US20210022518A1 - Mattress System - Google Patents
Mattress System Download PDFInfo
- Publication number
- US20210022518A1 US20210022518A1 US16/939,791 US202016939791A US2021022518A1 US 20210022518 A1 US20210022518 A1 US 20210022518A1 US 202016939791 A US202016939791 A US 202016939791A US 2021022518 A1 US2021022518 A1 US 2021022518A1
- Authority
- US
- United States
- Prior art keywords
- mattress
- layer
- foam
- foot
- identification system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/08—Fluid mattresses or cushions
- A47C27/085—Fluid mattresses or cushions of liquid type, e.g. filled with water or gel
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/15—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays consisting of two or more layers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/002—Mattress or cushion tickings or covers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/05—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers
- A47C27/056—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers with different layers of foamed material
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/142—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with projections, depressions or cavities
- A47C27/144—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with projections, depressions or cavities inside the mattress or cushion
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/148—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays of different resilience
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/20—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with springs moulded in, or situated in cavities or openings in foamed material
Definitions
- the present disclosure relates generally to an improved mattress system with an ability to identify and categorize individual mattresses within an overall product line.
- a mattress product should line include features that are consistent across all mattresses within the product line and features that differ among each mattress within the product line.
- a mattress identification system provides key mattress information where a mattress has a mattress top panel, a mattress foot, a mattress bottom panel and comprises a plurality of foam layers. If the mattress has only foam layers, there is a twill pattern on the mattress top panel having a first loft comprising essentially parallel straight lines that extends to an upper part of the mattress foot. If the mattress has foam layers and pocket springs, there is a second twill pattern on the mattress top panel comprising essentially straight parallel lines in a different direction than the first twill pattern that forms circle pattern.
- All mattresses have a first fabric portion that covers approximately 2 ⁇ 3 of the mattress foot below the twill pattern that extends to the upper part of the mattress foot, a second fabric portion that covers approximately 1 ⁇ 3 of the mattress foot below the twill pattern that extends to the upper part of the mattress foot, and a zipper assembly.
- FIG. 1 shows an exploded view of common structure within a mattress product line.
- FIG. 2 shows a block diagram of a foam zoning system in a mattress layer.
- FIG. 3 shows a block diagram of surface modification technology used on a mattress layer.
- FIG. 4 shows block diagrams of a human body using surface modification technology on a mattress layer.
- FIG. 5 shows a block diagram of a surface modification technology with gel used on a mattress layer.
- FIG. 6 shows a block diagram of perforations used on a mattress layer.
- FIG. 7 shows a block diagram of contour cutting in a mattress layer.
- FIG. 8 shows a perspective view of a 5-layer foam mattress.
- FIG. 9 shows an exploded view of a 5-layer foam mattress.
- FIG. 10 shows a perspective view of a 5-layer hybrid foam/spring mattress.
- FIG. 11 shows an exploded view of a 5-layer hybrid foam/spring mattress.
- FIG. 12 shows a perspective view of a 4-layer foam mattress.
- FIG. 13 shows an exploded view of a 4-layer foam mattress.
- FIG. 14 shows a perspective view of a 4-layer hybrid foam/spring mattress.
- FIG. 15 shows an exploded view of a 4-layer hybrid foam/spring mattress.
- FIG. 16 shows a perspective view of a 3-layer foam mattress.
- FIG. 17 shows an exploded view of a 3-layer foam mattress.
- FIG. 18 shows a perspective view of a 3-layer hybrid foam/spring mattress.
- FIG. 19 shows an exploded view of a 3-layer hybrid foam/spring mattress.
- FIG. 20 shows a perspective view of a first 2-layer foam mattress.
- FIG. 21 shows an exploded view of a first 2-layer foam mattress.
- FIG. 22 shows a perspective view of a second 2-layer foam mattress.
- FIG. 23 shows an exploded view of a second 2-layer foam mattress.
- FIG. 24 shows a block diagram of a mattress product line having eight mattresses.
- FIG. 1 shown is an exploded view of common structure within a mattress product line.
- the structure 10 includes a top panel 12 , a border divided into a 2 ⁇ 3 part 14 and a 1 ⁇ 3 part 15 , a zipper assembly 16 , bottom panel 13 , handles 11 a 11 b , law tags 19 , a woven tag 17 and a name transfer 18 .
- the handles 11 a 11 b may be optionally limited to higher-tier models.
- the 1 ⁇ 3 part 15 may be darker that the 2 ⁇ 3 part 14 .
- Consistent features within the product line may include: 1) making one third of the mattress border darker than the remaining two thirds (representing that sleeping occupies a third of a lifespan); 2) a universal construction of the shell; 3) branding details; 4) a common bottom panel; 5) use of slub yarn; and 6) use of details common to all models.
- Flexible features within the product line may include: 1) overall height; 2) product name; 3) top panel patterns; 4) waterfall height; 5) fabric colors; and 6) top panel loft.
- the cover includes textiles that have 1-2% Spandex for better stretch; b) has more inviting and dimensional ticking to the top panels; and c) replaces wool with foam perforation that outperforms wool as a thermal feature.
- the covers may include 50% recycled content.
- Recovered slub yarn may include 50% up-cycled cotton and 50% recycled polyethylene terephthalate (PET).
- PET polyethylene terephthalate
- Top ticking will result in inviting, tactile and communicating comfort.
- the top ticking may comprise stripes.
- the top ticking may include stripes and circles.
- the loft of the mattresses may vary with lower-tier mattresses having low loft, mid-tier mattresses having medium loft, and high-tier mattresses having high loft.
- a woven bottom panel may be consistent across all mattresses in the product line, which mitigates tearing.
- High-tier mattresses may include corner handles for easy carrying.
- the zipper assembly may be the same across all mattresses in the product line.
- the zipper assembly may include artwork that shows an open eye when the zipper is pointed in the direction to open the mattress and shows a closed eye when the zipper is pointed in the direction to close the mattress.
- Placement of tags having a brand name may be consistent across all mattresses in the product line and may be placed on the foot of the mattress where the 1 ⁇ 3 part meets the 2 ⁇ 3 part.
- the product line is designed to provide a “comfortable” mattress that creates a soothing environment for customers helping them improve their mental state before sleep. Comfort may be affected by the perception of visual input, smell, noise, temperature/humidity, pressure/touch, posture/movement, and history+state.
- the product line may include a top layer of springy, lively, latex-like foam, which instantly adopts to the human body, is better for sex and is highly breathable.
