US20180016042A1 - Stretch wrapping machine - Google Patents
Stretch wrapping machine Download PDFInfo
- Publication number
- US20180016042A1 US20180016042A1 US15/549,255 US201615549255A US2018016042A1 US 20180016042 A1 US20180016042 A1 US 20180016042A1 US 201615549255 A US201615549255 A US 201615549255A US 2018016042 A1 US2018016042 A1 US 2018016042A1
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- United States
- Prior art keywords
- film
- belt
- conveyance
- component
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
- B65B11/18—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in two or more straight paths
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/54—Wrapping by causing the wrapper to embrace one end and all sides of the contents, and closing the wrapper onto the opposite end by forming regular or irregular pleats
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Definitions
- the present invention relates to a stretch wrapping machine.
- Stretch wrapping machines are known as machines that wrap a wrapping item such as perishable food. As described in patent document 1 (JP-A No. 2006-327670) for example, a stretch wrapping machine pushes up the wrapping item against stretched film and in that state tucks the film under the wrapping item. In the stretch wrapping machine disclosed in this document, the film paid out from a film roll is conveyed by pairs of upper and lower conveyor belts.
- a clamp device is provided separately from the pairs of upper and lower conveyor belts that sandwich the film during conveyance, and the clamp device (a holding component) clamps both side end portions of the film after the film is conveyed by the conveyor belts. Then, the wrapping item is pushed up against the film held by clamp device, and wrapping is started.
- the clamp device is disposed so as to hold the film on the inner side of the conveyor belts disposed on both sides, and does not apply force to the film when the film is conveyed by the conveyor belts.
- a stretch wrapping machine pertaining to a first aspect of the present invention comprises a conveyance component, a holding component, a wrapping component, and a control component.
- the conveyance component conveys film pulled out from a film roll.
- the holding component holds the film conveyed by the conveyance component.
- the wrapping component pushes a wrapping item against the film held by the holding component and uses the film to wrap the wrapping item.
- the control component controls the operations of the conveyance component, the holding component, and the wrapping component.
- the conveyance component has a first conveyance unit and a force applying component.
- the first conveyance unit includes a first belt and a second belt that sandwich an end portion of the film.
- the force applying component applies force to the first belt so that the force with which the first belt and the second belt sandwich the film increases.
- control component controls the force applying component so that during the conveyance of the film by the conveyance component the force resulting from the force applying component acts on the first belt and so that after the conveyance of the film by the conveyance component the force resulting from the force applying component that had acted on the first belt is cancelled.
- a stretch wrapping machine pertaining to a second aspect of the present invention is the stretch wrapping machine pertaining to the first aspect, wherein after the conveyance of the film by the conveyance component the control component has the holding component hold the film and causes the wrapping by the wrapping component to be carried out in a state in which the force resulting from the force applying component that had acted on the first belt is cancelled.
- a stretch wrapping machine pertaining to a third aspect of the present invention is the stretch wrapping machine pertaining to the first aspect or the second aspect, wherein the holding component has a first holding member in which a first holding surface is formed and a second holding member in which a second holding surface that opposes the first holding surface is formed. Additionally, the first holding member and the second holding member hold the film by sandwiching a section of the film other than the section of the film positioned between the first belt and the second belt.
- the section of the film sandwiched by both holding members of the holding component is not the section of the film between the first belt and the second belt but is located in a position away from that section. For this reason, the position of the section of the film held by the holding component can be set in a position suitable for the wrapping.
- a stretch wrapping machine pertaining to a fourth aspect of the present invention is the stretch wrapping machine pertaining to the third aspect, wherein the force applying component has a pressing member in which a pressing surface that presses the first belt is formed and a drive component that moves the pressing member. Additionally, the area of the pressing surface of the pressing member is smaller than that of the first holding surface of the first holding member.
- the area of the pressing surface of the pressing member of the force applying component is small, and the area of the first holding surface of the first holding member of the holding component is larger than that. Because of this, the film can be strongly held by the holding component when pushing the wrapping item against the film. Furthermore, during the conveyance of the film, frictional resistance between the pressing surface of the pressing member and the first belt can be kept down.
- a stretch wrapping machine pertaining to a fifth aspect of the present invention is the stretch wrapping machine pertaining to any of the first aspect to the fourth aspect, wherein the first conveyance unit uses the first belt and the second belt to sandwich the end portion which is one end portion of the film and convey the film.
- the conveyance component further has a second conveyance unit.
- the second conveyance unit uses a third belt and a fourth belt to sandwich another end portion of the film and convey the film.
- the stretch wrapping machine pertaining to the fifth aspect further comprises a first unit moving component and a second unit moving component.
- the first unit moving component causes the first conveyance unit to move in a film width direction intersecting a conveyance direction of the film.
- the second unit moving component causes the second conveyance unit to move in the film width direction.
- the control component changes a first distance by controlling the first unit moving component and changes a second distance by controlling the second unit moving component.
- the first distance is a distance from one end edge of the film in the one end portion of the film sandwiched by the first belt and the second belt of the first conveyance unit.
- the second distance is a distance from another end edge of the film in the other end portion of the film sandwiched by the third belt and the fourth belt of the second conveyance unit.
- This stretch wrapping machine employs a configuration where the first conveyance unit that uses the first belt and the second belt to sandwich the one end portion of the film and the second conveyance unit that uses the third belt and the fourth belt to sandwich the other end portion of the film move together in the film width direction. Additionally, by moving the conveyance units in accordance with the width dimension of the film, the first distance and the second distance are changed in accordance with the width dimension of the film. Because of this, the distances from the film end edges in the sections of the film sandwiched by both belts of each conveyance unit can be set to appropriate distances in accordance with the film width, and slackness in the film during film conveyance is reduced or the film is kept from coming out from between both belts of each conveyance unit.
- a stretch wrapping machine pertaining to a sixth aspect of the present invention is the stretch wrapping machine pertaining to the fifth aspect, wherein the control component increases the first distance and increases the second distance when the width dimension of the film increases.
- the first distance and the second distance increase when the width dimension of the film increases, so each conveyance unit conveys the film while sandwiching, with both belts, sections of the film positioned more inward in the film width direction when the width dimension of the film is large than when it is small. Because of this, there is less sagging in the film width direction central section of the film, and the conveyance of the film is stable.
- the film sandwiching force resulting from both belts during the film conveyance becomes stronger so that the film conveyance becomes stable, and after the conveyance of the film there is no longer excessive restraining of the film by both belts so that the wrapping is carried out satisfactorily.
- FIG. 1 is an external perspective view of a stretch wrapping machine pertaining to an embodiment of the present invention.
- FIG. 2 is a front general view of the interior of the stretch wrapping machine.
- FIG. 3 is a perspective view seen from arrows of FIG. 2 .
- FIG. 4 is a front general view of the interior of the stretch wrapping machine.
- FIG. 5 is a general plan view of a film insertion plate unit.
- FIG. 6 is a plan general view of the interior of the stretch wrapping machine.
- FIG. 7 is a correlation diagram of a first unit, a second unit, and two unit moving devices.
- FIG. 8 is a perspective view of the second unit excluding belts.
- FIG. 9 is a side general view of the second unit.
- FIG. 10 is a side general view of the second unit in a state in which force is applied from a pressing member to an upper belt.
- FIG. 11 is a plan arrangement diagram of clamp members and pressing members.
- FIG. 12 is a drawing showing some control targets of a control device.
- FIG. 13 is a drawing for describing the operation of the stretch wrapping machine.
- FIG. 14 is a drawing for describing the operation of the stretch wrapping machine.
- FIG. 15 is a drawing for describing the operation of the stretch wrapping machine.
- FIG. 16 is a drawing for describing the operation of the stretch wrapping machine.
- FIG. 17 is a drawing for describing the operation of the stretch wrapping machine.
- FIG. 18 is a drawing showing solenoid control during film conveyance.
- FIG. 19 is a drawing showing control of forward and backward movement, corresponding to film width, of each unit of a film conveyance and holding mechanism.
- FIG. 20 is a drawing showing proper first distances and second distances corresponding to the width dimension of the film.
- FIG. 21 is a front general view of the interior of the stretch wrapping machine pertaining to example modification C.
- a stretch wrapping machine 1 pertaining to an embodiment of the present invention will be described below with reference to the drawings.
- FIG. 1 is an external perspective view of the stretch wrapping machine 1 .
- directions such as front/rear/left/right, upper/lower, front surface, and back surface—will be used, and unless otherwise specified these will be understood to mean the directions shown in the lower right of FIG. 1 .
- the stretch wrapping machine 1 is a machine that pushes, from below, a tray T containing product G such as perishable food (corresponding to a wrapping item) against tensioned held film F (see FIG. 14 , etc.) and tucks the peripheral edge portions of the film F under the tray T to thereby wrap the tray T in the film. It will be noted that a method of use where the product G is wrapped without being contained in the tray T is also possible.
- product G such as perishable food (corresponding to a wrapping item) against tensioned held film F (see FIG. 14 , etc.) and tucks the peripheral edge portions of the film F under the tray T to thereby wrap the tray T in the film.
- the stretch wrapping machine 1 is equipped with a loading mechanism 2 , a wrapping station 3 , a roll support mechanism 4 , a film feed mechanism 5 , a film conveyance and holding mechanism 6 , a sealing mechanism 8 , and a discharge table 11 .
- the wrapping station 3 has a lifter mechanism 30 and a tucking mechanism 7 as a wrapping component.
- the loading mechanism 2 is provided on the front surface side of a body 1 a of the stretch wrapping machine 1 and functions as a loading component by which the tray T containing the product G is loaded into the body 1 a .
- the loading mechanism 2 has a weigh scale that weighs the product G contained in the tray T, a weigh pan placed on the weigh scale, and plural infeed conveyor belts provided between a pair of rollers. Projections for conveyance are provided on the infeed conveyor belts.
- the wrapping station 3 is a wrapping space formed in the body 1 a .
- the wrapping station 3 has the role of a wrapping component that administers a series of wrapping operations on the tray T including the product G that has been weighed.
- the wrapping station 3 has the lifter mechanism 30 and the tucking mechanism 7 as a wrapping component.
- the lifter mechanism 30 pushes the tray T containing the product G against the stretched film F (see FIG. 15 ).
- the tucking mechanism 7 tucks the peripheral portions of the film F under the tray T having the film F pressed against it, whereby the tray T and the product G become covered by the film F.
- the lifter mechanism 30 is provided in the lower portion of the wrapping station 3 .
- the lifter mechanism 30 functions as a raising and lowering mechanism that holds the bottom surface of the tray T and raises up and lowers down the tray T and the product G
- the lifter mechanism 30 has a support base 31 , plural support bars 32 secured on the support base 31 , and support members 33 supported in such a way that they may freely turn on the upper end portions of the support bars 32 and which receive the bottom surface of the tray T.
- an electrically powered ball screw mechanism 34 that moves the support base 31 up and down is disposed in the lower portion of the lifter mechanism 30 .
- each support bar 32 has in its central portion a hinge that bends forward/backward and rightward/leftward, and the hinge is configured to temporarily fall over when right and left tucking plates 76 and 77 (see FIG. 2 and FIG. 3 ) and a rear tucking plate 78 of the tucking mechanism 7 come under the tray T.
- the tucking mechanism 7 has right and left tucking plates 76 and 77 , a rear tucking plate 78 , and a front tucking rod 79 .
- the right and left tucking plates 76 and 77 tuck both film conveyance direction end portions of the film F to the bottom surface side of the tray T.
