US20210078137A1 - Shot blasting machine and impeller assembly thereof - Google Patents
Shot blasting machine and impeller assembly thereof Download PDFInfo
- Publication number
- US20210078137A1 US20210078137A1 US17/004,315 US202017004315A US2021078137A1 US 20210078137 A1 US20210078137 A1 US 20210078137A1 US 202017004315 A US202017004315 A US 202017004315A US 2021078137 A1 US2021078137 A1 US 2021078137A1
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- United States
- Prior art keywords
- impeller
- pair
- rotary plates
- assembly
- blade
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- Abandoned
Links
- 238000005422 blasting Methods 0.000 title claims abstract description 42
- 230000001681 protective effect Effects 0.000 claims abstract description 34
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 description 25
- 238000000429 assembly Methods 0.000 description 25
- 238000000034 method Methods 0.000 description 11
- 238000005480 shot peening Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000005488 sandblasting Methods 0.000 description 8
- 239000011324 bead Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000001965 increasing effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/06—Impeller wheels; Rotor blades therefor
- B24C5/066—Housings; Accessories therefor, e.g. liners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/06—Impeller wheels; Rotor blades therefor
- B24C5/062—Rotor blades or vanes; Locking means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/06—Impeller wheels; Rotor blades therefor
- B24C5/068—Transferring the abrasive particles from the feeding means onto the propeller blades, e.g. using central impellers
Definitions
- the present disclosure relates to a shot blasting machine and an impeller assembly thereof, and more particularly to a shot blasting machine that is capable of combining advantages of sand blasting and shot peening, with the impeller assembly being able to shoot shots at a high speed, so as to form a matte surface or an eroded surface on a surface of a workpiece to be processed.
- Sand blasting is one of the conventional methods for surface finishing of a workpiece. It is commonly seen in sand blasting to shoot a blasting material onto a surface of a workpiece at a high speed by using compressed air as power, so that an exterior or a shape of the workpiece is changed. Due to impact and cutting done by the blasting material on the surface of the workpiece, the surface of the workpiece is cleaned to a certain extent and can have different degrees of roughness.
- the compressed air is used as the power to accelerate sand blasting, the shooting speed of the blasting material is subjected to a certain limitation.
- shot peening Another similar method for surface finishing is shot peening, which is to have the surface of the workpiece be continuously struck with a plurality of round and small steel beads.
- Each of the plurality of steel beads strikes the surface of the workpiece (e.g., a metal component) makes a small indentation or a recess, so that the surface can be hardened to thereby achieve the effect of increased hardness.
- a plurality of recesses are formed on the surface of the workpiece, and a surface layer of the metal component is extended, so as to further increase the hardness of the surface of the workpiece.
- the main function of sand blasting is to clean and to enhance the roughness of a surface, so as to facilitate the following processes.
- shot peening focuses on increasing fatigue resistance, stress corrosion resistance, and the surface hardness of the workpiece, so as to achieve the effect of extending the service life of the workpiece.
- shot peening machines including equipment for increasing the speed of shot peening beads and surrounding walls of an area for processing the workpiece, are easily damaged, given that shot peening materials used by the shot peening machines are relatively larger in particle diameter.
- the present disclosure provides a shot blasting machine that combines the advantages of both sand blasting and shot peening.
- the impeller assembly of the shot blasting machine is able to shoot shots at a high speed, and particle diameters of the shots are between that of the blasting material for sand blasting and that of the steel beads for shot peening. Therefore, the shot blasting machine can not only provide a cleaning effect and enhance the surface roughness, but also increase the fatigue resistance and the surface hardness of the workpiece, thereby extending the service life of the workpiece.
- the present disclosure provides a shot blasting machine and an impeller assembly thereof.
- the present disclosure provides an impeller assembly of a shot blasting machine, including a pair of rotary plates, a plurality of impeller blades, a plurality of connecting rods, and a protective case body.
- Each of the pair of rotary plates includes a central hole, a plurality of impeller blade grooves, and a plurality of limiting recesses.
- the plurality of impeller blade grooves extend from the central hole toward a circumference of each of the pair of rotary plates.
- Each of the plurality of impeller blade grooves has a groove bottom part that is adjacent to the central hole and a groove top part that is adjacent to the circumference of each of the pair of rotary plates, and an inner groove width of the groove bottom part is greater than an inner groove width of the groove top part.
- the plurality of limiting recesses are further recessed in the plurality of impeller blade grooves.
- Each of the plurality of impeller blades includes a vane part and a pair of blade side parts, the pair of blade side parts are connected to two sides of the vane part, and each of the blade side part has a limiting protrusion.
- One of the blade side parts of each of the plurality of impeller blades is accommodated in one of the plurality of impeller blade grooves, and the limiting protrusion is accommodated in the limiting recess.
- a shape of the pair of blade side parts corresponds to a shape of the plurality of impeller blade grooves.
- Each of the pair of blade side parts has a root thickness corresponding to the groove bottom part and a top thickness corresponding to the groove top part, and the root thickness is greater than the top thickness.
- the plurality of connecting rods are connected to the pair of rotary plates.
- the protective case body covers the pair of rotary plates and the plurality of impeller blades, and defines a blast-exiting plane.
- the protective case body includes a front inclined baffle and a back baffle, the back baffle is substantially orthogonal to the blast-exiting plane, and the front inclined baffle is inclined toward the blast-exiting plane.
- the present disclosure provides a shot blasting machine including a shot processing assembly, at least one impeller assembly, a collecting assembly, and a lifting assembly.
- the shot processing assembly which is used to process the shots, includes an output part.
- the at least one impeller assembly is positioned under the output part, and receives the shots.
- Each of the at least one impeller assembly includes a pair of rotary plates, a plurality of impeller blades, a plurality of connecting rods, and a protective case body.
- Each of the pair of rotary plates includes a central hole, a plurality of impeller blade grooves, and a plurality of limiting recesses.
- the plurality of impeller blade grooves extend from the central hole toward a circumference of each of the pair of rotary plates.
- Each of the plurality of impeller blade grooves has a groove bottom part that is adjacent to the central hole and a groove top part that is adjacent to the circumferences of each of the pair of rotary plates.
- An inner groove width of the groove bottom part is greater than an inner groove width of the groove top part.
- the plurality of limiting recesses are further recessed in the plurality of impeller blade grooves.
- Each of the plurality of impeller blades includes a vane part and a pair of blade side parts, the pair of blade side parts are connected to two sides of the vane part, and each of the blade side part has a limiting protrusion.
- One of the blade side parts of each of the plurality of impeller blades is accommodated in one of the plurality of impeller blade grooves, and the limiting protrusion is accommodated in the limiting recess.
- a shape of the pair of blade side parts corresponds to a shape of the plurality of impeller blade grooves.
- Each of the pair of blade side parts has a root thickness corresponding to the groove bottom part and a top thickness corresponding to the groove top part, and the root thickness is greater than the top thickness.
