US20170298788A1 - Valve opening/closing timing control apparatus - Google Patents
Valve opening/closing timing control apparatus Download PDFInfo
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- US20170298788A1 US20170298788A1 US15/490,361 US201715490361A US2017298788A1 US 20170298788 A1 US20170298788 A1 US 20170298788A1 US 201715490361 A US201715490361 A US 201715490361A US 2017298788 A1 US2017298788 A1 US 2017298788A1
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- 239000003921 oil Substances 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 230000008844 regulatory mechanism Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/356—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear making the angular relationship oscillate, e.g. non-homokinetic drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/34423—Details relating to the hydraulic feeding circuit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/34423—Details relating to the hydraulic feeding circuit
- F01L2001/34426—Oil control valves
- F01L2001/3443—Solenoid driven oil control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/3445—Details relating to the hydraulic means for changing the angular relationship
- F01L2001/34453—Locking means between driving and driven members
- F01L2001/34466—Locking means between driving and driven members with multiple locking devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/3445—Details relating to the hydraulic means for changing the angular relationship
- F01L2001/34453—Locking means between driving and driven members
- F01L2001/34469—Lock movement parallel to camshaft axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/3445—Details relating to the hydraulic means for changing the angular relationship
- F01L2001/34453—Locking means between driving and driven members
- F01L2001/34476—Restrict range locking means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2250/00—Camshaft drives characterised by their transmission means
- F01L2250/02—Camshaft drives characterised by their transmission means the camshaft being driven by chains
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2800/00—Methods of operation using a variable valve timing mechanism
Definitions
- This disclosure relates to a valve opening/closing timing control apparatus that includes a driving side rotating body that rotates synchronously with a crankshaft of an internal combustion engine, a driven side rotating body that rotates integrally with a camshaft for the opening or closing of a valve of the internal combustion engine, and a lock mechanism that restrains the rotating bodies in a predetermined relative rotation phase.
- JP 2013-160095A discloses a technology that includes a driving side rotating body (outer rotor) and a driven side rotating body (inner rotor), and also includes a lock mechanism (an advance/retardation mechanism) having a lock pin and a fitting recess so as to regulate such relative rotation phase.
- a lock spring is provided to apply pressure to the lock pin in a protruding direction.
- the lock pin includes a first pressure receiving surface that is formed on an end of the lock pin to cause hydraulic pressure to act on the lock pin in a retracting direction, a second pressure receiving surface that is formed in an annular shape on an intermediate portion of the lock pin to cause hydraulic pressure to act on the lock pin in the retracting direction, and a biasing pressure receiving surface that causes hydraulic pressure to act on the lock pin in the protruding direction.
- the lock pin is extracted from the fitting recess by causing the hydraulic pressure of hydraulic oil in an independent unlocking flow path, which is branched from an advance angle flow path, to act on the first pressure receiving surface and the second pressure receiving surface.
- the lock pin is fitted into the fitting recess by causing the hydraulic pressure of the hydraulic oil in a locking flow path, which is branched from a retardation angle flow path, to independently act on the biasing pressure receiving surfaces.
- JP 2013-019278A discloses a technology that includes a driving side rotating body (outer rotor), a driven side rotating body (inner rotor), and a lock mechanism having a lock member and a lock recess to maintain these rotating bodies in a locking phase, and also includes a regulation mechanism having a regulation member and a regulation recess so as to determine the range of displacement of the relative rotation phase between the driving side rotating body and the driven side rotating body.
- the lock member includes a first end configured to be fitted into the lock recess by the biasing force of a spring and a second end having a larger diameter than that of the first end, and a first pressure receiving surface is formed at the boundary position of the first and second ends. From this configuration, when unlocking the lock member, a hydraulic fluid is supplied to the first pressure receiving surface.
- the regulation member includes a first end configured to be fitted into the regulation recess by the biasing force of a spring and a fourth end having a larger diameter than that of the first end, and a first pressure receiving surface is formed at the position that is successive to the fourth end. When releasing the regulation from this configuration, the hydraulic fluid is supplied to the first pressure receiving surface.
- a configuration which includes a fitting end configured to be fitted into a lock recess (the fitting recess in Reference 1), and a pressure receiving surface having a larger diameter than that of the fitting end such that unlocking is performed by supplying the hydraulic oil to the pressure receiving surface is employed.
- the pressure of hydraulic fluid acting on the pressure receiving surface is released so that the shifting to the locked state is implemented by the biasing force of a spring.
- the pressure in a flow path, which communicates with the pressure receiving surface is reduced to a drain pressure by operating a control valve.
- a control valve for example, considering the configuration of Reference 1, even when the pressure in flow paths, which respectively communicate with the first pressure receiving surface and the second pressure receiving surface, is reduced, it is considered that time is required until the pressure in the flow path communicating with the second pressure receiving surface (the independent unlocking flow path in Reference 1) is reduced, and slight time retardation is caused until the lock member starts to operate.
- the lock member starts to operate it is considered that, since the hydraulic fluid is discharged from the flow path communicating with the second pressure receiving surface, the operating speed of the lock member is reduced from the pressure acting upon discharge.
- a valve opening/closing timing control apparatus includes: a driving side rotating body configured to rotate synchronously with a crankshaft of an internal combustion engine; a driven side rotating body included in the driving side rotating body and configured to rotate integrally with a camshaft for opening or closing of a valve of the internal combustion engine on a same axis as a rotation axis of the driving side rotating body; a hydraulic fluid control mechanism configured to displace a relative rotation phase between the driving side rotating body and the driven side rotating body by supplying a hydraulic fluid to one of an advance angle chamber and a retardation angle chamber, which are defined between the driving side rotating body and the driven side rotating body; and a lock mechanism including a lock member slidably inserted into a guide hole formed in one of the driving side rotating body and the driven side rotating body, a biasing member configured to bias the lock member in a direction where an engaging portion on one end side of the lock member protrudes, and a lock recess formed in a remaining one of
- the lock member includes the engaging portion, a main body portion having a larger diameter than that of the engaging portion, and a first pressure receiving surface formed in an annular shape on an end surface of the main body portion at an intermediate position between the engaging portion and the main body portion.
- the valve opening/closing timing control apparatus further includes: a first unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is moved from a locking position where the engaging portion is fitted into the lock recess to a position at which the engaging portion is farther spaced apart from the lock recess than at a locking boundary position where the engaging portion is separated from the lock recess; and a second unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is at an unlocking position at which the engaging portion is farther spaced apart from the lock recess than at the locking boundary position, and to be in non-communication state with the first pressure receiving surface as a flow path is closed by the main body portion when the engaging portion is at the locking boundary position.
