US20190240166A1 - Transdermal Therapeutic System for 5-Aminolevulinic Acid Hydrochloride - Google Patents

Transdermal Therapeutic System for 5-Aminolevulinic Acid Hydrochloride Download PDF

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US20190240166A1
US20190240166A1 US16/388,364 US201916388364A US2019240166A1 US 20190240166 A1 US20190240166 A1 US 20190240166A1 US 201916388364 A US201916388364 A US 201916388364A US 2019240166 A1 US2019240166 A1 US 2019240166A1
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transdermal therapeutic
therapeutic system
acid hydrochloride
aminolevulinic acid
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US16/388,364
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Tobias Jung
Michael Horstmann
Gerd Hoffmann
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Photonamic GmbH and Co KG
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Photonamic GmbH and Co KG
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Priority to US16/388,364 priority Critical patent/US20190240166A1/en
Assigned to LTS LOHMANN THERAPIE-SYSTEME AG reassignment LTS LOHMANN THERAPIE-SYSTEME AG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: JUNG, TOBIAS, HORSTMANN, MICHAEL, HOFFMANN, GERD
Assigned to PHOTONAMIC GMBH & CO. KG reassignment PHOTONAMIC GMBH & CO. KG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LTS LOHMANN THERAPIE-SYSTEME AG
Publication of US20190240166A1 publication Critical patent/US20190240166A1/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/185Acids; Anhydrides, halides or salts thereof, e.g. sulfur acids, imidic, hydrazonic or hydroximic acids
    • A61K31/19Carboxylic acids, e.g. valproic acid
    • A61K31/195Carboxylic acids, e.g. valproic acid having an amino group
    • A61K31/197Carboxylic acids, e.g. valproic acid having an amino group the amino and the carboxyl groups being attached to the same acyclic carbon chain, e.g. gamma-aminobutyric acid [GABA], beta-alanine, epsilon-aminocaproic acid, pantothenic acid
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/70Web, sheet or filament bases ; Films; Fibres of the matrix type containing drug
    • A61K9/7023Transdermal patches and similar drug-containing composite devices, e.g. cataplasms
    • A61K9/703Transdermal patches and similar drug-containing composite devices, e.g. cataplasms characterised by shape or structure; Details concerning release liner or backing; Refillable patches; User-activated patches
    • A61K9/7038Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer
    • A61K9/7046Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer the adhesive comprising macromolecular compounds
    • A61K9/7053Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer the adhesive comprising macromolecular compounds obtained by reactions only involving carbon to carbon unsaturated bonds, e.g. polyvinyl, polyisobutylene, polystyrene
    • A61K9/7061Polyacrylates
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/185Acids; Anhydrides, halides or salts thereof, e.g. sulfur acids, imidic, hydrazonic or hydroximic acids
    • A61K31/19Carboxylic acids, e.g. valproic acid
    • A61K31/195Carboxylic acids, e.g. valproic acid having an amino group
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/70Web, sheet or filament bases ; Films; Fibres of the matrix type containing drug
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P17/00Drugs for dermatological disorders
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P35/00Antineoplastic agents

Definitions

  • the present invention relates to a transdermal therapeutic system and a transdermal active ingredient-containing plaster for 5-aminolevulinic acid hydrochloride. It also relates to the use of a system of this type in photodynamic diagnostics and therapy.
  • Transdermal therapeutic systems have become widespread nowadays as a form of administration for treating numerous diseases, as they demonstrate certain advantages compared to conventional forms of administration.
  • transdermal therapeutic systems can increase the therapeutic value of an active ingredient as they ensure a constant dispensing thereof.
  • the advantages of transdermal therapeutic systems are also that, in comparison to ointments or creams, they can be applied to the precise area and therefore at the precise dosage. Furthermore, there is no danger of inadvertently wiping off the ointment and contaminating other locations on the skin.
  • a transdermal therapeutic system for releasing 5-aminolevulinic acid is known from EP 1 467 706 A1.
  • 5-aminolevulinic acid is selectively absorbed and enriched by tumor tissue, so it only leads to an increased porphyrin formation and concentration there, while the healthy tissue remains substantially uninfluenced.
  • the effect of the 5-aminolevulinic acid is based on the stimulation of the body's own porphyrin formation.
  • the 5-aminolevulinic acid or porphyrin enrichment can be used in diseased tissue to diagnose precancerous and cancerous lesions and for the protodynamic therapy thereof.
  • EP 1 303 267 A1 The two systems have the drawback that the 5-aminolevulinic acid permeates through human skin only comparatively poorly.
  • Actinic keratosis is designated an early form of white skin cancer, as the latter in 10% of cases can develop within a period of 10 years into a squamous cell carcinoma of the skin (spinalioma). It is chronic damage to the horny epidermis caused by the intensive action of sunlight (UV radiation) over many years.
  • An important treatment method for actinic keratosis is so-called photodynamic therapy.
  • An active ingredient is firstly applied here to the affected skin region and specific light-sensitive substances, the so-called porphyrins, increasingly form in the diseased skin cells. As a result, the cells are sensitised to the subsequent treatment with light and reactive oxygen is produced (photodynamic effect), which ultimately leads to the death of the corresponding cells.
  • photodynamic therapy can furthermore be repeated virtually as often as desired if the actinic keratosis occurs again.
  • photodynamic therapy also offers a diagnostic use. Using special light, the regions affected by actinic keratosis and pretreated by corresponding substances can be made visible in a targeted manner. It is thus possible to recognise the actinic keratosis early and to precisely determine the size of the locations affected (photodynamic diagnostics).
  • the aim of the present invention is to provide a transdermal therapeutic system, which as quickly as possible releases an adequate quantity of a substance into precancerous and cancerous lesions in order to then carry out the photodynamic therapy by means of irradiation.
