent(s). In certain embodiments, the one or more acids of formula HX may be an inorganic acid as for example a halide acid, or a carboxylic acid, as for example formic acid, acetic acid propionic acid, acrylic acid, methacrylic acid or the like. In certain embodiments, the one or more alkylating agents may be a carbonate, a halide, a sulfate, an organic sulfonate, a hydroxide, and/or any combination thereof.
  • In further especially preferred embodiments, the linking moiety L of amphiphile (A) may comprise a structure of formula (6). Such hydrate inhibitor compounds may be characterized as a reaction product of a N,N-dialkylaminoalkylamine of formula HN(R6)—R4—N(R1)(R2) wherein R1, R2, R4 and R6 have the same meanings as given above, and a 1,2-epoxyalkane of formula (18)
  • Figure US20210179920A1-20210617-C00005
  • wherein R5 has the meaning given above. Examples of preferred 1,2-epoxyalkanes are 1,2-epoxydecane, 1,2-epoxydodecane, 1,2-epoxytetradecane, 1,2-epoxyhexadecane 1,2-epoxyoctadecane and their mixtures. In some embodiments, the reaction product of the N,N-dialkylaminoalkylamine and the 1,2-epoxyalkane may further be reacted with one or more acids and/or alkylating agents whereby the same acids and alkylating agents are preferred as in the preceding embodiments.
  • In further especially preferred embodiments, the linking moiety L of amphiphile (A) may comprise one or more of structural elements (7a), (7b) and/or (7c). Such hydrate inhibitor compounds may be characterized as reaction products of a dicarboxylic acid reactant substituted with a hydrocarbyl substituent R5 with a nitrogen containing compound having, besides a group —N(R1)(R2), an oxygen or nitrogen atom capable of condensing with said dicarboxylic acid reactant.
  • Preferred dicarboxylic acid reactants substituted with a hydrocarbyl substituent R5 are alkylsuccinic acids, alkenylsuccinic acids and their anhydrides. Preferably, the nitrogen compound is a N,N-dialkylaminoalkylamine having the structure H—[N(R6)—R4]p—N(R1)(R2) or a N,N-dialkylaminoalkanol having the structure HO—R4-N(R1)(R2), wherein R1, R2, R4, R6 and p have the same meanings as given above. The reaction product between a dicarboxylic acid reactant substituted with a hydrocarbyl substituent R5 and a N,N-dialkylaminoalkylamine may be an amide according to formula (7a) or (7b), or an imide according to formula (7c). The reaction product between a dicarboxylic acid reactant substituted with a hydrocarbyl substituent R5 and a N,N-dialkylaminoalkanol may be an ester according to formula (8a) or (8b) and will be similarly suited as amphiphile (A). In some embodiments, the reaction product of the dicarboxylic acid reactant with the nitrogen containing compound may further be reacted with one or more acids and/or quaternizing agents suitable for converting the amino group —N(R1)(R2) to a quaternary nitrogen compound —N(R1)(R2)(R3)+X whereby the same acids and alkylating agents are preferred as in the preceding embodiments.
  • In a further especially preferred embodiment, the linking moiety L of amphiphile (A) comprises a structure of formulae (9), (10a), (10b), (11), (12a) and (12b). Such hydrate inhibitor compounds may be characterized as unsymmetrically substituted dicarboxylic acid diamido ammonium compounds. They may be obtained by sequentially condensing a dicarboxylic acid with a fatty amine HN(R5)(R7) to give an intermediate amide and/or imide, followed by the reaction of the intermediate amide and/or imide with a N,N-dialkylaminoalkylamine having the structure H—[N(R6)—R4]p—N(R1)(R2). The reversed sequence of reaction steps will result in a similar product. Preferred dicarboxylic acids have from 4 to 14 and especially preferred from 2 to 8 carbon atoms. The dicarboxylic acid may be further substituted by one or more hydroxy, carboxyl or carboxymethyl groups. Examples of preferred dicarboxylic acids are succinic acid (leading to formula (9)), malic acid leading to formulae (10a) and (10b)), tartaric acid leading to formula (11)) and citric acid (leading to formulae (12a) and (12b)). The thus obtained N,N-dialkylaminoalkylamide may be further reacted with an acid to form an ammonium salt or it may be quaternized with an alkylating agent whereby the same acids and alkylating agents are preferred as in the preceding embodiments.
  • The amphiphile (A) may be a single amphiphile or a mixture of two or more different amphiphiles. When (A) is a mixture of different amphiphiles, the components may differ in their chemical and/or physicochemical properties as for example in the alkyl chain length and/or the branching of the lipophilic tail R5, the chain length of the alkyl residues R1 and R2 and/or the structure of the linking moiety L.
  • Nonionic Surfactant (B)
  • In a preferred embodiment, the nonionic surfactant (B) is an alkoxylated C8-C18 fatty alcohol, an alkoxylated C8-C18 fatty amine, an alkoxylated C8-C18 fatty acid and/or an alkoxylated C8-C18 fatty acid amide of general formula (19):

