US20180223532A1 - Stud rail with adjustable stud mounting - Google Patents
Stud rail with adjustable stud mounting Download PDFInfo
- Publication number
- US20180223532A1 US20180223532A1 US15/879,986 US201815879986A US2018223532A1 US 20180223532 A1 US20180223532 A1 US 20180223532A1 US 201815879986 A US201815879986 A US 201815879986A US 2018223532 A1 US2018223532 A1 US 2018223532A1
- Authority
- US
- United States
- Prior art keywords
- stud
- rail
- load transfer
- transfer head
- reinforcing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
- E04C5/0645—Shear reinforcements, e.g. shearheads for floor slabs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/43—Floor structures of extraordinary design; Features relating to the elastic stability; Floor structures specially designed for resting on columns only, e.g. mushroom floors
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
- E04C5/085—Tensile members made of fiber reinforced plastics
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
- E04C5/162—Connectors or means for connecting parts for reinforcements
- E04C5/166—Connectors or means for connecting parts for reinforcements the reinforcements running in different directions
- E04C5/167—Connection by means of clips or other resilient elements
Definitions
- This disclosure relates to the field of reinforcement devices for concrete structures. More specifically the present disclosure relates to stud rails used to reinforce certain types of concrete structures.
- Concrete used in construction of load bearing structures may include reinforcing elements, such as those made from steel to absorb tensile load in the concrete structure. Such reinforcing may be required because concrete typically has very low tensile strength and low shear strength.
- One type of reinforcing structure is called a “stud rail.”
- a stud rail is a reinforcing element used in concrete slab structures around columns that extend from the plane of the slab.
- a stud rail is used as a cost-effective solution to resist “punching” shear failure at slab-column connections in elevated slabs and foundation mat slabs, as well as bursting stresses in post-tension anchorage zones.
- stud rails By simplifying slab reinforcement at column locations and eliminating column capitals, stirrup cages, or I—shear heads, stud rails enable efficient design and rapid construction of flat plate concrete slabs.
- the flat plate concrete slab format is normally faster and more cost effective, and is a preferred method for constructing condominiums, hotels, office buildings, hospitals, and other structures.
- Stud rails known in the art include single headed studs which may be welded to a steel rail.
- Other stud rails may include double headed studs which may be welded to a steel rail.
- Single and double headed studs are also known to be threadedly attached to the steel rail using a threaded rod disposed at one longitudinal end of each stud.
- the foregoing stud rails require welding, which may, depending on the type of structure to which the studs are attached, require certification of the welder, or may require additional machining of the rail and the studs to enable threaded coupling when threaded studs are used.
- U.S. Pat. No. 8,522,504 issued to Ghali et al. discloses a device for retaining reinforcing studs in selected spacings and orientations. There is no provision for mounting the reinforcing studs to a rail disclosed in the '504 patent.
- FIGS. 1 through 3 show, respectively, a side elevational view, a cross-sectional view and an end elevational view of an example embodiment of a reinforcing stud according to the present disclosure.
- FIGS. 4 and 5 show isometric views of the example embodiment of the reinforcing stud shown in FIGS. 1-3 .
- FIG. 6 shows an end view of one of two load transfer heads on the example reinforcing stud of FIGS. 1-3 .
- FIG. 7 shows an end view of the other of two load transfer heads including features for affixing the reinforcing stud to a rail.
- FIG. 8 shows an example threaded opening in one of the affixing features of FIG. 7 .
- FIG. 9 shows a plurality of reinforcing studs according to the present disclosure affixed to a rail.
- FIG. 10A shows the location of a detailed view of attachment of one of the reinforcing studs to the rail.
- FIG. 10B shows a more detailed view of one reinforcing stud attached to the rail of FIG. 9 and FIG. 10A .
- FIGS. 1 through 3 show, respectively, respectively, a side elevational view, a cross-sectional view and an end elevational view of an example embodiment of a reinforcing stud 10 according to the present disclosure.
- the reinforcing stud 10 comprises a longitudinally elongated stud body 11 which may be cast or forged from steel or other high strength material used in concrete reinforcing devices and systems.
