US20190054517A1 - Production system for processing a wire material wound to form a wire reel, comprising a conveying means with permanent magnets - Google Patents
Production system for processing a wire material wound to form a wire reel, comprising a conveying means with permanent magnets Download PDFInfo
- Publication number
- US20190054517A1 US20190054517A1 US16/078,329 US201716078329A US2019054517A1 US 20190054517 A1 US20190054517 A1 US 20190054517A1 US 201716078329 A US201716078329 A US 201716078329A US 2019054517 A1 US2019054517 A1 US 2019054517A1
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- United States
- Prior art keywords
- production system
- wire material
- unreeling
- wire
- conveying means
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 239000000463 material Substances 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims description 15
- 230000004308 accommodation Effects 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 230000008901 benefit Effects 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 239000011162 core material Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/16—Unwinding or uncoiling
- B21C47/18—Unwinding or uncoiling from reels or drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
- B21C47/3466—Feeding or guiding devices not specially adapted to a particular type of apparatus by using specific means
- B21C47/3483—Magnetic field
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C49/00—Devices for temporarily accumulating material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/14—Aprons, endless belts, lattices, or like driven elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/20—Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Definitions
- the invention relates to a production system for processing a wire material wound to form a wire reel, in particular concrete-reinforcing steel.
- a conveying apparatus is configured, on which two rollers that lie opposite one another are provided, between which the wire material is clamped. At least one of the two rollers is driven, in this regard, and a tensile force can be exerted on the wire material by means of the friction fit between roller and wire material, in order to be able to further convey the wire material unwound from the roller.
- the unreeling apparatus known from state of the art has the disadvantage that, in particular in the case of concrete-reinforcing steel, a relative movement can come about between the driven roller and the wire material, due to the rough surface structure of the material, i.e. its ribbed surface. Therefore such a conveying apparatus can have only a low precision. Furthermore, the maximally possible pulling force of the unreeling apparatus is limited because of the poor contact between the ribbed surface of the concrete-reinforcing steel and the driven roller.
- This task is accomplished by means of a production system according to claim 1 .
- a production system for processing a wire material wound to form a wire reel, in particular concrete-reinforcing steel comprises: an accommodation apparatus for accommodating the wire reel; an unreeling apparatus for pulling off the wire material situated on the wire reel; and a processing apparatus for processing the pulled-off wire material.
- the unreeling apparatus comprises a conveying means that runs around a first deflection roller and a second deflection roller, wherein permanent magnets are disposed on the conveying means, and an increased friction fit between a surface of the wire material and an outer surface of the conveying means can be produced by means of the permanent magnets.
- An advantage of the configuration according to the invention is that the unreeling apparatus having the circulating conveying means and the permanent magnets disposed in it can apply an increased tensile force on the wire material to be unwound from the wire reel. Furthermore, the length of the wire material unwound from the wire reel can be determined with great precision by means of the unreeling apparatus configured according to the invention. In particular in the case of concrete-reinforcing steel having a rough surface, the precision as compared with conventional conveying apparatuses having clamping rollers can be significantly improved in this way. Furthermore, it can be provided that the accommodation apparatus for accommodating the wire reel is driven, and thereby unreeling of the wire material is facilitated.
- the conveying means of the unreeling apparatus is configured as a conveyor belt.
- the unreeling apparatus is configured as a belt conveyor.
- a conveyor belt can demonstrate great flexibility, and furthermore can demonstrate good aging resistance.
- the conveyor belt can be formed from a rubber-like material, and thereby an increased riding fit can be produced between the outer surface of the conveyor belt and the surface of the wire material.
- the accommodation apparatus is configured for accommodating a raw material roller, wherein the wire material wound in the manner of a reel is disposed on the raw material roller. It is advantageous, in this regard, that the wire material is not tensioned directly on the accommodation apparatus, but rather a standardized raw material roller can be used, which can be accommodated on the accommodation apparatus.
- the accommodation apparatus has a braking mechanism, by means of which the wire material of the wire reel is tightened during the unreeling process. It is advantageous, in this regard, that the wire material does not run off from the wire reel in uncontrolled manner, and thereby tangling of the wire material on the wire reel is counteracted.
- the unreeling apparatus is disposed in the production system in such a manner that the wire material is passed to the processing apparatus in an arc is also advantageous.
- the wire material is made available in a loose loop, which forms the intermediate buffer, and thereby the wire material can be pulled off in a load-free state.
- the result can be achieved, by means of this measure, that the wire reel, which demonstrates great mass inertia, does not constantly have to be put into motion at great acceleration values. Aside from the energy savings that can be achieved, the longevity of the production system can also be improved by means of this measure.
- the processing apparatus is configured as a straightening system for straightening the wire material. It is advantageous, in this regard, that the unwound wire material can be prepared in the processing apparatus for further processing in all types of production systems for processing of straight round material rods. Such a production system can be configured for the production of reinforcement steel mesh, for example.
- the unreeling apparatus has at least three deflection rollers, wherein the rotation axles of the deflection rollers are disposed on an arc, so that the wire material is guided around the unreeling apparatus in arc shape. It is advantageous, in this regard, that an implementable tensile force for unreeling the wire material can be increased by means of this measure, since the looping angle of the wire material around the unreeling apparatus can be increased.
- the unreeling apparatus is coupled with a servomotor.
- Drive of the unreeling apparatus with a servomotor brings with it the advantage that the length of wire material to be unreeled can be predetermined or measured with great precision.
- the unreeling apparatus is movably mounted on the production system. It is advantageous, in this regard, that the unreeling apparatus can be adapted to the current winding status of the wire reel by means of this measure. In particular, it can be provided that the unreeling apparatus is laterally displaceable. Furthermore, it can be provided that the unreeling apparatus can be adapted to different unreeling diameters of the wire reel. For this purpose, it can be provided that the unreeling apparatus is axially displaceable with reference to its longitudinal expanse, or is mounted on the production system so as to pivot, with reference to its longitudinal expanse.
- a guide element is disposed on the unreeling apparatus, on a side of the unreeling apparatus that faces the accommodation apparatus.