  • R11—Y-(AO)w—R12  (19)
    • wherein
    • R11 is an alkyl or alkenyl group having from 8 to 18 carbon atoms;
    • Y is —O—, —N(R19)—, —C(═O)—O— or —C(═O)—N(R19)—;
    • A is a C1 to C4 alkylene group;
    • R12 is hydrogen, an alkyl group having from 1 to 5 carbon atoms, a benzyl group, or —C(O)—R20;
    • R19 is hydrogen, an alkyl group having from 1 to 18 carbon atoms, an alkenyl group having from 3 to 18 carbon atoms, or a group of formula -(AO)w—R12;
    • R20 is a C1 to C5-hydrocarbyl group; and
    • w is an integer from 1 to 25.
  • In a preferred embodiment, R11 is an alkyl or alkenyl group having from 8 to 16 and more preferred from 10 to 14 carbon atoms, as for example from 8 to 14, or from 10 to 18, or from 10 to 16 carbon atoms. The alkyl or alkenyl group may be linear or branched. Preferably it is linear. Unsaturated alkenyl groups R11 contain one or two double bonds. Examples for preferred alkyl or alkenyl groups are octyl, 2-ethyl hexyl, iso-nonyl, decyl, iso-undecyl, dodecyl, iso-tridecyl, tetradecyl, pentadecyl, hexadecyl, octadecyl, oleyl, and any mixtures thereof. In a preferred embodiment, R11 comprises a mixture of different alkyl groups within the given chain lengths.
  • When Y is oxygen, the nonionic surfactant (B) is an alkoxylated fatty alcohol. When Y is N(R19), the nonionic surfactant (B) is an alkoxylated fatty amine. When Y is a group of the formula —C(═O)—O—, the nonionic surfactant (B) is an alkoxylated fatty acid. When Y is a group of the formula —C(═O)—N(R19)—, the nonionic surfactant (B) is an alkoxyalted fatty acid amide. The terms “alkoxylated fatty alcohol”, “alkoxylated fatty amine”, “alkoxylated fatty acid” and “alkoxylated fatty acid amide” encompass the direct alkoxylation products of fatty alcohols, fatty acids and fatty amines wherein R12 is hydrogen, as well as their end-capped derivatives as for example esters and ethers. In preferred esters R12 is a group of formula —C(═O)—R20. In preferred ethers R12 is an alkyl group having from 1 to 5 carbon atoms or a benzyl group. In a preferred embodiment, R12 is hydrogen. In a further preferred embodiment, R12 is an alkyl group having from 1 to 4 carbon atoms. The alkyl group may be linear or branched. More preferably, it is linear. Examples for preferred residues R12 are methyl, ethyl, propyl, n-butyl, sec-butyl and tert-butyl. Especially preferred is the methyl group.
  • The fatty alcohol, the fatty acid and the fatty amine being the basis for alkoxylation may be of synthetic origin or they may be derived from renewable sources. Preferred renewable sources for fatty alcohols, fatty acids and fatty amines are for example corn oil, canola oil, coconut oil, cottonseed oil, safflower oil, sesame oil, sunflower oil, palm oil, soybean oil, olive oil, hemp oil, wheat germ oil, palm kernel oil, tallow fat, hardened tallow fat and any combination thereof.
  • In a preferred embodiment, the fatty amine being the basis for alkoxylation is a primary amine. Upon alkoxylation of the primary amine, R19 will be a group having the formula -(AO)w—H. In a further preferred embodiment, the fatty amine being the basis for alkoxylation is a secondary amine wherein R19 is an alkyl or alkenyl group. In a preferred embodiment, R19 is an alkyl or alkenyl group having from 5 to 18 carbon atoms and more preferably having from 8 to 16 and especially preferred from 10 to 14 carbon atoms, as for example from 5 to 16, or from 5 to 14, or from 8 to 18, or from 8 to 14, from 10 to 18, or from 10 to 16 carbon atoms. The alkyl or alkenyl group may be linear or branched. Preferably it is linear. The alkyl group is saturated. The alkenyl group may have one or two double bonds. Examples for preferred alkyl or alkenyl residues are methyl, ethyl, octyl, 2-ethyl hexyl, iso-nonyl, decyl, iso-undecyl, dodecyl, iso-tridecyl, tetradecyl, pentadecyl, hexadecyl, octadecyl, oleyl, and any mixtures thereof. In a preferred embodiment, R19 comprises a mixture of different alkyl or alkenyl groups within the given chain lengths. In this embodiment R19 may be the same as R11 or it may be different. In a preferred embodiment, R11 and R19 are the same.
  • In a further preferred embodiment, the alkyoxylated fatty acid amide is a tertiary amide wherein R19 is an alkyl group having from 1 to 18 carbon atoms, an alkenyl group having from 3 to 18 carbon atoms, or a group of formula -(AO)w—R12. More preferably, R19 is an alkyl group having 1 to 5 carbon atoms as for example a methyl, ethyl, propyl or butyl group. Especially preferred R19 is a group of the formula -(AO)w—R12.
  • In a preferred embodiment, A is an alkylene group having 2 or 3 carbon atoms and especially preferred having 2 carbon atoms. The group -(AO)w— is derived from an alkylene oxide as for example ethylene oxide, propylene oxide, butylene oxide, or any mixture thereof. Especially preferred alkylene oxide is ethylene oxide.
  • Preferably, the degree of alkoxylation w is from 2 to 20, and more preferably from 4 to 15, as for example from 1 to 20, or from 1 to 15, or from 2 to 25, or from 2 to 15, or from 4 to 25, or from 4 to 20. In a preferred embodiment, the distribution of the alkoxymers is a broad one. In a further preferred embodiment, the distribution of the alkoxymers is a tight one being obtained with a narrow-range catalyst.
  • In a specific embodiment, the further nonionic surfactant is a fatty acid alkoxylate end-capped with a C1-C5 alkyl group and especially preferred with a methyl group. Such alkoxylates are for example accessible by alkoxylation and especially preferred by ethoxylation of fatty acid methyl esters using an insertion catalyst.
  • The nonionic surfactants (B) and their methods of preparation are well known to the ones skilled in the art. For example, they may be prepared by alkoxylating a C8-C18 fatty alcohol, a C8-C18 fatty acid or a C8-C18 fatty amine with ethylene oxide, propylene oxide, butylene oxide, or any mixture thereof. Alkoxylated fatty acid esters may also be prepared by esterification of a fatty acid or its reactive equivalent, as for example its C1-C4 alkylester or its anhydride, with a polyglycol. Alkoxylated fatty acid amides can be prepared for example by amidation of an alkoxylated amine HN—Y-(AO)w—R12 with a C8-C18 fatty acid, or alternatively, by alkoxylation of a N-hydroxyalkylamide of a C8-C18 fatty acid.
  • In the gas hydrate inhibitor composition according to the invention the portion of the nonionic surfactant (B) is from 5 to 95 wt.-%, preferably from 10 to 85 wt.-% and especially preferred from 20 to 60 wt.-% based on the combined masses of (A) and (B), as for example from 5 to 85 wt.-%, or from 5 to 60 wt.-%, or from 10 to 95 wt.-%, or from 10 to 60 wt.-%, or from 20 to 95 wt.-%, or from 20 to 85 wt.-% of the combined masses of (A) and (B).
  • In another preferred embodiment, the portion of the amphiphile (A) in the gas hydrate inhibitor composition according to the invention is from 5 to 95 wt. %, preferably from 15 and 90 wt.-% and especially preferred between 40 to 80 wt.-%, as for example from 5 to 90 wt.-%, or from 5 to 80 wt.-%, or from 15 to 95 wt.-%, or from 15 to 80 wt.-%, or from 40 to 95 wt.-%, or from 40 to 90 wt.-% of the combined masses of (A) and (B).
  • In a further preferred embodiment, the weight ratio between amphiphile (A) and nonionic surfactant (B) is from 20:1 to 1:20, more preferably from 1:10 to 10:1 and especially preferred from 1:3 to 3:1 as for example from 20:1 to 1:10, or from 20:1 to 1:3, or from 10:1 to 1:20, or from 10:1 to 1:3, or from 1:3 to 1:20, or from 1:3 to 1:10.
  • In a preferred embodiment, the combination of components (A) and (B) will provide a synergistic improvement of the performance of component (A) respectively component (B) when used individually. Accordingly, the invention in its fourth aspect provides a method for improving the hydrate inhibitor performance of an amphiphile (A), the method comprising the addition of a nonionic surfactant selected from alkoxylated C8-C18 fatty alcohols, alkoxylated C8-C18 fatty amines, alkoxylated C8-C18 fatty acids and alkoxylated C8-C18 fatty acid amides (B) to the amphiphile (A). According to its fifth aspect the invention provides the use of a nonionic surfactant selected from alkoxylated C8-C18 fatty alcohols, alkoxylated C8-C18 fatty amines, alkoxylated C8-C18 fatty acids and alkoxylated C8-C18 fatty acid amides (B) for improving the hydrate inhibitor performance of an amphiphile (A).
  • Further Surfactants (C)
  • Besides amphiphile (A) and nonionic surfactant (B), the hydrate inhibitor composition may contain one or more further surfactants (C). Often the further surfactant (C) may further improve the hydrate inhibitor performance of the combination of amphiphile (A) and nonionic surfactant (B). A surfactant as defined herein is a compound that will decrease the surface tension when added to the aqueous compositions as described herein. In a comparison of the aqueous composition with and without surfactant (C), the aqueous composition with surfactant needs to have a lower surface tension. Further surfactants (C) may be selected from anionic, nonionic, zwitterionic (amphoteric) and cationic surfactants, wherein the further nonionic surfactant (C) is different from the amphiphile (A) and the nonionic surfactant (B).
  • Surfactants for use in the present invention typically contain hydrophobic groups such as alkenyl, cycloalkenyl, alkyl, cycloalkyl, aryl, alkyl/aryl or more complex aryl moieties being from C8 to C22, preferably C10 to C20, typically C12 to C18, and a hydrophilic moiety which may be nonionic, anionic, cationic, or amphoteric. Further hydrophobic groups included in the invention are polysiloxane groups and polyoxypropylene groups.
  • Typically, the further cationic surfactant may be any water-soluble compound having a positively ionized group, usually comprising a nitrogen atom, and either one or two alkyl groups each having an average of from C8 to C22. The anionic portion of the further cationic surfactant may be any anion which confers water solubility, such as formate, acetate, lactate, tartrate, citrate, chloride, nitrate, sulfate or an alkyl sulfate ion having up to C4 such as a higher alkyl sulfate or organic sulfonate.
  • In some embodiments, the further surfactant (C) is a cationic surfactant according to formula (20)
  • Figure US20210179920A1-20210617-C00006
  • wherein
      • R13 is C8 to C22 alkyl or alkenyl;
      • R14 an alkyl group having from 1 to 4 carbon atoms;
      • R15 is hydrogen or an alkyl group having from 1 to 4 carbon atoms;
      • R16 is hydrogen, an alkyl group having from 1 to 16 carbon atoms, or an aromatic hydrocarbon having from 6 to 16 carbon atoms, wherein 1 to 3 carbon atoms may be replaced by nitrogen and/or oxygen;
      • v is 0 or 1;
      • W H or OH; and
      • Z is an anion.
  • In some embodiments, the further cationic surfactant (C) comprises or consists of an alkylammonium salt having one or at most two long aliphatic chains per molecule (e.g. chains having an average of C8 to C20 each, preferably C12 to C18 each) and two or three short chain alkyl groups having C1 to C4 each, e.g. methyl, ethyl, propyl and/or butyl groups, preferably methyl groups. In further embodiments, benzalkonium salts having one C8 to C20 alkyl group, two C1 to C4 alkyl groups and a benzyl group are preferred as further cationic surfactant (C). In some embodiments, alkylaryl dialkylammonium salts in which the alkylaryl group is an alkyl benzene group having an average of from C8 to C22, preferably C10 to C20 and the other two alkyl groups usually have from C1 to C4, e.g. methyl groups are preferred as further cationic surfactant (C).
  • Another useful class of further cationic surfactants comprise N-alkyl pyridinium salts wherein the alkyl group has an average of from C8 to C22, preferably C10 to C20 carbon atoms. Other similarly alkylated heterocyclic salts, such as N-alkyl isoquinolinium salts, may also be used. Other classes of further cationic surfactants which are of use in the present invention include so called alkyl imidazoline or quaternized imidazoline salts having at least one alkyl group in the molecule with an average of from C8 to C22 preferably C10 to C20. Typical examples include alkyl methyl hydroxyethyl imidazolinium salts, alkyl benzyl hydroxyethyl imidazolinium salts, and 2alkyl-1-alkylamidoethyl imidazoline salts. Another class of further cationic surfactant for use according to the current invention comprises the amido amines such as those formed by reacting a fatty acid having C2 to C22 or an ester, glyceride or similar amide forming derivative thereof, with a di or poly amine, such as, for example, ethylene diamine or diethylene triamine, in such a proportion as to leave at least one free amine group. Quaternized amido amines may similarly be employed. Alkyl phosphonium and hydroxyalkyl phosphonium salts having one C8 to C20 alkyl group and three C1 to C4 alkyl or hydroxyalkyl groups may also be used as further cationic surfactants (C) in the present invention.
  • In some embodiments, the further surfactant (C) is an anionic surfactant. The further anionic surfactant may for example comprise or consist of an at least sparingly water-soluble salt of sulfonic or mono-esterified sulfuric acids, e.g. an alkylbenzene sulfonate, alkyl sulfate, alkyl ether sulfate, olefin sulfonate, alkane sulfonate, alkylphenol sulfate, alkylphenol ether sulfate, alkylethanolamide sulfate, alkylethanolamidether sulfate, or alpha sulfo fatty acid or its ester each having at least one alkyl or alkenyl group with from 8 to 22, more usually from 10 to 20 aliphatic carbon atoms.