- FIG. 1 is a cross-sectional view of a valve opening/closing timing control apparatus
- FIG. 2 is a cross-sectional view taken along line II-II of FIG. 1 ;
- FIG. 3 is a block circuit diagram of a control system
- FIG. 4 is an operational image diagram of a main lock mechanism
- FIG. 5 is an operational image diagram of a lock unit in a predetermined phase
- FIG. 6 is an operational image diagram of the lock unit, which is displaced from the predetermined phase in a retardation angle direction;
- FIG. 7 is an operational image diagram of the lock unit, which is further displaced from the predetermined phase in the retardation angle direction;
- FIG. 8 is an operational image diagram of the lock unit, which reaches a first stop phase
- FIG. 9 is an operational image diagram of the lock unit, which is displaced from the first stop phase in an advance angle direction;
- FIG. 10 is an operational image diagram of the lock unit, which reaches a second stop phase
- FIG. 11 is an operational image diagram of the lock unit, which reaches an intermediate locking phase
- FIG. 12 is a timing chart illustrating a phase displacement in a lock shifting control
- FIG. 13 is a flowchart of a lock shifting control
- FIG. 14 is a flowchart of a retry control routine
- FIG. 15 is an Image diagram of a main lock mechanism, which is in the second stop phase
- FIG. 16 is a chart illustrating variation in the area of a flow path, such as, for example, a drain flow path or a communication portion;
- FIG. 17 is an image diagram of the main lock mechanism, which is in a first comparative phase Qf;
- FIG. 18 is an image diagram of the main lock mechanism, which is in a second comparative phase Qn;
- FIG. 19 is a flowchart of a lock shifting control according to an additional embodiment (a);
- FIG. 20 is a timing chart illustrating a phase displacement according to the additional embodiment (a);
- FIG. 21 is an image diagram of the main lock mechanism, which is in the intermediate locking phase, according to an additional embodiment (b);
- FIG. 22 is a timing chart illustrating a phase displacement according to the additional embodiment (b).
- FIG. 23 is a flowchart of a lock shifting control according to the additional embodiment (b).
- a valve opening/closing timing control apparatus A includes an outer rotor 20 as a driving side rotating body, an inner rotor 30 as a driven side rotating body, and an electromagnetic control valve 40 as a hydraulic fluid control mechanism that controls hydraulic oil as a hydraulic fluid.
- the valve opening/closing timing control apparatus A is disposed coaxially with the rotation axis X of an intake camshaft 5 of an engine E as an internal combustion engine, and is provided with an advance angle chamber Ca and a retardation angle chamber Cb between the outer rotor 20 (driving side rotating body) and the inner rotor 30 (driven side rotating body).
- the relative rotation phase between the outer rotor 20 and the inner rotor 30 about the rotation axis X (hereinafter, referred to as a “relative rotation phase”) is displaced, so that a change in the opening/closing timing of an intake valve 5 V is implemented.
- the valve opening/closing timing control apparatus A includes a lock unit LU that maintains the relative rotation phase in an intermediate locking phase M illustrated in FIG. 2 .
- the lock unit LU includes a main lock mechanism Lm and an auxiliary lock mechanism Ls. When these mechanisms simultaneously reach a locked state, the relative rotation phase is maintained in the intermediate locking phase M.
- the intermediate locking phase M is to set the intake valve 5 V to the opening/closing timing that is suitable for starting the engine E. Therefore, when an artificial operation is performed to stop the engine E, prior to stopping the engine E, a control unit 90 illustrated in FIG. 3 performs a control to displace the relative rotation phase to the intermediate locking phase M and to set the lock unit LU to the locked state.
- the engine E (an example of an internal combustion engine) of FIG. 1 is illustrated as being provided in a vehicle such as a passenger car, and includes a crankshaft 1 in the lower portion of the engine E.
- pistons 3 are accommodated inside cylinder bores of a cylinder block 2 , which is provided at the upper position of the engine E, and the pistons 3 are connected to the crankshaft 1 by connecting rods 4 , respectively.
- the intake camshaft 5 configured to open or close the intake valves 5 V and an exhaust camshaft (not illustrated) are provided.
- a supply flow path 8 is formed to be supplied with the hydraulic oil from a hydraulic pump P driven by the engine E.
- the hydraulic pump P supplies lubricating oil as the hydraulic oil, which is stored in an oil pan of the engine E, to the electromagnetic control valve 40 via the supply flow path 8 .
- a timing chain 7 is wound around an output sprocket 6 , which is formed on the crankshaft 1 of the engine E, and a timing sprocket 22 S of the outer rotor 20 .
- a sprocket is provided on the front end of an exhaust camshaft on the exhaust side, and the timing chain 7 is also wound around the sprocket.
- valve opening/closing timing control apparatus A rotates synchronously with the crankshaft 1 because the timing chain 7 is wound around the timing sprocket 22 S of the outer rotor 20 .
- the inner rotor 30 rotates integrally with the intake camshaft 5 because the inner rotor 30 is connected to the intake camshaft 5 by a connecting bolt 50 .
- the entire apparatus rotates in a driving rotation direction S.
- the direction in which the inner rotor 30 rotates relative to the outer rotor 20 in the same direction as the driving rotation direction S is referred to as an advance angle direction Sa, and the opposite direction is referred to as a retardation angle direction Sb.
- the opening/closing timing of the intake valve 5 V becomes faster by displacement in the advance angle direction Sa, and the opening/closing timing of the intake valve 5 V becomes slower by displacement in the retardation angle direction Sb.
- valve opening/closing timing control apparatus A provided on the intake camshaft 5
- valve opening/closing timing control apparatus A may be provided on the exhaust camshaft, or may be provided on both the intake camshaft 5 and the exhaust camshaft.
- the outer rotor 20 includes an outer rotor main body 21 , a front plate 22 , and a rear plate 23 , which are fastened to each other by plural fastening bolts 24 .
- the above-described timing sprocket 22 S is formed on the outer circumference of the front plate 22 .
- Plurality of (three) protrusions 21 T are integrally formed on the inner circumference of the outer rotor main body 21 to protrude inward in a diametric direction.
- the inner rotor 30 includes an inner rotor main body 31 , which has a cylindrical shape and is in close contact with the protrusions 21 T of the outer rotor main body 21 , and plural (three) vane portions 32 , which protrudes outward in the diametric direction from the outer circumference of the inner rotor main body 31 to come into contact with the inner circumferential surface of the outer rotor main body 21 .
- An intermediate member 9 is disposed on the inner circumference of the front plate 22 .
- a bolt head portion 52 of the connecting bolt 50 is pressed against the intermediate member 9 , the intermediate member 9 , the inner rotor main body 31 , and the intake camshaft 5 are integrated to each other.
- plural (three) fluid pressure chambers C are formed on the outer circumferential side of the inner rotor main body 31 at the intermediate positions between the adjacent protrusions 21 T in a rotational direction.
- Each of the fluid pressure chambers C is divided into an advance angle chamber Ca and a retardation angle chamber Cb by a vane portion 32 .
- the inner rotor 30 is provided with plural (three) advance angle flow paths 33 , each of which communicates with an advance angle chamber Ca, and plural (three) retardation angle flow paths 34 , each of which communicates with a retardation angle chamber Cb.