- a second layer may include a memory foam, which allows a slow sink for pressure relief and cradling effect and has a special formula allows easy movement throughout the night.
- the product line may have a continuum of comfort based on mattress construction.
- Lower-tier mattresses of foam may consist of two layers and have a slightly firm feel and be eight or 10 inches in height.
- Mid-tier mattresses of foam or foam+springs may consist of three layers, have a basic signature feel and be 11 inches in height.
- Other mid-tier mattresses of foam or foam+springs may consist of four layers, have an improved transition feel and be 12 inches in height.
- High-tier mattresses of foam or foam+springs may consist of five layers, have a signature feel with latex and a softer feel and be 13 inches in height.
- the product line is designed to provide an ergonomic design where proper posture leads to less back pain and better sleep.
- the idea is to provide the proper zoning support for the human body, since if the mattress is too soft or too firm, there will be no such zoning.
- FIG. 2 shown is a block diagram of a foam zoning system in a mattress layer.
- the system 20 consists of three zones, with firmer foam 22 under hips and softer foam 24 a 24 b under the shoulders and legs.
- FIG. 3 shown is a block diagram of contour cutting in a mattress layer using computer numerical control (CNC). Shown is a mattress layer 70 with a smooth sections 72 a 72 b 72 c 72 d and cut sections 73 a 73 b 73 c .
- the layer is created using a computer-controlled saw to remove material from the cut sections 73 a 73 b 73 c , softening the mattress. Since this uses 2D shapes only, no tooling is required, and the layer can be easily modified. There may be 33 points of support tailored to the human body.
- FIG. 4 shown is a block diagram of surface modification technology (SMT) used on a mattress layer.
- the SMT layer 30 includes alternating sets of wide pods 31 a 31 b 31 c and narrow pods 32 a 32 b , each of which contains numerous points of support that respond to different sleep positions. There may be 425 individual points of support.
- FIG. 5 shown is a schematic of a human body using surface modification technology on a mattress layer.
- the schematic 40 shows the effect on the front/back of the human body 41 and the side of the human body 42 . Shaded circles show where support is applied and how 425 individual points of support respond to different sleep positions. Construction of this SMT layer removes material in 3D shapes and thus tooling is required.
- FIG. 6 shown in a block diagram of a surface modification technology with gel pods used on a mattress layer.
- the SMT layer 50 is similar to the SMT layer 30 in FIG. 3 with the addition of gel pods 52 in the center. This provides firmer support area in the hips. The liquid nature of the gel fills voids and solidifies. The gel increases effectiveness of ergonomic feature in smaller thickness and increases durability.
- the product line may have a continuum of ergonomics zones based on mattress construction.
- Lower-tier mattresses of foam may have two foam layers with no special zones and may have a height of eight inches or 10 inches.
- Mid-tier mattresses may be 11 inches in height and: a) have three foam layers with the middle layer having foam zoning in three parts; or b) have two foam layers with the lower layer having foam zoning in three parts and a spring layer below. This may result in soft shoulder support and firm hip support.
- Other mid-tier mattresses may be 12 inches in height and: a) have four foam layers with the third layer having CNC zoning in five parts; or b) have three foam layers with the lower layer having CNC zoning in five parts and a spring layer below.
- Top-tier mattresses may be 13 inches in height and: a) have five foam layers with the fourth layer having SMT with gel pods+continuous gel zoning; or b) have four foam layers with the lower layer having SMT with gel pods+continuous gel zoning and a spring layer below. This may result in vary gradual zoning and a left-to-right response with 425 support points.
- the product line is designed to provide a proper thermal environment that helps a user arrive in an eased state of mind at bedtime
- Thermal performance may be evaluated based on the time frame. For immediate time periods ( ⁇ 5 minutes), thermal performance may include “cool to the touch”, cause immediate sensation, and be important for initial bedtime state of mind. For short-term time periods (5-60 minutes), thermal performance may be barely noticeable immediately and helps ensure moderate temperature during sleep onset and early sleep stages. For long-term time periods (>60 minutes) thermal performance may not be noticeable immediately and help prevent deep sleep disruptions due to temperature.
- Thermal performance may be enhanced by the use of highly breathable foams, which allow free movement of air that allows warm air to get away from the human body. These foams are best in short-term effectiveness as determined by foam chemistry. It is best practice to use foams that have minimum airflow requirements.
- Thermal performance may be enhanced by the use of phase change material (PCM) where “packets” of gel are applied to foam.
- PCM phase change material
- Packets of gel are applied to foam.
- Gel is solid at room temperature and melts with human body heat and sucks heat away creating a “cooling” feeling. It provides an immediate effect when against skin and is effective in short and long term depending on the coverage.
- FIG. 7 shown is a system 60 of mattress layers 62 64 having perforations. These perforations are similar in concept to breathable foams. Thermal performance can be effective in short and long term. The perforations can be drilled or punched and is typically limited to the top two layers but can go deeper.
- the product line may have a continuum of thermal features based on mattress construction.
- Lower-tier mattresses of foam may have two open cell foam layers.
- Other lower-tier mattresses of foam may have two open cell foam layers with one layer perforated.
- Mid-tier mattresses may have open cell foam layers with one layer perforated; hybrids may have springs that increase airflow.
- Upper-tier mattresses may have open cell foam layers with two layers perforated and CNC air channels on two sides; hybrids may have springs that increase airflow.
- Other upper-tier mattresses may have open cell foam layers with three layers perforated, double-layer PCM gel, and four sides of SMT air channels; hybrids may have springs that increase airflow.
- foam and hybrid mattresses include: for foam, lighter weight, less motion transfer, and more universal support since springs are somewhat more spread out); for hybrid, with springs, smoother sink transition, bouncier, more durable, and better airflow.
- the product line may include five tiers of mattresses.
- the top three tiers may include foam-only and foam+spring (hybrid) versions.
- FIG. 8 shown is a perspective view of a 5-layer foam mattress 80 .
- the mattress top 82 has a twill pattern of essentially straight parallel lines with a high loft that extends into the foot of the bed.
- the foot of the bed also includes a light 2 ⁇ 3 part 84 , a dark gray 1 ⁇ 3 part 87 , a tag 85 between the parts 84 87 . Branding 86 is printed on the dark gray 1 ⁇ 3 part 87 .
- FIG. 9 shown is an exploded view of a 5-layer foam mattress 90 .
- the first layer 93 having “velvety soft” foam are three PCN strips 92 a with dual layer cooling gel coating.
