US20180005889A1 - Method for collective (wafer-scale) fabrication of electronic devices and electronic device - Google Patents
Method for collective (wafer-scale) fabrication of electronic devices and electronic device Download PDFInfo
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- US20180005889A1 US20180005889A1 US15/632,878 US201715632878A US2018005889A1 US 20180005889 A1 US20180005889 A1 US 20180005889A1 US 201715632878 A US201715632878 A US 201715632878A US 2018005889 A1 US2018005889 A1 US 2018005889A1
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
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- 229910002804 graphite Inorganic materials 0.000 claims abstract description 31
- 239000010439 graphite Substances 0.000 claims abstract description 31
- 239000004020 conductor Substances 0.000 claims abstract description 12
- 239000010410 layer Substances 0.000 claims description 75
- 238000005538 encapsulation Methods 0.000 claims description 55
- 239000011241 protective layer Substances 0.000 claims description 38
- 239000000853 adhesive Substances 0.000 claims description 17
- 230000001070 adhesive effect Effects 0.000 claims description 17
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 239000004642 Polyimide Substances 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920001721 polyimide Polymers 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/562—Protection against mechanical damage
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L21/6836—Wafer tapes, e.g. grinding or dicing support tapes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/782—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, each consisting of a single circuit element
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
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- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/93—Batch processes
- H01L2224/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L2224/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
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- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/1517—Multilayer substrate
- H01L2924/15172—Fan-out arrangement of the internal vias
- H01L2924/15174—Fan-out arrangement of the internal vias in different layers of the multilayer substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
- H01L2924/1815—Shape
- H01L2924/1816—Exposing the passive side of the semiconductor or solid-state body
- H01L2924/18161—Exposing the passive side of the semiconductor or solid-state body of a flip chip
Definitions
- the present invention relates to the field of electronic devices including electronic chips of integrated circuits.
- a method is provided for collective (wafer-scale) fabrication of electronic devices.
- the method comprises the following steps: a) mounting a plurality of electronic chips onto a mounting face of a collective substrate wafer, separated from one another and on location sites, b) extending a collective flexible sheet comprising at least one layer of a heat-conductive material, containing graphite, over a collective region running over the electronic chips and over the mounting face of the collective substrate wafer, between the electronic chips, c) compressing the collective flexible sheet in the direction of the collective region, and d) carrying out a dicing in order to obtain electronic devices respectively comprising at least one of the electronic chips, a portion of the collective substrate wafer corresponding to one location site and a portion of the collective flexible sheet corresponding to this location site.
- the graphite of the flexible sheet may be pyrolytic (PGS—pyrolytic graphite sheet).
- the method may comprise the following step between the step a) and the step b): forming a collective encapsulation block that fills, at least in part, the gaps between the electronic chips, the collective region comprising at least a part of the back faces of the electronic chips and a back face of the collective encapsulation block.
- the method may comprise the following step between the step a) and the step b): forming encapsulation rings respectively running around the electronic chips and on top of the mounting face of the substrate wafer, the collective region comprising at least a part of the back faces of the electronic chips, at least a part of the back faces of the encapsulation rings and at least a part of the mounting face of the collective substrate wafer running between the encapsulation rings.
- the method may comprise the following step after the step b) or the step c): forming a collective encapsulation block on top of the flexible sheet.
- the method may comprise the following step after the step b) or the step c): forming a collective protective layer on top of the collective flexible sheet.
- the method may comprise the following step between the steps a) and b): forming a collective protective layer on top of the region.
- the method may comprise the following step between the steps a) and b): forming a collective protective layer on top of the region.
- the collective flexible sheet to be spread out may comprise the layer containing graphite and a protective layer.
- the collective flexible sheet to be spread out may comprise the layer containing graphite interposed between two protective layers.
- the protective layer or protective layers can exhibit a hardness greater than the hardness of the layer containing graphite.
- the method may comprise the following step: fixing the collective flexible sheet on top of the collective region using a collective layer of adhesive.
- An electronic device which comprises: a substrate wafer having a mounting face, at least one electronic chip one front face of which is mounted on the mounting face of the substrate wafer, and a flexible layer comprising at least one layer of a heat-conductive material, containing graphite, the flexible layer being situated on a region extending over a back face of the electronic chip and on top of the mounting face of the substrate wafer, around the electronic chip.
- the flexible layer may comprise a layer of pyrolytic graphite (PGS).
- PPS pyrolytic graphite
- a layer of adhesive may be interposed between the flexible layer and the region.
- a protective layer may be provided on top of the layer containing graphite.
- a protective layer may be provided underneath the layer containing graphite.
- the protective layer or protective layers can exhibit a hardness greater than the hardness of the layer containing graphite.
