US20200070202A1 - Active anti-ice coating, coating material and method - Google Patents

Active anti-ice coating, coating material and method Download PDF

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US20200070202A1
US20200070202A1 US16/678,776 US201916678776A US2020070202A1 US 20200070202 A1 US20200070202 A1 US 20200070202A1 US 201916678776 A US201916678776 A US 201916678776A US 2020070202 A1 US2020070202 A1 US 2020070202A1
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Prior art keywords
ice
liquid
weight
matrix material
coating
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US16/678,776
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Tobias Strobl
Dominik Raps
Khalid Zahouily
Gerard Riess
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Airbus Defence and Space GmbH
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Airbus Defence and Space GmbH
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Priority to US16/678,776 priority Critical patent/US20200070202A1/en
Assigned to Airbus Defence and Space GmbH reassignment Airbus Defence and Space GmbH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: RIESS, GERARD, ZAHOUILY, KHALID, RAPS, DOMINIK, STROBL, TOBIAS
Publication of US20200070202A1 publication Critical patent/US20200070202A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • C09D4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENTS OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D15/00De-icing or preventing icing on exterior surfaces of aircraft
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • C08F222/106Esters of polycondensation macromers
    • C08F222/1065Esters of polycondensation macromers of alcohol terminated (poly)urethanes, e.g. urethane(meth)acrylates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/40Ice detection; De-icing means

Definitions

  • the disclosure herein relates to an active anti-ice coating which is capable of delivering or releasing an anti-ice agent. Furthermore, the disclosure herein relates to a coating material for forming such an anti-ice coating, and a method for producing such an anti-ice coating material. Moreover, the disclosure herein relates to a method for producing an anti-ice coating by such an anti-ice coating material, and a vehicle, an aircraft, a rotor or a wind power plant, which has a surface area provided with such an anti-ice coating.
  • Fluid-dynamic bodies which are operated under atmospheric conditions, as for example in the case of rotor blades of aircrafts or wind power plants or fluid-dynamically active surfaces of aircrafts or the like, are at risk due to the formation of a layer of ice and the deterioration of the fluid-dynamic properties resulting therefrom. It is therefore known to take protective measures for the protection of such fluid-dynamic bodies against the formation of ice.
  • a possible protective measure consists in providing the respective surface areas with an anti-ice coating, which are at risk of developing ice.
  • Most known anti-ice coatings are passive, i.e. they show a certain inherent hydrophobic and ice-phobic property due to a large contact angle and/or a good water drip off behavior.
  • Active anti-ice coatings are understood to be coatings, which are capable of delivering an anti-ice agent.
  • Anti-ice agents are substances, compounds, mixtures or batches which have a freezing point lowering property. Such active coatings may avoid an icing also under cold conditions of minus 10° C. and below.
  • passive anti-ice properties for coatings may be obtained for instance by super hydrophobic polymers—see, for example, US 2012/0045954 A1—or by surface structuring, for instance on the nanoscopic or microscopic level, as shown in WO 2014/095112 A1.
  • Active anti-ice coatings may be achieved with coatings, which are especially capable of releasing anti-ice liquids—see, for example, US 2012/0244287 A1, U.S. Pat. No. 8,647,709 B2 or US 2002/0139956 A1—or anti-ice proteins—see, for example, WO 2010/127981 A1 or US 2011/00390066 A1.
  • a further example of an active anti-ice coating is the coating which is commercially available from the company Microphase under the trade name “IcePhob ESL”.
  • the above object is realized with an active anti-ice coating, a coating material and a production method according to the disclosure herein.
  • the disclosure herein provides an active anti-ice coating which is capable of releasing or delivering an anti-ice agent, characterized by or comprising anti-ice agent reservoirs which are embedded or trapped or captured in a UV curable matrix material.
  • the anti-ice coating comprises 3 to 20% by weight, more preferably 5 to 20% by weight of an anti-ice liquid as the anti-ice agent.
  • the anti-ice liquid may comprise 1 to 25% (based on the mass of the anti-ice liquid) of copolymer surfactants, relative to the UV curable matrix.
  • the UV curable matrix material comprises:
  • the polyurethane diacrylates may be present as one sort of a polyurethane diacrylate or as a mixture of PUAs.
  • one sort of a monomer or a mixture of monomers may be provided.
  • a combination of an anti-ice liquid phase with a liquid UV-curable matrix phase leads to the formation of a non-aqueous emulsion which is stabilized by a copolymer.
  • a UV curing of this system leads to a solid matrix coating with dispersed anti-ice fluid.
  • the anti-ice agent reservoirs which are embedded, captured or trapped in the matrix material are formed from a or with a further UV curable material.
  • anti-ice agent reservoirs are provided which have an anti-ice liquid trapped or captured in a UV curable material or in UV curable materials.
  • an anti-ice liquid is trapped in a UV curable network, which will be referred to as glycogel in the following.
  • the disclosure herein provides a coating material for forming an anti-ice coating comprising a non-aqueous photopolymerizable emulsion with a liquid photopolymerizable matrix material as a first phase and a photopolymerizable gel, which contains anti-ice liquid, as a second phase.
  • the second phase contains block copolymer surfactants.
  • the second phase is built-up on the basis of PEG. More preferably, the second phase contains PEG and photoinitiators.
  • an anti-ice coating material for forming an anti-ice coating comprising:
  • step a) comprises providing the matrix material such that it makes up 80 to 97% by weight, more preferably 80-95% by weight of the anti-ice coating material.
  • step a) comprises providing a matrix material containing:
  • the polyurethane diacrylates may be one sort of polyurethane diacrylate or a mixture of PUAs.
  • step b) comprises providing an anti-ice liquid.
  • step b) comprises synthesizing a UV curable gel which contains, traps or encapsulates anti-ice liquid.