- Above the second layer 93 having “lively latex” foam are three PCN strips 92 b with dual layer cooling gel coating.
- the third layer 95 includes pressure-relieving memory foam. These top three layers 93 94 95 are perforated to keep the mattress user(s) cool.
- the fourth layer 96 is a 3D SMT layer with advanced ergonomics for spinal alignment and may have 425 individual points of support. Gel pods 97 are installed on top of the fourth layer 96 for hip support.
- the fifth layer 98 is a durable base foam.
- FIG. 10 shown is perspective view of a 5-layer hybrid foam/spring mattress 100 .
- the mattress top 102 has a first twill pattern of essentially straight parallel lines with a high loft that extends into the foot of the bed. Overlaying the first twill pattern are second twill patterns of essentially straight parallel lines in a different direction forming circles patterns 101 with a high loft that extends into the foot of the bed.
- the foot of the bed also includes a light 2 ⁇ 3 part 104 , a light gray 1 ⁇ 3 part 107 , a tag 105 between the parts 104 107 . Branding 106 is printed on the light gray 1 ⁇ 3 part 107 .
- FIG. 11 shown is an exploded view of a 5-layer hybrid foam/spring mattress 90 .
- the first layer 112 having “velvety soft” foam Above the first layer 112 having “velvety soft” foam are three PCN strips 111 a with dual layer cooling gel coating.
- Above the second layer 113 having “lively latex” foam are three PCN strips 111 b with dual layer cooling gel coating.
- the third layer 114 includes pressure-relieving memory foam. These top three layers 112 113 114 are perforated to keep the mattress user(s) cool.
- the fourth layer 115 is a 3D SMT layer with advanced ergonomics for spinal alignment and may have 425 individual points of support. Gel pods 116 are installed on top of the fourth layer 115 for hip support.
- the fifth layer 118 are pocket springs with a foam encasement 119 and foam base 117 .
- FIG. 12 shown is a perspective view of a 4-layer foam mattress 120 .
- the mattress top 121 has a titled twill pattern with a medium loft that extends into the foot of the bed.
- the foot of the bed also includes a light 2 ⁇ 3 part 122 , a dark gray 1 ⁇ 3 part 125 , a tag 123 between the parts 122 125 . Branding 124 is printed on the dark gray 1 ⁇ 3 part 125 .
- FIG. 13 shown is an exploded view of a 4-layer foam mattress 130 .
- the first layer 131 has a “velvety soft” foam and the second layer 132 has a “lively latex” foam. These top two layers 131 132 are perforated to keep the mattress user(s) cool.
- the third layer 133 is a 2D CNC contour cut layer with five zones of support for spinal alignment.
- the fourth layer 134 is a durable base foam.
- FIG. 14 shown is perspective view of a 4-layer hybrid foam/spring mattress 140 .
- the mattress top 142 has a first twill pattern of essentially straight parallel lines with a medium loft that extends into the foot of the bed. Overlaying the first twill pattern are second twill patterns of essentially straight parallel lines in a different direction forming circle patterns 141 with a medium loft that extends into the foot of the bed.
- the foot of the bed also includes a light 2 ⁇ 3 part 143 , a light gray 1 ⁇ 3 part 146 , a tag 144 between the parts 143 146 . Branding 145 is printed on the light gray 1 ⁇ 3 part 146 .
- FIG. 15 shown is an exploded view of a 4-layer hybrid foam/spring mattress 150 .
- the first layer 151 has a “velvety soft” foam and the second layer 152 has a “lively latex” foam. These top two layers 151 152 are perforated to keep the mattress user(s) cool.
- the third layer 153 is a 2D CNC contour cut layer with five zones of support for spinal alignment.
- the fourth layer 155 are pocket springs with a foam encasement 156 and foam base 154 .
- FIG. 16 shown is a perspective view of a 3-layer foam mattress 160 .
- the mattress top 161 has a titled twill pattern with a low loft that extends into the foot of the bed.
- the foot of the bed also includes a light 2 ⁇ 3 part 162 , a dark gray 1 ⁇ 3 part 165 , a tag 163 between the parts 162 165 . Branding 164 is printed on the dark gray 1 ⁇ 3 part 165 .
- FIG. 17 shown is an exploded view of a 3-layer foam mattress 170 .
- the first layer 171 has a “lively alt latex” foam and is perforated to keep the mattress user(s) cool.
- the second layer 172 is pressure-relieving memory foam with 3-piece zoning with the middle zone 173 providing hip support.
- the third layer 174 is a durable base foam.
- FIG. 18 shown is perspective view of a 3-layer hybrid foam/spring mattress 180 .
- the mattress top 181 has a first twill pattern of essentially straight parallel lines with a low loft that extends into the foot of the bed. Overlaying the first twill pattern are second twill patterns of essentially straight parallel lines in a different direction forming circle patterns 182 with a low loft that extends into the foot of the bed.
- the foot of the bed also includes a light 2 ⁇ 3 part 183 , a light gray 1 ⁇ 3 part 186 , a tag 184 between the parts 183 186 . Branding 185 is printed on the light gray 1 ⁇ 3 part 186 .
- FIG. 19 shown is an exploded view of a 3-layer hybrid foam/spring mattress 190 .
- the first layer 191 has a “lively alt latex” foam and is perforated to keep the mattress user(s) cool.
- the second layer 192 is pressure-relieving memory foam with 3-piece zoning with the middle zone 193 providing hip support.
- the third layer 195 are pocket springs with a foam encasement 196 and foam base 194 .
- FIG. 20 shown is a perspective view of a 2-layer foam mattress 200 .
- the mattress top 201 has a plain pattern that extends into the foot of the bed.
- the foot of the bed also includes a light 2 ⁇ 3 part 202 , a dark gray 1 ⁇ 3 part 205 , a tag 203 between the parts 202 205 .
- Branding 204 is printed on the dark gray 1 ⁇ 3 part 205 .
- FIG. 21 shown is an exploded view a 2-layer foam mattress 210 .
- the first layer 211 has a “lively alt latex” foam and is perforated to keep the mattress user(s) cool.
- the second layer 212 is a durable base foam.
- FIG. 22 shown is a perspective view of a 2-layer foam mattress 221 .
- the mattress top 221 has a plain pattern that extends into the foot of the bed.
- the foot of the bed also includes a light 2 ⁇ 3 part 222 , a dark gray 1 ⁇ 3 part 225 , a tag 223 between the parts 222 225 .
- Branding 224 is printed on the dark gray 1 ⁇ 3 part 225 .