- the rear tucking plate 78 tucks the side portion of the film F on a second unit 62 side to the bottom surface side of the tray T.
- the right and left tucking plates 76 and 77 and the rear tucking plate 78 can be moved horizontally by motors and timing belts not shown in the drawings.
- the front tucking rod 79 is disposed in such a way that, when the tray T is discharged, the side portion of the film F on a first unit 61 side becomes tucked to the bottom surface side of the tray T.
- the discharging of the tray T is carried out by a discharge pusher 75 pushing the tray T out toward the sealing mechanism 8 (the front surface side).
- a hold-down mechanism 81 is disposed in the upper portion of the wrapping station 3 .
- the hold-down mechanism 81 keeps the tray T and the product G from losing their posture and falling over when the product G and the tray T resting on the lifter mechanism 30 are pushed up and stop (see FIG. 15 ).
- the roll support mechanism 4 is a mechanism that supports film rolls R, and as shown in FIG. 2 is disposed in the left side portion of the body 1 a .
- the roll support mechanism 4 is mainly configured from two roll bars.
- the roll bars are inserted through the film rolls R and hold the film rolls R using holders or the like.
- the roll bars are supported in such a way that they may freely rotate in the body 1 a .
- a pulley 4 b is secured to one end of each roll bar, and a belt 4 c is entrained about each pulley 4 b.
- the two roll bars are disposed out of alignment with each other in the up/down and right/left directions.
- the belts 4 c are driven by one film roll drive motor 4 d.
- the film roll drive motor 4 d is capable of forward and reverse rotation; when the film roll drive motor 4 d forwardly rotates, the film roll drive motor 4 d drives in such a way that the film roll R having one roll bar inserted through it is rotated, and when the film roll drive motor 4 d reversely rotates, the film roll drive motor 4 d drives in such a way that the film roll R having the other roll bar inserted through it is rotated.
- One-way clutches 4 e are provided between the belt 4 c and the film roll drive motor 4 d.
- the film feed mechanism 5 is a mechanism for feeding to the film conveyance and holding mechanism 6 the film F that has been pulled out from the film rolls R. As shown in FIG. 2 and FIG. 5 , the film feed mechanism 5 is mainly configured from a film insertion plate unit 51 for holding the film F and a film insertion plate drive motor (not shown in the drawings) that causes the film insertion plate unit 51 to swing using a predetermined shaft as a fulcrum.
- the film insertion plate unit 51 has a first film insertion plate 51 a mainly configured from two plate members 57 a and 58 a and a second film insertion plate 51 b mainly configured from two plate members 57 b and 58 b.
- the film insertion plate unit 51 is disposed above the film rolls R and extends along the longitudinal direction of the film rolls R. It will be noted that the longitudinal direction length of the film insertion plate unit 51 is longer than the longitudinal direction length of the film rolls R.
- Cutouts 53 a to 53 h are formed in each of the two plate members 57 a and 58 a .
- FIG. 5 shows only the plate members 57 a and 58 a, the two plate members 57 b and 58 b have the same configuration.
- the plate members 57 a and 58 a will be taken as an example and described.
- the distances between the cutouts 53 a and the cutouts 53 b to 53 h are distances corresponding to several types of film F having different film widths.
- the distance between the outer side of the cutouts 53 a and the outer side of the cutouts 53 h generally coincides with the film width of the film F having the largest film width.
- width dimension of the cutouts 53 a is larger than the width dimension of the other cutouts 53 b to 53 h, but this will be described in detail later.
- the two plate members 57 a and 58 a are coupled to each other at one end by a hinge not shown in the drawings, so that the two plate members 57 a and 58 a can open and close. Because of this, the operator can easily insert the film F between the plate member 57 a and the plate member 58 a. As shown in FIG. 5 , the plate member 57 a and the plate member 58 a have substantially the same shape.
- the film insertion plate drive motor causes the film insertion plate unit 51 to swing in a predetermined range using the hinge section as a shaft. Because of the film insertion plate drive motor, the film insertion plate unit 51 can take, for example, a first position (the position indicated by the long dashed short dashed lines in FIG. 2 ) and a second position (the position indicated by the long dashed double-short dashed lines in FIG. 4 ) positioned below the first position.
- the first position is a position in which the longitudinal direction of the second film insertion plate 51 b extends in a substantially horizontal direction (a position in which the second film insertion plate 51 b is substantially parallel to later-described belt conveyance units 220 ).
- the second position is a position in which the longitudinal direction of the first film insertion plate 51 a extends in a substantially horizontal direction (a position in which the first film insertion plate 51 a is substantially parallel to the belt conveyance units 220 ).
- the film insertion plate unit 51 is positioned in either the first position or the second position while the stretch wrapping machine 1 is operating. The operator selects the position of the film insertion plate unit 51 by deciding which of the two disposed film rolls R to use.
- the film insertion plate drive motor causes the film insertion plate unit 51 to move horizontally toward the film conveyance and holding mechanism 6 . This allows the film feed mechanism 5 to hand over the film F to the film conveyance and holding mechanism 6 .
- the film conveyance and holding mechanism 6 receives the film F fed thereto from the film feed mechanism 5 and conveys the film F to the central section of the wrapping station 3 . Furthermore, after conveying the film F to the wrapping station 3 , the film conveyance and holding mechanism 6 tensions and holds the film F in preparation for the wrapping operation by carrying out a stretching operation.
- the film conveyance and holding mechanism 6 mainly has a first unit 61 , a second unit 62 , a first unit moving device 63 , a second unit moving device 64 , and a conveyance drive unit 65 .
- the first unit 61 is disposed in the front surface-side section of the body 1 a .
- the second unit 62 is disposed in the back surface-side section of the body 1 a.
- the first unit 61 and the second unit 62 sandwich, using pairs of upper and lower belts (upper belts 221 and lower belts 222 ), both width direction side portions of the film F (i.e., the front surface-side section and the back surface-side section of the film F) held by the film insertion plate unit 51 and convey, with the conveyance drive unit 65 , the film F in the direction of arrow A 1 (see FIG. 2 ).
- first unit 61 moves in the width direction of the film F by activation of the first unit moving device 63
- second unit 62 moves in the width direction of the film F by activation of the second unit moving device 64 .
- Both the first unit 61 and the second unit 62 are supported in such a way that they may freely move in the width direction of the film F along slide shafts 66 and 67 extending along the width direction of the film F.
- the unit moving devices 63 and 64 have drive motors 63 a and 64 a and belts 63 b and 64 b that move in the width direction of the film F by activation of the drive motors 63 a and 64 a. Additionally, the units 61 and 62 individually move in the width direction of the film F by activation of the belts 63 b and 64 b.
- first unit 61 and the second unit 62 The detailed configuration of the first unit 61 and the second unit 62 will be described below. It will be noted that because the first unit 61 and the second unit 62 have generally the same configuration, mainly the second unit 62 will be taken as an example and described below.
- FIG. 8 is a perspective view of the second unit 62 .
- FIG. 9 is a front view of the second unit, and shows the upper belt 221 and the lower belt 222 not shown in FIG. 8 .
- FIG. 10 is a front view of the second unit, and shows a state in which the lower surface section of the upper belt 221 is pressed down to the lower belt 222 by a pressing member 221 a of a later-described belt pressing mechanism (force applying device) 90 .
- FIG. 9 is a front view of the second unit, and shows the upper belt 221 and the lower belt 222 not shown in FIG. 8 .
- FIG. 10 is a front view of the second unit, and shows a state in which the lower surface section of the upper belt 221 is pressed down to the lower belt 222 by a pressing member 221 a of a later-described belt pressing mechanism (force applying device) 90 .
- FIG. 11 is a general plan view of the first unit 61 and the second unit 62 , and shows the planar arrangement of clamp members 250 to 252 of a clamp device 23 functioning as a holding component for holding the film F after conveyance, pressing members 221 e of belt pressing mechanisms 90 , the upper belts 221 , and the lower belts 222 .
- the second unit 62 mainly comprises a frame 21 , a conveyance device 22 , and a clamp device 23 .
- the frame 21 configures a frame of the first unit 61 and supports pulleys that support the upper belt 221 and the lower belt 222 , a receiving unit 230 , solenoids 62 b to 62 d (see FIG. 12 ) that drive the clamp members 250 to 252 , a solenoid 62 e and a non-illustrated spring member that drive a pressing member 221 e, the clamp members 250 to 252 , and a support shaft 62 f of the pressing member 221 e.
- the conveyance device 22 mainly has a belt conveyance unit 220 , a receiving unit 230 , and a belt pressing mechanism 90 .
- the belt conveyance unit 220 contacts both the upper and lower surfaces of the film F and conveys the film F to the wrapping station 3 , and is configured from the upper belt 221 and the lower belt 222 (see FIG. 9 ).
- the upper belt 221 contacts the upper surface—which is one surface—of the film F and is positioned above the lower belt 222 .
- the upper belt 221 is entrained about four pulleys 221 a, 221 b, 221 c, and 221 d.
- the lower belt 222 contacts the lower surface—which is the other surface—of the film F. As shown in FIG. 9 , the lower belt 222 is entrained about four pulleys 222 a, 222 b , 222 c, and 222 d. Additionally, when a drive motor 65 a (see FIG. 12 ) is driven by a control device 9 , driving force resulting from the drive motor 65 a is transmitted via a belt and the like to one of the four pulleys 222 a, 222 b, 222 c, and 222 d.
- the lower belts 222 of both units 61 and 62 have a setup where they move synchronously owing to the driving force resulting from the drive motor 65 a of the conveyance drive unit 65 . It will be noted that the upper belt 221 located above the lower belt 222 moves following the movement of the lower belt 222 via a gear (not shown in the drawings).
- the receiving unit 230 is disposed in the left side section of the second unit 62 , that is, in the neighbourhood of the film feed mechanism 5 , and receives the film F fed thereto from the film feed mechanism 5 .
- the receiving unit 230 is configured from a frame, the pulley 221 a attached to the frame, and a shaft member 231 a serving as a spindle on which the receiving unit 230 swings.
- the pulley 221 a is supported by the shaft member 231 b, whereby the pulley 221 a is secured to the frame.
- the upper belt 221 is, as described above, entrained about the pulley 221 a.
- the upper belt 221 is integrated with the receiving unit 230 via the pulley 221 a.
- the upper belt 221 also has the functions of a gripping component that grips the film F, an introducing component that introduces the gripped film F to the film conveyance and holding mechanism 6 , and a conveyance component for conveying the film F to the wrapping station 3 .
- the receiving unit 230 of the second unit 62 swings using the shaft member 231 as a spindle so to take a first posture (see FIG. 8 ) and a second posture (see FIG. 9 ) by activation/non-activation of a twenty-first solenoid 62 a (an eleventh solenoid 61 a in the receiving unit 230 of the first unit 61 ).
- the first posture is a posture in which the longitudinal direction (i.e., the right-left direction) of the receiving unit 230 is a substantially horizontal direction.
- the second posture is a posture in which the longitudinal direction of the receiving unit 230 is inclined upward relative to the horizontal plane.
- the distal end portion of the receiving unit 230 is pushed down using the shaft member 231 a as a spindle and the receiving unit 230 moves to a predetermined position (i.e., the receiving unit 230 takes the first posture). Because of this, the gripping component of the upper belt 221 entrained about the pulley 221 a comes into contact with the film.
- the activation of the twenty-first solenoid 62 a is cancelled, the distal end portion of the receiving unit 230 is pushed up using the shaft member 231 a as a spindle and the receiving unit 230 returns to a predetermined position (the second posture). Because of this, the gripping component of the upper belt 221 goes out of contact with the film.