- FIG. 1 a schematic representation of an exemplary embodiment of a production system having an unreeling apparatus
- FIG. 2 a schematic side view of an exemplary embodiment of the unreeling apparatus
- FIG. 3 a cross-sectional representation of a first exemplary embodiment of a conveying means
- FIG. 4 a cross-sectional representation of a second exemplary embodiment of the conveying means
- FIG. 5 a cross-sectional representation of a third exemplary embodiment of the conveying means
- FIG. 6 a schematic side view of a further exemplary embodiment of the unreeling apparatus
- FIG. 7 a schematic side view of a further exemplary embodiment of the conveying means
- FIG. 8 a schematic representation of a further exemplary embodiment of a production system having an unreeling apparatus
- FIG. 9 a schematic representation of a further exemplary embodiment of a production system having an unreeling apparatus and a further processing system
- FIG. 10 a schematic representation of a further exemplary embodiment of a production system having an unreeling apparatus disposed in space-saving manner
- FIG. 11 a schematic representation of a further exemplary embodiment of a production system having an unreeling apparatus and a lever for buffering.
- the same parts are provided with the same reference symbols or the same component designations, wherein the disclosures contained in the description as a whole can be transferred analogously to the same parts having the same reference symbols or the same component designations.
- the position information selected in the description such as top, bottom, at the side, etc., for example, refer to the figure being directly described and shown, and this position information must be applied appropriately to the new position if a change in position occurs.
- FIG. 1 shows a schematic representation of a first exemplary embodiment of a production system 1 .
- the production system 1 is configured for processing a wire material 3 that is wound to form a wire reel 2 .
- the production system 1 comprises an accommodation apparatus 4 for accommodating the wire reel 2 . Furthermore, an unreeling apparatus 5 is configured, by means of which the wire material 3 wound onto the wire reel 2 can be pulled off.
- the unreeling apparatus 5 comprises a first deflection roller 6 and a second deflection roller 7 , between which a conveying means 8 is tensioned. Subsequently in the figure description, the unreeling apparatus 5 will be described in more detail with regard to FIG. 2 .
- the production system 1 comprises a processing apparatus 10 , which serves for further treatment of the unrolled wire material 3 .
- the processing apparatus 10 can be configured as a straightening system 11 , for example, and can thereby serve for straightening of the wire material 3 .
- the processing apparatus 10 can be configured as a cut-to-length apparatus, for example, which serves to cut the wire material 3 to length.
- FIG. 2 a further embodiment of the unreeling apparatus 5 is shown, which can be independent, wherein once again, the same reference symbols and component designations as in the preceding FIG. 1 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIG. 1 , i.e. this is pointed out.
- an outer surface 12 of the conveying means 8 stands in contact with a surface 13 of the wire material 3 , and that the wire material 3 is moved by the conveying means 8 .
- the wire material 3 is transported along with the advancing movement of the conveying means 8 by means of the friction that is in effect between the outer surface 12 of the conveying means 8 and the surface 13 of the wire material 3 , preferably without any slip.
- FIG. 3 shows an exemplary embodiment of the conveying means 8 , with the wire material 3 disposed on it, in a cross-sectional representation.
- the conveying means 8 can preferably have a rectangular cross-sectional shape. In an alternative embodiment, however, it can also be provided that the conveying means 8 has a round or also some other cross-sectional shape.
- the conveying means 8 can be configured in the form of a conveyor belt 9 , for example. Alternatively to this, it is conceivable that the conveying means 8 is configured in the form of a chain, for example. In yet another embodiment variant, it is conceivable that the conveying means 8 is configured in the form of a toothed belt, for example.
- the wire material 3 lies against the outer surface 12 of the conveying means 8 .
- an inner surface 14 of the conveying means 8 is provided, which surface can be guided on a support unit 15 of the unreeling apparatus 5 .
- permanent magnets 16 are disposed on the conveying means 8 or within the conveying means 8 , by means of which magnets the conveying means 8 is pressed against the wire material 3 .
- the outer surface 12 has a specific surface roughness. Furthermore, it can be provided that the outer surface 12 has a coating to be able to increase the friction coefficient or the wear resistance of the conveying means 8 .
- a coating can be a special rubber material or another plastic material, for example.
- the conveying means has a core material 17 that serves to absorb the tensile forces in the conveying means 8 .
- the core material 17 can be formed as a woven textile, by means of plastic fibers, by means of steel fibers, or in some other way, for example.
- the conveying means 8 is driven by a drive unit 18 , which can be configured, in particular, as a servomotor 19 .
- the drive unit 18 can be coupled either with the first deflection roller 6 or the second deflection roller 7 .
- a drive unit 18 which is configured as a servomotor 19 , has the advantage that the conveying means 8 and thereby the wire material 3 can be positioned precisely by means of the unreeling apparatus 5 .
- a stepper motor can also be used as a drive unit 18 , for example, wherein when using a stepper motor, an additional sensor 20 is required that detects the current position of the conveying means 8 .
- Such a sensor 20 can be configured in the form of an angle of rotation sensor, for example, which can be coupled with the first deflection roller 6 or the second deflection roller 7 of the unreeling apparatus 5 . Furthermore, the sensor 20 can be configured as an incremental sensor, for example, which reads an incremental strip disposed on the conveying means 8 .
- the conveying means 8 can consist, for the most part, of a plastic material, in particular of a rubber-like material.
- the inner surface 14 of the conveying means 8 has a gearing 21 that can correspond with a counter-gearing 22 of one of the deflection rollers 6 , 7 .
- a gearing 21 can correspond with a counter-gearing 22 of one of the deflection rollers 6 , 7 .
- a photoelectric barrier 23 or a detection means is disposed in the region of the unreeling apparatus 5 , by means of which an end surface 24 of the wire material 3 can be detected.
- the photoelectric barrier 23 has an expanded functionality as a detection means, and serves to detect or determine the wire material 3 , for example.
- the diameter 25 or the type of the wire material 3 can be detected by means of the photoelectric barrier 23 .
- a thickness 26 of the permanent magnet 16 is selected to be less than the thickness 27 of the conveying means 8 .
- the permanent magnet 16 is accommodated in the conveying means 8 with a covering 28 .
- the result can be achieved that the permanent magnet 16 cannot fall out of the conveying means 8 .
- a width 29 of the permanent magnet 16 is selected to be less than a width 30 of the conveying means 8 .
- FIG. 4 a further embodiment of the conveying means 8 , which can be independent, is shown, wherein once again, the same reference symbols and component designations as in the preceding FIG. 3 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIG. 3 , i.e. this is pointed out.
- the permanent magnet 16 projects out of the conveying means 8 and thereby the outer surface 12 on which the wire material 3 lies is configured directly on the permanent magnet 16 .
