US20180127986A1 - Deck installation track and method - Google Patents
Deck installation track and method Download PDFInfo
- Publication number
- US20180127986A1 US20180127986A1 US15/861,058 US201815861058A US2018127986A1 US 20180127986 A1 US20180127986 A1 US 20180127986A1 US 201815861058 A US201815861058 A US 201815861058A US 2018127986 A1 US2018127986 A1 US 2018127986A1
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- United States
- Prior art keywords
- snap
- fit
- track
- decking
- decking board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
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- 238000009434 installation Methods 0.000 title description 8
- 230000003028 elevating effect Effects 0.000 claims description 9
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- 229920003023 plastic Polymers 0.000 claims description 3
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- 230000000717 retained effect Effects 0.000 claims 3
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- 239000000463 material Substances 0.000 description 9
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- 238000013459 approach Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
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- 229910052782 aluminium Inorganic materials 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02044—Separate elements for fastening to an underlayer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/003—Balconies; Decks
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/388—Separate connecting elements
-
- E04B1/40—
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02022—Construction of joints, e.g. dividing strips with means for aligning the outer surfaces of the flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02177—Floor elements for use at a specific location
- E04F15/02183—Floor elements for use at a specific location for outdoor use, e.g. in decks, patios, terraces, verandas or the like
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/28—Walls having cavities between, but not in, the elements; Walls of elements each consisting of two or more parts kept in distance by means of spacers, all parts being solid
- E04B2/30—Walls having cavities between, but not in, the elements; Walls of elements each consisting of two or more parts kept in distance by means of spacers, all parts being solid using elements having specially designed means for stabilising the position; Spacers for cavity walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/43—Floor structures of extraordinary design; Features relating to the elastic stability; Floor structures specially designed for resting on columns only, e.g. mushroom floors
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02044—Separate elements for fastening to an underlayer
- E04F2015/0205—Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer
- E04F2015/02066—Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer with additional fastening elements between furring elements and flooring elements
- E04F2015/02077—Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer with additional fastening elements between furring elements and flooring elements the additional fastening elements located in-between two adjacent flooring elements
- E04F2015/02094—Engaging side grooves running along the whole length of the flooring elements
Definitions
- the present invention relates to construction.
- the present invention relates to systems and methods for installing decking.
- Decking is a popular addition to many homes and businesses. Historically, decking has been installed by building a support beam foundation system topped by a joist system, and then attaching decking boards on top of the joist system. The decking boards are often made of composite materials. To attach the deck boards to the joist system, the most direct approach has been to nail or screw directly through from the top of the deck board through to the joist, as shown in FIG. 38C . Then, to conceal the screw and improve the aesthetic appeal and life of the deck, a plug may be used. An angled attachment, as shown in FIG. 38B has also been proposed. To provide for appropriate spacing between the deck boards, gapping tools, such as that shown in FIG. 38C may be installed and attached to the joist as well.
- a concealed gapping and fastening tool such as that shown in FIG. 38A .
- This concealed gapping and fastening tool is (generally forcibly) inserted into a side of the deck board, and then screwed into the joist using a 45 degree angle.
- each of the above methods are functional, they are labor intensive and require a high degree of skill on the part of the deck installer, requiring, for example fairly precise locating skills on the part of the installer; that is, the installer must guess where the joist is located when installing according to FIG. 38C .
- the installer must be skilled enough to appropriately angle and attach the screw, as shown in FIGS. 38A-38B and/or use a costly aligning tool to achieve the appropriate angle.
- each of the devices in FIGS. 38A-38C are relatively small in size, leading to a high loss of material and/or material hunting on the part of the installer when the components fall to the ground below the deck. None of the previous approaches allow for a replacement of old decking boards without removing and replacing the attachment components.
- An exemplary track for decking has a base element, a first snap-fit element coupled to the base element, and a second snap-fit element coupled to the base element, the second snap-fit element opposing the first snap-fit element.
- At least one of the first snap-fit element or the second snap-fit element has an inward protrusion configured to engage a recess in a side of a decking board, whereby the first and second snap-fit elements retain the decking board.
- An exemplary track for decking has a base element, a first resilient member coupled to the base element, and a second resilient member coupled to the base element, the second resilient member opposing the first resilient member. At least one of the first resilient member or the second resilient member has an inward protrusion to engage a recess in a side of a decking board, whereby the first and second resilient members retain the decking board.
- An exemplary method of installing a decking board includes providing a track having a base element, a first snap-fit element coupled to the base element, and a second snap-fit element coupled to the base element, the second snap-fit element opposing the first snap-fit element, wherein at least one of the first snap-fit element or the second snap-fit element has an inward protrusion configured to engage a recess in a side of a decking board.
- the exemplary method includes causing the first and second snap-fit elements to resiliently engage the recess, whereby the first and second snap-fit elements retain the decking board.
