US20200270226A1 - Crystalline forms of arn-509, preparation method and use thereof - Google Patents

Crystalline forms of arn-509, preparation method and use thereof Download PDF

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US20200270226A1
US20200270226A1 US16/763,554 US201916763554A US2020270226A1 US 20200270226 A1 US20200270226 A1 US 20200270226A1 US 201916763554 A US201916763554 A US 201916763554A US 2020270226 A1 US2020270226 A1 US 2020270226A1
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crystalline form
arn
ray powder
powder diffraction
diffraction pattern
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Minhua Chen
Yanfeng Zhang
Xiaoting ZHAI
Jiale Qian
Yuhao CHEN
Chaohui YANG
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Crystal Pharmaceutical Suzhou Co Ltd
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Crystal Pharmaceutical Suzhou Co Ltd
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Assigned to CRYSTAL PHARMACEUTICAL (SUZHOU) CO., LTD. reassignment CRYSTAL PHARMACEUTICAL (SUZHOU) CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHEN, MINHUA, CHEN, Yuhao, QIAN, Jiale, YANG, Chaohui, ZHAI, Xiaoting, ZHANG, YANFENG
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    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07D—HETEROCYCLIC COMPOUNDS
    • C07D401/00—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, at least one ring being a six-membered ring with only one nitrogen atom
    • C07D401/02—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, at least one ring being a six-membered ring with only one nitrogen atom containing two hetero rings
    • C07D401/04—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, at least one ring being a six-membered ring with only one nitrogen atom containing two hetero rings directly linked by a ring-member-to-ring-member bond
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P35/00—Antineoplastic agents
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00—Medicinal preparations containing organic active ingredients
    • A61K31/33—Heterocyclic compounds
    • A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/44—Non condensed pyridines; Hydrogenated derivatives thereof
    • A61K31/4427—Non condensed pyridines; Hydrogenated derivatives thereof containing further heterocyclic ring systems
    • A61K31/4439—Non condensed pyridines; Hydrogenated derivatives thereof containing further heterocyclic ring systems containing a five-membered ring with nitrogen as a ring hetero atom, e.g. omeprazole
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07B—GENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
    • C07B2200/00—Indexing scheme relating to specific properties of organic compounds
    • C07B2200/13—Crystalline forms, e.g. polymorphs

Definitions

  • the present disclosure relates to the field of pharmaceutical chemistry, particularly relates to novel crystalline forms of ARN-509, processes for preparation and use thereof.
  • Prostate cancer is the cancer with highest incidence and second highest mortality rate in men.
  • Data from the American Cancer Society show that there were approximately 180,000 new cases in the United States in 2016, and about 3 million patients with prostate cancer.
  • Huggins and Hodges first demonstrated the response of prostate cancer to androgen removal.
  • Therapies that inhibit androgen activity have been widely used in the treatment of prostate cancer.
  • Abiraterone and Enzalutamide are the first-generation androgen receptor antagonists and have been approved for the treatment of prostate cancer. In clinical trials, it is effective in about 70% of patients. The response rate is much higher than the drugs targeting other targets, which further proves the importance of androgens for the treatment of prostate cancer.
  • ARN-509 (Apalutamide) is a second-generation androgen receptor antagonist used for the treatment of prostate cancer in the clinical research. It prevents androgen from binding to androgen receptor by binding with the androgen receptor, thereby inhibiting the androgen receptor signaling pathway and achieving the purpose of treating prostate cancer. ARN-509 has shown positive safety and efficacy in clinic trials, and shows good therapeutic prospect.
  • ARN-509 4-[7-(6-cyano-5-trifluoromethylpyridin-3-yl)-8-oxo-6-thioxo-5,7-diazaspiro[3.4]oct-5-yl]-2-fluoro-N-methylbenzamide, and the structure is shown as Formula I:
  • a crystalline form is a solid material whose constituents are arranged in a highly ordered microscopic structure, forming a crystal lattice that extends in all directions.
  • Polymorphism is the ability of a compound to exist in more than one crystalline form. Different crystalline forms have different physicochemical properties and can affect drug's in vivo dissolution and absorption, which will further affect drug's clinical efficacy and safety to some extent. Especially for poorly soluble drugs, the above effects of the crystalline form will be greater. Therefore, drug polymorphism is an important part of drug research and an important part of drug quality control.