  • the transdermal therapeutic system should be well tolerated by the skin, be flexible and adequately sticky, even on regions that are less well accessible, such as the nasal bone or the outer ear. Furthermore, the transdermal therapeutic system should be stable, visually unobtrusive, easy to apply and remove again.
  • transdermal therapeutic system or a transdermal active ingredient-containing plaster, which comprises a back layer that is impermeable to an active ingredient, an active ingredient-containing polymer matrix and a protective layer that can be pulled off, and characterised in that 5-aminolevulinic acid hydrochloride is used as the active ingredient and in that the basic polymer of the polymer matrix is an adhesive polyacrylate.
  • FIG. 1 graphically illustrates the released quantity of 5-ALA [mg/patch] versus time [h] for several exemplary embodiments.
  • the transdermal therapeutic system according to the invention with 5-aminolevulinic acid hydrochloride as the active ingredient and an adhesive polyacrylate as the basic polymer of the polymer matrix is in a position to absorb adequately large quantities of the suspended pharmaceutical agent, i.e. of the 5-aminolevulinic acid hydrochloride.
  • an adhesive polyacrylate as the basic polymer of the polymer matrix.
  • the release rate of the 5-aminolevulinic acid hydrochloride during the application period is extraordinarily high.
  • the transdermal therapeutic system according to the invention adheres adequately to the skin but does not irritate it
  • the transdermal therapeutic system according to the invention can easily be applied, especially also to small skin regions, such as the forehead, the outer ear or the nose.
  • the transdermal therapeutic system according to the invention is characterised in that it is capable, within about four hours, preferably within about an hour and especially preferably within about thirty minutes, of releasing a quantity of at least 3 mg 5-aminolevulinic acid hydrochloride (measured as 5-aminolevulinic acid with the so-called “paddle over disc” method, as described in European Pharmacopoeia 6.0, 2.9A “dissolution test for transdermal patches”, January 2008: 20904; see also Example 4).
  • the transdermal therapeutic system according to the invention is preferably a monolithic active ingredient-in-adhesive system (monolithic drug-in-adhesive system).
  • 5-aminolevulinic acid hydrochloride is suspended or dispersed directly in the polymer matrix here.
  • the polymer matrix carries out the three functions of the active ingredient reservoir, the control element and the adhesive layer in this case.
  • a system of this type consists only of a back layer that is impermeable to an active ingredient, an active ingredient-containing polymer matrix and a protective layer that can be pulled off.
  • the polymer matrix influences the adhesion to the skin, the storage of the 5-aminolevulinic acid hydrochloride and its release.
  • a system of this type leads to a plurality of advantages during the release of hydrophilic substances, such as 5-aminolevulinic acid hydrochloride.
  • hydrophilic substances such as 5-aminolevulinic acid hydrochloride.
  • further hydrophilic matrix materials can be avoided, so the microbiological stability is improved.
  • the stability of the active ingredient is also increased as it is chemically inactivated. It is furthermore possible to control the release of the active ingredient by means of the particle size.
  • the back layer that is impermeable to the active ingredient is preferably inert and as flexible as possible, so the transdermal therapeutic system can also be applied to irregular skin regions.
  • Any suitable material such as, for example, polyethylene terephthalate, polyethylene, polybutylene, polyurethane, polyester, etc., can be used for the back layer.
  • the back layer that is impermeable to an active ingredient is preferably an optionally aluminised polyester film, especially preferably a laminate made of pigmented polyethylene with aluminium vapour-coated polyester, which (provide) protection against light irradiation and therefore prevent photosensitisation before the actual photodynamic therapy.
  • the protective layer that can be pulled off can be produced from various materials, such as, for example, polyethylene terephthalate, polyethylene or polypropylene and is specially treated on the side in contact with the active ingredient-containing polymer matrix in order to make it as easy as possible to remove therefrom.
  • the protective layer that can be pulled off is advantageously based on a polyethylene terephthalate layer.
  • the active ingredient 5-aminolevulinic acid hydrochloride is present as a crystalline 5-aminolevulinic acid hydrochloride. This has the advantage that the solubility of the active ingredient in the matrix does not have to be adjusted. Furthermore, an over-saturation and a constant diffusion pressure are thereby achieved.
  • the active ingredient projects, so to speak, from the matrix, which has the advantage that on contact with the skin, especially with sweat, the projecting crystals very quickly dissolve and can therefore be easily and quickly transdermally absorbed.
  • More than 99.9% of the crystals of the crystalline 5-aminolevulinic acid hydrochloride are preferably smaller than about 250 ⁇ m. Although as the crystal size becomes larger, the epidermal flow increases, crystals that are too large, i.e. crystal sizes above about 250 ⁇ m, lead to clumping and streak formation.
  • the quantity of crystals which are smaller than 90 ⁇ m, to make up at most 50%, and the quantity of crystals, which are smaller than 50 ⁇ m, to make up at most 25%, of the active ingredient mass, as this ensures a high active ingredient flow.
  • a transdermal therapeutic system with 5-aminolevulinic acid hydrochloride crystals of a particle size of 90 to 160 ⁇ m exhibits a clearly improved transepidermal flow compared with a system with particles having a particle size of less than 90 ⁇ m. This is probably because more active ingredient is released and is therefore available for the permeation. Particle sizes in the range from 90 to 160 ⁇ m are therefore especially preferred.
  • the polymer matrix of the transdermal therapeutic system according to the invention preferably contains less than 30% by weight, preferably less than 20% by weight and especially preferably less than 5% by weight of plasticiser, for example citric acid esters, such as acetyl tributyl citrate, in relation to polyacrylate.