- the belt pressing mechanism 90 of the second unit 62 is mainly configured from a twenty-fifth solenoid 62 e (a fifteenth solenoid 61 e in the first unit 61 ) and a pressing member 221 e.
- the pressing member 221 e is a member that can swing about the support shaft 62 f, and the distal end section thereof is positioned between the upper-side belt and the lower-side belt of the upper belt 221 .
- the distal end section of the pressing member 221 e presses downward the lower-side belt of the upper belt 221 a using the force of a spring member not shown in the drawings. That is, when the twenty-fifth solenoid 62 e is not energized, the lower-side belt of the upper belt 221 is pressed toward the lower belt 222 by the distal end section of the pressing member 221 e (see the solid lines in FIG. 10 ). When the twenty-fifth solenoid 62 e becomes driven by the control device 9 , the distal end section of the pressing member 221 e moves upward and the pressing on the lower-side belt of the upper belt 221 is cancelled (see FIG. 9 ). In this state in which the pressing is cancelled, the belt pressing mechanism 90 no longer applies force to the upper belt 221 .
- a gap dimension G 2 between the lower-side belt of the upper belt 221 and the upper-side belt of the lower belt 222 in the neighbourhood of the receiving unit 230 becomes relatively smaller.
- a gap dimension G 1 between the lower-side belt of the upper belt 221 and the upper-side belt of the lower belt 222 in the neighbourhood of the receiving unit 230 becomes relatively larger.
- the gap dimension G 2 in FIG. 10 is smaller than the gap dimension G 1 in FIG. 9 . Consequently, in the state shown in FIG.
- the clamp device 23 is disposed on the inner side of the units 61 and 62 in the width direction of the film F (the front-rear direction).
- the clamp device 23 has a front surface-side clamp mechanism 23 b disposed in the neighbourhood of the first unit 61 and a back surface-side clamp mechanism 23 c disposed in the neighbourhood of the second unit 62 .
- the front surface-side clamp mechanism 23 b and the back surface-side clamp mechanism 23 c each have a first side clamp member 250 , a central clamp member 251 , and a second side clamp member 252 .
- the first side clamp member 250 , the central clamp member 251 , and the second side clamp member 252 are arranged side by side on a straight line as seen in a plan view.
- the front surface-side clamp mechanism 23 b and the back surface-side clamp mechanism 23 c extend in the right-left direction and clamp both width direction side end portions of the film F. Resin strips 23 a for sandwiching the film F together with the clamp members 250 , 251 , and 252 are disposed under the clamp members 250 , 251 , and 252 .
- the strips 23 a also extend in the right-left direction and have substantially the same length as the combined longitudinal direction length of the clamp members 250 , 251 , and 252 .
- the clamp members 250 , 251 , and 252 together with the strips 23 a, have the role of a holding component that clamps the film F.
- the strips 23 a are located in positions in which the height positions of their upper surfaces are slightly lower than the height positions of the upper surfaces of the belts on the upper sides of the lower belts 222 .
- the clamp device 23 is activated by solenoids provided in correspondence to the clamp members 250 , 251 , and 252 .
- the first side clamp member 250 is activated by a twelfth solenoid 61 b
- the central clamp member 251 is activated by a thirteenth solenoid 61 c
- the second side clamp member 252 is activated by a fourteenth solenoid 61 d.
- the first side clamp member 250 is activated by a twenty-second solenoid 62 b
- the central clamp member 251 is activated by a twenty-third solenoid 62 c
- the second side clamp member 252 is activated by a twenty-fourth solenoid 62 d.
- the solenoids 61 b, 61 c, 61 d, 62 b, 62 c, and 62 d are activated, the six clamp members 250 , 251 , and 252 of the clamp device 23 are pressed down and apply downward loads to the strips 23 a.
- the solenoids 61 b, 61 c, 61 d, 62 b, 62 c, and 62 d when there is film F between the clamp members 250 , 251 , and 252 and the strips 23 a, the film F is held in close contact between the clamp members 250 , 251 , and 252 and the strips 23 a.
- the holding of the film F is cancelled.
- a cutter mechanism 69 is provided on the upstream side, in the film conveyance direction, of the film conveyance and holding mechanism 6 . After the film F handed over from the film feed mechanism 5 to the film conveyance and holding mechanism 6 is conveyed a predetermined amount, the cutter mechanism 69 cuts the film F between both mechanisms 5 and 6 .
- the cutter mechanism 69 has a cutting blade that is longer than the width of the film, and the film F is cut as a result of the cutting blade being moved by an actuator.
- the sealing mechanism 8 heats and seals the bottom surface of the tray T pushed out by the discharge pusher 75 . It will be noted that, at this time, the hold-down mechanism 81 also fulfills the role of pressing the tray T containing the product G against the upper surface of the sealing mechanism 8 .
- the discharge table 11 for discharging the completely wrapped tray T containing the product G is provided on the front surface side of the sealing mechanism 8 .
- a label issuer 16 affixes a label printed by a label printer 15 to the tray T that has finished being wrapped.
- the control device 9 is configured from a CPU, a RAM, a ROM, and the like, controls the motors and solenoids shown in FIG. 12 , and causes the conveyance and the wrapping of the film F to be carried out.
- FIG. 13 to FIG. 17 are explanatory drawings for describing the operation of the stretch wrapping machine 1 carried out by the control device 9 .
- the weigh scale waits for the weigh value to become stable and for the weighing to finish, and then the infeed conveyor belts start to move. As the infeed conveyor belts move, the projections secured to the infeed conveyor belts move from the front surface side to the back surface side. Because of this, the product G placed on the weigh scale is pushed out onto the support members 33 of the lifter mechanism 30 (see FIG. 14 ).
- the film F that has been handed over by the film feed mechanism 5 from the film roll R to the film conveyance and holding mechanism 6 is carried to over the lifter mechanism 30 by the conveyance devices 22 of the first unit 61 and the second unit 62 . Then, over the lifter mechanism 30 , both width direction end portions of the film F become held by activation of the clamp members 250 to 252 .
- the ball screw mechanism 34 pushes the product G and the tray T resting on the lifter mechanism 30 against the film F held by the clamp members 250 to 252 (see FIG. 15 ). Because of this, the film F held by the clamp members 250 to 252 stretches so as to cover the upper portion of the product G and the tray T.
- the central clamp member 251 of the front surface-side clamp mechanism 23 b at this time cancels its holding of the film F. Furthermore, as the tray T moves, the film F tucked under the tray T is heat-sealed by heat rollers of the sealing mechanism 8 (see FIG. 16 ), and when the tray T is discharged to the position shown in FIG. 17 (when the tray T is discharged to the discharge table 11 ), the wrapping is finished and the film F entirely covers the product G and the tray T.
- the price, weight, and so forth of the product that have been calculated on the basis of the weighed value in the control device 9 are printed on a label by the label printer 15 . Then, the label is affixed by the label issuer 16 to the tray T that has finished being wrapped.
- the receiving units 230 of the film conveyance and holding mechanism 6 are in the second posture in which activation of the eleventh solenoid 61 a and the twenty-first solenoid 62 a is cancelled. That is, the distal end portions of the receiving units 230 are pushed up using the shaft members 231 a as spindles, so that the gripping components of the upper belts 221 are out of contact with the film.
- the drive motor 65 a of the conveyance drive unit 65 is activated to rotate the endless upper belts 221 and lower belts 222 of the units 61 and 62 and horizontally convey the film F to the upper portion of the wrapping station 3 (step S 3 ).
- conveyance becomes carried out in a state in which the film F is in suitably close contact with both belts 221 and 222 .
- step S 4 the drive motor 65 a of the conveyance drive unit 65 stops and the conveyance of the film F is finished.
- the wrapping is carried out, but during this wrapping, in view of the fact that wrapping cannot be done well if the film F is being subjected to excessive restraint by the upper belts 221 and the lower belts 222 for conveyance, the fifteenth solenoid 61 e and the twenty-fifth solenoid 62 e of the belt pressing mechanisms 90 are driven when the conveyance is finished (step S 5 ).
- step S 5 the degree with which the film F is restrained by the upper belts 221 and the lower belts 222 becomes extremely small.
- step S 6 the six solenoids consisting of the twelfth solenoid 61 b, the thirteenth solenoid 61 c, the fourteenth solenoid 61 d, the twenty-second solenoid 62 b, the twenty-third solenoid 62 c, and the twenty-fourth solenoid 62 d provided in correspondence to the clamp members 250 , 251 , and 252 of the clamp device 23 are driven (step S 6 ).
- the timing of step S 6 may also be earlier than the timing of step S 5 .
- the control device 9 acquires information relating to the product G from an internal storage device or from the outside. This information includes information relating to the type and dimension of the film F to be used for wrapping. In this control, the control device 9 acquires the width dimension of the film F to be used (step S 11 ).
- the control device 9 has built-in data of proper wrapping conditions corresponding to the width dimension of the film F.
- the proper wrapping conditions include conditions relating to the positions at which the film F should be held by the upper belts 221 and the lower belts 222 during conveyance of the film F.
- first distances and second distances are set with respect to several prescribed width dimensions of the film F.
- the first distances are a distance WS 1 a and a distance WS 1 b shown in FIG. 20 , and are front-rear distances between the proper position in which the belts 221 and 222 of the first unit 61 should hold the film F and the front surface-side end edge of the film F.
- the second distances are a distance WS 2 a and a distance WS 2 b shown in FIG.
- the control device 9 increases the first distance and the second distance when the width dimension of the film F increases.
- the control device 9 decides the first distance and the second distance on the basis of the data of the proper wrapping conditions corresponding to the width dimension of the film F (step S 12 ).
- control device 9 decides the front-rear position of the first unit 61 corresponding to the first distance (step S 13 ) and decides the front-rear position of the second unit 62 corresponding to the second distance (step S 14 ).
- control device 9 activates the drive motors 63 a and 64 a of the unit moving devices 63 and 64 in order to set the units 61 and 62 in those front-rear positions (step S 15 ).
- the front-rear position of the first unit 61 is decided in the range of the width of the cutouts 53 a in the two plate members 57 a and 58 a (or the two plate members 57 b and 58 b ).
- the width of the cutouts 53 a is narrow and the first unit 61 has practically been unable to be moved forward and backward.
- the width dimension of the cutouts 53 a is made larger than the width dimension of the other cutouts 53 b to 53 h, and the first unit 61 can be shifted somewhat in the front-rear direction (the width direction of the film F). Because of this, it is possible to set the first distance to WS la or WS 2 a for example (see FIG. 20 ).
- the stretch wrapping machine 1 pertaining to the present embodiment is equipped with the conveyance devices 22 of the film conveyance and holding mechanism 6 , the clamp device 23 , the lifter mechanism 30 and the tucking mechanism 7 that serve as a wrapping component, and the control device 9 .
- the conveyance devices 22 have the belt conveyance units 220 , which include the upper belts 221 and the lower belts 222 , and the belt pressing mechanisms 90 .
- the pressing members 221 e of the belt pressing mechanisms 90 apply force to the upper belts 221 so that the force with which the upper belts 221 and the lower belts 222 sandwich the film F increases.
- control device 9 controls the belt pressing mechanisms 90 so that during the conveyance of the film F the force resulting from the belt pressing mechanisms 90 acts on the upper belts 221 and so that after the conveyance of the film F the force resulting from the belt pressing mechanisms 90 that had acted on the upper belts 221 is cancelled (see steps S 2 and S 5 in FIG. 18 ).