  • a matrix material containing 80-95% by weight of polyurethane acrylates and monomers, 0.5-5% by weight of photoinitiators and 0-2% by weight of additives is provided.
  • the amount of anti-ice liquid in the anti-ice agent as for example in a non-aqueous gel is 80-90% by weight.
  • 80-90% by weight of anti-ice liquid as for example ethylene glycol (EG), and 10-20% by weight of UV curable monomers are used for forming a gel.
  • EG ethylene glycol
  • UV curable glycogel especially on PEG basis
  • anti-ice liquid as anti-ice agent
  • a preferred embodiment of the method contains: forming a photopolymerizable non-aqueous emulsion with a photopolymerizable liquid matrix material as a first phase and a photopolymerizable gel material as a second phase, in which an anti-ice liquid is embedded or trapped.
  • the gel Preferably, 10-20% by weight of the gel and 80-90% by weight of the matrix material are used for forming the emulsion.
  • the disclosure herein relates to a method for producing an anti-ice coating comprising: carrying out the method for producing the coating material according to one of the preceding embodiments for providing coating material or for providing a coating material, as specified further above according to one of the preferred embodiments, and applying the coating material on a surface to be coated and UV curing the coating material.
  • the disclosure herein relates to a vehicle, an aircraft or a rotor or wind energy plant comprising a surface area which is coated with such an anti-ice coating.
  • a particular aspect of the disclosure herein relates to UV curable two-phase anti-ice coatings and method for producing the same.
  • a preferred embodiment is based on a photopolymerizable, non-aqueous emulsion, wherein the matrix phase is built up from a photopolymerizable system—as for example radical, cationic and/or hybrid systems—and the dispersed part is built up from UV curable reservoir systems which contain anti-ice liquids.
  • a photopolymerizable system as for example radical, cationic and/or hybrid systems
  • the dispersed part is built up from UV curable reservoir systems which contain anti-ice liquids.
  • the coatings which are developed from such non-aqueous emulsions lead to good anti-ice properties and good impact resistant properties.
  • the active agent is trapped, captured or encapsulated, such that a too quick release or delivery is limited and such that the agents do not reduce the mechanical properties of the coatings.
  • One advantage of the coating according to the disclosure herein is the combination of smart active anti-ice capabilities with a high erosion resistance.
  • the UV-curable reservoir coatings which have been developed from such two-phase systems, have further advantages of a progressive release of anti-ice liquids, which guarantees the anti-ice properties over a long period of time.
  • the improved anti-ice properties and deicing properties and the increase of the erosion resistance have been confirmed in laboratory tests and in ice wind tunnel tests on a smaller scale and in erosion tests.
  • Multiphase photocurable coatings with anti-ice, anti-erosion and impact resistance properties have been developed, which are based on an environmentally friendly non-aqueous emulsion.
  • the coatings have been designed and formulations have been produced and applied to aluminum panels. Wind tunnel tests on a laboratory scale have been carried out. In doing so, first coating formulations for anti-ice tests showed promising anti-ice properties.
  • the coating material may be used like other UV curable coatings.
  • FIG. 1 is a schematic representation of a method for producing a UV curable anti-ice coating
  • FIG. 2 is a schematic representation of a first step of a further method for producing a UV curable anti-ice coating, wherein FIG. 2 shows a procedure for synthesizing a glycogel, in which an anti freezing liquid is trapped in a UV curable matrix;
  • FIG. 3 is a second step of the further production method
  • FIG. 4 is a schematic representation of a production of an active anti-ice coating from the coating material which has been produced according to FIG. 3 with an enlarged representation of an anti-ice agent reservoir;
  • FIG. 5 is an enlarged representation of the anti-ice agent reservoir
  • FIG. 6 is a schematic representation of an active anti-ice coating, which has been produced according to the method of FIG. 2 to FIG. 5 , with an enlarged representation of an anti-ice agent reservoir;
  • FIG. 7 is an enlarged representation of a smaller part of the active anti-ice coating.
  • a first generation of biphasic UV curable anti-ice coating 14 is described by the representation in FIG. 1 .
  • the production starts with 80 to 97% by weight of a first component A and 3 to 20% by weight of a second component B, which are combined by copolymer CP to a coating material 10 for forming an active anti-ice coating 12 .
  • a liquid UV curable coating material 14 As a first component in particular a liquid UV curable coating material 14 is used. An anti-ice liquid 16 having a freezing point lowering property is used for forming the second component B.
  • Component B additionally contains 5 to 20% by weight of the copolymers CP (based on the mass of B).
  • a photo-induced curing liquid of 60 to 80% by weight of PUA (polyurethane diacrylate) and 20 to 40% by weight of monomers is used as the first component A.
  • 0.5 to 5% by weight (based on the total mass of PUA and monomers) of photoinitiators and optionally 0 to 2% by weight (based on the total mass of PUA and monomers) of additives are added to the first component.
  • an emulsion 18 of a first component A as a matrix material 20 and an anti-ice liquid 16 as component B which is dispersed therein is obtained.
  • the emulsion 18 of matrix material 20 and anti-ice liquid 16 dispersed therein represents a liquid UV curable formulation 22 .
  • Applying 24 the formulation 22 and using UV light for UV curing 26 results in the active anti-ice coating 12 on a substrate 28 .
  • Surface areas of vehicles and aircrafts, of rotors and wind energy plants or the same may serve as a substrate 28 .
  • the active anti-ice coating 12 has anti-ice agent reservoirs 30 which are embedded in the UV curable matrix material 20 .
  • the anti-ice liquid 16 is located in the anti-ice agent reservoirs.
  • the anti-ice agent reservoirs 30 release the anti-ice liquid 16 on the surface of the anti-ice coating 12 . Upon erosion of the active anti-ice coating 12 again and again new anti-ice reservoirs 30 are exposed.
