US20210148078A1

US20210148078A1 - Fillable, Stay-In Place Footer, Wall and Roof Forms with a Quick Fastening System that is an insertable or snap Together and has One Pour Footer to Eave and/or Ridge Capabilities

Info

Publication number: US20210148078A1
Application number: US16/950,207
Authority: US
Inventors: J. Brent Burton
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-11-18
Filing date: 2020-11-17
Publication date: 2021-05-20

Abstract

A system for fabricating fillable, Stay-In Place footer, wall and roof forms with a quick fastening system that is an insertable or snap together and has a one pour footer to eave and/or ridge capability. The system includes a three-dimensionally produced form, inserts to accept rebar, reinforcement wire, and insulation, and can be filled with various cementitious materials with reinforcing materials and aggregates. Options to mold in electrical and plumbing races, window and door openings and frames, and to provide designs and finished surfaces round out the versatility of this building system.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of United States Provisional patent application with Ser. No. 62/936,658 filed Nov. 18, 2019, by J. Brent Burton. The application was entitled “Fillable, Stay-In Place Footer, Wall and Roof Forms with a Quick Clip Fastening System, with a POP/snap Together Wall and Footer Assembly, and with a One Pour Footer to Eave and/or Ridge Capabilities”.

FIELD OF INVENTION

This invention relates to a wall, footer and roof systems that interlock and are polymer forms that are fillable with light weight cementitious materials that have entrained air to provide high insulative as well as fire retardant qualities. The present invention generally relates to relates to an insulated concrete form that is stronger than conventional insulated concrete forms so that it can extend from floor to ceiling. It also relates to poured concrete walls and, more particularly, to poured concrete walls including a layer of thermal insulation in which the insulation layer is secured to the concrete wall at the time of pouring the concrete. And this relates to a prefabricated formwork for concrete and more particularly to a collapsible prefabricated formwork for concrete walls. This invention relates generally to structural panels for buildings and is particularly directed to structural insulated panels having a cementitious core, opposed facings of common structural materials attached to the core, and a peripheral edge bonded to the edges of the core and facings. The present invention relates to structural insulated panels such as for building exterior walls, and building structures using same.

FEDERALLY SPONSORED RESEARCH

None.

SEQUENCE LISTING OR PROGRAM

None.

BACKGROUND—FIELD OF INVENTION and PRIOR ART

A novelty search was completed and as far as known, there are no fillable, Stay-In Place footer, wall and roof forms with a quick fastening system that is an insertable or snap together and has a one pour footer to eave and/or ridge capability or the like. It is believed that this system is unique in its design and technologies.

Problem Solved

The improvement and problem solved as to wall systems is the capability to have rapidly installed systems that have walls with interior and exterior surfaces prefabricated, footer systems and roof systems that interlock with the walls, and the ability to fill the polymer forms of the walls, footers and roof with light weight cementitious materials that have entrained air to provide high insulative as well as fire retardant qualities.

PRIOR ART

A novelty search revealed no patents or applications like the fillable, Stay-In Place footer, wall and roof forms with a quick fastening system that is an insertable or snap together and has a one pour footer to eave and/or ridge capability.


	Publication
No.	or Patent	Title	Inventor

1	US20140174647	Composite insulated	Romeo Ilarian
		concrete form and	Ciuperca
		method of using same

Abstract - The invention comprises a foam insulating panel

having an outer surface and a reinforcing member adhered to at

least a portion of the outer surface of the foam insulating

panel. An insulated concrete form and a method of using the

insulated concrete form are also disclosed.

2	U.S. Pat. No.	Insulated concrete	Albert P. Westra,
	6,079,176	wall	Gregory A. Westra

Abstract - A system for insulating only the interior surface

of a concrete wall to be poured between a pair of interior and

exterior wall forms. The system includes horizontally

extending elongated tie strips which connect to each of the

wall forms to hold the wall forms spaced apart, a single layer

of insulation positioned in contact with the interior wall

form, and a plurality of connectors for securing the single

layer of insulation to only the interior surface of the

concrete wall. The connectors include an enlarged head portion

which engages the insulation and a web portion of smaller

cross section which extends through apertures in the

insulation and into the space between the wall forms, the web

portion including openings for the passage of concrete

therethrough.

3	CA2032640C	Prefabricated	Claude Chagnon et al
		formwork

ABSTRACT - A prefabricated collapsible formwork module is

assembled at a factory site, including the provision of a pair

of sheathing panels which can be made of insulating material,

as well as the mounting of the vapor barrier, the filler

strips, bearing blocks, and flexible or collapsible connecting

elements extending between the panels to retain the panels

when they are being erected. The concrete reinforcement is

assembled between the sheathing panels at the factory site.

When the formwork module is fully assembled, it is then

collapsed, that is, by moving one sheathing panel against the

other including collapsing the collapsible connecting elements

and sandwiching the concrete reinforcement which is preferably

in the form of a grid, and the formwork module can then be

stored and transported to a building site. At the building

site, the formwork module is spread apart to the full extent

of the connecting elements and spacers are provided between

the sheathing panels for maintaining the panels apart. Typical

joint mating means are installed at the edge areas of the

sheathing panels to form joints with adjacent panels.

4	U.S. Pat. No.	Structural insulated	William H. Porter
	5,628,158	panels joined by
		insulated metal
		faced splines

Abstract - A generally flat structural panel includes a center

foam core and first and second opposed outer facings, or

sheets. The first and second outer facings of the panel may be

comprised of virtually any of the more common building

materials such as wood, gypsum, cement or wallboard. The

insulating core of the panel is preferably comprised of a

rigid plastic foam such as expanded polystyrene, extruded

polystyrene, urethane or polyisocyanurate. The panel has first

and second opposed edges which each include U-shaped grooves

formed from adjacent edges of the outer facings and the inner

foam core. A spline having an insulating core and a pair of

outer facing metal strips extending the length thereof is

inserted in the facing grooved edges of a pair of the above-

described panels for coupling the panels together in a sealed

manner. The spline extends the length of the two panels, with

its insulating core preferably comprised of a plastic foam and

its opposed metal strips preferably comprised of aluminum or

galvanized steel. The spline is affixed to the panel edges by

means of a structural adhesive for securely connecting the two

insulated panels.

5	US20090293396	Structural insulated	William H. Porter
		panel for building
		construction

Abstract - A structural insulated panel (SIP), such as 8-foot

times 24-foot, is made with a foam plastic core, oriented

strand board on each face, and structural paper on either side

of that, all bonded together. The oriented strand board capped

with structural paper provides a particularly strong wall

structure. Also, the structural paper provides a finished

surface as manufactured. SIP-to-SIP joints are created using

an insert sandwiched between end portions of in-line-joined

SIP panels.

