US20180265957A1 - Thermal Spray Coating Apparatus and Method of Use - Google Patents
Thermal Spray Coating Apparatus and Method of Use Download PDFInfo
- Publication number
- US20180265957A1 US20180265957A1 US15/460,282 US201715460282A US2018265957A1 US 20180265957 A1 US20180265957 A1 US 20180265957A1 US 201715460282 A US201715460282 A US 201715460282A US 2018265957 A1 US2018265957 A1 US 2018265957A1
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- US
- United States
- Prior art keywords
- metal object
- torch
- torches
- coating
- pair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/42—Plasma torches using an arc with provisions for introducing materials into the plasma, e.g. powder, liquid
Definitions
- This invention discloses a thermal spray coating apparatus for the adhering of a coating that is abrasion resistant and wear resistant to an object as well as a method of applying said coating on that object.
- Metal objects such as augers are used in the agricultural, construction and material handling industries to breakup soil and other materials and to transport materials from one location to another. Over the operational life of these metal objects, they are exposed to abrasive conditions that cause the metal objects to wear out. Attempts have been made to extend the life of said metal objects by affixing abrasive resistant and wear resistant coatings onto them, which would then increase the life of the metal object, decrease maintenance downtime and decrease replacement costs. However, pasted on abrasive resistant and wear resistant coatings scrape off during use of the metal objects.
- the present disclosure teaches a thermal spray coating apparatus for adhering the coating onto the metal object and a method of adhering the coating to the metal object.
- the present disclosure reveals a thermal spray coating apparatus for adhering a coating that is abrasion resistant and wear resistant onto a metal object comprising a pair of torches, a plurality of mechanical guides to guide torches along the metal object and stop the process in accordance with the positioning of the relative to the metal object, and a means of moving the metal object past the torches, the torches past the metal object, or a means for moving the metal object while the torches move over the metal object.
- the first torch sprays the coating onto the metal object and adheres the coating and metal object while the second torch further heats the coating and metal object to complete the adhering process.
- the plurality of guides are used to position the torches relative to the metal object and to indicate when the process is complete.
- the first embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object reveals a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives, wherein the plurality of drives facilitate the movement of the pair of torches past the metal object.
- the second embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object reveals a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives wherein the plurality of drives facilitate the movement of the metal object past the pair of torches.
- the third embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object reveals a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives wherein the plurality of drives facilitate the movement of the pair of torches past the metal object while the plurality of drives facilitate the movement of the metal object.
- a method of applying a coating that is abrasive resistant and wear resistant to a metal object that will be exposed to abrasive materials where the metal object is first cleaned to remove rust, dirt and other foreign material from the surface of the metal object, installing the metal object in an apparatus for applying a coating onto the metal object, applying the coating with the use of a first torch, and then fusing the abrasive resistant and wear coating to the metal object with the use of a second torch.
- FIG. 1 is a display of the first embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object comprising a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives, wherein the plurality of drives facilitate the movement of the pair of torches past the metal object;
- FIG. 2 is a display of the second embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object comprising a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives wherein the plurality of drives facilitate the movement of the metal object past the pair of torches;
- FIG. 3 is a display of the third embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object comprising a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives wherein the plurality of drives facilitate the movement of the pair of torches past the metal object while the plurality of drives facilitate the movement of the metal object; and
- FIG. 4 is a display of the method for adhering a coating onto a metal object comprising a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives.
- the present disclosure reveals a thermal spray coating apparatus 1 for adhering a coating 2 that is abrasion resistant and wear resistant onto a metal object 3 comprising a torch system 4 , a rack system 5 , a coating feed system 6 , a plurality of guides 7 , and a plurality of drives 8 .
- the torch system 4 comprises a pair of torches 9 , that being a first torch 10 and a second torch 11 , a plurality of gas cylinders 12 containing gas to facilitate the heating process, connections 13 to connect the plurality of gas cylinders 12 to the pair of torches 9 , a control mechanism 14 to activate and deactivate the flow of the gases to the pair of torches 9 , an attachment 15 to connect the first torch 10 to the coating feed system 6 , and a plurality of guides 7 .