  • Other anionic surfactants useful as further surfactant (C) include alkyl sulfosuccinates, such as sodium dihexylsulfosuccinate, alkyl ether sulfosuccinates, alkyl sulfosuccinamates, alkyl ether sulfosuccinamates, acylsarcosinates, acyl taurides, isethionates, soaps such as stearates, palmitates, resinates, oleates, linoleates and alkyl ether carboxylates. Anionic phosphate esters and alkyl phosphonates, alkylamino and imino methylene phosphonates may equally be used.
  • In each case the anionic surfactant typically contains at least one alkyl or alkenyl chain having from 8 to 22, preferably from 10 to 20 carbon atoms. The expression “ether” here-in-before refers to compounds containing one or more glyceryl groups and/or oxyalkylene or polyoxyalkylene groups and especially a group containing from 1 to 150 oxyethylene and/or oxypropylene groups. One or more oxybutylene groups may additionally or alternatively be present. For example, the sulfonated or sulfated surfactant may be sodium dodecyl benzene sulfonate, potassium hexadecyl benzene sulfonate, sodium dodecyl, dimethyl benzene sulfonate, sodium lauryl sulfate, sodium tallow sulfate, potassium oleyl sulfate, ammonium lauryl sulfate, sodium tallow sulfate, potassium oleyl sulfate, ammonium lauryl monoethoxy sulfate, or monethanolamine cetyl 10 mole ethoxylate sulfate.
  • Preferred anionic surfactants are sodium salts. Other salts of commercial interest include those of potassium, lithium, calcium, magnesium, ammonium, monoethanolamine, diethanolamine, triethanolamine, alkyl amines containing up to seven aliphatic carbon atoms, and alkyl and/or hydroxyl alkyl phosphonium.
  • In some embodiments, the further surfactant (C) is a nonionic surfactant. The further nonionic surfactant may be e.g. polyethoxylated mercaptans, glucamines and their alkoxylates, glucam ides and their alkoxylates, alkylpolyglucacides, polyethoxylated alkylphenols, polyethoxylated glyceryl esters, polyethoxylated sorbitan esters, polyethoxylated phosphate esters, polyethoxylated tertiary acetylenic glycols, and the propoxylate or ethoxylated and propoxylated analogues of all the aforesaid ethoxylated nonionics, all having a C8 to C22 alkyl or alkenyl group and up to 20 ethyleneoxy and/or propyleneoxy groups. Also suited are partial esters of polyhydric compounds having three or more as for example three to six hydroxyl groups with fatty acids. In some enbodiments the polyol may be glycerol, trimethylolpropane, erythritol, pentaerythrit, sorbitan, sorbitol, xylitol and their mixtures. Further included are polyoxypropylene/polyethylene oxide block copolymers, polyoxybutylene/polyoxyethylene copolymers and polyoxybuylene/polyoxypropylene copolymers. The polyethoxy, polyoxypropylene and polyoxybutylene compounds may be end capped with, e.g. methyl or benzyl groups to reduce the foaming tendency. Other non-ionic surfactants (C) which may optionally be present include C8 to C22 alkanolamides of a mono or di-lower alkanolamine, such as coconut monoethanolamide.
  • In some embodiments, the further surfactant (C) is an amphoteric surfactant. The amphoteric surfactant may for example be a betaine, e.g. a betaine of the formula (R17)3N+CH2COO, wherein each R17 may be the same or different and is an alkyl, cycloalkyl, alkenyl or alkaryl group and preferably at least one, and more preferably not more than one R17 has an average of from C8 to C20, e.g. C10 to C18 of an aliphatic nature and each other R17 has an average of from C1 to C4.
  • Other amphoteric surfactants suited for use as further surfactant (C) include quaternary imidazolines, alkyl amine ether sulfates, sulfobetaines and other quaternary amine or quaternised imidazoline sulfonic acids and their salts, and zwitterionic surfactants, e.g. N-alkyl taurines, carboxylates amidoamines such as R18CONH(CH2)2N+(CH2CH2CH3)2—CH2CO 2 and amido acids having, in each case, hydrocarbon groups capable of conferring surfactant properties (R18 is either alkyl, cycloalkyl, alkenyl or alkaryl groups having from C8 to C20 of an aliphatic nature). Typical examples include 2-tallow alkyl, 1-tallow amido alkyl, 1-carboxymethyl imidazoline and 2-coconut alkyl N-carboxymethyl 2 (hydroxyalkyl) imidazoline. Generally speaking, any water soluble amphoteric or zwitterionic surfactant compound which comprises a hydrophobic portion including C8 to C20 alkyl or alkenyl group and a hydrophilic portion containing an amine or quaternary ammonium group and a carboxylate, sulfate or sulfonic acid group may be used in the present invention.
  • Similarly, suited amphoteric surfactants (C) are amine oxides e.g. amine oxides containing one or two (preferably one) C8 to C22 alkyl groups, the remaining substituent or substituents being preferably lower alkyl groups, e.g. C1 to C4 alkyl groups or benzyl groups. Particularly preferred for use as further surfactant (C) according to the current invention are surfactants which are effective as wetting agents; typically, such surfactants are effective at lowering the surface tension between water and a hydrophobic solid surface. Surfactants are preferred which do not stabilize foams to a substantial extent.
  • In a preferred embodiment, the further surfactant (C) includes at least one N-alkyl-N-acylglucamine according to formula (21)
  • Figure US20210179920A1-20210617-C00007
    • wherein
    • Ra is a linear or branched, saturated or unsaturated C5-C21-hydrocarbon residue, preferably a C7-C13-hydrocarbon residue, and
    • Rb is a C1-C4 alkyl residue, preferably methyl.
  • In another preferred embodiment, the further surfactant (C) includes at least one cyclic N-Alkyl-N-acylglucamine selected from the formulae (22), (23), and/or (24)
  • Figure US20210179920A1-20210617-C00008
  • wherein Ra and Rb have the same meanings as given above
  • Polyfluorinated anionic, nonionic or cationic surfactants may also be present as further surfactant (C). Examples of such surfactants are polyfluorinated alkyl sulfates and polyfluorinated quaternary ammonium compounds.
  • Mixtures of two or more of the foregoing further surfactants (C) may be used. They may be of the same or different ionicity. In some embodiments, mixtures of nonionic surfactants with cationic and/or amphoteric surfactants may be used. Typically, mixtures of anionic and cationic surfactants are avoided, which are often less mutually compatible.
  • In a preferred embodiment, the share of the further surfactant (C) in the gas hydrate inhibitor composition according to the invention is from 1 to 30 wt.-%, preferably from 3 to 20 wt.-% and especially preferred from 5 to 10 wt.-% based on the combined masses of (A) and (B), as for example from 1 to 20 wt.-%, or from 1 to 10 wt.-%, or from 3 to 30 wt.-%, or from 3 to 10 wt.-%, or from 5 to 30 wt.-%, or from 5 to 20 wt.-% of the combined masses of (A) and (B). This means that the further surfactant (C) is added on top into a composition comprising (A) and (B) in an amount that is up to 30 wt.-% of the combined masses of (A) and (B). In an especially preferred embodiment, the gas hydrate inhibitor composition according to the invention does not contain a further surfactant.
  • The presence of the further surfactant (C) will provide a further improvement of the performance of components (A) and (B). For example, it will allow for further reduction of treat rates even beyond the two-component system comprising A and B only. Additionally, it may further improve upon secondary properties, which can further reduce the need for additional treatments to address undesirable secondary properties (i.e. emulsion breaker to address emulsion formation).
  • Application
  • In its second aspect, this invention relates to a method for inhibiting the agglomeration of hydrates and often also the formation of hydrates, wherein the composition according to the first aspect of the invention is brought into contact with a system comprising water and a gas and being susceptible to hydrate formation. The method may be applied to prevent or reduce or mitigate plugging of conduits, pipes, transfer lines, pipelines, valves, and other places or equipment where hydrocarbon hydrate solids may form under the conditions.
  • In its third aspect, this invention relates to the use of a composition according to the first aspect of the invention for inhibiting the agglomeration of hydrates and often also the formation of hydrates. The composition according to the first aspect of the invention may be used to prevent or reduce or mitigate plugging of conduits, pipes, transfer lines, pipelines, valves, and other places or equipment where hydrocarbon hydrate solids may form under the conditions.
  • The term “inhibiting” or “inhibited” is used herein in a broad and general sense to mean any improvement in preventing, reducing, retarding, mitigating, controlling and/or delaying the formation, growth and/or agglomeration of hydrates, especially of hydrocarbon hydrates and particularly of light hydrocarbon gas hydrates in any manner, including, but not limited to kinetically, thermodynamically, by dissolution, by breaking up, by dispersion, other mechanisms, or any combinations thereof.
  • The term “formation” or “forming” relating to hydrates is used herein in a broad and general manner to include, but not being limited to, any formation of hydrate solids from water and gases and especially from water and hydrocarbon(s) or hydrocarbon gas(es), growth of such hydrate solids, agglomeration of such hydrates, accumulation of hydrocarbon hydrates on surfaces, any deterioration of hydrate solids plugging or other problems in a system and combinations thereof.
  • The method according to the second aspect of the invention and the use of the hydrate inhibitor composition according to the third aspect of the invention are equally useful for inhibiting hydrate formation for many gases. They are especially useful for inhibiting hydrate formation of hydrocarbons, hydrocarbon gases and their mixtures. They are particularly useful for treatment of lighter and/or low-boiling, C1 to C5 hydrocarbon gases or gas mixtures at elevated pressure and/or low temperature conditions. Non-limiting examples of such “low-boiling” gases include methane, ethane, propane, n-butane, isobutane, isopentane and mixtures thereof as for example those encountered in natural gas including various natural gas mixtures that are present in many gas and/or oil formations and natural gas liquids (NGL). The hydrates of all these low-boiling hydrocarbons are also referred to as gas hydrates. In embodiments, the compositions and methods according to this invention are useful for inhibiting gas hydrate formation in a variety of black oils, heavy black oils to condensates, from API 10-60. The hydrocarbons and hydrocarbon gases may also comprise other compounds including, but not limited to hydrogen, carbon dioxide, hydrogen sulfide, and other compounds commonly found in gas/oil formations or processing plants, either naturally occurring or used in recovering/processing hydrocarbons from the formation or both, and mixtures thereof.
  • In embodiments, the gas hydrate inhibitor composition is applied to fluids that contain various levels of oil, brine or both having various levels of salinity. In one embodiment, the fluid has a salinity of about 0.1 to about 25 wt.-% or about 10 to about 25 wt.-%.
  • In some embodiments, the hydrate inhibitor composition is applied to a fluid that contains various levels of water cut. One of ordinary skill in the art understands that “water cut” refers to the volume percent of water in a composition containing an oil and water. In a preferred embodiment, the water cut is from about 1 to about 80 vol.-%. In more preferred embodiments, the water cut is from about 1 to about 60 vol.-%, from about 5 to about 40 vol.-%, from about 10 to about 30 vol.-% as for example from about 1 to 40 vol.-%, or from about 1 to 30 vol.-%, or from about 5 to 80 vol.-%, or from about 5 to 60 vol.-%, or from about 5 to 30 vol.-%, or from about 10 to 80 vol.-%, or from about 10 to 60 vol.-%, or from about 10 to 40 vol.-%, or from about 15 to about 80 vol.-% with respect to the total volume of water and hydrocarbon phases. The combination of the amphiphile (A) with the nonionic surfactant (B) according to the invention allows to increase the maximum treatable water cut over the use of the individual components.
  • The method according to the second aspect and the use according to the third aspect of the present invention involve contacting a mixture of a gas and water and especially a mixture of hydrocarbon gas and water susceptible to hydrate formation with a composition according to the first aspect of the invention. When an effective amount of the composition is used, hydrate blockage is inhibited. In the absence of such effective amount, hydrate blockage is not inhibited.
  • The compounds of the present invention are added into the mixture of hydrocarbons and water at any concentration effective to inhibit the formation of hydrates under the given conditions. Preferably, the concentration of the active gas hydrate inhibitor composition added into the mixture of hydrocarbons and water is between 0.001 wt.-% and about 4.0 wt.-% relative to the total weight of the aqueous phase being part of the mixture of fluids, water and hydrocarbon, to be inhibited from hydrate formation. More preferably, the gas hydrate inhibitor composition concentration is between about 0.005 wt.-% and about 1.5 wt.-% and especially preferred between about 0.01 wt.-% and about 0.50 wt.-%, as for example between about 0.001 wt.-% and about 1.5 wt.-%, or between about 0.001 wt.-% and about 0.5 wt.-%, or between about 0.005 wt.-% and about 4.0 wt.-%, or between about 0.005 wt.-% and about 0.5 wt.-%, or between about 0.01 wt.-% and about 4.0 wt.-%, or between 0.01 wt.-% and about 1.5 wt.-%.