- the stud body 11 may be substantially cylindrically shaped in some embodiments.
- a first load transfer head 12 may be disposed at one longitudinal end of the stud body and may be integrally formed with the stud body 11 .
- the first load transfer head 12 may be substantially round (see FIG. 6 ) and may have a diameter at a load transfer face 12 A larger than the diameter of the stud body 11 .
- a diameter transition 12 B between the stud body 11 and the first load transfer head 12 may be radiused or have curved portions of the cross-section of the transition 12 B.
- the diameter transition 12 B may monotonically change diameter over a length of, for example, one half the diameter of the stud body 11 .
- the reinforcing stud 10 may comprise a second load transfer head 14 disposed at the other longitudinal end of the stud body 11 .
- the second load transfer head 14 may also comprise a diameter transition 14 C, which may be similar in shape and/or configuration to the diameter transition 12 B of the first load transfer head 12 .
- the second load transfer head 14 may comprise spaced apart mounting flanges 14 A disposed on the end face 14 D of the second load transfer head 14 .
- the mounting flanges 14 A may be substantially parallel to each other and may define between them a channel 14 E for receiving a stud rail, as will be explained further with reference to FIG. 9 .
- the mounting flanges 14 A may be formed integrally with the reinforcing stud 10 , with subsequent machining being limited to creating a threaded opening 14 B in at least one of the mounting flanges 14 A. Such opening 14 B is shown in FIG. 1 .
- the mounting flanges 14 A may define a substantially rectangular cross-section as shown in FIGS.
- each mounting flange 14 A may be substantially perpendicular to the end face 14 D for receiving a rectangular cross section stud rail (see FIG. 9 ).
- one or both interior walls 14 E may be other than perpendicular to the end face 14 D so as to receive therein a stud rail that is other than rectangular cross section.
- FIGS. 4 and 5 show isometric views of the example embodiment of a reinforcing stud 10 as explained with reference to FIGS. 1-3 .
- the end face 14 D of the second load transfer head 14 is clearly visible in FIG. 4 as having the described channel 14 E defined between the mounting flanges 14 A.
- FIG. 5 clearly shows the flat load transfer surface 12 A of the first load transfer head 12 .
- FIG. 6 An end view of the first load transfer head 12 is shown in FIG. 6 .
- FIG. 7 An end view of the second load transfer head 14 is shown in FIG. 7 , wherein the mounting flanges 14 A may be observed.
- FIG. 8 shows an example of the threaded opening 14 B that may be formed in at least one of the two mounting flanges 14 A.
- the threaded opening 14 B may receive therein a set screw as will be explained with reference to FIG. 10 so as to lock the reinforcing stud in place on a rail.
- the threaded opening 14 B may be machined, or may be formed integrally with and at the time the mounting flanges 14 A are formed.
- FIG. 9 shows a plurality of reinforcing studs 10 according to the present disclosure coupled to a stud rail 16 at spaced apart locations along the stud rail 16 .
- the distance between adjacent reinforcing studs may be chosen to suit the particular concrete reinforcement requirements of a cast concrete structure.
- the example embodiment shown in FIG. 9 comprises reinforcing studs 10 spaced apart by equal distances between adjacent reinforcing studs. In some embodiments the reinforcing studs 10 may be unequally spaced.
- FIG. 10A shows an isometric view of an example embodiment of a stud rail, more particularly pointing out the location of a detailed view of attachment of one of the reinforcing studs to the rail shown in FIG. 10B .
- FIG. 10B shows an isometric view of the rail 16 disposed on the second load transfer head 14 .
- a set screw 18 for example a socket head set screw as shown in FIG. 10B may be disposed in the one or each threaded opening ( 14 B in FIG. 8 ) such that when threaded inwardly against the rail 16 , the rail 16 becomes locked to the second load transfer head 14 .