- the device may comprise an encapsulation block around the electronic chip and between the mounting face of the substrate wafer and the flexible layer, the region comprising the back face of the electronic chip and a back face of the encapsulation block.
- the device may comprise an encapsulation ring running around the electronic chip and over the mounting face of the substrate wafer, the region comprising the back face of the electronic chip, a back face of the encapsulation ring and a part of the mounting face of the substrate wafer surrounding the encapsulation ring.
- the device may comprise an encapsulation block on top of the flexible layer.
- FIG. 1 shows a cross-section of an electronic device
- FIGS. 2 to 4 show cross-sections illustrating a method of fabricating the electronic device in FIG. 1 ;
- FIG. 5 shows a cross-section of another electronic device
- FIGS. 6 to 8 show cross-sections illustrating a fabrication method for the electronic device in FIG. 5 .
- an electronic device 1 comprises a carrier wafer 2 on an insulating substrate, including a network of electrical connections 3 .
- the electronic device 1 comprises an electronic chip of integrated circuits 4 mounted onto the carrier wafer 2 by means of a plurality of electrical connection elements 5 , such as metal beads or pillars, interposed between a mounting face 6 of the carrier wafer 2 and a front face 7 of the electronic chip 4 .
- the electrical connection elements 5 are connected, on the one hand, to the network of electrical connections 3 of the carrier wafer 2 and, on the other hand, to the integrated circuits of the electronic chip 4 .
- the electronic device 1 also comprises an intermediate encapsulation block 8 , for example made of an epoxy resin, extending over the mounting face 6 of the carrier wafer 2 and surrounding the electronic chip 4 as far as the outer edge of the carrier wafer 2 .
- an intermediate encapsulation block 8 for example made of an epoxy resin, extending over the mounting face 6 of the carrier wafer 2 and surrounding the electronic chip 4 as far as the outer edge of the carrier wafer 2 .
- the encapsulation block 8 has a back face 9 which extends coplanar with a back face 10 of the electronic chip 4 opposite to the front face 7 , so as to form a back region 11 parallel to the mounting face 6 of the substrate wafer 2 .
- the encapsulation block 8 can cover the back face 10 of the electronic chip 4 , such that the back region 11 is formed only by the back face of the encapsulation block 8 .
- the electronic device 1 comprises a back layer 12 of a flexible material in the form of a heat-conductive sheet which extends over the region 11 and which is fixed onto the region 11 using a thin layer of heat-conductive adhesive 13 .
- the layer of adhesive 13 may be of the silicone or polyimide or epoxy type and its thickness can be in the range between one and thirty microns.
- the heat-conductive layer 12 extends as far as the outer edge of the encapsulation block 8 .
- the conductive flexible layer 12 could be fixed by compression, without an adhesive layer, potentially with interposition of a thin metal sheet (for example made of copper).
- the flexible heat-conductive layer 12 contains graphite.
- this layer 12 comprises a pyrolytic graphite (PGS). Its thickness can be in the range between five microns and a millimeter.
- the electronic device 1 further comprises an external back protective layer 14 which covers one face 15 of the heat-conductive layer 12 , turned towards the outside.
- the face 15 of the layer 12 is opposite to the face of the layer 12 in contact with the adhesive.
- This external layer 14 exhibits a hardness greater than the hardness of the heat-conductive layer 12 (which is made of pyrolytic graphite), and thus allows this layer 12 to be protected against pressures and impacts.
- the external protective layer 14 is, for example, a layer of polyimide adhering to the flexible sheet and its thickness can be between five and thirty microns.
- the electronic device 1 takes the form of a parallelepiped with a square or rectangular base.
- the electronic device 1 further comprises external electrical connection elements 16 placed on the outer face 17 of the carrier wafer 2 opposite to its mounting face 6 .
- the elements 16 are connected to the network of electrical connections 3 .
- the heat produced by the electronic chip 4 generally locally, diffuses into this layer 12 in every direction parallel to the region 11 , in other words perpendicularly to the thickness of this layer 12 , in such a manner that the face 15 turned towards the outside of the heat-conductive layer 12 diffuses the heat towards the outside virtually uniformly over its whole surface.
- a local excessive rise in the temperature of the electronic chip 4 can be avoided since the evacuation of the heat produced is improved.
- the electronic device 1 is produced by collective (wafer-scale) fabrication which will now be described.
- a substrate wafer 2 A is provided including a plurality of electrical connection networks 3 , respectively provided in adjacent location sites E, for example with square or rectangular contours, disposed according to a matrix, each location site E corresponding to an electronic device 1 to be fabricated.
- An electronic chip 4 has been installed on a mounting face 6 A of the substrate wafer 2 A, in each of the location sites E, these chips being separated from one another, by means of electrical connection elements 5 .
- a collective encapsulation block 8 A has been formed, for example using an epoxy resin.