- the pair of torches 9 create a stream of energy to heat a compound 16 that creates the coating 2 on the metal object 3 , as well as the metal object 3 , and by heating the compound 16 and metal object 3 , also cause the adhesion of the compound 16 to the metal object 3 .
- the pair of torches 9 may be of an oxy-acetylene or plasma type.
- the plurality of guides 7 aid in properly positioning the pair of torches 9 relative to the metal object 3 and in the deactivation of the apparatus 1 .
- the plurality of guides 7 may be made up of mechanical guides, optical guides such as a laser sensor, or a combination of mechanical guides and optical guides.
- the rack system 5 is designed to have the metal object 3 attached to it and comprises a frame 17 , a structure 18 to hold the pair of torches 9 and allow the proper positioning of the pair of torches 9 during the coating of the metal object 3 , a plurality of attachments 19 that hold the metal object 3 and allow the metal object 3 to be manipulated while the compound 16 is being applied, and the plurality of drives 8 wherein the plurality of drives 8 could comprise devices such as motors, levers and pullies, or mechanical cranks to facilitate movement and that could be connected to the structure 18 that holds the pair of torches 9 or connected to the plurality of attachments 19 , and facilitate the manipulation of the metal object 3 or the manipulation of the structure 18 that holds the pair of torches 9 .
- the coating feed system 6 comprises a coating storage container 20 , which holds the compound 16 to that becomes the coating 2 on the metal object 3 , and the attachment 15 from the coating storage container 20 to the first torch 10 such that, when the apparatus 1 is activated, the compound 16 flows from the coating storage container 20 to the first torch 10 , so that the compound 16 can enter the flow of the gas from the plurality of gas cylinders 12 , whereupon, the compound 16 is applied onto the metal object 3 as the first torch 10 also heats the metal object 3 .
- the plurality of drives 8 facilitate the movement of the pair of torches 9 past the metal object 3 .
- the plurality of drives 8 facilitate the movement of the metal object 3 past the pair of torches 9 .
- the plurality of drives 8 facilitate the movement of the metal object 3 and facilitate the movement of the pair of torches 9 .
- the present disclosure reveals a method of operation of an apparatus 1 for adhering a coating 2 that is abrasion resistant and wear resistant onto a metal object 3 , wherein the apparatus 1 comprises a torch system 4 , a rack system 5 , a coating feed system 6 , a plurality of guides 7 , and a plurality of drives 8 , the method of operation comprising first 25 , cleaning the metal object 3 , to remove rust, dirt and other foreign material from the surface of the metal object 3 , said cleaning to occur with the use of an abrasive such as sand blasting or other appropriate method common in the art for the removal of rust.
- the metal object 3 is attached to the rack system 5 by a plurality of attachments 19 .
- a pair of torches 9 of the torch system 4 that being a first torch 10 and a second torch 11 , are positioned relative to the metal object 3 .
- the plurality of guides 7 are positioned.
- the apparatus 1 is activated to begin the operation of coating the metal object 3 .
- the plurality of drives 8 facilitate the movement for the metal object 3 to be coated.
- the first torch sprays 10 a compound 16 derived from the coating feed system 6 onto the metal object 3 and heats the compound 16 and metal object 3 to begin the process of adhering the compound 16 onto the metal object 3 .
- the second torch 11 which follows behind the first torch 10 , continues to heat the compound 16 and the metal object 3 to complete the adhering process.
- the heating of the compound 16 and metal object 3 by the first torch 10 allows the second torch 11 to not need to heat the compound 16 and metal object 3 as much in order to assure the adhesion of the compound 16 onto the metal object 3 .
- the apparatus 1 is deactivated. During the operation of the apparatus 1 , the metal object 3 may be moved past the pair of torches 9 , the pair of torches 9 may be moved past the metal object 3 , or the metal object 3 may be manipulated while the pair of torches 9 also progresses.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
Description
- 61/818,276 May, 2013 Hill
- Ser, No, 14/173,009 February, 2014 Hill
- Not Applicable
- Not Applicable
- This invention discloses a thermal spray coating apparatus for the adhering of a coating that is abrasion resistant and wear resistant to an object as well as a method of applying said coating on that object.