- the position of and the number of load transfer studs according to the present disclosure that may be coupled to the rail 16 may be predetermined, may be selected during assembly of the concrete reinforcing structure and/or may be changed during or after assembly of the concrete reinforcing structure without the need for any cutting, welding or other similar reworking of the rail structure.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
A reinforcing stud for a stud rail includes an elongated stud body defining a first diameter. A first load transfer head is disposed at one longitudinal end of the elongated stud body. A second load transfer head is disposed at the other longitudinal end of the elongated stud body. The second load transfer head includes spaced apart mounting flanges on an end surface thereof. The mounting flanges define a channel for receiving a rail. At least one of the mounting flanges has a threaded opening through a wall thereof for receiving a set screw.
Description
- Priority is claimed from U.S. Provisional Application No. 62/456,176 filed on Feb. 8, 2017 and which is incorporated herein by reference in its entirety.
- Not Applicable
- Not Applicable.
- This disclosure relates to the field of reinforcement devices for concrete structures. More specifically the present disclosure relates to stud rails used to reinforce certain types of concrete structures.
- Concrete used in construction of load bearing structures may include reinforcing elements, such as those made from steel to absorb tensile load in the concrete structure. Such reinforcing may be required because concrete typically has very low tensile strength and low shear strength. One type of reinforcing structure is called a “stud rail.” A stud rail is a reinforcing element used in concrete slab structures around columns that extend from the plane of the slab. A stud rail is used as a cost-effective solution to resist “punching” shear failure at slab-column connections in elevated slabs and foundation mat slabs, as well as bursting stresses in post-tension anchorage zones. By simplifying slab reinforcement at column locations and eliminating column capitals, stirrup cages, or I—shear heads, stud rails enable efficient design and rapid construction of flat plate concrete slabs. The flat plate concrete slab format is normally faster and more cost effective, and is a preferred method for constructing condominiums, hotels, office buildings, hospitals, and other structures.
- Stud rails known in the art include single headed studs which may be welded to a steel rail. Other stud rails may include double headed studs which may be welded to a steel rail. Single and double headed studs are also known to be threadedly attached to the steel rail using a threaded rod disposed at one longitudinal end of each stud.
- The foregoing stud rails require welding, which may, depending on the type of structure to which the studs are attached, require certification of the welder, or may require additional machining of the rail and the studs to enable threaded coupling when threaded studs are used.
- U.S. Pat. No. 8,522,504 issued to Ghali et al. discloses a device for retaining reinforcing studs in selected spacings and orientations. There is no provision for mounting the reinforcing studs to a rail disclosed in the '504 patent.
-
FIGS. 1 through 3 show, respectively, a side elevational view, a cross-sectional view and an end elevational view of an example embodiment of a reinforcing stud according to the present disclosure. -
FIGS. 4 and 5 show isometric views of the example embodiment of the reinforcing stud shown inFIGS. 1-3 . -
FIG. 6 shows an end view of one of two load transfer heads on the example reinforcing stud ofFIGS. 1-3 . -
FIG. 7 shows an end view of the other of two load transfer heads including features for affixing the reinforcing stud to a rail. -
FIG. 8 shows an example threaded opening in one of the affixing features ofFIG. 7 . -
FIG. 9 shows a plurality of reinforcing studs according to the present disclosure affixed to a rail. -
FIG. 10A shows the location of a detailed view of attachment of one of the reinforcing studs to the rail. -
FIG. 10B shows a more detailed view of one reinforcing stud attached to the rail ofFIG. 9 andFIG. 10A . -
FIGS. 1 through 3 show, respectively, respectively, a side elevational view, a cross-sectional view and an end elevational view of an example embodiment of a reinforcingstud 10 according to the present disclosure. The reinforcingstud 10 comprises a longitudinallyelongated stud body 11 which may be cast or forged from steel or other high strength material used in concrete reinforcing devices and systems. Thestud body 11 may be substantially cylindrically shaped in some embodiments. - A first