- FIG. 1 is a perspective view of a track according to one embodiment
- FIG. 2 is a top view of the track in FIG. 1 ;
- FIG. 3 is a bottom view of the track in FIG. 1 ;
- FIG. 4 is a front view of the track in FIG. 1 showing a relationship to a decking board
- FIG. 5 is a side view of the track in FIG. 1 ;
- FIG. 6 is a perspective view of a track according to another embodiment
- FIG. 7 is a top view of the track in FIG. 6 ;
- FIG. 8 is a bottom view of the track in FIG. 6 ;
- FIG. 9 is a front view of the track in FIG. 6 showing a relationship to a decking board
- FIG. 10 is a right side view of the track in FIG. 6 ;
- FIG. 11 is a left side view of the track in FIG. 6 ;
- FIG. 12 is a perspective view of a track according to another embodiment
- FIG. 13 is a top view of the track in FIG. 12 ;
- FIG. 14 is a bottom view of the track in FIG. 12 ;
- FIG. 15 is a front view of the track in FIG. 12 ;
- FIG. 16 is a right side view of the track in FIG. 12 ;
- FIG. 17 is a left side view of the track in FIG. 12 ;
- FIG. 18 is a perspective view of a track according to another embodiment.
- FIG. 19 is a top view of the track in FIG. 18 ;
- FIG. 20 is a bottom view of the track in FIG. 18 ;
- FIG. 21 is a front view of the track in FIG. 18 ;
- FIG. 22 is a side view of the track in FIG. 18 ;
- FIG. 23 is a perspective view of a track according to another embodiment.
- FIG. 24 is a top view of the track in FIG. 23 ;
- FIG. 25 is a bottom view of the track in FIG. 23 ;
- FIG. 26 is a front view of the track in FIG. 23 ;
- FIG. 27 is a side view of the track in FIG. 23 ;
- FIG. 28 is a perspective view of a track according to another embodiment.
- FIG. 29 is a top view of the track in FIG. 28 ;
- FIG. 30 is a bottom view of the track in FIG. 28 ;
- FIGS. 31 and 31A are front views of the track in FIG. 28 ;
- FIG. 32 is a side view of the track in FIG. 28 ;
- FIG. 33 is a top view of a track according to another embodiment.
- FIG. 34 is a front view of the track in FIG. 33 ;
- FIG. 35 is a side view of the track in FIG. 33 ;
- FIG. 36 is a perspective view of a track according to another embodiment.
- FIG. 37 is a flow diagram of a method according to an embodiment.
- FIGS. 38A-38C are front views illustrating the relationship between various prior art tracks and decking boards.
- the track 100 comprises a base element 102 having at least one attachment element 104 , a first snap-fit element 106 attached to a first end portion 108 of the base element 102 , and a second snap-fit element 110 attached to a second end portion 112 of the base element 102 create a retaining portion or retaining feature of the track 100 .
- the track 100 may be manufactured of any material suitable for the expected function of installing and maintaining decking boards, such as the decking board 114 shown in FIG. 4 , including, without limitation, steel, iron, composites, plastics, aluminum, and combinations thereof, treated to withstand typical temperature and other various weather fluctuations.
- the base element 102 includes at least one attachment element 104 .
- the attachment element 104 may be one or more through-holes as shown, to allow a screw, nail, or other attachment device 116 to allow the track 100 to be screwed or nailed onto a joist of a decking base. Placement of the attachment element 104 may be such that, after a decking board 114 is installed, the decking board 114 may also be removed by pulling up without bending or otherwise destroying the base element 102 . More specifically, as shown more clearly in FIG. 12 , a distance D between two attachment elements 104 may be greater than between an attachment element 104 and an end portion 108 , 112 to improve the removability of a track 100 without damaging the track 100 .
- the attachment element 104 may comprise other means for attachment to a joist, such as, without limitation, a clip extending around the base element 102 and joist, and a slot for allowing a nail or screw to attach the base element 102 to the joist. It should also be understood that, even where a through-hole is used, it is not necessarily limited to a centered placement on the base element 102 .
- the snap-fit elements 106 , 110 are now discussed. As seen, the snap-fit elements 106 , 110 are attached to the base element 102 , and extend upwards to form a space between the snap-fit elements 106 , 110 for receiving a decking board 114 therebetween.
- the snap-fit elements 106 , 110 may each include an inward protrusion 106 a , 110 a configured to protrude into a recess 114 a in the decking board 114 , to provide a snap-fit between the track 100 and the decking board 114 .
- the protrusions 106 a , 110 a may include a bend, as shown, a raised welded surface, or any other appropriate protrusion 106 a , 110 a suitable for retaining a decking board 114 in between the spacing formed by the first and second snap-fit elements 106 , 110 .
- the first and/or second snap fit elements 106 , 110 may be formed continuously with the base element 104 at a bend 112 , as shown in FIGS. 1-5 , for they may be attached by other means, such as gluing, screwing, bonding, casting, or welding.
- FIGS. 6-11 illustrate a track 200 having snap-fit elements welded on the base element 104 at weld seam 212 .
- FIGS. 4 and 34 an elevating element 118 , 718 is now discussed.