  • Accordingly, a mixture of oil and water being in presence of gases and especially a mixture of hydrocarbons and water being in presence of hydrocarbon gases treated with a hydrate inhibitor composition according to the first aspect of the invention preferably comprises between about 0.001 wt.-% and about 4.0 wt.-% more preferably between about 0.005 wt.-% and about 1.5 wt.-%, and especially preferred between 0.01 wt.-% and about 0.50 wt.-% as for example between about 0.001 wt.-% and about 1.5 wt.-%, or between about 0.001 wt.-% and about 0.50 wt.-%, or between about 0.005 wt.-% and about 4.0 wt.-%, or between about 0.005 wt.-% and about 0.50 wt.-%, or between about 0.01 wt.-% and about 4.0 wt.-% or between about 0.01 wt.-% and about 1.5 wt.-% relative to the total weight of the aqueous phase of a composition according to the first aspect of the invention.
  • The contacting may be achieved by a number of ways, including mixing, blending with mechanical mixing equipment or devices, stationary mixing setup or equipment, magnetic mixing or other suitable methods, other equipment and means known to one skilled in the art and combinations thereof to provide adequate contact and/or dispersion of the composition in the mixture. The contacting can be made in-line or batchwise or both. The various components of the composition may be mixed prior to or during contact, or both. If needed or desired, the composition or some of its components may be optionally removed or separated mechanically, chemically, or by other methods known to one skilled in the art, or by a combination of these methods after the hydrate formation conditions are no longer present.
  • Preferably, contacting of the hydrate inhibitor composition according to the invention with the mixture of gas and water is conducted prior to substantial formation of hydrates. More preferably it is conducted prior to the onset of hydrate formation. This may be at high temperatures as for example temperatures prevailing downhole, at low pressures and/or at low water-cuts.
  • The hydrate inhibitor composition may be introduced into the fluid comprising gas and water through a conduit or an injection point. In certain embodiments, the hydrate inhibitor composition may be introduced into a wellbore, a conduit, a vessel, and the like and may contact and/or be introduced into a fluid residing therein. An exemplary application point for the petroleum liquid production operations is to introduce hydrate inhibitor into the subsea wellhead itself, upstream of the well choke valve. This ensures that during a shut-in the composition can disperse throughout the area where natural gas hydrates have the highest risk of occurring. Application of the hydrate inhibitor composition can also occur at other areas in the wellhead or flowline manifold or the flowline itself, considering the density of the injected liquid. If the injection point is well above the gas hydrate formation depth, then the hydrate inhibitor composition may be formulated with a solvent having a density high enough that the composition will sink in the flowline to collect at the water/oil interface. In embodiments, application is also used in pipelines or anywhere in the system where the potential for agglomerates of gas hydrate formation exists.
  • The method according to the second aspect and the use according to the third aspect of the invention are equally applicable for fluids which are flowing as well as for fluids which are substantially stationary. Accordingly, the fluid may be within a vessel, or within a conduit (e.g., a conduit that may transport the fluid), or within a subterranean formation and/or a wellbore penetrating a portion of the subterranean formation. Examples of conduits include, but are not limited to, pipelines, production piping, subsea tubulars, process equipment, and the like as used in industrial settings and/or as used in the production of oil and/or gas from a subterranean formation, and the like. The conduit may in certain embodiments penetrate at least a portion of a subterranean formation, as in the case of an oil and/or gas well. In particular embodiments, the conduit may be a wellbore or may be located within a wellbore penetrating at least a portion of a subterranean formation. Such oil and/or gas well may, for example, be a subsea well (e.g., with the subterranean formation being located below the sea floor), or it may be a surface well (e.g., with the subterranean formation being located belowground). A vessel or conduit according to other embodiments may be located in an industrial setting such as a refinery (e.g., separation vessels, dehydration units, pipelines, heat exchangers, and the like), or it may be a transportation pipeline.
  • The method according to the second aspect and the use according to the third aspect of the present invention are particularly suitable for lower boiling hydrocarbons or hydrocarbon gases at ambient temperature when the pressure is at or greater than atmospheric pressure. (i.e. about 101 kPa), preferably greater than about 1 MPa, and more preferably greater than about 5 MPa. The pressure in certain formation or processing plants or units could be much higher, say greater than about 20 MPa. There is no specific high-pressure limit. The present method can be used at any pressure that allows formation of hydrocarbon gas hydrates. Lower temperatures tend to favor hydrate formation, thus requiring the treatment with the composition of the present invention; at much higher temperatures, however, hydrocarbon hydrates are less likely to form, thus obviating the need of carrying out any treatments.
  • For ease of handling, the hydrate inhibitor composition comprising as active ingredients an amphiphile (A), a nonionic surfactant (B) and optionally a further surfactant (C), may be formulated with a diluent. Preferred diluents are generally solvents for the virgin form of the active ingredients. Such solvents include, but are not limited to monohydric alcohols having 1 to 12 carbon atoms like methanol, ethanol, n-propanol, iso-propanol, n-butanol, iso-butanol, tert-butanol, pentanol, hexanol, heptanol, octan-1-ol, octan-2-ol and 2-ethylhexan-1-ol; glycols like ethylene glycol, 1,2-propylene glycols, 1,3-propylene glycol, hexylene glycol and glycerol; ether solvents like ethylene glycol mono butylether (butyl cellosolve), ethylene glycol dibutyl ether, and tetrahydrofuran; ketonic solvents like acetone, methylethylketone, diisobutylketone, N-methylpyrrolidone, cyclohexanone; acetonitrile; esters such as ethyl acetate, propyl acetate and butyl acetate; and mixtures thereof. In a further preferred embodiment, a higher boiling aliphatic, aromatic or alkylaromatic hydrocarbon, or a mixture thereof has proven to be advantageous. Most preferred solvents are methanol, ethanol, glycerol, decane, toluene, xylene, diethylbenzene, naphthalene, tetralin, decalin, and commercial solvent mixtures such as Shellsol®, Exxsol®, Isopar®, Solvesso® types, diesel, Solvent Naphtha and/or kerosene. The more polar organic solvents like for example monohydric and polyhydric alcohols having 1 to 5 and especially having 1 to 3 carbon atoms may also be used in admixture with water, brine, and/or seawater. The selection of a suitable diluent or combination of diluents is important to maintain a stable solution of the compounds during storage and to provide stability and reduced viscosity for the inhibitor solutions when they are injected against a pressure of 200 to 30,000 psi. If a diluent is present in the formulation of the hydrate inhibitor composition, its concentration is preferably in the range of from about 1 to about 95 wt.-%, more preferably from about 10 to about 90 wt.-%, and especially preferred from about 20 to about 80%, as for example from about 1 to about 90 wt.-%, or from about 1 to about 80 wt.-%, or from about 10 to about 95 wt.-%, or from about 10 to about 80 wt.-%, or from about 20 to about 95 wt.-%, or from about 20 to about 90 wt.-%, based on the weight of the formulation comprising (A), (B), optionally (C) and the diluent. Such formulations can be delivered in subsea umbilicals.
  • In a preferred embodiment, finished product formulations are made to approximately 40 to 75 wt.-% as for example 60 wt.-% active content and 25 to 60 wt.-% as for example 40 wt.-% of a solvent. They are made as active as possible to save on space, logistics, and pump capacity which are all relevant concerns where treating production fluids offshore. However, often the maximum viscosity specified for a concrete application (commonly <100 cP at 4° C.) sets an upper limit.
  • The present invention may also be used in combination with other means of hydrate inhibition such as the use of thermodynamic or kinetic inhibitors discussed in the background section. These other hydrate inhibitors may be of the same or different type of hydrate inhibitor used in the composition. If mixtures of hydrate inhibitors are used, the mixture may be added to the hydrocarbon and water containing process stream through a single port or multiple ports. Alternatively, individual hydrate inhibitors may be added at separate ports to the process stream.
  • The present invention may also be used in combination with other oil field flow assurance and integrity compounds such as, but not limited to, corrosion inhibitors, scale inhibitors, paraffin inhibitors, asphaltene inhibitors, drilling fluids, fracturing fluids, completion fluids, antifoams, emulsion breakers, and/or water clarifiers.
  • EXAMPLES
  • Test Procedure 1: Evaluation of Hydrate Inhibitor Formulations.
  • To a 100 mL stainless steel reactor, attached to thermostat and a liquid handling system, dodecane (10 mL), brine (20 mL of 5% NaCl, density of 1.07 g/cm3 at 25° C.), and the anti-agglomerant formulation were added at 30° C. The reactor was pressurized to 95 bar with Erdgas H (see Table 1 for composition). The stirrer speed was adjusted to 1000 rpm for 1 min to saturate the liquid with gas. Subsequently the stirrer speed was reduced to 200 rpm, and a temperature setting of −10° C. was initiated. Monitoring the internal temperature of the reactor showed a characteristic exotherm indicative of hydrate formation below a threshold temperature. If the exotherm was accompanied by a prolonged increase in stirrer power uptake this was indicative of agglomeration, signifying a failure. If the stirrer power remained constant or following an increase returned to the original baseline, agglomeration was prevented; indicating a pass.
  • For evaluation of their hydrate inhibitor performance, the testing was started with 0.3 wt.-% of the hydrate inhibitor, formulated as a 60% active solution in methanol. If samples failed at this dose rate, they were labelled as >0.3 wt.-% minimum effective dose (MED) and were not tested further. If samples initially tested at 0.3 wt.-% passed, they were sequentially and incrementally reduced in dose rate by 0.05 wt.-% each time until a dose rate was used that failed. When that occurred, the last passing dose rate was input into the Table (4) as the Minimum Effective Dose (MED).
  • TABLE 1
    Erdgas H gas composition
    Component Name Chemical Symbol Amount (mol-%)
    Nitrogen N2 0.14
    Carbon Dioxide CO2 0.00
    Methane C1 87.56
    Ethane C2 7.60
    Propane C3 3.00
    i-Butane i-C4 0.50
    n-Butane n-C4 0.80
    i-Pentane i-C5 0.20
    n-Pentane n-C5 0.20
  • Test Procedure 2: Water Drop Testing
  • Into a graduated 100 mL cylinder with conical bottom (typically used for emulsion testing), 50 mL of oil and 50 mL of water were charged. The water was 6% brine (using NaCl) and the oil was a medium crude from the Gulf of Mexico. To the 100 mL of total fluids 1 wt.-% in respect to the aqueous phase of a hydrate inhibitor (as a 60 wt.-% active formulation) were added. A dose rate of 1% was deliberately chosen to highlight the effect of the hydrate inhibitors on the water drop. The bottles were capped, shaken vigorously by hand, and allowed to stand at room temperature for 1 minute, at which point the amount of water that could be observed as a separate phase was recorded. This number was then multiplied by 2 to obtain the results shown in Table 4 as a percent of water present. A value of 100% means that all the water was observed as a separate phase. If less than 100% was observed, the remaining water was either within the oil or as part of a “rag layer” or emulsion layer.
  • For testing, gas hydrate inhibitor formulations were prepared by blending amphiphiles (A) according to table 2 and nonionic surfactants (B) according to table 3 with the weight ratios according to table 4. For ease of handling, the formulations were adjusted to 60 wt.-% active content with methanol.
  • These formulations were tested for their minimum dosage rate for hydrate inhibition according to test procedure 1. The minimum dosage rates for a pass given in table 4 refer to the required minimum dosage of active ingredient.
  • TABLE 2
    Characterization of tested amphiphiles A)
    Res-
    idue A1 A2 A3 A4
    L —N(R7)—C(═O)—(CH2)2—N(R6)—(CH2)t —C(═O)—N(R6)— (CH2)t —CH(OH)—CH2—N(R6)—(CH2)t
    Figure US20210179920A1-20210617-C00009
    R1 n-butyl n-butyl n-butyl methyl
    R2 n-butyl n-butyl n-butyl methyl
    R3 C2H5 H H —CH2—CH(OH)—CH3
    R5 C12H25 coconut cut C10H21 C12H25
    R6 H H H
    R7 H
    t 3 3 3 3
    X ethyl sulfate acrylate methyl sulfate acetate