- the plurality of connecting rods are connected to the pair of rotary plates.
- the protective case body covers the pair of rotary plates and the plurality of impeller blades, and defines a blast-exiting plane.
- the protective case body includes a front inclined baffle and a back baffle, the back baffle is substantially orthogonal to the blast-exiting plane, and the front inclined baffle is inclined toward the blast-exiting plane.
- the collecting assembly is positioned under the at least one impeller assembly, so as to collect the shots.
- the lifting assembly transports the shots that are collected back to the shot processing assembly.
- One of the advantages of the present disclosure is that, through utilizing the centrifugal force generated when the plurality of impeller blades are rotating at a high speed, the plurality of impeller blades are more tightly engaged with the plurality of impeller blade grooves of each of the pair of rotary plates.
- This configuration can be easily manufactured and assembled, which is beneficial in increasing the speed of the shots for surface finishing, and enhancing the effect of surface finishing.
- FIG. 1 is an exploded perspective view of an impeller assembly of a shot blasting machine of the present disclosure.
- FIG. 2 is another exploded perspective view of the impeller assembly of the shot blasting machine of the present disclosure.
- FIG. 3 is a front view of a rotary plate and a plurality of impeller blades of the present disclosure.
- FIG. 4 is an assembled perspective view of the impeller assembly of the shot blasting machine of the present disclosure.
- FIG. 5 is an inner side view of the impeller assembly of the shot blasting machine of the present disclosure.
- FIG. 6 is a partial sectional view of the impeller assembly of the shot blasting machine of the present disclosure.
- FIG. 7 is a front view of a strip processing shot blasting machine of the present disclosure.
- FIG. 8 is a side view of the strip processing shot blasting machine of the present disclosure.
- FIG. 9 is a front view of a hanger type shot blasting machine of the present disclosure.
- FIG. 10 is a front view of a tumble and drum shot blasting machine of the present disclosure.
- FIG. 11 is a front view of a horizontal load conveyor shot blasting machine of the present disclosure.
- Numbering terms such as “first”, “second” or “third” can be used to describe various components, signals or the like, which are for distinguishing one component/signal from another one only, and are not intended to, nor should be construed to impose any substantive limitations on the components, signals or the like.
- the present disclosure provides an impeller assembly 100 of a shot blasting machine.
- the impeller assembly includes a pair of rotary plates 11 , a plurality of impeller blades 12 , a plurality of connecting rods 13 , and a protective case body 14 .
- the pair of rotary plates 11 are in a shape of a round disk, and the pair of rotary plates 11 are disposed relative to each other.
- Each of the pair of rotary plates 11 includes a central hole 110 , a plurality of impeller blade grooves 111 , and a plurality of limiting recesses 112 .
- the central hole 110 penetrates through each of the pair of rotary plates 11 .
- the plurality of impeller blade grooves 111 are arranged at equiangular intervals and extend radially from the central hole 110 toward a circumference of each of the pair of rotary plates 11 .
- Each of the plurality of impeller blade grooves 111 has a groove bottom part 111 b that is adjacent to the central hole 110 and a groove top part 111 a that is adjacent to the circumference of each of the pair of rotary plates 11 , and an inner groove width W 12 of the groove bottom part 111 b is greater than an inner groove width W 11 of the groove top part 111 a .
- the plurality of limiting recesses 112 are further recessed in the plurality of impeller blade grooves 111 .
- each of the plurality of impeller blades 12 has a shape of the alphabet “I” from both a top view and a bottom view.
- the plurality of impeller blades 12 are arranged radially and at equiangular intervals from a center of one of the pair of rotary plates 11 .
- a quantity of the plurality of impeller blades 12 is an even number, and each of the plurality of impeller blades 12 is arranged along a diameter direction (as shown in FIG. 5 ).
- Each of the plurality of impeller blades 12 includes a vane part 121 and a pair of blade side parts 122 , and the vane part 121 has a thickness that is substantially consistent.
- the pair of blade side parts 122 are connected to two sides of the vane part 121 , and each of the blade side part 122 has a limiting protrusion 124 .
- One of the blade side parts 122 is accommodated in one of the plurality of impeller blade grooves 111
- the limiting protrusion 124 is accommodated in the limiting recess 112 .
- a shape of the pair of blade side parts 122 corresponds to a shape of the plurality of impeller blade grooves 111 .
- Each of the pair of blade side parts 122 has a root thickness W 22 corresponding to the groove bottom part 111 b and a top thickness W 21 corresponding to the groove top part 111 a , and the root thickness W 22 is greater than the top thickness W 21 .
- each of the plurality of limiting recesses 112 is adjacent to the groove bottom part 111 b.
- the present disclosure is able to restrict displacement of the plurality of impeller blades 12 under a high speed rotation, through the uniquely designed shape of the plurality of impeller blade grooves 111 of each of the pair of rotary plates 11 .
- the centrifugal force generated when the plurality of impeller blades 12 are rotating at a high speed is utilized so that the plurality of impeller blades 12 are more outwardly and tightly engaged with the plurality of impeller blade grooves 111 of each of the pair of rotary plates 11 .
- This configuration does not require assembling methods such as nuts and bolts or welding.
- a root width D 2 being greater than a top width D 1 of each of the plurality of impeller blades 12 along a direction that is parallel to an axis X, the plurality of impeller blades 12 are more tightly engaged with each of the pair of rotary plates 11 .
- the plurality of connecting rods 13 are in a shape of a cylindrical rod.
- the plurality of connecting rods 13 are connected to the pair of rotary plates 11 , such that the pair of rotary plates 11 can be evenly and stably connected to each other.
- Each of the plurality of connecting rods 13 is disposed between two of the plurality of impeller blades 12 , and two sides of each of the plurality of connecting rods 13 are respectively fixed to, e.g., bolted on, one of a plurality of affixing recesses 113 of each of the pair of rotary plates 11 .
- the protective case body 14 covers the pair of rotary plates 11 and the plurality of impeller blades 12 , and defines a blast-exiting plane 140 .
- the protective case body 14 is used for restricting the shots to be inside the protective case body 14 .
- the protective case body 14 has a sufficient wall thickness to prevent from being shot through.
- the protective case body 14 includes a front inclined baffle 141 and a back baffle 142 , the back baffle 142 is substantially orthogonal to the blast-exiting plane 140 , and the front inclined baffle 141 is inclined to the blast-exiting plane 140 . As shown in FIG.
- each the plurality of impeller blades 12 protrudes out of the circumference of the pair of rotary plates 11 .
- the shots can be ceramic sand, glass beads, nylon sand, quartz sand, emery, iron sand, metal pellets, etc.
- the protective case body 14 further includes an upper curved board 143 and a pair of side protective boards 144 . Two ends of the upper curved board 143 are connected to the front inclined baffle 141 and an upper edge of the back baffle 142 , respectively.
