US20180224815A1 - Universal box build - Google Patents
Universal box build Download PDFInfo
- Publication number
- US20180224815A1 US20180224815A1 US15/949,612 US201815949612A US2018224815A1 US 20180224815 A1 US20180224815 A1 US 20180224815A1 US 201815949612 A US201815949612 A US 201815949612A US 2018224815 A1 US2018224815 A1 US 2018224815A1
- Authority
- US
- United States
- Prior art keywords
- pcb
- gripper
- ubb
- product
- components
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 claims abstract description 29
- 238000012545 processing Methods 0.000 claims abstract description 3
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000006870 function Effects 0.000 description 4
- 239000000523 sample Substances 0.000 description 2
- KJLPSBMDOIVXSN-UHFFFAOYSA-N 4-[4-[2-[4-(3,4-dicarboxyphenoxy)phenyl]propan-2-yl]phenoxy]phthalic acid Chemical compound C=1C=C(OC=2C=C(C(C(O)=O)=CC=2)C(O)=O)C=CC=1C(C)(C)C(C=C1)=CC=C1OC1=CC=C(C(O)=O)C(C(O)=O)=C1 KJLPSBMDOIVXSN-UHFFFAOYSA-N 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000012636 effector Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000010200 validation analysis Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/04—Gripping heads and other end effectors with provision for the remote detachment or exchange of the head or parts thereof
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0005—Apparatus or processes for manufacturing printed circuits for designing circuits by computer
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0008—Apparatus or processes for manufacturing printed circuits for aligning or positioning of tools relative to the circuit board
Abstract
Description
- This application is a divisional of U.S. patent application Ser. No. 14/666,470 filed on Mar. 24, 2015, which is incorporated by reference as if fully set forth.
- This application is in the field of electronics.
- In the market, there are various consumer electronics devices with different brands. Each brand may have a different number of components to assemble a server or a different way of arranging similar components. Each server may have different specifications as well. Most devices are created manually with the help of tools. Some devices are created using automated systems, but these are used for a specific consumer product only.
- Currently there is no universally generic approach to the current automated systems. There exists is a need for a universal system that includes the tooling required to program positions, datum, and fiducials on consumer electronic devices and assemble them with a low changeover time between specifications.
- A method and apparatus for generating consumer electronics using a Universal Box Build (UBB) herein. The method may include entering specifications of a product comprised of a printed circuit board (PCB), additional components, such as Central Processing Units (CPUs), memory modules, and heatsinks into a chassis, inserting a set of components required into the UBB, and generating the PCB based assembly on the entered specifications, wherein a robot is operatively connected to the interface module to automatically generate the product assembly.
-
FIG. 1 is an example of a Universal Box Build (UBB); -
FIG. 2 is an example of a front view and a side view of the UBB; -
FIG. 3 is a top view of the UBB; -
FIG. 4 is an example of a heatsink gripper; -
FIG. 5 is an example of an inertia resistant screw bit; -
FIG. 6 is an example of a kitting tray; -
FIG. 7 is an example of a memory modules gripper; -
FIG. 8 is an example of an ODM MB gripper; -
FIG. 9 is an example of a CPU gripper; -
FIG. 10 is an example of a MB gripper; -
FIG. 11 is an example of a CPU cover gripper; and -
FIG. 12 is an example of a CPU socket latch handling tool. - It is to be understood that the figures and descriptions of embodiments of a Universal Box Build (UBB) have been simplified to illustrate elements that are relevant for a clear understanding, while eliminating, for the purpose of clarity, many other elements found in typical vehicle systems. Those of ordinary skill in the art may recognize that other elements and/or steps are desirable and/or required in implementing the present invention. However, because such elements and steps are well known in the art, and because they do not facilitate a better understanding of the present invention, a discussion of such elements and steps is not provided herein.
- The non-limiting embodiments described herein are with respect to system and method of activating or triggering predetermined functions for vehicle electromechanical systems based on image recognition and radio frequency systems. Other electronic devices, modules and applications may also be used in view of these teachings without deviating from the spirit or scope as described herein. The UBB may be modified for a variety of applications and uses while remaining within the spirit and scope of the claims. The embodiments and variations described herein, and/or shown in the drawings, are presented by way of example only and are not limiting as to the scope and spirit. The descriptions herein may be applicable to all embodiments of the UBB although it may be described with respect to a particular embodiment.