  • plasticiser for example citric acid esters, such as acetyl tributyl citrate.
  • the plasticiser content in the transdermal therapeutic system according to the invention is quite especially preferably below 5000 ppm.
  • So-called enhancers or permeation promoters can also preferably be dispensed with.
  • the adhesive polyacrylate can be obtained with and advantageously without cross-linking agents (cross-linkers), such as, for example, aluminium acetylacetonate, polybutyl titanate or t-amyl peroxy pyrolate, etc.
  • cross-linkers such as, for example, aluminium acetylacetonate, polybutyl titanate or t-amyl peroxy pyrolate, etc.
  • the adhesive polyacrylate preferably has acid functionalities (carboxyl groups), as they are advantageous in relation to the adhesion. These are especially important when the crystals of the crystalline 5-aminolevulinic acid hydrochloride are larger than the layer thickness of the polymer matrix as whole-area contact between the transdermal therapeutic system and the skin is not then ensured.
  • the adhesive polyacrylate with acid functionalities can, for example, be obtained by polymerisation of a monomer mixture containing an unsaturated carboxylic acid, such as, for example, acrylic acid, methacrylic acid or maleic acid.
  • the monomer mixtures used to produce the adhesive polyacrylates can also contain acrylic acid derivatives with epoxy groups, such as, for example, glycidyl (meth)acrylate.
  • the polyacrylate is preferably based on acrylic esters, such as, for example, 2-ethylhexyl acrylate. This is preferably used in a quantity of more than 50% by weight, especially more than 60% by weight and especially preferably in a quantity of more than 70% by weight, based on polyacrylate.
  • the viscosity of the polyacrylate is preferably in the range from 500 to 25,000, especially preferably in the range from 1,000 to 20,000 and quite especially preferably in the range from 1,500 to 12,000 mPa ⁇ s at 25° C.
  • the adhesive polyacrylate is polyacrylate based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate and vinyl acetate, based on 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate and vinyl acetate, based on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate, based on acrylic acid, 2-ethylhexyl acrylate and vinyl acetate, based on 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate and methyl acrylate, based on 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate and methyl acrylate, based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate, vinyl acetate, 2-hydroxyethyl acrylate and methyl methacrylate, based on acrylic acid, butyl acrylate, 2-ethylhexyl
  • the adhesive polyacrylate mentioned first based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate and vinyl acetate is preferably produced from a monomer mixture, which contains 1 to 10% by weight, preferably 3 to 7% by weight and especially preferably about 5% by weight acrylic acid, 5 to 25% by weight, preferably 10 to 20% by weight, and especially preferably about 15% by weight butyl acrylate, 60 to 80% by weight, preferably 70 to 78% by weight, and especially preferably about 75% by weight 2-ethylhexyl acrylate and 1 to 10% by weight, preferably 2 to 8% by weight, and especially preferably about 5% by weight vinyl acetate.
  • the adhesive polyacrylate based on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate are preferably produced from a monomer mixture, which contains 1 to 10% by weight, preferably 2 to 8% by weight, and especially preferably about 5.7% by weight acrylic acid, 50 to 70% by weight, preferably 55 to 65% by weight, and especially preferably about 62.2% by weight 2-ethylhexyl acrylate and 20 to 40% by weight, preferably 30 to 35% by weight, and especially preferably about 32% by weight methyl acrylate.
  • glycidyl methacrylate for example less than 1% by weight, preferably less than 0.05% by weight, and especially preferably about 0.03% by weight, glycidyl methacrylate can also be present.
  • the polymer matrix of the transdermal therapeutic system according to the invention contains more than 10% by weight and especially preferably more than 20% by weight 5-aminolevulinic acid hydrochloride. It was experimentally established that the release of the 5-aminolevulinic acid hydrochloride increases within the first hour, by increasing the active ingredient quantity from 20% by weight to 30% by weight, by about a factor of 6.
  • the quantity of the polyacrylate used in the transdermal therapeutic system according to the invention is preferably more than 60% by weight and especially preferably more than 70% by weight.
  • the transdermal therapeutic system is a monolithic active ingredient-in-adhesive system, more than 99.9% of the crystals of the crystalline 5-aminolevulinic acid hydrochloride are smaller than 250 ⁇ m
  • the adhesive polyacrylate is based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate and vinyl acetate and especially preferably on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate
  • the polymer matrix contains 25 to 30% by weight, preferably about 28% by weight, 5-aminolevulinic acid hydrochloride and 70 or more % by weight, preferably about 72% by weight, polyacrylate.
  • a system of this type exhibits a very rapid release of a large quantity of active ingredient and the processability is excellent.
  • the transdermal therapeutic system according to the invention is produced in a known manner.
  • An active ingredient-containing adhesive mass based on an adhesive polyacrylate is firstly produced.
  • Ethanol, ethyl acetate, heptane, hexane, isopropyl alcohol, methanol, toluene, 2,4-pentandiene and mixtures thereof are preferably possible solvents.
  • Ethyl acetate and hexane are especially preferred.
  • Conventional coating, drying and laminating methods and cutting follow. The solvent is almost completely removed during the drying process. Perforation and packaging finally follow.
  • the present invention also relates to the use of the transdermal therapeutic system according to the invention for the diagnosis and therapy of preliminary skin cancer stages, such as actinic keratosis, and of skin cancer and oncological skin diseases.
  • the external application of the transdermal therapeutic system leads to the penetration and enrichment of the active ingredient in the diseased tissue.
  • 5-aminolevulinic acid hydrochloride is an endogenous compound and a precursor substance in the biosynthesis of porphyrins, which are constituents, for example, of the haemoglobin and the cytochrome cycle. 5-aminolevulinic acid hydrochloride is converted into the actual photosensitiser, the protoporphyrin IX (PPlX).