  • the presence of the anti-ice liquid 16 on the surface of the anti-ice coating 12 leads to the prevention or the delay of the formation of ice.
  • FIGS. 2 to 4 a method for producing a second generation of a biphasic UV curable coating based on UV glycogel 40 is illustrated in more detail by the representation in FIGS. 2 to 4 .
  • the method comprises two steps. A first step is indicated in FIG. 2 , while a second step is shown in FIG. 3 .
  • the first step relates to the synthesis of a UV glycogel 40 .
  • the second step relates to the dispersion of the UV glycogel 40 in the UV curable formulation of the first component A.
  • the first step of forming the UV glycogel 40 starts with a third component C and a fourth component D, which are combined by copolymer CP and UV application to the UV glycogel 40 .
  • UV curable monomers for example based on polyethylene glycol (PEG), serve as third compound C.
  • the desired anti-ice liquid 16 is used as component D.
  • ethylene glycol (EG) is used.
  • Further examples of possible anti-ice liquids 16 are described in US 2014/0127516 A1, [0058].
  • the weight of the glycogel comprises exemplary amounts of the third component D (ice liquid 16 ) in the range from 80 to 95%, preferably 80 to 90%, and of the fourth component C (UV curable monomers) in the range from 5 to 20%, preferably 10 to 20%.
  • This UV glycogel 40 forms a fifth component E which is applied in the second step, which will be hereinafter illustrated in more detail by FIG. 3 .
  • the fifth component E is an example for an anti-ice agent.
  • an emulsion 18 is formed from the first component A—as specified further above—and the fifth component E (UV glycogel 40 ).
  • the fifth component E UV glycogel 40
  • 10 to 20% by weight are admixed in 80 to 90% by weight of the component A, based on the total mass of the emulsion 18 .
  • the UV glycogel 40 and the anti-ice liquid 16 captured therein are dispersed in the still liquid UV curable matrix material 20 .
  • the emulsion 18 represents the coating material 10 , and the active anti-ice coating 12 is obtainable by applying 24 the emulsion 18 and UV curing 26 .
  • the first component A makes up 80 to 90% by weight of the emulsion 18 .
  • a liquid UV curable coating serves as a first component A, for example with a composition of 60 to 80% by weight of PUA, 20 to 40% by weight of monomers. 0.5 to 5% by weight of photoinitiators and 0 to 2% by weight of additives are added to this first component A based on the total amount of PUA and monomers.
  • the fifth component E may be dispersed in the emulsion 18 in a weight amount of 10 to 20%.
  • the fifth component E is formed in particular by the UV glycogel 40 with anti-ice liquid 16 trapped therein.
  • the fifth component E is made of acrylate monomers from the component C, to which photoinitiators and eventually additives may be added, and anti-ice liquid from the component D.
  • the coating material 10 which is present as emulsion 18 , then forms a liquid UV curable formulation 22 , which turns into the active anti-ice coating 12 on the substrate 28 upon its application 24 and UV curing 26 .
  • the anti-ice liquid 16 is also captured or trapped in a UV curable matrix.
  • the finished product of an anti-ice coating 12 comprises the anti-ice agent reservoirs 30 with anti-ice liquid 16 trapped or captured in matrix material 20 , 40 , in order to release anti-ice liquid 16 on the surface.
  • FIGS. 4 and 5 show an enlarged representation of the anti-ice agent reservoirs 30 . Inside there are the anti-ice liquid 16 and monomers, which on the outside are linked to the matrix material 20 by copolymer CP.
  • this anti freezing phase 44 which forms the anti-ice agent reservoirs 30 , comprises 1 to 20% by weight of anti-ice liquid, 16.0 to 20% of monomers and 0 to 5% of photoinitiators and copolymer surfactants.
  • An active anti-ice coating 12 with excellent erosion resistance and encapsulated anti-ice agent reservoirs 30 is thus obtained, which enables a sustained continuing release of anti-ice liquid 16 during the use of the anti-ice coating 12 .
  • UV curable coating materials for forming an anti-ice coating are given, which are obtained with one of the above illustrated production methods.
  • a UV curable first matrix I with the following composition is produced as component A:
  • UV curable first matrix I 89.3% copolymer surfactants 1.8% ethylene glycol 8.9%
  • a UV curable second matrix II with the following composition is produced as component A:
  • UV curable second matrix II 89.3% copolymer surfactants 1.8% ethylene glycol 8.9%
  • a UV curable third matrix III with the following composition is produced as component A:
  • UVP 6021-HD15 from the company Ssunin 88% SR 355 from the company Arkema 10% Chivacure 173 from the company Chitec 2%
  • UV curable third matrix III 87.5% copolymer surfactants 2.5% ethylene glycol 10%
  • ethylene glycol is used as the anti-ice liquid which is embedded in the UV curable matrix.
  • the method of the second generation as described further above differs from the above-mentioned examples additionally in that the anti-ice liquid is first captured in a UV polymerizable gel and that this mixture (instead of the anti-ice liquid in examples 1 to 3) and the matrix are the processed to an emulsion.
  • glycogel 131 A glycogel (designated as glycogel 131) with the following composition is synthesized as component E:
  • the substances are mixed and submitted to a UV irradiation with a UV dose of 5,000 mJ for the fusion or the gel formation for producing the glycogel.
  • a UV curable fourth matrix IV with the following composition is produced as component A:
  • UV curable matrix IV 88.2% copolymer surfactant 2% Glycogel 131 8.9%
  • a glycogel (designated as Glycogel 121) with the following composition is synthesized as component E:
  • the substances are mixed and submitted to a UV irradiation with a UV dose of 1,000 mJ for the fusion or the gel formation for producing the glycogel.