- a torsion spring 28 is provided over the outer rotor 20 and the intermediate member 9 so as to assist the displacement of the relative rotation phase in the advance angle direction Sa by applying a biasing force in the advance angle direction Sa from the maximum retardation angle phase.
- the connecting bolt 50 includes a bolt main body 51 , a portion of which has a cylindrical shape, a bolt head portion 52 on the outer end thereof, and a male screw portion 53 on the inner end thereof.
- a shaft inner space 5 T in which a portion of the connecting bolt 50 is closely fitted is formed, and a female screw portion to which the male screw portion 53 of the connecting bolt 50 is screwed is formed.
- the shaft inner space 5 T communicates with the above-described supply flow path 8 , and the hydraulic oil from the hydraulic pump P is supplied into the shaft inner space 5 T.
- a spool chamber having a cylinder inner surface shape is coaxially formed with the rotation axis X from the bolt head portion 52 toward the male screw portion 53 , and a spool 41 is accommodated in the spool chamber to be movable in the direction along the rotation axis X.
- the outer end side (in the direction of the bolt head portion 52 ) of the spool 41 is configured to protrude outward by the biasing force of a spool spring.
- a land portion is formed on the outer circumference of the spool 41 to control the flow of the hydraulic oil, and a drain hole 41 D is formed in the protruding side end to discharge the hydraulic oil.
- the bolt main body 51 is provided with a flow path, through which the hydraulic oil is supplied from the shaft inner space 5 T to the spool 41 , and a flow path, through which the hydraulic oil is supplied to or discharged from the advance angle flow path 33 and the retardation angle flow path 34 according to the operation of the spool 41 .
- the electromagnetic control valve 40 includes a spool 41 and an electromagnetic solenoid 44 .
- the electromagnetic solenoid 44 includes a plunger 44 a , the protruding amount of which is controlled by electric power supplied thereto.
- the spool 41 is provided, on the outer end side, with an abutment surface, on which the plunger 44 a is abutted.
- the spool 41 is set to an advance angle position illustrated in FIG. 1 , a neutral position at which the spool 41 is more press-fitted by a predetermined amount than at the advance angle position, and a retardation angle position at which the spool 41 is more press-fitted than at the neutral position.
- the hydraulic oil is supplied to the advance angle flow path 33 , and at the same time, the hydraulic oil is discharged from the retardation angle flow path 34 through the drain hole 41 D in the spool 41 . Thereby, the relative rotation phase is displaced in the advance angle direction Sa.
- the main lock mechanism Lm includes a lock member 71 slidably inserted into a guide hole 70 , which is formed in one of the vane portions 32 in the attitude parallel with the rotation axis X, a main lock recess 72 formed in the rear plate 23 so as to allow an engaging portion 71 b of the lock member 71 to be engaged therein, and a main lock spring 73 as a biasing member that obtains the biasing force required to cause the engaging portion 71 b to be engaged in the main lock recess 72 .
- the guide hole 70 includes a large-diameter guide hole portion 70 a and a small-diameter guide hole portion 70 b having a smaller diameter than that of the large-diameter guide hole portion 70 a.
- the lock member 71 includes a main body portion 71 a that is slidably accommodated in the large-diameter guide hole portion 70 a of the guide hole 70 , the engaging portion 71 b that has a smaller diameter than that of the main body portion 71 a and is slidably accommodated in the small-diameter guide hole portion 70 b , and a shaft-shaped portion 71 c that is provided at the intermediate position therebetween and has a smaller diameter than that of the engaging portion 71 b.
- the lock member 71 includes a first pressure receiving surface U 1 formed on the end surface of the main body portion 71 a at the intermediate position between the main body portion 71 a and the engaging portion 71 b , and a second pressure receiving surface U 2 formed on the protruding side end of the engaging portion 71 b.
- the main lock recess 72 is formed in a groove shape to extend along the displacement direction of the relative rotation phase. Specifically, the main lock recess 72 is formed in an arc-shaped region about the rotation axis X and has a slightly greater width than the diameter of the engaging portion 71 b . Thereby, the engaging portion 71 b enables the displacement of the relative rotation phase within the range of a fittable region along the direction in which the main lock recess 72 is formed, in a state of being fitted into the main lock recess 72 .
- the main lock spring 73 is configured in the form of a compression coil spring, which is disposed between the end surface of the main body portion 71 a on the opposite side of the engaging portion 71 b and the front plate 22 .
- the vane portion 32 having the guide hole 70 formed therein is provided with a first unlocking flow path 75 that communicates with the small-diameter guide hole portion 70 b and a second unlocking flow path 76 that communicates with the large-diameter guide hole portion 70 a.
- the first unlocking flow path 75 communicates with the first pressure receiving surface U 1 when the engaging portion 71 b is moved from a locking position J 1 at which the engaging portion 71 b is completely fitted into the main lock recess 72 as illustrated in FIGS. 5, 10, and 11 to the position at which the engaging portion 71 b is farther spaced apart from the main lock recess 72 than at a locking boundary position J 2 , which corresponds to the position immediately after the engaging portion 71 b is extracted from the main lock recess 72 as illustrated in FIG. 9 .
- the second unlocking flow path 76 is closed by the main body portion 71 a and is in non-communication with the first pressure receiving surface U 1 .
- the first unlocking flow path 75 communicates with the second pressure receiving surface U 2 .
- the second unlocking flow path 76 communicates with the first pressure receiving surface U 1 .
- the first unlocking flow path 75 communicates with a first control port 75 a , which is open toward the inner surface of the rear plate 23 , and also communicates with a first retardation angle port 75 b at the position spaced apart from the guide hole 70 .
- the first control port 75 a communicates with a drain flow path 23 D, which is drilled in the rear plate 23 .
- the first control port 75 a and the first retardation angle port 75 b are formed in the positional relationship illustrated in FIG. 2 , for easy understanding, a detailed configuration is not illustrated in FIGS. 4 to 11 .
- the first retardation angle port 75 b communicates with a first retardation angle side groove 23 R, which is formed in the rear plate 23 .
- the drain flow path 23 D communicates with an external space of the rear plate 23 and the first unlocking flow path 75 so that the hydraulic oil is discharged, which greatly reduces the pressure acting on the first pressure receiving surface U 1 .
- the first retardation angle side groove 23 R communicates with the retardation angle chamber Cb and the first retardation angle port 75 b so that the hydraulic oil is supplied from the retardation angle chamber Cb to the first pressure receiving surface U 1 .
- the second unlocking flow path 76 is configured such that, when the hydraulic oil is supplied to the retardation angle flow path 34 , the hydraulic oil having the same pressure as in the retardation angle flow path 34 is supplied to the second unlocking flow path 76 . From this configuration, only when the lock member 71 is at the unlocking position J 3 illustrated in FIG. 7 , the hydraulic oil is supplied from the second unlocking flow path 76 to the first pressure receiving surface U 1 .
- a flow path configuration that makes the second unlocking flow path 76 communicate with the retardation angle flow path 34 or makes the second unlocking flow path 76 communicate with the retardation angle chamber Cb may be adopted.