- the decking board 114 may be maintained slightly above the attachment element 104 , so as to protect the life of the decking board 114 by ensuring water is not pulled about the underside of the decking board 114 .
- the elevating element 118 is the head of a screw or nail.
- the elevating element 718 is a bend in the base element 702 . It is noted that the elevating element 718 shown in FIG. 34 provides a secondary advantage in that the bend provides a strengthening effect to the base element 702 .
- the spacing between the first and the second snap-fit elements 106 , 110 may be configured to have a distance D to fit a variety of standard or non-standard decking boards 114 .
- the snap-fit elements 106 , 110 may be configured to fit a variety of standard or non-standard decking boards 114 .
- first and second end portions 108 , 112 of the track 100 may be repeated, as shown in FIGS. 1-32 , such as with a continuous track having multiple sub-tracks 100 , or the first and second end portions 708 , 712 may end into bends to form the snap-fit elements, as shown in FIGS. 33-35 .
- first snap-fit element 106 and the second snap-fit element 110 may repeat in a pattern forming a sub-track having a plurality of central snap-fit elements to allow for the installation of a plurality of decking boards 114 , as most clearly shown in FIGS. 1, 4, and 31A .
- FIGS. 1-22 may extend across the entire width W of the base element 802 .
- the snap-fit elements 206 , 210 may be welded onto the base element 202 using a welded joint 212 . It is also shown in FIGS. 6-11 that the first and the second snap-fit elements 206 , 210 may be unitary with one another, forming protrusions on opposing sides, so as to enable a repeating pattern to be formed across the length of the base element 202 . This repeating pattern may be used to install a plurality of decking boards 114 next to each other while maintaining a desired spacing between each of the decking boards 114 .
- the unitary snap-fit elements 206 , 210 may have an open top 207 to allow for independent expansion/contraction of the associated decking board 114 , or, as in the track 300 shown in FIGS. 12-17 , the unitary snap-fit elements 306 , 310 may have a closed top 307 to strengthen a retaining hold on the associated decking board 114 .
- the snap-fit elements 406 , 410 may be configured to fit a variety of decking boards using protrusions 406 a , 410 a that include sharp corners, as shown.
- the sharp corners may also provide a strong and/or permanent retaining force on the decking board 114 . That is, the sharp corners may in some embodiments provide for a deck and track 400 that is not removable.
- the first snap-fit element 506 of a first sub-track may be attached to the second snap-fit element 510 of a second sub-track to form a track 500 having a repeated pattern.
- the first snap-fit element 506 and the second snap-fit element 510 may be formed using a continuous piece of material, as shown in FIGS. 23-32 .
- the first snap-fit element 506 and/or the second snap-fit element 510 may be formed along with the base element 502 from a continuous piece of material.
- the snap-fit elements may be independently formed and later welded, perhaps using spot welds 706 b , 810 b between an outer wall of a first snap-fit element and an outer wall of a second snap-fit element as shown in FIGS. 35-36 .
- the snap-fit elements 606 , 610 of the track 600 may include inwardly curved portions while also being formed continuously with the base element 602 to form a repeating pattern.
- FIG. 31A the relationship between the track 600 and a joist 130 is shown.
- the track 600 is installed lengthwise along the joist 130 using a plurality of attachment devices 116 or screws, thereby covering a substantial portion of the top of the joist 130 and protecting the top of the joist 130 from weathering.
- a plurality of decking boards 114 are snapped into the spaces between the snap-fit elements 606 , 610 , as shown.
- one or more of the end portions 708 , 712 of the track may have two snap-fit elements attached. That is, the track 700 may have a first and a second snap-fit element 706 , 710 configured to retain an end portion of a first decking board 114 , as well as a third snap-fit element 720 and a fourth snap-fit element 722 configured to retain an end portion of a second decking board 115 , as shown in FIG. 33 .
- first, second, third, and fourth snap-fit elements 706 , 710 , 720 , 722 are configured to retain two decking boards 114 , 115
- the four snap-fit elements may retain just one decking board 114 at a mid-portion of the decking board 114 .
- the track 700 may include an elevating element 718 to maintain the decking board 114 , 115 elevated above the base element 702 .
- the elevating element 718 may include a bend in the base element 702 , the head of a screw or nail 118 , or any other raised portion, such as, without limitation, a raised welded spot or seam.
- the welded seam 212 , 312 seen in FIGS. 6-17 may be used to elevate the decking board along with the previously-described role of attaching the snap-fit elements, as just one example.
- a raised welded spot 818 or ridge may be applied anywhere along the base element 802 , as shown in FIG. 36 .
- the method 900 includes aligning a deck installation track 902 , attaching the track 904 , and snapping a decking board 906 into a retaining portion of the track.
- Aligning 902 includes aligning a track according to at least one of the tracks 100 , 200 , 300 , 400 , 500 , 600 , 700 , 800 previously described in this disclosure such that the track runs along a joist 130 , as shown in FIG. 31A or FIG. 36 , for example. That is, an elongated portion of a base element in the track is aligned with an elongated portion of the joist.