- the pair of side protective boards 144 are correspondingly positioned at two sides of the upper curved board 143 , the front inclined baffle 141 and the back baffle 142 , and are connected to side edges of the upper curved board 143 , the front inclined baffle 141 and the back baffle 142 .
- the protective case body 14 is divided into three pieces (which are the front inclined baffle 141 , the upper curved board 143 , and the back baffle 142 ) along and above the blast-exiting plane 140 , but the present disclosure is not limited thereto.
- the protective case body 14 can be divided into two or four pieces.
- the front inclined baffle 141 , the upper curved board 143 , and the back baffle 142 can be fittingly engaged with one another, which makes disassembling and replacement easier.
- the impeller assembly 100 further includes an outer cover shell 15 , and the outer cover shell 15 covers the protective case body 14 .
- a shape and a configuration of angles of the outer cover shell 15 substantially correspond to those of the protective case body 14 , so that the outer cover shell 15 covers a top surface, two side surfaces, a front inclined surface, and a back surface of the protective case body 14 .
- An input tube 22 and a hopper 21 can be fixed on the outer cover shell 15 .
- a front inclined surface (corresponding to the blast-exiting plane 140 ) of the outer cover shell 15 has an inclined angle that is substantially equal to that of the front inclined baffle 141 (corresponding to the blast-exiting plane 140 ) of the protective case body 14 .
- the impeller assembly 100 further includes an impeller head 16 and a distributor 17 .
- An inner side of the impeller head 16 is connected to one of the pair of rotary plates 11
- an outer side of the impeller head 16 is connected to a motor M and the impeller head 16 is driven by the motor M.
- the distributor 17 is connected to the inner side of the impeller head 16 and movably positioned in the central holes 110 of the pair of rotary plates 11 .
- the distributor 17 has a plurality of penetrating slots 170 formed therein.
- the impeller assembly 100 further includes the input tube 22 that receives shots, and the input tube 22 is connected below the hopper 21 .
- An exit end of the input tube 22 is fixedly connected to a control cage 18 , the control cage 18 is fixedly positioned in the central holes 110 of the pair of the rotary plates 11 , and the distributor 17 is rotatably positioned in the control cage 18 .
- the control cage 18 has an exit 180 , and is capable of controlling a position and a quantity of the shots to be shot out.
- the exit 180 of the control cage 18 in this embodiment faces upward.
- the exit end of the input tube 22 faces toward the distributor 17 , and the plurality of penetrating slots 170 are aligned with the exit 180 of the control cage 18 in turn during the rotation.
- a tubular periphery of the control cage 18 is adjacent to, but not in contact with, the plurality of impeller blades 12 .
- the distributor 17 When the shots (not shown in the figures) enters the impeller assembly 100 through the input tube 22 , the distributor 17 , being powered by the motor M, rotates the shots at a high speed. The shots pass through the exit 180 of the control cage 18 from the penetrating slots 170 of the distributor 17 and move in-between the plurality of impeller blades 12 , and then are shot outward by the plurality of impeller blades 12 at a high speed.
- the impeller assembly 100 of the present disclosure can be configured for various types of shot blasting machines.
- FIG. 7 and FIG. 8 illustrates the impeller assembly 100 being disposed in a shot blasting machine 9 a that processes strips B.
- the shot blasting machine 9 a includes a shot processing assembly 93 a , a plurality of impeller assemblies 100 , a collecting assembly 91 a , and a lifting assembly 92 a .
- the shot processing assembly 93 a can provide shots (also known as grit abrasives, which are not shown in the figures), and the shot processing assembly 93 a can either receive new shots, or process the collected shots to sort, filter out, and separate the shots qualified for reuse from those which are not.
- the shot processing assembly 93 a has an output part 94 a , and the plurality of impeller assemblies 100 are positioned under the output part 94 a . Upon receiving the shots, the plurality of impeller assemblies 100 then accelerate and shoot the shots out.
- the collecting assembly 91 a is positioned under the plurality of impeller assemblies 100 , so as to collect the shots.
- the lifting assembly 92 a transports the shots that are collected back to the shot processing assembly 93 a .
- a quantity of the plurality of impeller assemblies 100 can be at least one, and the quantity can be determined according to practical requirements, such as the extent of surface finishing processed by the shot blasting machine or shot blasting angles that are required for workpieces to be processed.
- the shot blasting machine 9 a has two pairs of the impeller assemblies 100 that are disposed apart from each other, and two adjacent impeller assemblies 100 of each of the two pairs of impeller assemblies 100 can be disposed on different planes, or disposed on the same plane.
- an obtuse angle ⁇ is formed between the respective two of the blast-exiting plane 140 of each pair of the two pairs of the impeller assemblies 100 , which is approximately 120 to 150 degrees.
- the front inclined baffle 141 of the protective case body 14 of each pair of the two pairs of the impeller assemblies 100 are disposed opposite to each other.
- each of the front inclined baffles 141 is close to two side walls of a processing area, and each of the front inclined baffles 141 is inclined slightly inward with respect to one of the two side walls, forming an acute angle ⁇ of approximately 10 to 15 degrees, so as to prevent the shots from blasting the two side walls of the processing area.
- At least one of the impeller assemblies 100 of the present disclosure can be disposed in a shot blasting machine 9 b that processes hanging workpieces S.
- the shot blasting machine 9 b has a plurality of workstations (not labeled in the figure), each of the plurality of workstations (not labeled in the figure) has four of the impeller assemblies 100 , and each of the plurality of workstations has two of the impeller assemblies 100 disposed on two sides thereof.
- the blast-exiting plane 140 of each of the impeller assemblies 100 is disposed vertically, facing toward the hanging workpieces S. In other words, the blast-exiting planes 140 are parallel to the hanging workpieces S.
- the hanging workpieces S are moved along a rail across the processing area.
- the shot blasting machine 9 b has a shot processing assembly 93 b , at least one of the impeller assemblies 100 , a collecting assembly 91 b , and a lifting assembly 92 b .
- the shot processing assembly 93 b provides the shots to the plurality of impeller assemblies 100 through an output part 94 b .
- the respective front inclined baffles 141 of each of the two of the impeller assemblies 100 are disposed on the same side facing toward each other, and each extends in a direction that crosses each other, so as to sufficiently cover every part of the hanging workpieces S.
- each of the back baffles 142 extends toward a direction that is substantially perpendicular to the hanging workpieces S.
- the impeller assembly 100 can be disposed in a tumble and drum type shot blasting machine 9 c , which is suitable for small workpieces and utilizes a loop belt to rotate a cylindrical processing area 90 that processes a batch of the small workpieces.
- the impeller assembly 100 is disposed above the cylindrical processing area 90 , and after the small workpieces are poured into the cylindrical processing area 90 , a hatch door (not labeled in the figure) is closed.