- the stretch wrapping machine 1 employs this configuration, during the conveyance of the film F the force from the belt pressing mechanisms 90 acts on one (the upper belts 221 ) of the upper belts 221 and the lower belts 222 that sandwich the end portions of the film F. For this reason, the force with which both belts 221 and 222 sandwich the film F becomes stronger. Because of this, the conveyance of the film F is carried out stably. After the conveyance of the film F the force that had acted on the upper belts 221 from the belt pressing mechanisms 90 is cancelled, so the conveyed film F is no longer excessively restrained by both belts 221 and 222 , and the wrapping with the film F held by the clamp devices 23 is also carried out excellently.
- the force that had acted on the upper belts 221 from the belt pressing mechanisms 90 is cancelled prior to the wrapping, so the wrapping can be started in a state in which the film F is not being excessively restrained by both belts 221 and 222 . Because of this, the wrapping is stable.
- the clamp devices 23 of the film conveyance and holding mechanism 6 of the stretch wrapping machine 1 pertaining to the present embodiment have the six clamp members 250 , 251 , and 252 and the strips 23 a.
- the lower surfaces of the clamp members 250 , 251 , and 252 are holding surfaces (first holding surfaces) that hold the film F.
- the upper surfaces of the strips 23 a are holding surfaces (second holding surfaces) that hold the film F and oppose the lower surfaces of the clamp members 250 , 251 , and 252 .
- the clamp members 250 , 251 , and 252 and the strips 23 a hold the film F by sandwiching sections of the film F other than the sections of the film F positioned between the upper belts 221 and the lower belts 222 .
- the clamp members 250 , 251 , and 252 and the strip 23 a of the front surface-side clamp mechanism 23 b hold the film F further on the back surface side than the upper belt 221 and the lower belt 222 of the first unit 61
- the clamp members 250 , 251 , and 252 and the strip 23 a of the back surface-side clamp mechanism 23 c hold the film F further on the front surface side than the upper belt 221 and the lower belt 222 of the second unit 62 (see FIG. 11 ).
- the sections of the film F held by the clamp devices 23 are not the sections of the film F between the upper belts 221 and the lower belts 222 but are located in positions away from those sections. For this reason, the positions of the sections of the film F held by the clamp devices 23 can be set in positions suitable for the wrapping.
- the areas in which the pressing members 221 e of the belt pressing mechanisms 90 contact the upper belts 221 that is, the areas of the pressing surfaces of the pressing members 221 e —are small
- the areas in which the clamps 250 , 251 , and 252 contact the film F are larger than the areas of the pressing surfaces of the pressing members 221 e.
- the clamp devices 23 can strongly hold the film F when pushing the tray T and the product G against the film F during the wrapping.
- the film conveyance and holding mechanism 6 of the stretch wrapping machine 1 pertaining to the present embodiment is equipped with the first unit 61 , which uses the upper belt 221 and the lower belt 222 to hold the front surface-side end portion of the film F and convey the film F, and the second unit 62 , which uses the upper belt 221 and the lower belt 222 to hold the back surface-side end portion of the film F and convey the film F.
- the first unit 61 is configured to move in the width direction of the film F by activation of the first unit moving device 63 and the second unit 62 is configured to move in the width direction of the film F by activation of the second unit moving device 64 .
- control device 9 decides the first distance and the second distance on the basis of the data of the proper wrapping conditions corresponding to the width dimension of the film F (see step S 12 in FIG. 18 ) and causes the first unit 61 and the second unit 62 to move to positions corresponding to the first distance and the second distance.
- the distances (the first distance and the second distance) from the end edges of the film F in the sections of the film F sandwiched by both belts 221 and 222 of each unit 61 and 62 can be set to appropriate distances in accordance with the width dimension of the film. Because of this, slackness in the film F during the conveyance of the film F is reduced and therefore the conveyance of the film F is stable.
- the control device 9 increases the first distance and also increases the second distance when the width dimension of the film F increases (see FIG. 20 ). That is, in the stretch wrapping machine 1 , the first distance and the second distance increase when the width dimension of the film F increases, so each unit 61 and 62 conveys the film F while sandwiching, with both belts 221 and 222 , sections of the film F positioned more inward in the film width direction when the width dimension of the film F is large than when it is small. Because of this, there is less sagging in the film width direction central section of the film F, and the conveyance of the film F is stable.
- the force resulting from the belt pressing mechanisms 90 acts on the upper belts 221 , but it is also possible to employ belt pressing mechanisms that press the lower belts 222 up toward the upper belts 221 .
- the belt pressing mechanism 90 of each unit 61 and 62 uses one pressing member 221 e to press the upper belt 221 , but it is also possible to employ a belt pressing mechanism having plural pressing members. In a case where pressing members are provided in several places along the conveyance direction of the film F, the film holding force during the conveyance by the pair of upper and lower belts can be increased.
- blower device 300 that further improves the stability of the conveyance of the film F.
- the blower device 300 be disposed in the section where conveyance is started by the film conveyance and holding mechanism 6 —that is, in the space above the receiving units 230 —and gently blow air toward the leading end of the film when conveyance starts.
- the downward air flow indicated by arrow A 2 in FIG. 21 hits the leading end of the film F when conveyance starts, the leading end of the film F faces a little downward during conveyance, and the leading end of the film F is kept from curling up while the film F is conveyed.
- Patent Document 1 JP-A No. 2006-327670
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
Provided is a stretch wrapping machine that can stably convey film even in a case where, for the purpose of wrapping, a holding component that holds the film is provided separately from belts for conveyance. The stretch wrapping machine is equipped with conveyance devices (22) having belt conveyance units and belt pressing mechanisms, a clamp device (23), a wrapping station, and a control device (9). At the wrapping station, product is pushed against film held by the clamp device (23), and the product is wrapped by the film. The belt conveyance units have upper belts and lower belts that sandwich end portions of the film. Pressing members (221 e) of the belt pressing mechanisms apply force to the upper belts so that the force with which the upper belts and the lower belts sandwich the film increases. Additionally, the control device (9) controls the belt pressing mechanisms so that during conveyance of the film the force resulting from the pressing members (221 e) acts on the upper belts and so that after conveyance of the film the force resulting from the pressing members (221 e) that had acted on the upper belts is cancelled.
Description
- The present invention relates to a stretch wrapping machine.
- Stretch wrapping machines are known as machines that wrap a wrapping item such as perishable food. As described in patent document 1 (JP-A No. 2006-327670) for example, a stretch wrapping machine pushes up the wrapping item against stretched film and in that state tucks the film under the wrapping item. In the stretch wrapping machine disclosed in this document, the film paid out from a film roll is conveyed by pairs of upper and lower conveyor belts.
- In the stretch wrapping machine described above, a clamp device is provided separately from the pairs of upper and lower conveyor belts that sandwich the film during conveyance, and the clamp device (a holding component) clamps both side end portions of the film after the film is conveyed by the conveyor belts. Then, the wrapping item is pushed up against the film held by clamp device, and wrapping is started.
- Additionally, the clamp device is disposed so as to hold the film on the inner side of the conveyor belts disposed on both sides, and does not apply force to the film when the film is conveyed by the conveyor belts.
- However, in a stretch wrapping machine that employs a structure where the clamp device is away from the conveyor belts in this way, there are cases where part of the film—for example, the leading section in the conveyance direction—conveyed while being held by the conveyor belts comes away from the conveyor belts and sags. In this case, the film becomes slack prior to the wrapping, resulting in the visual attractiveness of the wrapping becoming poor and hindrances occurring in the conveyance of the film.
- It is a problem of the present invention to provide a stretch wrapping machine that can stably convey film even in a case where, for the purpose of wrapping, a holding component that holds the film is provided separately from belts for conveyance.
- A stretch wrapping machine pertaining to a first aspect of the present invention comprises a conveyance component, a holding component, a wrapping component, and a control component. The conveyance component conveys film pulled out from a film roll. The holding component holds the film conveyed by the conveyance component. The wrapping component pushes a wrapping item against the film held by the holding component and uses the film to wrap the wrapping item. The control component controls the operations of the conveyance component, the holding component, and the wrapping component. Furthermore, the conveyance component has a first conveyance unit and a force applying component. The first conveyance unit includes a first belt and a second belt that sandwich an end portion of the film. The force applying component applies force to the first belt so that the force with which the first belt and the second belt sandwich the film increases. Additionally, the control component controls the force applying component so that during the conveyance of the film by the conveyance component the force resulting from the force applying component acts on the first belt and so that after the conveyance of the film by the conveyance component the force resulting from the force applying component that had acted on the first belt is cancelled.
- In this stretch wrapping machine, during the conveyance of the film the force from the force applying component acts on one (the first belt) of the first belt and the second belt that sandwich the end portion of the film, so the force with which both belts sandwich the film becomes stronger. Because of this, the conveyance of the film becomes carried out stably. After the conveyance of the film the force that had acted on the first belt from the force applying component is cancelled, so the conveyed film is no longer excessively restrained by both belts, and the wrapping of the wrapping item by the wrapping component with the film held by the holding component is also carried out excellently.
- A stretch wrapping machine pertaining to a second aspect of the present invention is the stretch wrapping machine pertaining to the first aspect, wherein after the conveyance of the film by the conveyance component the control component has the holding component hold the film and causes the wrapping by the wrapping component to be carried out in a state in which the force resulting from the force applying component that had acted on the first belt is cancelled.
- In this stretch wrapping machine, the force that had acted on the first belt from the force applying component is cancelled prior to the wrapping, so the wrapping can be started in a state in which the film is not being excessively restrained by both belts. Because of this, the wrapping is stable.
- A stretch wrapping machine pertaining to a third aspect of the present invention is the stretch wrapping machine pertaining to the first aspect or the second aspect, wherein the holding component has a first holding member in which a first holding surface is formed and a second holding member in which a second holding surface that opposes the first holding surface is formed. Additionally, the first holding member and the second holding member hold the film by sandwiching a section of the film other than the section of the film positioned between the first belt and the second belt.
- In this stretch wrapping machine, the section of the film sandwiched by both holding members of the holding component is not the section of the film between the first belt and the second belt but is located in a position away from that section. For this reason, the position of the section of the film held by the holding component can be set in a position suitable for the wrapping.
- A stretch wrapping machine pertaining to a fourth aspect of the present invention is the stretch wrapping machine pertaining to the third aspect, wherein the force applying component has a pressing member in which a pressing surface that presses the first belt is formed and a drive component that moves the pressing member. Additionally, the area of the pressing surface of the pressing member is smaller than that of the first holding surface of the first holding member.
- In this stretch wrapping machine, the area of the pressing surface of the pressing member of the force applying component is small, and the area of the first holding surface of the first holding member of the holding component is larger than that. Because of this, the film can be strongly held by the holding component when pushing the wrapping item against the film. Furthermore, during the conveyance of the film, frictional resistance between the pressing surface of the pressing member and the first belt can be kept down.
- A stretch wrapping machine pertaining to a fifth aspect of the present invention is the stretch wrapping machine pertaining to any of the first aspect to the fourth aspect, wherein the first conveyance unit uses the first belt and the second belt to sandwich the end portion which is one end portion of the film and convey the film. The conveyance component further has a second conveyance unit. The second conveyance unit uses a third belt and a fourth belt to sandwich another end portion of the film and convey the film. Furthermore, the stretch wrapping machine pertaining to the fifth aspect further comprises a first unit moving component and a second unit moving component. The first unit moving component causes the first conveyance unit to move in a film width direction intersecting a conveyance direction of the film. The second unit moving component causes the second conveyance unit to move in the film width direction. Additionally, in accordance with the width dimension of the film the control component changes a first distance by controlling the first unit moving component and changes a second distance by controlling the second unit moving component. The first distance is a distance from one end edge of the film in the one end portion of the film sandwiched by the first belt and the second belt of the first conveyance unit. The second distance is a distance from another end edge of the film in the other end portion of the film sandwiched by the third belt and the fourth belt of the second conveyance unit.