- the method 900 may include aligning 902 such that the base element protects a substantial portion of the top of the joist from weather. More specifically, the track may extend along a significant portion of the joist, and aligning 902 the track over the joist may provide weather protection to the joist.
- Attaching 904 includes using one or more attachment devices 116 and attachment elements 104 , which may be similar to the attachment devices and elements 116 , 104 previously described, to temporarily or semi-permanently affix the track to the joist.
- attaching 904 may include using a screw to attach the track, and setting the screw into the joist at approximately a ninety degree angle relative to a top of the joist, while maintaining a direct line of site between the installer and the attachment element, such as attachment element 104 , while attaching the track.
- Snapping 906 includes using a decking board 114 to apply enough downward pressure to cause the snap-fit elements of the track to deform, providing enough space between the snap-fit elements for the decking board to move down into the space between the snap-fit elements. Snapping 906 also includes releasing the decking board 114 , and allowing inward protrusions of the snap-fit elements to partially fill a recess in a side of the decking board 114 , as shown in FIG. 4 , and permanently or semi-permanently retaining the decking board in position.
- the method 900 may include snapping an end portion of the decking board into a spacing between a first snap-fit element and a second snap-fit element, or the method 900 may include snapping a central portion of the decking board into a spacing between the first snap-fit element and the second snap-fit element.
- snapping may include overcoming a resistance of a material having a hardened material, such as hardened steel, to press a decking board into position.
- snapping may include overcoming a resistance of a material having a Rockwell hardness of greater than 64 to press a decking board into position.
- the method 900 may include maintaining the decking board elevated relative to the attachment element using an elevating element.
- the method 900 may include snapping a plurality of decking boards into position after attaching the track.
- the method 900 may include using a plurality of snap-fit elements to maintain a consistent spacing between each of a plurality of decking boards.
- the method 900 may include attaching a plurality of tracks, each comprising a plurality of snap-fit elements and a plurality of attachment elements.
- the method 900 may include snapping an end portion of a first decking board into a spacing between the first snap-fit element and the second snap-fit element; and snapping an end portion of a second decking board into a spacing between a third snap-fit element at the first end portion of the base element and a fourth snap-fit element at the second end portion of the base element.
- the method 900 may include causing the first decking board to fluctuate in size longitudinally and transversely; causing the second decking board to fluctuate in size longitudinally and transversely and independent of the first decking board; maintaining a snap-fit to the first decking board; and maintaining a snap-fit to the second decking board independent of the first decking board.
- embodiments of the present invention provide, among other things, a device and method for installing decking.
- Those skilled in the art can readily recognize that numerous variations and substitutions may be made in the invention, its use and its configuration to achieve substantially the same results as achieved by the embodiments described herein. Likewise, a variety of combinations of the elements shown in the numerous embodiments may be made. Accordingly, there is no intention to limit the invention to the disclosed exemplary forms. Many variations, modifications and alternative constructions fall within the scope and spirit of the disclosed invention as expressed in the claims.
Abstract
A device, system and method for installing decking are described. A track for decking has a base element, a first snap-fit element coupled to the base element, and a second snap-fit element coupled to the base element, the second snap-fit element opposing the first snap-fit element. At least one of the first snap-fit element or the second snap-fit element has an inward protrusion to engage a recess in a side of a decking board, whereby the first and second snap-fit elements are retain the decking board.
Description
- The present application is a Continuation of U.S. patent application Ser. No. 15/221,463 entitled “DECK INSTALLATION TRACK AND METHOD,” filed Jul. 27, 2016, which claims priority from, and is a Continuation of, U.S. patent application Ser. No. 14/480,172 entitled “DECK INSTALLATION TRACK AND METHOD,” FILED Sep. 8, 2014, which claims priority from, and is a continuation-in-part of, U.S. patent application Ser. No. 29/411,646, entitled “DECK INSTALLATION TRACK,” filed on Jan. 24, 2012, all of which are applications by Applicant Mark A. Claudin, and are incorporated herein by reference.
- A portion of the disclosure of this patent document contains material that is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent disclosure, as it appears in the Patent and Trademark Office patent files or records, but otherwise reserves all copyright rights whatsoever.
- The present invention relates to construction. In particular, but not by way of limitation, the present invention relates to systems and methods for installing decking.
- Decking is a popular addition to many homes and businesses. Historically, decking has been installed by building a support beam foundation system topped by a joist system, and then attaching decking boards on top of the joist system. The decking boards are often made of composite materials. To attach the deck boards to the joist system, the most direct approach has been to nail or screw directly through from the top of the deck board through to the joist, as shown in
FIG. 38C . Then, to conceal the screw and improve the aesthetic appeal and life of the deck, a plug may be used. An angled attachment, as shown inFIG. 38B has also been proposed. To provide for appropriate spacing between the deck boards, gapping tools, such as that shown inFIG. 38C may be installed and attached to the joist as well. - In other methods, a concealed gapping and fastening tool, such as that shown in
FIG. 38A , has been developed. This concealed gapping and fastening tool is (generally forcibly) inserted into a side of the deck board, and then screwed into the joist using a 45 degree angle. - Although each of the above methods are functional, they are labor intensive and require a high degree of skill on the part of the deck installer, requiring, for example fairly precise locating skills on the part of the installer; that is, the installer must guess where the joist is located when installing according to
FIG. 38C . In the alternative, the installer must be skilled enough to appropriately angle and attach the screw, as shown inFIGS. 38A-38B and/or use a costly aligning tool to achieve the appropriate angle. Finally, each of the devices inFIGS. 38A-38C are relatively small in size, leading to a high loss of material and/or material hunting on the part of the installer when the components fall to the ground below the deck. None of the previous approaches allow for a replacement of old decking boards without removing and replacing the attachment components. - Accordingly, a system and method are needed to address the shortfalls of present technology and to provide other new and innovative features.