- the shot blasting machine 9 c has a shot processing assembly 93 c , the impeller assembly 100 , a collecting assembly 91 c , and a lifting assembly 92 c .
- the shot processing assembly 93 c provides the shots to the impeller assemblies 100 through an output part 94 c .
- the collecting assembly 91 c is positioned below the hatch door (not labeled in the figure).
- the impeller assembly 100 of the present disclosure can be disposed in a horizontal load conveyor shot blasting machine 9 d , which is suitable for processing complex workpieces having multiple surfaces, e.g., I-beams.
- a plurality of impeller assemblies 100 can be disposed at different angles to simultaneously process the multiple surfaces of the complex workpieces.
- eight of the plurality of impeller assemblies 100 are disposed.
- the shot blasting machine 9 d has a shot processing assembly 93 d , a plurality of impeller assembly 100 , a horizontal load conveyor T, a collecting assembly 91 d , and a lifting assembly 92 d .
- the shot processing assembly 93 d provides the shots to the plurality of impeller assemblies 100 through an output part 94 d .
- the collecting assembly 91 d is positioned below a central position of the eight of the impeller assemblies 100 .
- One of the advantages of the present disclosure is that, through utilizing the centrifugal force generated when the plurality of impeller blades 12 are rotating at a high speed, the plurality of impeller blades 12 are more tightly engaged with the plurality of impeller blade grooves 111 of each of the pair of rotary plates 11 .
- This configuration can be easily manufactured and assembled, which is beneficial in increasing the speed of the shots for surface finishing. Therefore, the present disclosure can not only provide a cleaning effect and enhance the surface roughness, but also increase the fatigue resistance and the surface hardness of the workpiece, thereby extending the service life of the workpiece.
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Abstract
A shot blasting machine includes a shot processing assembly, at least one impeller assembly, a collecting assembly, and a lifting assembly. The at least one impeller assembly includes a pair of rotary plates, a plurality of impeller blades, a plurality of connecting rods, and a protective case body. Each of the rotary plates has a central hole, a plurality of impeller blade grooves, and a plurality of limiting recesses. Each of the plurality of impeller blade grooves has a groove bottom part that is adjacent to the central hole and a groove top part that is adjacent to a circumference of each of the pair of rotary plates. Each of the plurality of impeller blades including a vane part and a pair of blade side parts that are connected to two sides of the vane part, and each of the blade side part has a limiting protrusion.
Description
- This application claims the benefit of priority to Taiwan Patent Application No. 108132992, filed on Sep. 12, 2019. The entire content of the above identified application is incorporated herein by reference.
- Some references, which may include patents, patent applications and various publications, may be cited and discussed in the description of this disclosure. The citation and/or discussion of such references is provided merely to clarify the description of the present disclosure and is not an admission that any such reference is “prior art” to the disclosure described herein. All references cited and discussed in this specification are incorporated herein by reference in their entireties and to the same extent as if each reference was individually incorporated by reference.
- The present disclosure relates to a shot blasting machine and an impeller assembly thereof, and more particularly to a shot blasting machine that is capable of combining advantages of sand blasting and shot peening, with the impeller assembly being able to shoot shots at a high speed, so as to form a matte surface or an eroded surface on a surface of a workpiece to be processed.
- Sand blasting is one of the conventional methods for surface finishing of a workpiece. It is commonly seen in sand blasting to shoot a blasting material onto a surface of a workpiece at a high speed by using compressed air as power, so that an exterior or a shape of the workpiece is changed. Due to impact and cutting done by the blasting material on the surface of the workpiece, the surface of the workpiece is cleaned to a certain extent and can have different degrees of roughness. However, when the compressed air is used as the power to accelerate sand blasting, the shooting speed of the blasting material is subjected to a certain limitation.
- Another similar method for surface finishing is shot peening, which is to have the surface of the workpiece be continuously struck with a plurality of round and small steel beads. Each of the plurality of steel beads strikes the surface of the workpiece (e.g., a metal component) makes a small indentation or a recess, so that the surface can be hardened to thereby achieve the effect of increased hardness. During the process of shot peening, a plurality of recesses are formed on the surface of the workpiece, and a surface layer of the metal component is extended, so as to further increase the hardness of the surface of the workpiece.
- The main function of sand blasting is to clean and to enhance the roughness of a surface, so as to facilitate the following processes. On the other hand, shot peening focuses on increasing fatigue resistance, stress corrosion resistance, and the surface hardness of the workpiece, so as to achieve the effect of extending the service life of the workpiece.
- Compared to sand blasting, shot peening machines, including equipment for increasing the speed of shot peening beads and surrounding walls of an area for processing the workpiece, are easily damaged, given that shot peening materials used by the shot peening machines are relatively larger in particle diameter.
- The present disclosure provides a shot blasting machine that combines the advantages of both sand blasting and shot peening. The impeller assembly of the shot blasting machine is able to shoot shots at a high speed, and particle diameters of the shots are between that of the blasting material for sand blasting and that of the steel beads for shot peening. Therefore, the shot blasting machine can not only provide a cleaning effect and enhance the surface roughness, but also increase the fatigue resistance and the surface hardness of the workpiece, thereby extending the service life of the workpiece.
- In response to the above-referenced technical inadequacies, the present disclosure provides a shot blasting machine and an impeller assembly thereof.
- In one aspect, the present disclosure provides an impeller assembly of a shot blasting machine, including a pair of rotary plates, a plurality of impeller blades, a plurality of connecting rods, and a protective case body. Each of the pair of rotary plates includes a central hole, a plurality of impeller blade grooves, and a plurality of limiting recesses. The plurality of impeller blade grooves extend from the central hole toward a circumference of each of the pair of rotary plates. Each of the plurality of impeller blade grooves has a groove bottom part that is adjacent to the central hole and a groove top part that is adjacent to the circumference of each of the pair of rotary plates, and an inner groove width of the groove bottom part is greater than an inner groove width of the groove top part. The plurality of limiting recesses are further recessed in the plurality of impeller blade grooves. Each of the plurality of impeller blades includes a vane part and a pair of blade side parts, the pair of blade side parts are connected to two sides of the vane part, and each of the blade side part has a limiting protrusion. One of the blade side parts of each of the plurality of impeller blades is accommodated in one of the plurality of impeller blade grooves, and the limiting protrusion is accommodated in the limiting recess. A shape of the pair of blade side parts corresponds to a shape of the plurality of impeller blade grooves. Each of the pair of blade side parts has a root thickness corresponding to the groove bottom part and a top thickness corresponding to the groove top part, and the root thickness is greater than the top thickness. The plurality of connecting rods are connected to the pair of rotary plates. The protective case body covers the pair of rotary plates and the plurality of impeller blades, and defines a blast-exiting plane. The protective case body includes a front inclined baffle and a back baffle, the back baffle is substantially orthogonal to the blast-exiting plane, and the front inclined baffle is inclined toward the blast-exiting plane.