  • a UV curable fifth matrix V with the following composition is produced as component A:

Abstract

The disclosure herein provides an active anti-ice coating, which is capable of releasing an anti-ice agent, which includes anti-ice agent reservoirs, which are embedded in a UV curable matrix material, for providing an effective anti-ice coating with an active anti-ice agent release over a long period of time.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application is a continuation of and claims priority to co-pending U.S. patent application Ser. No. 15/863,222, filed Jan. 5, 2018, which is a continuation of and claims priority to PCT/EP2016/065710 filed Jul. 4, 2016 which claims the benefit of and priority to European Patent Application No. 15 175 504.8 filed Jul. 6, 2015, the entire disclosures of which are herein incorporated by reference.
  • TECHNICAL FIELD
  • The disclosure herein relates to an active anti-ice coating which is capable of delivering or releasing an anti-ice agent. Furthermore, the disclosure herein relates to a coating material for forming such an anti-ice coating, and a method for producing such an anti-ice coating material. Moreover, the disclosure herein relates to a method for producing an anti-ice coating by such an anti-ice coating material, and a vehicle, an aircraft, a rotor or a wind power plant, which has a surface area provided with such an anti-ice coating.
  • BACKGROUND
  • With regard to the technological background and the prior art, reference is made to WO 2012/003004 A2, US 2002/0139956 A1, U.S. Pat. No. 8,647,709 B2, WO 2010/127981 A1, US 2011/0039066 A1, US 2012/0045954 A1, WO 2014/095112 A1 and US 2014/0127516 A1 and US 2012/0244287 A1. The following description is built on the knowledge base of these documents.
  • Fluid-dynamic bodies, which are operated under atmospheric conditions, as for example in the case of rotor blades of aircrafts or wind power plants or fluid-dynamically active surfaces of aircrafts or the like, are at risk due to the formation of a layer of ice and the deterioration of the fluid-dynamic properties resulting therefrom. It is therefore known to take protective measures for the protection of such fluid-dynamic bodies against the formation of ice. A possible protective measure consists in providing the respective surface areas with an anti-ice coating, which are at risk of developing ice. Most known anti-ice coatings are passive, i.e. they show a certain inherent hydrophobic and ice-phobic property due to a large contact angle and/or a good water drip off behavior. However, a significant disadvantage of these purely passive anti-ice coatings is the relatively high risk of an icing under very cold conditions. Active anti-ice coatings are understood to be coatings, which are capable of delivering an anti-ice agent. Anti-ice agents are substances, compounds, mixtures or batches which have a freezing point lowering property. Such active coatings may avoid an icing also under cold conditions of minus 10° C. and below.
  • In the prior art, passive anti-ice properties for coatings may be obtained for instance by super hydrophobic polymers—see, for example, US 2012/0045954 A1—or by surface structuring, for instance on the nanoscopic or microscopic level, as shown in WO 2014/095112 A1.
  • Active anti-ice coatings may be achieved with coatings, which are especially capable of releasing anti-ice liquids—see, for example, US 2012/0244287 A1, U.S. Pat. No. 8,647,709 B2 or US 2002/0139956 A1—or anti-ice proteins—see, for example, WO 2010/127981 A1 or US 2011/00390066 A1.
  • A further example of an active anti-ice coating is the coating which is commercially available from the company Microphase under the trade name “IcePhob ESL”.
  • Currently known active anti-ice coatings only show a low erosion resistance and a quick leaching of the active agent, as for example an anti-ice protein or an anti-ice liquid. As a result thereof the lifetime of the coating is very limited and difficult to predict.
  • SUMMARY
  • It is an object of the present disclosure to provide an active anti-ice coating without the above-mentioned disadvantages.
  • The above object is realized with an active anti-ice coating, a coating material and a production method according to the disclosure herein.
  • Advantageous uses of a coating which is producible in this way are also disclosed herein.
  • According to a first aspect, the disclosure herein provides an active anti-ice coating which is capable of releasing or delivering an anti-ice agent, characterized by or comprising anti-ice agent reservoirs which are embedded or trapped or captured in a UV curable matrix material.
  • It is preferred that the anti-ice coating comprises 3 to 20% by weight, more preferably 5 to 20% by weight of an anti-ice liquid as the anti-ice agent.
  • In a preferred embodiment the anti-ice liquid may comprise 1 to 25% (based on the mass of the anti-ice liquid) of copolymer surfactants, relative to the UV curable matrix.
  • It is preferred that the UV curable matrix material comprises:
      • 60-80% by weight of polyurethane diacrylates; and
      • 20-40% by weight of monomers,
  • wherein, based on the total mass of polyurethane diacrylates and monomers,
      • 0.5-5% by weight of photoinitiators, and
      • 0-2% by weight of additives
  • are provided.
  • The polyurethane diacrylates (PUAs) may be present as one sort of a polyurethane diacrylate or as a mixture of PUAs.
  • Furthermore, one sort of a monomer or a mixture of monomers may be provided.
  • In a preferred embodiment a combination of an anti-ice liquid phase with a liquid UV-curable matrix phase leads to the formation of a non-aqueous emulsion which is stabilized by a copolymer. A UV curing of this system leads to a solid matrix coating with dispersed anti-ice fluid.
  • It is preferred that the anti-ice agent reservoirs which are embedded, captured or trapped in the matrix material are formed from a or with a further UV curable material. Preferably anti-ice agent reservoirs are provided which have an anti-ice liquid trapped or captured in a UV curable material or in UV curable materials. According to one embodiment an anti-ice liquid is trapped in a UV curable network, which will be referred to as glycogel in the following.
  • According to a further aspect the disclosure herein provides a coating material for forming an anti-ice coating comprising a non-aqueous photopolymerizable emulsion with a liquid photopolymerizable matrix material as a first phase and a photopolymerizable gel, which contains anti-ice liquid, as a second phase.