- An exemplary track for decking has a base element, a first snap-fit element coupled to the base element, and a second snap-fit element coupled to the base element, the second snap-fit element opposing the first snap-fit element. At least one of the first snap-fit element or the second snap-fit element has an inward protrusion configured to engage a recess in a side of a decking board, whereby the first and second snap-fit elements retain the decking board.
- An exemplary track for decking has a base element, a first resilient member coupled to the base element, and a second resilient member coupled to the base element, the second resilient member opposing the first resilient member. At least one of the first resilient member or the second resilient member has an inward protrusion to engage a recess in a side of a decking board, whereby the first and second resilient members retain the decking board.
- An exemplary method of installing a decking board includes providing a track having a base element, a first snap-fit element coupled to the base element, and a second snap-fit element coupled to the base element, the second snap-fit element opposing the first snap-fit element, wherein at least one of the first snap-fit element or the second snap-fit element has an inward protrusion configured to engage a recess in a side of a decking board. The exemplary method includes causing the first and second snap-fit elements to resiliently engage the recess, whereby the first and second snap-fit elements retain the decking board.
- Various objects and advantages and a more complete understanding of the present invention are apparent and more readily appreciated by reference to the following detailed description and to the appended claims when taken in conjunction with the accompanying drawings wherein:
-
FIG. 1 is a perspective view of a track according to one embodiment; -
FIG. 2 is a top view of the track inFIG. 1 ; -
FIG. 3 is a bottom view of the track inFIG. 1 ; -
FIG. 4 is a front view of the track inFIG. 1 showing a relationship to a decking board; -
FIG. 5 is a side view of the track inFIG. 1 ; -
FIG. 6 is a perspective view of a track according to another embodiment; -
FIG. 7 is a top view of the track inFIG. 6 ; -
FIG. 8 is a bottom view of the track inFIG. 6 ; -
FIG. 9 is a front view of the track inFIG. 6 showing a relationship to a decking board; -
FIG. 10 is a right side view of the track inFIG. 6 ; -
FIG. 11 is a left side view of the track inFIG. 6 ; -
FIG. 12 is a perspective view of a track according to another embodiment; -
FIG. 13 is a top view of the track inFIG. 12 ; -
FIG. 14 is a bottom view of the track inFIG. 12 ; -
FIG. 15 is a front view of the track inFIG. 12 ; -
FIG. 16 is a right side view of the track inFIG. 12 ; -
FIG. 17 is a left side view of the track inFIG. 12 ; -
FIG. 18 is a perspective view of a track according to another embodiment; -
FIG. 19 is a top view of the track inFIG. 18 ; -
FIG. 20 is a bottom view of the track inFIG. 18 ; -
FIG. 21 is a front view of the track inFIG. 18 ; -
FIG. 22 is a side view of the track inFIG. 18 ; -
FIG. 23 is a perspective view of a track according to another embodiment; -
FIG. 24 is a top view of the track inFIG. 23 ; -
FIG. 25 is a bottom view of the track inFIG. 23 ; -
FIG. 26 is a front view of the track inFIG. 23 ; -
FIG. 27 is a side view of the track inFIG. 23 ; -
FIG. 28 is a perspective view of a track according to another embodiment; -
FIG. 29 is a top view of the track inFIG. 28 ; -
FIG. 30 is a bottom view of the track inFIG. 28 ; -
FIGS. 31 and 31A are front views of the track inFIG. 28 ; -
FIG. 32 is a side view of the track inFIG. 28 ; -
FIG. 33 is a top view of a track according to another embodiment; -
FIG. 34 is a front view of the track inFIG. 33 ; -
FIG. 35 is a side view of the track inFIG. 33 ; -
FIG. 36 is a perspective view of a track according to another embodiment; -
FIG. 37 is a flow diagram of a method according to an embodiment; and -
FIGS. 38A-38C are front views illustrating the relationship between various prior art tracks and decking boards. - Referring now to the drawings, where like or similar elements are designated with identical reference numerals throughout the several views, and referring in particular to
FIGS. 1-5 , shown is a deck installation track, or track 100, for short. Thetrack 100 comprises abase element 102 having at least oneattachment element 104, a first snap-fit element 106 attached to afirst end portion 108 of thebase element 102, and a second snap-fit element 110 attached to asecond end portion 112 of thebase element 102 create a retaining portion or retaining feature of thetrack 100. Thetrack 100 may be manufactured of any material suitable for the expected function of installing and maintaining decking boards, such as thedecking board 114 shown inFIG. 4 , including, without limitation, steel, iron, composites, plastics, aluminum, and combinations thereof, treated to withstand typical temperature and other various weather fluctuations. - As shown in
FIGS. 1-5 , thebase element 102 includes at least oneattachment element 104. Theattachment element 104 may be one or more through-holes as shown, to allow a screw, nail, orother attachment device 116 to allow thetrack 100 to be screwed or nailed onto a joist of a decking base. Placement of theattachment element 104 may be such that, after adecking board 114 is installed, thedecking board 114 may also be removed by pulling up without bending or otherwise destroying thebase element 102. More specifically, as shown more clearly inFIG. 12 , a distance D between twoattachment elements 104 may be greater than between anattachment element 104 and anend portion track 100 without damaging thetrack 100. - Although a through-hole is shown, it should be understood by those skilled in the art that the