- In another aspect, the present disclosure provides a shot blasting machine including a shot processing assembly, at least one impeller assembly, a collecting assembly, and a lifting assembly. The shot processing assembly, which is used to process the shots, includes an output part. The at least one impeller assembly is positioned under the output part, and receives the shots.
- Each of the at least one impeller assembly includes a pair of rotary plates, a plurality of impeller blades, a plurality of connecting rods, and a protective case body. Each of the pair of rotary plates includes a central hole, a plurality of impeller blade grooves, and a plurality of limiting recesses. The plurality of impeller blade grooves extend from the central hole toward a circumference of each of the pair of rotary plates. Each of the plurality of impeller blade grooves has a groove bottom part that is adjacent to the central hole and a groove top part that is adjacent to the circumferences of each of the pair of rotary plates. An inner groove width of the groove bottom part is greater than an inner groove width of the groove top part. The plurality of limiting recesses are further recessed in the plurality of impeller blade grooves. Each of the plurality of impeller blades includes a vane part and a pair of blade side parts, the pair of blade side parts are connected to two sides of the vane part, and each of the blade side part has a limiting protrusion. One of the blade side parts of each of the plurality of impeller blades is accommodated in one of the plurality of impeller blade grooves, and the limiting protrusion is accommodated in the limiting recess. A shape of the pair of blade side parts corresponds to a shape of the plurality of impeller blade grooves. Each of the pair of blade side parts has a root thickness corresponding to the groove bottom part and a top thickness corresponding to the groove top part, and the root thickness is greater than the top thickness. The plurality of connecting rods are connected to the pair of rotary plates. The protective case body covers the pair of rotary plates and the plurality of impeller blades, and defines a blast-exiting plane. The protective case body includes a front inclined baffle and a back baffle, the back baffle is substantially orthogonal to the blast-exiting plane, and the front inclined baffle is inclined toward the blast-exiting plane. The collecting assembly is positioned under the at least one impeller assembly, so as to collect the shots. The lifting assembly transports the shots that are collected back to the shot processing assembly.
- One of the advantages of the present disclosure is that, through utilizing the centrifugal force generated when the plurality of impeller blades are rotating at a high speed, the plurality of impeller blades are more tightly engaged with the plurality of impeller blade grooves of each of the pair of rotary plates. This configuration can be easily manufactured and assembled, which is beneficial in increasing the speed of the shots for surface finishing, and enhancing the effect of surface finishing.
- These and other aspects of the present disclosure will become apparent from the following description of the embodiment taken in conjunction with the following drawings and their captions, although variations and modifications therein may be affected without departing from the spirit and scope of the novel concepts of the disclosure.
- The present disclosure will become more fully understood from the following detailed description and accompanying drawings.
-
FIG. 1 is an exploded perspective view of an impeller assembly of a shot blasting machine of the present disclosure. -
FIG. 2 is another exploded perspective view of the impeller assembly of the shot blasting machine of the present disclosure. -
FIG. 3 is a front view of a rotary plate and a plurality of impeller blades of the present disclosure. -
FIG. 4 is an assembled perspective view of the impeller assembly of the shot blasting machine of the present disclosure. -
FIG. 5 is an inner side view of the impeller assembly of the shot blasting machine of the present disclosure. -
FIG. 6 is a partial sectional view of the impeller assembly of the shot blasting machine of the present disclosure. -
FIG. 7 is a front view of a strip processing shot blasting machine of the present disclosure. -
FIG. 8 is a side view of the strip processing shot blasting machine of the present disclosure. -
FIG. 9 is a front view of a hanger type shot blasting machine of the present disclosure. -
FIG. 10 is a front view of a tumble and drum shot blasting machine of the present disclosure. -
FIG. 11 is a front view of a horizontal load conveyor shot blasting machine of the present disclosure. - The present disclosure is more particularly described in the following examples that are intended as illustrative only since numerous modifications and variations therein will be apparent to those skilled in the art. Like numbers in the drawings indicate like components throughout the views. As used in the description herein and throughout the claims that follow, unless the context clearly dictates otherwise, the meaning of “a”, “an”, and “the” includes plural reference, and the meaning of “in” includes “in” and “on”. Titles or subtitles can be used herein for the convenience of a reader, which shall have no influence on the scope of the present disclosure.
- The terms used herein generally have their ordinary meanings in the art. In the case of conflict, the present document, including any definitions given herein, will prevail. The same thing can be expressed in more than one way. Alternative language and synonyms can be used for any term(s) discussed herein, and no special significance is to be placed upon whether a term is elaborated or discussed herein. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms is illustrative only, and in no way limits the scope and meaning of the present disclosure or of any exemplified term. Likewise, the present disclosure is not limited to various embodiments given herein. Numbering terms such as “first”, “second” or “third” can be used to describe various components, signals or the like, which are for distinguishing one component/signal from another one only, and are not intended to, nor should be construed to impose any substantive limitations on the components, signals or the like.
