CN113951685A - Novel soybean protein fiber functional mattress - Google Patents
Novel soybean protein fiber functional mattress Download PDFInfo
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- CN113951685A CN113951685A CN202110701877.3A CN202110701877A CN113951685A CN 113951685 A CN113951685 A CN 113951685A CN 202110701877 A CN202110701877 A CN 202110701877A CN 113951685 A CN113951685 A CN 113951685A
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- 235000010469 Glycine max Nutrition 0.000 claims abstract description 42
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Images
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/22—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with both fibrous and foamed material inlays
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention provides a novel soybean protein fiber functional mattress which is characterized by comprising an outer sleeve, a gathering cotton layer, a comfortable layer, an inner container, a bottom layer and a surrounding strip, wherein the surrounding strip is internally divided into the gathering cotton layer, the comfortable layer, the inner container and the bottom layer; the invention belongs to the field of household mattresses, and can be suitable for commercial fields such as civilian use, hotels, hospitals and the like. The material used by the soybean fiber mattress is mainly applied to a gathering cotton layer, a comfortable layer and an inner container, wherein the thickness of the comfortable layer is controlled within 2cm by 440 g, and the collapse phenomenon is basically avoided; the pleated cotton layer, the comfortable layer and the liner are all provided with the soybean fiber related layers, so that the situations of breeding bacteria, dust mites and the like are avoided.
Description
Technical Field
The invention relates to the field of daily supplies, in particular to a novel soybean protein fiber functional mattress.
Background
The main filling materials of the mattress in the market at present mainly comprise springs, palm, sponge, latex and the like, and along with the higher and higher requirements of people on the health life, the mattress product which is outstanding in material use, design and concept and can bring the health life is urgently needed. The existing mattress products take springs as main base materials, and the possibility of exceeding the standard of heavy metals exists; palm, sponge and latex are used as main base materials, and the phenomena of formaldehyde contained in the base materials, color change, powder removal and the like, and the situations of breeding mites, bacteria, dust and the like are caused when industrial glue is used as an adhesive. In addition, the prior mattresses are made of natural fibers such as coconut fibers and palm fibers, and the problems of insects and peculiar smell are easily caused in the using process. Mattress today all places the inner bag inside the foxing and wraps up with the overcoat, and often use glue goods to fix when fixed, uses behind a period the inner bag easily with the foxing separately, cause the mattress to sink, influence the mattress and use. The frequent use of the adhesive product during the processing of the mattress is easy to bring harm to users.
Disclosure of Invention
According to the technical problem, the invention provides a soybean protein fiber mattress, which is characterized by comprising a coat, a gathering cotton layer, a comfortable layer, an inner container, a bottom layer and a surrounding strip, wherein the surrounding strip is internally divided into the gathering cotton layer, the comfortable layer, the inner container and the bottom layer which are wrapped, the bottom layer is arranged at the bottom side of the surrounding strip, the inner container is arranged at the upper layer of the bottom layer, the comfortable layer is connected to the upper side of the inner container, the gathering cotton layer is arranged at the upper side of the comfortable layer, the coat is wrapped at the outer side of the surrounding strip, the gathering cotton layer, the comfortable layer, the inner container, the bottom layer and the surrounding strip are all wrapped together by the coat, and the coat is provided with a zipper;
the pleated cotton layer consists of a soybean protein fiber knitted fabric layer and a soybean protein fiber cotton layer, and the soybean protein fiber knitted fabric layer is positioned on the upper side of the soybean protein fiber cotton layer;
the comfortable layer consists of an inlet emulsion layer and a graphene 3D material layer, and the graphene 3D material layer is positioned on the upper side of the inlet emulsion layer;
the inner container is a soybean protein fiber inner container.
The emulsion layer is made of imported emulsion materials, and the production place is from Malaysia. The bottom layer is connected with the surrounding strips through zippers.
The foxing is frame column structure, the foxing downside is provided with the flange, the bottom is placed on the flange, flange and foxing structure as an organic whole.
The soybean protein fiber inner container is formed by arranging 20% of 3D (3 denier) soybean fiber yarns, 30% of imported three-dimensional hollow 3D chemical fibers and 50% of 4080 fibers in a spinning mode.
3d of the above 3d (3 denier) soy protein fibers is also written as 3 denier, i.e., fiber denier, and is a term used to denote fiber weight.
The soybean fiber liner takes 20-80% of soybean fiber as a main component, 4080 fiber and EMS fiber materials are added, and a soybean fiber base material with the specification of 2 cm-30 cm is manufactured through high-temperature hot pressing.
The comfort layer has the mass of 440 g and the thickness of less than or equal to 2 cm.
