US20200046082A1 - Shoemaking System - Google Patents
Shoemaking System Download PDFInfo
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- US20200046082A1 US20200046082A1 US16/533,826 US201916533826A US2020046082A1 US 20200046082 A1 US20200046082 A1 US 20200046082A1 US 201916533826 A US201916533826 A US 201916533826A US 2020046082 A1 US2020046082 A1 US 2020046082A1
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- Prior art keywords
- coating
- applying
- area
- scanning
- sole
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Classifications
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D111/00—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
- A43D111/006—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts with special means to place the shoe or shoe part in the following machine
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D11/00—Machines for preliminary treatment or assembling of upper-parts, counters, or insoles on their lasts preparatory to the pulling-over or lasting operations; Applying or removing protective coverings
- A43D11/003—Applying or removing protective coverings
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D25/00—Devices for gluing shoe parts
- A43D25/18—Devices for applying adhesives to shoe parts
- A43D25/183—Devices for applying adhesives to shoe parts by nozzles
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D1/00—Foot or last measuring devices; Measuring devices for shoe parts
- A43D1/02—Foot-measuring devices
- A43D1/025—Foot-measuring devices comprising optical means, e.g. mirrors, photo-electric cells, for measuring or inspecting feet
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D1/00—Foot or last measuring devices; Measuring devices for shoe parts
- A43D1/04—Last-measuring devices
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D11/00—Machines for preliminary treatment or assembling of upper-parts, counters, or insoles on their lasts preparatory to the pulling-over or lasting operations; Applying or removing protective coverings
- A43D11/14—Devices for treating shoe parts, e.g. stiffeners, with steam or liquid
- A43D11/145—Devices for treating shoe parts, e.g. stiffeners, with steam or liquid with means, e.g. transport chains, for continuously transferring the shoe parts through the machines
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D119/00—Driving or controlling mechanisms of shoe machines; Frames for shoe machines
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D25/00—Devices for gluing shoe parts
- A43D25/06—Devices for gluing soles on shoe bottoms
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D111/00—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
- A43D111/003—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts with clamping or gripping mechanism
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D2200/00—Machines or methods characterised by special features
- A43D2200/10—Fully automated machines, i.e. machines working without human intervention
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D2200/00—Machines or methods characterised by special features
- A43D2200/20—Machines including a carousel with different working posts around a turning table
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D2200/00—Machines or methods characterised by special features
- A43D2200/40—Multitool machines, e.g. machines with a plurality of tools or working heads
Abstract
The present disclosure relates to a shoemaking system, including a processing unit, a first conveying device, a first pickup device, a scanning device, a first coating device and a first applying device. The first conveying device comprises at least one support; the first pickup device picks up an upper and the upper is disposed on the first support of the first conveying device. The scanning device is connected to the processing unit and can scan a scanning area; the first conveying device moves the upper on the first support to the scanning area. The scanning device scans the upper in the scanning area and outputs three-dimensional structure data; the processing unit obtains the three-dimensional structure data from the scanning device and decides a first coating path and a first applying path. The first coating device is configured to spray a first treating agent to the upper according to the first coating path; the first applying device is configured to apply a first adhesive to the upper according to the first applying path.
Description
- The present disclosure relates to a production system, in particular, a shoemaking system.
- Along with the development of technology, automation is becoming a trend in each industry. In the past, shoemaking was mainly conducted manually. But now there are automation companies which have developed machines that can produce shoes automatically. Through, for example, an automatic device such as a machine arm and the generation of a three-dimensional visual path, the making and assembling of shoes may also be completed by the support of an automatic device, and the effectiveness of shoemaking is enhanced by automatic coating and applying the adhesive.
- However, how to combine the aforementioned automatic devices into an automatic system which requires even less manpower is still one of the problems in the present field.
- The shoemaking system of the present disclosure automates shoemaking and decreases the need for manpower.
- The shoemaking system of the present disclosure comprises a processing unit, a first conveying device, a first pickup device, a scanning device, a first coating device and a first applying device. The first conveying device comprises at least one support. The first pickup device is configured to pick up an upper and dispose the upper on the first support of the first conveying device. The scanning device is connected to the processing unit and can scan a scanning area. The first conveying device moves the upper on the first support to the scanning area. The upper in the scanning area is scanned by the scanning device and the scanning device outputs three-dimensional structure data. The processing unit obtains three-dimensional structure data from the scanning device and decides a first coating path and a first applying path. The first coating device is configured to spray a first treating agent to the upper according to the first coating path; the first applying device is configured to apply a first adhesive to the upper according to the first applying path.
- In an embodiment of the present disclosure, the first conveying device further comprises a first plate, and the first support is disposed on the first plate. The first plate is rotatable about a rotation axis, wherein the first plate substantially extends along a plate, and the rotation axis is perpendicular to the plane. The first conveying device moves the support and the upper on the support by rotating the first plate.
- In an embodiment of the present disclosure, the first coating device is configured to spray a first treating agent in a first coating area; the first applying device is configured to apply a first adhesive in a first applying area. The first coating area and the first applying area are distributed on the first plate, the first plate sequentially moves the first support to the scanning area, the first coating area and the first applying area by rotating.
- In an embodiment of the present disclosure, the first conveying device obtains the upper from the first pickup device, and after the upper is moved to the scanning area and scanned, the upper is sequentially moved to the first coating device and the first applying device.
- In an embodiment of the present disclosure, the shoemaking system further comprises: a second conveying device, a second coating device and a second applying device. The second conveying device is configured to move at least one sole, and it moves the sole to the scanning area. The sole and the upper in the scanning area is scanned by the scanning device and the scanning device outputs three-dimensional structure data. The processing unit obtains three-dimensional structure data from the scanning device to decide a second coating path and a second applying path. The second coating device is configured to spray a second treating agent to the sole according to the second coating path; the second applying device is configured to apply a second adhesive to the sole according to the second applying path. The upper is attached to the sole using the first adhesive and the second adhesive.