    In the amphiphiles A1 to A4, q is 1. Coconut cut comprises as main components 51 wt.-% C12H25, and 16 wt.-% C14H29.
  • TABLE 3
    Characterization of tested nonionic surfactants (B)
    B1 Coconut fatty amine ethoxylate with 5 EO
    B2 Coconut fatty alcohol ethoxylate with 5 EO, butyl end-
    capped
    B3 C12-C18 fatty alcohol ethoxylate with 10 EO
    B4 C12/C15-oxo alcohol with 5 PO and 2 EO
    B5 Isodecanol ethoxylate with 3 EO
    B6 C12-C14 alcohol ethoxylate with 7 EO
    B7 Oleyl alcohol ethoxylate with 8 EO
    B8 Tallow fatty alcohol ethoxylate with 20 EO; the alcohol
    containing as main components 24% palmitic acid and 62%
    stearic acid
    B9 Isotridecanol ethoxylate with 6 EO
    B10 Isotridecanol ethoxylate with 8 EO, methyl end-capped
    B11 Coco fatty acid ethoxylate with 4 EO
    B12 Palm fatty acid ethoxylate with 6 EO, methyl end-capped;
    with narrow-range distribution of ethoxylates; the palm
    fatty acid containing as main components 43 -% palmitic
    acid; 5% stearic acid; 40% oleic acid; and 9% of linoleic
    acid
    B13 (comp.) Sorbitan monolaurate
    B14 (comp.) Cardanol ethoxylate with 8 EO