  • form C is an isopropanol solvate
  • form D is a methyl tert-butyl ether solvate
  • form E is a dimethyl sulfoxide solvate
  • form G is a 2-methoxyethanol solvent
  • form J is an acetone solvate. Therefore, form C, form D, form E, form G and form J are not suitable for pharmaceutical use.
  • Form F will transform to form A under ambient conditions. During the process of preparation of form I, form E will be formed and it is difficult to separate them.
  • Form I will transform to form B under high humidity conditions.
  • Form H is easily transformed into form B under high temperature and high humidity conditions.
  • form F, form H, and form I are not suitable for industrial production and application.
  • the preferred crystalline form that may be suitable for pharmaceutical use are form A and form B.
  • the inventors of the present disclosure discovered that the solubility, in vitro dissolution, grinding stability, adhesion and compressibility of the prior art form A and form B are poor, which is not conducive to the in vivo absorption of drugs and industrial production of drug products.
  • crystalline form CS8 and form CS9 of ARN-509 which have advantages in physiochemical properties, formulation processability and bioavailability.
  • crystalline form CS8 and form CS9 have advantages in at least one aspect of melting point, solubility, hygroscopicity, purification ability, stability, adhesiveness, compressibility, flowability, in vitro and in vivo dissolution, and bioavailability, etc.
  • crystalline form CS8 and form CS9 have higher solubility and in vitro dissolution, better stability, uniform particle size distribution, better adhesion and compressibility, which provides a new and better choice for the development of ARN-509 and is of great significance for drug development.
  • the main objective of the present disclosure is to provide novel crystalline forms of ARN-509, processes for preparation and use thereof.
  • Form CS8 of ARN-509 is provided (hereinafter referred to as Form CS8).
  • the X-ray powder diffraction pattern of Form CS8 shows characteristic peaks at 2theta values of 7.9 ⁇ 0.2°, 12.4 ⁇ 0.2° and 19.0 ⁇ 0.2° using CuK ⁇ radiation.
  • the X-ray powder diffraction pattern of Form CS8 shows one or two or three characteristic peaks at 2theta values of 15.4 ⁇ 0.2°, 19.6 ⁇ 0.2° and 22.5 ⁇ 0.2°.
  • the X-ray powder diffraction pattern of Form CS8 shows characteristic peaks at 2theta values of 15.4 ⁇ 0.2°, 19.6 ⁇ 0.2° and 22.5 ⁇ 0.2°.
  • the X-ray powder diffraction pattern of Form CS8 shows one or two or three characteristic peaks at 2theta values of 23.2 ⁇ 0.2°, 16.0 ⁇ 0.2° and 24.0 ⁇ 0.2°.
  • the X-ray powder diffraction pattern of Form CS8 shows characteristic peaks at 2theta values of 23.2 ⁇ 0.2°, 16.0 ⁇ 0.2° and 24.0 ⁇ 0.2°.
  • the X-ray powder diffraction pattern of Form CS8 shows three or four or five or six or seven or eight or nine characteristic peaks at 2theta values of 7.9 ⁇ 0.2°, 12.4 ⁇ 0.2°, 19.0 ⁇ 0.2°, 15.4 ⁇ 0.2°, 19.6 ⁇ 0.2°, 22.5 ⁇ 0.2°, 23.2 ⁇ 0.2°, 16.0 ⁇ 0.2° and 24.0 ⁇ 0.2° using CuK ⁇ radiation.
  • the X-ray powder diffraction pattern of Form CS8 is substantially as depicted in FIG. 1 .
  • Form CS8 is a hydrate.
  • a process for preparing Form CS8 comprises:
  • said alcohol is preferably methanol; said cooling temperature is preferably 10° C.;
  • said cooling temperature is preferably ⁇ 5° C.; said vacuum-drying temperature is preferably 60° C.;
  • said alcohol is preferably methanol
  • said alkane is preferably cyclohexane
  • said stirring temperature is preferably 5° C.
  • said drying with forced air convection temperature is preferably 30° C.
  • Form CS9 crystalline form CS9 of ARN-509 is provided (hereinafter referred to as Form CS9).
  • the X-ray powder diffraction pattern of Form CS9 shows characteristic peaks at 2theta values of 7.7 ⁇ 0.2°, 15.0 ⁇ 0.2° and 18.0 ⁇ 0.2° using CuK ⁇ radiation.