As can be observed, none of the prior art has anticipated or caused one skilled in the art of fillable wall panels to see this new invention by Burton as obvious to a person skilled in the ordinary art of the industry of fillable wall systems. The pre-made wall forms completed by a 3-D printer provides an answer to the quick and accurate method to provide wall systems for residential and commercial applications. It is neither anticipated nor rendered obvious by the prior art found in the search.

SUMMARY OF THE INVENTION

This invention relates to a wall, footer and roof systems that interlock and are polymer forms that are fillable with light weight cementitious materials that have entrained air to provide high insulative as well as fire retardant qualities.
The preferred embodiment of a fillable, Stay-In-Place footer and wall system with an insertable mating connection comprised of a series of form sections whereby each form section has an interior cavity and an exterior surface, whereby the form sections is manufactured by a three-dimensional printing machine and consists of a durable material, whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base, and whereby each form section has a male end and an opposite female end wherein the male end of a first form section is inserted into the female end of a second section and so on for the series so that the each contiguous male and female insertion creates a secured junction between contiguous form sections and wherein the contiguous form sections create a continuous interior cavity between the said form sections a left turn and a right turn component for the footer and wall system with an insertable mating connection; and a cementitious material placed into the interior cavity of the form sections by a one-pour method of placing the cementitious material wherein the wall system can be made in various universal lengths and widths to create a building structure. An alternative embodiment is: a fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly comprised of: a series of form sections whereby each form section has an interior cavity and an exterior surface, whereby the form sections is manufactured by a three-dimensional printing machine and consists of a durable material, whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base, and whereby each contiguous form section has two female receiving ends wherein a POP/snap-together connector is inserted into the contiguous female end of a first form section and then the POP/snap-together connector is inserted into a contiguous second form section and so on for the series so that the pair of contiguous female receiving ends and the Pop/snap together connector create a secured junction between contiguous form sections and wherein the contiguous form sections create a continuous interior cavity between the said form sections; a set of corners; and a cementitious material placed into the interior cavity of the form sections by a one-pour method of placing the cementitious material wherein the wall system can be made in various universal lengths and widths to create a building structure. Another alternative embodiment is: a universal one-pour wall system comprised of a series of form sections with a first and a second end whereby each end of each form section is placed contiguous to the end of the next form section creating a joint between each contiguous form section, the form sections being manufactured by a three-dimensional printing machine and consisting of a durable material and whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base and whereby each form section has an interior cavity and an exterior surface; a series of slat connectors placed on the exterior surface of the form sections at the joint between each contiguous form section; a means to secure each of the slat connectors to the exterior surface of the form sections at the respective joint; and a cementitious material placed into the interior cavity of the form sections by a one-por method of placing the cementitious material wherein the wall system can be made in various universal lengths and widths to create a building structure.
The newly invented fillable, Stay-In-Place footer, wall and roof forms with a quick fastening system that is an insertable or snap together and has a one pour footer to eave and/or ridge capability may be manufactured at low volumes by very simple means and in high volume production by more complex and controlled systems.

Objects and Advantages

There are several objects and advantages of the fillable, Stay-In-Place footer, wall and roof forms with a quick fastening system that is an insertable or snap together and has a one pour footer to eave and/or ridge capability. There are currently no known construction systems that are effective at providing the objects of this invention.
The fillable, Stay-In-Place footer, wall and roof forms with a quick fastening system that is an insertable or snap together and has a one pour footer to eave and/or ridge capability has various advantages and benefits:


Item	Advantages

1	Quick installation
2	Minimal construction knowledge to build - general
	construction skill to assemble (DIY) assembly
	friendly
3	Common equipment or tools required
4	Fire-proof material
5	Superior insulation values (after filled)
6	Rodent and bug resistant
7	No painting exterior or interior required -
	paintable surface but not required
8	Electrical receptacles and conduits molded-In
9	Plumbing chase molded-in
10	Exterior and interior walls can be poured together
	and can be poured together providing additional
	structural strength and protection
11	Footer to eave and/or ridge single pour
	capabilities
12	Molded-in rebar placement channels
13	Wall lengths from four foot to forty foot (4 ft to
	40 ft)
14	Wall widths from four inch to twenty-four inch (4
	inch to 24 inch)
15	Attached footer from depths twenty-four inch to
	forty-eight inch (24 inch to 48 inch) standard and
	custom depths are available
16	Attached footer form widths eight inch to twenty-
	four inch (8 inch to 24 inch) standard and custom
	widths are available
17	Self-leveling/plumb straight installation
18	Footer wall form assembly
19	Exterior and interior footer designed to be
	encapsulated by floor slab
20	Suitable for below or above grade construction
21	Stay-In-Place wall forms with 3-D universal sizing
22	Shatter proof and seismic protection
	characteristics
23	Promotes wall stabilization
24	Panels can be handled with minimal personnel or
	light duty equipment
25	Interior finishes can be added (drywall, paneling,
	plaster) but not required
26	Exterior cladding can be added (brick, stucco,
	siding) but not required; Various corrugation
	designs

Economic Advantages Include:


A	Affordable home ownership
B	Manufactured from environmentally friendly products
C	Greater protection from hazardous conditions
D	Modular technology and efficient building practices
E	Construction time saving (expected to increase by 50%)
F	Low maintenance
G	Energy efficient
H	Economical shipping and packaging
I	No special road permits for width or weight
J	Transportable by utility trailer and pick-up truck
K	Product designed to maximizes trailer space when using
	commercial carriers for logistics
L	Reduces wall deterioration
M	Superior moisture resistance
N	Can use anti-microbial additives for viral and
	bacterial resistance

Finally, other advantages and additional features of this present construction system will be more apparent from the accompanying drawings and from the full description of the device. For one skilled in the art of form and construction panel systems, it is readily understood that the features shown in the examples with this product are readily adapted to other types of panel and construction forming and building systems and devices.

DESCRIPTION OF THE DRAWINGS—FIGURES

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the fillable, Stay-In-Place footer, wall and roof forms with a quick fastening system that is an insertable or snap together and has a one pour footer to eave and/or ridge capability that is preferred. The drawings together with the summary description given above and a detailed description given below explain the principles of the Special construction system. It is understood, however, that the system as presented and anticipated is not limited to only the precise arrangements and instrumentalities shown.

FIGS. 1 A through 1 C are the general types of the new one piece fillable, Stay-In-Place footer, wall and roof forms with a quick fastening system that is an insertable or snap together and has a one pour footer to eave and/or ridge capability.

FIGS. 2 A through 2 C are sketches of the fillable, Stay-In-Place footer, wall and roof Forms with an insertable mating connection.