load transfer head 12 may be disposed at one longitudinal end of the stud body and may be integrally formed with thestud body 11. The firstload transfer head 12 may be substantially round (seeFIG. 6 ) and may have a diameter at aload transfer face 12A larger than the diameter of thestud body 11. A diameter transition 12B between thestud body 11 and the firstload transfer head 12 may be radiused or have curved portions of the cross-section of the transition 12B. The diameter transition 12B may monotonically change diameter over a length of, for example, one half the diameter of thestud body 11. - The reinforcing
stud 10 may comprise a secondload transfer head 14 disposed at the other longitudinal end of thestud body 11. The secondload transfer head 14 may also comprise a diameter transition 14C, which may be similar in shape and/or configuration to the diameter transition 12B of the firstload transfer head 12. - The second
load transfer head 14 may comprise spaced apart mountingflanges 14A disposed on the end face 14D of the secondload transfer head 14. Themounting flanges 14A may be substantially parallel to each other and may define between them achannel 14E for receiving a stud rail, as will be explained further with reference toFIG. 9 . Themounting flanges 14A may be formed integrally with the reinforcingstud 10, with subsequent machining being limited to creating a threaded opening 14B in at least one of themounting flanges 14A. Such opening 14B is shown inFIG. 1 . Themounting flanges 14A may define a substantially rectangular cross-section as shown inFIGS. 2 and 3 , or may on their exterior conform to the shape of the secondload transfer head 14. In the present embodiment, theinterior wall 14E of eachmounting flange 14A may be substantially perpendicular to the end face 14D for receiving a rectangular cross section stud rail (seeFIG. 9 ). In other embodiments, one or bothinterior walls 14E may be other than perpendicular to the end face 14D so as to receive therein a stud rail that is other than rectangular cross section. -
FIGS. 4 and 5 show isometric views of the example embodiment of a reinforcingstud 10 as explained with reference toFIGS. 1-3 . The end face 14D of the secondload transfer head 14 is clearly visible inFIG. 4 as having the describedchannel 14E defined between themounting flanges 14A.FIG. 5 clearly shows the flatload transfer surface 12A of the firstload transfer head 12. - An end view of the first
load transfer head 12 is shown inFIG. 6 . - An end view of the second
load transfer head 14 is shown inFIG. 7 , wherein themounting flanges 14A may be observed. -
FIG. 8 shows an example of the threaded opening 14B that may be formed in at least one of the twomounting flanges 14A. The threaded opening 14B may receive therein a set screw as will be explained with reference toFIG. 10 so as to lock the reinforcing stud in place on a rail. The threaded opening 14B may be machined, or may be formed integrally with and at the time themounting flanges 14A are formed. -
FIG. 9 shows a plurality of reinforcingstuds 10 according to the present disclosure coupled to astud rail 16 at spaced apart locations along thestud rail 16. The distance between adjacent reinforcing studs may be chosen to suit the particular concrete reinforcement requirements of a cast concrete structure. The example embodiment shown inFIG. 9 comprises reinforcingstuds 10 spaced apart by equal distances between adjacent reinforcing studs. In some embodiments thereinforcing studs 10 may be unequally spaced. -
FIG. 10A shows an isometric view of an example embodiment of a stud rail, more particularly pointing out the location of a detailed view of attachment of one of the reinforcing studs to the rail shown inFIG. 10B . -
FIG. 10B shows an isometric view of therail 16 disposed on the secondload transfer head 14. Aset screw 18, for example a socket head set screw as shown inFIG. 10B may be disposed in the one or each threaded opening (14B inFIG. 8 ) such that when threaded inwardly against therail 16, therail 16 becomes locked to the secondload transfer head 14. - The position of and the number of load transfer studs according to the present disclosure that may be coupled to the
rail 16 may be predetermined, may be selected during assembly of the concrete reinforcing structure and/or may be changed during or after assembly of the concrete reinforcing structure without the need for any cutting, welding or other similar reworking of the rail structure. - Although only a few examples have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the examples. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims.
Claims (18)
1. A reinforcing stud for a stud rail, comprising:
an elongated stud body defining a first diameter;
a first load transfer head disposed at one longitudinal end of the elongated stud body; and
a second load transfer head disposed at the other longitudinal end of the elongated stud body, the second load transfer head comprising spaced apart mounting flanges on an end surface thereof, the mounting flanges defining a channel for receiving a rail therein, at least one of the mounting flanges having a threaded opening through a wall thereof for receiving a set screw.