  • the X-ray powder diffraction pattern of Form CS9 shows one or two or three characteristic peaks at 2theta values of 12.3 ⁇ 0.2°, 19.9 ⁇ 0.2° and 20.7 ⁇ 0.2°.
  • the X-ray powder diffraction pattern of Form CS9 shows characteristic peaks at 2theta values of 12.3 ⁇ 0.2°, 19.9 ⁇ 0.2° and 20.7 ⁇ 0.2°.
  • the X-ray powder diffraction pattern of Form CS9 shows one or two or three characteristic peaks at 2theta values of 15.5 ⁇ 0.2°, 22.6 ⁇ 0.2° and 23.0 ⁇ 0.2°.
  • the X-ray powder diffraction pattern of Form CS9 shows characteristic peaks at 2theta values of 15.5 ⁇ 0.2°, 22.6 ⁇ 0.2° and 23.0 ⁇ 0.2°.
  • the X-ray powder diffraction pattern of Form CS9 shows three or four or five or six or seven or eight or nine characteristic peaks at 2theta values of 7.7 ⁇ 0.2°, 15.0 ⁇ 0.2°, 18.0 ⁇ 0.2°, 12.3 ⁇ 0.2°, 19.9 ⁇ 0.2°, 20.7 ⁇ 0.2°, 15.5 ⁇ 0.2°, 22.6 ⁇ 0.2° and 23.0 ⁇ 0.2° using CuK ⁇ radiation.
  • the X-ray powder diffraction pattern of Form CS9 is substantially as depicted in FIG. 5 .
  • Form CS9 can be obtained in different solvent systems and represents a group of isomorphism.
  • Form CS9 is an acetonitrile solvate.
  • Form CS9 can also be methyl acetate solvate or co-solvate of methyl acetate and water.
  • Form CS9 is a co-solvate of methyl acetate and water.
  • the parameters of the single crystal structure are shown in the following table:
  • Form CS9 is an acetonitrile solvate.
  • the parameters of the single crystal structure are shown in the following table:
  • a process for preparing Form CS9 comprises:
  • said nitrile is preferably acetonitrile
  • said alcohol is preferably methanol or ethanol
  • said aromatic hydrocarbon is preferably toluene
  • said stirring temperature is preferably room temperature or 50° C.
  • said alcohol is preferably methanol, said alkane is preferably n-heptane;
  • said heating temperature is preferably 50° C.
  • said cooling temperature is preferably 5° C.
  • said alcohol is preferably isopropanol
  • said cooling temperature is preferably ⁇ 20° C.
  • Form CS8 of the present disclosure has the following advantages:
  • Form CS8 of the present disclosure has higher solubility.
  • ARN-509 is a poorly water-soluble drug and belongs to BCS II (low solubility and high permeability). Higher solubility is beneficial to improve drug's in vivo absorption and bioavailability, thus improving drug efficacy. In addition, drug dose reduction without affecting efficacy is possible due to higher solubility, thereby reducing the drug's side effects and improving drug safety.
  • Form CS8 of the present disclosure has better in vitro dissolution and dissolution rate.
  • the dissolution of Form A and Form B of the prior art drug products are only 44% and 66%, respectively.
  • Drug with different crystalline forms may lead to different in vivo dissolution rate, which directly affects drug's in vivo absorption, distribution, excretion and metabolism, and finally leads to difference in clinical efficacy due to different bioavailability.
  • Dissolution and dissolution rates are important prerequisites for drug absorption. Good in vitro dissolution is conducive to increasing the degree of drug absorption and ensuring better in vivo exposure, thereby improving drug's bioavailability and efficacy.
  • High dissolution rate is beneficial for the drug to achieve peak concentration in plasma quickly after administration, thus ensuring rapid drug action.
  • Form CS8 drug substance of the present disclosure has good stability and it also has good stability in drug products.
  • Form CS8 drug substance doesn't change for at least 6 months when stored under the condition of 25° C./60% RH.
  • the chemical purity is above 99.9% and remains substantially unchanged during storage.
  • Form CS8 is blended with the excipients to form drug products, and stored under the condition of 25° C./60% RH, the Form CS8 drug products doesn't change for at least 3 months.
  • the chemical purity remains substantially unchanged during storage.
  • Form CS8 drug substance doesn't change for at least 6 months when stored under the condition of 40° C./75% RH.
  • the chemical purity is above 99.9% and remains substantially unchanged during storage.