- a locking assist flow path 22 A is formed in a groove shape in the inner surface of the front plate 22 so as to communicate with an opening portion of the large-diameter guide hole portion 70 a when the relative rotation phase is displaced closer to the retardation angle side than the intermediate locking phase M.
- the locking assist flow path 22 A communicates with an assist groove 32 a formed in the vane portion 32 so that some of the hydraulic oil is supplied to the large-diameter guide hole portion 70 a
- FIGS. 4 to 11 illustrate the locking assist flow path 22 A as directly communicating with the large-diameter guide hole portion 70 a , and do not illustrate the assist groove 32 a.
- a communication portion 25 is formed in the front plate 22 to make the opening portion of the large-diameter guide hole portion 70 a communicate with the external space when the relative rotation phase is displaced in the advance angle direction from the intermediate locking phase M.
- the communication portion 25 is configured as an opening that penetrates the front plate 22 and communicates with the large-diameter guide hole portion 70 a through a communication groove 32 b formed in the vane portion 32 , for example, FIGS. 4 to 11 illustrate the communication portion 25 as having a groove shape, and do not illustrate the communication groove 32 b for easy understanding.
- the auxiliary lock mechanism Ls includes a lock body 81 slidably inserted into a support hole 80 , which is formed in one of the protrusions 21 T of the outer rotor main body 21 in the attitude along the radial direction about the rotation axis X, an auxiliary lock recess 82 formed in the outer circumference of the inner rotor main body 31 so as to allow a regulation end 81 a of the lock body 81 to be fitted thereinto, and an auxiliary lock spring 83 as a biasing body that obtains the biasing force required to cause the lock body 81 to be engaged with the auxiliary lock recess 82 .
- An auxiliary unlocking flow path 35 communicates with the auxiliary lock recess 82 , and is supplied with the hydraulic oil from the advance angle flow path 33 .
- the lock body 81 has a plate shape, and the protruding side thereof is referred to as a regulation end 81 a .
- the lock body 81 may be configured to have a rod shape.
- the auxiliary lock spring 83 is configured as a compression coil spring, which is disposed between the end surface of the lock body 81 on the opposite side of the regulation end 81 a and the rear plate 23 to exert the biasing force required to cause the regulation end 81 a to be engaged with the auxiliary lock recess 82 .
- the auxiliary lock recess 82 is formed in a concave shape to extend along the displacement direction of the relative rotation phase. Thereby, in a state where the regulation end 81 a is fitted into the auxiliary lock recess 82 , the relative rotation phase may be displaced in a predetermined region along the direction in which the auxiliary lock recess 82 is formed.
- the displacement of the relative rotation phase is implemented by the control of the hydraulic oil by the electromagnetic control valve 40
- the shifting of the main lock mechanism Lm and the auxiliary lock mechanism Ls to the locked state is implemented by the control of the hydraulic oil by the electromagnetic control valve 40 .
- the valve opening/closing timing control apparatus A includes a control unit 90 that outputs a control signal to the electromagnetic solenoid 44 of the electromagnetic control valve 40 .
- Detected signals from a phase sensor N, which detects the relative rotation phase, and a temperature sensor T, which detects the temperature of the engine E (basically, the temperature of cooling water), are input to the control unit 90 .
- the phase sensor N acquires the rotation angle of the crankshaft 1 and the rotation angle of the inner rotor 30 at short intervals and detects the relative rotation phase by calculation
- the relative rotation phase may be detected from the phase difference between the outer rotor 20 and the inner rotor 30 .
- the control unit 90 functions as an ECU that controls the engine E. For example, at the time of performing a control to stop the engine, the control unit 90 performs a control to shift the relative rotation phase to the intermediate locking phase M, and performs a control to stop the engine E after the lock unit LU reaches the locked state.
- the control unit 90 includes a lock shifting controller 91 that implements the shifting of the lock unit LU to the locked state, an unlocking controller 92 that implements the unlocking of the lock unit LU, and a phase controller 93 that implements the displacement of the relative rotation phase.
- lock shifting controller 91 the unlocking controller 92 , and the phase controller 93 are configured by software, but may be configured by hardware such as, for example, logic, or may be partially configured by hardware.
- a control to supply the hydraulic oil in a flow path system that displaces the relative rotation phase in the advance angle direction Sa is referred to as an “advance angle operation.”
- a control to supply the hydraulic oil to a flow path system that displaces the relative rotation phase in the retardation angle direction Sb is referred to as a “retardation angle operation.”
- a lock shifting control will be described in which the lock shifting controller 91 shifts the relative rotation phase to the intermediate locking phase M, starting from a state where the relative rotation phase is in a predetermined phase K (see FIGS. 5 and 12 ) in which the relative rotation phase is displaced from the fittable region in the advance angle direction Sa.
- a first phase control is started to displace the relative rotation phase toward the intermediate locking phase M by the retardation angle operation.
- the displacement is stopped at the time when the phase sensor N detects that the relative rotation phase exceeds the intermediate locking phase M from the predetermined phase K illustrated in FIG. 5 and reaches a first stop phase Q 1 (steps # 101 to # 103 ).
- the specific example of the first phase control includes steps # 101 to # 103 .
- the lock member 71 Since the hydraulic oil is supplied to the retardation angle flow path 34 when the retardation angle operation is started in a state where the relative rotation phase is in the predetermined phase K (the timing V in FIG. 12 ), the lock member 71 reaches the unlocking position J 3 as illustrated in FIG. 7 after the lock member 71 starts to operate in an unlocking direction as illustrated in FIG. 6 by the pressure of the hydraulic oil acting on the first pressure receiving surface U 1 from the first unlocking flow path 75 .
- the relative rotation phase reaches the first stop phase Q 1 illustrated in FIG. 8 in a state where the lock member 71 is maintained at the unlocking position J 3 (the timing VIII in FIG. 12 ).
- the lock body 81 is fitted into the auxiliary lock recess 82 when the relative rotation phase reaches the first stop phase Q 1 .
- the first control port 75 a communicates with the drain flow path 23 D.
- the lock member 71 is maintained at the unlocking position J 3 by the pressure of the hydraulic oil from the second unlocking flow path 76 , the engaging portion 71 b of the lock member 71 is not fitted into the main lock recess 72 .
- a second phase control is started to displace the relative rotation phase in the direction opposite to the first phase control by the advance angle operation. Since, in the first stop phase Q 1 , the locking assist flow path 22 A communicates with the opening portion of the large-diameter guide hole portion 70 a as illustrated in FIG. 8 , the operation of the lock member 71 to the main lock recess 72 is assisted by the pressure of the hydraulic oil along with the displacement of the relative rotation phase in the advance angle direction Sa.
- the relative rotation phase After the relative rotation phase passes the phase illustrated in FIG. 9 by this advance angle operation, as illustrated in FIG. 10 , the relative rotation phase reaches a second stop phase Q 2 that is included in the sequence region G. At the time when the phase sensor N detects that the relative rotation phase reaches the second stop phase Q 2 , the displacement is stopped and the relative rotation phase waits (stops to operate and stands by) for a first set time T 1 (steps # 104 to # 106 ). In addition, the steps # 104 to # 106 correspond to a specific example of the second phase control.