- FIG. 23 shown is an exploded view a 2-layer foam mattress 230 .
- the first layer 231 has a “lively alt latex” foam.
- the second layer 232 is a durable base foam.
- FIG. 24 shown is a block diagram of the feet of eights mattresses in a product line 240 .
- Five foam-only mattresses on the left show a tier- 1 mattress 241 , a tier- 2 mattress 242 , a tier- 3 mattress 243 , a tier- 4 mattress 244 , and a tier- 5 mattress 245 .
- Three hybrid mattresses on the right show a tier- 1 mattress 246 , a tier- 2 mattress 247 , and tier- 3 mattress 248 .
- the feet of the mattresses shows important information about each mattress. Since the twill pattern (if any) on the top of the mattress also extends to the top of the foot, the nature of the loft of the mattress (whether high, medium or low) can be perceived from the foot alone. The branding of the mattress is on the foot. The colors of the 1 ⁇ 3 part may differ depending on whether the mattress is foam-only (darker) or hybrid (lighter). The height of the mattress may convey the tier of the mattress with taller mattresses representing higher tiers.
- the look of a hybrid mattress may differ from the look of a foam-only mattress in several ways.
- the hybrid mattress may have circle patterns of different twill patterns on the top and foot of the mattress, which are absent in the foam-only mattress.
- the 1 ⁇ 3 part of the hybrid mattress may be lighter than the 1 ⁇ 3 part of the foam-only mattress where both 1 ⁇ 3 parts are darker than the 2 ⁇ 3 part.
- the branding of the hybrid mattress may have an additional moniker not present in the foam-only mattress (here, an “H” superscript).
- the look of the foam-only mattress may differ among the tiers in several ways.
- the look of the hybrid mattress may differ among the tiers in several ways.
- higher tiers of mattresses are taller.
- higher tiers of mattresses have a higher loft both for the first twill pattern of essentially straight parallel lines and the second twill patterns of essentially straight parallel lines in a different direction forming circle patterns.
- tier- 1 mattresses have the highest loft
- tier- 2 mattresses have a medium loft
- tier- 3 mattresses have the lowest loft.
- higher tiers of mattresses have larger second twill patterns of essentially straight parallel lines in a different direction forming circle patterns.
- tier- 1 mattresses have the largest circles patterns
- tier- 2 mattresses have medium circle patterns
- tier- 3 mattresses have the smallest circle patterns.
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
Description
- This application claims the benefit of U.S. Provisional Application Ser. No. 62/878,727, filed on Jul. 25, 2019, which is hereby incorporated by reference in its entirety.
- The present disclosure relates generally to an improved mattress system with an ability to identify and categorize individual mattresses within an overall product line.
- To deliver a well-rested world, it is necessary to address the needs and preferences of a large audience. This drives a strategy to provide personalized mattresses within an overall product line that are designed for impact and for wayfinding in retail channels. To accomplish this, a mattress product should line include features that are consistent across all mattresses within the product line and features that differ among each mattress within the product line.
- A mattress identification system provides key mattress information where a mattress has a mattress top panel, a mattress foot, a mattress bottom panel and comprises a plurality of foam layers. If the mattress has only foam layers, there is a twill pattern on the mattress top panel having a first loft comprising essentially parallel straight lines that extends to an upper part of the mattress foot. If the mattress has foam layers and pocket springs, there is a second twill pattern on the mattress top panel comprising essentially straight parallel lines in a different direction than the first twill pattern that forms circle pattern. All mattresses have a first fabric portion that covers approximately ⅔ of the mattress foot below the twill pattern that extends to the upper part of the mattress foot, a second fabric portion that covers approximately ⅓ of the mattress foot below the twill pattern that extends to the upper part of the mattress foot, and a zipper assembly.
- The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, together with the detailed description below, are incorporated in and form part of the specification, and serve to further illustrate embodiments of concepts that include the claimed invention and explain various principles and advantages of those embodiments.
-
FIG. 1 shows an exploded view of common structure within a mattress product line. -
FIG. 2 shows a block diagram of a foam zoning system in a mattress layer. -
FIG. 3 shows a block diagram of surface modification technology used on a mattress layer. -
FIG. 4 shows block diagrams of a human body using surface modification technology on a mattress layer. -
FIG. 5 shows a block diagram of a surface modification technology with gel used on a mattress layer. -
FIG. 6 shows a block diagram of perforations used on a mattress layer. -
FIG. 7 shows a block diagram of contour cutting in a mattress layer. -
FIG. 8 shows a perspective view of a 5-layer foam mattress. -
FIG. 9 shows an exploded view of a 5-layer foam mattress. -
FIG. 10 shows a perspective view of a 5-layer hybrid foam/spring mattress. -
FIG. 11 shows an exploded view of a 5-layer hybrid foam/spring mattress. -
FIG. 12 shows a perspective view of a 4-layer foam mattress. -
FIG. 13 shows an exploded view of a 4-layer foam mattress. -
FIG. 14 shows a perspective view of a 4-layer hybrid foam/spring mattress. -
FIG. 15 shows an exploded view of a 4-layer hybrid foam/spring mattress. -
FIG. 16 shows a perspective view of a 3-layer foam mattress. -
FIG. 17 shows an exploded view of a 3-layer foam mattress. -
FIG. 18 shows a perspective view of a 3-layer hybrid foam/spring mattress. -
FIG. 19 shows an exploded view of a 3-layer hybrid foam/spring mattress. -
FIG. 20 shows a perspective view of a first 2-layer foam mattress. -
FIG. 21 shows an exploded view of a first 2-layer foam mattress. -
FIG. 22 shows a perspective view of a second 2-layer foam mattress. -
FIG. 23 shows an exploded view of a second 2-layer foam mattress. -
FIG. 24 shows a block diagram of a mattress product line having eight mattresses. - Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of embodiments of the present invention.
- The apparatus and method components have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the disclosure with details that will be clear to those of ordinary skill in the art having the benefit of the description herein.
- Turning to
FIG. 1 , shown is an exploded view of common structure within a mattress product line. Thestructure 10 includes atop panel 12, a border divided into a ⅔part 14 and a ⅓part 15, azipper assembly 16,bottom panel 13, handles 11 a 11 b,law tags 19, awoven tag 17 and aname transfer 18. Thehandles 11 a 11 b may be optionally limited to higher-tier models. The ⅓part 15 may be darker that the ⅔part 14. - Consistent features within the product line may include: 1) making one third of the mattress border darker than the remaining two thirds (representing that sleeping occupies a third of a lifespan); 2) a universal construction of the shell; 3) branding details; 4) a common bottom panel; 5) use of slub yarn; and 6) use of details common to all models.