- an encapsulation material also an epoxy resin, may be injected between each of the electronic chips 4 and the substrate wafer 2 A.
- the collective encapsulation block 8 A surrounds the electronic chips 4 and has a back face 9 A which extends coplanar with the back faces 10 of the electronic chips 4 , in order to form a flat back collective region 11 A parallel to the mounting face 6 A of the substrate wafer 2 A.
- the collective encapsulation block 8 A may furthermore cover the back faces 10 of the electronic chips 4 , in such a manner that the back collective region 11 A is formed only by the back face 9 A of the encapsulation block 8 A.
- the collective layer of adhesive 13 A may be of the silicone or polyimide or epoxy type and its thickness can be in the range between five and thirty microns.
- a collective flexible sheet 12 A made of pyrolytic graphite, has been extended over the collective layer of adhesive 13 A.
- the thickness of this collective flexible sheet 12 A can be in the range between five and two hundred microns.
- a heating step has been carried out and the collective sheet 12 A has been pressed in the direction of the back collective region 11 A, by means of a tool P such as a pressing plate or a roller, in order to ensure the adhesive bonding and in such a manner that the collective flexible sheet 12 A conforms to the topography of the back collective region 11 A.
- a tool P such as a pressing plate or a roller
- a collective protective layer 14 A has been deposited onto the adhesively bonded collective sheet 12 A.
- the collective protective layer 14 A may be a polyimide adhering to the flexible sheet 12 A and its thickness can be between five and thirty microns.
- electrical connection elements 16 have been installed on the face 17 A of the substrate wafer 2 A, opposite to its mounting face 6 A, the electrical connection elements 16 being respectively connected to the electrical connection networks 3 .
- a dicing is carried out, perpendicularly to the collective substrate wafer 2 A and along rows and columns of the matrix of location sites E, through the collective substrate wafer 2 A, the collective encapsulation block 8 A, the collective layer of adhesive 13 A, the collective sheet 12 A and the collective protective layer 14 A, the material of the flexible sheet 12 A not constituting an obstacle for this dicing.
- a plurality of electronic devices 1 is obtained, each taking the form of a parallelepiped and comprising an electronic chip 4 , a portion of the collective substrate wafer 2 A, a portion of the collective encapsulation block 8 A, a portion of the heat-conductive layer 14 A, a portion of the collective layer of adhesive 13 A and a portion of the collective protective layer 14 A, corresponding to the location sites E.
- the collective flexible sheet 12 A may be coated on one face with the back protective layer 14 A, so as to form a multilayer collective sheet to be spread out on top of the back collective region 11 A.
- the collective flexible sheet 12 A may be interposed between the back protective layer 14 A on one face and a protective layer on its other face, so as to form a multilayer collective flexible sheet to be spread out on top of the back collective region 11 A.
- an electronic device 101 comprises a carrier wafer 102 on an insulating substrate, including a network of electrical connections 103 .
- the electronic device 101 comprises an electronic chip of integrated circuits 104 mounted onto the carrier wafer 102 by means of a plurality of electrical connection elements 105 such as beads or metal pillars, interposed between a mounting face 106 of the carrier wafer 102 and a front face 107 of the electronic chip 104 .
- the electrical connection elements 105 are connected, on the one hand, to the network of electrical connections 103 of the carrier wafer 102 and, on the other hand, to the integrated circuits of the electronic chip 104 .
- the electronic device 101 comprises an encapsulation material 108 on the mounting face 106 of the carrier wafer 102 , which fills the gap between the carrier wafer 102 and the electronic chip 104 and which forms an encapsulation ring 109 that fills the corner between the carrier wafer 102 and the periphery of the electronic chip 104 .
- the encapsulation ring 109 does not reach the periphery of the carrier wafer 102 and forms an intermediate encapsulation block.
- a back region 110 which comprises the back face 111 of the chip 104 , the peripheral portion 112 of the mounting face 106 of the carrier wafer 102 (which surrounds the encapsulation ring 109 ) and the back face 113 of this encapsulation ring 109 .
- the electronic device 101 comprises a back layer 114 of a flexible material, being heat-conductive, which extends over the region 110 and which is fixed onto the latter by a thin layer of heat-conductive adhesive 115 .
- the heat-conductive layer 114 extends up to the outer edge of the carrier wafer 102 and takes the form of a bowl or of a cavity inside of which the electronic chip 104 and the encapsulation ring 109 are situated. In other words, a part of the layer 114 conforms, more or less substantially, to the shape of the chip 104 .
- the heat-conductive layer 114 contains graphite, advantageously a pyrolytic graphite (PGS).
- the electronic device 101 comprises an optional protective layer 116 which covers the back layer 114 , at least in part.