The upper side of the inner container is thermally combined with a soybean palm cotton replacing layer, and the soybean palm cotton replacing layer is 1600 g.
The soybean palm fiber cotton replacing layer is formed by processing protein modified polyvinyl alcohol fiber through a technology.
440 grams are both 2cm thick soy fiber material per square meter and 1600 grams are 1.4cm thick soy fiber material per square meter.
The soybean protein fiber cotton layer adopts a specific soybean fiber fabric made by BEKAERT DESLEE Belgium Beard.
The thickness of the soybean protein fiber inner container is 5cm, 8cm, 12cm or 18 cm. (
The invention has the beneficial effects that: the invention belongs to the field of household mattresses, and can be suitable for commercial fields such as civilian use, hotels, hospitals and the like. The material used by the soybean fiber mattress is mainly applied to a gathering cotton layer, a comfortable layer and an inner container, wherein the thickness of the comfortable layer is controlled within 2cm by 440 g, and the collapse phenomenon is basically avoided; the pleated cotton layer, the comfortable layer and the liner are all provided with the soybean fiber related layers, so that the situations of breeding bacteria, dust mites and the like are avoided.
The inner container is improved, a layer of 1600 g soybean palm cotton replacing layer is thermally sealed on the basis of the original inner container, and the soybean palm cotton replacing layer is formed by processing a protein modified polyvinyl alcohol fiber material according to the national detection standard of the inner container of the mattress, so that the high negative oxygen ion of the mattress is realized. The soybean fiber liner adopts soybean fibers which have high air permeability and moisture absorption, but can cause fiber tissues to expand and deform after absorbing a large amount of water, so that water proofing is paid attention to in the using process.
The invention adopts physical technologies such as high-temperature thermal bonding, zippers and the like to manufacture the inner cushion, the finished mattress has no glue, is made of healthy and environment-friendly materials, and can care natural and healthy sleep. The insect-proof and mite-resistant effects of the 5G function can be realized, the whole core is breathable, high negative oxygen ions are generated, the skin-friendly and antibacterial effects are realized, and zero glue is generated; preventing insects and mites: inhibiting bacteria and mite, and relieving asthma and allergic rhinitis. Full core ventilation: the skin of a person breathes, and the mattress also "breathes". The soybean protein fiber 5G mattress belongs to a 'full core' structure and has countless ventilating gaps, and hot air and moisture discharged by a human body in sleeping can be timely led out through the fibers, so that the skin of the human body is kept comfortable and refreshing all the time. High negative oxygen ion: can improve microclimate microenvironment of the whole body at any time, and is like a portable negative oxygen ion generator, thereby ensuring the air of the whole body to be clear, improving sleep and relieving emotion. Is beneficial to maintaining physical and mental health. Skin-friendly and bacteriostatic: the pleated cotton layer comprises the soybean fiber fabric, has the properties of skin friendliness, bacteriostasis, insect prevention, mite prevention, super toughness, softness and the like, is soft and smooth, and has good sweat guiding and quick moisture removal. Has antibacterial effect on Staphylococcus aureus and Escherichia coli.
According to the invention, the 18cm soybean protein fiber inner container, the graphene 3D material and the imported latex are combined, and 180g all-cotton zipper inner sleeves are respectively coated to achieve high negative oxygen ions, bacteriostasis and mite prevention.
The lower side of the surrounding strip is provided with the retaining edge which is of an integral structure, the lining gather cotton layer and the comfortable layer are placed in the surrounding strip, and the retaining edge supports the lining gather cotton layer and the comfortable layer, so that the situation that the lining sinks when the mattress is used is avoided, and the service life of the mattress is prolonged invisibly.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the present invention.
Fig. 3 is a cross-sectional view of the invention.
Fig. 4 is a top view of the wrap of the present invention.
Fig. 5 is a cross-sectional view of the wrap of the present invention.
Fig. 6 is a cross-sectional view of the liner of the present invention.
As shown in the figure: the fabric comprises a jacket 1, a pleat cotton layer 2, a comfort layer 3, an inner container 4, a bottom layer 5, a surrounding strip 6, a soybean protein fiber knitted fabric layer 2-1, a soybean protein fiber cotton layer 2-2, an imported emulsion layer 3-1, a graphene 3D material layer 3-2, soybean fiber yarns 4-1, 30% of imported three-dimensional hollow 3D chemical fibers 4-2 and 4080 fibers 4-3.