- Flexible features within the product line may include: 1) overall height; 2) product name; 3) top panel patterns; 4) waterfall height; 5) fabric colors; and 6) top panel loft.
- Other consistent features within the product line may include features of the cover, which affects the performance of the mattress. The cover: a) includes textiles that have 1-2% Spandex for better stretch; b) has more inviting and dimensional ticking to the top panels; and c) replaces wool with foam perforation that outperforms wool as a thermal feature.
- The covers may include 50% recycled content. Recovered slub yarn may include 50% up-cycled cotton and 50% recycled polyethylene terephthalate (PET). The slub yarn produces slub textiles that are cozy yet forgiving.
- Top ticking will result in inviting, tactile and communicating comfort. For all-foam mattresses, the top ticking may comprise stripes. For hybrid mattresses including foam and springs, the top ticking may include stripes and circles. The loft of the mattresses may vary with lower-tier mattresses having low loft, mid-tier mattresses having medium loft, and high-tier mattresses having high loft.
- A woven bottom panel may be consistent across all mattresses in the product line, which mitigates tearing. High-tier mattresses may include corner handles for easy carrying.
- Hardware, including zipper assembly, may be the same across all mattresses in the product line. The zipper assembly may include artwork that shows an open eye when the zipper is pointed in the direction to open the mattress and shows a closed eye when the zipper is pointed in the direction to close the mattress.
- Placement of tags having a brand name may be consistent across all mattresses in the product line and may be placed on the foot of the mattress where the ⅓ part meets the ⅔ part.
- The product line is designed to provide a “comfortable” mattress that creates a soothing environment for customers helping them improve their mental state before sleep. Comfort may be affected by the perception of visual input, smell, noise, temperature/humidity, pressure/touch, posture/movement, and history+state. The product line may include a top layer of springy, lively, latex-like foam, which instantly adopts to the human body, is better for sex and is highly breathable. A second layer may include a memory foam, which allows a slow sink for pressure relief and cradling effect and has a special formula allows easy movement throughout the night.
- The product line may have a continuum of comfort based on mattress construction. Lower-tier mattresses of foam may consist of two layers and have a slightly firm feel and be eight or 10 inches in height. Mid-tier mattresses of foam or foam+springs may consist of three layers, have a basic signature feel and be 11 inches in height. Other mid-tier mattresses of foam or foam+springs may consist of four layers, have an improved transition feel and be 12 inches in height. High-tier mattresses of foam or foam+springs may consist of five layers, have a signature feel with latex and a softer feel and be 13 inches in height.
- The product line is designed to provide an ergonomic design where proper posture leads to less back pain and better sleep. The idea is to provide the proper zoning support for the human body, since if the mattress is too soft or too firm, there will be no such zoning.
- Turning to
FIG. 2 , shown is a block diagram of a foam zoning system in a mattress layer. Thesystem 20 consists of three zones, withfirmer foam 22 under hips andsofter foam 24 a 24 b under the shoulders and legs. - Turning to
FIG. 3 , shown is a block diagram of contour cutting in a mattress layer using computer numerical control (CNC). Shown is amattress layer 70 with asmooth sections 72 a 72b 72c 72 d and cutsections 73 a 73b 73 c. The layer is created using a computer-controlled saw to remove material from thecut sections 73 a 73b 73 c, softening the mattress. Since this uses 2D shapes only, no tooling is required, and the layer can be easily modified. There may be 33 points of support tailored to the human body. - Turning to
FIG. 4 , shown is a block diagram of surface modification technology (SMT) used on a mattress layer. TheSMT layer 30 includes alternating sets ofwide pods 31 a 31b 31 c andnarrow pods 32 a 32 b, each of which contains numerous points of support that respond to different sleep positions. There may be 425 individual points of support. Turning toFIG. 5 , shown is a schematic of a human body using surface modification technology on a mattress layer. The schematic 40 shows the effect on the front/back of thehuman body 41 and the side of thehuman body 42. Shaded circles show where support is applied and how 425 individual points of support respond to different sleep positions. Construction of this SMT layer removes material in 3D shapes and thus tooling is required. - Turning to
FIG. 6 , shown in a block diagram of a surface modification technology with gel pods used on a mattress layer. TheSMT layer 50 is similar to theSMT layer 30 inFIG. 3 with the addition ofgel pods 52 in the center. This provides firmer support area in the hips. The liquid nature of the gel fills voids and solidifies. The gel increases effectiveness of ergonomic feature in smaller thickness and increases durability. - The product line may have a continuum of ergonomics zones based on mattress construction. Lower-tier mattresses of foam may have two foam layers with no special zones and may have a height of eight inches or 10 inches. Mid-tier mattresses may be 11 inches in height and: a) have three foam layers with the middle layer having foam zoning in three parts; or b) have two foam layers with the lower layer having foam zoning in three parts and a spring layer below. This may result in soft shoulder support and firm hip support. Other mid-tier mattresses may be 12 inches in height and: a) have four foam layers with the third layer having CNC zoning in five parts; or b) have three foam layers with the lower layer having CNC zoning in five parts and a spring layer below. This may result in much softer shoulder support, firm abdomen support, and slightly softer pelvis support with 33 support points. Top-tier mattresses may be 13 inches in height and: a) have five foam layers with the fourth layer having SMT with gel pods+continuous gel zoning; or b) have four foam layers with the lower layer having SMT with gel pods+continuous gel zoning and a spring layer below. This may result in vary gradual zoning and a left-to-right response with 425 support points.
- Harsh fluctuations in temperature or humidity can disrupt sleep through the night. The product line is designed to provide a proper thermal environment that helps a user arrive in an eased state of mind at bedtime
- Thermal performance may be evaluated based on the time frame. For immediate time periods (<5 minutes), thermal performance may include “cool to the touch”, cause immediate sensation, and be important for initial bedtime state of mind. For short-term time periods (5-60 minutes), thermal performance may be barely noticeable immediately and helps ensure moderate temperature during sleep onset and early sleep stages. For long-term time periods (>60 minutes) thermal performance may not be noticeable immediately and help prevent deep sleep disruptions due to temperature.
- Thermal performance may be enhanced by the use of highly breathable foams, which allow free movement of air that allows warm air to get away from the human body. These foams are best in short-term effectiveness as determined by foam chemistry. It is best practice to use foams that have minimum airflow requirements.