2. The reinforcing stud of claim 1 wherein the mounting flanges define a substantially rectangular cross-section.
3. The reinforcing stud of claim 1 wherein an interior wall of at least one mounting flange is substantially perpendicular to the end surface of the second load transfer head.
4. The reinforcing stud of claim 1 wherein at least one of the first load transfer head and the second load transfer head defines a second diameter greater than the first diameter.
5. The reinforcing stud of claim 4 wherein the at least one of the first load transfer head and the second load transfer head comprises a transition between the first diameter and the second diameter.
6. The reinforcing stud of claim 5 wherein a length of the transition is at least one half a diameter of the stud body.
7. The reinforcing stud of claim 1 wherein both mounting flanges comprise a threaded opening through the wall thereof for receiving a set screw.
8. The reinforcing stud of claim 1 wherein the set screw comprises a socket head screw.
9. A stud rail for reinforcing a concrete structure, comprising:
a longitudinally extending rail; and
a plurality of reinforcing studs mounted to the rail at selected locations along the longitudinally extending rail, each of the plurality of reinforcing studs comprising an elongated stud body defining a first diameter, a first load transfer head disposed at one longitudinal end of the elongated stud body, and a second load transfer head disposed at the other longitudinal end of the elongated stud body, the second load transfer head comprising spaced apart mounting flanges on an end surface thereof, the mounting flanges defining a channel for receiving a rail therein, at least one of the mounting flanges having a threaded opening through a wall thereof for receiving a set screw.
10. The stud rail of claim 9 wherein the mounting flanges define a substantially rectangular cross-section.
11. The stud rail of claim 9 wherein an interior wall of at least one mounting flange is substantially perpendicular to the end surface of the second load transfer head.
12. The stud rail of claim 9 wherein at least one of the first load transfer head and the second load transfer head defines a second diameter greater than the first diameter.
13. The stud rail of claim 9 wherein the at least one of the first load transfer head and the second load transfer head comprises a transition between the first diameter and the second diameter.
14. The reinforcing stud of claim 13 wherein a length of the transition is at least one half a diameter of the stud body.
15. The stud rail of claim 9 wherein both mounting flanges comprise a threaded opening through the wall thereof for receiving a set screw.
16. The stud rail of claim 9 wherein the set screw comprises a socket head screw.
17. The stud rail of claim 9 wherein the longitudinally extending rail defines a substantially rectangular cross-section.
18. The stud rail of claim 9 wherein the spaced apart locations are equally spaced.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/879,986 US20180223532A1 (en) | 2017-02-08 | 2018-01-25 | Stud rail with adjustable stud mounting |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201762456176P | 2017-02-08 | 2017-02-08 | |
US15/879,986 US20180223532A1 (en) | 2017-02-08 | 2018-01-25 | Stud rail with adjustable stud mounting |
Publications (1)
Publication Number | Publication Date |
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US20180223532A1 true US20180223532A1 (en) | 2018-08-09 |
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ID=63039139
Family Applications (1)
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US15/879,986 Abandoned US20180223532A1 (en) | 2017-02-08 | 2018-01-25 | Stud rail with adjustable stud mounting |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10576658B2 (en) | 2017-05-15 | 2020-03-03 | Morton Buildings, Inc. | System and method for embedding substrate in concrete structure |
US11959270B1 (en) * | 2021-04-16 | 2024-04-16 | Morse Distribution, Inc. | Stud rail systems and methods for use in reinforced concrete structures |
-
2018
- 2018-01-25 US US15/879,986 patent/US20180223532A1/en not_active Abandoned
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10576658B2 (en) | 2017-05-15 | 2020-03-03 | Morton Buildings, Inc. | System and method for embedding substrate in concrete structure |
US10703014B2 (en) * | 2017-05-15 | 2020-07-07 | Morton Buildings, Inc. | System and method for embedding substrate in concrete structure |
US10843378B2 (en) | 2017-05-15 | 2020-11-24 | Morton Buildings, Inc. | System and method for applying stress to a reinforcement member |
US11959270B1 (en) * | 2021-04-16 | 2024-04-16 | Morse Distribution, Inc. | Stud rail systems and methods for use in reinforced concrete structures |
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