  • Form CS8 is blended with the excipients to form drug products, and stored under the condition of 40° C./75% RH, the Form CS8 drug products doesn't change for at least 3 months.
  • the chemical purity remains substantially unchanged during storage.
  • Form CS8 doesn't change for at least 2 weeks when stored under the condition of 60° C./75% RH.
  • the results show that Form CS8 drug substance and drug products have better stability under accelerated and stress conditions. Good stability of drug substance and drug products under accelerated and stress conditions is of great importance to the drug development.
  • Drug substance and drug products will go through high temperature and high humidity conditions caused by seasonal and regional climate differences, and weather factors during storage, transportation, and manufacturing processes.
  • Form CS8 drug substance and drug products have good stability under these stress conditions, which is beneficial to avoid the influence on drug quality when not stored in condition recommended in label.
  • Form CS8 has better mechanical stability.
  • the crystalline form and crystallinity of Form CS8 doesn't change after grinding. While Form A of the prior art transformed into amorphous after grinding and the crystallinity of Form B of the prior art decreases after grinding. Grinding and pulverization are often required in the drug manufacturing process. Good physical stability of the drug substance can reduce the risk of crystallinity decrease and crystal transformation during the drug production process. Meanwhile, Form CS8 has good physical stability under different pressure, which is beneficial to keep crystalline form unchanged during tableting process.
  • Crystal transformation and crystallinity decrease can lead to changes in the absorption of the drug, affect bioavailability, and even cause toxicity and side effects.
  • Good chemical stability ensures that no impurities are generated during storage.
  • Form CS8 has good physical and chemical stability, ensuring consistent and controllable quality of the drug substance and drug products, minimizing change in quality, bioavailability due to crystal transformation or impurity generation.
  • Form CS8 of the present disclosure also has the following advantages:
  • Form CS8 of the present disclosure has uniform particle size distribution. Its uniform particle size helps to ensure uniformity of content and reduce variability of in vitro dissolution. Meanwhile, the preparation process can be simplified, the pretreatment of the drug substance is not required, the cost is reduced, and the risk of decrease in crystallinity and crystal transformation caused by grinding can be reduced.
  • Form CS8 of the present disclosure shows superior adhesiveness.
  • Adhesiveness evaluation results indicate that adhesion quantity of Form CS8 is remarkably lower than that of the prior art forms. Due to superior adhesiveness of Form CS8, adhesion to roller and tooling during dry-granulation and compression process can be reduced, which is also beneficial to improve product appearance and weight variation.
  • superior adhesiveness of Form CS8 can reduce the agglomeration of drug substance, which is beneficial to the dispersion of drug substance and blending with other excipients, improving the blend uniformity and content uniformity of drug products.
  • Form CS8 of the present disclosure has better compressibility. Failure in hardness/friability test and tablet crack issue can be avoided due to better compressibility of Form CS8, making the preparation process more reliable, improving product appearance and product quality. Better compressibility can increase the compression rate, thus further increases the efficiency of process and reduces the cost of compressibility improving excipients.
  • a pharmaceutical composition comprises a therapeutically effective amount of Form CS8, Form CS9 or combinations thereof, and pharmaceutically acceptable carriers, diluents or excipients.
  • Form CS8 and Form CS9 or combinations thereof of the present disclosure for preparing androgen receptor antagonist drugs.
  • Form CS8 and Form CS9 or combinations thereof of the present disclosure for preparing drugs treating prostate cancer.
  • said “stirring” is accomplished by using a conventional method in the field such as magnetic stirring or mechanical stirring and the stirring speed is 50 to 1800 r/min, preferably the magnetic stirring speed is 300 to 900 r/min and mechanical stirring speed is 100 to 300 r/min.
  • Said “separation” is accomplished by using a conventional method in the field such as centrifugation or filtration.
  • the operation of “centrifugation” is as follows: the sample to be separated is placed into the centrifuge tube, and then centrifuged at a rate of 10000 r/min until the solid all sink to the bottom of the tube.
  • drying is accomplished at room temperature or a higher temperature.
  • the drying temperature is from room temperature to about 60° C., or to 50° C., or to 40° C.
  • the drying time can be 2 to 48 hours, or overnight. Drying is accomplished in a fume hood, forced air convection oven or vacuum oven.
  • Said “cooling” is accomplished by using conventional methods in the field such as slow cooling and rapid cooling.
  • Slow cooling is usually accomplished at the speed of 0.1° C./min.