- A Universal Box Build (UBB) may be used to create consumer electronic devices for multiple brands including tools to program positions, datum, and fiducials and assemble the devices with low changeover time specifications. The UBB may have full traceability and data recording using various sensors, (for example, torque on screws, force applied when placing the components, deflection on a printed circuit board (PCB) main board, force when a memory module is inserted, a parts presence indicator, and a machine vision to record the incoming components state) while also using the their characteristics for handling to address the variability of off the shelve parts. Recorded data and images for quality validation and traceability may be transmitted to a Manufacturing Execution System (MES) making the cell Internet of Things (IoT) ready.
- The end effectors and work flow of the cell may be designed to accommodate several standards of components with the universal function train of thought from the group up. Adaptability to several standard components has been accomplished with adjustable gripping tools. Precise positioning is done with respect to fixed fiducials from the manufacturing of the components and characteristics. For traceability, all of the measurements and quality assurance data may be connected to the MES system, making the cell IOT ready.
-
FIG. 1 is an example of a Universal Box Build (UBB). The UBB 100 includes abox 101, arolling cart 102, akitting tray 103, arobot 104, atool changer 105, a robotizedscrew tool 106, agate 107, an end ofarm tool box 108, and ahuman interface module 109. Thetool box 108 may include a heatsink gripper, an inertia resistant screw bit, a memory modules gripper, an ODM MB gripper, a CPU gripper, a MB gripper, a CPU cover gripper, and a CPU socket latch. Each one of these tools may attach to the tool changer to add a specific piece, for example a heatsink, a CPU, a memory module, and the like, to the PCB. This interchangeability may allow the UBB to perform the necessary functions of assembling to the PCB after a user input of the required specifications. - The user may input the specifications of the PCB into the human module interface. The computer may then respond by bringing in the product chassis from the
rolling cart 102 into the UBB 101. The UBB may then assemble onto the PCB based on the specifications inputted by the user the quantities of components from the kitting tray. Therobot 104 is a robotic arm that engages thetool changer 105 to pick up the necessary tool from thetool box 108. Once therobot 104 has the necessary tool, it moves to thekitting tray 103 to obtain the PCB that will be assembled to the chassis. Therobot 104 picks up the necessary piece and places it on the PCB. Thescrew tool 106 then attaches the necessary piece(s) to the PCB. Once all of the pieces are attached to the PCB based on the inputted specifications, therolling cart 102 slides out from the UBB to allow the user to obtain the finished product. -
FIGS. 2 and 3 show the UBB from different angles.FIG. 2 is an example of a front view 200(a) and a side view 200(b) of the UBB. Figure.FIG. 3 is atop view 300 of the UBB. -
FIG. 4 is an example of the heatsink gripper. The heatsink gripper may be used to grab, install, and hold on position a generic heat sink. The heatsink gripper inFIG. 4 is shown from three angles, a top view 400(a), a side view 400(b), and a rear view 400(c). The side view 400(b) illustrates the various elements of the heatsink gripper. The heatsink gripper may include atool changer adaptor 401, aheatsink gripper finger 402, aprox mount 404, aprox flag 405, a QC-20tool 406, aconnector 407, ajaw gripper 408, anauto switch 409, anelbow fitting 410, a prox switch 411, acordset 412, and a sock cap screw 413. The rear view 400(c) of the heatsink gripper illustrates theheatsink support 403. -
FIG. 5 is an example of an inertia resistant screw bit. The inertia resistant screw bit, used on fast moving tools, may help with inertia issues when moving slim screw bits at full speed on a robot to have a precise tip location. The inertia resistant screw bit inFIG. 5 is shown from several angles: a rear angle 500(a), a top view 500(b), and a side view 500(c). The side view 500(c) of the inertia resistant screw bit, when cut along the A′ line 510, results in the image shown in 500(d). The inertia resistant screw bit may include aPhillips bit 501, abushing 502, ascrew centering sleeve 503, adowel pin 504, and acylinder magnet 505. -