  • an irradiation takes place with adequate light, for example with light of various wavelengths, such as, for example, 408 mm, 506 mm, 532 mm, 580 mm and 635 mm.
  • light of various wavelengths such as, for example, 408 mm, 506 mm, 532 mm, 580 mm and 635 mm.
  • reactive oxygen compounds are produced, which make the target tissue visible during the diagnosis or lead to an apoptosis and necrosis thereof during the therapy.
  • the present invention also relates to a transdermal therapeutic system, as described above, as a therapeutic agent.
  • the present invention relates to a transdermal therapeutic system, as described above, for treating preliminary skin cancer stages, such as, for example, actinic keratosis, and oncological skin diseases.
  • the transdermal therapeutic system is preferably used to treat actinic keratosis.
  • the transdermal therapeutic system produced contains the following constituents:
  • composition of this example corresponds to Example 1, except that instead of DURO-TAK 387-2353, the same quantity of DURO-TAK 387-2052 (polyacrylate with cross-linking agent) was used.
  • composition of this example corresponds to Example 1, except that instead of DURO-TAK 387-2353, the same quantity of Bio-PSA 4301 (a silicone polymer) was used.
  • FIG. 1 is a graph showing released quantity 5-ALA [mg/patch] versus time [h] for Examples 1, 2, and 3.
  • Example 1 is acrylate (non cross-linked)
  • Example 2 is acrylate (cross-linked)
  • Example 3 is silicone (comparative).
  • the release rate of a transdermal therapeutic system according to Example 1 is higher than that according to Example 2. Both Example 1 and Example 2 exhibit a clearly faster release compared to comparative Example 3. Furthermore, the stability of the 5-aminolevulinic acid hydrochloride according to Example 1 after one and three months is higher than that of the 5-aminolevulinic acid hydrochloride according to Example 2, which is degraded more quickly.

Abstract

The invention relates to a transdermal therapeutic system that includes a back layer that is impermeable to an active ingredient; a polymer matrix containing the active ingredient and a protective layer that can be pulled off. The active ingredient is 5-aminolevulinic acid hydrochloride and the basic polymer of the polymer matrix is an adhesive polyacrylate. The inventive transdermal therapeutic systems are suitable for diagnosing and treating preliminary stages of skin cancer, such as actinic keratosis, and oncological skin diseases.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This continuation application claims priority to U.S. patent application Ser. No. 14/240,810, filed Jun. 18, 2014 (allowed), which claims priority to PCT/EP2012/066541, filed Aug. 24, 2012, which further claims priority to its parent application, German Patent Application No. DE 10 2011 111 865.2, filed Aug. 31, 2011. U.S. patent application Ser. No. 14/240,810, International Application No. PCT/EP2012/066541, and German Patent Application No. DE 10 2011 111 865.2 are each hereby incorporated herein by reference in their entirety.
  • FIELD OF THE INVENTION
  • The present invention relates to a transdermal therapeutic system and a transdermal active ingredient-containing plaster for 5-aminolevulinic acid hydrochloride. It also relates to the use of a system of this type in photodynamic diagnostics and therapy.
  • BACKGROUND OF THE INVENTION
  • It is noted that citation or identification of any document in this application is not an admission that such document is available as prior art to the present invention.
  • Transdermal therapeutic systems have become widespread nowadays as a form of administration for treating numerous diseases, as they demonstrate certain advantages compared to conventional forms of administration. Thus, transdermal therapeutic systems can increase the therapeutic value of an active ingredient as they ensure a constant dispensing thereof. The advantages of transdermal therapeutic systems are also that, in comparison to ointments or creams, they can be applied to the precise area and therefore at the precise dosage. Furthermore, there is no danger of inadvertently wiping off the ointment and contaminating other locations on the skin.
  • A transdermal therapeutic system for releasing 5-aminolevulinic acid is known from EP 1 467 706 A1. 5-aminolevulinic acid is selectively absorbed and enriched by tumor tissue, so it only leads to an increased porphyrin formation and concentration there, while the healthy tissue remains substantially uninfluenced. The effect of the 5-aminolevulinic acid is based on the stimulation of the body's own porphyrin formation. As the porphyrin strongly fluoresces upon irradiation, the 5-aminolevulinic acid or porphyrin enrichment can be used in diseased tissue to diagnose precancerous and cancerous lesions and for the protodynamic therapy thereof. A similar system is also known from EP 1 303 267 A1. The two systems have the drawback that the 5-aminolevulinic acid permeates through human skin only comparatively poorly.
  • Actinic keratosis is designated an early form of white skin cancer, as the latter in 10% of cases can develop within a period of 10 years into a squamous cell carcinoma of the skin (spinalioma). It is chronic damage to the horny epidermis caused by the intensive action of sunlight (UV radiation) over many years. An important treatment method for actinic keratosis is so-called photodynamic therapy. An active ingredient is firstly applied here to the affected skin region and specific light-sensitive substances, the so-called porphyrins, increasingly form in the diseased skin cells. As a result, the cells are sensitised to the subsequent treatment with light and reactive oxygen is produced (photodynamic effect), which ultimately leads to the death of the corresponding cells. Good cosmetic results can generally be achieved using the photodynamic therapy. The photodynamic therapy can furthermore be repeated virtually as often as desired if the actinic keratosis occurs again. Apart from the therapeutic effect, photodynamic therapy also offers a diagnostic use. Using special light, the regions affected by actinic keratosis and pretreated by corresponding substances can be made visible in a targeted manner. It is thus possible to recognise the actinic keratosis early and to precisely determine the size of the locations affected (photodynamic diagnostics).