- This stretch wrapping machine employs a configuration where the first conveyance unit that uses the first belt and the second belt to sandwich the one end portion of the film and the second conveyance unit that uses the third belt and the fourth belt to sandwich the other end portion of the film move together in the film width direction. Additionally, by moving the conveyance units in accordance with the width dimension of the film, the first distance and the second distance are changed in accordance with the width dimension of the film. Because of this, the distances from the film end edges in the sections of the film sandwiched by both belts of each conveyance unit can be set to appropriate distances in accordance with the film width, and slackness in the film during film conveyance is reduced or the film is kept from coming out from between both belts of each conveyance unit.
- A stretch wrapping machine pertaining to a sixth aspect of the present invention is the stretch wrapping machine pertaining to the fifth aspect, wherein the control component increases the first distance and increases the second distance when the width dimension of the film increases.
- In this stretch wrapping machine, the first distance and the second distance increase when the width dimension of the film increases, so each conveyance unit conveys the film while sandwiching, with both belts, sections of the film positioned more inward in the film width direction when the width dimension of the film is large than when it is small. Because of this, there is less sagging in the film width direction central section of the film, and the conveyance of the film is stable.
- According to the stretch wrapping machine pertaining to the present invention, the film sandwiching force resulting from both belts during the film conveyance becomes stronger so that the film conveyance becomes stable, and after the conveyance of the film there is no longer excessive restraining of the film by both belts so that the wrapping is carried out satisfactorily.
-
FIG. 1 is an external perspective view of a stretch wrapping machine pertaining to an embodiment of the present invention. -
FIG. 2 is a front general view of the interior of the stretch wrapping machine. -
FIG. 3 is a perspective view seen from arrows ofFIG. 2 . -
FIG. 4 is a front general view of the interior of the stretch wrapping machine. -
FIG. 5 is a general plan view of a film insertion plate unit. -
FIG. 6 is a plan general view of the interior of the stretch wrapping machine. -
FIG. 7 is a correlation diagram of a first unit, a second unit, and two unit moving devices. -
FIG. 8 is a perspective view of the second unit excluding belts. -
FIG. 9 is a side general view of the second unit. -
FIG. 10 is a side general view of the second unit in a state in which force is applied from a pressing member to an upper belt. -
FIG. 11 is a plan arrangement diagram of clamp members and pressing members. -
FIG. 12 is a drawing showing some control targets of a control device. -
FIG. 13 is a drawing for describing the operation of the stretch wrapping machine. -
FIG. 14 is a drawing for describing the operation of the stretch wrapping machine. -
FIG. 15 is a drawing for describing the operation of the stretch wrapping machine. -
FIG. 16 is a drawing for describing the operation of the stretch wrapping machine. -
FIG. 17 is a drawing for describing the operation of the stretch wrapping machine. -
FIG. 18 is a drawing showing solenoid control during film conveyance. -
FIG. 19 is a drawing showing control of forward and backward movement, corresponding to film width, of each unit of a film conveyance and holding mechanism. -
FIG. 20 is a drawing showing proper first distances and second distances corresponding to the width dimension of the film. -
FIG. 21 is a front general view of the interior of the stretch wrapping machine pertaining to example modification C. - A
stretch wrapping machine 1 pertaining to an embodiment of the present invention will be described below with reference to the drawings. -
FIG. 1 is an external perspective view of thestretch wrapping machine 1. In the following description, expressions indicating directions—such as front/rear/left/right, upper/lower, front surface, and back surface—will be used, and unless otherwise specified these will be understood to mean the directions shown in the lower right ofFIG. 1 . - First, a general overview of the
stretch wrapping machine 1 will be described. Thestretch wrapping machine 1 is a machine that pushes, from below, a tray T containing product G such as perishable food (corresponding to a wrapping item) against tensioned held film F (seeFIG. 14 , etc.) and tucks the peripheral edge portions of the film F under the tray T to thereby wrap the tray T in the film. It will be noted that a method of use where the product G is wrapped without being contained in the tray T is also possible. - The configuration of the
stretch wrapping machine 1 will be described below usingFIG. 1 toFIG. 7 . - The
stretch wrapping machine 1 is equipped with aloading mechanism 2, a wrappingstation 3, aroll support mechanism 4, afilm feed mechanism 5, a film conveyance andholding mechanism 6, asealing mechanism 8, and a discharge table 11. The wrappingstation 3 has alifter mechanism 30 and atucking mechanism 7 as a wrapping component. - The
loading mechanism 2 is provided on the front surface side of abody 1 a of thestretch wrapping machine 1 and functions as a loading component by which the tray T containing the product G is loaded into thebody 1 a. Theloading mechanism 2 has a weigh scale that weighs the product G contained in the tray T, a weigh pan placed on the weigh scale, and plural infeed conveyor belts provided between a pair of rollers. Projections for conveyance are provided on the infeed conveyor belts. When the tray T containing the product G is placed on the weigh pan as shown inFIG. 3 , the product G is weighed by the weigh scale and thereafter the tray T is pushed from the front surface side by the projections secured to the infeed conveyor belts and delivered ontosupport members 33 of thelifter mechanism 30 of the wrappingstation 3. - The wrapping
station 3 is a wrapping space formed in thebody 1 a. The wrappingstation 3 has the role of a wrapping component that administers a series of wrapping operations on the tray T including the product G that has been weighed. The wrappingstation 3 has thelifter mechanism 30 and thetucking mechanism 7 as a wrapping component. When the film F (stretch film) is stretched by the film conveyance andholding mechanism 6, thelifter mechanism 30 pushes the tray T containing the product G against the stretched film F (seeFIG. 15 ). Then, thetucking mechanism 7 tucks the peripheral portions of the film F under the tray T having the film F pressed against it, whereby the tray T and the product G become covered by the film F. - The
lifter mechanism 30 is provided in the lower portion of the wrappingstation 3. Thelifter mechanism 30 functions as a raising and lowering mechanism that holds the bottom surface of the tray T and raises up and lowers down the tray T and the product G As shown inFIG. 3 , thelifter mechanism 30 has a support base 31, plural support bars 32 secured on the support base 31, andsupport members 33 supported in such a way that they may freely turn on the upper end portions of the support bars 32 and which receive the bottom surface of the tray T. Furthermore, an electrically poweredball screw mechanism 34 that moves the support base 31 up and down is disposed in the lower portion of thelifter mechanism 30. - It will be noted that each support bar 32 has in its central portion a hinge that bends forward/backward and rightward/leftward, and the hinge is configured to temporarily fall over when right and left
tucking plates 76 and 77 (seeFIG. 2 andFIG. 3 ) and arear tucking plate 78 of thetucking mechanism 7 come under the tray T. - As shown in
FIG. 2 andFIG. 3 , thetucking mechanism 7 has right and lefttucking plates rear tucking plate 78, and afront tucking rod 79. The right and lefttucking plates rear tucking plate 78 tucks the side portion of the film F on asecond unit 62 side to the bottom surface side of the tray T. The right and lefttucking plates rear tucking plate 78 can be moved horizontally by motors and timing belts not shown in the drawings. Thefront tucking rod 79 is disposed in such a way that, when the tray T is discharged, the side portion of the film F on afirst unit 61 side becomes tucked to the bottom surface side of the tray T. The discharging of the tray T is carried out by adischarge pusher 75 pushing the tray T out toward the sealing mechanism 8 (the front surface side). - Furthermore, a hold-
down mechanism 81 is disposed in the upper portion of the wrappingstation 3. The hold-down mechanism 81 keeps the tray T and the product G from losing their posture and falling over when the product G and the tray T resting on thelifter mechanism 30 are pushed up and stop (seeFIG. 15 ). - The
roll support mechanism 4 is a mechanism that supports film rolls R, and as shown inFIG. 2 is disposed in the left side portion of thebody 1 a. Theroll support mechanism 4 is mainly configured from two roll bars. The roll bars are inserted through the film rolls R and hold the film rolls R using holders or the like. The roll bars are supported in such a way that they may freely rotate in thebody 1 a. Apulley 4 b is secured to one end of each roll bar, and abelt 4 c is entrained about eachpulley 4 b. The two roll bars are disposed out of alignment with each other in the up/down and right/left directions. - The
belts 4 c are driven by one filmroll drive motor 4 d. The filmroll drive motor 4 d is capable of forward and reverse rotation; when the filmroll drive motor 4 d forwardly rotates, the filmroll drive motor 4 d drives in such a way that the film roll R having one roll bar inserted through it is rotated, and when the filmroll drive motor 4 d reversely rotates, the filmroll drive motor 4 d drives in such a way that the film roll R having the other roll bar inserted through it is rotated. One-way clutches 4 e are provided between thebelt 4 c and the filmroll drive motor 4 d. - The
film feed mechanism 5 is a mechanism for feeding to the film conveyance andholding mechanism 6 the film F that has been pulled out from the film rolls R. As shown inFIG. 2 andFIG. 5 , thefilm feed mechanism 5 is mainly configured from a filminsertion plate unit 51 for holding the film F and a film insertion plate drive motor (not shown in the drawings) that causes the filminsertion plate unit 51 to swing using a predetermined shaft as a fulcrum. - The film
insertion plate unit 51 has a firstfilm insertion plate 51 a mainly configured from twoplate members film insertion plate 51 b mainly configured from twoplate members - The film
insertion plate unit 51 is disposed above the film rolls R and extends along the longitudinal direction of the film rolls R. It will be noted that the longitudinal direction length of the filminsertion plate unit 51 is longer than the longitudinal direction length of the film rolls R. -
Cutouts 53 a to 53 h are formed in each of the twoplate members FIG. 5 shows only theplate members plate members plate members cutouts 53 a and thecutouts 53 b to 53 h are distances corresponding to several types of film F having different film widths. For example, the distance between the outer side of thecutouts 53 a and the outer side of thecutouts 53 h generally coincides with the film width of the film F having the largest film width. - It will be noted that the width dimension of the
cutouts 53 a is larger than the width dimension of theother cutouts 53 b to 53 h, but this will be described in detail later. - The two
plate members plate members plate member 57 a and theplate member 58 a. As shown inFIG. 5 , theplate member 57 a and theplate member 58 a have substantially the same shape. - The film insertion plate drive motor causes the film
insertion plate unit 51 to swing in a predetermined range using the hinge section as a shaft. Because of the film insertion plate drive motor, the filminsertion plate unit 51 can take, for example, a first position (the position indicated by the long dashed short dashed lines inFIG. 2 ) and a second position (the position indicated by the long dashed double-short dashed lines inFIG. 4 ) positioned below the first position. Specifically, the first position is a position in which the longitudinal direction of the secondfilm insertion plate 51 b extends in a substantially horizontal direction (a position in which the secondfilm insertion plate 51 b is substantially parallel to later-described belt conveyance units 220). The second position is a position in which the longitudinal direction of the firstfilm insertion plate 51 a extends in a substantially horizontal direction (a position in which the firstfilm insertion plate 51 a is substantially parallel to the belt conveyance units 220). - It will be noted that the film
insertion plate unit 51 is positioned in either the first position or the second position while thestretch wrapping machine 1 is operating. The operator selects the position of the filminsertion plate unit 51 by deciding which of the two disposed film rolls R to use. - Furthermore, the film insertion plate drive motor causes the film
insertion plate unit 51 to move horizontally toward the film conveyance andholding mechanism 6. This allows thefilm feed mechanism 5 to hand over the film F to the film conveyance andholding mechanism 6. - The film conveyance and
holding mechanism 6 receives the film F fed thereto from thefilm feed mechanism 5 and conveys the film F to the central section of the wrappingstation 3. Furthermore, after conveying the film F to the wrappingstation 3, the film conveyance andholding mechanism 6 tensions and holds the film F in preparation for the wrapping operation by carrying out a stretching operation. - The film conveyance and