FIG. 6 is an example of a kitting tray. The kittingtray 604 may include reinforcement (underneath) 601, PCB supports 602,memory module support 603,memory module slots 605,PCB reference corner 606, anoperator handle 607, position lockdown holes 608,CPU holders 609, andheatsink holders 610. The kittingtray 604 may be used to hold the components and aid in controlling the pick-up of these components through precise location or machine vision location. The kittingtray 604 may include several spaces to accommodate several families of server components. The spaces may be filled with the required components. The components may be handled through a recipe system on the human module interface. The kittingtray 604 has a poka-yoke, or mistake-proof, design to avoid any errors when placing components. -
FIG. 7 is an example of a memory modules gripper. The memory modules gripper may be used to pick up and insert RAM memory modules while safely addressing the quality and avoiding any damage to the module. The memory modules gripper inFIG. 7 is shown from two angles, a top view 700(a) and a side view 700(b). The side view 700(b) illustrates the various elements of the memory modules gripper. The memory modules gripper may include atool changer adaptor 701, afinger adaptor 702, agripper finger 703, amodule block 704, a QC-20tool 705, aconnector 706, ajaw gripper 707, anauto switch 708, and anelbow fitting 709. -
FIG. 8 is an example of an ODM MB gripper. The ODM MB gripper inFIG. 8 is shown from three angles, a top view 800(a), a side view 800(b), and a planar view 800(c). The side view 800(b) illustrates the various elements of the ODM MB gripper. The ODM MB gripper may include atool changer adaptor 801, aMB gripper finger 802, aMB gripper pin 803, a QC-20tool 804, aconnector 805, ajaw gripper 806, anauto switch 807, and anelbow fitting 808. -
FIG. 9 is an example of a CPU gripper. The CPU gripper inFIG. 9 is shown from three angles, a top view 900(a), a side view 900(b), and a bottom view 900(c). The bottom view 900(c) illustrates the various elements of the CPU gripper. The CPU gripper may include atool changer adaptor 901, aspring pin block 902, a QC-20tool 903, aconnector 904, afirst contact probe 905, afirst receptacle 906, asecond contact probe 907, asecond receptacle 908, avacuum chip 909, and anelbow fitting 910. -
FIG. 10 is an example of a MB gripper. The MB gripper inFIG. 10 is shown from three angles, a top view 1000(a), a side view 1000(b), and a rear view 1000(c). The rear view 1000(c) illustrates the various elements of the citrix MB gripper. The citrix MB gripper may include atool changer adaptor 1001, a citrixMB gripper finger 1002, aMB support finger 1003, a QC-20tool 1004, aconnector 1005, ajaw gripper 1006, anauto switch 1007, and anelbow fitting 1008. -
FIG. 11 is an example of a CPU cover gripper. The CPU cover gripper inFIG. 11 is shown from three angles, a top view 1100(a), a side view 1100(b), and a rear view 1100(c). The side view 1100(b) illustrates the various elements of the CPU cover gripper. The CPU cover gripper may include atool changer adaptor 1101, a CPUcover gripper arm 1102, afinger holder 1103, acover gripper finger 1104, a QC-20tool 1105, aconnector 1106, ajaw gripper 1107, anauto switch 1108, and anelbow fitting 1109. -
FIG. 12 is an example of a CPU socket latch handling tool. The CPU socket latch handling tool inFIG. 12 is shown from three angles, a top view 1200(a), a front view 1200(b), and a side view 1200(c). The side view 1200(c) illustrates the various elements of the CPU socket latch. The CPU socket latch may include atool changer adaptor 1201, alatch tool adaptor 1202, aCPU latch tool 1203, a QC-20tool 1204, and aconnector 1205. - As described herein, the methods described herein are not limited to any particular element(s) that perform(s) any particular function(s) and some steps of the methods presented need not necessarily occur in the order shown. For example, in some cases two or more method steps may occur in a different order or simultaneously. In addition, some steps of the described methods may be optional (even if not explicitly stated to be optional) and, therefore, may be omitted. These and other variations of the methods disclosed herein will be readily apparent, especially in view of the description of the systems described herein, and are considered to be within the full scope of the invention.
- Although features and elements are described above in particular combinations, each feature or element can be used alone without the other features and elements or in various combinations with or without other features and elements.