  • Rapid cooling is usually accomplished by transferring the sample directly from environment which is no lower than room temperature to refrigerator for cooling.
  • crystal or “crystalline form” refers to the solid being identified by the X-ray diffraction pattern shown herein.
  • X-ray diffraction pattern typically varies with the experimental conditions. It is necessary to point out that, the relative intensity of the diffraction peaks in the X-ray diffraction pattern may also vary with the experimental conditions; therefore, the order of the diffraction peak intensities cannot be regarded as the sole or decisive factor.
  • the relative intensity of the diffraction peaks in the X-ray powder diffraction pattern is related to the preferred orientation of the crystals, and the diffraction peak intensities shown herein are illustrative and identical diffraction peak intensities are not required.
  • the experimental error of the diffraction peak position is usually 5% or less, and the error of these positions should also be taken into account. An error of ⁇ 0.2° is usually allowed.
  • the overall offset of the diffraction peak is caused, and a certain offset is usually allowed.
  • a crystalline form of the present disclosure is not necessarily to have the exactly same X-ray diffraction pattern of the example shown herein. Any crystalline forms whose X-ray diffraction patterns have the same or similar characteristic peaks should be within the scope of the present disclosure. Those skilled in the art can compare the patterns shown in the present disclosure with that of an unknown crystalline form in order to identify whether these two groups of patterns reflect the same or different crystalline forms.
  • Form CS8 and Form CS9 of the present disclosure are pure and substantially free of any other crystalline forms.
  • the term “substantially free” when used to describe a novel crystalline form it means that the content of other crystalline forms in the novel crystalline form is less than 20% (w/w), specifically less than 10% (w/w), more specifically less than 5% (w/w) and further more specifically less than 1% (w/w).
  • FIG. 1 shows an XRPD pattern of Form CS8 according to example 1.
  • FIG. 2 shows a DSC curve of Form CS8 according to example 1.
  • FIG. 3 shows a TGA curve of Form CS8 according to example 1.
  • FIG. 4 shows an XRPD pattern of Form CS8 according to example 2.
  • FIG. 5 shows an XRPD pattern of Form CS8 according to example 3.
  • FIG. 6 shows a TGA curve of Form CS8 according to example 3.
  • FIG. 7 shows an XRPD pattern of Form CS9 according to example 4.
  • FIG. 8 shows a DSC curve of Form CS9 according to example 4.
  • FIG. 9 shows a TGA curve of Form CS9 according to example 4.
  • FIG. 10 shows an XRPD pattern of Form CS9 according to example 5.
  • FIG. 11 shows a single crystal XRPD pattern of Form CS9 obtained in Example 9.
  • FIG. 12 shows a single crystal XRPD pattern of Form CS9 obtained in Example 10.
  • FIG. 13 shows an XRPD pattern overlay of Form CS8 of the present disclosure before and after being stored under 25° C./60% RH (from top to bottom: initial, being stored for 6 months in open dish, being stored for 6 months in closed dish).
  • FIG. 14 shows an XRPD pattern overlay of Form CS8 of the present disclosure before and after being stored under 40° C./75% RH (from top to bottom: initial, being stored for 6 months in open dish, being stored for 6 months in closed dish).
  • FIG. 15 shows an XRPD pattern overlay of Form CS8 of the present disclosure before and after being stored under 60° C./75% RH (from top to bottom: initial, being stored for 2 weeks in open dish, being stored for 2 weeks in closed dish).
  • FIG. 16 shows an XRPD pattern overlay of Form CS8 of the present disclosure after being tableted under different pressures (from top to bottom: 3 KN, 7 KN, 14 KN, before being tableted).
  • FIG. 17 shows an XRPD pattern overlay of Form CS8 of the present disclosure before and after being ground (top: before grinding; bottom: after grinding).
  • FIG. 18 shows an XRPD pattern overlay of Form A of the prior art before and after being ground (top: before grinding; bottom: after grinding).
  • FIG. 19 shows an XRPD pattern overlay of Form B of the prior art before and after being ground (top: before grinding; bottom: after grinding).
  • FIG. 20 shows the particle size distribution of Form CS8 of the present disclosure.
  • FIG. 21 shows the particle size distribution of Form A of the prior art.
  • FIG. 22 shows the particle size distribution of Form B of the prior art.
  • FIG. 23 shows the dissolution profiles of Form CS8, Form A of the prior art and Form B of the prior art.