Detailed Description
Example 1
The invention provides a novel soybean protein fiber functional mattress which is characterized by comprising a coat, a gathering cotton layer, a comfortable layer, an inner container, a bottom layer and a surrounding strip, wherein the surrounding strip is internally divided into the gathering cotton layer, the comfortable layer, the inner container and the bottom layer which are wrapped, the bottom layer is arranged at the bottom side of the surrounding strip, the inner container is arranged at the upper layer of the bottom layer, the upper side of the inner container is connected with the comfortable layer, the gathering cotton layer is arranged at the upper side of the comfortable layer, the coat is wrapped at the outer side of the surrounding strip, the gathering cotton layer, the comfortable layer, the inner container, the bottom layer and the surrounding strip are all wrapped together by the coat, and the coat is provided with a zipper; the pleated cotton layer consists of a soybean protein fiber knitted fabric layer and a soybean protein fiber cotton layer, and the soybean protein fiber knitted fabric layer is positioned on the upper side of the soybean protein fiber cotton layer; the comfortable layer consists of an inlet emulsion layer and a graphene fabric layer, and the graphene fabric layer is positioned on the upper side of the inlet emulsion layer; the inner container is a soybean protein fiber inner container. The inlet emulsion layer is made of porous emulsion materials. The bottom layer is connected with the surrounding strips through zippers. The foxing is frame column structure, the foxing downside is provided with the flange, the bottom is placed on the flange, flange and foxing structure as an organic whole. The soybean protein fiber inner container is formed by arranging 20% of soybean fiber yarns, 30% of imported three-dimensional hollow 3D chemical fibers and 50% of 4080 fibers in a spinning mode.
The soybean fiber liner is prepared by taking 20-80% of 3d (3 denier) soybean fiber as a main component, adding 4080 fiber and EMS fiber materials, and performing high-temperature hot pressing to prepare a soybean fiber base material with the specification of 2-30 cm. The comfort layer has the mass of 440 g and the thickness of less than or equal to 2 cm. The upper side of the inner container is thermally combined with a soybean palm cotton replacing layer, and the soybean palm cotton replacing layer is 1600 g. The soybean protein fiber cotton layer adopts a specific soybean fiber fabric made by BEKAERT DESLEE Belgium Beard. The thickness of the soybean protein fiber inner container is 18 cm.
3d of the above 3d (3 denier) soy protein fibers is also written as 3 denier, i.e., fiber denier, and is a term used to denote fiber weight.
The latex flows out from rubber tapping (namely natural rubber) of a rubber tree, is milk white, has the solid content of 30-40 percent and has the average rubber particle size of 1.06 mu m. The fresh natural latex contains 27-41.3 percent (mass) of rubber component, 44-70 percent of water, 0.2-4.5 percent of protein, 2-5 percent of natural resin, 0.36-4.2 percent of saccharide and 0.4 percent of ash. In order to prevent the natural latex from coagulating due to the action of microorganisms and enzymes, ammonia and other stabilizers are often added. The imported latex of the invention is usually produced from Malaysia, which is a product of domestic and import according to the production area of the finished product.
Example 2
When in production, the pleated cotton layer, the comfortable layer and the liner are respectively produced.
When the inner container is produced, the soybean protein fiber belongs to modified plant protein fiber, is the eighth artificial fiber in the world, and has won two gold prizes in the world and the country. During production, natural soybeans are used for generating soybean meal, the globulin in the soybean meal is extracted by utilizing a scientific biotechnology, and the soybean meal is obtained through wet spinning. And then the soybean protein fiber filaments are subjected to high-temperature physical integrated molding to prepare the healthy, environment-friendly and skin-friendly soybean protein fiber material. The liner is formed by rearranging all fiber materials through professional equipment by using materials such as soybean fiber (20%) imported three-dimensional hollow 3D chemical fibers (30%), 4080 fibers (50%) and the like;
sewing the knitted soybean protein fiber cloth and the soybean protein fiber cotton into a pleated cotton layer;
preparing inlet latex and a graphene 3D material into a comfort layer;
sequentially combining the pleated cotton layer, the comfortable layer and the liner by a glue-free process;
then the bottom layer is placed inside the surrounding strip, then the liner, the comfort layer, the pleat cotton layer and the new liner which is thermally combined are placed inside, finally the new liner is placed into the coat, and the coat is sealed through the zipper.
The invention thus produced has the functions of skin-friendly bacteriostasis, high negative oxygen ion, full core ventilation, insect prevention, mite resistance, no glue, etc. The supportability of the soybean fibers is in direct proportion to the density when the soybean fibers are produced, the higher the density is, the stronger the supportability is, and the soybean fibers are also dependent on the special manufacturing process (tiling or erecting) of the material. At present, the soybean mattress is heavier because the soybean inner container needs to be piled up by adopting fiber materials with high density and high gram weight to ensure the support property. In the future, the soybean inner container is expected to be lightened through equipment process optimization and upgrading.