attachment element 104 may comprise other means for attachment to a joist, such as, without limitation, a clip extending around thebase element 102 and joist, and a slot for allowing a nail or screw to attach thebase element 102 to the joist. It should also be understood that, even where a through-hole is used, it is not necessarily limited to a centered placement on thebase element 102. - Continuing with
FIGS. 1-5 , the snap-fit elements fit elements base element 102, and extend upwards to form a space between the snap-fit elements decking board 114 therebetween. The snap-fit elements inward protrusion recess 114 a in thedecking board 114, to provide a snap-fit between thetrack 100 and thedecking board 114. Theprotrusions appropriate protrusion decking board 114 in between the spacing formed by the first and second snap-fit elements - The first and/or second snap
fit elements base element 104 at abend 112, as shown inFIGS. 1-5 , for they may be attached by other means, such as gluing, screwing, bonding, casting, or welding. As one example,FIGS. 6-11 , illustrate atrack 200 having snap-fit elements welded on thebase element 104 atweld seam 212. - Turning now to
FIGS. 4 and 34 , an elevatingelement track 100 and thedecking board 114, thedecking board 114 may be maintained slightly above theattachment element 104, so as to protect the life of thedecking board 114 by ensuring water is not pulled about the underside of thedecking board 114. InFIG. 4 the elevatingelement 118 is the head of a screw or nail. InFIG. 34 , the elevatingelement 718 is a bend in thebase element 702. It is noted that the elevatingelement 718 shown inFIG. 34 provides a secondary advantage in that the bend provides a strengthening effect to thebase element 702. - Returning now to
FIGS. 1-5 , it should be understood that the spacing between the first and the second snap-fit elements non-standard decking boards 114. Likewise, the snap-fit elements non-standard decking boards 114. - It should also be understood that the first and
second end portions track 100 may be repeated, as shown inFIGS. 1-32 , such as with a continuous track havingmultiple sub-tracks 100, or the first andsecond end portions FIGS. 33-35 . It should also be understood that the first snap-fit element 106 and the second snap-fit element 110 may repeat in a pattern forming a sub-track having a plurality of central snap-fit elements to allow for the installation of a plurality ofdecking boards 114, as most clearly shown inFIGS. 1, 4, and 31A . - Further, although shown in
FIGS. 1-22 as having snap-fit elements base element 102, it should be understood that, as shown inFIGS. 23-36 , illustrating alternative embodiments of thetrack fit elements base element 802. - Turning now to
FIGS. 6-11 , another embodiment of thetrack 200 is shown. As previously discussed, the snap-fit elements base element 202 using a welded joint 212. It is also shown inFIGS. 6-11 that the first and the second snap-fit elements base element 202. This repeating pattern may be used to install a plurality ofdecking boards 114 next to each other while maintaining a desired spacing between each of thedecking boards 114. - The unitary snap-
fit elements decking board 114, or, as in thetrack 300 shown inFIGS. 12-17 , the unitary snap-fit elements decking board 114. - Turning now to the
track 400 shown inFIGS. 18-22 , the snap-fit elements boards using protrusions decking board 114. That is, the sharp corners may in some embodiments provide for a deck and track 400 that is not removable. - Turning now to the
track 500 shown inFIGS. 23-27 , the first snap-fit element 506 of a first sub-track may be attached to the second snap-fit element 510 of a second sub-track to form atrack 500 having a repeated pattern. The first snap-fit element 506 and the second snap-fit element 510 may be formed using a continuous piece of material, as shown inFIGS. 23-32 . Similarly, the first snap-fit element 506 and/or the second snap-fit element 510 may be formed along with thebase element 502 from a continuous piece of material. As an alternative, the snap-fit elements may be independently formed and later welded, perhaps usingspot welds 706 b, 810 b between an outer wall of a first snap-fit element and an outer wall of a second snap-fit element as shown inFIGS. 35-36 . - As seen in
FIGS. 28-32 , the snap-fit elements track 600 may include inwardly curved portions while also being formed continuously with thebase element 602 to form a repeating pattern. InFIG. 31A , the relationship between thetrack 600 and ajoist 130 is shown. As seen, thetrack 600 is installed lengthwise along thejoist 130 using a plurality ofattachment devices 116 or screws, thereby covering a substantial portion of the top of thejoist 130 and protecting the top of thejoist 130 from weathering. After thetrack 600 is installed, a plurality ofdecking boards 114 are snapped into the spaces between the snap-fit elements - Turning now to
FIGS. 33-35 , another embodiment is now discussed. In thetrack 700 shown inFIGS. 33-35 , one or more of theend portions track 700 may have a first and a second snap-fit element 706, 710 configured to retain an end portion of afirst decking board 114, as well as a third snap-fit element 720 and a fourth snap-fit element 722 configured to retain an end portion of asecond decking board 115, as shown inFIG. 33 . It should be understood that, although the first, second, third, and fourth snap-fit elements decking boards decking board 114 at a mid-portion of thedecking board 114. - As previously described, the