  • It is preferred that the second phase contains block copolymer surfactants. Preferably, the second phase is built-up on the basis of PEG. More preferably, the second phase contains PEG and photoinitiators.
  • According to a further aspect the disclosure herein relates to a method of producing an anti-ice coating material for forming an anti-ice coating comprising:
  • a) providing a liquid photopolymerizable matrix material,
  • b) providing an anti-ice agent and
  • c) introducing the anti-ice agent into the liquid photopolymerizable matrix material.
  • It is preferred that step a) comprises providing the matrix material such that it makes up 80 to 97% by weight, more preferably 80-95% by weight of the anti-ice coating material.
  • Preferably, step a) comprises providing a matrix material containing:
  • 60-80% by weight of polyurethane diacrylates; and
  • 20 -40% by weight of monomers,
      • wherein, based on the total weight of polyurethane diacrylate and monomers,
  • 0.5-5% by weight of photoinitiators, and
  • 0-2% by weight of additives are provided or added.
  • The polyurethane diacrylates (PUAs) may be one sort of polyurethane diacrylate or a mixture of PUAs.
  • Furthermore, also one sort of monomer or a mixture of monomers may be provided.
  • It is preferred that step b) comprises providing a UV curable gel forming material.
  • It is preferred that step b) comprises providing an anti-ice liquid.
  • It is preferred that step b) comprises synthesizing a UV curable gel which contains, traps or encapsulates anti-ice liquid.
  • It is preferred that a matrix material containing 80-95% by weight of polyurethane acrylates and monomers, 0.5-5% by weight of photoinitiators and 0-2% by weight of additives is provided.
  • It is preferred that the amount of anti-ice liquid in the anti-ice agent as for example in a non-aqueous gel is 80-90% by weight. Advantageously, 80-90% by weight of anti-ice liquid, as for example ethylene glycol (EG), and 10-20% by weight of UV curable monomers are used for forming a gel.
  • It is preferred that a UV curable glycogel (especially on PEG basis) with anti-ice liquid as anti-ice agent is formed which is captured or trapped by surfactants.
  • A preferred embodiment of the method contains: forming a photopolymerizable non-aqueous emulsion with a photopolymerizable liquid matrix material as a first phase and a photopolymerizable gel material as a second phase, in which an anti-ice liquid is embedded or trapped.
  • Preferably, 10-20% by weight of the gel and 80-90% by weight of the matrix material are used for forming the emulsion.
  • According to a further aspect the disclosure herein relates to a method for producing an anti-ice coating comprising: carrying out the method for producing the coating material according to one of the preceding embodiments for providing coating material or for providing a coating material, as specified further above according to one of the preferred embodiments, and applying the coating material on a surface to be coated and UV curing the coating material.
  • According to a further aspect the disclosure herein relates to a vehicle, an aircraft or a rotor or wind energy plant comprising a surface area which is coated with such an anti-ice coating.
  • A particular aspect of the disclosure herein relates to UV curable two-phase anti-ice coatings and method for producing the same.
  • A preferred embodiment is based on a photopolymerizable, non-aqueous emulsion, wherein the matrix phase is built up from a photopolymerizable system—as for example radical, cationic and/or hybrid systems—and the dispersed part is built up from UV curable reservoir systems which contain anti-ice liquids. The coatings which are developed from such non-aqueous emulsions lead to good anti-ice properties and good impact resistant properties. The active agent is trapped, captured or encapsulated, such that a too quick release or delivery is limited and such that the agents do not reduce the mechanical properties of the coatings.
  • One advantage of the coating according to the disclosure herein is the combination of smart active anti-ice capabilities with a high erosion resistance.
  • The UV-curable reservoir coatings, which have been developed from such two-phase systems, have further advantages of a progressive release of anti-ice liquids, which guarantees the anti-ice properties over a long period of time. Apart from this advantage of a sustained and controlled release there is the further advantage that the choice of anti-ice agent is much broader than in the case of conventional coatings due to the fact that the coating matrix itself is only partially in contact with the ice suppressing additive. It may be noted as a positive side effect that the erosion resistance of the coatings according to the disclosure herein is much higher than in the case of the currently commercially available coatings. The improved anti-ice properties and deicing properties and the increase of the erosion resistance have been confirmed in laboratory tests and in ice wind tunnel tests on a smaller scale and in erosion tests.
  • Multiphase photocurable coatings with anti-ice, anti-erosion and impact resistance properties have been developed, which are based on an environmentally friendly non-aqueous emulsion. The coatings have been designed and formulations have been produced and applied to aluminum panels. Wind tunnel tests on a laboratory scale have been carried out. In doing so, first coating formulations for anti-ice tests showed promising anti-ice properties. The coating material may be used like other UV curable coatings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Hereinafter embodiments of the disclosure herein will be illustrated by the corresponding, example drawings.
  • FIG. 1 is a schematic representation of a method for producing a UV curable anti-ice coating;
  • FIG. 2 is a schematic representation of a first step of a further method for producing a UV curable anti-ice coating, wherein FIG. 2 shows a procedure for synthesizing a glycogel, in which an anti freezing liquid is trapped in a UV curable matrix;
  • FIG. 3 is a second step of the further production method;
  • FIG. 4 is a schematic representation of a production of an active anti-ice coating from the coating material which has been produced according to FIG. 3 with an enlarged representation of an anti-ice agent reservoir;
  • FIG. 5 is an enlarged representation of the anti-ice agent reservoir;
  • FIG. 6 is a schematic representation of an active anti-ice coating, which has been produced according to the method of FIG. 2 to FIG. 5, with an enlarged representation of an anti-ice agent reservoir; and
  • FIG. 7 is an enlarged representation of a smaller part of the active anti-ice coating.