  • It is noted that in this disclosure and particularly in the claims and/or paragraphs, terms such as “comprises”, “comprised”, “comprising” and the like can have the meaning attributed to it in U.S. patent law; e.g. they can mean “includes”, “included”, “including”, and the like; and that terms such as “consisting essentially of” and “consists essentially of” have the meaning ascribed to them in U.S. patent law, e.g. they allow for elements not explicitly recited, but exclude elements that are found in the prior art or that affect a basic or novel characteristic of the invention. Applicants further reserve the right to disclaim, and hereby disclose a disclaimer of, any previously described product, method of making the product, or process of using the product.
  • SUMMARY OF ADVANTAGEOUS EMBODIMENTS OF THE INVENTION
  • The aim of the present invention is to provide a transdermal therapeutic system, which as quickly as possible releases an adequate quantity of a substance into precancerous and cancerous lesions in order to then carry out the photodynamic therapy by means of irradiation. The transdermal therapeutic system should be well tolerated by the skin, be flexible and adequately sticky, even on regions that are less well accessible, such as the nasal bone or the outer ear. Furthermore, the transdermal therapeutic system should be stable, visually unobtrusive, easy to apply and remove again.
  • The above aim is addressed by a transdermal therapeutic system or a transdermal active ingredient-containing plaster, which comprises a back layer that is impermeable to an active ingredient, an active ingredient-containing polymer matrix and a protective layer that can be pulled off, and characterised in that 5-aminolevulinic acid hydrochloride is used as the active ingredient and in that the basic polymer of the polymer matrix is an adhesive polyacrylate.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 graphically illustrates the released quantity of 5-ALA [mg/patch] versus time [h] for several exemplary embodiments.
  • DETAILED DESCRIPTION OF ADVANTAGEOUS EMBODIMENTS OF THE INVENTION
  • It is to be understood that the figures and descriptions of the present invention have been simplified to illustrate elements that are relevant for a clear understanding of the present invention, while potentially eliminating, for purposes of clarity, many other elements which are conventional in this art. Those of ordinary skill in the art will recognize that other elements may be desirable for implementing the present invention. However, because such elements are well known in the art, and because they do not facilitate a better understanding of the present invention, a discussion of such elements is not provided herein.
  • The present invention will now be described in detail on the basis of exemplary embodiments.
  • The transdermal therapeutic system according to the invention with 5-aminolevulinic acid hydrochloride as the active ingredient and an adhesive polyacrylate as the basic polymer of the polymer matrix is in a position to absorb adequately large quantities of the suspended pharmaceutical agent, i.e. of the 5-aminolevulinic acid hydrochloride. There is good compatibility between the adhesive polyacrylate used and the 5-aminolevulinic acid hydrochloride. The release rate of the 5-aminolevulinic acid hydrochloride during the application period is extraordinarily high. Furthermore, the transdermal therapeutic system according to the invention adheres adequately to the skin but does not irritate it The transdermal therapeutic system according to the invention can easily be applied, especially also to small skin regions, such as the forehead, the outer ear or the nose.
  • According to a preferred embodiment, the transdermal therapeutic system according to the invention is characterised in that it is capable, within about four hours, preferably within about an hour and especially preferably within about thirty minutes, of releasing a quantity of at least 3 mg 5-aminolevulinic acid hydrochloride (measured as 5-aminolevulinic acid with the so-called “paddle over disc” method, as described in European Pharmacopoeia 6.0, 2.9A “dissolution test for transdermal patches”, January 2008: 20904; see also Example 4).
  • The transdermal therapeutic system according to the invention is preferably a monolithic active ingredient-in-adhesive system (monolithic drug-in-adhesive system). 5-aminolevulinic acid hydrochloride is suspended or dispersed directly in the polymer matrix here. The polymer matrix carries out the three functions of the active ingredient reservoir, the control element and the adhesive layer in this case. A system of this type consists only of a back layer that is impermeable to an active ingredient, an active ingredient-containing polymer matrix and a protective layer that can be pulled off. The polymer matrix influences the adhesion to the skin, the storage of the 5-aminolevulinic acid hydrochloride and its release. A system of this type leads to a plurality of advantages during the release of hydrophilic substances, such as 5-aminolevulinic acid hydrochloride. Thus, further hydrophilic matrix materials can be avoided, so the microbiological stability is improved. The stability of the active ingredient is also increased as it is chemically inactivated. It is furthermore possible to control the release of the active ingredient by means of the particle size.
  • The back layer that is impermeable to the active ingredient is preferably inert and as flexible as possible, so the transdermal therapeutic system can also be applied to irregular skin regions. Any suitable material, such as, for example, polyethylene terephthalate, polyethylene, polybutylene, polyurethane, polyester, etc., can be used for the back layer. The back layer that is impermeable to an active ingredient is preferably an optionally aluminised polyester film, especially preferably a laminate made of pigmented polyethylene with aluminium vapour-coated polyester, which (provide) protection against light irradiation and therefore prevent photosensitisation before the actual photodynamic therapy.
  • The protective layer that can be pulled off can be produced from various materials, such as, for example, polyethylene terephthalate, polyethylene or polypropylene and is specially treated on the side in contact with the active ingredient-containing polymer matrix in order to make it as easy as possible to remove therefrom. The protective layer that can be pulled off is advantageously based on a polyethylene terephthalate layer.
  • In a preferred embodiment, the active ingredient 5-aminolevulinic acid hydrochloride is present as a crystalline 5-aminolevulinic acid hydrochloride. This has the advantage that the solubility of the active ingredient in the matrix does not have to be adjusted. Furthermore, an over-saturation and a constant diffusion pressure are thereby achieved.