FIGS. 3 A through 3 F are sketches of the left-turn and right turn corners for the fillable, Stay-In-Place footer, wall and roof Forms with an insertable mating connection.

FIGS. 4 A and 4 B are Top View and Side View sketches of the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system, with a POP/snap together wall and footer assembly, and with a one pour footer to eave and/or ridge capability.

FIGS. 5 A through 5 C are sketches of the one pour wall system with a spread footer with components and features noted.

FIGS. 6 A through 6 C are additional sketches of the one pour wall system with a standard footer with components and features noted.

FIGS. 7 A and 7 B are roof panels for the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system, with a POP/snap together wall and footer assembly, and with a one pour footer to eave and/or ridge capability.

FIGS. 8 A and 8 B are connecting wall top and side views of the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system.

FIG. 9 is a sketch of the exterior view of an entry wall panel.

FIG. 10 is a sketch of the interior view of an entry wall panel.

FIGS. 11 A through 11 D are sketches of various examples of different wall panels for the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system.

FIGS. 12 A and 12 B are sketches of the wall systems with molded on designs and trim components.

FIGS. 13 A and 13 B are top, end and side view sketches of the snap in coupler/splice and the field applied wall connector for the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system.

FIGS. 14 A and 14 B are top views of the quick clip fastening and field applied connectors of the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system.

FIG. 15 A through 15 C are sketches of general parts to the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system.

FIGS. 16 A through 16 D are sketches of the universal one-pour wall system with slat connectors.

DESCRIPTION OF THE DRAWINGS—REFERENCE NUMERALS

The following list refers to the drawings:

TABLE B

Reference numbers

Ref #	Description

30	Fillable, Stay-in-Place footer, wall and roof
	form sections with a quick clip fastening
	system, with a POP/snap together wall and
	footer assembly, and with a one pour footer to
	eave and/or ridge capability
31	Fillable, Stay-In Place footer form sections 31 -
	custom thick for example, and not limitation,
	12, 16, 24-inch-thick and custom deep for
	example, and not limitation, 25, 32, 48 inch
	deep
31A	Spread footer side configuration 31A
31B	Straight footer side configuration 31B
32	Fillable, Stay-in-Place wall form section 32 -
	custom thick for example, and not limitation, 6,
	8, 12 inches thick
33	Fillable, Stay-in-Place roof form sections -
	single pitch 33 - four (4) foot to ten (10) foot
	width by thickness and width configured for
	strength and insulation values with ribs 33A
33B	Fillable, Stay-in-Place roof form section -
	steep pitch 33B
34	Fillable, Stay-in-Place footer, wall, and roof
	forms of wall sections with an insertable mating
	connection 34
34B	Base or foundation form section 34B of the
	insertable mating connection 34 wall system
34M	Male 34M insertable mating connection or
	extension for insertable stay in place wall
	system 34
34F	Female 34F insertable mating connection or
	receiver for insertable stay in place system 34
34LT	Left turn 34LT form sections for insertable stay
	in place wall system 34
34RT	Right turn 34RT form sections for insertable
	stay in place wall system 34
35	Molded-in window and door trim 35
36	Molded-in window and door openings 36
37	Molded in electrical and plumbing chases 37
38	Exterior entry panel 38
39	Interior entry panel 39
40	Quick clip fastening system, with a POP/snap
	together configuration 40
40A	Wall receiver 40A of the quick clip fastening
	system, with a POP/snap together configuration
	40
45	Field applied quick fastening system 45
46	Drill out template to permit flow of fill
	material 46
47	Re-bar template/aperture 47
48	Corner component 48
49	Anchor tab 49
49	Roof tab 49
50	Interior molded wall designs 50
51	Exterior molded wall designs 51
52	Cross bridging rebar 52, wire mesh 52A
53	Wall connector tab 53
54	Footer form pop tab 54
55	Filler material 55
57	Clip 57 for insulation 58 fastening inside
	insertable mating connection 34 wall system
58	Insulation panels 58 inside of clip 57 in the
	interior of the insertable mating connection 34
	wall system
70	Universal one-pour wall system 70 with slat
	connectors 72
70B	Widened base 70B of universal one-pour wall
	system 70 of universal one-pour wall system 70
	for example and not as a limitation 16-inch, 24-
	inch, 32 inches
70W	Wall form sections 70W of universal one-pour
	wall system 70 for example and not as a
	limitation 8-inch, 10-inch, 12 inches
70S	Surface 70S of universal wall form sections
72	Slat connectors 72 for the universal one-pour
	wall system 70 made of wood, plastic, metal,
	composite materials, or the like - short slats
	72S
72RH	Square angle slats 72RH for connecting universal
	one-pour wall system 70
72L	Angle sections 72L to interconnect wall form
	sections 70W at mid-wall locations
75	Means to connect 75 slats 72 to universal one-
	pour wall system 70, such as threaded fasteners,
	screws, barbed nails, adhesives, glue, epoxy,
	heat weld, or the like
80	Base 80 of the variable width 81 of the
	insertable mating connection 34 wall system
80S	Base surface 80S of the variable width 81 of the
	insertable mating connection 34 wall system
81	Variable width 81 of the base 80 insertable
	mating connection 34 wall system for example and
	not as a limitation 16-inch, 24-inch, 32 inches
82	Variable length (print with 3-D printer to fit)
	81 of the base 80 of the insertable mating
	connection 34 wall system
83	Variable height 83 of the base 80 of the
	insertable mating connection 34 wall system
84	Depth 84 of the female 34F insertable mating
	connection or receiver for insertable stay in
	place system 34 - mates and aligns with male
	extension 85
85	Extension 85 of the male 34M insertable mating
	connection or extension for insertable stay in
	place wall system 34 - mates and aligns with
	female receiver depth 84
86	Flat 86 along top of base 80 and wall surface
	90S
87	Molded in base plenum/skeleton 87 to hold rebar
	52 and wire mesh 52A as needed for strengthening
90	Wall 90 of the variable width 91 of the
	insertable mating connection 34 wall system
90S	Wall surface 90S of the variable width 91 of the
	insertable mating connection 34 wall system
91	Variable width 91 of the wall 90 insertable
	mating connection 34 wall system for example and
	not as a limitation 8 inch, 10-inch, 12 inches
92	Variable length (print with 3-D printer to fit)
	92 of the wall 90 of the insertable mating
	connection 34 wall system
93	Variable height 93 of the wall 90 of the
	insertable mating connection 34 wall system
97	Molded in wall plenum/skeleton 97 to hold rebar
	52 and wire mesh 52A as needed for strengthening
99	Interior cavity 99 of 3-D section form sections
	of the wall systems 30, 31, 34, 70 to receive
	cementitious fill 100
100	Cementitious fill 100 placed in a continuous
	one-pour into the cavity 99 of the wall systems
	30, 31, 34, 70