- the electronic device 101 furthermore comprises an external back encapsulation block 117 which covers at least the peripheral portion of the protective layer 116 and which extends as far as the outer edge of the heat-conductive layer 114 , in such a manner that the encapsulation block 117 has an external back face 118 parallel to the carrier wafer 102 .
- the electronic device 101 takes the form of a parallelepiped, with a square or rectangular base.
- the protective layer 116 and/or the encapsulation block 117 have a hardness greater than the hardness of the heat-conductive layer 114 (which is made of pyrolytic graphite), and thus allow this layer 114 to be protected against pressures and impacts.
- the electronic device 101 furthermore comprises external electrical connection elements 119 placed on the external face 120 of the carrier wafer 102 opposite to its mounting face 106 , these elements 119 being connected to the network of electrical connections 103 .
- the heat produced by the electronic chip 104 generally locally, diffuses into this layer 114 parallel to the region 110 in all directions, in other words perpendicularly to the thickness of this layer 114 , so that the face turned towards the outside of the heat-conductive layer 114 diffuses the heat towards the outside virtually uniformly over its whole surface, through the encapsulation block 117 .
- an excessive local rise in the temperature of the electronic chip 104 can be avoided because the evacuation of the heat produced is improved.
- the electronic device 101 is produced by a collective (wafer-scale) fabrication that will now be described.
- a substrate wafer 102 A is provided including a plurality of electrical connection networks 103 , respectively provided in adjacent location sites E, for example with square or rectangular contours, disposed according to a matrix.
- Each location site E corresponds to one electronic device 101 to be fabricated.
- An electronic chip 104 is installed on a mounting face 106 A of the substrate wafer 102 A, in each of the location sites E, separated from one another by means of electrical connection elements 105 .
- An encapsulation material 108 has been introduced into the gaps between each of the chips 104 and the mounting face 106 A of the substrate wafer 102 A.
- encapsulation rings 109 have been formed around the electronic chips 104 on the mounting face 106 A of the substrate wafer 102 A.
- a non-flat back collective region 110 A is then formed which comprises the back faces 111 of the electronic chips 104 , the back faces 113 of the encapsulation rings 109 and the collective portions 121 of the mounting face 106 A of the substrate wafer 102 A which extend between the encapsulation rings 109 , over the gaps between the chips 104 .
- a thin collective layer of adhesive 115 A has been spread over the back collective region 110 A.
- This tool P advantageously takes the form of a waffling with recessed faces 122 situated opposite the back faces 111 of the chips 104 and protruding faces 123 situated opposite the collective portions 121 of the substrate wafer 102 A.
- a collective protective layer 116 A has been formed on the bonded collective flexible sheet 114 A.
- a collective encapsulation block 117 A for example of an epoxy resin, has been formed on the collective protective layer 116 A.
- electrical connection elements 119 have been installed on the face 120 A of the substrate wafer 102 A, opposite to its mounting face 106 A, the electrical connection elements 119 being respectively connected to the electrical connection networks 3 .
- a dicing is carried out, perpendicularly to the collective substrate wafer 102 A and along the rows and the columns of the matrix of location sites E, through the collective substrate wafer 102 A, the collective layer of adhesive 115 A, the collective sheet 114 A, the collective protective layer 116 A and the collective encapsulation block 117 A.
- a plurality of electronic devices 101 is thus obtained, each taking the form of a parallelepiped and comprising an electronic chip 104 , an encapsulation ring 109 , a portion of the collective substrate wafer 102 A, a portion of the heat-conductive layer 114 A, a portion of the collective layer of adhesive 111 A, a portion of the protective layer 116 A and a portion of the collective encapsulation block 117 A, corresponding to the location sites E.
- the collective flexible sheet 114 A may be coated on one face with the back protective layer 116 A and, optionally, with a protective layer on its other face, so as to form a multilayer collective sheet to be spread out over the back collective region 110 A.
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- Microelectronics & Electronic Packaging (AREA)
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- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Abstract
Description
- This application claims the priority benefit of French Application for Patent No. 1656331, filed on Jul. 1, 2016, the disclosure of which is hereby incorporated by reference in its entirety.
- The present invention relates to the field of electronic devices including electronic chips of integrated circuits.
- In operation, some electronic chips produce heat that needs to be evacuated. In certain cases, this production of heat is local and leads to a local and undesirable rise in the temperature.
- Currently, a known solution is to equip electronic devices with metal plates, generally made of copper, and potentially to add radiators to them.
- Nevertheless, such metal plates do not prevent an excessive local rise in the temperature of the electronic chips because the diffusion of the heat essentially takes place in the direction of the thickness of the metal plates. Moreover, during manufacturing, the metal plates are installed individually onto the electronic chips.