- FIGS. 9 and 10 appear at the timings IX and X in FIG. 12 .
- FIG. 12 illustrates a state where the relative rotation phase waits for the first set time T 1 after reaching the second stop phase Q 2 .
- the lock body 81 is extracted from the auxiliary lock recess 82 .
- the first set time T 1 is set to be longer as the temperature detected by the temperature sensor T is lower.
- the pressure in the retardation angle flow path 34 and the retardation angle chamber Cb is greatly reduced.
- the second stop phase Q 2 as illustrated in FIGS. 10 and 15 , a state where the opening portion of the large-diameter guide hole portion 70 a of the guide hole 70 communicates with the drain flow path 230 through the first unlocking flow path 75 and a state where the communication portion 25 causes the opening portion of the large-diameter guide hole portion 70 a of the guide hole 70 to communicate with the external space are continuously maintained.
- a third phase control is performed to displace the relative rotation phase toward the intermediate locking phase M by the retardation angle operation.
- the control terminates when the relative rotation phase detected by the phase sensor N is stopped at the intermediate locking phase M illustrated in FIG. 11 by the retardation angle operation (steps # 107 and # 108 ).
- the phase change at the time when the relative rotation phase reaches the intermediate locking phase M as described above is illustrated as the timing XI in FIG. 12 .
- the engaging portion 71 b of the lock member 71 is fitted into the main lock recess 72 prior to the stop, as illustrated in FIG. 10 .
- the engaging portion 71 b is abutted on the end of the main lock recess 72 so that the relative rotation is stopped.
- a retry control (step # 200 ) is executed.
- This retry control (step # 200 ) is automatically executed when it is determined that the relative rotation phase detected by the phase sensor N exceeds the intermediate locking phase M and is displaced to the retardation angle side.
- the retry control is set as a sub-routine. That is, as illustrated in the timing chart of FIG. 12 (the area indicated by the two-dot chain line) and the flowchart of FIG. 14 , fourth phase control is performed to stop the displacement at the time when the phase sensor N detects that the relative rotation phase reaches the first stop phase Q 1 (steps # 201 and # 202 ).
- the advance angle operation is performed so as to displace the relative rotation phase in the same direction as the second phase control.
- the displacement by the fourth phase control is stopped at the time when the phase sensor N detects that the relative rotation phase reaches the second stop phase Q 2 that is included in the sequence region G and the relative rotation phase waits for a second set time T 2 , which is longer than the first set time T 1 (steps # 203 to # 205 ).
- the fifth phase control displaces the relative rotation phase toward the intermediate locking phase M by performing the retardation angle operation, and when the relative rotation phase detected by the phase sensor N is stopped at the intermediate locking phase M, the fifth phase control is terminated (step # 206 ).
- step # 200 when the stop of the relative rotation phase is not performed at the intermediate locking phase M, the steps # 108 and # 200 are repeatedly performed.
- the steps # 108 and # 200 are repeatedly performed.
- the lock shifting control is forcibly terminated, or error information is output to terminate the control.
- a control form may be set to extend the waiting time to correspond to the number of repetition times.
- FIG. 15 illustrates, in an enlarged scale, a state of the main lock mechanism Lm in the second stop phase Q 2 set by the control of the lock shifting controller 91 .
- the second stop phase Q 2 it is required to cause the engaging portion 71 b of the lock member 71 to be engaged with the main lock recess 72 as soon as possible by the biasing force of the main lock spring 73 .
- the second stop phase Q 2 is set such that the hydraulic oil is rapidly discharged from the drain flow path 23 D and outside air is rapidly suctioned from the communicating portion 25 .
- the flow path area (communication diameter) in the communication region between the locking assist flow path 22 A and the advance angle chamber Ca is illustrated as advance angle chamber communication Da in a graph.
- the flow path area is increased to a predetermined value while the relative rotation phase approaches the intermediate locking phase M, but becomes zero (completely closed) before the relative rotation phase reaches the intermediate locking phase M.
- the flow path area (communication diameter) of the communication region between the retardation angle chamber Cb and the main lock recess 72 is illustrated as retardation angle chamber communication Db in a graph.
- the flow path area is reduced while the relative rotation phase approaches the intermediate locking phase M, and becomes zero (completely closed) before the relative rotation phase reaches intermediate locking phase M.
- the flow path area (communication diameter) of the communication region between the external space and the communicating portion 25 is illustrated as atmosphere communication Dc in the graph.
- the flow path area is zero (completely closed) in the intermediate locking phase M, and is enlarged as gets farther away from the intermediate locking phase M toward the advance angle side.
- the flow path area (communication diameter) of the communication region between the first unlocking flow path 75 and the drain flow path 23 D is illustrated as drain communication Dd in a graph.
- the flow path area becomes the largest when the relative rotation phase is near the intermediate locking phase M and is reduced as gets farther away from the intermediate locking phase M at the advance angle side and the retardation angle side.
- both the flow path area of the atmosphere communication Dc and the flow path area of the drain communication Dd exceed 20% of the maximum value thereof.
- both the flow path area of the atmosphere communication Dc and the flow path area of the drain communication Dd exceed 20% of the maximum value thereof.
- the region of the sequence region G in which both the flow path area of the atmosphere communication Dc and the flow path area of the drain communication Dd exceed 20% of the maximum value thereof, is set to the second stop phase Q 2 , so that the engaging portion 71 b of the lock member 71 is engaged with the main lock recess 72 as soon as possible by the biasing force of the main lock spring 73 .
- the unlocking controller 92 executes the advance angle operation. By this control, some of the hydraulic oil supplied to the advance angle flow path 33 is supplied to the auxiliary unlocking flow path 35 .
- the pressure in the auxiliary lock recess 82 of the auxiliary lock mechanism Ls is increased, and as illustrated in FIG. 5 , the regulation end 81 a of the lock body 81 is spaced apart from the auxiliary lock recess 82 to realize unlocking.
- the phase controller 93 maintains the control of supplying the hydraulic oil to the advance chamber Ca.
- the main lock mechanism Lm performs the displacement of the relative rotation phase in a state where the engaging portion 71 b is engaged with the main lock recess 72 (within the range of the fittable region), and the relative rotation phase may be set to an arbitrary phase.
- the auxiliary lock mechanism Ls is unlocked when the unlocking controller 92 firstly executes the advance angle operation, and the displacement is stopped when the relative rotation phase exceeds the sequence region G and reaches the unlocking phase illustrated in FIG. 5 .
- the first retardation angle port 75 b of the first unlocking flow path 75 communicates with the first retardation angle side groove 23 R.
- the displacement in the retardation angle direction Sb is performed within a range in which the lock body 81 is displaceable while being fitted into the auxiliary lock recess 82 .
- the first control port 75 a communicates with the drain flow path 23 D in the course of reaching the relative rotation phase, which is closer to the retardation angle side than the intermediate locking phase M.