- the thickness 27 of the conveying means 8 can be kept low in comparison with the thickness 26 of the permanent magnet 16 , and thereby the result can be achieved that the deflection roller and the drive roller can have the smallest possible diameter, since the flexibility of the conveying means 8 can be increased.
- FIG. 5 a further embodiment of the conveying means 8 , which can be independent, is shown, wherein once again, the same reference symbols and component designations as in the preceding FIGS. 3 and 4 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 3 and 4 , i.e. this is pointed out.
- a groove-shaped depression 31 is configured, which is disposed on the outer surface 12 of the conveying means 8 .
- the groove-shaped depression 31 extends over a longitudinal expanse 32 of the conveying means 8 . Stated in other words, the groove-shaped depression 31 is disposed circumferentially on the conveying means 8 .
- a groove bottom 33 of the groove-shaped depression 31 has a rounding, so that the wire material 3 always lies at the deepest point of the groove bottom 33 .
- the contact point between wire material 3 and outer surface 12 of the conveying means 8 always lies at the same height even in the case of different wire materials 3 having different diameters 25 .
- the groove-shaped depression 31 is configured in the form of a V-shaped groove.
- FIG. 6 a schematic longitudinal section of a further embodiment of the conveying means 8 , which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the preceding FIGS. 1 to 5 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 1 to 5 , i.e. this is pointed out.
- the conveying means 8 has recesses 34 , which extend in the direction of the inner surface 14 , proceeding from the outer surface 12 of the conveying means 8 .
- the recesses 34 have a recess depth 35 that is less than the thickness 27 of the conveying means 8 .
- the individual permanent magnets 16 can be accommodated between the recesses 34 in the conveying means 8 .
- FIG. 7 a schematic longitudinal section of a further embodiment of the conveying means 8 , which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the preceding FIGS. 1 to 6 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 1 to 6 , i.e. this is pointed out.
- the recesses 34 are configured directly between the individual permanent magnets 16 .
- FIG. 8 a further embodiment of the production system 1 , which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the preceding FIGS. 1 to 7 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 1 to 7 , i.e. this is pointed out.
- the wire reel 2 is disposed on a raw material roller 36 .
- the raw material roller 36 can serve for this purpose and to be able to transport the wire reel 2 more easily, i.e. to be able to simply wind the wire reel 2 up on the raw material roller 36 .
- a braking mechanism 37 can be provided, by means of which the raw material roller 36 or the wire reel 2 can be braked. In this way, undesirable unreeling of the wire reel 2 can be prevented to the greatest possible extent. Furthermore, by means of the tightening of the wire material 3 , it can be prevented that loops form on the wire reel 2 , in which the wire material 3 becomes jammed.
- the wire material 3 is guided to the processing apparatus 10 in an arc 38 .
- the processing apparatus 10 can have great acceleration values during intake of the wire material 3 , wherein the wire material 3 does not have to be unwound from the wire reel 2 at the same speed.
- At least a third deflection roller 39 is disposed between the first deflection roller 6 and the second deflection roller 7 .
- the rotation axles 40 of the three deflection rollers 6 , 7 , 39 can be arranged in an arc 41 relative to one another, as is evident in this exemplary embodiment, so that the wire material 3 is guided around the unreeling apparatus 5 in arc shape.
- the more additional deflection rollers 39 are disposed between the first deflection roller 6 and the second deflection roller 7 , the more the progression of the conveying means 8 at the contact surface can come close to a continuously running arc.
- a guide element 43 is disposed on the unreeling apparatus 5 , on a side 42 of the unreeling apparatus 5 that faces the accommodation apparatus 4 .
- the guide element 43 can be configured in the form of a ring-like element, for example, which has a central bore through which the wire material 3 is passed, and by means of which guidance or centering of the wire material 3 can be achieved.
- the unreeling apparatus 5 is guided on a guide rail 44 , by means of which the unreeling apparatus 5 can be displaced in a vertical direction.
- the position of the unreeling apparatus 5 can be adapted to different diameters of the wire reel 2 .
- the unreeling apparatus 5 is guided to be displaceable in a horizontal direction, in order to be able to displace the unreeling apparatus 5 with reference to the width of the wire reel 2 , and thereby for it to be able to be adapted with reference to the current winding position of the wire material 3 .
- the unreeling apparatus 5 can be mounted so as to pivot. This can be particularly advantageous so as to be able to adapt the unreeling apparatus 5 to different positions or unreeling states of the arc 38 .
- FIG. 9 a further embodiment of the production system 1 , which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the preceding FIGS. 1 to 8 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 1 to 8 , i.e. this is pointed out.
- the unreeling apparatus 5 is positioned relative to the wire reel 2 in such a manner that the wire material 3 makes a transition from the wire reel 2 into the unreeling apparatus 5 in a continuous arc.
- the continuous arc can serve as a buffer between wire reel 2 and unreeling apparatus 5 .
- a cut-to-length apparatus 45 which cuts the wire material 3 to form raw material rods 46 , is connected with the processing apparatus 10 .
- the raw material rods 46 can subsequently be transported vertically downward, using a vertical conveyor 47 , so that they can subsequently be transported to a further vertical conveyor 47 using one or more horizontal belts 48 . From this further vertical conveyor 47 , the raw material rods 46 can be supplied to a rod cut-to-length apparatus 49 , in which the raw material rods 46 can be shortened further.
- FIG. 10 a further embodiment of the production system 1 , which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the preceding FIGS. 1 to 9 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 1 to 9 , i.e. this is pointed out.
- the unreeling apparatus 5 is disposed to follow the wire reel 2 directly, so that it takes up as little space as possible.
- the wire material 3 can form an arc before it is introduced into the processing apparatus 10 , which arc, as a buffer, can balance out different unreeling speeds between unreeling apparatus 5 and wire reel 2 .
- FIG. 11 a further embodiment of the production system 1 , which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the preceding FIGS. 1 to 10 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 1 to 10 , i.e. this is pointed out.
- a lever 50 is disposed in the region of the wire reel 2 , which lever is spring-loaded and deflects the wire material 3 by way of a deflection roller disposed at the end of the lever.
- a buffer for the wire material 3 can be created by means of a pivoting movement of the lever 50 , which buffer can balance out different unreeling speeds between unreeling apparatus 5 and wire reel 2 .