  • In a preferred embodiment, about 50% of the crystals or particles of the crystalline 5-aminolevulinic acid hydrochloride are greater than the layer thickness of the polymer matrix. The active ingredient projects, so to speak, from the matrix, which has the advantage that on contact with the skin, especially with sweat, the projecting crystals very quickly dissolve and can therefore be easily and quickly transdermally absorbed.
  • More than 99.9% of the crystals of the crystalline 5-aminolevulinic acid hydrochloride are preferably smaller than about 250 μm. Although as the crystal size becomes larger, the epidermal flow increases, crystals that are too large, i.e. crystal sizes above about 250 μm, lead to clumping and streak formation.
  • On the other hand, it is preferred for the quantity of crystals, which are smaller than 90 μm, to make up at most 50%, and the quantity of crystals, which are smaller than 50 μm, to make up at most 25%, of the active ingredient mass, as this ensures a high active ingredient flow.
  • A transdermal therapeutic system with 5-aminolevulinic acid hydrochloride crystals of a particle size of 90 to 160 μm exhibits a clearly improved transepidermal flow compared with a system with particles having a particle size of less than 90 μm. This is probably because more active ingredient is released and is therefore available for the permeation. Particle sizes in the range from 90 to 160 μm are therefore especially preferred.
  • The polymer matrix of the transdermal therapeutic system according to the invention preferably contains less than 30% by weight, preferably less than 20% by weight and especially preferably less than 5% by weight of plasticiser, for example citric acid esters, such as acetyl tributyl citrate, in relation to polyacrylate. The plasticiser content in the transdermal therapeutic system according to the invention is quite especially preferably below 5000 ppm.
  • So-called enhancers or permeation promoters can also preferably be dispensed with.
  • The adhesive polyacrylate can be obtained with and advantageously without cross-linking agents (cross-linkers), such as, for example, aluminium acetylacetonate, polybutyl titanate or t-amyl peroxy pyrolate, etc.
  • The adhesive polyacrylate preferably has acid functionalities (carboxyl groups), as they are advantageous in relation to the adhesion. These are especially important when the crystals of the crystalline 5-aminolevulinic acid hydrochloride are larger than the layer thickness of the polymer matrix as whole-area contact between the transdermal therapeutic system and the skin is not then ensured. The adhesive polyacrylate with acid functionalities can, for example, be obtained by polymerisation of a monomer mixture containing an unsaturated carboxylic acid, such as, for example, acrylic acid, methacrylic acid or maleic acid.
  • The monomer mixtures used to produce the adhesive polyacrylates can also contain acrylic acid derivatives with epoxy groups, such as, for example, glycidyl (meth)acrylate.
  • The polyacrylate is preferably based on acrylic esters, such as, for example, 2-ethylhexyl acrylate. This is preferably used in a quantity of more than 50% by weight, especially more than 60% by weight and especially preferably in a quantity of more than 70% by weight, based on polyacrylate.
  • The viscosity of the polyacrylate is preferably in the range from 500 to 25,000, especially preferably in the range from 1,000 to 20,000 and quite especially preferably in the range from 1,500 to 12,000 mPa·s at 25° C.
  • In a preferred embodiment, the adhesive polyacrylate is polyacrylate based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate and vinyl acetate, based on 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate and vinyl acetate, based on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate, based on acrylic acid, 2-ethylhexyl acrylate and vinyl acetate, based on 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate and methyl acrylate, based on 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate and methyl acrylate, based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate, vinyl acetate, 2-hydroxyethyl acrylate and methyl methacrylate, based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate, vinyl acetate, t-octylacrylamide and vinyl acetate and based on 2-ethylhexyl acrylate and vinyl acetate.
  • Adhesive acrylates based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate and vinyl acetate and adhesive polyacrylates based on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate, the latter supplying the best results, are especially preferred.
  • The adhesive polyacrylate mentioned first based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate and vinyl acetate is preferably produced from a monomer mixture, which contains 1 to 10% by weight, preferably 3 to 7% by weight and especially preferably about 5% by weight acrylic acid, 5 to 25% by weight, preferably 10 to 20% by weight, and especially preferably about 15% by weight butyl acrylate, 60 to 80% by weight, preferably 70 to 78% by weight, and especially preferably about 75% by weight 2-ethylhexyl acrylate and 1 to 10% by weight, preferably 2 to 8% by weight, and especially preferably about 5% by weight vinyl acetate.
  • The adhesive polyacrylate based on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate are preferably produced from a monomer mixture, which contains 1 to 10% by weight, preferably 2 to 8% by weight, and especially preferably about 5.7% by weight acrylic acid, 50 to 70% by weight, preferably 55 to 65% by weight, and especially preferably about 62.2% by weight 2-ethylhexyl acrylate and 20 to 40% by weight, preferably 30 to 35% by weight, and especially preferably about 32% by weight methyl acrylate. In the case of the latter, small quantities of glycidyl methacrylate, for example less than 1% by weight, preferably less than 0.05% by weight, and especially preferably about 0.03% by weight, glycidyl methacrylate can also be present.
  • In a preferred embodiment, the polymer matrix of the transdermal therapeutic system according to the invention contains more than 10% by weight and especially preferably more than 20% by weight 5-aminolevulinic acid hydrochloride. It was experimentally established that the release of the 5-aminolevulinic acid hydrochloride increases within the first hour, by increasing the active ingredient quantity from 20% by weight to 30% by weight, by about a factor of 6.
  • On the other hand quantities of 5-aminolevulinic acid hydrochloride that are too large lead to a deterioration in the ability to adhere to the skin and to problems in the coating. It is therefore preferred if less than 35% by weight and especially less than 30% by weight 5-aminolevulinic acid hydrochloride is present. The range between 25 and 30% by weight is optimal.