  • FIG. 24 shows an XRPD pattern overlay of Form CS8 drug product of the present disclosure before and after being stored under 25° C./60% RH (from top to bottom: 3 months, 1 month, initial).
  • FIG. 25 shows an XRPD pattern overlay of Form CS8 drug product of the present disclosure before and after being stored under 40° C./75% RH (from top to bottom: 3 months, 1 month, initial).
  • X-ray powder diffraction patterns in the present disclosure were acquired by a Bruker D2 PHASER X-ray powder diffractometer.
  • the parameters of the X-ray powder diffraction method of the present disclosure are as follows:
  • Scan range: from 3.0 degree to 40.0 degree
  • DSC Differential scanning calorimetry
  • TGA Thermal gravimetric analysis
  • the particle size distribution data in the present disclosure were acquired by an S3500 laser particle size analyzer of Microtrac.
  • Microtrac S3500 is equipped with an SDC (Sample Delivery Controller).
  • SDC Sample Delivery Controller
  • the test is carried out in wet mode, and the dispersion medium is Isopar G.
  • the laser particle size analyzer parameters are as follows:
  • HPLC data in the present disclosure were collected from Agilent 1260&1200 with Diode Array Detector (DAD).
  • DAD Diode Array Detector
  • HPLC method parameters for purity test in the present disclosure are as follows:
  • HPLC method parameters for solubility test in the present disclosure are as follows:
  • room temperature refers to 10-30° C.
  • ARN-509 as a raw material are solid (crystalline or amorphous), wax or oil form.
  • ARN-509 as a raw material is solid powder.
  • Raw materials of ARN-509 used in the following examples were prepared by known methods in the prior art, for example, the method disclosed in WO2013184681A.
  • ARN-509 was weighed and dissolved in 40.0 mL of methanol. After filtration, the obtained filtrate was cooled to 10° C. at a rate of 0.1° C./min rate, and stirred for about 2 hours. The obtained solid was separated by filtration.
  • the XRPD pattern is substantially as depicted in FIG. 1 , and the XRPD data are listed in Table 1.
  • the DSC curve of Form CS8 is substantially as depicted in FIG. 2 .
  • the first endothermic peak appears around 55° C. and the second endothermic peak appears around 116° C.
  • the TGA curve of Form CS8 is substantially as depicted in FIG. 3 .
  • the TGA curve of Form CS8 shows about 3.9% weight loss when heated to 150° C.
  • ARN-509 was weighed and dissolved in 20.0 mL of ethyl formate. After filtration, the obtained filtrate was cooled to ⁇ 5° C., and stirred overnight. The obtained solid was collected and drying under vacuum at 60° C. for about 48 h to get crystals.
  • the XRPD test was performed on the obtained solid, and the obtained solid was confirmed to be Form CS8.
  • the XRPD pattern is substantially as depicted in FIG. 4 , and the XRPD data are listed in Table 2.
  • ARN-509 was weighed and dissolved in 0.8 mL of methanol/methyl acetate/cyclohexane (1:3:12, v/v/v). The obtained solution was stirred at 5° C. for about 24 h, separated by filtration, and drying the obtained solid with forced air convection at 30° C. to obtain solid.
  • the XRPD pattern is substantially as depicted in FIG. 5 , and the XRPD data are listed in Table 3.
  • the TGA curve of Form CS8 is substantially as depicted in FIG. 6 , which shows about 2.6% weight loss when heated to 150° C.
  • the XRPD pattern is substantially as depicted in FIG. 7 , and the XRPD data are listed in Table 5.
  • the DSC curve is substantially as depicted in FIG. 8 .
  • the endothermic peak appears around 123° C.
  • the TGA curve is substantially as depicted in FIG. 9 , which shows about 5.8% weight loss when heated to 150° C.
  • the XRPD pattern of sample 5 is substantially as depicted in FIG. 10 , and the XRPD data are listed in Table 6.
  • Samples 5-8 and sample 4 have the same or similar XRPD patterns, samples 5-8 and sample 4 are the same crystalline form and have the same properties.
  • Form CS9 is a co-solvate of methyl acetate and water. Its unit cell dimensions are listed in Table 7. The simulated XRPD pattern is substantially as depicted in FIG. 11 , and the XRPD data are listed in Table 8.
  • ARN-509 was weighed and dissolved in 0.5 mL of acetonitrile/isopropanol (V/V, 1:1) and cooled to ⁇ 25° C. to obtain Form CS9.