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Abstract
A production system for processing a wire material wound to form a wire reel, in particular reinforcing steel. The production system comprises a receiving device for receiving the wire reel; an unreeling device for removing the wire material on the wire reel; and a processing device for processing the removed wire material. The unreeling device comprises a conveyor surrounding a first deflection roller and a second deflection roller, wherein permanent magnets are arranged on the conveyor and an increased frictional connection can be established between a surface of the wire material and an outer surface of the conveying means by means of the permanent magnets.
Description
- The invention relates to a production system for processing a wire material wound to form a wire reel, in particular concrete-reinforcing steel.
- From the state of the art, it is known that concrete-reinforcing steel, which is wound up to form a wire reel, is unwound in a production system in that the wire reel is driven and the concrete-reinforcing steel is actively unwound. In addition, it is provided that a conveying apparatus is configured, on which two rollers that lie opposite one another are provided, between which the wire material is clamped. At least one of the two rollers is driven, in this regard, and a tensile force can be exerted on the wire material by means of the friction fit between roller and wire material, in order to be able to further convey the wire material unwound from the roller.
- The unreeling apparatus known from state of the art has the disadvantage that, in particular in the case of concrete-reinforcing steel, a relative movement can come about between the driven roller and the wire material, due to the rough surface structure of the material, i.e. its ribbed surface. Therefore such a conveying apparatus can have only a low precision. Furthermore, the maximally possible pulling force of the unreeling apparatus is limited because of the poor contact between the ribbed surface of the concrete-reinforcing steel and the driven roller.
- It was the task of the present invention to overcome the disadvantages of the state of the art and to create an improved production system for processing a wire material wound to form a wire reel.
- This task is accomplished by means of a production system according to claim 1.
- According to the invention, a production system for processing a wire material wound to form a wire reel, in particular concrete-reinforcing steel is configured. The production system comprises: an accommodation apparatus for accommodating the wire reel; an unreeling apparatus for pulling off the wire material situated on the wire reel; and a processing apparatus for processing the pulled-off wire material. The unreeling apparatus comprises a conveying means that runs around a first deflection roller and a second deflection roller, wherein permanent magnets are disposed on the conveying means, and an increased friction fit between a surface of the wire material and an outer surface of the conveying means can be produced by means of the permanent magnets.
- An advantage of the configuration according to the invention is that the unreeling apparatus having the circulating conveying means and the permanent magnets disposed in it can apply an increased tensile force on the wire material to be unwound from the wire reel. Furthermore, the length of the wire material unwound from the wire reel can be determined with great precision by means of the unreeling apparatus configured according to the invention. In particular in the case of concrete-reinforcing steel having a rough surface, the precision as compared with conventional conveying apparatuses having clamping rollers can be significantly improved in this way. Furthermore, it can be provided that the accommodation apparatus for accommodating the wire reel is driven, and thereby unreeling of the wire material is facilitated.
- Furthermore, it can be practical if the conveying means of the unreeling apparatus is configured as a conveyor belt. In particular, it can be provided that the unreeling apparatus is configured as a belt conveyor. It is advantageous, in this regard, that a conveyor belt can demonstrate great flexibility, and furthermore can demonstrate good aging resistance. Furthermore, the conveyor belt can be formed from a rubber-like material, and thereby an increased riding fit can be produced between the outer surface of the conveyor belt and the surface of the wire material.
- Furthermore, it can be provided that the accommodation apparatus is configured for accommodating a raw material roller, wherein the wire material wound in the manner of a reel is disposed on the raw material roller. It is advantageous, in this regard, that the wire material is not tensioned directly on the accommodation apparatus, but rather a standardized raw material roller can be used, which can be accommodated on the accommodation apparatus.
- Furthermore, it can be provided that the accommodation apparatus has a braking mechanism, by means of which the wire material of the wire reel is tightened during the unreeling process. It is advantageous, in this regard, that the wire material does not run off from the wire reel in uncontrolled manner, and thereby tangling of the wire material on the wire reel is counteracted.
- An embodiment according to which it can be provided that the unreeling apparatus is disposed in the production system in such a manner that the wire material is passed to the processing apparatus in an arc is also advantageous. This brings with it the advantage that the processing apparatus, which follows the unreeling apparatus, does not need to be operated synchronously with the unreeling apparatus, but rather the arc of the wire material forms an intermediate buffer, and thereby the processing speed and the flexibility of the production system can be increased. Expressed in other words, the wire material is made available in a loose loop, which forms the intermediate buffer, and thereby the wire material can be pulled off in a load-free state. In particular, the result can be achieved, by means of this measure, that the wire reel, which demonstrates great mass inertia, does not constantly have to be put into motion at great acceleration values. Aside from the energy savings that can be achieved, the longevity of the production system can also be improved by means of this measure.
- According to a further development, it is possible that the processing apparatus is configured as a straightening system for straightening the wire material. It is advantageous, in this regard, that the unwound wire material can be prepared in the processing apparatus for further processing in all types of production systems for processing of straight round material rods. Such a production system can be configured for the production of reinforcement steel mesh, for example.
- Furthermore, it can be practical if the unreeling apparatus has at least three deflection rollers, wherein the rotation axles of the deflection rollers are disposed on an arc, so that the wire material is guided around the unreeling apparatus in arc shape. It is advantageous, in this regard, that an implementable tensile force for unreeling the wire material can be increased by means of this measure, since the looping angle of the wire material around the unreeling apparatus can be increased.
- Furthermore, it can be provided that the unreeling apparatus is coupled with a servomotor. Drive of the unreeling apparatus with a servomotor brings with it the advantage that the length of wire material to be unreeled can be predetermined or measured with great precision.
- Furthermore, it can be provided that the unreeling apparatus is movably mounted on the production system. It is advantageous, in this regard, that the unreeling apparatus can be adapted to the current winding status of the wire reel by means of this measure. In particular, it can be provided that the unreeling apparatus is laterally displaceable. Furthermore, it can be provided that the unreeling apparatus can be adapted to different unreeling diameters of the wire reel. For this purpose, it can be provided that the unreeling apparatus is axially displaceable with reference to its longitudinal expanse, or is mounted on the production system so as to pivot, with reference to its longitudinal expanse.
- According to a special embodiment, it is possible that a guide element is disposed on the unreeling apparatus, on a side of the unreeling apparatus that faces the accommodation apparatus.
- For a better understanding of the invention, it will be explained in greater detail using the following figures.