- the lock member 71 is maintained at the unlocking position J 3 by the pressure of the hydraulic oil from the second unlocking flow path 76 , the engaging portion 71 b of the lock member 71 is not be fitted into the main lock recess 72 .
- the displacement of the relative rotation phase in the advance angle direction Sa is implemented by supplying the hydraulic oil to the advance angle flow path 33 and the auxiliary unlocking flow path 35 .
- the displacement of the relative rotation phase in the retardation angle direction Sb is performed, the displacement is implemented by firstly displacing the relative rotation phase in the advance angle direction Sa, and then displacing the relative rotation phase in the retardation angle direction Sb. Accordingly, there is provided a configuration that does not require a dedicated control valve for unlocking.
- the main lock recess 72 of the main lock mechanism Lm is formed in a groove shape to extend in the peripheral direction
- the auxiliary lock recess 82 of the auxiliary lock mechanism Ls is also formed in a groove shape to extend in the peripheral direction.
- the operation of the lock member 71 toward the locking position J 1 can be rapidly performed so as to enable reliable locking by limiting the supply and discharge of the hydraulic oil in the second unlocking flow path 76 .
- the lock shifting control illustrated in FIGS. 19 and 20 is basically the same as the lock shifting control described in the above-described embodiment, and has a difference in that, after the relative rotation phase reaches the first stop phase Q 1 by first phase control, the displacement speed is reduced until the relative rotation phase shifts to the second stop phase Q 2 by second phase control.
- the first phase control to displace the relative rotation phase from the predetermined phase K toward the intermediate locking phase M is started, and the displacement is stopped at the time when the phase sensor N detects that the relative rotation phase exceeds the intermediate locking phase M and reaches the first stop phase Q 1 (steps # 301 to # 303 ).
- the second phase control to displace the relative rotation phase in the direction opposite to the first phase control is performed, and the displacement is stopped at the time when the phase sensor N detects that the relative rotation phase reaches the second stop phase Q 2 of the sequence region G (steps # 304 to # 307 ).
- the displacement speed in the sequence region G is reduced.
- the time during which the relative rotation phase exists in the sequence region G is increased, and the discharge of the hydraulic oil from the drain flow path 23 D is sufficiently performed, so that the engaging portion 71 b is reliably fitted into the main lock recess 72 .
- a control to displace the relative rotation phase as illustrated in the timing chart of FIG. 22 is performed by a lock shifting control illustrated in the flowchart of FIG. 23 . Since the timing chart of FIG. 22 and the flowchart illustrated in FIG. 23 add the dither control of the present embodiment (b) disclosed here to the above-described embodiment, others excluding the dither control are common with the description of the above embodiment.
- the first phase control is started to displace the relative rotation phase toward the intermediate locking phase M by the retardation angle operation.
- the displacement is stopped at the time when the phase sensor N detects that the relative rotation phase exceeds the intermediate locking phase M from the predetermined phase K illustrated in FIG. 5 and reaches the first stop phase Q 1 (steps # 401 to # 403 ).
- the steps # 401 to # 403 correspond to a specific example of the first phase control.
- the second phase control is started to displace the relative rotation phase in the direction opposite to the first phase control by the advance angle operation.
- the first stop phase Q 1 since the locking assist flow path 22 A communicates with the opening portion of the large-diameter guide hole portion 70 a (see FIG. 8 ), an operation of the lock member 71 to the main lock recess 72 is assisted by the pressure of the hydraulic oil together with the displacement of the relative rotation phase in the advance angle direction Sa.
- the relative rotation phase reaches the second stop phase Q 2 included in the sequence region G by the advance angle operation (see FIG. 10 ).
- the displacement is stopped at the time when the phase sensor N detects that the relative rotation phase reaches the second stop phase Q 2 (steps # 404 to # 406 ), and the relative rotation phase waits (stops to operate and stands by) for the first set time T 1 .
- the steps # 404 to # 406 correspond to a specific example of the second phase control.
- the third phase control is performed to displace the relative rotation phase in the direction of the intermediate locking phase M by the retardation angle operation.
- the dither control is performed (steps # 407 to # 409 ).
- a control signal is output to the electromagnetic control valve 40 so that the hydraulic oil is alternately and repeatedly supplied to the advance angle chamber Ca and the retardation angle chamber Cb for the set time Td.
- the engaging portion 71 b may be shifted to a sufficient depth into the main lock recess 72 by a slight displacement of the relative rotation phase, even in a state where the relative rotation phase is in the intermediate locking phase M and the regulation end 81 a of the lock body 81 of the auxiliary lock mechanism Ls is engaged with the auxiliary lock recess 82 , the relative rotation phase is displaced in the advance angle direction Sa and the retardation angle direction Sb according to a slight gap between the regulation end 81 a and the auxiliary lock recess 82 , so that the shifting of the main lock mechanism Lm to the locked state can be implemented.
- the timing to start the dither control may be either immediately after the relative rotation phase reaches the intermediate locking phase M or the time when a slight time has elapsed.
- the number of times of supplying the hydraulic oil alternately to the advance angle chamber Ca and the retardation angle chamber Cb, or the interval when the hydraulic oil is alternately supplied may be arbitrarily set.
- the retry control (step # 200 ) is executed.
- the retry control is common with the description of the above-described exemplary embodiment, and thus a control form is the same as that illustrated in FIG. 14 .
- the dither control is executed. That is, after the step # 308 of the flowchart of FIG. 19 , the dither control (step # 409 ) described in the embodiment (b) is executed so that the operation of shifting the engaging portion 71 b of the lock member 71 to a sufficient depth into the main lock recess 72 is reliably performed.
- a control mode is set to perform the dither control when the relative rotation phase reaches the intermediate locking phase M (step # 108 of the flowchart of FIG. 13 ).
- the time during which the relative rotation phase waits after reaching the sequential region G may be changed according to the hydraulic pressure and the rotational speed of the engine E.
- the degree by which the displacement speed of the relative rotation phase is reduced may be changed according to the hydraulic pressure and the rotational speed of the engine E by the lock shifting control described in the exemplary embodiment (a).
- the waiting time at the time of performing the shifting to the locked state is stored to be associated with the temperature of the engine E, the hydraulic pressure, or the rotational speed of the engine E. Then, when performing the lock shifting control, a control form may be set to set the waiting time that is suitable for a stored condition.
- an electromagnetic valve may be provided outside the valve opening/closing timing control device A.
- a flow path configuration may be simplified compared to a case where an electromagnetic valve is provided inside the valve opening/closing timing control device A.
- the lock member 71 may be configured to protrude outward in the radial direction.
- the lock body 81 may be configured to move inward or outward along an axis that is parallel to the rotation axis X.
- the electromagnetic control valve 40 may be configured such that the advance angle position and the retardation angle position are disposed in the reverse order.
- valve opening/closing timing control device which includes a driving side rotating body, a driven side rotating body, and a lock mechanism to restrain these rotating bodies in a predetermined relative rotation phase.