  • DETAILED DESCRIPTION
  • In the following the production of a first generation of biphasic UV curable anti-ice coating 14 is described by the representation in FIG. 1. The production starts with 80 to 97% by weight of a first component A and 3 to 20% by weight of a second component B, which are combined by copolymer CP to a coating material 10 for forming an active anti-ice coating 12.
  • As a first component in particular a liquid UV curable coating material 14 is used. An anti-ice liquid 16 having a freezing point lowering property is used for forming the second component B.
  • Examples for possible anti-ice liquids 16 are described in US 2014/0127516 A1, [0058].
  • Component B additionally contains 5 to 20% by weight of the copolymers CP (based on the mass of B).
  • According to a preferred embodiment a photo-induced curing liquid of 60 to 80% by weight of PUA (polyurethane diacrylate) and 20 to 40% by weight of monomers is used as the first component A. 0.5 to 5% by weight (based on the total mass of PUA and monomers) of photoinitiators and optionally 0 to 2% by weight (based on the total mass of PUA and monomers) of additives are added to the first component.
  • As a result an emulsion 18 of a first component A as a matrix material 20 and an anti-ice liquid 16 as component B which is dispersed therein is obtained. The emulsion 18 of matrix material 20 and anti-ice liquid 16 dispersed therein represents a liquid UV curable formulation 22. Applying 24 the formulation 22 and using UV light for UV curing 26 results in the active anti-ice coating 12 on a substrate 28. Surface areas of vehicles and aircrafts, of rotors and wind energy plants or the same may serve as a substrate 28.
  • The active anti-ice coating 12 has anti-ice agent reservoirs 30 which are embedded in the UV curable matrix material 20. The anti-ice liquid 16 is located in the anti-ice agent reservoirs. The anti-ice agent reservoirs 30 release the anti-ice liquid 16 on the surface of the anti-ice coating 12. Upon erosion of the active anti-ice coating 12 again and again new anti-ice reservoirs 30 are exposed.
  • The presence of the anti-ice liquid 16 on the surface of the anti-ice coating 12 leads to the prevention or the delay of the formation of ice.
  • In the following a method for producing a second generation of a biphasic UV curable coating based on UV glycogel 40 is illustrated in more detail by the representation in FIGS. 2 to 4. The method comprises two steps. A first step is indicated in FIG. 2, while a second step is shown in FIG. 3.
  • The first step relates to the synthesis of a UV glycogel 40. The second step relates to the dispersion of the UV glycogel 40 in the UV curable formulation of the first component A.
  • As is apparent from FIG. 2, the first step of forming the UV glycogel 40 starts with a third component C and a fourth component D, which are combined by copolymer CP and UV application to the UV glycogel 40.
  • UV curable monomers, for example based on polyethylene glycol (PEG), serve as third compound C.
  • The desired anti-ice liquid 16 is used as component D. In one example ethylene glycol (EG) is used. Further examples of possible anti-ice liquids 16 are described in US 2014/0127516 A1, [0058].
  • The weight of the glycogel comprises exemplary amounts of the third component D (ice liquid 16) in the range from 80 to 95%, preferably 80 to 90%, and of the fourth component C (UV curable monomers) in the range from 5 to 20%, preferably 10 to 20%.
  • The application of UV light 42 to the mixture of the third component C and the fourth component D leads to the formation of the UV glycogel 40 with anti-ice liquid 16 captured or trapped therein. This UV glycogel 40 forms a fifth component E which is applied in the second step, which will be hereinafter illustrated in more detail by FIG. 3. The fifth component E is an example for an anti-ice agent.
  • In this second step an emulsion 18 is formed from the first component A—as specified further above—and the fifth component E (UV glycogel 40). As an example, 10 to 20% by weight are admixed in 80 to 90% by weight of the component A, based on the total mass of the emulsion 18.
  • In the emulsion 18 according to FIG. 3 the UV glycogel 40 and the anti-ice liquid 16 captured therein are dispersed in the still liquid UV curable matrix material 20.
  • The emulsion 18 represents the coating material 10, and the active anti-ice coating 12 is obtainable by applying 24 the emulsion 18 and UV curing 26. The first component A makes up 80 to 90% by weight of the emulsion 18. A liquid UV curable coating serves as a first component A, for example with a composition of 60 to 80% by weight of PUA, 20 to 40% by weight of monomers. 0.5 to 5% by weight of photoinitiators and 0 to 2% by weight of additives are added to this first component A based on the total amount of PUA and monomers.
  • In different embodiments the fifth component E may be dispersed in the emulsion 18 in a weight amount of 10 to 20%. The fifth component E is formed in particular by the UV glycogel 40 with anti-ice liquid 16 trapped therein.
  • In an example the fifth component E is made of acrylate monomers from the component C, to which photoinitiators and eventually additives may be added, and anti-ice liquid from the component D.
  • The coating material 10, which is present as emulsion 18, then forms a liquid UV curable formulation 22, which turns into the active anti-ice coating 12 on the substrate 28 upon its application 24 and UV curing 26.
  • In the UV glycogel 40 the anti-ice liquid 16 is also captured or trapped in a UV curable matrix.
  • Thus, the finished product of an anti-ice coating 12 comprises the anti-ice agent reservoirs 30 with anti-ice liquid 16 trapped or captured in matrix material 20, 40, in order to release anti-ice liquid 16 on the surface.
  • FIGS. 4 and 5 show an enlarged representation of the anti-ice agent reservoirs 30. Inside there are the anti-ice liquid 16 and monomers, which on the outside are linked to the matrix material 20 by copolymer CP.