- There is a need in the art to improve the evacuation of the heat produced, in particular locally, by the electronic chips and to enable a collective (wafer-scale) fabrication of electronic devices.
- According to one embodiment, a method is provided for collective (wafer-scale) fabrication of electronic devices.
- The method comprises the following steps: a) mounting a plurality of electronic chips onto a mounting face of a collective substrate wafer, separated from one another and on location sites, b) extending a collective flexible sheet comprising at least one layer of a heat-conductive material, containing graphite, over a collective region running over the electronic chips and over the mounting face of the collective substrate wafer, between the electronic chips, c) compressing the collective flexible sheet in the direction of the collective region, and d) carrying out a dicing in order to obtain electronic devices respectively comprising at least one of the electronic chips, a portion of the collective substrate wafer corresponding to one location site and a portion of the collective flexible sheet corresponding to this location site.
- The graphite of the flexible sheet may be pyrolytic (PGS—pyrolytic graphite sheet).
- The method may comprise the following step between the step a) and the step b): forming a collective encapsulation block that fills, at least in part, the gaps between the electronic chips, the collective region comprising at least a part of the back faces of the electronic chips and a back face of the collective encapsulation block.
- The method may comprise the following step between the step a) and the step b): forming encapsulation rings respectively running around the electronic chips and on top of the mounting face of the substrate wafer, the collective region comprising at least a part of the back faces of the electronic chips, at least a part of the back faces of the encapsulation rings and at least a part of the mounting face of the collective substrate wafer running between the encapsulation rings.
- The method may comprise the following step after the step b) or the step c): forming a collective encapsulation block on top of the flexible sheet.
- The method may comprise the following step after the step b) or the step c): forming a collective protective layer on top of the collective flexible sheet.
- The method may comprise the following step between the steps a) and b): forming a collective protective layer on top of the region.
- The method may comprise the following step between the steps a) and b): forming a collective protective layer on top of the region.
- The collective flexible sheet to be spread out may comprise the layer containing graphite and a protective layer.
- The collective flexible sheet to be spread out may comprise the layer containing graphite interposed between two protective layers.
- The protective layer or protective layers can exhibit a hardness greater than the hardness of the layer containing graphite.
- The method may comprise the following step: fixing the collective flexible sheet on top of the collective region using a collective layer of adhesive.
- An electronic device is also provided which comprises: a substrate wafer having a mounting face, at least one electronic chip one front face of which is mounted on the mounting face of the substrate wafer, and a flexible layer comprising at least one layer of a heat-conductive material, containing graphite, the flexible layer being situated on a region extending over a back face of the electronic chip and on top of the mounting face of the substrate wafer, around the electronic chip.
- The flexible layer may comprise a layer of pyrolytic graphite (PGS).
- A layer of adhesive may be interposed between the flexible layer and the region.
- A protective layer may be provided on top of the layer containing graphite.
- A protective layer may be provided underneath the layer containing graphite.
- The protective layer or protective layers can exhibit a hardness greater than the hardness of the layer containing graphite.
- The device may comprise an encapsulation block around the electronic chip and between the mounting face of the substrate wafer and the flexible layer, the region comprising the back face of the electronic chip and a back face of the encapsulation block.
- The device may comprise an encapsulation ring running around the electronic chip and over the mounting face of the substrate wafer, the region comprising the back face of the electronic chip, a back face of the encapsulation ring and a part of the mounting face of the substrate wafer surrounding the encapsulation ring.
- The device may comprise an encapsulation block on top of the flexible layer.