    Coco alkyl comprises as main components 51% C12H25, and 16% C14H29. All percentages given in table 3 refer to percent per weight.
  • TABLE 4a
    Results from autoclave testing (components testing; comparative)
    Gas hydrate inhibitor (wt.-% active) MED water drop
    Example Amphiphile A Surfactant B (wt.-%) (%)
     1 (comp.) A1 (100) 0.30 80
     2 (comp.) A2 (100) 0.30 84
     3 (comp.) A3 (100) 0.30 76
     4 (comp.) A4 (100) 0.30 74
     5 (comp.) B1 (100) >0.30(a) 62
     6 (comp.) B2 (100) >0.30(a) 64
     7 (comp.) B3 (100) >0.30(a) 62
     8 (comp.) B4 (100) >0.30(a) 66
     9 (comp.) B5 (100) >0.30(a) 58
    10 (comp.) B6 (100) >0.30(a) 64
    11 (comp.) B7 (100) >0.30(a) 62
    14 (comp.) B8 (100) >0.30(a) 70
    15 (comp.) B9 (100) >0.30(a) 66
    17 (comp.) B10 (100) >0.30(a) 64
    18 (comp.) B11 (100) >0.30(a) 68
    19 (comp.) B12 (100) >0.30(a) 64
    20 (comp.) B13 (100) 0.30 60
    21 (comp.) B14 (100) >0.30(a) 60
    (a)>0.30 wt.-% means it did not pass at 0.30 wt.-% dose rate and was not tested at higher concentration.
  • TABLE 4b
    Results from autoclave testing (formulations containing A1)
    Gas hydrate inhibitor (wt.-% active) MED water drop
    Example Amphiphile A Surfactant B (wt.-%) (%)
    22 A1 (50.0) B1 (50.0) 0.10 86
    23 A1 (71.4) B1 (28.6) 0.10 88
    24 A1 (50.0) B2 (50.0) 0.15 90
    25 A1 (71.4) B2 (28.6) 0.10 88
    26 A1 (50.0) B3 (50.0) 0.10 90
    27 A1 (71.4) B3 (28.6) 0.10 92
    28 A1 (50.0) B4 (50.0) 0.15 90
    29 A1 (71.4) B4 (28.6) 0.10 90
    30 A1 (50.0) B5 (50.0) 0.15 88
    31 A1 (71.4) B5 (28.6) 0.15 90
    32 A1 (50.0) B6 (50.0) 0.10 92
    33 A1 (71.4) B6 (28.6) 0.10 94
    34 A1 (28.6) B6 (71.4) 0.15 90
    35 A1 (50.0) B7 (50.0) 0.20 88
    36 A1 (71.4) B7 (28.6) 0.15 90
    37 A1 (50.0) B8 (50.0) 0.20 92
    38 A1 (71.4) B8 (28.6) 0.20 94
    39 (comp.) A1 (50.0) B13 (50.0) 0.25 82
    40 (comp.) A1 (71.4) B13 (28.6) 0.30 80
    41 (comp.) A1 (50.0) B14 (50.0) >0.30(a) 82
    42 (comp.) A1 (71.4) B14 (28.6) 0.30 82
  • TABLE 4c
    Results from autoclave testing (formulations containing A2)
    Gas hydrate inhibitor (wt.-% active) MED water drop
    Example Amphiphile A Surfactant B (wt.-%) (%)
    43 A2 (50.0) B1 (50.0) 0.10 92
    44 A2 (71.4) B1 (28.6) 0.05 94
    45 A2 (50.0) B2 (50.0) 0.10 94
    46 A2 (71.4) B2 (28.6) 0.10 94
    47 A2 (50.0) B3 (50.0) 0.10 96
    48 A2 (71.4) B3 (28.6) 0.05 94
    49 A2 (50.0) B4 (50.0) 0.15 96
    50 A2 (71.4) B4 (28.6) 0.15 96
    51 A2 (50.0) B6 (50.0) 0.10 96
    52 A2 (71.4) B6 (28.6) 0.10 98
    54 A2 (50.0) B7 (50.0) 0.20 94
    55 A2 (71.4) B7 (28.6) 0.20 94
    56 A2 (50.0) B9 (50.0) 0.15 92
    57 A2 (71.4) B9 (28.6) 0.15 94
    58 A2 (50.0) B10 (50.0) 0.10 94
    59 A2 (71.4) B10 (28.6) 0.10 94
    60 A2 (50.0) B11 (50.0) 0.10 96
    61 A2 (71.4) B11 (28.6) 0.05 98
    62 A2 (50.0) B12 (50.0) 0.10 94
    663 A2 (71.4) B12 (28.6) 0.10 92
    64 (comp.) A2 (50.0) B13 (50.0) 0.30 90
    65 (comp.) A2 (71.4) B13 (28.6) 0.25 88
    66 (comp.) A2 (50.0) B14 (50.0) >0.30(a) 86
    67 (comp.) A2 (71.4) B14 (28.6) 0.30 84
  • TABLE 4d
    Results from autoclave testing (formulations containing A3)
    Gas hydrate inhibitor (wt.-% active) MED water drop
    Example Amphiphile A Surfactant B (wt.-%) (%)
    68 A3 (28.6) B4 (71.4) 0.20 86
    69 A3 (50.0) B4 (50.0) 0.15 86
    70 A3 (71.4) B4 (28.6) 0.10 88
    71 A3 (50.0) B5 (50.0) 0.20 86
    72 A3 (71.4) B5 (28.6) 0.15 88
    73 A3 (50.0) B6 (50.0) 0.15 90
    74 A3 (71.4) B6 (28.6) 0.15 90
    75 A3 (50.0) B7 (50.0) 0.20 88
    76 A3 (71.4) B7 (28.6) 0.20 88
    77 A3 (50.0) B9 (50.0) 0.20 86
    78 A3 (71.4) B9 (28.6) 0.20 88
    79 A3 (50.0) B10 (50.0) 0.15 86
    80 A3 (71.4) B10 (28.6) 0.15 86
    81 A3 (50.0) B11 (50.0) 0.15 86
    82 A3 (71.4) B11 (28.6) 0.10 86
    83 A3 (50.0) B12 (50.0) 0.15 86
    84 A3 (71.4) B12 (28.6) 0.10 86
    85 (comp.) A3 (50.0) B13 (50.0) 0.30 82
    86 (comp.) A3 (71.4) B13 (28.6) 0.25 80
    87 (comp.) A3 (50.0) B14 (50.0) >0.30(a) 78
    88 (comp.) A3 (71.4) B14 (28.6) 0.25 80
  • TABLE 4e
    Results from autoclave testing (formulations containing A4)
    Gas hydrate inhibitor (wt.-% active) MED water drop
    Example Amphiphile A Surfactant B (wt.-%) (%)
    89 A4 (50.0) B1 (50.0) 0.15 86
    90 A4 (71.4) B1 (28.6) 0.15 88
    91 A4 (50.0) B4 (50.0) 0.20 86
    92 A4 (71.4) B4 (28.6) 0.15 86
    93 A4 (50.0) B6 (50.0) 0.20 84
    94 A4 (71.4) B6 (28.6) 0.20 86
    95 A4 (50.0) B7 (50.0) 0.20 88
    96 A4 (71.4) B7 (28.6) 0.20 86
    97 A4 (50.0) B8 (50.0) 0.20 88
    98 A4 (71.4) B8 (28.6) 0.20 86
    99 A4 (50.0) B9 (50.0) 0.20 84
    100 A4 (71.4) B9 (28.6) 0.15 86
    101 A4 (50.0) B10 (50.0) 0.15 84
    102 A4 (71.4) B10 (28.6) 0.15 84
    103 A4 (50.0) B11 (50.0) 0.20 86
    104 A4 (71.4) B11 (28.6) 0.15 88
    105 (comp.) A4 (50.0) B13 (50.0) 0.30 78
    106 (comp.) A4 (71.4) B13 (28.6) 0.25 80
    107 (comp.) A4 (50.0) B14 (50.0) 0.25 80
    108 (comp.) A4 (71.4) B14 (28.6) >0.30(a) 76
    (a)>0.30 wt.-% means it did not pass at 0.30 wt.-% dose rate and was not tested at higher concentration.