Claims (18)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/949,612 US20180224815A1 (en) | 2015-03-24 | 2018-04-10 | Universal box build |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/666,470 US9958847B2 (en) | 2015-03-24 | 2015-03-24 | Universal box build |
US15/949,612 US20180224815A1 (en) | 2015-03-24 | 2018-04-10 | Universal box build |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/666,470 Division US9958847B2 (en) | 2015-03-24 | 2015-03-24 | Universal box build |
Publications (1)
Publication Number | Publication Date |
---|---|
US20180224815A1 true US20180224815A1 (en) | 2018-08-09 |
Family
ID=56976001
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/666,470 Active 2036-07-27 US9958847B2 (en) | 2015-03-24 | 2015-03-24 | Universal box build |
US15/949,612 Abandoned US20180224815A1 (en) | 2015-03-24 | 2018-04-10 | Universal box build |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/666,470 Active 2036-07-27 US9958847B2 (en) | 2015-03-24 | 2015-03-24 | Universal box build |
Country Status (1)
Country | Link |
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US (2) | US9958847B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109819594B (en) * | 2019-03-13 | 2021-07-30 | 淮安特创科技有限公司 | PCB circuit board fixing and processing equipment |
CN113401675B (en) * | 2021-07-27 | 2023-05-09 | 深圳市普仕曼科技有限公司 | Automatic feeding and discharging mechanism |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4295198A (en) * | 1979-04-02 | 1981-10-13 | Cogit Systems, Inc. | Automatic printed circuit dimensioning, routing and inspecting apparatus |
US4654956A (en) * | 1985-04-16 | 1987-04-07 | Protocad, Inc. | Drill apparatus for use with computer controlled plotter |
US4667403A (en) * | 1984-05-16 | 1987-05-26 | Siemens Aktiengesellschaft | Method for manufacturing electronic card modules |
EP0243543A1 (en) * | 1986-04-28 | 1987-11-04 | International Business Machines Corporation | Robotic assembly apparatus with robot tool for placing a plurality of component parts on a workpiece |
US4845843A (en) * | 1985-10-28 | 1989-07-11 | Cimm, Inc. | System for configuring, automating and controlling the test and repair of printed circuit boards |
US5873155A (en) * | 1996-05-06 | 1999-02-23 | Pmj Automec Oy | Apparatus for automatic fabrication of circuit boards |
US6030276A (en) * | 1998-05-21 | 2000-02-29 | Tycom Corporation | Automated drill bit re-shapening and verification system |
US7847567B2 (en) * | 2007-04-10 | 2010-12-07 | Seagate Technology Llc | Verifying a printed circuit board manufacturing process prior to electrical intercoupling |
US20130015596A1 (en) * | 2011-06-23 | 2013-01-17 | Irobot Corporation | Robotic fabricator |
US20140196879A1 (en) * | 2013-01-15 | 2014-07-17 | Flextronics Ap, Llc | Heat sink thermal press for phase change heat sink material |
US20160114348A1 (en) * | 2014-10-28 | 2016-04-28 | Flextronics Ap, Llc | Motorized adhesive dispensing module |
WO2016138242A1 (en) * | 2015-02-25 | 2016-09-01 | Abb Technology Ag | Robotic additive manufacturing apparatuses, systems and methods |
-
2015
- 2015-03-24 US US14/666,470 patent/US9958847B2/en active Active
-
2018
- 2018-04-10 US US15/949,612 patent/US20180224815A1/en not_active Abandoned
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4295198A (en) * | 1979-04-02 | 1981-10-13 | Cogit Systems, Inc. | Automatic printed circuit dimensioning, routing and inspecting apparatus |
US4667403A (en) * | 1984-05-16 | 1987-05-26 | Siemens Aktiengesellschaft | Method for manufacturing electronic card modules |
US4654956A (en) * | 1985-04-16 | 1987-04-07 | Protocad, Inc. | Drill apparatus for use with computer controlled plotter |
US4845843A (en) * | 1985-10-28 | 1989-07-11 | Cimm, Inc. | System for configuring, automating and controlling the test and repair of printed circuit boards |
EP0243543A1 (en) * | 1986-04-28 | 1987-11-04 | International Business Machines Corporation | Robotic assembly apparatus with robot tool for placing a plurality of component parts on a workpiece |
US5873155A (en) * | 1996-05-06 | 1999-02-23 | Pmj Automec Oy | Apparatus for automatic fabrication of circuit boards |
US6030276A (en) * | 1998-05-21 | 2000-02-29 | Tycom Corporation | Automated drill bit re-shapening and verification system |
US7847567B2 (en) * | 2007-04-10 | 2010-12-07 | Seagate Technology Llc | Verifying a printed circuit board manufacturing process prior to electrical intercoupling |
US20130015596A1 (en) * | 2011-06-23 | 2013-01-17 | Irobot Corporation | Robotic fabricator |
US20140196879A1 (en) * | 2013-01-15 | 2014-07-17 | Flextronics Ap, Llc | Heat sink thermal press for phase change heat sink material |
US20160114348A1 (en) * | 2014-10-28 | 2016-04-28 | Flextronics Ap, Llc | Motorized adhesive dispensing module |
WO2016138242A1 (en) * | 2015-02-25 | 2016-09-01 | Abb Technology Ag | Robotic additive manufacturing apparatuses, systems and methods |
Also Published As
Publication number | Publication date |
---|---|
US20160286663A1 (en) | 2016-09-29 |
US9958847B2 (en) | 2018-05-01 |
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