- In an embodiment of the present disclosure, the second conveying device further comprises a second plate, and the second plate is configured to carry the sole. The second plate is rotatable about a rotation axis, and the second plate substantially extends along a plane, wherein the rotation axis is perpendicular to the plane. The second conveying device moves the sole by rotating the second plate.
- In an embodiment of the present disclosure, the second coating device is configured to spray the second treating agent in a second coating area; the second applying device is configured to apply the second adhesive in a second applying area. The second coating area and the second applying area are distributed on the second plate. The second plate sequentially moves the sole to the scanning area, the second coating area and the second applying area by rotating.
- In an embodiment of the present disclosure, the second conveying device sequentially moves the sole to the second coating device and the second applying device, after the sole is obtained and scanned in the scanning area.
- In an embodiment of the present disclosure, the shoemaking system further comprises a heating device, a cooling device and a cleaning device. After an operator attach the upper coated with the first adhesive to the sole coated with the second adhesive to form a shoe, the heating device heats the shoe; the cooling device cools the heated shoe; the cleaning device cleans the shoe after the shoe is cooled.
- In an embodiment of the present disclosure, the scanning device comprises a plurality of image capture units, wherein the plurality of image capture units respectively captures images in the scanning area from different angles.
- In an embodiment of the present disclosure, the first pickup device comprises an image pickup unit. The upper is set on a shoe last; the first pickup device obtains an image of the upper and the shoe last using the image capture unit. The processing unit provides a position command according to the image, and the first pickup unit disposes the upper and the shoe last on the first support according to the position command.
- As mentioned above, the shoemaking system of the present disclosure automates shoemaking and effectively and automatically completes processing the upper at the same time.
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FIG. 1 is a diagram of the shoemaking system in the first embodiment of the present disclosure; -
FIG. 2 is a flowchart of the shoemaking method in the first embodiment of the present disclosure; -
FIG. 3 a flowchart of the shoemaking method in the second embodiment of the present disclosure; -
FIG. 4 is a flowchart of the shoemaking method in the third embodiment of the present disclosure; -
FIG. 5 is a diagram of a device of the shoemaking system in the first embodiment of the present disclosure; -
FIG. 6 is a side diagram of the first pickup device in the first embodiment of the present disclosure; -
FIG. 7 is a diagram of the device of the shoemaking system in the fourth embodiment of the present disclosure; -
FIG. 8 is a diagram of the heating device, the cooling device and the cleaning device in the fourth embodiment of the present disclosure; -
FIG. 9A is a vertical diagram of the upper in the embodiment of the present disclosure; -
FIG. 9B is a diagram of the three-dimensional structure data of the upper ofFIG. 9A ; -
FIG. 10A andFIG. 10B are diagrams of the coating device spraying a surface in the first embodiment of the present disclosure; -
FIG. 11 is a diagram of the three-dimensional structure data and the coating path in an embodiment of the present disclosure. -
FIG. 1 is a diagram of the shoemaking system in the first embodiment of the present disclosure. Please refer toFIG. 1 . In the first embodiment of the present disclosure, ashoemaking system 100 includes acommunication unit 110, aprocessing unit 120 and astorage unit 130. Thecommunication unit 110, for example, may be a Network Interface Controller (NIC), a network interface card or a LAN adapter, and the present disclosure isn't limited thereto. Thecommunication unit 110 in the present embodiment is preferably a network card of a server. Theprocessing unit 120, for example, may be a Central Processing Unit (CPU), a Micro Processing Unit (MPU) or a Micro Control Unit (MCU), etc., but the present disclosure isn't limited thereto. Thestorage unit 130, for example, may be any type of fixed or mobile Random Access Memory (RAM), Read-Only Memory (ROM), Flash Memory, Hard Disk Drive (HDD) or the like or a combinations thereof. - In particular, in the present embodiment, the
communication unit 110, theprocessing unit 120 and thestorage unit 130, for example, may be implemented with the network card, CPU, RAM and HDD in theserver 140, but the present disclosure isn't limited thereto, but the abovementioned elements are taken as examples to describe the technical features of the present embodiment in the following. Theprocessing unit 120 is connected to thecommunication unit 110 and thestorage unit 130, and thecommunication unit 110 may be connected toInternet 50 or Internet of Things (IoT). - The
server 140 in the present embodiment, for example, may be a webpage server or a file server, providing an operation interface to auser 60 through theInternet 50. The operation interface, for example, may be a webpage provided in theInternet 50, allowing theuser 60 to use it through anelectronicic device 61 such as various types of computers or smartphones, or may be a program operation interface provided by an application, but the present disclosure isn't limited thereto. When theuser 60 previews the abovementioned webpage or uses the abovementioned application, shoe design data is generated. - In the
shoemaking system 100 in the present embodiment, the abovementioned operation interface provides a plurality of upper data, shoelace data, tongue data, toe data, insole data or sole data, and further includes shoe size data, shoe style data or material data, etc., which may be selected by theuser 60, but the present disclosure isn't limited thereto. Theuser 60 generates shoe design data based on the abovementioned data, and the shoe design data includes the abovementioned data selected by the user. - The following uses the upper data, the sole data and the shoe size data as examples. For example, in the present embodiment, the
server 140 provides the sole data and the insole data of a plurality of different styles for theuser 60's selection through theInternet 50, and the shoe design data, including the upper data and the sole data may be generated immediately after theuser 60 selects a specific combination according to the his/her requirements. - The
storage unit 130 in the present embodiment stores at least one of the shoes database. The shoes database includes the material quantity of the upper material of each shoe style and each size, and the material quantity of the sole material of each style and each size, as well as the cost of each material. In another embodiment, the shoes database may further include stock data of other materials such as the shoelace, the tongue, the toe, and the insole, but the present disclosure isn't limited thereto. Thecommunication unit 110 of theshoemaking system 100 in the first embodiment of the present disclosure obtains the shoe design data of theuser 60 through theInternet 50, and theprocessing unit 120 obtains the shoe design data from thecommunication unit 110, then the purchase data is generated according to the shoes database in thestorage unit 130. In particular, theprocessing unit 120 calculates how long it takes to produce the shoes according to the shoe design data of theuser 60 with the stock amounts of the upper and the soles in the shoes database. At the same time, the production cost is calculated according to the cost data of each material. The purchase data includes the data about production time and production cost, and the data is provided to theelectronicic device 61 of theuser 60 through thecommunication unit 110. - The