- a valve opening/closing timing control apparatus includes: a driving side rotating body configured to rotate synchronously with a crankshaft of an internal combustion engine; a driven side rotating body included in the driving side rotating body and configured to rotate integrally with a camshaft for opening or closing of a valve of the internal combustion engine on a same axis as a rotation axis of the driving side rotating body; a hydraulic fluid control mechanism configured to displace a relative rotation phase between the driving side rotating body and the driven side rotating body by supplying a hydraulic fluid to one of an advance angle chamber and a retardation angle chamber, which are defined between the driving side rotating body and the driven side rotating body; and a lock mechanism including a lock member slidably inserted into a guide hole formed in one of the driving side rotating body and the driven side rotating body, a biasing member configured to bias the lock member in a direction where an engaging portion on one end side of the lock member protrudes, and a lock recess formed in a remaining one of
- the lock member includes the engaging portion, a main body portion having a larger diameter than that of the engaging portion, and a first pressure receiving surface formed in an annular shape on an end surface of the main body portion at an intermediate position between the engaging portion and the main body portion.
- the valve opening/closing timing control apparatus further includes: a first unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is moved from a locking position where the engaging portion is fitted into the lock recess to a position at which the engaging portion is farther spaced apart from the lock recess than at a locking boundary position where the engaging portion is separated from the lock recess; and a second unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is at an unlocking position at which the engaging portion is farther spaced apart from the lock recess than at the locking boundary position, and to be in non-communication state with the first pressure receiving surface as a flow path is closed by the main body portion when the engaging portion is at the locking boundary position.
- the second unlocking flow path is closed by the main body portion of the lock member. Therefore, a phenomenon in which the hydraulic fluid flows into/flows out from the second unlocking flow path is not caused when the engaging portion of the lock member moves toward the lock recess by the biasing force of the biasing member, and the operating speed of the lock member is not suppressed.
- the operating speed of the lock member is reduced since the flow of the hydraulic fluid is suppressed by the resistance in the second unlocking flow path.
- the configuration of the present invention solves this problem.
- valve opening/closing timing control apparatus in which the lock member can be rapidly fitted into the lock recess is configured.
- the lock recess may include a fittable region that extends in a displacement direction to enable displacement of the relative rotation phase in a state where the engaging portion is fitted into the lock recess, and a phase in which the engaging portion is fitted into one side end of the fittable region of the lock recess in the displacement direction may be set to a locking phase.
- a range of the fittable region under influence of the set locking phase may be set to a sequence region, and in the sequence region, a drain flow path configured to discharge the hydraulic fluid may communicate with the first unlocking flow path.
- An unlocking phase may be set to be opposite to the locking phase on the basis of the sequence region in the fittable region, and in the unlocking phase, the first unlocking flow path and the drain flow path are in non-communication state with each other in a state where the engaging portion is fitted into the lock recess, and supply of the hydraulic fluid to the first unlocking flow path and the second unlocking flow path is enabled.
- the hydraulic fluid that applies pressure to the first pressure receiving surface may be discharged from the first unlocking flow path to the drain flow path so that the pressure acting on the first pressure receiving surface can be reduced, and an operation of fitting the engaging portion of the lock member into the lock recess can be performed.
- the valve opening/closing timing control apparatus may further include: a phase sensor configured to detect the relative rotation phase; and a lock shifting control unit configured to: start a first phase control so as to displace the relative rotation phase from a predetermined phase, which is opposite to the locking phase on the basis of the sequence region, to the locking phase; stop the displacement by the first phase control at a time when the phase sensor detects that the relative rotation phase exceeds the locking phase from the predetermined phase; start a second phase control so as to displace the relative rotation phase in a direction opposite to that in the first phase control; stop the displacement by the second phase control at a time when the phase sensor detects that the relative rotation phase reaches a predetermined phase in the sequence region; and start a third phase control so as to displace the relative rotation phase toward the locking phase.
- the lock shifting control unit when the lock shifting control unit performs the first phase control, the displacement is stopped when the relative rotation phase exceeds the sequence region and the locking phase. Subsequently, when the lock shifting control unit performs the second phase control, the displacement is stopped when the relative rotation phase exceeds the locking phase and reaches a phase included in the sequence region.
- the sequence region since the engaging portion of the lock member is fittable into the lock recess and the hydraulic fluid is discharged from the first unlocking flow path to the drain flow path, an operation of fitting the engaging portion into the lock recess can be performed by the biasing force of the biasing member.
- the engaging portion may be abutted on the end surface of the inner end of the lock recess, which becomes a locking position so that the shifting to the locking phase can be performed.
- the stop when the relative rotation phase reaches the sequence region and the displacement is stopped, the stop may be continued for a set time.
- a control form of the lock shifting control unit may be set: to start a fourth phase control to stop the displacement when the phase sensor detects that the relative rotation phase exceeds the locking phase and is displaced to a predetermined phase after the third phase control, and thereafter displace the relative rotation phase in the same direction as the second phase control; to stop the fourth phase control at a time when the phase sensor detects that the relative rotation phase reaches a predetermined phase in the sequence region; to maintain the stopped state for a longer time than the set time; and then to perform a fifth phase control to displace the relative rotation phase toward the locking phase.
- an absolute value of a displacement speed in the second phase control may be set to be smaller than an absolute value of a displacement speed in the first phase control.
- the displacement speed in the sequence region may be reduced with respect to the displacement speed before reaching the sequence region.
- the lock shifting control unit may perform a dither control to alternately and repeatedly supply the fluid into the advance angle chamber and the retardation angle chamber within a set time when the phase sensor detects that the relative rotation phase reaches the locking phase by the third phase control.
- the frictional resistance may be reduced by releasing the pressure contact state in the press contact portion between the engaging portion and the lock recess, so that the engaging portion can be inserted into the lock recess to a sufficient depth.
- a locking assist flow path may be formed to apply a pressure of the hydraulic fluid to the lock member in an engagement direction when the relative rotation phase is opposite to the sequence region on the basis of the locking phase.
- the valve opening/closing timing control apparatus may further include: an auxiliary lock mechanism including a lock body slidably inserted into a support hole portion formed in one of the driving side rotating body and the driven side rotating body, a biasing body configured to bias a regulation end on one end side of the lock body so that the regulation end protrudes, and an auxiliary lock recess formed in a remaining one of the driving side rotating body and the driven side rotating body so that the regulation end of the lock body is fitted into the auxiliary lock recess by biasing force of the biasing body.
- an auxiliary lock mechanism including a lock body slidably inserted into a support hole portion formed in one of the driving side rotating body and the driven side rotating body, a biasing body configured to bias a regulation end on one end side of the lock body so that the regulation end protrudes, and an auxiliary lock recess formed in a remaining one of the driving side rotating body and the driven side rotating body so that the regulation end of the lock body is fitted into the auxiliary lock recess by biasing force
- the auxiliary lock recess may be formed in a region extending along the displacement direction of the relative rotation phase so that the displacement of the relative rotation phase is enabled in a state where the regulation end is fitted into the auxiliary lock recess.