  • Thus, in the finished anti-ice coating 12 the UV cured matrix material of the first component A with an anti freezing phase 44 embedded therein is provided. In one embodiment this anti freezing phase 44, which forms the anti-ice agent reservoirs 30, comprises 1 to 20% by weight of anti-ice liquid, 16.0 to 20% of monomers and 0 to 5% of photoinitiators and copolymer surfactants.
  • An active anti-ice coating 12 with excellent erosion resistance and encapsulated anti-ice agent reservoirs 30 is thus obtained, which enables a sustained continuing release of anti-ice liquid 16 during the use of the anti-ice coating 12.
  • In the following specific examples of UV curable coating materials for forming an anti-ice coating are given, which are obtained with one of the above illustrated production methods.
  • EXAMPLE 1
  • A UV curable first matrix I with the following composition is produced as component A:
  • PUA-UVU 9321HD12 from the company Polymer 58%
    Technology
    Photomer 4172F from the company Cognis 20%
    Bisomer PEA6 from the company Cognis 10%
    SR 268US from the company Sartomer 10%
    TPO (Pi) photoinitiator from the company BASF  2%
  • From this a coating material with the following composition is produced according to the above-mentioned method of the first generation:
  • UV curable first matrix I 89.3%
    copolymer surfactants  1.8%
    ethylene glycol  8.9%
  • EXAMPLE 2
  • A UV curable second matrix II with the following composition is produced as component A:
  • UVP 6021-HD15 4 from the company Ssunin 77.2%
    SR 355 from the company Arkema  8.7%
    Si. acrylate A from the company Bluestar  2.3%
    Butyle acrylate monomers from the company Aldrich   10%
    Chivacure 173 from the company Chitec  1.8%
  • From this a coating material with the following composition is produced according to the above-mentioned method of the first generation:
  • UV curable second matrix II 89.3%
    copolymer surfactants  1.8%
    ethylene glycol  8.9%
  • EXAMPLE 3
  • A UV curable third matrix III with the following composition is produced as component A:
  • UVP 6021-HD15 from the company Ssunin 88%
    SR 355 from the company Arkema 10%
    Chivacure 173 from the company Chitec  2%
  • From this a coating material with the following composition is produced according to the above-mentioned method of the first generation:
  • UV curable third matrix III 87.5%
    copolymer surfactants  2.5%
    ethylene glycol
      10%
  • In the examples ethylene glycol is used as the anti-ice liquid which is embedded in the UV curable matrix.
  • In tests the coating material of example 1 has shown the lowest ice adhesion value; the examples 2 and 3 also showed promising results.
  • The method of the second generation as described further above differs from the above-mentioned examples additionally in that the anti-ice liquid is first captured in a UV polymerizable gel and that this mixture (instead of the anti-ice liquid in examples 1 to 3) and the matrix are the processed to an emulsion.
  • In the following specific examples for the second generation are illustrated in more detail.
  • EXAMPLE 4
  • A glycogel (designated as glycogel 131) with the following composition is synthesized as component E:
  • SR610 from the company Arkema 1.96%
    Bisomer PEA from the company GEO Speciality 7.84%
    Chemicals
    Irgacure 2959 from the company BASF  0.2%
    ethylene glycol   90%
  • The substances are mixed and submitted to a UV irradiation with a UV dose of 5,000 mJ for the fusion or the gel formation for producing the glycogel.
  • A UV curable fourth matrix IV with the following composition is produced as component A:
  • PUA-UVU 9321HD12 from the company Polymer 58%
    Technology
    Photomer 4172F from the company Cognis 20%
    Bisomer PEA6 from the company Cognis 10%
    SR 268US from the company Sartomer 10%
    Chivacure 173 from the company Chitec  2%
  • Then an emulsion with the following composition is produced from the matrix IV and glycogel 131 (components A and E):
  • UV curable matrix IV 88.2%
    copolymer surfactant   2%
    Glycogel 131  8.9%
  • EXAMPLE 5
  • A glycogel (designated as Glycogel 121) with the following composition is synthesized as component E:
  • SR344 from the company Arkema   2%
    Bisomer PEA from the company GEO Speciality 7.8%
    Chemicals
    Irgacure 2959 from the company BASF 0.2%
    EG (ethylene glycol)  90%
  • The substances are mixed and submitted to a UV irradiation with a UV dose of 1,000 mJ for the fusion or the gel formation for producing the glycogel.
  • A UV curable fifth matrix V with the following composition is produced as component A:
  • UVP 6021-HD15 4 from the company Ssunin 88%
    SR 355 from the company Arkema 10%
    Chivacure 173 from the company Chitec  2%
  • Then an emulsion with the following composition is produced from matrix V and Glycogel 131 (components A and E):
  • UV curable matrix V 88.2%
    copolymer surfactant   2%
    Glycogel 121  8.9%
  • The UV curing fusion in examples 4 and 5 was carried out with an “Arc bulb LC6B Benchtop Conveyor”.
  • While at least one exemplary embodiment of the invention(s) is disclosed herein, it should be understood that modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art and can be made without departing from the scope of this disclosure. This disclosure is intended to cover any adaptations or variations of the exemplary embodiment(s). In addition, in this disclosure, the terms “comprise” or “comprising” do not exclude other elements or steps, the terms “a”, “an” or “one” do not exclude a plural number, and the term “or” means either or both. Furthermore, characteristics or steps which have been described may also be used in combination with other characteristics or steps and in any order unless the disclosure or context suggests otherwise. This disclosure hereby incorporates by reference the complete disclosure of any patent or application from which it claims benefit or priority.