DETAILED DESCRIPTION OF PREFERRED EMBODIMENT

This invention relates to a wall, footer and roof systems that interlock and are polymer forms that are fillable with light weight cementitious materials that have entrained air to provide high insulative as well as fire retardant qualities. The present invention generally relates to insulated concrete forms. More particularly, this invention relates to an insulated concrete form that is stronger than conventional insulated concrete forms so that it can extend from floor to ceiling. It also relates to poured concrete walls and, more particularly, to poured concrete walls including a layer of thermal insulation in which the insulation layer is secured to the concrete wall at the time of pouring the concrete. And this relates to a prefabricated formwork for concrete and more particularly to a collapsible prefabricated formwork for concrete walls. This invention relates generally to structural panels for buildings and is particularly directed to structural insulated panels having a cementitious core, opposed facings of common structural materials attached to the core, and a peripheral edge bonded to the edges of the core and facings. The present invention relates to structural insulated panels such as for building exterior walls, and building structures using same.
The advantages for the fillable, Stay-In-Place footer, wall and roof Forms with an insertable mating connection 34 and fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 31, with a POP/snap together wall and footer assembly, and with a one pour footer to eave and/or ridge capability are listed above in the introduction. Succinctly the benefits are that the device:

- A. Quick installation
- B. Minimal construction knowledge to build—general construction skill to assemble (DIY) assembly friendly
- C. Common equipment or tools required
- D. Fire-proof material
- E. Superior insulation values (after filled)
- F. Rodent and bug resistant
- G. No painting exterior or interior required—paintable surface but not required
- H. Electrical receptacles and conduits molded-In
- I. Plumbing chase molded-in
- J. Exterior and interior walls can be poured together and can be poured together providing additional structural strength and protection
- K. Footer to eave and/or ridge single pour capabilities
- L. Molded-in rebar placement channels
- M. Wall lengths from four foot to forty foot (4′ to 40′)
- N. Wall widths from four inch to twenty-four inch (4″ to 24″)
- O. Attached footer from depths twenty-four inch to forty-eight inch (24″ to 48″) standard and custom depths are available
- P. Attached footer form widths eight inch to twenty-four inch (8″ to 24″) standard and custom widths are available
- Q. Self-leveling/plumb straight installation
- R. Footer wall form assembly
- S. Exterior and interior footer designed to be encapsulated by floor slab
- T. Suitable for below or above grade construction
- U. Stay-In-Place wall forms with 3-D universal sizing
- V. Shatter proof and seismic protection characteristics
- W. Promotes wall stabilization
- X. Panels can be handled with minimal personnel or light duty equipment
- Y. Interior finishes can be added (drywall, paneling, plaster) but not required
- Z. Exterior cladding can be added (brick, stucco, siding) but not required; Various corrugation designs

Economic Advantages Include:

- I. Affordable home ownership
- II. Manufactured from environmentally friendly products
- III. Greater protection from hazardous conditions
- IV. Modular technology and efficient building practices
- V. Construction time saving (expected to increase by 50%)
- VI. Low maintenance
- VII. Energy efficient
- VIII. Economical shipping and packaging
- IX. No special road permits for width or weight
- X. Transportable by utility trailer and pick-up truck
- XI. Product designed to maximizes trailer space when using commercial carriers for logistics
- XII. Reduces wall deterioration
- XIII. Superior moisture resistance
- XIV. Can use anti-microbial additives for viral and bacterial resistance