track 700 may include an elevatingelement 718 to maintain thedecking board base element 702. The elevatingelement 718 may include a bend in thebase element 702, the head of a screw ornail 118, or any other raised portion, such as, without limitation, a raised welded spot or seam. The weldedseam FIGS. 6-17 may be used to elevate the decking board along with the previously-described role of attaching the snap-fit elements, as just one example. In the alternative, a raised weldedspot 818 or ridge may be applied anywhere along thebase element 802, as shown inFIG. 36 . - Turning now to
FIG. 37 , amethod 900 of installing decking is now described. Themethod 900 includes aligning adeck installation track 902, attaching thetrack 904, and snapping adecking board 906 into a retaining portion of the track. - Aligning 902 includes aligning a track according to at least one of the
tracks joist 130, as shown inFIG. 31A orFIG. 36 , for example. That is, an elongated portion of a base element in the track is aligned with an elongated portion of the joist. In some embodiments, such as where the track comprises a repeated pattern of snap-fit elements, themethod 900 may include aligning 902 such that the base element protects a substantial portion of the top of the joist from weather. More specifically, the track may extend along a significant portion of the joist, and aligning 902 the track over the joist may provide weather protection to the joist. - Attaching 904 includes using one or
more attachment devices 116 andattachment elements 104, which may be similar to the attachment devices andelements attachment element 104, while attaching the track. - Snapping 906 includes using a
decking board 114 to apply enough downward pressure to cause the snap-fit elements of the track to deform, providing enough space between the snap-fit elements for the decking board to move down into the space between the snap-fit elements. Snapping 906 also includes releasing thedecking board 114, and allowing inward protrusions of the snap-fit elements to partially fill a recess in a side of thedecking board 114, as shown inFIG. 4 , and permanently or semi-permanently retaining the decking board in position. In some embodiments, themethod 900 may include snapping an end portion of the decking board into a spacing between a first snap-fit element and a second snap-fit element, or themethod 900 may include snapping a central portion of the decking board into a spacing between the first snap-fit element and the second snap-fit element. In some embodiments, snapping may include overcoming a resistance of a material having a hardened material, such as hardened steel, to press a decking board into position. In some embodiments, snapping may include overcoming a resistance of a material having a Rockwell hardness of greater than 64 to press a decking board into position. - In some embodiments, the
method 900 may include maintaining the decking board elevated relative to the attachment element using an elevating element. - The
method 900 may include snapping a plurality of decking boards into position after attaching the track. - The
method 900 may include using a plurality of snap-fit elements to maintain a consistent spacing between each of a plurality of decking boards. - The
method 900 may include attaching a plurality of tracks, each comprising a plurality of snap-fit elements and a plurality of attachment elements. - The
method 900 may include snapping an end portion of a first decking board into a spacing between the first snap-fit element and the second snap-fit element; and snapping an end portion of a second decking board into a spacing between a third snap-fit element at the first end portion of the base element and a fourth snap-fit element at the second end portion of the base element. - The
method 900 may include causing the first decking board to fluctuate in size longitudinally and transversely; causing the second decking board to fluctuate in size longitudinally and transversely and independent of the first decking board; maintaining a snap-fit to the first decking board; and maintaining a snap-fit to the second decking board independent of the first decking board. - In conclusion, embodiments of the present invention provide, among other things, a device and method for installing decking. Those skilled in the art can readily recognize that numerous variations and substitutions may be made in the invention, its use and its configuration to achieve substantially the same results as achieved by the embodiments described herein. Likewise, a variety of combinations of the elements shown in the numerous embodiments may be made. Accordingly, there is no intention to limit the invention to the disclosed exemplary forms. Many variations, modifications and alternative constructions fall within the scope and spirit of the disclosed invention as expressed in the claims.
Claims (20)
1. A track for decking; comprising:
a base element;
a first snap-fit element coupled to the base element; and
a second snap-fit element coupled to the base element, the second snap-fit element opposing the first snap-fit element; wherein
at least one of the first snap-fit element or the second snap-fit element comprises an inward protrusion configured to engage a recess in a side of a decking board, whereby the first and second snap-fit elements are configured to retain the decking board.