- Referring to
FIG. 1 toFIG. 3 , the present disclosure provides animpeller assembly 100 of a shot blasting machine. The impeller assembly includes a pair ofrotary plates 11, a plurality ofimpeller blades 12, a plurality of connectingrods 13, and aprotective case body 14. In this embodiment, the pair ofrotary plates 11 are in a shape of a round disk, and the pair ofrotary plates 11 are disposed relative to each other. Each of the pair ofrotary plates 11 includes acentral hole 110, a plurality ofimpeller blade grooves 111, and a plurality of limitingrecesses 112. Thecentral hole 110 penetrates through each of the pair ofrotary plates 11. The plurality ofimpeller blade grooves 111 are arranged at equiangular intervals and extend radially from thecentral hole 110 toward a circumference of each of the pair ofrotary plates 11. Each of the plurality ofimpeller blade grooves 111 has a groovebottom part 111 b that is adjacent to thecentral hole 110 and a groovetop part 111 a that is adjacent to the circumference of each of the pair ofrotary plates 11, and an inner groove width W12 of the groovebottom part 111 b is greater than an inner groove width W11 of the groovetop part 111 a. The plurality of limitingrecesses 112 are further recessed in the plurality ofimpeller blade grooves 111. - In this embodiment, each of the plurality of
impeller blades 12 has a shape of the alphabet “I” from both a top view and a bottom view. The plurality ofimpeller blades 12 are arranged radially and at equiangular intervals from a center of one of the pair ofrotary plates 11. Preferably, a quantity of the plurality ofimpeller blades 12 is an even number, and each of the plurality ofimpeller blades 12 is arranged along a diameter direction (as shown inFIG. 5 ). Each of the plurality ofimpeller blades 12 includes avane part 121 and a pair ofblade side parts 122, and thevane part 121 has a thickness that is substantially consistent. The pair ofblade side parts 122 are connected to two sides of thevane part 121, and each of theblade side part 122 has a limitingprotrusion 124. One of theblade side parts 122 is accommodated in one of the plurality ofimpeller blade grooves 111, and the limitingprotrusion 124 is accommodated in the limitingrecess 112. A shape of the pair ofblade side parts 122 corresponds to a shape of the plurality ofimpeller blade grooves 111. Each of the pair ofblade side parts 122 has a root thickness W22 corresponding to the groovebottom part 111 b and a top thickness W21 corresponding to the groovetop part 111 a, and the root thickness W22 is greater than the top thickness W21. In this embodiment, each of the plurality of limitingrecesses 112 is adjacent to the groovebottom part 111 b. - The present disclosure is able to restrict displacement of the plurality of
impeller blades 12 under a high speed rotation, through the uniquely designed shape of the plurality ofimpeller blade grooves 111 of each of the pair ofrotary plates 11. In the present disclosure, the centrifugal force generated when the plurality ofimpeller blades 12 are rotating at a high speed is utilized so that the plurality ofimpeller blades 12 are more outwardly and tightly engaged with the plurality ofimpeller blade grooves 111 of each of the pair ofrotary plates 11. This configuration does not require assembling methods such as nuts and bolts or welding. In addition, due to a root width D2 being greater than a top width D1 of each of the plurality ofimpeller blades 12 along a direction that is parallel to an axis X, the plurality ofimpeller blades 12 are more tightly engaged with each of the pair ofrotary plates 11. - In this embodiment, the plurality of connecting
rods 13 are in a shape of a cylindrical rod. The plurality of connectingrods 13 are connected to the pair ofrotary plates 11, such that the pair ofrotary plates 11 can be evenly and stably connected to each other. Each of the plurality of connectingrods 13 is disposed between two of the plurality ofimpeller blades 12, and two sides of each of the plurality of connectingrods 13 are respectively fixed to, e.g., bolted on, one of a plurality of affixingrecesses 113 of each of the pair ofrotary plates 11. - The
protective case body 14 covers the pair ofrotary plates 11 and the plurality ofimpeller blades 12, and defines a blast-exitingplane 140. In this embodiment, theprotective case body 14 is used for restricting the shots to be inside theprotective case body 14. As such, theprotective case body 14 has a sufficient wall thickness to prevent from being shot through. Theprotective case body 14 includes a frontinclined baffle 141 and aback baffle 142, theback baffle 142 is substantially orthogonal to the blast-exitingplane 140, and the frontinclined baffle 141 is inclined to the blast-exitingplane 140. As shown inFIG. 6 , a top part of each the plurality ofimpeller blades 12 protrudes out of the circumference of the pair ofrotary plates 11. In this embodiment, the shots can be ceramic sand, glass beads, nylon sand, quartz sand, emery, iron sand, metal pellets, etc. - The
protective case body 14 further includes an uppercurved board 143 and a pair of sideprotective boards 144. Two ends of the uppercurved board 143 are connected to the frontinclined baffle 141 and an upper edge of theback baffle 142, respectively. The pair of sideprotective boards 144 are correspondingly positioned at two sides of the uppercurved board 143, the frontinclined baffle 141 and theback baffle 142, and are connected to side edges of the uppercurved board 143, the frontinclined baffle 141 and theback baffle 142. In this embodiment, except for the pair of sideprotective boards 144, theprotective case body 14 is divided into three pieces (which are the frontinclined baffle 141, the uppercurved board 143, and the back baffle 142) along and above the blast-exitingplane 140, but the present disclosure is not limited thereto. For example, theprotective case body 14 can be divided into two or four pieces. It is worth mentioning that, the frontinclined baffle 141, the uppercurved board 143, and theback baffle 142 can be fittingly engaged with one another, which makes disassembling and replacement easier. - The
impeller assembly 100 further includes anouter cover shell 15, and theouter cover shell 15 covers theprotective case body 14. Referring toFIG. 6 , a shape and a configuration of angles of theouter cover shell 15 substantially correspond to those of theprotective case body 14, so that theouter cover shell 15 covers a top surface, two side surfaces, a front inclined surface, and a back surface of theprotective case body 14. Aninput tube 22 and ahopper 21 can be fixed on theouter cover shell 15. In other words, a front inclined surface (corresponding to the blast-exiting plane 140) of theouter cover shell 15 has an inclined angle that is substantially equal to that of the front inclined baffle 141 (corresponding to the blast-exiting plane 140) of theprotective case body 14. - As shown in
FIG. 5 , in this embodiment, theimpeller assembly 100 further includes animpeller head 16 and adistributor 17. An inner side of theimpeller head 16 is connected to one of the pair ofrotary plates 11, an outer side of theimpeller head 16 is connected to a motor M and theimpeller head 16 is driven by the motor M. Thedistributor 17 is connected to the inner side of theimpeller head 16 and movably positioned in thecentral holes 110 of the pair ofrotary plates 11. Thedistributor 17 has a plurality of penetratingslots 170 formed therein. - Referring to
FIG. 5 , in this embodiment, theimpeller assembly 100 further includes theinput tube 22 that receives shots, and theinput tube 22 is connected below thehopper 21. An exit end of theinput tube 22 is fixedly connected to acontrol cage 18, thecontrol cage 18 is fixedly positioned in thecentral holes 110 of the pair of therotary plates 11, and thedistributor 17 is rotatably positioned in thecontrol cage 18. Thecontrol cage 18 has anexit 180, and is capable of controlling a position and a quantity of the shots to be shot out. Theexit 180 of thecontrol cage 18 in this embodiment faces upward. The exit end of theinput tube 22 faces toward thedistributor 17, and the plurality of penetratingslots 170 are aligned with theexit 180 of thecontrol cage 18 in turn during the rotation. A tubular periphery of thecontrol cage 18 is adjacent to, but not in contact with, the plurality ofimpeller blades 12. - When the shots (not shown in the figures) enters the
impeller assembly 100 through theinput tube 22, thedistributor 17, being powered by the motor M, rotates the shots at a high speed. The shots pass through theexit 180 of thecontrol cage 18 from the penetratingslots 170 of thedistributor 17 and move in-between the plurality ofimpeller blades 12, and then are shot outward by the plurality ofimpeller blades 12 at a high speed. - As shown in