holding mechanism 6 mainly has afirst unit 61, asecond unit 62, a firstunit moving device 63, a secondunit moving device 64, and aconveyance drive unit 65. - As shown in
FIG. 6 , thefirst unit 61 is disposed in the front surface-side section of thebody 1 a. Thesecond unit 62 is disposed in the back surface-side section of thebody 1 a. - The
first unit 61 and thesecond unit 62 sandwich, using pairs of upper and lower belts (upper belts 221 and lower belts 222), both width direction side portions of the film F (i.e., the front surface-side section and the back surface-side section of the film F) held by the filminsertion plate unit 51 and convey, with theconveyance drive unit 65, the film F in the direction of arrow A1 (seeFIG. 2 ). - Furthermore, the
first unit 61 moves in the width direction of the film F by activation of the firstunit moving device 63, and thesecond unit 62 moves in the width direction of the film F by activation of the secondunit moving device 64. Both thefirst unit 61 and thesecond unit 62 are supported in such a way that they may freely move in the width direction of the film F alongslide shafts - As shown in
FIG. 7 , theunit moving devices drive motors belts drive motors units belts - The detailed configuration of the
first unit 61 and thesecond unit 62 will be described below. It will be noted that because thefirst unit 61 and thesecond unit 62 have generally the same configuration, mainly thesecond unit 62 will be taken as an example and described below. -
FIG. 8 is a perspective view of thesecond unit 62.FIG. 9 is a front view of the second unit, and shows theupper belt 221 and thelower belt 222 not shown inFIG. 8 .FIG. 10 is a front view of the second unit, and shows a state in which the lower surface section of theupper belt 221 is pressed down to thelower belt 222 by a pressingmember 221 a of a later-described belt pressing mechanism (force applying device) 90.FIG. 11 is a general plan view of thefirst unit 61 and thesecond unit 62, and shows the planar arrangement ofclamp members 250 to 252 of aclamp device 23 functioning as a holding component for holding the film F after conveyance, pressingmembers 221 e ofbelt pressing mechanisms 90, theupper belts 221, and thelower belts 222. - As shown in
FIG. 8 , thesecond unit 62 mainly comprises aframe 21, aconveyance device 22, and aclamp device 23. - The
frame 21 configures a frame of thefirst unit 61 and supports pulleys that support theupper belt 221 and thelower belt 222, a receivingunit 230,solenoids 62 b to 62 d (seeFIG. 12 ) that drive theclamp members 250 to 252, asolenoid 62 e and a non-illustrated spring member that drive a pressingmember 221 e, theclamp members 250 to 252, and asupport shaft 62 f of thepressing member 221 e. - The
conveyance device 22 mainly has abelt conveyance unit 220, a receivingunit 230, and a beltpressing mechanism 90. - The
belt conveyance unit 220 contacts both the upper and lower surfaces of the film F and conveys the film F to the wrappingstation 3, and is configured from theupper belt 221 and the lower belt 222 (seeFIG. 9 ). Theupper belt 221 contacts the upper surface—which is one surface—of the film F and is positioned above thelower belt 222. As shown inFIG. 9 , theupper belt 221 is entrained about fourpulleys - The
lower belt 222 contacts the lower surface—which is the other surface—of the film F. As shown inFIG. 9 , thelower belt 222 is entrained about fourpulleys drive motor 65 a (seeFIG. 12 ) is driven by acontrol device 9, driving force resulting from thedrive motor 65 a is transmitted via a belt and the like to one of the fourpulleys lower belts 222 of bothunits drive motor 65 a of theconveyance drive unit 65. It will be noted that theupper belt 221 located above thelower belt 222 moves following the movement of thelower belt 222 via a gear (not shown in the drawings). - The receiving
unit 230 is disposed in the left side section of thesecond unit 62, that is, in the neighbourhood of thefilm feed mechanism 5, and receives the film F fed thereto from thefilm feed mechanism 5. As shown inFIG. 8 , the receivingunit 230 is configured from a frame, thepulley 221 a attached to the frame, and ashaft member 231 a serving as a spindle on which the receivingunit 230 swings. Thepulley 221 a is supported by the shaft member 231 b, whereby thepulley 221 a is secured to the frame. Theupper belt 221 is, as described above, entrained about thepulley 221 a. That is, theupper belt 221 is integrated with the receivingunit 230 via thepulley 221 a. Thus, theupper belt 221 also has the functions of a gripping component that grips the film F, an introducing component that introduces the gripped film F to the film conveyance andholding mechanism 6, and a conveyance component for conveying the film F to the wrappingstation 3. - The receiving
unit 230 of thesecond unit 62 swings using the shaft member 231 as a spindle so to take a first posture (seeFIG. 8 ) and a second posture (seeFIG. 9 ) by activation/non-activation of a twenty-first solenoid 62 a (aneleventh solenoid 61 a in the receivingunit 230 of the first unit 61). The first posture is a posture in which the longitudinal direction (i.e., the right-left direction) of the receivingunit 230 is a substantially horizontal direction. The second posture is a posture in which the longitudinal direction of the receivingunit 230 is inclined upward relative to the horizontal plane. - When the twenty-
first solenoid 62 a is activated, the distal end portion of the receivingunit 230 is pushed down using theshaft member 231 a as a spindle and the receivingunit 230 moves to a predetermined position (i.e., the receivingunit 230 takes the first posture). Because of this, the gripping component of theupper belt 221 entrained about thepulley 221 a comes into contact with the film. When the activation of the twenty-first solenoid 62 a is cancelled, the distal end portion of the receivingunit 230 is pushed up using theshaft member 231 a as a spindle and the receivingunit 230 returns to a predetermined position (the second posture). Because of this, the gripping component of theupper belt 221 goes out of contact with the film. - Consequently, by activating the eleventh and twenty-
first solenoids upper belts 221 of theunits film feed mechanism 5 can be received. - As shown in
FIG. 8 ,FIG. 9 , andFIG. 12 , thebelt pressing mechanism 90 of thesecond unit 62 is mainly configured from a twenty-fifth solenoid 62 e (afifteenth solenoid 61 e in the first unit 61) and apressing member 221 e. The pressingmember 221 e is a member that can swing about thesupport shaft 62 f, and the distal end section thereof is positioned between the upper-side belt and the lower-side belt of theupper belt 221. Additionally, when the twenty-fifth solenoid 62 e is not being driven, the distal end section of thepressing member 221 e presses downward the lower-side belt of theupper belt 221 a using the force of a spring member not shown in the drawings. That is, when the twenty-fifth solenoid 62 e is not energized, the lower-side belt of theupper belt 221 is pressed toward thelower belt 222 by the distal end section of thepressing member 221 e (see the solid lines inFIG. 10 ). When the twenty-fifth solenoid 62 e becomes driven by thecontrol device 9, the distal end section of thepressing member 221 e moves upward and the pressing on the lower-side belt of theupper belt 221 is cancelled (seeFIG. 9 ). In this state in which the pressing is cancelled, thebelt pressing mechanism 90 no longer applies force to theupper belt 221. - It will be noted that when the lower-side belt of the
upper belt 221 is receiving the downward force by thebelt pressing mechanism 90, as shown inFIG. 10 , a gap dimension G2 between the lower-side belt of theupper belt 221 and the upper-side belt of thelower belt 222 in the neighbourhood of the receivingunit 230 becomes relatively smaller. When the force resulting from thebelt pressing mechanism 90 is not acting on theupper belt 221, as shown inFIG. 9 , a gap dimension G1 between the lower-side belt of theupper belt 221 and the upper-side belt of thelower belt 222 in the neighbourhood of the receivingunit 230 becomes relatively larger. The gap dimension G2 inFIG. 10 is smaller than the gap dimension G1 inFIG. 9 . Consequently, in the state shown inFIG. 9 in which the force resulting from thebelt pressing mechanism 90 is not acting on theupper belt 221, the film F sandwiched between theupper belt 221 and thelower belt 222 is not subjected to much restraint by bothbelts belt pressing mechanism 90 acts on theupper belt 221, as shown inFIG. 10 , the vertical gap dimension G2 between bothbelts belts belts - As shown in
FIG. 11 , theclamp device 23 is disposed on the inner side of theunits clamp device 23 has a front surface-side clamp mechanism 23 b disposed in the neighbourhood of thefirst unit 61 and a back surface-side clamp mechanism 23 c disposed in the neighbourhood of thesecond unit 62. - The front surface-
side clamp mechanism 23 b and the back surface-side clamp mechanism 23 c each have a firstside clamp member 250, acentral clamp member 251, and a secondside clamp member 252. The firstside clamp member 250, thecentral clamp member 251, and the secondside clamp member 252 are arranged side by side on a straight line as seen in a plan view. - The front surface-
side clamp mechanism 23 b and the back surface-side clamp mechanism 23 c extend in the right-left direction and clamp both width direction side end portions of the film F. Resin strips 23 a for sandwiching the film F together with theclamp members clamp members - Furthermore, the
strips 23 a also extend in the right-left direction and have substantially the same length as the combined longitudinal direction length of theclamp members clamp members strips 23 a, have the role of a holding component that clamps the film F. The strips 23 a are located in positions in which the height positions of their upper surfaces are slightly lower than the height positions of the upper surfaces of the belts on the upper sides of thelower belts 222. - As shown in
FIG. 12 , theclamp device 23 is activated by solenoids provided in correspondence to theclamp members side clamp mechanism 23 b, the firstside clamp member 250 is activated by atwelfth solenoid 61 b, thecentral clamp member 251 is activated by athirteenth solenoid 61 c, and the secondside clamp member 252 is activated by afourteenth solenoid 61 d. In the back surface-side clamp mechanism 23 c, the firstside clamp member 250 is activated by a twenty-second solenoid 62 b, thecentral clamp member 251 is activated by a twenty-third solenoid 62 c, and the secondside clamp member 252 is activated by a twenty-fourth solenoid 62 d. - When the
solenoids clamp members clamp device 23 are pressed down and apply downward loads to thestrips 23 a. Thus, by activating thesolenoids clamp members strips 23 a, the film F is held in close contact between theclamp members strips 23 a. By cancelling the activation of thesolenoids - It will be noted that, as shown in
FIG. 11 , the area in which the firstside clamp members 250, thecentral clamp members 251, and the secondside clamp members 252 contact the film F is large. In contrast, the area in which thepressing members 221 e of thebelt pressing mechanisms 90 contact theupper belts 221 is small. - Furthermore, as shown in
FIG. 2 andFIG. 4 , acutter mechanism 69 is provided on the upstream side, in the film conveyance direction, of the film conveyance andholding mechanism 6. After the film F handed over from thefilm feed mechanism 5 to the film conveyance andholding mechanism 6 is conveyed a predetermined amount, thecutter mechanism 69 cuts the film F between bothmechanisms cutter mechanism 69 has a cutting blade that is longer than the width of the film, and the film F is cut as a result of the cutting blade being moved by an actuator. - The
sealing mechanism 8 heats and seals the bottom surface of the tray T pushed out by thedischarge pusher 75. It will be noted that, at this time, the hold-down mechanism 81 also fulfills the role of pressing the tray T containing the product G against the upper surface of thesealing mechanism 8. - The discharge table 11 for discharging the completely wrapped tray T containing the product G is provided on the front surface side of the
sealing mechanism 8. Alabel issuer 16 affixes a label printed by alabel printer 15 to the tray T that has finished being wrapped. - The
control device 9 is configured from a CPU, a RAM, a ROM, and the like, controls the motors and solenoids shown inFIG. 12 , and causes the conveyance and the wrapping of the film F to be carried out. - The operation of the
stretch wrapping machine 1 carried out by thecontrol device 9 will be described below. -
FIG. 13 toFIG. 17 are explanatory drawings for describing the operation of thestretch wrapping machine 1 carried out by thecontrol device 9. - First, as shown in
FIG. 13 , when the operator places the tray T containing the product G on the weigh scale of theloading mechanism 2, the weigh scale waits for the weigh value to become stable and for the weighing to finish, and then the infeed conveyor belts start to move. As the infeed conveyor belts move, the projections secured to the infeed conveyor belts move from the front surface side to the back surface side. Because of this, the product G placed on the weigh scale is pushed out onto thesupport members 33 of the lifter mechanism 30 (seeFIG. 14 ). - Meanwhile, the film F that has been handed over by the
film feed mechanism 5 from the film roll R to the film conveyance andholding mechanism 6 is carried to over thelifter mechanism 30 by theconveyance devices 22 of thefirst unit 61 and thesecond unit 62. Then, over thelifter mechanism 30, both width direction end portions of the film F become held by activation of theclamp members 250 to 252. - Then, the
ball screw mechanism 34 pushes the product G and the tray T resting on thelifter mechanism 30 against the film F held by theclamp members 250 to 252 (seeFIG. 15 ). Because of this, the film F held by theclamp members 250 to 252 stretches so as to cover the upper portion of the product G and the tray T. - In this state, when the