- Metal objects such as augers are used in the agricultural, construction and material handling industries to breakup soil and other materials and to transport materials from one location to another. Over the operational life of these metal objects, they are exposed to abrasive conditions that cause the metal objects to wear out. Attempts have been made to extend the life of said metal objects by affixing abrasive resistant and wear resistant coatings onto them, which would then increase the life of the metal object, decrease maintenance downtime and decrease replacement costs. However, pasted on abrasive resistant and wear resistant coatings scrape off during use of the metal objects. The present disclosure teaches a thermal spray coating apparatus for adhering the coating onto the metal object and a method of adhering the coating to the metal object.
- The present disclosure reveals a thermal spray coating apparatus for adhering a coating that is abrasion resistant and wear resistant onto a metal object comprising a pair of torches, a plurality of mechanical guides to guide torches along the metal object and stop the process in accordance with the positioning of the relative to the metal object, and a means of moving the metal object past the torches, the torches past the metal object, or a means for moving the metal object while the torches move over the metal object. The first torch sprays the coating onto the metal object and adheres the coating and metal object while the second torch further heats the coating and metal object to complete the adhering process. The plurality of guides are used to position the torches relative to the metal object and to indicate when the process is complete.
- The first embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object reveals a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives, wherein the plurality of drives facilitate the movement of the pair of torches past the metal object.
- The second embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object reveals a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives wherein the plurality of drives facilitate the movement of the metal object past the pair of torches.
- The third embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object reveals a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives wherein the plurality of drives facilitate the movement of the pair of torches past the metal object while the plurality of drives facilitate the movement of the metal object.
- A method of applying a coating that is abrasive resistant and wear resistant to a metal object that will be exposed to abrasive materials, where the metal object is first cleaned to remove rust, dirt and other foreign material from the surface of the metal object, installing the metal object in an apparatus for applying a coating onto the metal object, applying the coating with the use of a first torch, and then fusing the abrasive resistant and wear coating to the metal object with the use of a second torch.
-
FIG. 1 is a display of the first embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object comprising a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives, wherein the plurality of drives facilitate the movement of the pair of torches past the metal object; -
FIG. 2 is a display of the second embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object comprising a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives wherein the plurality of drives facilitate the movement of the metal object past the pair of torches; -
FIG. 3 is a display of the third embodiment of the thermal spray coating apparatus for adhering a coating onto a metal object comprising a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives wherein the plurality of drives facilitate the movement of the pair of torches past the metal object while the plurality of drives facilitate the movement of the metal object; and -
FIG. 4 is a display of the method for adhering a coating onto a metal object comprising a torch system, a rack system, a coating feed system, a plurality of guides, and a plurality of drives. - The present disclosure reveals a thermal
spray coating apparatus 1 for adhering acoating 2 that is abrasion resistant and wear resistant onto ametal object 3 comprising atorch system 4, arack system 5, acoating feed system 6, a plurality ofguides 7, and a plurality ofdrives 8. - The
torch system 4 comprises a pair of torches 9, that being a first torch 10 and a second torch 11, a plurality ofgas cylinders 12 containing gas to facilitate the heating process,connections 13 to connect the plurality ofgas cylinders 12 to the pair of torches 9, acontrol mechanism 14 to activate and deactivate the flow of the gases to the pair of torches 9, anattachment 15 to connect the first torch 10 to thecoating feed system 6, and a plurality ofguides 7. The pair of torches 9 create a stream of energy to heat a compound 16 that creates thecoating 2 on themetal object 3, as well as themetal object 3, and by heating the compound 16 andmetal object 3, also cause the adhesion of the compound 16 to themetal object 3. The pair of torches 9 may be of an oxy-acetylene or plasma type. The plurality ofguides 7 aid in properly positioning the pair of torches 9 relative to themetal object 3 and in the deactivation of theapparatus 1. The plurality ofguides 7 may be made up of mechanical guides, optical guides such as a laser sensor, or a combination of mechanical guides and optical guides. - The