The preferred embodiment of a fillable, Stay-In-Place footer and wall system with an insertable mating connection 34 comprised of a series of form sections whereby each form section has an interior cavity and an exterior surface, whereby the form sections is manufactured by a three-dimensional printing machine and consists of a durable material, whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base, and whereby each form section has a male end and an opposite female end wherein the male end of a first form section is inserted into the female end of a second section and so on for the series so that the each contiguous male and female insertion creates a secured junction between contiguous form sections and wherein the contiguous form sections create a continuous interior cavity between the said form sections a left turn and a right turn component for the footer and wall system with an insertable mating connection; and a cementitious material placed into the interior cavity of the form sections by a one-pour method of placing the cementitious material wherein the wall system can be made in various universal lengths and widths to create a building structure. An alternative embodiment is: a fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly 30 comprised of: a series of form sections whereby each form section has an interior cavity and an exterior surface, whereby the form sections is manufactured by a three-dimensional printing machine and consists of a durable material, whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base, and whereby each contiguous form section has two female receiving ends wherein a POP/snap-together connector 40 is inserted into the contiguous female end of a first form section and then the POP/snap-together connector 40 is inserted into a contiguous second form section and so on for the series so that the pair of contiguous female receiving ends and the Pop/snap together connector create a secured junction between contiguous form sections and wherein the contiguous form sections create a continuous interior cavity between the said form sections; a set of corners 48; and a cementitious material placed into the interior cavity of the form sections by a one-pour method of placing the cementitious material wherein the wall system can be made in various universal lengths and widths to create a building structure. Another alternative embodiment is: a universal one-pour wall system 70 comprised of a series of form sections with a first and a second end whereby each end of each form section is placed contiguous to the end of the next form section creating a joint between each contiguous form section, the form sections being manufactured by a three-dimensional printing machine and consisting of a durable material and whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base and whereby each form section has an interior cavity and an exterior surface; a series of slat connectors placed on the exterior surface of the form sections at the joint between each contiguous form section; a means to secure each of the slat connectors to the exterior surface of the form sections at the respective joint; and a cementitious material placed into the interior cavity of the form sections by a one-por method of placing the cementitious material wherein the wall system can be made in various universal lengths and widths to create a building structure.
There is shown in FIGS. 1-16 a complete description and operative embodiment of the Fillable, Stay-In-Place Footer, Wall and Roof Forms with a Quick Fastening System 34 that is an insertable or snap Together and has One Pour Footer to Eave and/or Ridge Capabilities. In the drawings and illustrations, one notes well that the FIGS. 1-16 demonstrate the general configuration and use of this product. The various example uses are in the operation and use section, below.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the Special construction system 34 that is preferred. The drawings together with the summary description given above and a detailed description given below explain the principles of the special system 34. It is understood, however, that the fillable, Stay-In Place footer, wall and roof forms with a quick fastening system 34 that is an insertable or snap together and has a one pour footer to eave and/or ridge capability is not limited to only the precise arrangements and instrumentalities shown. Other examples of constriction systems, devices, and uses are still understood by one skilled in the art to be within the scope and spirit shown here.
FIGS. 1 A through 1 C are the general types of the new one piece Fillable, Stay-In Place Footer, Wall and Roof Forms with a Quick Fastening System, with a POP/snap Together Wall and Footer Assembly, and with a One Pour Footer to Eave and/or Ridge Capability. Viewed here are wall systems and components as follows: fillable, Stay-In-Place footer forms 31—custom thick for example, and not limitation, 12, 16, 24 inch thick and custom deep for example, and not limitation, 25, 32, 48 inch deep; fillable, Stay-In-Place footer, wall and roof forms with an insertable mating connection 34; male 34M insertable mating connection or extension for insertable stay in place wall system 34; female 34F insertable mating connection or receiver for insertable stay in place system 34; clip 57 for insulation 58 fastening inside insertable mating connection 34 wall system; universal one-pour wall system 70 with slat connectors 72; widened base 70B of universal one-pour wall system 70; wall section 70W of universal one-pour wall system 70; and slat connectors 72 for the universal one-pour wall system 70 made of wood, plastic, metal, composite materials or the like.
FIGS. 2 A through 2 C are sketches of the fillable, Stay-In-Place footer, wall, and roof form sections with an insertable mating connection 34. In these sketches, the components and features shown include: a fillable, stay-in place footer, wall and roof form sections with an insertable mating connection 34; a base or foundation section 34B of the insertable mating connection 34 wall system; male 34M insertable mating connection or extension for insertable stay in place wall system 34; a female 34F insertable mating connection or receiver for insertable stay in place system 34; a clip 57 for insulation 58 fastening inside insertable mating connection 34 wall system; an insulation panels 58 inside of clip 57 in the interior of the insertable mating connection 34 wall system; a base 80 of the variable width 81 of the insertable mating connection 34 wall system; a base surface 80S of the variable width 81 of the insertable mating connection 34 wall system; a variable width 81 of the base 80 insertable mating connection 34 wall system for example and not as a limitation 16 inch, 24 inch, 32 inch; a variable length (print with 3-D printer to fit) 81 of the base 80 of the insertable mating connection 34 wall system; a variable height 83 of the base 80 of the insertable mating connection 34 wall system; a depth 84 of the female 34F insertable mating connection or receiver for insertable stay in place system 34—mates and aligns with male extension 85; an extension 85 of the male 34M insertable mating connection or extension for insertable stay in place wall system 34—mates and aligns with female depth 84; a flat 86 along top of base 80 and wall surface 90S; a molded in base plenum/skeleton 87 to hold rebar 52 as needed for strengthening; a wall 90 of the variable width 91 of the insertable mating connection 34 wall system; a wall surface 90S of the variable width 91 of the insertable mating connection 34 wall system variable width 91 of the wall 90 insertable mating connection 34 wall system for example and not as a limitation 8 inch, 10 inch, 12 inch; a variable length (print with 3-D printer to fit) 92 of the wall 90 of the insertable mating connection 34 wall system; a variable height 93 of the wall 90 of the insertable mating connection 34 wall system; a molded in wall plenum/skeleton 97 to hold rebar 52 as needed for strengthening; a cementitious fill 100 placed in a continuous one-pour into the cavity 99 of the wall systems 30,31,34,70; and an interior cavity 99 of 3-D section form sections of the wall systems 30,31,34,70 to receive cementitious fill 100. Note each form section 34 is placeable by inserting the male extension 34M into the female receiver 34F, adding whatever rebar and wire mesh is required/desired, and then placing the cementitious fill 100 into the interior cavity 99.
FIGS. 3 A through 3 F are sketches of the left-turn and right turn corners for the fillable, Stay-In-Place footer, wall and roof forms with an insertable mating connection 34. Shown here are: a male 34M insertable mating connection or extension for insertable stay in place wall system 34; a female 34F insertable mating connection or receiver for insertable stay in place system 34; a left turn 34LT for insertable stay in place wall system 34; a right turn 34RT for insertable stay in place wall system 34; an interior cavity 99 of 3-D section form sections of the wall systems 30,31,34,70 to receive cementitious fill 100; and a cementitious fill 100 placed in a continuous one-pour into the cavity 99 of the wall systems 30,34.
FIGS. 4 A and 4 B are Top View and Side View sketches of the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 30, with a POP/snap together wall and footer assembly, and with a one pour footer to eave and/or ridge capabilities. Demonstrated here are: a fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system, with a POP/snap together wall and Footer Assembly, and with a One Pour Footer to Eave and/or ridge capabilities; fillable, Stay-In-Place footer forms 31 —custom thick for example, and not limitation, 12, 16, 24 inch thick and custom deep for example, and not limitation, 25, 32, 48 inch deep; a molded-in window and door trim 35; a molded-in window and door openings 36; a molded in electrical and plumbing chases 37; a quick clip fastening system, with a POP/snap together configuration 40; and a filler material 55,100.