rear tucking plate 78 and the right and lefttucking plates central clamp member 251 of the front surface-side clamp mechanism 23 b cancel their holding of the film F at an appropriate timing, and three peripheral sides of the film F become tucked under the tray T (seeFIG. 15 ). Then, when thedischarge pusher 75 pushes out the tray T toward thesealing mechanism 8, the one side of the film F on the front surface side that was not tucked hits thefront tucking rod 79 and becomes tucked under the tray T as the tray T moves toward thesealing mechanism 8. It will be noted that thecentral clamp member 251 of the front surface-side clamp mechanism 23 b at this time cancels its holding of the film F. Furthermore, as the tray T moves, the film F tucked under the tray T is heat-sealed by heat rollers of the sealing mechanism 8 (seeFIG. 16 ), and when the tray T is discharged to the position shown inFIG. 17 (when the tray T is discharged to the discharge table 11), the wrapping is finished and the film F entirely covers the product G and the tray T. - Moreover, the price, weight, and so forth of the product that have been calculated on the basis of the weighed value in the
control device 9 are printed on a label by thelabel printer 15. Then, the label is affixed by thelabel issuer 16 to the tray T that has finished being wrapped. - Next, the conveyance of the film F, and the holding of the film after the conveyance, by the film conveyance and
holding mechanism 6 will be described with reference toFIG. 18 . - At the stage before the film
insertion plate unit 51 that holds the distal end of the film F approaches by horizontal movement, the receivingunits 230 of the film conveyance andholding mechanism 6 are in the second posture in which activation of theeleventh solenoid 61 a and the twenty-first solenoid 62 a is cancelled. That is, the distal end portions of the receivingunits 230 are pushed up using theshaft members 231 a as spindles, so that the gripping components of theupper belts 221 are out of contact with the film. - In this state, when the film
insertion plate unit 51 approaches by horizontal movement, theeleventh solenoid 61 a and the twenty-first solenoid 62 a are driven so that the gripping components of theupper belts 221 come into contact with the film (step S1). Next, the driving of thefifteenth solenoid 61 e and the twenty-fifth solenoid 62 e of thebelt pressing mechanisms 90 is cancelled, so that thepressing members 221 e of thebelt pressing mechanisms 90 press down the lower-side belts of theupper belts 221 using the force of the spring members (step S2). This is the state shown inFIG. 10 , in which the gap dimension G2 between the lower-side belts of theupper belts 221 and the upper-side belts of thelower belts 222 in the neighborhoods of the receivingunits 230 becomes relatively smaller. - Next, the
drive motor 65 a of theconveyance drive unit 65 is activated to rotate the endlessupper belts 221 andlower belts 222 of theunits upper belts 221 and the upper-side belts of thelower belts 222 is relatively small, conveyance becomes carried out in a state in which the film F is in suitably close contact with bothbelts - When the film F is conveyed a predetermined amount, the
drive motor 65 a of theconveyance drive unit 65 stops and the conveyance of the film F is finished (step S4). Next, the wrapping is carried out, but during this wrapping, in view of the fact that wrapping cannot be done well if the film F is being subjected to excessive restraint by theupper belts 221 and thelower belts 222 for conveyance, thefifteenth solenoid 61 e and the twenty-fifth solenoid 62 e of thebelt pressing mechanisms 90 are driven when the conveyance is finished (step S5). Because of this, the distal end sections of thepressing members 221 e of thebelt pressing mechanisms 90 move upward, the pressing on the lower-side belts of theupper belts 221 is cancelled (seeFIG. 9 ), and thebelt pressing mechanisms 90 no longer apply force to theupper belts 221. That is, because of step S5, the degree with which the film F is restrained by theupper belts 221 and thelower belts 222 becomes extremely small. - At the same timing as step S5, in preparation for the wrapping, the six solenoids consisting of the
twelfth solenoid 61 b, thethirteenth solenoid 61 c, thefourteenth solenoid 61 d, the twenty-second solenoid 62 b, the twenty-third solenoid 62 c, and the twenty-fourth solenoid 62 d provided in correspondence to theclamp members clamp device 23 are driven (step S6). The timing of step S6 may also be earlier than the timing of step S5. - After this, as described above, the product G and the tray T resting on the
lifter mechanism 30 are pushed up against the film F held by theclamp members 250 to 252, and the wrapping begins. - Next, the deciding of the front-rear positions of the
first unit 61 and thesecond unit 62 of the film conveyance andholding mechanism 6 will be described with reference toFIG. 19 . - The
control device 9 acquires information relating to the product G from an internal storage device or from the outside. This information includes information relating to the type and dimension of the film F to be used for wrapping. In this control, thecontrol device 9 acquires the width dimension of the film F to be used (step S11). - The
control device 9 has built-in data of proper wrapping conditions corresponding to the width dimension of the film F. The proper wrapping conditions include conditions relating to the positions at which the film F should be held by theupper belts 221 and thelower belts 222 during conveyance of the film F. Specifically, first distances and second distances are set with respect to several prescribed width dimensions of the film F. The first distances are a distance WS1 a and a distance WS1 b shown inFIG. 20 , and are front-rear distances between the proper position in which thebelts first unit 61 should hold the film F and the front surface-side end edge of the film F. The second distances are a distance WS2 a and a distance WS2 b shown inFIG. 20 , and are front-rear distances between the proper position in which thebelts second unit 62 should hold the film F and the back surface-side end edge of the film F. In the example shown inFIG. 20 , when the width dimension of the film F is FW1, the first distance is WS1 a and the second distance is WS2 a. Furthermore, when the width dimension of the film F is FW2 (FW2>FW1), the first distance is WS1 b (WS1 b>WS1 a) and the second distance is WS2 b (WS2 b>WS2 a). That is, thecontrol device 9 increases the first distance and the second distance when the width dimension of the film F increases. - The
control device 9 decides the first distance and the second distance on the basis of the data of the proper wrapping conditions corresponding to the width dimension of the film F (step S12). - Then, the
control device 9 decides the front-rear position of thefirst unit 61 corresponding to the first distance (step S13) and decides the front-rear position of thesecond unit 62 corresponding to the second distance (step S14). Next, thecontrol device 9 activates thedrive motors unit moving devices units - It will be noted that the front-rear position of the
first unit 61 is decided in the range of the width of thecutouts 53 a in the twoplate members plate members cutouts 53 a is narrow and thefirst unit 61 has practically been unable to be moved forward and backward. However, in thestretch wrapping machine 1 pertaining to the present embodiment, the width dimension of thecutouts 53 a is made larger than the width dimension of theother cutouts 53 b to 53 h, and thefirst unit 61 can be shifted somewhat in the front-rear direction (the width direction of the film F). Because of this, it is possible to set the first distance to WS la or WS2 a for example (seeFIG. 20 ). - (3-1)
- The
stretch wrapping machine 1 pertaining to the present embodiment is equipped with theconveyance devices 22 of the film conveyance andholding mechanism 6, theclamp device 23, thelifter mechanism 30 and thetucking mechanism 7 that serve as a wrapping component, and thecontrol device 9. Furthermore, theconveyance devices 22 have thebelt conveyance units 220, which include theupper belts 221 and thelower belts 222, and thebelt pressing mechanisms 90. Additionally, thepressing members 221 e of thebelt pressing mechanisms 90 apply force to theupper belts 221 so that the force with which theupper belts 221 and thelower belts 222 sandwich the film F increases. Additionally, thecontrol device 9 controls thebelt pressing mechanisms 90 so that during the conveyance of the film F the force resulting from thebelt pressing mechanisms 90 acts on theupper belts 221 and so that after the conveyance of the film F the force resulting from thebelt pressing mechanisms 90 that had acted on theupper belts 221 is cancelled (see steps S2 and S5 inFIG. 18 ). - Because the
stretch wrapping machine 1 employs this configuration, during the conveyance of the film F the force from thebelt pressing mechanisms 90 acts on one (the upper belts 221) of theupper belts 221 and thelower belts 222 that sandwich the end portions of the film F. For this reason, the force with which bothbelts upper belts 221 from thebelt pressing mechanisms 90 is cancelled, so the conveyed film F is no longer excessively restrained by bothbelts clamp devices 23 is also carried out excellently. - (3-2)
- In the
stretch wrapping machine 1 pertaining to the present embodiment, the force that had acted on theupper belts 221 from thebelt pressing mechanisms 90 is cancelled prior to the wrapping, so the wrapping can be started in a state in which the film F is not being excessively restrained by bothbelts - (3-3)
- The
clamp devices 23 of the film conveyance andholding mechanism 6 of thestretch wrapping machine 1 pertaining to the present embodiment have the sixclamp members strips 23 a. The lower surfaces of theclamp members strips 23 a are holding surfaces (second holding surfaces) that hold the film F and oppose the lower surfaces of theclamp members clamp members strips 23 a hold the film F by sandwiching sections of the film F other than the sections of the film F positioned between theupper belts 221 and thelower belts 222. Specifically, theclamp members strip 23 a of the front surface-side clamp mechanism 23 b hold the film F further on the back surface side than theupper belt 221 and thelower belt 222 of thefirst unit 61, and theclamp members strip 23 a of the back surface-side clamp mechanism 23 c hold the film F further on the front surface side than theupper belt 221 and thelower belt 222 of the second unit 62 (seeFIG. 11 ). - In the
stretch wrapping machine 1 employing this configuration, the sections of the film F held by theclamp devices 23 are not the sections of the film F between theupper belts 221 and thelower belts 222 but are located in positions away from those sections. For this reason, the positions of the sections of the film F held by theclamp devices 23 can be set in positions suitable for the wrapping. - (3-4)
- In the
stretch wrapping machine 1 pertaining to the present embodiment, the areas in which thepressing members 221 e of thebelt pressing mechanisms 90 contact theupper belts 221—that is, the areas of the pressing surfaces of thepressing members 221 e—are small - The areas in which the
clamps pressing members 221 e. - Because the
stretch wrapping machine 1 employs this configuration, theclamp devices 23 can strongly hold the film F when pushing the tray T and the product G against the film F during the wrapping. - Furthermore, during the conveyance of the film F, frictional resistance between the pressing surfaces of the
pressing members 221 e and theupper belts 221 can be kept down because the areas of the pressing surfaces of thepressing members 221 e of thebelt pressing mechanisms 90 are small Because of this, the movement of theupper belts 221 becomes smooth, and in thestretch wrapping machine 1 the conveyance of the film F is stable. - (3-5)
- The film conveyance and
holding mechanism 6 of thestretch wrapping machine 1 pertaining to the present embodiment is equipped with thefirst unit 61, which uses theupper belt 221 and thelower belt 222 to hold the front surface-side end portion of the film F and convey the film F, and thesecond unit 62, which uses theupper belt 221 and thelower belt 222 to hold the back surface-side end portion of the film F and convey the film F. Moreover, in the film conveyance andholding mechanism 6, thefirst unit 61 is configured to move in the width direction of the film F by activation of the firstunit moving device 63 and thesecond unit 62 is configured to move in the width direction of the film F by activation of the secondunit moving device 64. Additionally, thecontrol device 9 decides the first distance and the second distance on the basis of the data of the proper wrapping conditions corresponding to the width dimension of the film F (see step S12 inFIG. 18 ) and causes thefirst unit 61 and thesecond unit 62 to move to positions corresponding to the first distance and the second distance. - In the
stretch wrapping machine 1 employing this configuration, the distances (the first distance and the second distance) from the end edges of the film F in the sections of the film F sandwiched by bothbelts unit - Specifically, the
control device 9 increases the first distance and also increases the second distance when the width dimension of the film F increases (seeFIG. 20 ). That is, in thestretch wrapping machine 1, the first distance and the second distance increase when the width dimension of the film F increases, so eachunit belts - An embodiment of the present invention has been described above on the basis of the drawings, but the specific configurations are not limited to the embodiment and can be changed to the extent that they do not depart from the spirit of the invention.