Claims (42)

1. A gas hydrate inhibitor composition comprising
A) from 5 to 95 weight-% of an amphiphile having a hydrophobic tail linked to a hydrophilic head group by a linking moiety, the amphiphile having the general formula (1)

[R5-L-N(R1)(R2)(R3)]q+[X]q  (1)
wherein
each of R1 and R2 is independently an alkyl group having from 1 to 5 carbon atoms; or wherein the nitrogen atom and the R1 and R2 groups together form a substituted or unsubstituted heterocyclic group;
R3 is present or not as hydrogen or an alkyl group having from 1 to 8 carbon atoms which optionally bears a hydroxy group in the 2-position;
L is a linking moiety comprising an optionally substituted hydrocarbyl group having at least 2 adjacent carbon atoms, at least one heteroatom selected from nitrogen and oxygen, and optionally one or more further heteroatoms;
R5 is a hydrocarbyl group having from 6 to 22 carbon atoms;
X is present as an anion when R3 is present;
q is 0 or an integer from 1 to 7; and
B) from 5 to 95 weight-% of a nonionic surfactant which is selected from alkoxylated C8-C18 fatty alcohols, alkoxylated C8-C18 fatty amines, alkoxylated C8-C18 fatty acids and alkoxylated C8-C18 fatty acid amides.
2. The gas hydrate inhibitor composition according to claim 1, wherein R1 and R2 independently are alkyl groups having from 3 to 5 carbon atoms, more preferably 4 or 5 and most preferably 4 carbon atoms.
3. The gas hydrate inhibitor composition according to claim 1, wherein R5 is an alkyl or alkenyl group having from 8 to 20 carbon atoms.
4. The gas hydrate inhibitor composition according to claim 1, wherein R3 is present as hydrogen or as a methyl group.
5. The gas hydrate inhibitor according to claim 1, wherein X is selected from the group consisting of hydroxide, carboxylate, halide, sulphate, nitrite, nitrate, organic sulfonate, phosphate, organic phosphonate and combinations thereof.
6. The gas hydrate inhibitor composition according to claim 1, wherein X is a carboxylate anion.
7. The gas hydrate inhibitor composition according to claim 6, wherein the carboxylate anion is selected from the group consisting of formate, acetate, propionate, acrylate, methacrylate and any combination thereof.
8. The gas hydrate inhibitor composition according to claim 1, wherein the linking moiety L contains a connecting chain which constitutes the direct connection between the hydrophilic head group —N(R1)(R2) respectively —[N(R1)(R2)(R3)]+ and the lipophilic tail R5, which comprises at least 2 adjacent carbon atoms, at least one heteroatom selected from nitrogen and oxygen and optionally one or more further heteroatoms and which may have substituents attached to it.
9. The gas hydrate inhibitor composition according to claim 8, wherein the connecting chain is an optionally substituted heteroaliphatic chain comprising at least one heteroatom selected from nitrogen and oxygen.
10. The gas hydrate inhibitor composition according to claim 9, wherein the at least one heteroatom is nitrogen.
11. The gas hydrate inhibitor composition according to claim 8, wherein the connecting chain is a heteroaliphatic chain wherein one or more non-adjacent CH2 groups are replaced by a heteroatom selected from nitrogen and oxygen and optionally by one or more further heteroatom(s) which are part of a functional group selected from the group consisting of —C(═O)—O—, —O—C(═O)—, —C(═O)—NR6—, —NR7—C(═O), —NR6—, —R7N—, —O—, —S—, —(SO)— or —(SO2)—, wherein R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms, and R7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms.
12. The gas hydrate inhibitor composition according to claim 8, wherein the connecting chain comprises one or more aliphatic groups having from 2 to 10 adjacent carbon atoms, which are connected to each other and/or the hydrophobic tail by a heteroatom which may be part of a functional group selected from the group consisting of —C(═O)—O—, —O—C(═O)—, —C(═O)—N(R6)—, —N(R7)—C(═O)—, —N(R6)—, —(R7)N—, —O—, —S—, —(SO)— or —(SO2)— wherein R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms, and R7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms.
13. The gas hydrate inhibitor composition according to claim 1, wherein the structure of the linking moiety L corresponds to one out of formulae (2) to (12b)

—C(═O)—N(R6)—(CH2)t—  (2)

—N(R7)—C(═O)—(CH2)t—  (3)

—N(R7)—(CH2)2—C(═O)—NH—(CH2)t—  (4)

—N(R7)—C(═O)—(CH2)2—N(R6)—(CH2)t—  (5)

—CH(OH)—CH2—N(R6)—(CH2)t—  (6)

—CH(COOH)—CH2—C(═O)—N(R6)—(CH2)t—  (7a)

—CH(CH2—COOH)—C(═O)—N(R6)—(CH2)t—  (7b)
Figure US20210179920A1-20210617-C00010

—CH(COOH)—CH2—C(═O)[O—(CH2)t]v—  (8a)

—CH(CH2—COOH)—C(═O)[O—(CH2)t]v—  (8b)

—N(R7)—C(═O)—(CH2)2—C(═O)—N(R6)—(CH2)t—  (9)

—N(R7)—C(═O)—CH2—CH(OH)—C(═O)—N(R6)—(CH2)t—  (10a)

—N(R7)—C(═O)—CH(OH)—CH2—C(═O)—N(R6)—(CH2)t—  (10b)

—N(R7)—C(═O)—CH(OH)—CH(OH)—C(═O)—N(R6)—(CH2)t—  (11)

—N(R7)—C(═O)—C(OH)(CH2COOH)—CH2—C(═O)—N(R6)—(CH2)t—  (12a)

—N(R7)—C(═O)—CH2—C(OH)(CH(COOH)—C(═O)—N(R6)—(CH2)t—  (12b)
wherein R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms, and R7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms.
14. The gas hydrate inhibitor composition according to claim 1, wherein the amphiphile (A) is an amido amine according to the general formula (13)
Figure US20210179920A1-20210617-C00011
wherein
R1, R2, R3, R5 and X have the general meanings given above for formula (1) and its preferred embodiments;
R4 is selected from the group consisting of —(CH2)t—, —[(CH2—CHR10)s]—, —(CH2—CHR10O)u—(CH2)t— and combinations thereof;
R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms;
R7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms;
R8 is present or not as hydrogen or an alkyl group having from 1 to 5 carbon atoms; with the proviso that when m=0, R8 is not present;
R9 is present or not as hydrogen or an alkyl group having from 1 to 5 carbon atoms; with the proviso that when o=0, R9 is not present;
R10 is an alkyl group having from 1 to 4 carbon atoms;
m is 0 or 2,
n is 0 or 1,
o is 0 or 2,
p is 0 or an integer from 1 to 5;
q is 0 or an integer from 1 to 7, but is not more than the sum of n+p+1 n+p is an integer from 1 to 6;
s is 1, 2 or 3;
t is 2, 3 or 4; and
u is an integer from 1 to 100.
15. The gas hydrate inhibitor composition according to claim 1, wherein the amphiphile (A) is an amido amine according to the general formula (14)
Figure US20210179920A1-20210617-C00012
wherein
R1, R2, R3, R5 and X have the general meanings given above;
R4 is selected from —(CH2)t— and —[(CH2—CHR10)s];
R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms;
R10 is an alkyl group having from 1 to 4 carbon atoms;
p is an integer from 1 to 5;
s is 1, 2 or 3;
t is 2, 3 or 4;
q is 0 when R3 is absent, or q is 1 when R3 is present.
16. The gas hydrate inhibitor composition according to claim 15, wherein the compound according to formula (14) is the reaction product of an N,N-dialkyl-aminoalkylamine of formula HN(R6)—R4—N(R1)(R2) with a fatty acid, a fatty acid ester or a glyceride.
17. The gas hydrate inhibitor composition according to claim 15, wherein the compound according to formula (14) includes a product prepared by the reaction of an amine selected from (3-dialkylamino)propylamine and (3-dialkylamino)ethylamine with a vegetable oil or tallow oil, followed by either neutralization with an acid selected from mineral acids and carboxylic acids having from 1 to 20 carbon atoms, or followed by quaternization with an alkylating agent selected from an organic halide, dimethyl sulfate, diethyl sulfate and C2-C4 alkylene oxides, and wherein the dialkyl amino group of the (3-dialkylamino)propylamine includes two alkyl groups independently selected from the group consisting of methyl, ethyl, propyl, butyl, and combinations thereof or, wherein R1 and R2 together with the nitrogen atom to which they are attached form a substituted or unsubstituted heterocyclic group having 5 or 6 atoms in the ring.
18. The gas hydrate inhibitor composition according to claim 1, wherein the amphiphile (A) is an amido amine according to one or more of formulae (15), (16) and/or (17):
Figure US20210179920A1-20210617-C00013
wherein
R1, R2, R3, R5 and X have the meanings given above for formula (1);
R4 is —(CH2)t—;
R6 is hydrogen or an alkyl group having from 1 to 5 carbon atoms;
R7 is hydrogen or an organic moiety having from 1 to 20 carbon atoms;
R8 and R9 independently is present or not as hydrogen or an alkyl group having from 1 to 5 carbon atoms;
q is 0 when R3, R8 and R9 are absent; and q is 1 or 2 depending on the presence of one or more of R3, R8 and/or R9; and
t is 2, 3 or 4.
19. The gas hydrate inhibitor composition according to claim 1, wherein the nonionic surfactant (B) is an alkoxylated C8-C18 fatty alcohol, an alkoxylated C8-C18 fatty amine, an alkoxylated C8-C18 fatty acid and/or an alkoxylated C8-C18 fatty acid amide of general formula (19):