rack system 5 is designed to have themetal object 3 attached to it and comprises aframe 17, astructure 18 to hold the pair of torches 9 and allow the proper positioning of the pair of torches 9 during the coating of themetal object 3, a plurality ofattachments 19 that hold themetal object 3 and allow themetal object 3 to be manipulated while the compound 16 is being applied, and the plurality ofdrives 8 wherein the plurality ofdrives 8 could comprise devices such as motors, levers and pullies, or mechanical cranks to facilitate movement and that could be connected to thestructure 18 that holds the pair of torches 9 or connected to the plurality ofattachments 19, and facilitate the manipulation of themetal object 3 or the manipulation of thestructure 18 that holds the pair of torches 9. - The
coating feed system 6 comprises acoating storage container 20, which holds the compound 16 to that becomes thecoating 2 on themetal object 3, and theattachment 15 from thecoating storage container 20 to the first torch 10 such that, when theapparatus 1 is activated, the compound 16 flows from thecoating storage container 20 to the first torch 10, so that the compound 16 can enter the flow of the gas from the plurality ofgas cylinders 12, whereupon, the compound 16 is applied onto themetal object 3 as the first torch 10 also heats themetal object 3. - In the first embodiment 21, the plurality of
drives 8 facilitate the movement of the pair of torches 9 past themetal object 3. In the second embodiment 22, the plurality ofdrives 8 facilitate the movement of themetal object 3 past the pair of torches 9. In the third embodiment 23, the plurality ofdrives 8 facilitate the movement of themetal object 3 and facilitate the movement of the pair of torches 9. - The present disclosure reveals a method of operation of an
apparatus 1 for adhering acoating 2 that is abrasion resistant and wear resistant onto ametal object 3, wherein theapparatus 1 comprises atorch system 4, arack system 5, acoating feed system 6, a plurality ofguides 7, and a plurality ofdrives 8, the method of operation comprising first 25, cleaning themetal object 3, to remove rust, dirt and other foreign material from the surface of themetal object 3, said cleaning to occur with the use of an abrasive such as sand blasting or other appropriate method common in the art for the removal of rust. Second, themetal object 3 is attached to therack system 5 by a plurality ofattachments 19. Third, a pair of torches 9 of thetorch system 4, that being a first torch 10 and a second torch 11, are positioned relative to themetal object 3. Fourth, the plurality ofguides 7 are positioned. Fifth, theapparatus 1 is activated to begin the operation of coating themetal object 3. During operation the plurality ofdrives 8 facilitate the movement for themetal object 3 to be coated. Also during operation, the first torch sprays 10 a compound 16 derived from thecoating feed system 6 onto themetal object 3 and heats the compound 16 andmetal object 3 to begin the process of adhering the compound 16 onto themetal object 3. The second torch 11, which follows behind the first torch 10, continues to heat the compound 16 and themetal object 3 to complete the adhering process. The heating of the compound 16 andmetal object 3 by the first torch 10 allows the second torch 11 to not need to heat the compound 16 andmetal object 3 as much in order to assure the adhesion of the compound 16 onto themetal object 3. Sixth, once the plurality ofguides 7 reach a designated position relative to themetal object 3 theapparatus 1 is deactivated. During the operation of theapparatus 1, themetal object 3 may be moved past the pair of torches 9, the pair of torches 9 may be moved past themetal object 3, or themetal object 3 may be manipulated while the pair of torches 9 also progresses.
Claims (7)
Priority Applications (1)
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US15/460,282 US20180265957A1 (en) | 2017-03-16 | 2017-03-16 | Thermal Spray Coating Apparatus and Method of Use |
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US15/460,282 US20180265957A1 (en) | 2017-03-16 | 2017-03-16 | Thermal Spray Coating Apparatus and Method of Use |
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US20180265957A1 true US20180265957A1 (en) | 2018-09-20 |
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US15/460,282 Abandoned US20180265957A1 (en) | 2017-03-16 | 2017-03-16 | Thermal Spray Coating Apparatus and Method of Use |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5192350A (en) * | 1990-02-02 | 1993-03-09 | Alcatel Fibres Optiques | Method of flame finishing optical fiber preforms |
US6215092B1 (en) * | 1999-06-08 | 2001-04-10 | Alcatel | Plasma overcladding process and apparatus having multiple plasma torches |
-
2017
- 2017-03-16 US US15/460,282 patent/US20180265957A1/en not_active Abandoned
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5192350A (en) * | 1990-02-02 | 1993-03-09 | Alcatel Fibres Optiques | Method of flame finishing optical fiber preforms |
US6215092B1 (en) * | 1999-06-08 | 2001-04-10 | Alcatel | Plasma overcladding process and apparatus having multiple plasma torches |
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