- Electronic devices and fabrication modes for the latter will now be described by way of exemplary embodiments, illustrated by the drawings in which:
-
FIG. 1 shows a cross-section of an electronic device; -
FIGS. 2 to 4 show cross-sections illustrating a method of fabricating the electronic device inFIG. 1 ; -
FIG. 5 shows a cross-section of another electronic device; and -
FIGS. 6 to 8 show cross-sections illustrating a fabrication method for the electronic device inFIG. 5 . - As illustrated in
FIG. 1 , anelectronic device 1 comprises acarrier wafer 2 on an insulating substrate, including a network ofelectrical connections 3. - The
electronic device 1 comprises an electronic chip of integratedcircuits 4 mounted onto thecarrier wafer 2 by means of a plurality ofelectrical connection elements 5, such as metal beads or pillars, interposed between amounting face 6 of thecarrier wafer 2 and afront face 7 of theelectronic chip 4. Theelectrical connection elements 5 are connected, on the one hand, to the network ofelectrical connections 3 of thecarrier wafer 2 and, on the other hand, to the integrated circuits of theelectronic chip 4. - The
electronic device 1 also comprises anintermediate encapsulation block 8, for example made of an epoxy resin, extending over themounting face 6 of thecarrier wafer 2 and surrounding theelectronic chip 4 as far as the outer edge of thecarrier wafer 2. - According to one variant embodiment, the
encapsulation block 8 has aback face 9 which extends coplanar with aback face 10 of theelectronic chip 4 opposite to thefront face 7, so as to form aback region 11 parallel to themounting face 6 of thesubstrate wafer 2. - According to another variant embodiment, the
encapsulation block 8 can cover theback face 10 of theelectronic chip 4, such that theback region 11 is formed only by the back face of theencapsulation block 8. - The
electronic device 1 comprises aback layer 12 of a flexible material in the form of a heat-conductive sheet which extends over theregion 11 and which is fixed onto theregion 11 using a thin layer of heat-conductive adhesive 13. For example, the layer ofadhesive 13 may be of the silicone or polyimide or epoxy type and its thickness can be in the range between one and thirty microns. The heat-conductive layer 12 extends as far as the outer edge of theencapsulation block 8. In one variant embodiment, the conductiveflexible layer 12 could be fixed by compression, without an adhesive layer, potentially with interposition of a thin metal sheet (for example made of copper). - The flexible heat-
conductive layer 12 contains graphite. Advantageously, thislayer 12 comprises a pyrolytic graphite (PGS). Its thickness can be in the range between five microns and a millimeter. - The
electronic device 1 further comprises an external backprotective layer 14 which covers oneface 15 of the heat-conductive layer 12, turned towards the outside. Theface 15 of thelayer 12 is opposite to the face of thelayer 12 in contact with the adhesive. Thisexternal layer 14 exhibits a hardness greater than the hardness of the heat-conductive layer 12 (which is made of pyrolytic graphite), and thus allows thislayer 12 to be protected against pressures and impacts. The externalprotective layer 14 is, for example, a layer of polyimide adhering to the flexible sheet and its thickness can be between five and thirty microns. Theelectronic device 1 takes the form of a parallelepiped with a square or rectangular base. - The
electronic device 1 further comprises externalelectrical connection elements 16 placed on theouter face 17 of thecarrier wafer 2 opposite to itsmounting face 6. Theelements 16 are connected to the network ofelectrical connections 3. - By virtue of the heat-
conductive layer 12 made of a pyrolytic graphite, the heat produced by theelectronic chip 4, generally locally, diffuses into thislayer 12 in every direction parallel to theregion 11, in other words perpendicularly to the thickness of thislayer 12, in such a manner that theface 15 turned towards the outside of the heat-conductive layer 12 diffuses the heat towards the outside virtually uniformly over its whole surface. Thus, a local excessive rise in the temperature of theelectronic chip 4 can be avoided since the evacuation of the heat produced is improved. - The
electronic device 1 is produced by collective (wafer-scale) fabrication which will now be described. - As illustrated in
FIG. 2 , asubstrate wafer 2A is provided including a plurality ofelectrical connection networks 3, respectively provided in adjacent location sites E, for example with square or rectangular contours, disposed according to a matrix, each location site E corresponding to anelectronic device 1 to be fabricated. - An
electronic chip 4 has been installed on a mountingface 6A of thesubstrate wafer 2A, in each of the location sites E, these chips being separated from one another, by means ofelectrical connection elements 5. - On the mounting
face 6A of thesubstrate wafer 2A and in the gaps separating theelectronic chips 4, acollective encapsulation block 8A has been formed, for example using an epoxy resin. As an initial step, an encapsulation material, also an epoxy resin, may be injected between each of theelectronic chips 4 and thesubstrate wafer 2A. - According to one variant embodiment, the
collective encapsulation block 8A surrounds theelectronic chips 4 and has aback face 9A which extends coplanar with the back faces 10 of theelectronic chips 4, in order to form a flat backcollective region 11A parallel to the mountingface 6A of thesubstrate wafer 2A. - According to another variant embodiment, the