- The figures show, each in a greatly simplified, schematic representation:
-
FIG. 1 a schematic representation of an exemplary embodiment of a production system having an unreeling apparatus; -
FIG. 2 a schematic side view of an exemplary embodiment of the unreeling apparatus; -
FIG. 3 a cross-sectional representation of a first exemplary embodiment of a conveying means; -
FIG. 4 a cross-sectional representation of a second exemplary embodiment of the conveying means; -
FIG. 5 a cross-sectional representation of a third exemplary embodiment of the conveying means; -
FIG. 6 a schematic side view of a further exemplary embodiment of the unreeling apparatus; -
FIG. 7 a schematic side view of a further exemplary embodiment of the conveying means; -
FIG. 8 a schematic representation of a further exemplary embodiment of a production system having an unreeling apparatus; -
FIG. 9 a schematic representation of a further exemplary embodiment of a production system having an unreeling apparatus and a further processing system; -
FIG. 10 a schematic representation of a further exemplary embodiment of a production system having an unreeling apparatus disposed in space-saving manner; -
FIG. 11 a schematic representation of a further exemplary embodiment of a production system having an unreeling apparatus and a lever for buffering. - As an introduction, it should be stated that in the different embodiments described, the same parts are provided with the same reference symbols or the same component designations, wherein the disclosures contained in the description as a whole can be transferred analogously to the same parts having the same reference symbols or the same component designations. Also, the position information selected in the description, such as top, bottom, at the side, etc., for example, refer to the figure being directly described and shown, and this position information must be applied appropriately to the new position if a change in position occurs.
-
FIG. 1 shows a schematic representation of a first exemplary embodiment of a production system 1. The production system 1 is configured for processing awire material 3 that is wound to form awire reel 2. - The production system 1 comprises an
accommodation apparatus 4 for accommodating thewire reel 2. Furthermore, anunreeling apparatus 5 is configured, by means of which thewire material 3 wound onto thewire reel 2 can be pulled off. Theunreeling apparatus 5 comprises afirst deflection roller 6 and asecond deflection roller 7, between which a conveying means 8 is tensioned. Subsequently in the figure description, theunreeling apparatus 5 will be described in more detail with regard toFIG. 2 . - Furthermore, it is provided that the production system 1 comprises a
processing apparatus 10, which serves for further treatment of theunrolled wire material 3. Theprocessing apparatus 10 can be configured as astraightening system 11, for example, and can thereby serve for straightening of thewire material 3. - In further alternative embodiments, not shown, the
processing apparatus 10 can be configured as a cut-to-length apparatus, for example, which serves to cut thewire material 3 to length. - In
FIG. 2 , a further embodiment of the unreelingapparatus 5 is shown, which can be independent, wherein once again, the same reference symbols and component designations as in the precedingFIG. 1 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the precedingFIG. 1 , i.e. this is pointed out. - To pull the
wire material 3 off from thewire reel 2, it is provided that anouter surface 12 of the conveyingmeans 8 stands in contact with asurface 13 of thewire material 3, and that thewire material 3 is moved by the conveyingmeans 8. In particular, it is provided that thewire material 3 is transported along with the advancing movement of the conveyingmeans 8 by means of the friction that is in effect between theouter surface 12 of the conveyingmeans 8 and thesurface 13 of thewire material 3, preferably without any slip. -
FIG. 3 shows an exemplary embodiment of the conveyingmeans 8, with thewire material 3 disposed on it, in a cross-sectional representation. - As is evident from
FIG. 3 , the conveyingmeans 8 can preferably have a rectangular cross-sectional shape. In an alternative embodiment, however, it can also be provided that the conveyingmeans 8 has a round or also some other cross-sectional shape. The conveying means 8 can be configured in the form of aconveyor belt 9, for example. Alternatively to this, it is conceivable that the conveyingmeans 8 is configured in the form of a chain, for example. In yet another embodiment variant, it is conceivable that the conveyingmeans 8 is configured in the form of a toothed belt, for example. - As is evident from looking at
FIGS. 2 and 3 together, it can be provided that thewire material 3 lies against theouter surface 12 of the conveyingmeans 8. Lying opposite theouter surface 12, aninner surface 14 of the conveyingmeans 8 is provided, which surface can be guided on asupport unit 15 of the unreelingapparatus 5. - In order to achieve the best possible adhesion of the conveying
means 8 to thesurface 13 of thewire material 3, it is provided thatpermanent magnets 16 are disposed on the conveyingmeans 8 or within the conveyingmeans 8, by means of which magnets the conveyingmeans 8 is pressed against thewire material 3. - In order to further increase the friction force between
wire material 3 and conveyingmeans 8, it can be provided that theouter surface 12 has a specific surface roughness. Furthermore, it can be provided that theouter surface 12 has a coating to be able to increase the friction coefficient or the wear resistance of the conveyingmeans 8. Such a coating can be a special rubber material or another plastic material, for example. - Furthermore, it is conceivable that the conveying means has a
core material 17 that serves to absorb the tensile forces in the conveyingmeans 8. Thecore material 17 can be formed as a woven textile, by means of plastic fibers, by means of steel fibers, or in some other way, for example. - The conveying means 8 is driven by a drive unit 18, which can be configured, in particular, as a servomotor 19. The drive unit 18 can be coupled either with the
first deflection roller 6 or thesecond deflection roller 7. - A drive unit 18, which is configured as a servomotor 19, has the advantage that the conveying
means 8 and thereby thewire material 3 can be positioned precisely by means of the unreelingapparatus 5. - Alternatively to the servomotor 19, a stepper motor can also be used as a drive unit 18, for example, wherein when using a stepper motor, an
additional sensor 20 is required that detects the current position of the conveyingmeans 8. - Such a
sensor 20 can be configured in the form of an angle of rotation sensor, for example, which can be coupled with thefirst deflection roller 6 or thesecond deflection roller 7 of the unreelingapparatus 5. Furthermore, thesensor 20 can be configured as an incremental sensor, for example, which reads an incremental strip disposed on the conveyingmeans 8. - The conveying means 8 can consist, for the most part, of a plastic material, in particular of a rubber-like material.