  • The quantity of the polyacrylate used in the transdermal therapeutic system according to the invention is preferably more than 60% by weight and especially preferably more than 70% by weight.
  • In a preferred embodiment, the transdermal therapeutic system is a monolithic active ingredient-in-adhesive system, more than 99.9% of the crystals of the crystalline 5-aminolevulinic acid hydrochloride are smaller than 250 μm, the adhesive polyacrylate is based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate and vinyl acetate and especially preferably on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate, and the polymer matrix contains 25 to 30% by weight, preferably about 28% by weight, 5-aminolevulinic acid hydrochloride and 70 or more % by weight, preferably about 72% by weight, polyacrylate. A system of this type exhibits a very rapid release of a large quantity of active ingredient and the processability is excellent.
  • The transdermal therapeutic system according to the invention is produced in a known manner. An active ingredient-containing adhesive mass based on an adhesive polyacrylate is firstly produced. Ethanol, ethyl acetate, heptane, hexane, isopropyl alcohol, methanol, toluene, 2,4-pentandiene and mixtures thereof are preferably possible solvents. Ethyl acetate and hexane are especially preferred. Conventional coating, drying and laminating methods and cutting follow. The solvent is almost completely removed during the drying process. Perforation and packaging finally follow.
  • The present invention also relates to the use of the transdermal therapeutic system according to the invention for the diagnosis and therapy of preliminary skin cancer stages, such as actinic keratosis, and of skin cancer and oncological skin diseases. The external application of the transdermal therapeutic system leads to the penetration and enrichment of the active ingredient in the diseased tissue. 5-aminolevulinic acid hydrochloride is an endogenous compound and a precursor substance in the biosynthesis of porphyrins, which are constituents, for example, of the haemoglobin and the cytochrome cycle. 5-aminolevulinic acid hydrochloride is converted into the actual photosensitiser, the protoporphyrin IX (PPlX). After the enrichment, an irradiation takes place with adequate light, for example with light of various wavelengths, such as, for example, 408 mm, 506 mm, 532 mm, 580 mm and 635 mm. In this case, reactive oxygen compounds are produced, which make the target tissue visible during the diagnosis or lead to an apoptosis and necrosis thereof during the therapy.
  • The present invention also relates to a transdermal therapeutic system, as described above, as a therapeutic agent.
  • Furthermore, the present invention relates to a transdermal therapeutic system, as described above, for treating preliminary skin cancer stages, such as, for example, actinic keratosis, and oncological skin diseases. The transdermal therapeutic system is preferably used to treat actinic keratosis.
  • OPERATIVE EXAMPLES
  • The subject matter of the present invention is elucidated in more detail below, using examples and a figure, without any intention that the subject matter of the invention should be confined to these exemplary embodiments or figure.
  • Example 1
  • The transdermal therapeutic system produced contains the following constituents:
  • %
    (% by weight/
    % by weight) mg/Plaster
    Active ingredient: 5-aminolevulinic 19.7 10.2
    acid hydrochloride
    Polymera): DURO-TAK 49.6 25.8
    387-2353
    Back layer: 3M SCOTCHPAK ™ 30.7 16.0
    1109
    Protective layer: polyethylene b) 59.0c)
    terephthalate layer
    siliconised on one
    side (75 μm)
    a)in ethyl acetate and hexane, which are both virtually completely removed during the drying process
    b)is removed before application
    c)estimated
  • In relation to the polymer matrix, 28% by weight 5-aminolevulinic acid hydrochloride and 72% by weight DURO-TAK 387-2353 (polyacrylate without cross-linking agent) are accordingly present.
  • Example 2
  • The composition of this example corresponds to Example 1, except that instead of DURO-TAK 387-2353, the same quantity of DURO-TAK 387-2052 (polyacrylate with cross-linking agent) was used.
  • Comparative Example 3
  • The composition of this example corresponds to Example 1, except that instead of DURO-TAK 387-2353, the same quantity of Bio-PSA 4301 (a silicone polymer) was used.
  • Example 4
  • The release rate was measured using the so-called “paddle over disc” method, as described in European Pharmacopoeia 6.0, 2.9.4. “dissolution test for transdermal patches”, January 2008: 20904, under the following conditions:
  • Apparatus used: paddle over disc
    Release medium: citrate buffer pH 3.0
    Volume of the release medium: 300 ml
  • Temperature: 32° C.±0.5° C.
  • Rotation frequency: 50 min−1
    Sample removal time: 0.5 h, 2 h and 7 h
    Sample volume: 10.0 ml
  • The results are shown in FIG. 1. Specifically, FIG. 1 is a graph showing released quantity 5-ALA [mg/patch] versus time [h] for Examples 1, 2, and 3. Example 1 is acrylate (non cross-linked), Example 2 is acrylate (cross-linked), and Example 3 is silicone (comparative).
  • The release rate of a transdermal therapeutic system according to Example 1 is higher than that according to Example 2. Both Example 1 and Example 2 exhibit a clearly faster release compared to comparative Example 3. Furthermore, the stability of the 5-aminolevulinic acid hydrochloride according to Example 1 after one and three months is higher than that of the 5-aminolevulinic acid hydrochloride according to Example 2, which is degraded more quickly.
  • While this invention has been described in conjunction with the specific embodiments outlined above, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art. Accordingly, the preferred embodiments of the invention as set forth above are intended to be illustrative, but not limiting. Various changes may be made without departing from the spirit and scope of the inventions as defined in the following claims.