FIG. 7 andFIG. 8 , theimpeller assembly 100 of the present disclosure can be configured for various types of shot blasting machines.FIG. 7 andFIG. 8 illustrates theimpeller assembly 100 being disposed in ashot blasting machine 9 a that processes strips B. Theshot blasting machine 9 a includes ashot processing assembly 93 a, a plurality ofimpeller assemblies 100, a collectingassembly 91 a, and a liftingassembly 92 a. Theshot processing assembly 93 a can provide shots (also known as grit abrasives, which are not shown in the figures), and theshot processing assembly 93 a can either receive new shots, or process the collected shots to sort, filter out, and separate the shots qualified for reuse from those which are not. Theshot processing assembly 93 a has anoutput part 94 a, and the plurality ofimpeller assemblies 100 are positioned under theoutput part 94 a. Upon receiving the shots, the plurality ofimpeller assemblies 100 then accelerate and shoot the shots out. The collectingassembly 91 a is positioned under the plurality ofimpeller assemblies 100, so as to collect the shots. The liftingassembly 92 a transports the shots that are collected back to theshot processing assembly 93 a. A quantity of the plurality ofimpeller assemblies 100 can be at least one, and the quantity can be determined according to practical requirements, such as the extent of surface finishing processed by the shot blasting machine or shot blasting angles that are required for workpieces to be processed. - As shown in
FIG. 8 , theshot blasting machine 9 a has two pairs of theimpeller assemblies 100 that are disposed apart from each other, and twoadjacent impeller assemblies 100 of each of the two pairs ofimpeller assemblies 100 can be disposed on different planes, or disposed on the same plane. As shown inFIG. 8 , an obtuse angle α is formed between the respective two of the blast-exitingplane 140 of each pair of the two pairs of theimpeller assemblies 100, which is approximately 120 to 150 degrees. The frontinclined baffle 141 of theprotective case body 14 of each pair of the two pairs of theimpeller assemblies 100 are disposed opposite to each other. In this embodiment, each of the frontinclined baffles 141 is close to two side walls of a processing area, and each of the frontinclined baffles 141 is inclined slightly inward with respect to one of the two side walls, forming an acute angle β of approximately 10 to 15 degrees, so as to prevent the shots from blasting the two side walls of the processing area. - For ease of illustration, for this embodiment along with other types of shot blasting machines as described below, components and assemblies in-between the
output part 94 a and the plurality ofimpeller assemblies 100 are not shown in the following figures. A person having ordinary skill in the art is able to realize that theoutput part 94 a and the plurality ofimpeller assemblies 100 can be connected by funnels or tubes. - As shown in
FIG. 9 , at least one of theimpeller assemblies 100 of the present disclosure can be disposed in ashot blasting machine 9 b that processes hanging workpieces S. Theshot blasting machine 9 b has a plurality of workstations (not labeled in the figure), each of the plurality of workstations (not labeled in the figure) has four of theimpeller assemblies 100, and each of the plurality of workstations has two of theimpeller assemblies 100 disposed on two sides thereof. The blast-exitingplane 140 of each of theimpeller assemblies 100 is disposed vertically, facing toward the hanging workpieces S. In other words, the blast-exitingplanes 140 are parallel to the hanging workpieces S. The hanging workpieces S are moved along a rail across the processing area. Similar to the abovementioned machines, theshot blasting machine 9 b has ashot processing assembly 93 b, at least one of theimpeller assemblies 100, a collectingassembly 91 b, and a liftingassembly 92 b. Theshot processing assembly 93 b provides the shots to the plurality ofimpeller assemblies 100 through anoutput part 94 b. The respective front inclinedbaffles 141 of each of the two of theimpeller assemblies 100 are disposed on the same side facing toward each other, and each extends in a direction that crosses each other, so as to sufficiently cover every part of the hanging workpieces S. In addition, each of the back baffles 142 extends toward a direction that is substantially perpendicular to the hanging workpieces S. - As shown in
FIG. 10 , theimpeller assembly 100 can be disposed in a tumble and drum type shot blasting machine 9 c, which is suitable for small workpieces and utilizes a loop belt to rotate acylindrical processing area 90 that processes a batch of the small workpieces. Theimpeller assembly 100 is disposed above thecylindrical processing area 90, and after the small workpieces are poured into thecylindrical processing area 90, a hatch door (not labeled in the figure) is closed. Similar to the abovementioned machines, the shot blasting machine 9 c has ashot processing assembly 93 c, theimpeller assembly 100, a collectingassembly 91 c, and a liftingassembly 92 c. Theshot processing assembly 93 c provides the shots to theimpeller assemblies 100 through anoutput part 94 c. The collectingassembly 91 c is positioned below the hatch door (not labeled in the figure). - As shown in
FIG. 11 , theimpeller assembly 100 of the present disclosure can be disposed in a horizontal load conveyorshot blasting machine 9 d, which is suitable for processing complex workpieces having multiple surfaces, e.g., I-beams. A plurality ofimpeller assemblies 100 can be disposed at different angles to simultaneously process the multiple surfaces of the complex workpieces. In this embodiment, in order to process eight surfaces of an I-beam, eight of the plurality ofimpeller assemblies 100 are disposed. Similar to the abovementioned machines, theshot blasting machine 9 d has ashot processing assembly 93 d, a plurality ofimpeller assembly 100, a horizontal load conveyor T, a collectingassembly 91 d, and a liftingassembly 92 d. Theshot processing assembly 93 d provides the shots to the plurality ofimpeller assemblies 100 through anoutput part 94 d. The collectingassembly 91 d is positioned below a central position of the eight of theimpeller assemblies 100. - One of the advantages of the present disclosure is that, through utilizing the centrifugal force generated when the plurality of
impeller blades 12 are rotating at a high speed, the plurality ofimpeller blades 12 are more tightly engaged with the plurality ofimpeller blade grooves 111 of each of the pair ofrotary plates 11. This configuration can be easily manufactured and assembled, which is beneficial in increasing the speed of the shots for surface finishing. Therefore, the present disclosure can not only provide a cleaning effect and enhance the surface roughness, but also increase the fatigue resistance and the surface hardness of the workpiece, thereby extending the service life of the workpiece. - The foregoing description of the exemplary embodiments of the disclosure has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
- The embodiments were chosen and described in order to explain the principles of the disclosure and their practical application so as to enable others skilled in the art to utilize the disclosure and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present disclosure pertains without departing from its spirit and scope.
Claims (7)
1. An impeller assembly of a shot blasting machine, comprising:
a pair of rotary plates, each of the pair of rotary plates including a central hole, a plurality of impeller blade grooves, and a plurality of limiting recesses, wherein the plurality of impeller blade grooves extend from the central hole toward a circumference of each of the pair of rotary plates, each of the plurality of impeller blade grooves has a groove bottom part that is adjacent to the central hole and a groove top part that is adjacent to the circumference of each of the pair of rotary plates, an inner groove width of the groove bottom part is greater than an inner groove width of the groove top part, and the plurality of limiting recesses are further recessed in the plurality of impeller blade grooves;
a plurality of impeller blades, each of the plurality of impeller blades including a vane part and a pair of blade side parts, the pair of blade side parts being connected to two sides of the vane part, and each of the blade side parts having a limiting protrusion, wherein one of the blade side parts of each of the plurality of impeller blades is accommodated in one of the plurality of impeller blade grooves, the limiting protrusion is accommodated in the limiting recess, a shape of the pair of blade side parts corresponds to a shape of the plurality of impeller blade grooves, each of the pair of blade side parts has a root thickness corresponding to the groove bottom part and a top thickness corresponding to the groove top part, and the root thickness is greater than the top thickness;
a plurality of connecting rods, the plurality of connecting rods being connected to the pair of rotary plates; and
a protective case body, the protective case body covering the pair of rotary plates and the plurality of impeller blades, and defining a blast-exiting plane, wherein the protective case body includes a front inclined baffle and a back baffle, the back baffle is substantially orthogonal to the blast-exiting plane, and the front inclined baffle is inclined toward the blast-exiting plane.