- Thermal performance may be enhanced by the use of phase change material (PCM) where “packets” of gel are applied to foam. Gel is solid at room temperature and melts with human body heat and sucks heat away creating a “cooling” feeling. It provides an immediate effect when against skin and is effective in short and long term depending on the coverage.
- Turning to
FIG. 7 , shown is asystem 60 of mattress layers 62 64 having perforations. These perforations are similar in concept to breathable foams. Thermal performance can be effective in short and long term. The perforations can be drilled or punched and is typically limited to the top two layers but can go deeper. - The product line may have a continuum of thermal features based on mattress construction. Lower-tier mattresses of foam may have two open cell foam layers. Other lower-tier mattresses of foam may have two open cell foam layers with one layer perforated. Mid-tier mattresses may have open cell foam layers with one layer perforated; hybrids may have springs that increase airflow. Upper-tier mattresses may have open cell foam layers with two layers perforated and CNC air channels on two sides; hybrids may have springs that increase airflow. Other upper-tier mattresses may have open cell foam layers with three layers perforated, double-layer PCM gel, and four sides of SMT air channels; hybrids may have springs that increase airflow.
- The general differences between foam and hybrid mattresses include: for foam, lighter weight, less motion transfer, and more universal support since springs are somewhat more spread out); for hybrid, with springs, smoother sink transition, bouncier, more durable, and better airflow.
- The product line may include five tiers of mattresses. The top three tiers may include foam-only and foam+spring (hybrid) versions.
- A. Tier 1
- Turning to
FIG. 8 , shown is a perspective view of a 5-layer foam mattress 80. Themattress top 82 has a twill pattern of essentially straight parallel lines with a high loft that extends into the foot of the bed. The foot of the bed also includes a light ⅔part 84, a dark gray ⅓part 87, atag 85 between theparts 84 87.Branding 86 is printed on the dark gray ⅓part 87. - Turning to
FIG. 9 , shown is an exploded view of a 5-layer foam mattress 90. Above thefirst layer 93 having “velvety soft” foam are three PCN strips 92 a with dual layer cooling gel coating. Above thesecond layer 93 having “lively latex” foam are threePCN strips 92 b with dual layer cooling gel coating. Thethird layer 95 includes pressure-relieving memory foam. These top threelayers 93 94 95 are perforated to keep the mattress user(s) cool. Thefourth layer 96 is a 3D SMT layer with advanced ergonomics for spinal alignment and may have 425 individual points of support.Gel pods 97 are installed on top of thefourth layer 96 for hip support. Thefifth layer 98 is a durable base foam. - Turning to
FIG. 10 , shown is perspective view of a 5-layer hybrid foam/spring mattress 100. Themattress top 102 has a first twill pattern of essentially straight parallel lines with a high loft that extends into the foot of the bed. Overlaying the first twill pattern are second twill patterns of essentially straight parallel lines in a different direction formingcircles patterns 101 with a high loft that extends into the foot of the bed. The foot of the bed also includes a light ⅔part 104, a light gray ⅓part 107, atag 105 between theparts 104 107.Branding 106 is printed on the light gray ⅓part 107. - Turning to
FIG. 11 , shown is an exploded view of a 5-layer hybrid foam/spring mattress 90. Above thefirst layer 112 having “velvety soft” foam are threePCN strips 111 a with dual layer cooling gel coating. Above thesecond layer 113 having “lively latex” foam are threePCN strips 111 b with dual layer cooling gel coating. Thethird layer 114 includes pressure-relieving memory foam. These top threelayers 112 113 114 are perforated to keep the mattress user(s) cool. Thefourth layer 115 is a 3D SMT layer with advanced ergonomics for spinal alignment and may have 425 individual points of support.Gel pods 116 are installed on top of thefourth layer 115 for hip support. Thefifth layer 118 are pocket springs with afoam encasement 119 andfoam base 117. - B. Tier 2
- Turning to
FIG. 12 , shown is a perspective view of a 4-layer foam mattress 120. Themattress top 121 has a titled twill pattern with a medium loft that extends into the foot of the bed. The foot of the bed also includes a light ⅔part 122, a dark gray ⅓part 125, atag 123 between theparts 122 125.Branding 124 is printed on the dark gray ⅓part 125. - Turning to
FIG. 13 , shown is an exploded view of a 4-layer foam mattress 130. Thefirst layer 131 has a “velvety soft” foam and thesecond layer 132 has a “lively latex” foam. These top twolayers 131 132 are perforated to keep the mattress user(s) cool. Thethird layer 133 is a 2D CNC contour cut layer with five zones of support for spinal alignment. Thefourth layer 134 is a durable base foam. - Turning to
FIG. 14 , shown is perspective view of a 4-layer hybrid foam/spring mattress 140. Themattress top 142 has a first twill pattern of essentially straight parallel lines with a medium loft that extends into the foot of the bed. Overlaying the first twill pattern are second twill patterns of essentially straight parallel lines in a different direction formingcircle patterns 141 with a medium loft that extends into the foot of the bed. The foot of the bed also includes a light ⅔part 143, a light gray ⅓part 146, atag 144 between theparts 143 146.Branding 145 is printed on the light gray ⅓part 146. - Turning to
FIG. 15 , shown is an exploded view of a 4-layer hybrid foam/spring mattress 150. Thefirst layer 151 has a “velvety soft” foam and thesecond layer 152 has a “lively latex” foam. These top twolayers 151 152 are perforated to keep the mattress user(s) cool. Thethird layer 153 is a 2D CNC contour cut layer with five zones of support for spinal alignment. Thefourth layer 155 are pocket springs with afoam encasement 156 andfoam base 154. -
C. Tier 3 - Turning to
FIG. 16 , shown is a perspective view of a 3-layer foam mattress 160. Themattress top 161 has a titled twill pattern with a low loft that extends into the foot of the bed. The foot of the bed also includes a light ⅔part 162, a dark gray ⅓part 165, atag 163 between theparts 162 165.Branding 164 is printed on the dark gray ⅓part 165. - Turning to