R11—Y-(AO)w—R12  (19)
wherein
R11 is an alkyl or alkenyl group having from 8 to 18 carbon atoms;
Y is —O—, or —N(R19)—, —C(═O)—O— or —C(═O)—N(R19)—;
A is a C1 to C4 alkylene group;
R12 is hydrogen, an alkyl group having from 1 to 5 carbon atoms, a benzyl group, or —C(O)—R20;
R19 is hydrogen, an alkyl group having from 1 to 18 carbon atoms, an alkenyl group having from 3 to 18 carbon atoms, or a group of formula -(AO)w—R12;
R20 is a C1 to C5-hydrocarbyl group; and
w is an integer from 1 to 25.
20. The gas hydrate inhibitor composition according to claim 1, wherein R12 is hydrogen.
21. The gas hydrate inhibitor composition according to claim 1, wherein the nonionic surfactant (B) is an alkoxylated C8-C18 fatty alcohol.
22. The gas hydrate inhibitor composition according to claim 1, wherein the nonionic surfactant (B) is an alkoxylated C8-C18 fatty amine.
23. The gas hydrate inhibitor composition according to claim 19, wherein the nonionic surfactant (B) is an alkoxylated C8-C18 fatty amine, wherein Y is —N(R19)— and R19 is an alkyl group having from 1 to 18 carbon atoms, an alkenyl group having from 3 to 18 carbon atoms, or a group of formula -(AO)w—R12.
24. The gas hydrate inhibitor composition according to claim 1, wherein the nonionic surfactant (B) is an alkoxylated C8-C18 fatty acid.
25. The gas hydrate inhibitor composition according to claim 1, wherein the nonionic surfactant (B) is an alkoxylated C8-C18 fatty acid amide.
26. The gas hydrate inhibitor composition according to claim 1, wherein the nonionic surfactant (B) is an alkoxylated C8-C18 fatty acid amide, wherein Y is —C(═O)—N(R19)— and R19 is an alkyl group having from 1 to 18 carbon atoms, an alkenyl group having from 3 to 18 carbon atoms, or a group of formula -(AO)w—R12.
27. The gas hydrate inhibitor composition according to claim 19, wherein the degree of alkoxylation w is from 4 to 25.
28. The gas hydrate inhibitor composition according to claim 1, wherein the portion of the nonionic surfactant (B) is between 10 and 85 wt.-% based on the combined weights of (A) and (B).
29. The gas hydrate inhibitor composition according to claim 1, wherein the weight ratio between amphiphile (A) and nonionic surfactant (B) is between 20:1 and 1:20.
30. The gas hydrate inhibitor composition according to claim 1, additionally containing up to 30 wt.-% of a further surfactant (C) being different from (A) and (B), based on the combined masses of (A) and (B).
31. The gas hydrate inhibitor composition according to claim 1, containing 1 to 30 wt.-% of at least one further surfactant (C) being different from (A) and (B), selected from the group consisting of anionic, nonionic, amphoteric and/or cationic surfactants.
32. The gas hydrate inhibitor composition according to claim 1, wherein the composition further comprises at least one kinetic gas hydrate inhibitor being different from (A), (B) and (C).
33. A gas hydrate inhibitor formulation comprising the gas hydrate inhibitor composition according to claim 1, and at least one diluent.
34. The gas hydrate inhibitor formulation according to claim 33, wherein the diluent is selected from monohydric lower alcohols, glycols, ether solvents, ketonic solvents, esters, acetonitrile, water, and aliphatic, aromatic, alkylaromatic solvents, and mixtures thereof.
35. The gas hydrate inhibitor formulation according to claim 33, wherein the diluent is present in the inhibitor formulation in the range from 0.1 wt.-% to 95 wt.-%, based on the combined weight of (A), (B), optionally (C), and the diluent.
36. A method for inhibiting the formation of gas hydrate agglomerates and/or plugs, the method comprising bringing a system containing hydrocarbons and water susceptible to gas hydrate formation into contact with a composition comprising
A) from 5 to 95 weight-% of an amphiphile having a hydrophobic tail linked to a hydrophilic head group by a linking moiety, the amphiphile having the general formula (1)

[R5-L-N(R1)(R2)(R3)]q+[X]q  (1)
wherein
each of R1 and R2 is independently an alkyl group having from 1 to 5 carbon atoms; or wherein the nitrogen atom and the R1 and R2 groups together form a substituted or unsubstituted heterocyclic group;
R3 is present or not as hydrogen or an alkyl group having from 1 to 8 carbon atoms which optionally bears a hydroxy group in the 2-position;
L is a linking moiety comprising an optionally substituted hydrocarbyl group having at least 2 adjacent carbon atoms, at least one heteroatom selected from nitrogen and oxygen, and optionally one or more further heteroatoms;
R5 is a hydrocarbyl group having from 6 to 22 carbon atoms;
X is present as an anion when R3 is present;
q is 0 or an integer from 1 to 7; and
B) from 5 to 95 weight-% of a nonionic surfactant which is selected from alkoxylated C8-C18 fatty alcohols, alkoxylated C8-C18 fatty amines, alkoxylated C8-C18 fatty acids and alkoxylated C8-C18 fatty acid amides.
37. The method according to claim 36, wherein the pressure during contacting is at or greater than atmospheric pressure.
38. The method according to claim 36, wherein the hydrocarbon is a naturally produced gas with the major part of the gas being C1-C5 hydrocarbons.
39. (canceled)
40. A method for improving the hydrate inhibitor performance of an amphiphile (A) having the general formula (1) according to claim 1,

[R5-L-N(R1)(R2)(R3)]q+[X]q  (1)
wherein
each of R1 and R2 is independently an alkyl group having from 1 to 5 carbon atoms; or wherein the nitrogen atom and the R1 and R2 groups together form a substituted or unsubstituted heterocyclic group;
R3 is present or not as hydrogen or an alkyl group having from 1 to 8 carbon atoms which optionally bears a hydroxy group in the 2-position;
L is a linking moiety comprising an optionally substituted hydrocarbyl group having at least 2 adjacent carbon atoms, at least one heteroatom selected from nitrogen and oxygen, and optionally one or more further heteroatoms;
R5 is a hydrocarbyl group having from 6 to 22 carbon atoms;
X is present as an anion when R3 is present;
q is 0 or an integer from 1 to 7;
the method comprising the addition of a nonionic surfactant (B) selected from alkoxylated C8-C18 fatty alcohols, alkoxylated C8-C18 fatty amines, alkoxylated C8-C18 fatty acids and alkoxylated C8-C18 fatty acid amides to the amphiphile (A), wherein the nonionic surfactant is added to (A) in an amount of 5 to 95 wt.-% in respect to the total amount of (A) and (B).
41. (canceled)
42. A mixture of hydrocarbons and water comprising a composition according to claim 1, wherein the mixture has a reduced tendency to form hydrocarbon hydrate agglomerates under hydrate forming conditions.
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