2. The impeller assembly according to claim 1 , wherein each of the plurality of limiting recesses is adjacent to the groove bottom part, and tops of the plurality of impeller blades exceed the circumferences of the pair of rotary plates.
3. The impeller assembly according to claim 1 , further comprising an impeller head and a distributor, wherein an inner side of the impeller head is connected to one of the pair of rotary plates, an outer side of the impeller head is connected to a motor and the impeller head is driven by the motor, the distributor is connected to the inner side of the impeller head and movably positioned in the central holes of the pair of rotary plates, and the distributor has a plurality of penetrating slots formed therein.
4. The impeller assembly according to claim 3 , further comprising an input tube that receives shots, an exit end of the input tube being fixedly connected to a control cage, the control cage being fixedly positioned in the central holes of the pair of the rotary plates, and the distributor being rotatably positioned in the control cage, wherein the control cage has an exit.
5. The impeller assembly according to claim 1 , wherein the protective case body further includes an upper curved board and a pair of side protective boards, two ends of the upper curved board are connected to the front inclined baffle and an upper edge of the back baffle, respectively, and the pair of side protective boards are correspondingly positioned at two sides of the upper curved board, the front inclined baffle and the back baffle, and are connected to side edges of the upper curved board, the front inclined baffle, and the back baffle.
6. The impeller assembly according to claim 1 , further comprising an outer cover shell covering over the protective case body.
7. A shot blasting machine, comprising:
a shot processing assembly used for processing the shots, the shot processing assembly including an output part;
at least one impeller assembly positioned under the output part, and receiving the shots, each of the at least one impeller assembly including:
a pair of rotary plates, each of the pair of rotary plates including a central hole, a plurality of impeller blade grooves, and a plurality of limiting recesses, wherein the plurality of impeller blade grooves extend from the central hole toward a circumference of each of the pair of rotary plates, each of the plurality of impeller blade grooves has a groove bottom part that is adjacent to the central hole and a groove top part that is adjacent to the circumference of each of the pair of rotary plates, an inner groove width of the groove bottom part is greater than an inner groove width of the groove top part, and the plurality of limiting recesses are further recessed in the plurality of impeller blade grooves;
a plurality of impeller blades, each of the plurality of impeller blades including a vane part and a pair of blade side parts, the pair of blade side parts being connected to two sides of the vane part, and each of the blade side part has a limiting protrusion, wherein one of the blade side parts of each of the plurality of impeller blades is accommodated in one of the plurality of impeller blade grooves, the limiting protrusion is accommodated in the limiting recess, a shape of the pair of blade side parts corresponds to a shape of the plurality of impeller blade grooves, each of the pair of blade side parts has a root thickness corresponding to the groove bottom part and a top thickness corresponding to the groove top part, and the root thickness is greater than the top thickness;
a plurality of connecting rods, the plurality of connecting rods being connected to the pair of rotary plates; and
a protective case body, the protective case body covering the pair of rotary plates and the plurality of impeller blades, and defining a blast-exiting plane, wherein the protective case body includes a front inclined baffle and a back baffle, the back baffle is substantially orthogonal to the blast-exiting plane, and the front inclined baffle is inclined toward the blast-exiting plane;
a collecting assembly, the collecting assembly being positioned under the at least one impeller assembly, so as to collect the shots; and
a lifting assembly, the lifting assembly transporting the shots that are collected back to the shot processing assembly.
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| TW108132992 | 2019-09-12 | ||
| TW108132992A TWI709460B (en) | 2019-09-12 | 2019-09-12 | Shot blasting machine and blade wheel assembly thereof |
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| US20210078137A1 true US20210078137A1 (en) | 2021-03-18 |
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| US17/004,315 Abandoned US20210078137A1 (en) | 2019-09-12 | 2020-08-27 | Shot blasting machine and impeller assembly thereof |
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| US (1) | US20210078137A1 (en) |
| TW (1) | TWI709460B (en) |
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| CN114274054A (en) * | 2021-12-30 | 2022-04-05 | 唐山腾龙重型机械设备制造有限公司 | Crawler-type shot blasting machine capable of automatically feeding materials and shot blasting method |
| US20220331934A1 (en) * | 2019-06-24 | 2022-10-20 | Wheelabrator Group Limited | Impeller for a blast wheel machine |
| CN116852273A (en) * | 2023-08-23 | 2023-10-10 | 常州好迪机械有限公司 | A steel plate uncoiling line shot blasting machine |
| US11826882B1 (en) | 2022-12-27 | 2023-11-28 | Paul Enegren | Blast wheel and quick-connect blade assembly |
| CN118372184A (en) * | 2024-06-21 | 2024-07-23 | 江苏旺鼎机械有限公司 | Shot blasting mechanism of shot blasting type mechanical cleaning equipment |
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| DE19838733C1 (en) * | 1998-08-26 | 1999-11-25 | Jost Wadephul | Thrower wheel for sprayer |
| JP4085353B2 (en) * | 2000-06-26 | 2008-05-14 | 新東工業株式会社 | Centrifugal projector |
| JP6939413B2 (en) * | 2017-10-26 | 2021-09-22 | 新東工業株式会社 | Shop prime line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20220331934A1 (en) * | 2019-06-24 | 2022-10-20 | Wheelabrator Group Limited | Impeller for a blast wheel machine |
| US12011806B2 (en) * | 2019-06-24 | 2024-06-18 | Wheelabrator Group Limited | Impeller for a blast wheel machine |
| CN114274054A (en) * | 2021-12-30 | 2022-04-05 | 唐山腾龙重型机械设备制造有限公司 | Crawler-type shot blasting machine capable of automatically feeding materials and shot blasting method |
| US11826882B1 (en) | 2022-12-27 | 2023-11-28 | Paul Enegren | Blast wheel and quick-connect blade assembly |
| CN116852273A (en) * | 2023-08-23 | 2023-10-10 | 常州好迪机械有限公司 | A steel plate uncoiling line shot blasting machine |
| CN118372184A (en) * | 2024-06-21 | 2024-07-23 | 江苏旺鼎机械有限公司 | Shot blasting mechanism of shot blasting type mechanical cleaning equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI709460B (en) | 2020-11-11 |
| TW202110584A (en) | 2021-03-16 |
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