- As indicated schematically, it can furthermore be provided that the
inner surface 14 of the conveyingmeans 8 has agearing 21 that can correspond with a counter-gearing 22 of one of thedeflection rollers apparatus 5 can be increased. - As is evident from
FIG. 2 , it can furthermore be provided that aphotoelectric barrier 23 or a detection means is disposed in the region of the unreelingapparatus 5, by means of which anend surface 24 of thewire material 3 can be detected. As a result, the beginning of thewire material 3 can be determined when anew wire material 3 is laid in. Furthermore, it can be provided that thephotoelectric barrier 23 has an expanded functionality as a detection means, and serves to detect or determine thewire material 3, for example. In particular, it can be provided that thediameter 25 or the type of thewire material 3 can be detected by means of thephotoelectric barrier 23. - As is evident from
FIG. 3 , it can be provided that athickness 26 of thepermanent magnet 16 is selected to be less than thethickness 27 of the conveyingmeans 8. As a result, it can be achieved that thepermanent magnet 16 is accommodated in the conveyingmeans 8 with acovering 28. In particular, in this way the result can be achieved that thepermanent magnet 16 cannot fall out of the conveyingmeans 8. - Furthermore, it can be provided that a
width 29 of thepermanent magnet 16 is selected to be less than awidth 30 of the conveyingmeans 8. - In
FIG. 4 , a further embodiment of the conveyingmeans 8, which can be independent, is shown, wherein once again, the same reference symbols and component designations as in the precedingFIG. 3 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the precedingFIG. 3 , i.e. this is pointed out. - As is evident from
FIG. 4 , it can be provided that thepermanent magnet 16 projects out of the conveyingmeans 8 and thereby theouter surface 12 on which thewire material 3 lies is configured directly on thepermanent magnet 16. In the case of such an embodiment variant, thethickness 27 of the conveyingmeans 8 can be kept low in comparison with thethickness 26 of thepermanent magnet 16, and thereby the result can be achieved that the deflection roller and the drive roller can have the smallest possible diameter, since the flexibility of the conveyingmeans 8 can be increased. - In
FIG. 5 , a further embodiment of the conveyingmeans 8, which can be independent, is shown, wherein once again, the same reference symbols and component designations as in the precedingFIGS. 3 and 4 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the precedingFIGS. 3 and 4 , i.e. this is pointed out. - As is evident from
FIG. 5 , it can be provided that a groove-shapeddepression 31 is configured, which is disposed on theouter surface 12 of the conveyingmeans 8. The groove-shapeddepression 31 extends over alongitudinal expanse 32 of the conveyingmeans 8. Stated in other words, the groove-shapeddepression 31 is disposed circumferentially on the conveyingmeans 8. - As is evident from
FIG. 4 , it is preferably provided that agroove bottom 33 of the groove-shapeddepression 31 has a rounding, so that thewire material 3 always lies at the deepest point of thegroove bottom 33. As a result, it can be achieved that the contact point betweenwire material 3 andouter surface 12 of the conveyingmeans 8 always lies at the same height even in the case ofdifferent wire materials 3 havingdifferent diameters 25. - In an alternative embodiment variant, not shown in any detail, it can also be provided that the groove-shaped
depression 31 is configured in the form of a V-shaped groove. - In
FIG. 6 , a schematic longitudinal section of a further embodiment of the conveyingmeans 8, which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the precedingFIGS. 1 to 5 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the precedingFIGS. 1 to 5 , i.e. this is pointed out. - As is evident from
FIG. 6 , it can be provided that the conveyingmeans 8 hasrecesses 34, which extend in the direction of theinner surface 14, proceeding from theouter surface 12 of the conveyingmeans 8. Therecesses 34 have arecess depth 35 that is less than thethickness 27 of the conveyingmeans 8. By means of therecesses 34, the result can be achieved that the conveyingmeans 8 can be deflected about a deflection roller having only a slight diameter. - The individual
permanent magnets 16 can be accommodated between therecesses 34 in the conveyingmeans 8. - In
FIG. 7 , a schematic longitudinal section of a further embodiment of the conveyingmeans 8, which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the precedingFIGS. 1 to 6 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the precedingFIGS. 1 to 6 , i.e. this is pointed out. - As is evident from
FIG. 7 , it can be provided that therecesses 34 are configured directly between the individualpermanent magnets 16. - In
FIG. 8 , a further embodiment of the production system 1, which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the precedingFIGS. 1 to 7 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the precedingFIGS. 1 to 7 , i.e. this is pointed out. - As is furthermore evident from
FIG. 8 , it can be provided that thewire reel 2 is disposed on araw material roller 36. Theraw material roller 36 can serve for this purpose and to be able to transport thewire reel 2 more easily, i.e. to be able to simply wind thewire reel 2 up on theraw material roller 36. - Furthermore, a
braking mechanism 37 can be provided, by means of which theraw material roller 36 or thewire reel 2 can be braked. In this way, undesirable unreeling of thewire reel 2 can be prevented to the greatest possible extent. Furthermore, by means of the tightening of thewire material 3, it can be prevented that loops form on thewire reel 2, in which thewire material 3 becomes jammed. - Furthermore, it can be provided that the
wire material 3 is guided to theprocessing apparatus 10 in anarc 38. This brings with it the advantage that thearc 38 serves as a buffer. In this regard, theprocessing apparatus 10 can have great acceleration values during intake of thewire material 3, wherein thewire material 3 does not have to be unwound from thewire reel 2 at the same speed. - Furthermore, it can be provided that at least a
third deflection roller 39 is disposed between thefirst deflection roller 6 and thesecond deflection roller 7. The rotation axles 40 of the threedeflection rollers arc 41 relative to one another, as is evident in this exemplary embodiment, so that thewire material 3 is guided around the unreelingapparatus 5 in arc shape. The moreadditional deflection rollers 39 are disposed between thefirst deflection roller 6 and thesecond deflection roller 7, the more the progression of the conveyingmeans 8 at the contact surface can come close to a continuously running arc. By means of this configuration of the unreelingapparatus 5, the result can be achieved that the looping angle at the unreelingapparatus 5 can be increased, and thereby the friction force between conveyingmeans 8 andwire material 3 can be increased. - Furthermore, it can be provided that a
guide element 43 is disposed on the unreelingapparatus 5, on aside 42 of the unreelingapparatus 5 that faces theaccommodation apparatus 4. Theguide element 43 can be configured in the form of a ring-like element, for example, which has a central bore through which thewire material 3 is passed, and by means of which guidance or centering of thewire material 3 can be achieved. - Furthermore, it can be provided that the unreeling