user 60 may decide whether or not to produce the shoes corresponding to the shoe design data according to the purchase data feedback from theelectronic device 61 of theuser 60. When theuser 60 has confirmed to purchase the shoes, theshoemaking system 100 lets theuser 60 submit order data through the operation interface provided by theInternet 50. When theshoemaking system 100 can obtain the order data through thecommunication unit 110, theprocessing unit 120 may conduct the command of shoemaking immediately. - The shoemaking system in the present embodiment further includes a
shoemaking device 150, and theshoemaking device 150 is connected to theprocessing unit 120. According to the order data from thecommunication unit 110, theprocessing unit 120 will transmit the shoes design data to theshoemaking device 150. Theshoemaking device 150 can obtain a corresponded upper material according to the upper data in the shoes design data and obtain the corresponded sole material according to the sole data in the shoes design data, and a pair of shoes designed corresponding to the shoes design data is produced based on the upper material and the sole material. At the same time, theprocessing unit 120 generates a tracking tag corresponding to the pair of designed shoes. The tracking tag may be printed on an entity label, a package box, a receipt, or a shipping label, and the present disclosure isn't limited thereto. The tracking tag corresponds to a tracking information. When theshoemaking device 150 completes producing the designed shoes, the tracking tag may be sent to theuser 60 at the same time. When theuser 60 receives the designed shoes and the tracking tag is scanned by a scanning device, the tracking information may be sent back to theshoemaking system 100 through theInternet 50 to complete the purchase of the designed shoes. In short, theelectronic device 61 of the present embodiment may provide a customized shoemaking service, completing producing each of the different designed shoes according to the requests of different users, and automatically completing the purchase of the designed shoes through the Internet at the same time. - In particular, the abovementioned tracking tag, for example, may be barcode data, preferably 2D barcode which can include more information, and the abovementioned 2D barcode includes the tracking information corresponding to the abovementioned designed shoes. When the
user 60 obtains the tracking tag, for example, through theelectronic device 61 such as a smartphone, the tracking information corresponding to the tracking tag may be generated immediately through an application with a code reader, and the tracking information is transmitted to theshoemaking system 100 through theInternet 50 to allow theshoemaking system 100 to ensure that the designed shoes produced by theshoemaking system 100 has been transported. - The tracking tag of the present disclosure isn't limited to the abovementioned barcode data. In another embodiment, the tracking tag may be a radio frequency identification element (RFID), and the
abovementioned user 60 transmitting the shoe design data and the order data through the operation interface provided by theshoemaking system 100 in theInternet 50 may be a shop vender, for example. When the shop vender receives the designed shoes produced using the shoe design data transmitted by the shop vender, the tracking information corresponding to the radio frequency identification element may be obtained by scanning the Radio Frequency Identification device, and the tracking information can be transmitted through the Internet as a receipt message. -
FIG. 2 is a flowchart of the shoemaking method in the first embodiment of the present disclosure. In the following sentences, the shoemaking method is integrally described by referring to the component label inFIG. 1 , which isn't intended to limit the shoemaking method to the embodiments of the present disclosure. Please refer toFIG. 2 . As mentioned above, the shoemaking method used in theshoemaking system 100 in the first embodiment of the present disclosure begins with theuser 60 outputting the shoe design data through the abovementioned webpage interface or the software interface. When theabovementioned shoemaking system 100 obtains the shoe design data from the user 60 (Step S11), theshoemaking system 100 can then generate the purchase data according to the shoe design data (Step S12). Furthermore, before theuser 60 decides the shoe design data and after theuser 60 selects the upper data and the sole data by operating the webpage, theabovementioned shoemaking system 100 can present a virtual image of the completed design on the webpage as a preview image of the completed design according to the combination of the upper data and the sole data to assist theuser 60 to make the required shoe design data. - However, the present disclosure isn't limited to the abovementioned preview mode of the
electronic device 61 such as a desktop computer, a notebook computer or a tablet computer. In another embodiment of the present disclosure, theelectronic device 61 used by theuser 60, for example, may be a smartphone, a tablet computer, or a notebook computer with camera function, or a desktop computer or a smart Television connected to a camera device, then theshoemaking system 100 in the present embodiment of the present disclosure may further include a virtual device. The virtual device, for example, may be implemented by applications on theelectronic device 61 used by theuser 60. Preferably, theshoemaking system 100 lets theuser 60 first download applications through thecommunication unit 110. Theuser 60 may generate a try-on image through theelectronic device 61 and the image of foot and the shoe design data captured by theelectronic device 61. In other words, theshoemaking system 100 in another embodiment of the present disclosure may further provide a preview image to theuser 60 by Augmented Reality (AR). - In the present embodiment, after providing the purchase data (Step S12) to the user, the
shoemaking system 100 asks the user whether or not to produce the designed shoes corresponding to the purchase data through the communication unit 110 (Step S13). If the user submits a negative answer, theshoemaking system 100 immediately stops producing the shoes according to the shoe design data at this time (Step S14). - After the
shoemaking system 100 receives the order data (Step S13), theshoemaking system 100 begins to produce the shoes based on the shoe design data through the shoemaking device 150 (Step S15). Theshoemaking device 150 uses the upper material and the sole material selected from the shoe design data to produce the designed shoes. At the same time while the designed shoes are produced, the shoemaking method in the present embodiment further generates a tracking tag for each pair of the shoes (Step S16). After producing the shoes, the abovementioned tracking tag is sent to the user together with the designed shoes. Theshoemaking system 100 may wait for the tracking information corresponding to the tracking tag in a default time (Step S17). The default time, for example, may be three days after shipping, a week after shipping, etc, determined by the time required for delivery. After the default time is passed, if theshoemaking system 100 hasn't received the tracking information yet, then the shoemaking system may further submit a message to the user to ask for receipt status (Step S18) to ensure that the user indeed receives the designed shoes purchased by the user. - After the
shoemaking system 100 receives the tracking information, the order may be completed immediately (Step S19). Through the abovementioned shoemaking method in the present embodiment, the process of user purchasing the shoes may be completed by an automatic service. At the same time, it can be ensured that the user receives the designed shoes purchased by the user, so that a more perfect shoes purchase service is provided. - On the other hand, the shoemaking system and the shoemaking method according to the present disclosure not only may produce the designed shoes by the abovementioned specialized and customized method, but also may provide purchase services to a plurality of users such as group purchase or crowd funding. In another embodiment, the purchase data, for example, includes an estimated fee of production and an estimated time of production. But the purchase data may further include a production fee for group purchase, a production quantity for group purchase, and a production time for group purchase.
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FIG. 3 is a flowchart of the shoemaking method in the second embodiment of the present disclosure. Please refer toFIG. 3 . In the second embodiment of the present disclosure, the user first provides the shoe design data (Step S21), and the purchase data is provided according to the shoes design data (Step S22). In addition to the estimated fee of production and the estimated time of production calculated according to the stock amount and cost of the sole material and the stock amount and cost of the upper material, the production fee of group purchase and the production time of group purchase calculated by larger quantity of the group purchase may also be added to the purchase data and integrally provided to the user; that is, a providable discounted price is calculated based on the larger quantity and is integrally provided to the users with the purchase data as a reference. - In the present embodiment, the production fee of group purchase may be calculated by a quantity of group purchase, or by a plurality of quantities of group purchase of different ranges, where the corresponding production fee of group purchase is calculated according to the different quantities of group purchase. The present disclosure isn't limited to the method of data presentation for the production fee and the production quantity of group purchase in the purchase data.
- Please refer to
FIG. 3 . The shoemaking system in the present embodiment, after providing the purchase data to the user (Step S22), may first ask the user, for example, through the operation interface of the webpage or the application whether or not the user would like to make a group purchase (Step S23). If the user submits the command of denying, the shoemaking system asks the user whether or not the shoes need to be produced by a specialized or customized method (Step S24). If the user submits the command of denying production again, then the shoemaking method used in the shoemaking system in the present embodiment may stop the process of purchasing and shoemaking according to the shoes design data immediately (Step S25). If the user just needs to produce an individual quantity of shoes that is required for the user by the specialized or customized method, the order data may be submit immediately to make the shoemaking system produce the designed shoes (Step S27). - When the shoemaking system in the present embodiment receives the command from the user to confirm production, the shoemaking system begins to gather the quantity for group purchase openly (Step S26). In particular, the shoemaking system in the present embodiment uploads the shoes design data to a digital tally platform. The digital tally platform, for example, may be a social networking site or a group purchase website, and the digital tally platform lets other users or browsing users select whether or not to join in the group purchase through the social networking site or the group purchase website. In the step S26 of gathering quantities of group purchase, the shoemaking system may produce the designed shoes immediately after the quantity of group purchase achieves a default quantity (Step S27). The quantities of group purchase may be gathered by setting a regular tally time. The designed shoes are produced according to the final tally quantity, but the present disclosure isn't limited thereto.
- After completing the step S27 of producing the designed shoes, the shoemaking system in the present embodiment generates a tracking tag corresponding to each pair of shoes (Step S28), and confirms whether or not to receive the tracking information generated by the tracking tag corresponding to the purchased shoes (Step S29). If the tracking information hasn't been received, the receipt status corresponding to the buyer is asked immediately (Step S210). If the tracking information is received, the order corresponding to the designed shoes may be completed immediately (Step S211).
- Through the abovementioned shoemaking method in the present embodiment, when the user selects the method of group purchase, as the quantity of group purchase is increased, the production fee of the designed shoes is then decreased, and the shoemaking system may calculate the corresponding discount value and the cost of production saved after mass production as a reference for the maker of the shoemaking system after gathering the quantities of group purchase(Step S26), but the present disclosure isn't limited thereto.
- Based on the shoemaking system and the shoemaking method of the abovementioned embodiment, the shoemaking system and the shoemaking method according to the present disclosure not only may provide an automatic shoemaking method, but also may further provide a customized shoemaking service to the users. At the same time, when the users want to further reduce the price, a large lot of production may be achieved by group purchase or crowd funding to reduce the prices.
- On the other hand, in another embodiment of the present disclosure, the shoemaking system may further compare the data of the existing shoes to the shoe design data.
FIG. 4 is a flowchart of the shoemaking method in the third embodiment of the present embodiment. Please refer toFIG. 4 . In the shoemaking method in the third embodiment of the present disclosure, after the shoemaking system obtains the shoe design data through the communication unit (Step S31), the shoe design data is compared to the data of a plurality of existing shoes in the shoes database (Step S32). For example, the shoemaking system searches whether there is a combination of the upper data and the sole data of these shoes data in the shoes database that is the same as or similar to the shoe design data (Step S33). If existing designed shoes similar to the shoe design data are found, a message is provided to the electronic device of the user through the communication unit to let the user reference the existing designed shoes (Step S34). Related information such as the production fee and the production time of the existing designed shoes are also provided at the same time, and the shoemaking system asks the user whether or not to produce the shoes based on the existing designed shoes (Step S35). If the shoemaking system receives from the user a command to confirm production, the designed shoes may begin to be produced immediately (Step S36). - In the present embodiment, if there is no existing shoes data in the shoes database that is the same as or similar to the shoe design data provided by the user, or if the user chooses not to produce the designed shoes based on the data of the existing shoes, then the shoemaking system in the present embodiment provides the purchase data to the user as a reference (Step S37), and waits for the user to indicate whether or not to submit the order data (Step S38). If the user submits the command of denial, the purchase is canceled immediately (Step S39). If the user submits the order data, the designed shoes begins to be produced immediately (Step S36). As mentioned above, the shoemaking method and the shoemaking system in the embodiment of the present disclosure not only may produce the shoes according to the design request of each user, but also may compare the existing designed shoes with the products in the stock, and gives the user more selections. The speed of production and the delivery may be accelerated by having the existing designed shoes and the products in the stock, and the cost of production may be reduced to promote selling the products at the same time.
- The shoemaking system in the above embodiment of the present disclosure are further described as follows.
FIG. 5 is a detailed diagram of ashoe making device 150 in the first embodiment of the present disclosure. Please refer toFIG. 5 . In the first embodiment of the present disclosure, theshoe making device 150 includes aprocessing unit 151, and a first conveyingdevice 152 connected to theprocessing unit 151, afirst pickup device 153, ascanning device 154, afirst coating device 155, and a first applyingdevice 156. In particular, theshoe making device 150, for example, may comprise a desktop computer or a notebook computer, configured to provide the operation interface, and theabovementioned processing unit 151, for example, may be implemented by a Central Processing Unit (CPU) of the desktop computer, but the present disclosure isn't limited thereto. The processing unit in the shoemaking system according to the embodiment of the present disclosure may be a Micro Processing Unit (MPU) or a Micro Control Unit (MCU) and the like. - In the first embodiment of the present disclosure the first conveying
device 152 includessupports device 152. For example, the upper 70, for example may be fixed on a shoe last (not shown inFIG. 5 ). Thesupport 1521A on the first conveyingdevice 152, for example, may be inserted to a long pole of the mounting hole of the shoe last, but the present disclosure doesn't limit the types of thesupports first pickup device 153, for example, may be a robotic arm, preferably a robotic arm having at least fourclaws 1531, configured to fix the upper 70 and the shoe last appropriately. Thefirst pickup device 153 may move the upper 70, for example, to thesupport 1521A of the first conveyingdevice 152 from shelfs or display stands. The first conveyingdevice 152 moves the upper on thesupport 1521A to the scanning area A of thescanning device 154. - The
scanning device 154 in the present embodiment may scan an object in the scanning area A, and provide a three-dimensional structure data. In particular, thescanning device 154 of the present embodiment, for example, includes a plurality ofimage capture units image capture units image capture units scanning device 154, for example, further includes a plurality of light sources with different colors (not shown inFIG. 5 ). Theimage capture unit - The abovementioned three-dimensional structure data, for example, includes surface shapes, outlines and depth data of the upper. After the
processing unit 151 obtains three-dimensional structure data from thescanning device 154, a first coating path and a first applying path are decided by the three-dimensional structure data. The first coating path, for example, may be calculated according to the outline of the upper in the three-dimensional structure data, may be a path extending along the edge, may also be a path extending to outside along the center, and may further be a back and forth path covering the whole upper, but the present disclosure isn't limited thereto. - After the first conveying
device 152 moves the upper 70 to the scanning area A and makes theprocessing unit 151 obtain the three-dimensional structure data, thefirst coating device 155 sprays a first treating agent to the upper 70 according to the first coating path decided by theprocessing unit 151. Then the first applyingdevice 156 applies a first adhesive to the upper 70 according to the first applying path decided by theprocessing unit 151. - In the present embodiment, the abovementioned first treating agent, for example, may be a PU/PVC surface agent, a Plastic skin surface treating agent, an adhesive material treating agent, an EVA material treating agent, a TPR material agent, etc., used for increasing adhesive force and oleophobic, etc. But the present disclosure is not limited by the type of the first treating agent. The first adhesive, for example, may be a Polyurethane Resin, or other adhesive agents configured to bind the upper 70 and the sole, and the present disclosure is also not limited by the type of the adhesive agent. The first treating agent is suitable for use with the first adhesive together, so that the adhesive force between the upper 70 and the sole is increased. At the same time, the first coating path and the first applying path calculated from the three-dimensional structure data may automatically complete the coating process of the first treating agent and applying process of the first adhesive, so that the shoemaking effectiveness is increased.
- As mentioned above, the
shoe making device 150 in the first embodiment of the present disclosure may automatically complete scanning the upper, and the processes of spraying the first treating agent and applying the first adhesive to the upper are automatically planned based on the result of scanning. The whole process does not need to rely on any additional human manipulation, increasing the effectiveness of shoemaking substantially. - In particular, please refer to
FIG. 5 . The first conveyingdevice 152 of the first embodiment of the present disclosure includes afirst plate 1522, the first supports 1521A, 1521B, 1521C and 1521D are disposed on thefirst plate 1522. Thefirst plate 1522 is rotatable about the rotation axis 1523. The rotation axis 1523 of the present embodiment may allow thefirst plate 1522 to rotate about a direction dl, and make the first supports 1521A, 1521B, 1521C and 1521D movable from thefirst pickup device 153 to thescanning device 154, thefirst coating device 155 and the first applyingdevice 156. In the present embodiment, thefirst plate 1522 provides a space on which the first supports 1521A, 1521B, 1521C and 1521D are disposed and substantially extends along a plane, and the rotation axis 1523 is perpendicular to the plate (that is, perpendicular to the paper surface shown inFIG. 5 ). The first conveyingdevice 152 moves the upper 70 by rotating thefirst plate 1522. - In particular, the
first coating device 155 in the present embodiment may spray the first treating agent in a first coating area B; the first applyingdevice 156 may apply the first adhesive in a first applying area C; the first coating area B and the first applying area C are distributed on thefirst plate 1522; thefirst plate 1522 sequentially move the first supports 1521A, 1521B, 1521C and 1521D to the scanning area A, the first coating area B and the first applying area C by rotating. - The present disclosure is not limited to the first conveying
device 152 which moves the upper by rotating. In another embodiment, the first conveying device may also be implemented, for example, by a conveyor. The upper is moved to the scanning area and scanned after being obtained from the first pickup device. Then the upper is sequentially moved to the first coating device and the first applying device, but not limited thereto. - In the first embodiment of the present disclosure, the
first pickup device 153 may further capture an image and decides the disposing position of the upper which is picked up by thefirst pickup device 153 according to the image. Please refer to a side view of thefirst pickup device 153 shown byFIG. 6 , wherein thefirst pickup device 153 further includes theimage capture unit 1532. When the upper 70 is set on the shoe last 71 and captured by the fourclaws 1531, thefirst pickup device 153 will first move the upper 70 and the shoe last 71 to allow theimage capture unit 1532 to capture the image. Theprocessing unit 151 may calculate the position of a mountinghole 72 of the shoe last 71 relative to the fourclaws 1531 according to the image captured by theimage capture unit 1532, and provide a position command to thefirst pickup device 153. Thefirst pickup device 153 makes the mounting hole of the shoe last 71 set on the upper 70 correspond to thefirst support 1521A according to the abovementioned position command, so that the upper 70 and the shoe last 71 may be disposed on thefirst support 1521A, and moved through thefirst plate 1522 of the first conveyingdevice 152. - The shoemaking system of the present disclosure not only may automatically process the upper, but also further processes the sole automatically.
FIG. 7 is a diagram of a device of the shoemaking system in the fourth embodiment of the present disclosure. Please refer toFIG. 7 . In the fourth embodiment of the present disclosure, theshoemaking device 250, similar to theshoe making device 150, includes theprocessing unit 251, and the first conveyingdevice 252 connected to theprocessing unit 251, thefirst pickup device 253, thescanning device 254, thefirst coating device 255 and the first applyingdevice 256. The first conveyingdevice 252 sequentially moves the upper 80 obtained from thefirst pickup device 253 to thescanning device 254, thefirst coating device 255 and the first applyingdevice 256. The shoemaking device of the present embodiment further includes the second conveyingdevice 262, thesecond coating device 265 and the second applyingdevice 266. An operator, for example, may dispose the sole 90 on the second conveyingdevice 262. The second conveyingdevice 262 sequentially moves the sole 90 to thescanning device 254, thesecond coating device 265 and the second applyingdevice 266. - When the sole 90 is moved to the scanning area D of the
scanning device 254 by the second conveyingdevice 262, thescanning device 254 scans the upper 90 to obtain three-dimensional structure data. Theprocessing unit 251 decides a second coating path and a second applying path based on the three-dimensional structure data. When the second conveyingdevice 262 moves the sole 90 to thesecond coating device 265, thesecond coating device 265 sprays the second treating agent to the sole 90 according to the second coating path; when the second conveyingdevice 262 moves the sole 90 to the second applyingdevice 266, the second applyingdevice 266 applies the second adhesive to the sole 90 according to the second applying path. Through the first conveyingdevice 252, thefirst coating device 255 and the first applyingdevice 256, the upper 80 may be coated with the first adhesive. Through the second conveyingdevice 262, thesecond coating device 265 and the second applyingdevice 266, the sole 90 may be applied by the second adhesive. The upper 80 and the sole 90 may be combined by the first adhesive and the second adhesive. - In particular, the second conveying
device 262 of the present embodiment further includes asecond plate 2622. Thesecond plate 2622 is configured to carry the sole, and thesecond plate 2622 in the present embodiment, for example, may further comprise aplate 2621. The sole 90 may be disposed on theplate 2621. Thesecond plate 2622 substantially extends along a plane, and thesecond plate 2622 rotates about therotation axis 2623 perpendicular to the plate. The second conveyingdevice 262 moves the sole 90 by rotating thesecond plate 2622. - Furthermore, the
first plate 2522 of the first conveyingdevice 252 in the present embodiment is rotatable about the direction d1, and thesecond plate 2622 of the second conveyingdevice 262 is rotatable about a direction d2. Thus the first conveyingdevice 252 and the second conveyingdevice 262 may move the upper 80 and the sole 90 to the scanning area D to be scanned together at the same time. As such, the three-dimensional structure data may include a three-dimensional structure corresponding to the upper 80 and the sole 90 at the same time. - Please refer to
FIG. 7 . On the other hand, thesecond coating device 265 may spray the second treating agent in the second coating area E. The second applyingdevice 266 is configured to spray the second adhesive in the second applying area F. The second coating area E and the second applying area F are distributed on thesecond plate 2622, hence thesecond plate 2622 may immediately and sequentially moves the sole 90 to the scanning area D, the second coating area E, and the second applying area F by rotating. - Please refer to
FIG. 8 . In the present embodiment, theabovementioned shoemaking device 250 further includes aheating device 272, acooling device 273 and acleaning device 274. After operators P1-P3 combine the upper 80 and the sole 90 to form ashoe 81, theshoe 81 is set on aconveyor 271. Theheating device 272 heats theshoe 81, thecooling device 273 cools theshoe 81 heated by theheating device 272, so that the connection between the upper 80 and the sole 90 is further enhanced. Thecleaning device 274 further cleans theshoe 81 after theshoe 81 is cooled. Theshoemaking device 250 may further comprise apacking device 275. The cleanedshoe 81 may form aproduct 82 through thepacking device 275 to be prepared for shipment. As mentioned above, for example, the tracking tag may also be disposed on theproduct 82 in thepacking device 275. The shoemaking device of thepresent embodiment 250 may further automatically complete producing theshoe 81 through the abovementioned device. However, the heating device, the cooling device, the cleaning device and the packing device may be disposed according to the needs, and the present disclosure isn't limited thereto. - As mentioned above, the
shoe making device shoemaking device 150 are set in a factory building as a plurality of working stations to enhance the efficiency of the shoemaking. Theshoemaking device 250 may further process the sole, then the shoemaking process may be completed effectively by automation technologies. Thus, theshoe making device 150 may provide an automated process with further space saving. - In the following sentence, the scanning method and the coating method in the embodiment of the present disclosure are further described in detail according to the scanning device, the first coating device and the first coating path. The coating method and the coating device according to the present disclosure are not limited to the
scanning devices first coating devices second coating device 265. The coating method according to the present disclosure may further be applied to the independently disposed scanning device and coating device, and may further be the scanning device and the coating device integrally disposed with another device, the present disclosure isn't limited thereto. In the following, examples will be described using thescanning device 154 and thefirst coating device 155. -
FIG. 9A is a vertical diagram of the upper in the embodiment of the present disclosure;FIG. 9B is a diagram of the three-dimensional structure data of the upper ofFIG. 9A . Please refer toFIG. 9A , herein thesurfaces surfaces scanning device 154, the three-dimensional structure data may be obtained. The three-dimensional structure data of the present embodiment, for example, may be formed by Structured Light, that is, it is formed by sequentially scanning with laser of different sizes. The light spots of different sizes will be formed in the three-dimensional structure data based on the pixels of different sizes. The scanning results obtained by laser beam of three different sizes are taken as examples in the following sentences, but the present disclosure isn't limited thereto. In particular, when thescanning device 154 scans thesurface 73 with the widest light beam, for example, the scanning result formed by thepixel 91 may be obtained; when thescanning device 154 scans thesurface 73 with the second widest light beam, for example, the scanning result formed by thepixel 92 may be obtained; when thescanning device 154 scans thesurface 73 with the narrowest light beam, for example, the scanning result formed by thepixel 93 may be obtained. Through the abovementioned method, the scanning method used in the present embodiment may obtain the three-dimensional structure data Data1 according to thesurface 73 and may obtain the three-dimensional structure data Data2 according to thesurface 74. - Based on the three-dimensional structure data Data1 and Data2, the coating method of the present embodiment may directly determine a coating path. The coating method in the present embodiment moves the position of the nozzle relative to the surface of the object according to the positions of the pixels.
FIGS. 10A and 10B are diagrams of an embodiment of the coating device spraying a surface. Please refer toFIG. 10A . The processing device may immediately decide the position of anozzle 1551 of thefirst coating device 155 according to the position of the pixels in the three-dimensional structure data Data1 and Data2. Such position is preferably a center position, which makes thenozzle 1551 of thefirst coating device 155 face a position X1 on thesurface 73 to which one of the pixels corresponds. - The coating method of the present embodiment may decide the distance between the
nozzle 1551 and thesurface 73 of the object according to the size of the pixels. Please refer toFIG. 10A . In particular, when the pixel area is larger, the distance between thenozzle 1551 and thesurface 73 of the object H1 may be increased, and thesurface 73 is coated with the larger width W1. Please refer toFIG. 10B . When pixel area is smaller, the distance between thenozzle 1551 and thesurface 73 of the object may be decreased, and thesurface 73 is coated with the narrower width W2. In other words, when the three-dimensional structure data Data1 is obtained through the abovementioned scanning device, the coating method of the present embodiment also decides a nozzle path of the coating device at the same time, and the process of calculating the large amount of path is eliminated. - In particular, in the coating method of the present embodiment, the processing unit of the
first coating device 155 itself or the processing unit connected to thefirst coating device 155 may first determine a default distance according to the depth data of the three-dimensional structure data, and set a default value to compare with the size of the pixels. When the coating path is modified according to the three-dimensional structure data, if the pixel size of the three-dimensional data is larger than the default value, the distance between the position of the nozzle corresponding to the pixel and the surface is increased; if the pixel size of the three-dimensional data is smaller than the default value, the distance between the position of the nozzle corresponding to the pixel and the surface is decreased. Through the abovementioned modification method, the coating method in the present embodiment may efficiently decide the coating path. - On the other hand, the length of time of the
nozzle 1551 spraying thesurface 73 of the object may also be decided according to the pixel size. Please refer toFIG. 10A . When the pixel size is larger, thefirst coating device 155 generates a command of a longer coating time corresponding to the pixel; when the pixel size is smaller, thefirst coating device 155 generates the command of a shorter coating time corresponding to the pixel. Through the abovementioned method, the coating method in the present embodiment not only may efficiently generate a moving path of thenozzle 1551 of thefirst coating device 155, but also may uniformly coat thesurface 73. - The coating method of the present embodiment may further quickly generate an efficient moving path according to the position of the pixels in the three-dimensional structure data.
FIG. 11 is a diagram of the pixel and the coating path in the embodiment of the present disclosure. In particular, please refer toFIG. 11 . The processing unit connected to thefirst coating device 155 may move the nozzle of thefirst coating device 155 according to paths R1, R2 calculated based on the positions of thepixels pixels first coating device 155 of the present embodiment and the processing unit connected to it may further respectively set the corresponding moving path according to the arrangement of thepixels - Taking the present embodiment as an example, a rectangular range in which the two
largest pixels 91 are arranged vertically is taken as a unit. All of the arrangement patterns of thepixels - The coating method and the coating device in the embodiment of the present disclosure are not limited to being used with coating treating agents. In another embodiment, they may be further applied to adhesives, spray paint, etc., and the present disclosure isn't limited thereto.
- In summary, the shoemaking method and the shoemaking system according to the embodiment of the present disclosure automates the processing of uppers, accelerating the production of shoes by the automation and saving the cost of manpower at the same time. The shoemaking method and the shoemaking system of the embodiment of the present disclosure can further automate the processing of soles, decreasing the need for manpower for the process of bonding a sole and a upper. The shoemaking system of the embodiment of the present disclosure can also save space. A plurality of work stations may be set up in a factory building for work to be conducted at the same time, so that the efficiency of production is also enhanced.
Claims (11)
1. A shoemaking system, comprising:
a processing unit;
a first conveying device comprising at least one first support;
a first pickup device configured to pick up an upper and dispose the upper on the first support of the first conveying device;
a scanning device connected to the processing unit and configured to scan a scanning area, wherein the first conveying device moves the upper on the first support to the scanning area, the scanning device scans the upper in the scanning area and outputs three-dimensional structure data, the processing unit obtains the three-dimensional structure data from the scanning device and decides a first coating path and a first applying path;
a first coating device configured to spray a first treating agent to the upper according to the first coating path; and
a first applying device configured to apply a first adhesive to the upper according to the first applying path.
2. The shoemaking system according to claim 1 , wherein the first conveying device further comprises a first plate; the first support is disposed on the first plate; the first plate is rotatable about a rotation axis, wherein the first plate substantially extends along a plane, and the rotation axis is perpendicular to the plane;
the first conveying device moves the support and the upper on the support by rotating the first plate.
3. The shoemaking system according to claim 2 , wherein the first coating device is configured to spray the first treating agent in a first coating area; the first applying device is configured to applying the first adhesive in a first applying area; the first coating area and the first applying area are distributed on the first plate; the first plate sequentially moves the first support to the scanning area, the first spray coating area, and the first smear area by rotating.
4. The shoemaking system according to claim 1 , wherein the first conveying device obtains the upper from the first pickup device, and after the upper is moved to the scanning area and scanned, the upper is sequentially moved to the first coating device and the first applying device.
5. The shoemaking system according to claim 1 , further comprising:
a second conveying device configured to move at least one sole, wherein the second conveying device moves the sole to the scanning area, the scanning device scans the sole and the upper in the scanning area and outputs the three-dimensional structure data, and the processing unit obtains the three-dimensional structure data from the scanning device to decide a second coating path and a second applying path;
a second coating device configured to spray a second treating agent to the sole according to the second coating path; and
a second applying device configured to apply a second adhesive to the sole according to the second applying path, wherein the upper is combined to the sole by the first adhesive and the second adhesive.
6. The shoemaking system according to claim 5 ,wherein the second conveying device further comprises a second plate, the second plate is configured to carry the sole, the second plate is rotatable about a rotation axis, the second plate substantially extends along a plane, and the rotation axis is perpendicular to the plane; the second conveying device moves the sole by rotating the second plate.
7. The shoemaking system according to claim 6 , wherein the second coating device is configured to spray the second treating agent in a second coating area; the second applying device is configured to apply the second adhesive in a second applying area; the second coating area and the second applying area are distributed on the second plate, and the second plate sequentially moves the sole to the scanning area, the second coating area, and the second applying area by rotating.
8. The shoemaking system according to claim 5 , wherein the second conveying device sequentially moves the sole to the second coating device and the second applying device after the sole is obtained and scanned in the scanning area.
9. The shoemaking system according to claim 5 , further comprising a heating device, a cooling device, and a cleaning device, wherein after the upper coated with the first adhesive and the sole coated with the second adhesive are combined to form a shoe, the heating device heats the shoe; the cooling device cools the heated shoe; the cleaning device cleans the shoe after the shoe is cooled.
10. The shoemaking system according to claim 1 , wherein the scanning device comprises a plurality of image capture units, the plurality of image capture units respectively captures images in the scanning area from different angles.
11. The shoemaking system according to claim 1 , wherein the first pickup device comprises an image capture unit, and the upper is set on a shoe last; the first pickup device obtains an image of the upper and the shoe last by using the image capture unit; the processing unit provides a position command according to the image; the first pickup unit disposes the upper and the shoe last on the first support according to the position command.
Applications Claiming Priority (2)
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CN201810890135.8 | 2018-08-07 | ||
CN201810890135.8A CN110811073A (en) | 2018-08-07 | 2018-08-07 | Shoe-making system |
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EP (1) | EP3607847A1 (en) |
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TWI748361B (en) * | 2020-03-04 | 2021-12-01 | 裕銘機械有限公司 | Shoemaking machine abnormal notification method |
TWI820796B (en) * | 2022-07-12 | 2023-11-01 | 裕榮昌科技股份有限公司 | Shoe upper design model generation method, system and non-transitory computer-readable media |
CN116076835B (en) * | 2023-02-10 | 2023-11-24 | 宁波点云智慧科技有限公司 | Method for replacing custom shoe tree by traditional shoe tree based on 3D vision technology |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1086960A (en) * | 1963-11-21 | 1967-10-11 | British United Shoe Machinery | Improvements in or relating to machines suitable for use in the manufacture of shoes |
US5807449A (en) * | 1997-01-08 | 1998-09-15 | Hooker; Jeffrey A. | Workpiece treating apparatus and method of treating same |
CN101313789A (en) * | 2008-07-02 | 2008-12-03 | 文芳 | Automatic shoes product line and technique thereof |
US8958901B2 (en) * | 2011-11-18 | 2015-02-17 | Nike, Inc. | Automated manufacturing of shoe parts |
TW201517831A (en) * | 2013-11-07 | 2015-05-16 | Li-Lin Guo | An automatically gumming system |
TWM480285U (en) * | 2013-11-07 | 2014-06-21 | Li-Lin Guo | Automatic gluing system for sole and upper |
CN203523958U (en) * | 2013-11-13 | 2014-04-09 | 黑金刚(福建)自动化科技股份公司 | Spray glue device based on vision localization |
CN105686219A (en) * | 2014-07-31 | 2016-06-22 | 黑金刚(福建)自动化科技股份公司 | Automatic shoe production line based on point cloud identification technology |
US20170172259A1 (en) * | 2015-12-17 | 2017-06-22 | Pou Chen Corporation | Multi-Axis Automatic Shoe Sole Processing Apparatus and Method of the Same |
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2018
- 2018-08-07 CN CN201810890135.8A patent/CN110811073A/en active Pending
- 2018-09-04 TW TW107131035A patent/TW202007299A/en unknown
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2019
- 2019-08-07 EP EP19190574.4A patent/EP3607847A1/en not_active Withdrawn
- 2019-08-07 US US16/533,826 patent/US20200046082A1/en not_active Abandoned
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