FIGS. 5 A through 5 C are sketches of the one pour wall system 30 with a spread footer 31 with components and features noted. Viewed in these sketches are: a fillable, Stay-In-Place footer forms 31—custom thick for example, and not limitation, 12, 16, 24 inch thick and custom deep for example, and not limitation, 25, 32, 48 inch deep; a spread footer side configuration 31A; a fillable, Stay-In-Place wall forms 32—custom thick for example, and not limitation, 6, 8, 12 inch thick; a wall receiver 40A of the quick clip fastening system, with a POP/snap together configuration 40; rebar 52 and wire mesh 52A; an interior cavity 99 of 3-D section form sections of the wall systems 30,31,34,70 to receive cementitious fill 100; and a cementitious fill 100 placed in a continuous one-pour into the cavity 99 of the wall systems 30,31.
FIGS. 6 A through 6 C are additional sketches of the one pour wall system 31 with a standard footer 31 with components and features noted. Shown here are: a fillable, Stay-In-Place footer forms 31—custom thick for example, and not limitation, 12, 16, 24 inch thick and custom deep for example, and not limitation, 25, 32, 48 inch deep; a straight footer side configuration 31B; a fillable, Stay-In-Place wall forms 32—custom thick for example, and not limitation, 6, 8, 12 inch thick; a wall receiver 40A of the quick clip fastening system, with a POP/snap together configuration 40; rebar 52 and wire mesh 52A; an interior cavity 99 of 3-D section form sections of the wall systems 30,31,34,70 to receive cementitious fill 100; and a cementitious fill 100 placed in a continuous one-pour into the cavity 99 of the wall systems 30,31.
FIGS. 7 A and 7 B are roof panels for the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 30, with a POP/snap together wall and footer assembly, and with a one pour footer to eave and/or ridge capabilities. Provided by these sketches are: a fillable, Stay-In-Place roof forms—single pitch 33—four (4) foot to ten (10) foot width by thickness and width configured for strength and insulation values with ribs 33A; and a fillable, Stay-In-Place roof forms—steep pitch 33B.
FIGS. 8 A and 8 B are connecting wall top and side views of the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 30. Shown on these views are: a portion of a fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system, with a POP/snap together wall and footer assembly, and with a one pour footer to eave and/or ridge capabilities; a fillable, Stay-In-Place wall forms 32—custom thick for example, and not limitation, 6, 8, 12 inch thick; a molded-in window and door trim 35; a molded-in window and door openings 36; a molded in electrical and plumbing chases 37; a quick clip fastening system, with a POP/snap together configuration 40; a wall receiver 40A of the quick clip fastening system, with a POP/snap together configuration 40; a re-bar template/aperture 47; and a cementitious fill (line) 100 placed in a continuous one-pour into the cavity 99 of the wall systems 30,31.
FIG. 9 is a sketch of the exterior view 38 of an entry wall panel 32. Here are shown: a fillable, Stay-In-Place wall forms 32—custom thick for example, and not limitation, 6, 8, 12 inch thick; a molded-in window and door openings 36; a molded in electrical and plumbing chases 37; an exterior entry panel 38; and a cementitious fill 100 placed in a continuous one-pour into the cavity 99 of the wall systems 30,31.
FIG. 10 is a sketch of the interior view of an entry wall panel. Here are shown: a fillable, Stay-In-Place wall forms 32—custom thick for example, and not limitation, 6, 8, 12 inch thick; a molded-in window and door openings 36; and an molded in electrical and plumbing chases 37; an interior entry panel 39; and a cementitious fill 100 placed in a continuous one-pour into the cavity 99 of the wall systems 30,31.
FIGS. 11 A through 11 D are sketches of various examples of different wall panels 32 for the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 30. Included are: a fillable, Stay-In-Place wall forms 32—custom thick for example, and not limitation, 6, 8, 12 inch thick; a molded-in window and door openings 36; a molded in electrical and plumbing chases 37; and a cementitious fill 100 placed in a continuous one-pour into the cavity 99 of the wall systems 30,31.
FIGS. 12 A and 12 B are sketches of the wall systems 30 with molded on designs and trim components. Shown here are: a straight footer side configuration 31B; a fillable, Stay-In-Place wall forms 32—custom thick for example, and not limitation, 6, 8, 12 inch thick as an interior molded wall design 50 such as flowers, trees, patterns, etc.; and an exterior molded wall designs 51 such as bricks, stone, rocks, vegetation, wood, etc.; a cross bridging rebar 52.
FIGS. 13 A and 13 B are top, end and side view sketches of the snap in coupler/splice 40 and the field applied wall connector 45 for the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 30. Provided are top, end and side views of: a quick clip fastening system, with a POP/snap together configuration 40; a wall receiver 40A of the quick clip fastening system, with a POP/snap together configuration 40; and a field applied quick fastening system 45.
FIGS. 14 A and 14 B are top views of the quick clip fastening 40 and field applied connectors 45 of the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 30. Demonstrated are: a fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system, with a POP/snap together wall and footer assembly, and with a one pour footer to eave and/or ridge capabilities; a fillable, Stay-In-Place wall forms 32—custom thick for example, and not limitation, 6, 8, 12 inch thick; a quick clip fastening system, with a POP/snap together configuration 40; a wall receiver 40A of the quick clip fastening system, with a POP/snap together configuration 40; a field applied quick fastening system 45; and a re-bar template/aperture 47.
FIG. 15 A through 15 C are sketches of general parts to the fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 30. Here are shown: a fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 30, with a POP/snap together wall and footer assembly, and with a one pour footer to eave and/or ridge capabilities; a fillable, Stay-In-Place wall forms 32 —custom thick for example, and not limitation, 6, 8, 12 inch thick; a quick clip fastening system, with a POP/snap together configuration 40; a wall receiver 40A of the quick clip fastening system, with a POP/snap together configuration 40; a re-bar template/aperture 47; a corner component 48; an anchor tab 49; and a roof tab 49.
FIGS. 16 A through 16 D are sketches of the universal one-pour wall system with slat connectors 70. In these sketches are viewed: a widened base 70B of universal one-pour wall system 70 of universal one-pour wall system 70 for example and not as a limitation 16 inch, 24 inch, 32 inch; a wall section 70W of universal one-pour wall system 70 for example and not as a limitation 8 inch, 10 inch, 12 inch; slat connectors 72 for the universal one-pour wall system 70 made of wood, plastic, metal, composite materials or the like —short slats 72S; square angle slats 72RH for connecting universal one-pour wall system 70; a means to connect 75 slats 72 to universal one-pour wall system 70, such as threaded fasteners, screws, barbed nails, adhesives, glue, epoxy, heat weld, or the like; an interior cavity 99 of 3-D section form sections of the wall systems 30,31,34,70 to receive cementitious fill 100; and a cementitious fill 100 placed in a continuous one-pour into the cavity 99 of the wall systems 30,70.
Various durable materials are anticipated for manufacturing the three-dimensional (3-D) forms and walls. These will be manufactured by a relatively large, three-dimensional printing machine. For example and not as a limitation, the three dimensional components for the systems anticipate: Acrylonitrile Styrene (ASA) [provides UV stability; is well suited for outdoor commercial and infrastructure uses; resistant to stress cracking; can be co-extruded with other polymers; has high temperature resistance compared to similar polymers; and, is joinable to itself or ABS via Ultrasonic welding]; Acrylonitrile Butadiene Styrene (ABS) Plastic [is wear resistant; has ease of post processing; has high ductility; is low cost; has low UV resistance; and is well suited for interior application]; polycarbonate—Acrylonitrile Butadiene Styrene (PC-ABS) [specifically designed for greater strength and higher heat resistance]; polylactic acid (PLA); Polyamide (PA-nylon), Glass Filled Polyamide; Stereo-lithography Materials (epoxy resins); Titanium; Steel; Photopolymers; and Polycarbonate; (along with new materials for products and systems being developed currently). Also, additives such as Antimicrobial plastic additives (Microban) to resist viral and bacterial toxicity.
Various materials are anticipated for filling the three-dimensional forms and walls. For example, and not as a limitation, the fill material for the systems anticipate: Various cementitious materials 100, concrete mixes that include sand, cement, pumice, pea-gravel, water, metal strands, fiberglass strands, foam insulation, poured-in insulation, sand, dirt, aggregate stone and rock reinforcing materials, rebar, wire, carbon wire, fiberglass, nylons, synthetic products and composite materials (along with new products being developed). Certainly, air entrained and insulation additives will be in the cementitious mix along with color, fire retardants and environmental conscious/green fillers. These will be a cementitious fill 100 placed in a continuous one-pour into the interior cavity 99 of the wall systems 30,31,34,70 after adding whatever rebar and wire mesh is required/desired.
The details mentioned here are exemplary and not limiting. Other specific components and manners specific to describing a fillable, Stay-In Place footer, wall and roof forms with a quick fastening system 34 that is an insertable or snap together and has a one pour footer to eave and/or ridge capability may be added as a person having ordinary skill in the field of fillable construction forms and building panels and their uses well appreciates.