apparatus 5 is guided on aguide rail 44, by means of which theunreeling apparatus 5 can be displaced in a vertical direction. As a result, the position of the unreelingapparatus 5 can be adapted to different diameters of thewire reel 2. In addition, it can be provided that the unreelingapparatus 5 is guided to be displaceable in a horizontal direction, in order to be able to displace theunreeling apparatus 5 with reference to the width of thewire reel 2, and thereby for it to be able to be adapted with reference to the current winding position of thewire material 3. - Furthermore, it can be provided that the unreeling
apparatus 5 can be mounted so as to pivot. This can be particularly advantageous so as to be able to adapt theunreeling apparatus 5 to different positions or unreeling states of thearc 38. - In
FIG. 9 , a further embodiment of the production system 1, which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the precedingFIGS. 1 to 8 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the precedingFIGS. 1 to 8 , i.e. this is pointed out. - As is evident from
FIG. 9 , it can be provided that the unreelingapparatus 5 is positioned relative to thewire reel 2 in such a manner that thewire material 3 makes a transition from thewire reel 2 into the unreelingapparatus 5 in a continuous arc. This can be advantageous, in particular, if thewire reel 2 is driven and runs synchronously with the unreelingapparatus 5, to the greatest possible extent. In this regard, the continuous arc can serve as a buffer betweenwire reel 2 and unreelingapparatus 5. - As is evident from
FIG. 9 , it can be provided that a cut-to-length apparatus 45, which cuts thewire material 3 to formraw material rods 46, is connected with theprocessing apparatus 10. Theraw material rods 46 can subsequently be transported vertically downward, using avertical conveyor 47, so that they can subsequently be transported to a furthervertical conveyor 47 using one or morehorizontal belts 48. From this furthervertical conveyor 47, theraw material rods 46 can be supplied to a rod cut-to-length apparatus 49, in which theraw material rods 46 can be shortened further. - In
FIG. 10 , a further embodiment of the production system 1, which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the precedingFIGS. 1 to 9 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the precedingFIGS. 1 to 9 , i.e. this is pointed out. - As is evident from
FIG. 10 , it can be provided that the unreelingapparatus 5 is disposed to follow thewire reel 2 directly, so that it takes up as little space as possible. Thewire material 3 can form an arc before it is introduced into theprocessing apparatus 10, which arc, as a buffer, can balance out different unreeling speeds between unreelingapparatus 5 andwire reel 2. - In
FIG. 11 , a further embodiment of the production system 1, which can also be independent, is shown, wherein once again, the same reference symbols and component designations as in the precedingFIGS. 1 to 10 are used for the same parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the precedingFIGS. 1 to 10 , i.e. this is pointed out. - As is evident from
FIG. 11 , it can be provided that alever 50 is disposed in the region of thewire reel 2, which lever is spring-loaded and deflects thewire material 3 by way of a deflection roller disposed at the end of the lever. A buffer for thewire material 3 can be created by means of a pivoting movement of thelever 50, which buffer can balance out different unreeling speeds between unreelingapparatus 5 andwire reel 2. - The exemplary embodiments show possible embodiment variants, wherein it is noted at this point that the invention is not restricted to the specifically shown embodiments variants of the same, but rather also various combinations of the individual embodiment variants with one another are possible, and this variation possibility lies within the ability of a person skilled in the art of this technical field, on the basis of the teaching for technical action provided by the present invention.
- The scope of protection is determined by the claims. However, the description and the drawings should be referred to for an interpretation of the claims. Individual characteristics or combinations of characteristics from the different exemplary embodiments that are shown and described can represent independent inventive solutions in and of themselves. The task underling the independent inventive solutions can be derived from the description.
- All information regarding value ranges in the present description should be understood to mean that these include any and all partial ranges of them; for example, the information 1 to 10 should be understood to mean that all partial ranges, proceeding from the lower limit 1 and the
upper limit 10, i.e. all partial ranges, beginning with a lower limit of 1 or more and ending with an upper limit of 10 or less, for example 1 to 1.7, or 3.2 to 8.1, or 5.5 to 10, are included. - For the sake of good order, it should be pointed out, in conclusion, that for a better understanding of the structure, elements were shown not to scale and/or enlarged and/or reduced in size, in part.
- 1 production system
- 2 wire reel
- 3 wire material
- 4 accommodation apparatus
- 5 unreeling apparatus
- 6 first deflection roller
- 7 second deflection roller
- 8 conveying means
- 9 conveyor belt
- 10 processing apparatus
- 11 straightening system
- 12 outer surface of conveying means
- 13 surface of wire material
- 14 inner surface
- 15 support unit
- 16 permanent magnet
- 17 core material
- 18 drive unit
- 19 servomotor
- 20 sensor
- 21 gearing
- 22 counter-gearing
- 23 photoelectric barrier
- 24 end surface
- 25 diameter of wire material
- 26 thickness of permanent magnet
- 27 thickness of conveying means
- 28 covering of permanent magnet
- 29 width of permanent magnet
- 30 width of conveying means
- 31 groove-shaped depression
- 32 longitudinal expanse
- 33 groove bottom
- 34 recess
- 35 depression depth
- 36 raw material roller
- 37 braking mechanism
- 38 arc
- 39 third deflection roller
- 40 rotation axle
- 41 arc
- 42 facing side
- 43 guide element
- 44 guide rail
- 45 cut-to-length apparatus
- 46 raw material rod
- 47 vertical conveyor
- 48 horizontal strip
- 49 rod cut-to-length apparatus
- 50 lever
Claims (10)
1. A production system (1) for processing a wire material (3) wound to form a wire reel (2), in particular concrete-reinforcing steel, the production system (1) comprising:
an accommodation apparatus (4) for accommodating the wire reel (2);
an unreeling apparatus (5) for pulling off the wire material (3) situated on the wire reel (2);
and a processing apparatus (10) for processing the pulled-off wire material (3), wherein
the unreeling apparatus (5) comprises a conveying means (8) that runs around a first deflection roller (6) and a second deflection roller (7), wherein permanent magnets (16) are disposed on the conveying means (8), and an increased friction fit between a surface (13) of the wire material (3) and an outer surface (12) of the conveying means (8) can be produced by means of the permanent magnets (16).
2. The production system according to claim 1 , wherein the conveying means (8) of the unreeling apparatus (5) is configured as a conveyor belt (9).
3. The production system according to claim 1 , wherein the accommodation apparatus (4) is configured for accommodating a raw material roller (36), wherein the wire material (3) wound in the manner of a reel is disposed on the raw material roller (36).
4. The production system according to claim 1 , wherein the accommodation apparatus (4) has a braking mechanism (37), by means of which the wire material (3) of the wire reel (2) is tightened during the unreeling process.