Example 3
When in production, the pleated cotton layer, the comfortable layer and the liner are respectively produced.
When the liner is produced, the natural soybeans are used for generating soybean meal, the globulin in the soybean meal is extracted by utilizing scientific biotechnology, and the liner is formed by wet spinning. And then the soybean protein fiber filaments are subjected to high-temperature physical integrated molding to prepare the healthy, environment-friendly and skin-friendly soybean protein fiber material. The liner is formed by rearranging all fiber materials through professional equipment by using materials such as soybean fiber (20%), imported 3D three-dimensional chemical fibers (30%), 4080 fibers (50%) and the like;
sewing the knitted soybean protein fiber cloth and the soybean protein fiber cotton into a pleated cotton layer;
preparing inlet latex and a graphene 3D material into a comfort layer;
then the bottom layer is placed inside the surrounding strip, then the liner, the comfortable layer and the pleat cotton layer are sequentially placed inside the surrounding strip, finally the liner, the comfortable layer and the pleat cotton layer are placed into the coat, and the coat is sealed through the zipper.
Through scientific detection of the national wool textile product quality supervision and inspection center, the display result is as follows:
the results show that the inhibition effect of the fiber mattress on various fungi is quite remarkable.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. While the invention has been described with respect to the above embodiments, it will be understood by those skilled in the art that the invention is not limited to the above embodiments, which are described in the specification and illustrated only to illustrate the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A novel soybean protein fiber functional mattress is characterized by comprising a coat, a gathering cotton layer, a comfortable layer, an inner container, a bottom layer and a surrounding strip, wherein the surrounding strip is internally divided into the gathering cotton layer, the comfortable layer, the inner container and the bottom layer which are wrapped, the bottom layer is arranged at the bottom side of the surrounding strip, the inner container is arranged on the upper layer of the bottom layer, the upper side of the inner container is connected with the comfortable layer, the gathering cotton layer is arranged on the upper side of the comfortable layer, the coat is wrapped on the outer side of the surrounding strip, the gathering cotton layer, the comfortable layer, the inner container, the bottom layer and the surrounding strip are all wrapped together by the coat, and the coat is provided with a zipper;
the pleated cotton layer consists of a soybean protein fiber knitted fabric layer and a soybean protein fiber cotton layer, and the soybean protein fiber knitted fabric layer is positioned on the upper side of the soybean protein fiber cotton layer;
the comfortable layer consists of an inlet emulsion layer and a graphene 3D material layer, and the graphene 3D material layer is positioned on the upper side of the inlet emulsion layer;
the inner container is a soybean protein fiber inner container.
2. The novel soy protein fiber functional mattress of claim 1, wherein said latex layer is made of imported latex material.
3. The novel soy protein fiber functional mattress of claim 1 wherein said bottom layer is attached by zippers and perimeter strips.
4. The novel soy protein fiber functional mattress of claim 1, wherein said rail is a frame-like structure, said rail having a rib on the underside thereof, said bottom layer being disposed on said rib, said rib and rail being of unitary construction.
5. The novel soybean protein fiber functional mattress according to claim 1, wherein the soybean protein fiber inner container is formed by arranging 20% of 3D soybean fiber silk, 30% of imported three-dimensional hollow 3D chemical fiber and 50% of 4080 fiber in a weaving manner.
6. The novel soybean protein fiber functional mattress according to claim 1, characterized in that the soybean protein fiber inner container is made of soybean protein fibers of 20-80% as a main component, 4080 fibers and EMS fiber materials are added, and a soybean fiber base material of 2 cm-30 cm specification is manufactured by high-temperature hot pressing.
7. The novel soy protein fiber functional mattress of claim 1, wherein said comfort layer has a mass of 440 grams and a thickness of 2cm or less.
8. The novel soybean protein fiber functional mattress according to claim 1, characterized in that the upper side of the inner container is thermally bonded with a soybean palm fiber layer, and the soybean palm fiber layer is 1600 g.
9. The novel soy protein fiber functional mattress of claim 1, wherein said soy protein fiber cotton layer is made of a specific soy fiber fabric of BEKAERT DESLEE bica belgium.
10. The novel soy protein fiber functional mattress of claim 1, wherein the soy protein fiber inner container has a thickness of 5cm, 8cm, 12cm or 18 cm.
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| CN202110701877.3A CN113951685A (en) | 2021-06-24 | 2021-06-24 | Novel soybean protein fiber functional mattress |
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| CN202110701877.3A CN113951685A (en) | 2021-06-24 | 2021-06-24 | Novel soybean protein fiber functional mattress |
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