  • Form CS9 obtained in this example is an acetonitrile solvate. Its unit cell dimensions are listed in Table 9. The simulated XRPD pattern is substantially as depicted in FIG. 12 , and the XRPD data are listed in Table 10.
  • the pH in stomach is 1.0-2.0
  • the pH in the small intestine is 4.0-7.0.
  • the stomach and small intestine are the key organs for drug dissolution and absorption, so measuring the dynamic solubility of a drug in a medium with pH 1.0-7.0 plays an important role in predicting the in vivo bioavailability.
  • ARN-509 is a poorly water-soluble drug and belongs to BCS II (low solubility and high permeability). Higher solubility is beneficial to improve in vivo dissolution, thus improving in vivo drug efficacy directly.
  • Form CS8 Approximately 30 mg of Form CS8 was stored under 25° C./60% RH and 40° C./75% RH in open or close dishes. Crystalline form and chemical impurity were checked by XRPD and HPLC, respectively. The results are shown in Table 12. XRPD pattern overlay of Form CS8 of the present disclosure before and after being stored under 25° C./60% RH are depicted in FIG. 13 . XRPD pattern overlay of Form CS8 of the present disclosure before and after being stored under 40° C./75% RH are depicted in FIG. 14 .
  • Form CS8 Approximately 30 mg of Form CS8 was stored under 60° C./75% RH in open or close dishes. Crystalline form change of Form CS8 was tested by XRPD. The results are shown in Table 13.
  • Form CS8 kept stable for at least 2 weeks at 60° C./75% RH. It can be seen that Form CS8 has good stability under stress condition with high temperature and humidity.
  • Example 13 Mechanical Stability of Form CS8
  • Form CS8 was compressed into pellets under different pressures with suitable tableting die. Crystalline form before and after tableting were checked by XRPD. The test results are shown in Table 14, XRPD pattern overlay is depicted in FIG. 16 .
  • Form CS8, Form A and Form B of the prior art were ground manually for 5 minutes in a mortar, XRPD patterns were collected before and after gridding.
  • the XRPD pattern overlay of Form CS8, Form A and Form B of the prior art are depicted in FIG. 17 , FIG. 18 and FIG. 19 .
  • the results are listed in Table 15.
  • Form CS8 Approximately 20 mg of Form CS8, Form A and Form B of the prior art were added into 10 mL of Isopar G (containing 0.2% lecithin). The mixture was mixed thoroughly and transferred into the SDC. The measurement was started when the sample amount indicator is in appropriate position. The average particle diameter calculated by volume, the diameter at which 10% mass is comprised of smaller particles (D10), the diameter at which 50% mass is comprised of smaller particles (D50) and the diameter at which 90% mass is comprised of smaller particles (D90) were obtained in particle size distribution test. The results are shown in Table 16. The particle size distribution diagram of Form CS8, Form A and Form B of the prior art were shown in FIG. 20 , FIG. 21 , FIG. 22 .
  • Form CS8 has uniform particle size distribution, which is superior to that of Form A and Form B of the prior art.
  • Form CS8 Approximately 30 mg of Form CS8, Form A and Form B of the prior art were weighed and then added into the dies of ⁇ 8 mm round tooling, compressed at 10 KN and held for 30 s. The punch was weighed and amount of material sticking to the punch was calculated. The compression was repeated twice and the cumulative amount, maximum amount and average amount of material sticking to the punch during compression process were recorded. Detailed experimental results are shown in Table 17.
  • Test results indicate that the adhesiveness of Form CS8 is superior to Form A and Form B of the prior art.
  • Form CS8 Form A and Form B of the prior art were blended according to formulation in Table 19 and formulation process in Table 20, then corresponding tablets were prepared.
  • Form CS8 The tablets of Form CS8 were packed in HDPE bottles and stored under 25° C./60% RH and 40° C./75% RH conditions. Crystalline form and impurity of the sample were tested to check the stability of Form CS8 drug product after being stored for 3 months. The results indicate that Form CS8 drug product can keep physically and chemically stable under 25° C./60% RH and 40° C./75% RH for at least 3 months. The crystalline form does not change, and the purity remains substantially unchanged. The results are shown in Table 22. The XRPD patterns overlay before and after being stored at 25° C./60% RH and 40° C./75% RH are shown in FIG. 24 and FIG. 25 , respectively.

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