- In the embodiment, the force resulting from the
belt pressing mechanisms 90 acts on theupper belts 221, but it is also possible to employ belt pressing mechanisms that press thelower belts 222 up toward theupper belts 221. - In the embodiment, the
belt pressing mechanism 90 of eachunit member 221 e to press theupper belt 221, but it is also possible to employ a belt pressing mechanism having plural pressing members. In a case where pressing members are provided in several places along the conveyance direction of the film F, the film holding force during the conveyance by the pair of upper and lower belts can be increased. - To the
stretch wrapping machine 1 of the embodiment may also be added ablower device 300 that further improves the stability of the conveyance of the film F. As shown inFIG. 21 , it is preferred that theblower device 300 be disposed in the section where conveyance is started by the film conveyance andholding mechanism 6—that is, in the space above the receivingunits 230—and gently blow air toward the leading end of the film when conveyance starts. When the downward air flow indicated by arrow A2 inFIG. 21 hits the leading end of the film F when conveyance starts, the leading end of the film F faces a little downward during conveyance, and the leading end of the film F is kept from curling up while the film F is conveyed. - In this way, the phenomenon of up-floating of the leading end of the film F upward during conveyance is controlled, so that there no longer arise troubles such as the leading end of the film F getting caught on the right and left
tucking plates tucking mechanism 7. - It will be noted that although it is also conceivable to use a metal guide member to prevent up-floating of the leading end of the film F upward during conveyance, in that case contact between the film F and the guide member impairs the stability of the conveyance of the film F and ends up creating resistance. With the stretch wrapping machine pertaining to example modification C, the stability of the conveyance of the film is virtually not impaired.
-
- 1 Stretch Wrapping machine
- 3 Wrapping Station (Wrapping Component)
- 7 Tucking Mechanism (Wrapping Component)
- 9 Control Device (Control Component)
- 22 Conveyance Device (Conveyance Component) of Film Conveyance and Holding Mechanism
- 23 Clamp Device (Holding Component) of Film Conveyance and Holding Mechanism
- 23 a Strip (Second Holding Member of Holding Component)
- 30 Lifter Mechanism (Wrapping Component)
- 61 e Fifteenth Solenoid (Drive Component of Force Applying Component)
- 62 e Twenty-Fifth Solenoid (Drive Component of Force Applying Component)
- 90 Belt Pressing Mechanism 90 (Force Applying Component)
- 61 First Unit (First Conveyance Unit) of Film Conveyance and Holding Mechanism
- 62 Second Unit (Second Conveyance Unit) of Film Conveyance and Holding Mechanism
- 63 First Unit Moving Device (First Unit Moving Component)
- 64 Second Unit Moving Device (Second Unit Moving Component)
- 220 Belt Conveyance Unit (First Conveyance Unit; Second Conveyance Unit)
- 221 Upper Belt (First Belt; Third Belt)
- 221 e Pressing Member (Pressing Member of Force Applying Component)
- 222 Lower Belt (Second Belt; Fourth Belt)
- 250 First Side Clamp Member (First Holding Member of Holding Component)
- 251 Central Clamp Member (First Holding Member of Holding Component)
- 252 Second Side Clamp Member (First Holding Member of Holding Component)
- F Film
- FW1 Width Dimension of Film
- FW2 Width Dimension of Film
- G Product (Wrapping Item)
- T Tray (Wrapping Item)
- WS1 a, WS1 b First Distances
- WS2 a, WS2 b Second Distances
- Patent Document 1: JP-A No. 2006-327670
Claims (6)
1. A stretch wrapping machine comprising:
a conveyance component that conveys film pulled out from a film roll;
a holding component that holds the film conveyed by the conveyance component;
a wrapping component that pushes a wrapping item against the film held by the holding component and uses the film to wrap the wrapping item; and
a control component that controls the operations of the conveyance component, the holding component, and the wrapping component,
wherein
the conveyance component has
a first conveyance unit including a first belt and a second belt that sandwich an end portion of the film and
a force applying component that applies force to the first belt so that the force with which the first belt and the second belt sandwich the film increases, and
the control component controls the force applying component so that during the conveyance of the film by the conveyance component the force resulting from the force applying component acts on the first belt and so that after the conveyance of the film by the conveyance component the force resulting from the force applying component that had acted on the first belt is cancelled.
2. The stretch wrapping machine according to claim 1 , wherein after the conveyance of the film by the conveyance component the control component has the holding component hold the film and causes the wrapping by the wrapping component to be carried out in a state in which the force resulting from the force applying component that had acted on the first belt is cancelled.
3. The stretch wrapping machine according to claim 1 , wherein
the holding component has a first holding member in which a first holding surface is formed and a second holding member in which a second holding surface that opposes the first holding surface is formed, and
the first holding member and the second holding member hold the film by sandwiching a section of the film other than the section of the film positioned between the first belt and the second belt.
4. The stretch wrapping machine according to claim 3 , wherein
the force applying component has a pressing member in which a pressing surface that presses the first belt is formed and a drive component that moves the pressing member, and
the area of the pressing surface of the pressing member is smaller than that of the first holding surface of the first holding member.
5. The stretch wrapping machine according to claim 1 , wherein
the first conveyance unit uses the first belt and the second belt to sandwich the end portion which is one end portion of the film and convey the film,
the conveyance component further has a second conveyance unit that uses a third belt and a fourth belt to sandwich another end portion of the film and convey the film,
the stretch wrapping machine further comprises
a first unit moving component that causes the first conveyance unit to move in a film width direction intersecting a conveyance direction of the film and
a second unit moving component that causes the second conveyance unit to move in the film width direction, and
in accordance with the width dimension of the film the control component
controls the first unit moving component to change a first distance which is a distance from one end edge of the film in the one end portion of the film sandwiched by the first belt and the second belt of the first conveyance unit and
controls the second unit moving component to change a second distance which is a distance from another end edge of the film in the other end portion of the film sandwiched by the third belt and the fourth belt of the second conveyance unit.
6. The stretch wrapping machine according to claim 5 , wherein the control component increases the first distance and increases the second distance when the width dimension of the film increases.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2015-023459 | 2015-02-09 | ||
JP2015023459A JP6059747B2 (en) | 2015-02-09 | 2015-02-09 | Stretch wrapping machine |
PCT/JP2016/053407 WO2016129503A1 (en) | 2015-02-09 | 2016-02-04 | Stretch wrapping machine |
Publications (1)
Publication Number | Publication Date |
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US20180016042A1 true US20180016042A1 (en) | 2018-01-18 |
Family
ID=56614383
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/549,255 Abandoned US20180016042A1 (en) | 2015-02-09 | 2016-02-04 | Stretch wrapping machine |
Country Status (4)
Country | Link |
---|---|
US (1) | US20180016042A1 (en) |
EP (1) | EP3257760B1 (en) |
JP (1) | JP6059747B2 (en) |
WO (1) | WO2016129503A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160355284A1 (en) * | 2015-06-04 | 2016-12-08 | Cmfima S.R.L. | Product packaging assembly |
US10781006B2 (en) * | 2018-06-25 | 2020-09-22 | Bizerba SE & Co. KG | Packaging machine for packaging with stretch film and optimized packaging method |
CN112061459A (en) * | 2020-10-19 | 2020-12-11 | 朱始达 | Equipment for packaging industrial electric coil |
US10994876B2 (en) * | 2017-06-30 | 2021-05-04 | Divergent Technologies, Inc. | Automated wrapping of components in transport structures |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6436156B2 (en) * | 2016-12-27 | 2018-12-12 | 株式会社寺岡精工 | Packaging device, mobile terminal, packaging support system, and packaging system |
CN108190086A (en) * | 2018-01-24 | 2018-06-22 | 西北农林科技大学 | A kind of pellet type fruits and vegetables automatic packing apparatus |
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US20100071317A1 (en) * | 2007-11-16 | 2010-03-25 | Michels Frank-Rolf | Apparatus for pulling foil hood down over large object |
US20120222393A1 (en) * | 2009-11-18 | 2012-09-06 | Massimiliano Vaccari | Machine for the Automatic Packaging of Loose Products or Products Placed in Trays, with a Usually Heat-Weldable Stretch Film |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160355284A1 (en) * | 2015-06-04 | 2016-12-08 | Cmfima S.R.L. | Product packaging assembly |
US10669051B2 (en) * | 2015-06-04 | 2020-06-02 | Cmfima S.R.L. | Product packaging assembly |
US10994876B2 (en) * | 2017-06-30 | 2021-05-04 | Divergent Technologies, Inc. | Automated wrapping of components in transport structures |
US10781006B2 (en) * | 2018-06-25 | 2020-09-22 | Bizerba SE & Co. KG | Packaging machine for packaging with stretch film and optimized packaging method |
CN112061459A (en) * | 2020-10-19 | 2020-12-11 | 朱始达 | Equipment for packaging industrial electric coil |
Also Published As
Publication number | Publication date |
---|---|
EP3257760A4 (en) | 2018-07-11 |
JP2016145061A (en) | 2016-08-12 |
EP3257760A1 (en) | 2017-12-20 |
WO2016129503A1 (en) | 2016-08-18 |
EP3257760B1 (en) | 2019-06-19 |
JP6059747B2 (en) | 2017-01-11 |
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