FIG. 17 , shown is an exploded view of a 3-layer foam mattress 170. Thefirst layer 171 has a “lively alt latex” foam and is perforated to keep the mattress user(s) cool. Thesecond layer 172 is pressure-relieving memory foam with 3-piece zoning with themiddle zone 173 providing hip support. Thethird layer 174 is a durable base foam. - Turning to
FIG. 18 , shown is perspective view of a 3-layer hybrid foam/spring mattress 180. Themattress top 181 has a first twill pattern of essentially straight parallel lines with a low loft that extends into the foot of the bed. Overlaying the first twill pattern are second twill patterns of essentially straight parallel lines in a different direction formingcircle patterns 182 with a low loft that extends into the foot of the bed. The foot of the bed also includes a light ⅔part 183, a light gray ⅓part 186, atag 184 between theparts 183 186.Branding 185 is printed on the light gray ⅓part 186. - Turning to
FIG. 19 , shown is an exploded view of a 3-layer hybrid foam/spring mattress 190. Thefirst layer 191 has a “lively alt latex” foam and is perforated to keep the mattress user(s) cool. Thesecond layer 192 is pressure-relieving memory foam with 3-piece zoning with themiddle zone 193 providing hip support. Thethird layer 195 are pocket springs with afoam encasement 196 andfoam base 194. - D. Tier 4
- Turning to
FIG. 20 , shown is a perspective view of a 2-layer foam mattress 200. Themattress top 201 has a plain pattern that extends into the foot of the bed. The foot of the bed also includes a light ⅔part 202, a dark gray ⅓part 205, atag 203 between theparts 202 205.Branding 204 is printed on the dark gray ⅓part 205. - Turning to
FIG. 21 , shown is an exploded view a 2-layer foam mattress 210. Thefirst layer 211 has a “lively alt latex” foam and is perforated to keep the mattress user(s) cool. Thesecond layer 212 is a durable base foam. - E. Tier 5
- Turning to
FIG. 22 , shown is a perspective view of a 2-layer foam mattress 221. Themattress top 221 has a plain pattern that extends into the foot of the bed. The foot of the bed also includes a light ⅔part 222, a dark gray ⅓part 225, atag 223 between theparts 222 225.Branding 224 is printed on the dark gray ⅓part 225. - Turning to
FIG. 23 , shown is an exploded view a 2-layer foam mattress 230. Thefirst layer 231 has a “lively alt latex” foam. Thesecond layer 232 is a durable base foam. - F. Summary
- Turning to
FIG. 24 , shown is a block diagram of the feet of eights mattresses in a product line 240. Five foam-only mattresses on the left show a tier-1mattress 241, a tier-2mattress 242, a tier-3mattress 243, a tier-4mattress 244, and a tier-5mattress 245. Three hybrid mattresses on the right show a tier-1mattress 246, a tier-2mattress 247, and tier-3mattress 248. - The feet of the mattresses shows important information about each mattress. Since the twill pattern (if any) on the top of the mattress also extends to the top of the foot, the nature of the loft of the mattress (whether high, medium or low) can be perceived from the foot alone. The branding of the mattress is on the foot. The colors of the ⅓ part may differ depending on whether the mattress is foam-only (darker) or hybrid (lighter). The height of the mattress may convey the tier of the mattress with taller mattresses representing higher tiers.
- The advantage of placing this amount of information on the foot of a mattress is that in an environment where many mattresses are present (such as on a retail sales floor), the nature of each mattress may be rapidly discerned merely by looking at the mattress foot.
- The look of a hybrid mattress may differ from the look of a foam-only mattress in several ways. First, the hybrid mattress may have circle patterns of different twill patterns on the top and foot of the mattress, which are absent in the foam-only mattress. Second, the ⅓ part of the hybrid mattress may be lighter than the ⅓ part of the foam-only mattress where both ⅓ parts are darker than the ⅔ part. Third, the branding of the hybrid mattress may have an additional moniker not present in the foam-only mattress (here, an “H” superscript).
- The look of the foam-only mattress may differ among the tiers in several ways. First, higher tiers of mattresses are taller. Second, higher tiers of mattresses have a higher loft. Specifically, tier-1 mattresses have the highest loft, tier-2 mattresses have a medium loft, and tier-3 mattresses have the lowest loft. The lowest tier-4 and tier-5 mattresses have no loft.
- The look of the hybrid mattress may differ among the tiers in several ways. First, higher tiers of mattresses are taller. Second, higher tiers of mattresses have a higher loft both for the first twill pattern of essentially straight parallel lines and the second twill patterns of essentially straight parallel lines in a different direction forming circle patterns. Specifically, tier-1 mattresses have the highest loft, tier-2 mattresses have a medium loft, and tier-3 mattresses have the lowest loft. Third, higher tiers of mattresses have larger second twill patterns of essentially straight parallel lines in a different direction forming circle patterns. Specifically, tier-1 mattresses have the largest circles patterns, tier-2 mattresses have medium circle patterns, and tier-3 mattresses have the smallest circle patterns.
- In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings.
- The benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential features or elements of any or all the claims. The invention is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
- Moreover, in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” “has”, “having,” “includes”, “including,” “contains”, “containing” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a”, “has . . . a”, “includes . . . a”, “contains . . . a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, contains the element. The terms “a” and “an” are defined as one or more unless explicitly stated otherwise herein. The terms “substantially”, “essentially”, “approximately”, “about” or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art. The term “coupled” as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is “configured” in a certain way is configured in at least that way but may also be configured in ways that are not listed.