collective encapsulation block 8A may furthermore cover the back faces 10 of theelectronic chips 4, in such a manner that the backcollective region 11A is formed only by theback face 9A of theencapsulation block 8A. - As illustrated in
FIG. 3 , a thin collective layer of adhesive 13A has been spread over the backcollective region 11A. The collective layer of adhesive 13A may be of the silicone or polyimide or epoxy type and its thickness can be in the range between five and thirty microns. - Then, a collective
flexible sheet 12A, made of pyrolytic graphite, has been extended over the collective layer of adhesive 13A. The thickness of this collectiveflexible sheet 12A can be in the range between five and two hundred microns. - Subsequently, a heating step has been carried out and the
collective sheet 12A has been pressed in the direction of the backcollective region 11A, by means of a tool P such as a pressing plate or a roller, in order to ensure the adhesive bonding and in such a manner that the collectiveflexible sheet 12A conforms to the topography of the backcollective region 11A. - As illustrated in
FIG. 4 , a collectiveprotective layer 14A has been deposited onto the adhesively bondedcollective sheet 12A. The collectiveprotective layer 14A may be a polyimide adhering to theflexible sheet 12A and its thickness can be between five and thirty microns. - Then,
electrical connection elements 16 have been installed on theface 17A of thesubstrate wafer 2A, opposite to its mountingface 6A, theelectrical connection elements 16 being respectively connected to theelectrical connection networks 3. - Subsequently, a dicing is carried out, perpendicularly to the
collective substrate wafer 2A and along rows and columns of the matrix of location sites E, through thecollective substrate wafer 2A, thecollective encapsulation block 8A, the collective layer of adhesive 13A, thecollective sheet 12A and the collectiveprotective layer 14A, the material of theflexible sheet 12A not constituting an obstacle for this dicing. - Thus, a plurality of
electronic devices 1 is obtained, each taking the form of a parallelepiped and comprising anelectronic chip 4, a portion of thecollective substrate wafer 2A, a portion of thecollective encapsulation block 8A, a portion of the heat-conductive layer 14A, a portion of the collective layer of adhesive 13A and a portion of the collectiveprotective layer 14A, corresponding to the location sites E. - According to one variant embodiment, prior to being spread out, the collective
flexible sheet 12A may be coated on one face with the backprotective layer 14A, so as to form a multilayer collective sheet to be spread out on top of the backcollective region 11A. - According to another variant embodiment, prior to being spread out, the collective
flexible sheet 12A may be interposed between the backprotective layer 14A on one face and a protective layer on its other face, so as to form a multilayer collective flexible sheet to be spread out on top of the backcollective region 11A. - As illustrated in
FIG. 5 , anelectronic device 101 comprises acarrier wafer 102 on an insulating substrate, including a network ofelectrical connections 103. - The
electronic device 101 comprises an electronic chip ofintegrated circuits 104 mounted onto thecarrier wafer 102 by means of a plurality ofelectrical connection elements 105 such as beads or metal pillars, interposed between a mountingface 106 of thecarrier wafer 102 and afront face 107 of theelectronic chip 104. Theelectrical connection elements 105 are connected, on the one hand, to the network ofelectrical connections 103 of thecarrier wafer 102 and, on the other hand, to the integrated circuits of theelectronic chip 104. - The
electronic device 101 comprises anencapsulation material 108 on the mountingface 106 of thecarrier wafer 102, which fills the gap between thecarrier wafer 102 and theelectronic chip 104 and which forms anencapsulation ring 109 that fills the corner between thecarrier wafer 102 and the periphery of theelectronic chip 104. Theencapsulation ring 109 does not reach the periphery of thecarrier wafer 102 and forms an intermediate encapsulation block. - Thus, a
back region 110 is defined which comprises theback face 111 of thechip 104, theperipheral portion 112 of the mountingface 106 of the carrier wafer 102 (which surrounds the encapsulation ring 109) and theback face 113 of thisencapsulation ring 109. - The
electronic device 101 comprises aback layer 114 of a flexible material, being heat-conductive, which extends over theregion 110 and which is fixed onto the latter by a thin layer of heat-conductive adhesive 115. The heat-conductive layer 114 extends up to the outer edge of thecarrier wafer 102 and takes the form of a bowl or of a cavity inside of which theelectronic chip 104 and theencapsulation ring 109 are situated. In other words, a part of thelayer 114 conforms, more or less substantially, to the shape of thechip 104. The heat-conductive layer 114 contains graphite, advantageously a pyrolytic graphite (PGS). - The
electronic device 101 comprises an optionalprotective layer 116 which covers theback layer 114, at least in part. - The
electronic device 101 furthermore comprises an externalback encapsulation block 117 which covers at least the peripheral portion of theprotective layer 116 and which extends as far as the outer edge of the heat-conductive layer 114, in such a manner that theencapsulation block 117 has anexternal back face 118 parallel to thecarrier wafer 102. Theelectronic device 101 takes the form of a parallelepiped, with a square or rectangular base. - The
protective layer 116 and/or theencapsulation block 117 have a hardness greater than the hardness of the heat-conductive layer 114 (which is made of pyrolytic graphite), and thus allow thislayer 114 to be protected against pressures and impacts. - The