2. The track of claim 1 , wherein:
the first snap-fit element and the second snap-fit element are configured to retain a first end portion of a first decking board; and
the first snap-fit element and the second snap-fit element are configured to retain a first end portion of a second decking board.
3. The track of claim 1 , comprising:
a third snap-fit element coupled to the first end portion of the base element; and
a fourth snap-fit element coupled to the second end portion of the base element; wherein:
the first snap-fit element and the second snap-fit element are configured to retain a first end portion of a first decking board; and
the third snap-fit element and the fourth snap-fit element are configured to retain a first end portion of a second decking board.
4. The track of claim 1 , further comprising:
at least one attachment element for attaching the track to a joist.
5. The track of claim 1 , wherein:
at least a portion of the first and second snap-fit elements comprises a hardened steel.
6. The track of claim 1 , wherein:
at least one of the first snap-fit element and the second snap-fit element is configured to be displaced while a user snaps the decking board into a retained position.
7. The track of claim 1 , wherein:
the base element is configured to protect a substantial portion of the top of the joist from weather.
8. The track of claim 1 , comprising:
an elevating element configured to maintain the decking board elevated relative to the attachment element after the decking board is snapped into a retained position.
9. The track of claim 1 , comprising:
a plurality of central snap-fit elements attached to the base element between the first and second end portions of the base element; wherein
the first snap-fit element, the second snap-fit element, and the plurality of central snap-fit elements are configured to maintain a consistent spacing between each of a plurality of decking boards.
10. The track of claim 1 , wherein:
the at least one of the first or second snap-fit elements has a first flange extending upwardly relative to the base, a second flange extending inwardly from the first flange, and a third flange extending outwardly from the second flange, the second flange and the third flange forming the inward protrusion.
11. The track of claim 10 , wherein:
the second flange is configured to abut a lower portion of the recess and the third flange is configured to abut an upper portion of the recess to removably retain the decking board.
12. The track of claim 1 , further comprising:
a composite material, a plastic, or a combination thereof.
13. The track of claim 1 , wherein:
at least one of the first snap-fit element or the second snap-fit element is unitary with the base element.
14. A track for decking; comprising:
a base element;
a first resilient member coupled to the base element; and
a second resilient member coupled to the base element, the second resilient member opposing the first resilient member; wherein
at least one of the first resilient member or the second resilient member comprises an inward protrusion configured to engage a recess in a side of a decking board, whereby the first and second resilient members are configured to retain the decking board.
15. The track of claim 14 , wherein:
at least one of the resilient members comprises a plastic, a composite, or a combination thereof.
16. A method of installing a decking board, the method comprising:
providing a track having a base element, a first snap-fit element coupled to the base element, and a second snap-fit element coupled to the base element, the second snap-fit element opposing the first snap-fit element, wherein at least one of the first snap-fit element or the second snap-fit element comprises an inward protrusion configured to engage a recess in a side of a decking board;
causing the first and second snap-fit elements to resiliently engage the recess, whereby the first and second snap-fit elements retain the decking board.
17. The method of claim 16 , further comprising:
pressing the decking board downward towards the base element;
18. The method of claim 16 , further comprising:
displacing at least one of the first snap-fit element and the second snap-fit element; and
pressing or snapping the decking board into a retained position.
19. The method of claim 16 , wherein:
the providing a track comprises providing an elevating element configured to maintain the decking board elevated relative a joist after the decking board is installed.
20. The method of claim 16 , wherein:
the providing a track comprises providing a plurality of central snap-fit elements attached to the base element between the first and second snap-fit elements, wherein the first snap-fit element, the second snap-fit element, and the plurality of central snap-fit elements are configured to maintain a consistent spacing between each of a plurality of decking boards; and the method further comprises
attaching a plurality of decking boards to the track by pressing the plurality of decking boards against the track.
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US29/699,102 USD1009599S1 (en) | 2012-01-24 | 2019-07-23 | Deck installation track |
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US15/221,463 US20170130465A1 (en) | 2014-09-08 | 2016-07-27 | Deck installation track and method |
US15/861,058 US20180127986A1 (en) | 2012-01-24 | 2018-01-03 | Deck installation track and method |
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IT201900003627A1 (en) * | 2019-03-13 | 2020-09-13 | Parchettificio Garbelotto S R L | JOINT FOR SLAT FLOORS |
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US10889994B1 (en) * | 2019-06-24 | 2021-01-12 | Barrette Outdoor Living, Inc. | Step clip fastening system and method |
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US11060304B1 (en) * | 2020-03-27 | 2021-07-13 | Strongwell Corporation | Deck board apparatus and method of making same |
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Also Published As
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US20150075111A1 (en) | 2015-03-19 |
US9416546B2 (en) | 2016-08-16 |
USD1009599S1 (en) | 2024-01-02 |
US20170130465A1 (en) | 2017-05-11 |
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