Claims (25)

That which is claimed:
1. A transdermal therapeutic system comprising a back layer that is impermeable to an active ingredient, an active ingredient-containing polymer matrix and a protective layer that can be pulled off,
wherein the transdermal therapeutic system is a monolithic active ingredient-in-adhesive system;
the active ingredient is 5-aminolevulinic acid hydrochloride, which is present in an amount of 10 to 30% by weight based on the polymer matrix;
the polymer matrix contains more than 60% by weight of an adhesive polyacrylate having a viscosity of 500 to 25,000 mPa-s at 25° C.;
the adhesive polyacrylate is based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate and vinyl acetate or based on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate, and
the adhesive polyacrylate does not comprise a cross-linking agent.
2. The transdermal therapeutic system according to claim 1, wherein the 5-aminolevulinic acid hydrochloride is a crystalline 5-aminolevulinic acid hydrochloride.
3. The transdermal therapeutic system according to claim 2, wherein 50% of the crystals in the crystalline 5-aminolevulinic acid hydrochloride are larger than the polymer matrix layer thickness.
4. The transdermal therapeutic system according to claim 2, wherein more than 99.9% of the crystals of the crystalline 5-aminolevulinic acid hydrochloride are smaller than about 250 μm.
5. The transdermal therapeutic system according to claim 4, wherein more than 99.9% of the crystals of the crystalline 5-aminolevulinic acid hydrochloride have a particle size of 90 to 160 μm.
6. The transdermal therapeutic system according to claim 1, wherein the polymer matrix contains less than 30% by weight plasticizer, based on the adhesive polyacrylate.
7. The transdermal therapeutic system according to claim 6, wherein the polymer matrix contains less than 20% by weight plasticizer, based on the adhesive polyacrylate.
8. The transdermal therapeutic system according to claim 6, wherein the polymer matrix contains less than 5% by weight plasticizer, based on the adhesive polyacrylate.
9. The transdermal therapeutic system according claim 1, wherein the polyacrylate has acid functionalities.
10. The transdermal therapeutic system according to claim 1, wherein the polymer matrix contains more than 65% by weight polyacrylate.
11. The transdermal therapeutic system according to claim 10, wherein the polymer matrix contains more than 70% by weight polyacrylate.
12. The transdermal therapeutic system according claim 1, wherein the viscosity of the adhesive polyacrylate is in the range from 1,500 to 12,000 mPa·s at 25° C.
13. The transdermal therapeutic system according to claim 1, wherein the adhesive polyacrylate is based on acrylic acid, butyl acrylate, 2-ethylhexyl acrylate and vinyl acetate.
14. The transdermal therapeutic system according to claim 13, wherein the adhesive polyacrylate is produced from a monomer mixture containing 1 to 10% by weight acrylic acid, 5 to 25% by weight butyl acrylate, 60 to 80% by weight 2-ethylhexyl acrylate and 1 to 10% by weight vinyl acetate.
15. The transdermal therapeutic system according to claim 13, wherein the monomer mixture contains 3 to 7% by weight acrylic acid, 10 to 20% by weight by weight butyl acrylate, 70 to 78% by weight 2-ethylhexyl acrylate and 2 to 8% by weight vinyl acetate.
16. The transdermal therapeutic system according to claim 13, wherein the monomer mixture contains about 5% by weight acrylic acid, about 15% by weight butyl acrylate, about 75% by weight 2-ethylhexyl acrylate and about 5% by weight vinyl acetate.
17. The transdermal therapeutic system according to claim 1, wherein the adhesive polyacrylate is based on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate.
18. The transdermal therapeutic system according to claim 17, wherein the adhesive polyacrylate is produced from a monomer mixture which contains 1 to 10% by weight acrylic acid, 50 to 70% by weight 2-ethylhexyl acrylate and 20 to 40% by weight methyl acrylate.
19. The transdermal therapeutic system according to claim 17, wherein the adhesive polyacrylate is produced from a monomer mixture which contains 2 to 8% by weight acrylic acid, 55 to 65% by weight 2-ethylhexyl acrylate and 30 to 35% by weight methyl acrylate.
20. The transdermal therapeutic system according to claim 17, wherein the adhesive polyacrylate is produced from a monomer mixture which contains about 5.7% by weight acrylic acid, about 62.2% by weight 2-ethylhexyl acrylate and about 32% by weight methyl acrylate.
21. The transdermal therapeutic system according to claim 1, wherein the polymer matrix contains about 28% by weight crystalline 5-aminolevulinic acid hydrochloride and about 72% by weight of adhesive polyacrylate based on acrylic acid, 2-ethylhexyl acrylate and methyl acrylate.
22. A cancer treatment comprising the transdermal therapeutic system according to claim 1.
23. A method of diagnosing and treating skin cancer stages comprising applying the transdermal therapeutic system according to claim 1.
24. The method as claimed in claim 23, wherein the skin cancer stages are actinic keratosis and oncological skin diseases.
25. A method for treating skin cancer, said method comprising:
adhering a transdermal therapeutic system containing 5-aminolevulinic acid hydrochloride in the form of particles less than 250 μm to skin at a place affected by cancer or precancerous lesions,
allowing said 5-aminolevulinic acid hydrochloride to dissolve via sweat from the place on the skin where the transdermal therapeutic system is applied,
transdermally absorbing the dissolved 5-aminolevulinic acid hydrochloride and enriching the concentration of 5-aminolevulinic acid hydrochloride in proximity of said cancer or precancerous lesions,
allowing said 5-aminolevulinic acid hydrochloride to convert into protoporphyrin IX,
irradiating said cancer or precancerous lesions enriched with protoporphyrin IX with light of a wavelength selected from the group consisting of 408 nm, 506 nm, 532 nm, 580 nm and 635 nm, thereby producing reactive oxygen compounds, and
allowing said reactive oxygen compounds to induce necrosis in said cancer or precancerous lesions.
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