5. The production system according to claim 1 , wherein the unreeling apparatus (5) is disposed in the production system (1) in such a manner that the wire material (3) is passed to the processing apparatus (10) in an arc (38).
6. The production system according to claim 1 , wherein the processing apparatus (10) is configured as a straightening system (11) for straightening the wire material (3).
7. The production system according to claim 1 , wherein the unreeling apparatus (5) has at least a third deflection roller (39) in addition to the first deflection roller (6) and the second deflection roller (7), wherein the rotation axles (40) of the deflection rollers (6, 7, 39) are arranged in an arc (41) relative to one another, so that the wire material (3) is guided around the unreeling apparatus (5) in arc shape.
8. The production system according to claim 1 , wherein the unreeling apparatus (5) is coupled with a servomotor (19).
9. The production system according to claim 1 , wherein the unreeling apparatus (5) is movably mounted on the production system (1).
10. Production system according to claim 1 , wherein a guide element (43) is disposed on the unreeling apparatus (5), on a side (42) of the unreeling apparatus (5) that faces the accommodation apparatus (4).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50119/2016 | 2016-02-22 | ||
ATA50119/2016A AT518346A1 (en) | 2016-02-22 | 2016-02-22 | A manufacturing plant for processing a wire wound into a wire bobbin |
PCT/AT2017/060039 WO2017143374A1 (en) | 2016-02-22 | 2017-02-22 | Production system for processing a wire material wound to form a wire reel, comprising a conveying means with permanent magnets |
Publications (1)
Publication Number | Publication Date |
---|---|
US20190054517A1 true US20190054517A1 (en) | 2019-02-21 |
Family
ID=58530323
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/078,329 Abandoned US20190054517A1 (en) | 2016-02-22 | 2017-02-22 | Production system for processing a wire material wound to form a wire reel, comprising a conveying means with permanent magnets |
Country Status (6)
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US (1) | US20190054517A1 (en) |
EP (1) | EP3419773A1 (en) |
CN (1) | CN108883453A (en) |
AT (1) | AT518346A1 (en) |
RU (1) | RU2018133456A (en) |
WO (1) | WO2017143374A1 (en) |
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CN110712822A (en) * | 2019-10-31 | 2020-01-21 | 武汉塞恩集日用品有限公司 | Automatic labeling device with sucker |
CN111377304A (en) * | 2019-11-05 | 2020-07-07 | 安徽翰联色纺股份有限公司 | Tension control device for yarn winding |
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US2782516A (en) * | 1953-10-23 | 1957-02-26 | United States Steel Corp | Apparatus for measuring elongated magnetic products |
US3283980A (en) * | 1964-11-19 | 1966-11-08 | Bucciconi Eng Co | Apparatus for handling metal sheeting |
US3815837A (en) * | 1973-03-19 | 1974-06-11 | Fastener Eng Inc | Method and apparatus for controlling pay-off of wire from a coil to a wire processing machine |
FR2351897A1 (en) * | 1976-05-20 | 1977-12-16 | Callot Jean Pol | Wire unwinding drum used in fence making - is fitted with automatic brake operating from jockey pulley |
US4179056A (en) * | 1976-08-16 | 1979-12-18 | Chemetron Corporation | Wire-feeding mechanism |
DE2731751A1 (en) * | 1977-07-14 | 1979-01-25 | Philips Patentverwaltung | Suppressing metal strip vibration creating noise - using magnets to damp vibration during strip travel into stamping press |
US4355526A (en) * | 1980-03-24 | 1982-10-26 | Wean United, Inc. | Method and apparatus for uncoiling and straightening material for processing thereof |
US4330941A (en) * | 1980-09-18 | 1982-05-25 | Haley Ernest K | Measuring linear displacement of an object |
CN2037648U (en) * | 1988-08-23 | 1989-05-17 | 陈华忠 | Magnetic winding machine |
JPH05116726A (en) * | 1991-10-29 | 1993-05-14 | Asahi Chem Ind Co Ltd | Carrier device of reinforcing bar |
DE9401576U1 (en) * | 1994-01-31 | 1994-08-04 | Rexnord Kette GmbH & Co KG, 57518 Betzdorf | Magnetic conveyor chain |
DE19710507A1 (en) * | 1996-03-15 | 1997-11-06 | Whitaker Corp | Electrical wire processing machine with wire uncoiling and marking unit |
CA2336104C (en) * | 1997-11-03 | 2006-03-28 | Mactaggart Scott (Holdings) Limited | Drive assembly |
NL1022003C2 (en) * | 2002-11-27 | 2004-05-28 | Wilhelmus Anthonius Brabander | Wire supply unit for e.g. welding device, includes transport device with elastic contact surface for wire |
JP3940104B2 (en) * | 2003-07-16 | 2007-07-04 | 高野機械株式会社 | Wire rod feeding device |
DE102004012120A1 (en) * | 2004-03-12 | 2005-09-29 | Sms Demag Ag | Conveyor belt for transferring and/or threading the start of a belt on supply reels in belt-treatment systems comprises magnets, especially permanent magnets, that are mounted in a movable auxiliary frame in the conveyor belt frame |
DE202005004004U1 (en) * | 2005-03-12 | 2005-07-07 | Norditec Antriebstechnik Gmbh | Conveyor belt for transporting of magnetizable products has at least one permanent magnet integrated in it and embedded in backing layer of conveyor belt and covered by cover layer in relation to product |
CN201366474Y (en) * | 2009-03-13 | 2009-12-23 | 应广辉 | Reinforcing steel bar straightening cutter |
-
2016
- 2016-02-22 AT ATA50119/2016A patent/AT518346A1/en not_active Application Discontinuation
-
2017
- 2017-02-22 WO PCT/AT2017/060039 patent/WO2017143374A1/en active Application Filing
- 2017-02-22 RU RU2018133456A patent/RU2018133456A/en not_active Application Discontinuation
- 2017-02-22 US US16/078,329 patent/US20190054517A1/en not_active Abandoned
- 2017-02-22 CN CN201780019847.6A patent/CN108883453A/en active Pending
- 2017-02-22 EP EP17716439.9A patent/EP3419773A1/en not_active Withdrawn
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CN108883453A (en) | 2018-11-23 |
EP3419773A1 (en) | 2019-01-02 |
AT518346A1 (en) | 2017-09-15 |
WO2017143374A1 (en) | 2017-08-31 |
RU2018133456A (en) | 2020-03-25 |
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