- The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, various features are grouped together in various embodiments for streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
Claims (20)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16/939,791 US20210022518A1 (en) | 2019-07-25 | 2020-07-27 | Mattress System |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201962878727P | 2019-07-25 | 2019-07-25 | |
US16/939,791 US20210022518A1 (en) | 2019-07-25 | 2020-07-27 | Mattress System |
Publications (1)
Publication Number | Publication Date |
---|---|
US20210022518A1 true US20210022518A1 (en) | 2021-01-28 |
Family
ID=74189595
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/939,791 Abandoned US20210022518A1 (en) | 2019-07-25 | 2020-07-27 | Mattress System |
Country Status (2)
Country | Link |
---|---|
US (1) | US20210022518A1 (en) |
WO (1) | WO2021016618A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113951685A (en) * | 2021-06-24 | 2022-01-21 | 成都八益家具股份有限公司 | Novel soybean protein fiber functional mattress |
US20220064825A1 (en) * | 2020-09-01 | 2022-03-03 | Casper Sleep Inc. | Light woven sheet |
US20220167753A1 (en) * | 2020-12-02 | 2022-06-02 | Advanced Comfort Technologies, Inc. | Mattresses including a zoned cushioning layer and related methods |
US20220175601A1 (en) * | 2019-08-02 | 2022-06-09 | The Regents Of The University Of California | Multi-stable compliant-mechanism mattress for bed sore prevention |
US11497320B2 (en) * | 2020-08-01 | 2022-11-15 | Layla Sleep, Inc. | Dual firmness spring mattress |
USD1013421S1 (en) * | 2020-08-17 | 2024-02-06 | Sealy Technology Llc | Mattress cover |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120159715A1 (en) * | 2010-12-22 | 2012-06-28 | Jeewon Jung | Mattresses with extended length handles |
US20140082843A1 (en) * | 2012-09-24 | 2014-03-27 | Alpha Bio Medical Corporation | Sleeping System with Interchangeable Panels |
US9314108B2 (en) * | 2012-11-20 | 2016-04-19 | Dreamwell, Ltd. | Plunger matrix mattress assemblies |
US9601034B2 (en) * | 2013-12-31 | 2017-03-21 | Tempur-Pedic Management, Llc | Cover assemblies for mattresses |
CN208550658U (en) * | 2014-12-05 | 2019-03-01 | 布鲁斯·H·施耐德 | Mattress composite structure can be washed |
JP2018061632A (en) * | 2016-10-12 | 2018-04-19 | モナーク・ニッティング・マシナリー・(ユーケー)・リミテッドMonarch Knitting Machinery (Uk) Limited | Woven fabric-like jacquard knitted fabric for mattress ticking and method for knitting the same |
-
2020
- 2020-07-27 US US16/939,791 patent/US20210022518A1/en not_active Abandoned
- 2020-07-27 WO PCT/US2020/043712 patent/WO2021016618A1/en active Application Filing
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220175601A1 (en) * | 2019-08-02 | 2022-06-09 | The Regents Of The University Of California | Multi-stable compliant-mechanism mattress for bed sore prevention |
US12016811B2 (en) * | 2019-08-02 | 2024-06-25 | The Regents Of The University Of California | Multi-stable compliant-mechanism mattress for bed sore prevention |
US11497320B2 (en) * | 2020-08-01 | 2022-11-15 | Layla Sleep, Inc. | Dual firmness spring mattress |
USD1013421S1 (en) * | 2020-08-17 | 2024-02-06 | Sealy Technology Llc | Mattress cover |
USD1013420S1 (en) * | 2020-08-17 | 2024-02-06 | Sealy Technology Llc | Mattress cover |
US20220064825A1 (en) * | 2020-09-01 | 2022-03-03 | Casper Sleep Inc. | Light woven sheet |
US20220167753A1 (en) * | 2020-12-02 | 2022-06-02 | Advanced Comfort Technologies, Inc. | Mattresses including a zoned cushioning layer and related methods |
CN113951685A (en) * | 2021-06-24 | 2022-01-21 | 成都八益家具股份有限公司 | Novel soybean protein fiber functional mattress |
Also Published As
Publication number | Publication date |
---|---|
WO2021016618A1 (en) | 2021-01-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20210022518A1 (en) | Mattress System | |
CA3024104C (en) | Reversible mattress with varying firmness | |
US9861208B2 (en) | Multifunctional mattress systems | |
AU2017228991B2 (en) | Cushion cover with integrally knit, high-relief graphic feature and cushions employing such cushion covers | |
EP2208484A1 (en) | Cooling tool | |
US20230075711A1 (en) | Hybrid Mattress | |
US11641958B2 (en) | Blanket with variably weighted zones | |
US20060048304A1 (en) | Knock down foam bed | |
US20200405069A1 (en) | Mattress topper with integrally connected layers of varying firmness | |
US20030150061A1 (en) | Independent foam cell surface and method of making same | |
CN100420407C (en) | Assembled pressure-releasing pillow | |
CN211242511U (en) | Mattress with double-sided detachable hardness-adjustable structure | |
CN210661164U (en) | Resin ball component and mattress adopting same | |
JP2003144273A (en) | Mattress for bed | |
KR102096097B1 (en) | a colling neck pillow | |
CN208176410U (en) | A kind of mattress | |
KR102449729B1 (en) | Foam mattress comprising five layers | |
JP3206930U (en) | mattress | |
JP2005143729A (en) | Bedding with temperature adjustment function | |
CN219479660U (en) | Partition supporting thin pad | |
CN107788745A (en) | A kind of area's memory foam mattress of three floor three | |
CN219331167U (en) | Modular mattress with adjustable size | |
US20180035819A1 (en) | Mattress with adjustable hardness and comfort levels | |
CN221489617U (en) | Emptying pillow | |
CN219323306U (en) | Mattress with changeable height and sleeping feeling |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: CASPER SLEEP INC., NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:CHAPIN, JEFFREY;KAY, MARTIN;ACLE, ARA;AND OTHERS;SIGNING DATES FROM 20200728 TO 20200730;REEL/FRAME:053388/0720 |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION |
|
AS | Assignment |
Owner name: TRIPLEPOINT VENTURE GROWTH BDC CORP., CALIFORNIA Free format text: SECURITY INTEREST;ASSIGNOR:CASPER SLEEP INC.;REEL/FRAME:058176/0712 Effective date: 20211101 |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
AS | Assignment |
Owner name: TRIPLEPOINT VENTURE GROWTH BDC CORP., CALIFORNIA Free format text: CORRECTIVE ASSIGNMENT TO CORRECT THE THE PATENT APPLICATION NUMBER 29756442 PREVIOUSLY RECORDED AT REEL: 058176 FRAME: 0712. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT;ASSIGNOR:CASPER SLEEP INC.;REEL/FRAME:058807/0227 Effective date: 20211101 |
|
AS | Assignment |
Owner name: KKR LOAN ADMINISTRATION SERVICES LLC, NEW YORK Free format text: SECURITY INTEREST;ASSIGNOR:CASPER SLEEP INC.;REEL/FRAME:058766/0483 Effective date: 20220125 |
|
AS | Assignment |
Owner name: CASPER SLEEP INC., NEW YORK Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:TRIPLEPOINT VENTURE GROWTH BDC CORP.;REEL/FRAME:058891/0668 Effective date: 20220125 |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: FINAL REJECTION MAILED |
|
AS | Assignment |
Owner name: SECOND AVENUE CAPITAL PARTNERS LLC, MASSACHUSETTS Free format text: SECURITY INTEREST;ASSIGNOR:CASPER SLEEP INC.;REEL/FRAME:061658/0685 Effective date: 20221104 |
|
AS | Assignment |
Owner name: CASPER SLEEP INC., NEW YORK Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:KKR LOAN ADMINISTRATION SERVICES LLC;REEL/FRAME:061674/0785 Effective date: 20221104 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |