US20190336989A1

US20190336989A1 - Low-flow emitter

Info

Publication number: US20190336989A1
Application number: US16/511,467
Authority: US
Inventors: Daniel Chun Wang
Original assignee: Aria Products LLC
Current assignee: Aria Products LLC
Priority date: 2016-06-28
Filing date: 2019-07-15
Publication date: 2019-11-07
Also published as: US10464081B2; US20170367275A1; US20200009587A1; US20200009588A1

Abstract

A low-flow emitter includes a first housing and a second housing. The first housing includes a first thread portion, and a first passage defined in the first thread portion. The second housing includes a second thread portion, and a second passage defined in the second thread portion corresponding with the first thread portion in a thread connection. Part of the thread connection between the first and second housings is a loose fitting thread connection. A spiral passage is formed along the loose fitting thread connection between the first and second housings. Water flow rate is able to be controlled by a rotation of the first housing with respect to the second housing.

Description

CROSS-REFERENCE TO RELATED APPLICATION

This application is a divisional of application Ser. No. 15/195,025, filed on Jun. 28, 2016.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a chip emitter, specifically to a low-flow emitter which offers precise control of water flow rate.

2. Description of the Related Art

In low-flow irrigation, sometimes known as micro-irrigation, water is delivered to the irrigation area at low and uniform flow rate, thereby conserving water.
For low-flow emitter, a typical method of flow rate adjustment is controlling the size of an opening through which water passes through to the emitter nozzle. For example, China Publication No “CN202238389” discloses a drip hole formed on a thread emitter core. An emitter sleeve shadowing the drip hole reduces the flow rate. The flow rate can be controlled by the relative overlapping between the emitter sleeve and the drip hole. However, the position of the emitter sleeve is difficult to control precisely.
In the interest of water conservation, a low-flow emitter having precise adjustment control of flow rate is desired.

SUMMARY OF THE INVENTION

It is therefore one or more aspects to a low-flow emitter with simple structure and convenient manipulation, and the low-flow emitter offers precise flow rate adjustment.
For one or more aspects of the present invention, a low-flow emitter is disclosed. The low-flow emitter includes a first housing, a second housing, and a spiral passage. The first housing includes a first thread portion, and a first passage formed coaxially with the first thread portion. The first thread portion includes a first thread section. The second housing includes a second thread portion, and a second passage formed coaxially with the second thread portion. The second thread portion includes a third thread section corresponding with the first thread section of the first thread portion of the first housing. The spiral passage is defined between the third thread section of the second thread portion of the second housing and the first thread section of the first thread portion of the first housing, and is communicated with the first and second passages.
For one or more aspects of the present invention, a low-flow emitter is disclosed. The low-flow emitter includes a first housing, a second housing, and a spiral passage. The first housing includes a first thread portion, and a first passage formed coaxially defined in with the first thread portion; the first thread portion including a first thread section. The second housing includes a second thread portion, and a second passage formed coaxially with defined in the second thread portion; the second thread portion including a third thread section corresponding with the first thread section of the first thread portion of the first housing. The spiral passage is defined between the third thread section of the second thread portion of the second housing and the first thread section of the first thread portion of the first housing, and communicated with the first and second passages.
In one comprehension of the present invention, the spiral passage of the low-flow emitter will restrain the water flow from the second passage to the first passage, in order to hold the water pressure and realize steady water dispensing. On the other hand, the first and second thread portions are defined a diameter being tapered off, and dimensions of the spiral passage could be adjusted by operating a relative rotation between the first and second housings.
Other advantages and features of the present invention will be fully understood by reference to the following specification in conjunction with the accompanying drawings, in which like reference signs denote like components of structure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view showing a low-flow emitter in accordance to a first embodiment of the present invention;

FIG. 2. is an explosion in accordance to FIG. 1;

FIG. 3. is a cross-sectional profile showing a first housing in accordance to FIG. 1;

FIG. 4 is a cross-sectional profile showing a second housing in accordance to FIG. 1;

FIG. 5 is a cross-sectional profile in accordance to FIG. 1;

FIG. 6 is a cross-sectional profile showing the low-flow emitter in accordance to a second embodiment of the present invention;

FIG. 7 is a perspective view showing the low-flow emitter in accordance to a third embodiment of the present invention;

FIG. 8 is an explosion in accordance to FIG. 7;

FIG. 9 is a cross-sectional profile showing a first housing in accordance to FIG. 7;

FIG. 10 is a cross-sectional profile showing a second housing in accordance to FIG. 7;

FIG. 11 is a cross-sectional profile in accordance to FIG. 7;

FIG. 12 is a cross-sectional profile showing an explosion of the low-flow emitter in accordance to a fourth embodiment of the present invention; and

FIG. 13 is a cross-sectional profile in accordance to FIG. 12.

DETAILED DESCRIPTION OF THE INVENTION

The present invention relates to a low-flow emitter 10 (10 a-10 c). The low-flow emitter 10 includes a first housing 20 (20 a-20 c), a second housing 30 (30 a-30 c), and a spiral passage 12 (12 a, 12 b). The low-flow emitter 10 (10 a-10 c) according to the embodiments of the present invention will be described with reference to the drawings. Repeated description thereof may be omitted.

First Embodiment

FIGS. 1 through 4 pertain to a first embodiment of the invention.
The first housing 20, referring to FIGS. 1 and 3, includes an end member 21, a circumference member 22, a tubular head 211, a first passage 25, an exterior thread bore 23, and a first thread portion 26. A top of the circumference member 22 borders a periphery of the end member 21. The tubular head 211 extends from an exterior face of the end member 21. The first passage 25 is coaxially formed in the tubular head 211. The exterior thread bore 23 is formed from an interior face of the end member 21, and coaxially corresponds with the tubular head 211. The first thread portion 26 is formed in the exterior thread bore 23.
The first thread portion 26 includes a first thread section 261 and a second thread section 262 connected with each other. The first thread section 261 defines a major diameter d1 which increases gradually in a direction away from the first passage 25. Therefore, the first thread section 261 is tapered off The second thread section 262 is generally straight. A distance from the first thread section 261 to the first passage 25 is less than that from the second thread section 262 to the first passage 25. Each of the first and the second thread sections 261, 262 defines a root with a thread depth D, and the thread depth D of the first thread section 261 equals to that of the second thread section 262.
The second housing 30, referring to FIGS. 2 and 4, includes a connection base 31, a flange 32, an exterior thread axle 33, a second passage 35, an orifice 351, and a second thread portion 36. The connection base 31 is adapted for connecting with an irrigation pipe (not illustrated). The flange 32 connects to a top of the connection base 31. The second passage 35 is coaxially formed on the second housing 30 and extends from a bottom end of the connection base 31. The second passage 35 communicates outwardly via the orifice 351. The exterior thread axle 33 extends from the flange 32 in a direction away from the flange 32. The second thread portion 36 is formed on an exterior periphery of the thread axle 33. The orifice 351 is radially formed on the exterior thread axle 33.
The second thread portion 36 includes a third thread section 361 and a fourth thread section 362 connected with each other. The third thread section 361 defines a minor diameter d2 which gradually reduces in a direction away from the flange 32, which means it also gradually increases in a direction away from the first passage 25. Therefore, the third thread section 361 tapers off. The third thread section 361 of the second thread portion 36 corresponds to the first thread section 261 of the first thread portion 26; the fourth thread section 362 of the second thread portion 36 corresponds to the second thread section 262 of the first thread portion 26. A distance from the third thread section 361 to the flange 32 is greater than that from the fourth thread section 362 to the flange 32. Each of the third and the fourth thread sections 361, 362 defines a crest with a height, and the crest height H1 of the third thread section 361 is less than the crest height H2 of the fourth thread section 362. The crest height H2 of the fourth thread section 362 generally equals to the thread depth D of the second thread section 262 of the first housing 20. The crest height H1 of the third thread section 361 is less than the thread depth D of the first thread section 261 of the first housing 20.
During assembly, referring to FIG. 5, the second thread portion 36 engages the first thread portion 26 to enable the second housing 30 connect the first housing 20 until the flange 32 of the second housing 30 retains against an end of the exterior thread bore 23. After completion of the assembly, the third thread section 361 of the second housing 30 engages the first thread section 261 of the first housing 20 while the fourth thread section 362 of the second housing 30 engages the second thread section 262 of the first housing 20.
The spiral passage 12 is formed between the crest of the third thread section 361 and the root of the first thread section 261 due to the crest height H1 of the third thread section 361 being less than the thread depth D of the first thread section 261. An end of the spiral passage 12 communicates with the first passage 25 of the first housing 20. An opposite end of the spiral passage 12 communicates with the second passage 35 of the second housing 30 via the orifice 351. The water flows from the second passage 35 through the orifice 351 to the spiral passage 12, and then enters the first passage 25 for water distribution.
The first thread portion 26 of the first housing 20 and the second thread portion 36 of the second housing 30 are tapered off. Dimensions of the spiral passage 12 is able to adjust by a rotation of the first housing 20. During the adjustment rotation, the fourth thread section 362 of the second thread portion 36 of the second housing 30 tightly engages the second thread section 262 of the first thread portion 26 of the first housing 20, thereby preventing disengagement between the first and second housings 20, 30.
In an alternative embodiment (not illustrated), the crest height the first thread section 261 of the first housing 20 is less than the thread depth of the third thread section 361 of the second housing 30, and the spiral passage 12 is formed between the crest of the first thread section of the first housing and the root of the third thread section of the second housing.
In an alternative embodiment (not illustrated), the first and second housings 20, 30 are assembled in a reverse manner in that the first housing 20 connects the water source while the second housing 30 offers water dispensing. In this case, the water flows from the first passage 25 into the spiral passage 12, and then goes into the second passage 35 through the orifice 351 for water dispensing.
In an alternative embodiment (not illustrated), a distance from the first thread section 261 to the first passage 25 is greater than that from the second thread section 262 to the first passage 25. A distance from the third thread section 361 to the flange 32 is smaller than that from the fourth thread section 362 to the flange 32. An optional water sealing member is disposed on the flange. Upon assembly, the water sealing member presses against an interior wall of the circumference member.

Second Embodiment

FIG. 6 pertains to a low-flow emitter 10 a according to a second embodiment of the invention, which is similar to the first embodiment in that the first housing 20 a includes a first thread portion 26 a having a first thread section 261 a, the second housing 30 a includes a second thread portion 36 a having a third thread section 361 a, and a spiral passage 12 a is formed between the first and third thread sections 261 a, 361 a.
The low-flow emitter is specially adapted for hanging irrigation where water flows through a first passage 25 a in a downward manner. It should be comprehended that the second and fourth thread sections are omitted in the case.

Third Embodiment

FIGS. 7 to 11 pertain to a third embodiment of the invention. A low-flow emitter 10 b includes a first housing 20 b, a second housing 30 b, and a spiral passage 12 b.
The first housing 20 b, referring FIGS. 7 to 9, includes an end member 21 b, a circumference member 22 b, an abutting face 24 b, four first passages 25 b, an exterior thread bore 23 b an interior thread axle 29 b, and a first thread portion 26 b. A top of the circumference member 22 b borders a periphery of the end member 21 b. The abutting face 24 b is formed from an interior face of the end member 21 b and adjacent to the circumference member 22 b. The four first passages 25 b are formed on the end member 21 b. The exterior thread bore 23 b extends from an interior face of the end member 21 b. The interior thread axle 29 b is coaxially arranged through the exterior thread bore 23 b.
The first thread portion 26 b includes a first thread section 261 b and a second thread section 262 b. The first thread section 261 b is arranged on the interior thread axle 29 b, and the second thread section 262 b is coaxially arranged on the exterior thread bore 23 b. The first thread section 261 b defines a minor diameter d3 which gradually reduces in a direction away from the first passages 25 b. Therefore, the first thread section 261 b is tapered off.
The second housing 30 b, referring FIGS. 8 and 10, includes a connection base 31 b, a flange 32 b, a second passage 35 b, an interior thread bore 39 b, an exterior thread axle 64, and a second thread portion 36 b. The connection base 31 b is adapted for connecting with an irrigation pipe (not illustrated). The flange 32 b connects to a top of the connection base 31 b. The second passage 35 b is coaxially formed on the second housing 30 b and extends from an end of the connection base 31 b. The interior thread bore 39 b is coaxially formed in the exterior thread axle 64, and extends from an opposite end of the connection base 31 b and toward the flange 32 b to communicate with the second passage 35 b.
The second thread portion 36 b includes a third thread section 361 b and a fourth thread section 362 b. The third thread section 361 b is arranged on the interior thread bore 39 b. The fourth thread section 362 b is coaxially arranged on the exterior thread axle 64 and extends from the flange 32 b. The third thread section 361 b defines an diameter d4 which gradually increases in a direction away from the flange 32 b, which means it also gradually reduces in a direction away from the first passage 25 b. Therefore, the third thread section 361 b is tapered off.
During assembly, referring to FIG. 11, the second thread portion 36 b engages with the first thread portion 26 b to enable the second housing 30 b connect the first housing 20 b until the flange 32 b of the second housing 30 b retains against the abutting face 24 b, where an end of the interior thread bore 39 b stops. After completion of the assembly, the third thread section 361 b of the second housing 30 b engages the first thread section 261 b of the first housing 20 b while the fourth thread section 362 b of the second housing 30 b engages the second thread section 262 b of the first housing 20 b. A predetermined gap is formed between the third thread section 361 b and the first thread section 261 b.
The spiral passage 12 b is formed between the third thread section 361 b and the first thread section 261 b due to the predetermined gap. An end of the spiral passage 12 b communicates with the first passage 25 b of the first housing 20 b. An opposite end of the spiral passage 12 b communicates with the second passage 35 b of the second housing 30 b. Therefore, the water flows from the second passage 35 b to the spiral passage 12 b, and then goes into the first passage 25 b for water distribution.
The first thread section 261 b of the first housing 20 b and the third thread section 361 b of the second housing 30 b are tapered off. Dimensions of the spiral passage 12 b is able to adjust by a rotation of the first housing 20 b without disengagement between the first and second housings 20 b and 30 b.

Fourth Embodiment

FIGS. 12 to 13 pertain to a low-flow emitter 10 c according to a fourth embodiment of the invention, which is similar to the first embodiment in that the first housing 20 c includes a first thread portion 26 c, the second housing 30 c includes a second thread portion 36 c, and a spiral passage is formed between the first thread portion and the second thread portion.
A first thread section 261 c and a second thread section 262 c are formed on a first thread portion 26 c of the first housing 20 c and are connected with each other; a third thread section 361 c and a fourth thread section 362 c are formed on a first thread portion 36 c of the second housing 30 c and are not connected with each other. Two orifices 351 c are oppositely and radially formed on the second thread portion 36 c. Each of the orifices 351 c are arranged between the third and fourth thread sections 361 c, 362 c so as to separate the thread section 361 c from the fourth thread section 362 c. For more debris-resistant water flow, the first and third thread sections 261 c, 361 c are formed of round threads, such as Knuckle threads or Edison threads. The first and third thread sections 261 c, 361 c are formed of double threads having the same pitch as the second and fourth thread sections 361 c, 362 c.
It should be apparent that a loose fitting thread connection between the first and second housings forms a spiral passage, creating an impeding flow path to adjust the water flow. On the other hand, a tight fitting thread connection part between the first and second housings enables secure engagement of the two housings. In addition, the first and second thread portions are defined a diameter being tapered off, user is able to adjust dimensions of the spiral passage by rotating the first housing relative to second housings.
The preceding description is meant to be illustrative of preferred embodiments and should not be construed as limiting the scope of the present invention. Various modifications, which would be readily apparent to one skilled in the art, are intended to be within the scope of the present invention. Accordingly, the only limitations to the scope of the present invention are set forth in the following claims appended hereto.

Claims

What is claimed is:

1. A low-flow emitter comprising:

a first housing including a thread bore and a first thread portion, the first thread portion is formed on the thread bore; the first thread portion including a first thread section and a second thread section;

a second housing including a thread axle and a second thread portion, the second thread portion is formed on the thread axle; the second thread portion including a third thread section corresponding with the first thread section of the first thread portion of the first housing, and a fourth thread section corresponding with the second thread section of the first thread portion of the first housing; the second housing connecting the first housing while the fourth thread section of the second thread portion of the second housing engaging with the second thread section of the first thread portion of the first housing;

a spiral passage defined between the third thread section of the second thread portion of the second housing and the first thread section of the first thread portion of the first housing;

a first passage formed on the first housing and communicating with the spiral passage; and

a second passage formed on the second housing and communicating with the spiral passage, and the spiral passage via an orifice radially formed on the second thread portion;

wherein the thread bore defines a diameter which increases in a direction away from the first passage;

wherein the thread axle defines a diameter which increases in a direction away from the first passage;

wherein the water flows from the second passage through the orifice to the spiral passage, and then enters the first passage for water distribution.

2. The low-flow emitter as claimed in claim 1, wherein the thread bore defines an end communicating with the first passage.

3. The low-flow emitter as claimed in claim 1, wherein the first and second thread sections are formed on the first thread portion of the first housing and connected with each other; the third and fourth thread sections are formed on the second thread portion of the second housing and connected with each other.

4. The low-flow emitter as claimed in claim 3, wherein the third thread section of the second housing defines a crest with a crest height, and the first thread section of the first housing defines a root with a thread depth; the crest height of the third thread section of the second housing is less than the thread depth of the first thread section of the first housing, and the spiral passage is formed between the crest of the third thread section of the second housing and the root of the first thread section of the first housing.

5. The low-flow emitter as claimed in claim 4, wherein the thread depth of the first thread section of the first housing equals to a thread depth of the second thread section of the first housing; the thread depth of the second thread section of the first housing equals to a height of a crest of the fourth thread section of the second housing.

6. The low-flow emitter as claimed in claim 1, wherein the third thread section of the second housing defines a crest with a crest height, and the first thread section of the first housing defines a root with a thread depth; the crest height of the third thread section of the second housing is less than the thread depth of the first thread section of the first housing, and the spiral passage is formed between the crest of the third thread section of the second housing and the root of the first thread section of the first housing.

7. The low-flow emitter as claimed in claim 6, wherein the thread depth of the first thread section of the first housing equals to a thread depth of the second thread section of the first housing; the thread depth of the second thread section of the first housing equals to a height of a crest of the fourth thread section of the second housing.

8. The low-flow emitter as claimed in claim 1, wherein the first housing includes an end member, a circumference member bordering a periphery of the end member, a tubular head extending from an exterior face of the periphery of the end member in a direction away from the end member, and the thread bore extending from an interior face of the periphery of the end member in a direction away from the end member; the first passage is formed in the tubular head.

9. The low-flow emitter as claimed in claim 8. wherein the second housing includes a flange retaining against an end of the thread bore of the first housing; the second thread portion extends from the flange in a direction away from the flange.

10. The low-flow emitter as claimed in claim 9, wherein the width of the spiral passage is adjusted by rotation of the first housing, whereupon the second thread section of the first thread portion of the first housing move relative to the fourth thread section of the second thread portion.

11. The low-flow emitter as claimed in claim 1, wherein the second housing includes a flange retaining against an end of the thread bore of the first housing; the second thread portion extends from the flange in a direction away from the flange.

12. The low-flow emitter as claimed in claim 11, wherein the width of the spiral passage is adjusted by rotation of the first housing, whereupon the second thread section of the first thread portion of the first housing move relative to the fourth thread section of the second thread portion.

13. The low-flow emitter as claimed in claim 1, wherein the width of the spiral passage is adjusted by rotation of the first housing, whereupon the second thread section of the first thread portion of the first housing move relative to the fourth thread section of the second thread portion.