  • LIST OF REFERENCE NUMERALS
    • A first component
    • B second component
    • C third component
    • D fourth component
    • E fifth component
    • CP copolymer
    • 10 coating material
    • 12 active anti-ice coating
    • 14 liquid UV hardable coating
    • 16 anti-ice liquid
    • 18 emulsion
    • 20 matrix material
    • 22 liquid UV curable coating
    • 24 Applying
    • 26 UV curing
    • 28 substrate
    • 30 anti-ice agent reservoir
    • 40 UV glycogel
    • 42 UV application
    • 44 anti freezing phase

Claims (21)

1-14. (canceled)
15. An active anti-ice coating for releasing an anti-ice agent comprising an anti-ice liquid, wherein the anti-ice coating comprises a plurality of anti-ice agent reservoirs, wherein each of the plurality of anti-ice agent reservoirs are embedded in a solid photopolymerized matrix material, further wherein each of the anti-ice agent reservoirs comprises the anti-ice liquid, and wherein the anti-ice liquid is immiscible in a liquid photopolymerizable matrix material polymerized to provide the solid photopolymerized matrix material.
16. The active anti-ice coating according to claim 15, wherein the anti-ice coating comprises 3 to 20% by weight or 5 to 20% by weight of the anti-ice liquid.
17. The active anti-ice coating according to claim 15, wherein the photopolymerizable matrix material photopolymerized to provide the solid photopolymerized matrix material comprises:
60-80% by weight polyurethane diacrylates; and
20-40% by weight monomers;
further comprising, based on a total mass of polyurethane diacrylates and monomers:
0.5-5% by weight photoinitiators, and
0-2% by weight additives.
18. The active anti-ice coating according to claim 15, wherein the anti-ice liquid is ethylene glycol.
19. An active anti-ice coating for releasing an anti-ice agent comprising an anti-ice liquid, wherein the anti-ice coating comprises a plurality of anti-ice agent reservoirs, wherein each of the plurality of anti-ice agent reservoirs are embedded in a solid, hydrophobic photopolymerized matrix material, further wherein each of the anti-ice agent reservoirs comprises the anti-ice liquid and wherein the anti-ice liquid is hydrophilic.
20. The active anti-ice coating according to claim 19, wherein the anti-ice liquid is ethylene glycol.
21. The active anti-ice coating according to claim 19, wherein the solid, hydrophobic photopolymerized matrix material is a reaction product of a hydrophobic liquid photopolymerizable matrix material.
22. The active anti-ice coating according to claim 21, wherein the hydrophobic, liquid photopolymerizable matrix material comprises:
60-80% by weight polyurethane diacrylates; and
20-40% by weight monomers;
further comprising, based on a total mass of polyurethane diacrylates and monomers:
0.5-5% by weight photoinitiators, and
0-2% by weight additives.
23. An active anti-ice coating for releasing an anti-ice agent comprising an anti-ice liquid, wherein the anti-ice liquid has a freezing point lower property, and wherein the anti-ice coating comprises a plurality of anti-ice agent reservoirs embedded in a solid photopolymerized matrix material, wherein the solid photopolymerized matrix material is a reaction product of polyurethane diacrylates, monomers, and photoinitiators, and further wherein each of the anti-ice agent reservoirs comprises the anti-ice liquid.
24. The active anti-ice coating according to claim 23, wherein the solid photopolymerized matrix material is the reaction product of a mixture comprising:
60-80% by weight polyurethane diacrylates; and
20-40% by weight monomers;
further comprising, based on a total mass of polyurethane diacrylates and monomers:
0.5-5% by weight photoinitiators, and
0-2% by weight of additives.
25. The active anti-ice coating according to claim 23, comprising 3 to 20% by weight or 5 to 20% by weight of the anti-ice liquid.
26. A method for producing an anti-ice coating material for forming an anti-ice coating, the method comprising:
(a) providing a liquid photopolymerizable matrix material;
(b) providing an anti-ice agent, wherein the anti-ice agent comprises an anti-ice liquid; and
(c) introducing the anti-ice agent into the liquid photopolymerizable matrix material to form a non-aqueous emulsion comprising a first phase comprising the liquid photopolymerizable matrix material and a second phase comprising the anti-ice liquid.
27. The method according to claim 26, where providing a liquid photopolymerizable matrix material comprises at least one or more of:
(a1) providing the matrix material such that the matrix material constitutes 80-97% by weight of the anti-ice coating; and/or
(a2) providing a matrix material containing:
60-80% by weight of polyurethane diacrylate; and
20-40% by weight of monomers;
further containing, based on a total weight of polyurethane diacrylate and monomers,
0.5-5% by weight photoinitiators, and
0-2% by weight additives.
28. The method according to claim 26, wherein the anti-ice liquid is ethylene glycol.
29. The method according to claim 26, wherein the non-aqueous emulsion is stabilized with a copolymer.
30. A method for producing an anti-ice coating, the method comprising:
(a) providing a liquid photopolymerizable matrix material;
(b) providing an anti-ice agent, wherein the anti-ice agent comprises an anti-ice liquid;
(c) introducing the anti-ice agent into the liquid photopolymerizable matrix material to form an anti-ice coating material comprising a non-aqueous emulsion, wherein said non-aqueous emulsion comprises a first phase comprising the liquid photopolymerizable matrix material and a second phase comprising the anti-ice liquid; and
(d) applying the anti-ice coating material to a surface area and photopolymerizing the anti-ice coating material; thereby producing an anti-ice coating.
31. The method according to claim 30, wherein the surface area is a surface area of a vehicle, an aircraft, a rotor, or a wind energy plant.
32. A vehicle, aircraft, rotor or wind energy plant comprising a surface area which is at least partly provided with an anti-ice coating according to claim 15.
33. A vehicle, aircraft, rotor or wind energy plant comprising a surface area which is at least partly provided with an anti-ice coating according to claim 19.
34. A vehicle, aircraft, rotor or wind energy plant comprising a surface area which is at least partly provided with an anti-ice coating according to claim 23.
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US20180126415A1 (en) 2018-05-10
EP3115421B1 (en) 2021-03-03

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