Operation of the Preferred Embodiment

The fillable, Stay-In-Place footer, wall and roof forms with a quick clip fastening system 34, with a POP/snap together wall and footer assembly, and with a one pour footer to eave and/or ridge capability has been described in the above embodiment. The manner of how the device operates is described below. One notes well that the description above and the operation described here must be taken together to fully illustrate the concept.
Installation Guidelines are as follows:

- Step 1. Excavate building site and install plumbing and electrical conduits stubs for water, sanitation, gas, and electrical utilities.
- Step 2. Create exterior footers to proper widths and depths (per local and engineered guidelines). Desired sizing may come from engineering or architectural designs or from field measurements for remodels or specific environmental requirements (sizes).
- Step 3. Create interior footers based on the interior wall location, to proper widths and depths (per local and engineered guidelines).
- Step 4. Place footer Stay-in-Place wall forms in the footer and attached together with clips, straps or cabling. One notes: If footer wall form is a one-piece form, then place in footer accordingly.
- Step 5. After all Stay-In-Place-Forms are in place, proceed to fill with recommended “Concrete Mix” that provides the structural and insulation values that are desired. One notes that depending on the size of the structure Footer-Wall-Forms and Stay-In-Place-Walls may be manufactured as a one-piece Unit. Therefore, allowing the footer form and wall form to be installed at once. The cementitious fill 100 is placed in a continuous one-pour into the cavity 99 of the wall systems 30,31,34,70. The interior cavity 99 of 3-D section form sections of the wall systems 30,31,34,70 is previously created in the form sections to receive cementitious fill 100. Note each form section 34 is placeable by inserting the male extension 34M into the female receiver 34F, adding whatever rebar and wire mesh is required/desired, and then placing the cementitious fill 100 into the interior cavity 99.

Many uses are anticipated for the fillable, Stay-In Place footer, wall and roof forms with a quick fastening system 34 that is an insertable or snap together and has a one pour footer to eave and/or ridge capability. Some examples, and not limitations, are shown in the following Table.


ITEM	DESCRIPTION

1	Residential housing/homes
2	Duplex and Triplex housing and Multi-family dwellings
3	Sheds, garages, pool buildings
4	Commercial buildings
5	Assisted living
6	Hospitals and medical clinics
7	Military housing
8	Self-storage
9	Community and co-housing shelters
10	Agricultural Buildings
11	Cabins
12	Hotels/Motels
13	Retaining walls
14	Center highway dividers and barriers and soil retention
	system
15	Dock walls and marine applications
16	Home-Less Crisis centers
17	Elderly and Senior Housing Solution
18	Affordable Housing
19	Small Scale Rental Projects
20	Infrastructure and Commercial Projects
21	Small/Tiny Housing Movement
22	Do It Yourself (DIY) Projects
23	Humanitarian Projects
24	Quicker Re-Build of Areas Devastated by Natural Disaster
25	Fencing and security walls

With this description it is to be understood that the fillable, Stay-In Place footer, wall and roof forms with a quick fastening system 34 that is an insertable or snap together and has a one pour footer to eave and/or ridge capability is not to be limited to only the disclosed embodiment of system. The features of the Special construction system 34,30 described herein are intended to cover various modifications and equivalent arrangements included within the spirit and scope of the description.
While certain novel features of this invention have been shown and described and are pointed out in the annexed claims, it is not intended to be limited to the details above, since it will be understood that various omissions, modifications, substitutions and changes in the forms and details of the device illustrated and in its operation can be made by those skilled in the art without departing in any way from the spirit of the present invention. Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which these inventions belong. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present inventions, the preferred methods and materials are now described above in the foregoing paragraphs.
Other embodiments of the invention are possible. Although the description above contains much specificity, these should not be construed as limiting the scope of the invention, but as merely providing illustrations of some of the presently preferred embodiments of this invention. It is also contemplated that various combinations or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the inventions. Various features and aspects of the disclosed embodiments can be combined with or substituted for one another to form varying modes of the disclosed inventions. Thus, it is intended that the scope of at least some of the present inventions herein disclosed should not be limited by the particularly disclosed embodiments described above.
The terms recited in the claims should be given their ordinary and customary meaning as determined by reference to relevant entries (e.g., definition of “plane” as a carpenter's tool would not be relevant to the use of the term “plane” when used to refer to an airplane, etc.) in dictionaries (e.g., widely used general reference dictionaries and/or relevant technical dictionaries), commonly understood meanings by those in the art, etc., with the understanding that the broadest meaning imparted by any one or combination of these sources should be given to the claim terms (e.g., two or more relevant dictionary entries should be combined to provide the broadest meaning of the combination of entries, etc.) subject only to the following exceptions: (a) if a term is used herein in a manner more expansive than its ordinary and customary meaning, the term should be given its ordinary and customary meaning plus the additional expansive meaning, or (b) if a term has been explicitly defined to have a different meaning by reciting the term followed by the phrase “as used herein shall mean” or similar language (e.g., “herein this term means,” “as defined herein,” “for the purposes of this disclosure [the term] shall mean,” etc.). References to specific examples, use of “i.e.,” use of the word “invention,” etc., are not meant to invoke exception (b) or otherwise restrict the scope of the recited claim terms. Other than situations where exception (b) applies, nothing contained herein should be considered a disclaimer or disavowal of claim scope. Accordingly, the subject matter recited in the claims is not coextensive with and should not be interpreted to be coextensive with any particular embodiment, feature, or only a single embodiment of the particular feature or combination of features is illustrated and described herein. Thus, the appended claims should be read to be given their broadest interpretation in view of the prior art and the ordinary meaning of the claim terms.
Unless otherwise indicated, all numbers or expressions, such as those expressing dimensions, physical characteristics, etc. used in the specification (other than the claims) are understood as modified in all instances by the term “approximately.” At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the claims, each numerical parameter recited in the specification or claims which is modified by the term “approximately” should at least be construed in light of the number of recited significant digits and by applying ordinary rounding techniques.
The present invention contemplates modifications as would occur to those skilled in the art. While the disclosure has been illustrated and described in detail in the figures and the foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only selected embodiments have been shown and described and that all changes, modifications and equivalents that come within the spirit of the disclosures described heretofore and or/defined by the following claims are desired to be protected.