electronic device 101 furthermore comprises externalelectrical connection elements 119 placed on theexternal face 120 of thecarrier wafer 102 opposite to its mountingface 106, theseelements 119 being connected to the network ofelectrical connections 103. - As in the case of the preceding example, by virtue of the heat-
conductive layer 114 made of a pyrolytic graphite, the heat produced by theelectronic chip 104, generally locally, diffuses into thislayer 114 parallel to theregion 110 in all directions, in other words perpendicularly to the thickness of thislayer 114, so that the face turned towards the outside of the heat-conductive layer 114 diffuses the heat towards the outside virtually uniformly over its whole surface, through theencapsulation block 117. Thus, an excessive local rise in the temperature of theelectronic chip 104 can be avoided because the evacuation of the heat produced is improved. - The
electronic device 101 is produced by a collective (wafer-scale) fabrication that will now be described. - As illustrated in
FIG. 6 , asubstrate wafer 102A is provided including a plurality ofelectrical connection networks 103, respectively provided in adjacent location sites E, for example with square or rectangular contours, disposed according to a matrix. Each location site E corresponds to oneelectronic device 101 to be fabricated. - An
electronic chip 104 is installed on a mountingface 106A of thesubstrate wafer 102A, in each of the location sites E, separated from one another by means ofelectrical connection elements 105. - An
encapsulation material 108 has been introduced into the gaps between each of thechips 104 and the mountingface 106A of thesubstrate wafer 102A. At the same time, encapsulation rings 109 have been formed around theelectronic chips 104 on the mountingface 106A of thesubstrate wafer 102A. - A non-flat back
collective region 110A is then formed which comprises the back faces 111 of theelectronic chips 104, the back faces 113 of the encapsulation rings 109 and thecollective portions 121 of the mountingface 106A of thesubstrate wafer 102A which extend between the encapsulation rings 109, over the gaps between thechips 104. - As illustrated in
FIG. 7 , a thin collective layer of adhesive 115A has been spread over the backcollective region 110A. - Then, a collective
flexible sheet 114A, of pyrolytic graphite, has been extended over the layer of adhesive 115A. - Subsequently, the assembly has been heated and the
sheet 114A has been pressed in the direction of the backcollective region 110A, by means of a tool P, in such a manner that the collectiveflexible sheet 114A espouses the topography of thecollective region 110A. This tool P advantageously takes the form of a waffling with recessedfaces 122 situated opposite the back faces 111 of thechips 104 and protruding faces 123 situated opposite thecollective portions 121 of thesubstrate wafer 102A. - As illustrated in
FIG. 8 , a collectiveprotective layer 116A has been formed on the bonded collectiveflexible sheet 114A. - Then, a
collective encapsulation block 117A, for example of an epoxy resin, has been formed on the collectiveprotective layer 116A. - Then,
electrical connection elements 119 have been installed on theface 120A of thesubstrate wafer 102A, opposite to its mountingface 106A, theelectrical connection elements 119 being respectively connected to theelectrical connection networks 3. - Subsequently, a dicing is carried out, perpendicularly to the
collective substrate wafer 102A and along the rows and the columns of the matrix of location sites E, through thecollective substrate wafer 102A, the collective layer of adhesive 115A, thecollective sheet 114A, the collectiveprotective layer 116A and thecollective encapsulation block 117A. - A plurality of
electronic devices 101 is thus obtained, each taking the form of a parallelepiped and comprising anelectronic chip 104, anencapsulation ring 109, a portion of thecollective substrate wafer 102A, a portion of the heat-conductive layer 114A, a portion of the collective layer of adhesive 111A, a portion of theprotective layer 116A and a portion of thecollective encapsulation block 117A, corresponding to the location sites E. - In an equivalent manner to the preceding example and according to one variant embodiment, prior to it being spread out, the collective
flexible sheet 114A may be coated on one face with the backprotective layer 116A and, optionally, with a protective layer on its other face, so as to form a multilayer collective sheet to be spread out over the backcollective region 110A.
Claims (19)
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FR1656331 | 2016-07-01 | ||
FR1656331A FR3053526B1 (en) | 2016-07-01 | 2016-07-01 | METHOD FOR COLLECTIVELY MANUFACTURING ELECTRONIC DEVICES AND ELECTRONIC DEVICE |
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CN113327899A (en) * | 2021-04-22 | 2021-08-31 | 成都芯源系统有限公司 | Flip chip packaging unit and packaging method |
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FR3061628A1 (en) | 2017-01-03 | 2018-07-06 | Stmicroelectronics (Grenoble 2) Sas | METHOD FOR MANUFACTURING AN ENCAPSULATION HOOD FOR AN ELECTRONIC HOUSING AND ELECTRONIC HOUSING COMPRISING A HOOD |
FR3061630B1 (en) | 2017-01-03 | 2021-07-09 | St Microelectronics Grenoble 2 | METHOD OF MANUFACTURING A COVER FOR AN ELECTRONIC BOX AND ELECTRONIC BOX INCLUDING A COVER |
KR20210096497A (en) | 2020-01-28 | 2021-08-05 | 삼성전자주식회사 | Semiconductor package comprising heat dissipation structure |
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US9870947B1 (en) | 2018-01-16 |
FR3053526B1 (en) | 2018-11-16 |
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