Claims

1. A fillable, Stay-In-Place footer and wall system with an insertable mating connection (34) comprised of

(a) a series of form sections whereby each form section has an interior cavity and an exterior surface, whereby the form sections is manufactured by a three-dimensional printing machine and consists of a durable material, whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base, and whereby each form section has a male end and an opposite female end wherein the male end of a first form section is inserted into the female end of a second section and so on for the series so that the each contiguous male and female insertion creates a secured junction between contiguous form sections and wherein the contiguous form sections create a continuous interior cavity between the said form sections

(b) a left turn and a right turn component for the footer and wall system with an insertable mating connection;

(c) a cementitious material placed into the interior cavity of the form sections by a one-pour method of placing the cementitious material

wherein the wall system can be made in various universal lengths and widths to create a building structure.

2. The fillable, Stay-In-Place footer and wall system with an insertable mating connection in claim 1 further comprised with a fastening clip for insulation and at least one insulation panels placed in the interior cavity of each of the wall form sections.

3. The fillable, Stay-In-Place footer and wall system with an insertable mating connection in claim 1 further comprised with a molded-in base plenum/skeleton to hold rebar and wire mesh, and the rebar and wire mesh

wherein the rebar and wire mesh combination with the cementitious material strengthens the wall system.

4. The fillable, Stay-In-Place footer and wall system with an insertable mating connection in claim 1 further comprised with a feature that is selected from the group consisting of window and door openings, a molded in electrical chase, a molded in plumbing chases, an anchor tab, a roof tab, interior molded wall designs, and exterior molded wall designs.

5. The fillable, Stay-In-Place footer and wall system with an insertable mating connection in claim 1 wherein the durable material that the wall form is 3-D manufactured from is selected from the group consisting of Acrylonitrile Styrene (ASA); Acrylonitrile Butadiene Styrene (ABS) Plastic; polycarbonate—Acrylonitrile Butadiene Styrene (PC-ABS); polylactic acid (PLA); Polyamide (PA-nylon), Glass Filled Polyamide; Stereo-lithography epoxy resins; Titanium; Steel; Photopolymers; and Polycarbonate.

6. The fillable, Stay-In-Place footer and wall system with an insertable mating connection in claim 5 wherein the durable material has a further antimicrobial plastic additive to resist viral and bacterial toxicities.

7. The fillable, Stay-In-Place footer and wall system with an insertable mating connection in claim 1 wherein the cementitious material that is placed in the interior cavity is a concrete mix that has aggregates selected from the group consisting of sand, pumice, pea-gravel, metal strands, fiberglass strands, foam insulation, stone, rock, carbon wire, fiberglass, nylons, synthetic products, and composite materials.

8. A fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly (30) comprised of:

(a) a series of form sections whereby each form section has an interior cavity and an exterior surface, whereby the form sections is manufactured by a three-dimensional printing machine and consists of a durable material, whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base, and whereby each contiguous form section has two female receiving ends wherein a POP/snap-together connector (40) is inserted into the contiguous female end of a first form section and then the POP/snap-together connector (40) is inserted into a contiguous second form section and so on for the series so that the pair of contiguous female receiving ends and the Pop/snap together connector create a secured junction between contiguous form sections and wherein the contiguous form sections create a continuous interior cavity between the said form sections;

(b) a set of corners (48);

9. The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in claim 8 further comprised with a fastening clip for insulation and at least one insulation panels placed in the interior cavity of each of the wall form sections.

10. The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in claim 8 further comprised with a molded-in base plenum/skeleton to hold rebar and wire mesh, and the rebar and wire mesh

11. The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in claim 8 further comprised with a feature that is selected from the group consisting of window and door openings, a molded in electrical chase, a molded in plumbing chases, an anchor tab, a roof tab, interior molded wall designs, and exterior molded wall designs.

12. The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in claim 8 wherein the durable material that the wall form is 3-D manufactured from is selected from the group consisting of Acrylonitrile Styrene (ASA); Acrylonitrile Butadiene Styrene (ABS) Plastic; polycarbonate-Acrylonitrile Butadiene Styrene (PC-ABS); polylactic acid (PLA); Polyamide (PA-nylon), Glass Filled Polyamide; Stereo-lithography epoxy resins; Titanium; Steel; Photopolymers; and Polycarbonate.

13. The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in claim 12 wherein the durable material has a further antimicrobial plastic additive to resist viral and bacterial toxicities.

14. The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in claim 8 wherein the cementitious material that is placed in the interior cavity is a concrete mix that has aggregates selected from the group consisting of sand, pumice, pea-gravel, metal strands, fiberglass strands, foam insulation, stone, rock, carbon wire, fiberglass, nylons, synthetic products, and composite materials.

15. A universal one-pour wall system (70) comprised of

(a) a series of form sections with a first and a second end whereby each end of each form section is placed contiguous to the end of the next form section creating a joint between each contiguous form section, the form sections being manufactured by a three-dimensional printing machine and consisting of a durable material and whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base and whereby each form section has an interior cavity and an exterior surface;

(b) a series of slat connectors placed on the exterior surface of the form sections at the joint between each contiguous form section;

(c) a means to secure each of the slat connectors to the exterior surface of the form sections at the respective joint; and

(d) a cementitious material placed into the interior cavity of the form sections by a one-por method of placing the cementitious material

16. The universal one-pour wall system in claim 15 further comprised with a molded-in base plenum/skeleton to hold rebar and wire mesh, and the rebar and wire mesh

17. The universal one-pour wall system in claim 15 further comprised with a feature that is selected from the group consisting of window and door openings, a molded in electrical chase, a molded in plumbing chases, an anchor tab, a roof tab, interior molded wall designs, and exterior molded wall designs.

18. The universal one-pour wall system in claim 15 wherein the durable material that the wall form is 3-D manufactured from is selected from the group consisting of Acrylonitrile Styrene (ASA); Acrylonitrile Butadiene Styrene (ABS) Plastic; polycarbonate-Acrylonitrile Butadiene Styrene (PC-ABS); polylactic acid (PLA); Polyamide (PA-nylon), Glass Filled Polyamide; Stereo-lithography epoxy resins; Titanium; Steel; Photopolymers; and Polycarbonate.

19. The universal one-pour wall system in claim 18 wherein the durable material has a further antimicrobial plastic additive to resist viral and bacterial toxicities.

20. The universal one-pour wall system in claim 1 wherein the cementitious material that is placed in the interior cavity is a concrete mix that has aggregates selected from the group consisting of sand, pumice, pea-gravel, metal strands, fiberglass strands, foam insulation, stone, rock, carbon wire, fiberglass, nylons, synthetic products, and composite materials.