- the lock body In a state where the relative rotation phase is in the locking phase, the lock body may be disposed at a position at which the lock body inhibits the displacement of the relative rotation phase between both ends of the auxiliary lock recess in the displacement direction.
- the relative rotation phase when the relative rotation phase is in the locking phase, the lock body is fitted into the auxiliary lock recess and the lock member is fitted into the lock recess.
- the relative rotation phase may not be displaced in any one of an advance angle direction and a retardation angle direction, and may be maintained at an intermediate phase between the maximum advance angle phase and the maximum retardation angle phase.
- one of the driving side rotating body and the driven side rotating body may be configured as an inner rotor having the guide hole formed therein, and a remaining one of the driving side rotating body and the driven side rotating body may be configured as an outer rotor having a pair of plates for fitting of the inner rotor therebetween, the lock recess being formed in one of the plates, and a communication portion being formed in a remaining one of the plates so as to enable communication between the guide hole and an external space.
- a flow path area of the communication portion communicating with the external space may be reduced and a flow path area of the drain flow path communicating with the first unlocking flow path may be increased, and in the second phase control, when the flow path area of the communication portion and the flow path area of the drain flow path reach 20% or more of that in a completely opened state, the displacement by the second phase control may stop.
- the set time of the dither control performed after the fifth control may be set to be longer than the set time of the dither control performed after the third control.
- a duration in which the relative rotation phase reaches the sequence region and the displacement is stopped may be changed according to a hydraulic pressure and a number of revolutions of the internal combustion engine.
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Abstract
A valve opening/closing timing control apparatus includes: a driving side rotating body rotating synchronously with a crankshaft of an internal combustion engine; a driven side rotating body included in the driving side rotating body and rotating integrally with a camshaft on a same axis as a rotation axis of the driving side rotating body; a hydraulic fluid control mechanism displacing a relative rotation phase between the driving side rotating body and the driven side rotating body by supplying a hydraulic fluid to one of an advance angle chamber and a retardation angle chamber; a lock mechanism; and first and second unlocking flow paths configured to communicate with the first pressure receiving surface. The lock mechanism includes a lock member including an engaging portion, a main body portion, and a first pressure receiving surface a biasing member, and a lock recess.
Description
- This application is based on and claims priority under 35 U.S.C. §119 to Japanese Patent Application 2016-083684 and Japanese Patent Application 2017-015688, filed on Apr. 19, 2016 and Jan. 31, 2017, respectively, the entire contents of which are incorporated herein by reference.
- This disclosure relates to a valve opening/closing timing control apparatus that includes a driving side rotating body that rotates synchronously with a crankshaft of an internal combustion engine, a driven side rotating body that rotates integrally with a camshaft for the opening or closing of a valve of the internal combustion engine, and a lock mechanism that restrains the rotating bodies in a predetermined relative rotation phase.
- As a valve opening/closing timing control apparatus including a lock mechanism as described above, JP 2013-160095A (Reference 1) discloses a technology that includes a driving side rotating body (outer rotor) and a driven side rotating body (inner rotor), and also includes a lock mechanism (an advance/retardation mechanism) having a lock pin and a fitting recess so as to regulate such relative rotation phase.
- In this
reference 1, a lock spring is provided to apply pressure to the lock pin in a protruding direction. The lock pin includes a first pressure receiving surface that is formed on an end of the lock pin to cause hydraulic pressure to act on the lock pin in a retracting direction, a second pressure receiving surface that is formed in an annular shape on an intermediate portion of the lock pin to cause hydraulic pressure to act on the lock pin in the retracting direction, and a biasing pressure receiving surface that causes hydraulic pressure to act on the lock pin in the protruding direction. - In this configuration, at the time of unlocking, the lock pin is extracted from the fitting recess by causing the hydraulic pressure of hydraulic oil in an independent unlocking flow path, which is branched from an advance angle flow path, to act on the first pressure receiving surface and the second pressure receiving surface. On the contrary, when switching the lock pin to a locked state, the lock pin is fitted into the fitting recess by causing the hydraulic pressure of the hydraulic oil in a locking flow path, which is branched from a retardation angle flow path, to independently act on the biasing pressure receiving surfaces.
- In addition, JP 2013-019278A (Reference 2) discloses a technology that includes a driving side rotating body (outer rotor), a driven side rotating body (inner rotor), and a lock mechanism having a lock member and a lock recess to maintain these rotating bodies in a locking phase, and also includes a regulation mechanism having a regulation member and a regulation recess so as to determine the range of displacement of the relative rotation phase between the driving side rotating body and the driven side rotating body.
- In this
reference 2, the lock member includes a first end configured to be fitted into the lock recess by the biasing force of a spring and a second end having a larger diameter than that of the first end, and a first pressure receiving surface is formed at the boundary position of the first and second ends. From this configuration, when unlocking the lock member, a hydraulic fluid is supplied to the first pressure receiving surface. In addition, the regulation member includes a first end configured to be fitted into the regulation recess by the biasing force of a spring and a fourth end having a larger diameter than that of the first end, and a first pressure receiving surface is formed at the position that is successive to the fourth end. When releasing the regulation from this configuration, the hydraulic fluid is supplied to the first pressure receiving surface. - As described in
Reference 1 orReference 2, a configuration, which includes a fitting end configured to be fitted into a lock recess (the fitting recess in Reference 1), and a pressure receiving surface having a larger diameter than that of the fitting end such that unlocking is performed by supplying the hydraulic oil to the pressure receiving surface is employed. In the case of shifting to a locked state, the pressure of hydraulic fluid acting on the pressure receiving surface is released so that the shifting to the locked state is implemented by the biasing force of a spring. - Specifically, the pressure in a flow path, which communicates with the pressure receiving surface, is reduced to a drain pressure by operating a control valve. However, for example, considering the configuration of
Reference 1, even when the pressure in flow paths, which respectively communicate with the first pressure receiving surface and the second pressure receiving surface, is reduced, it is considered that time is required until the pressure in the flow path communicating with the second pressure receiving surface (the independent unlocking flow path in Reference 1) is reduced, and slight time retardation is caused until the lock member starts to operate. In addition, even when the lock member starts to operate, it is considered that, since the hydraulic fluid is discharged from the flow path communicating with the second pressure receiving surface, the operating speed of the lock member is reduced from the pressure acting upon discharge. - These problems are caused by the flow path resistance in the flow path communicating with the second pressure receiving surface, and there is room for improvement in consideration of rapid shifting to the locked state.
- Thus, a need exists for a valve opening/closing timing control apparatus which is not susceptible to the drawback mentioned above.
- A feature of an aspect of this disclosure resides in that a valve opening/closing timing control apparatus includes: a driving side rotating body configured to rotate synchronously with a crankshaft of an internal combustion engine; a driven side rotating body included in the driving side rotating body and configured to rotate integrally with a camshaft for opening or closing of a valve of the internal combustion engine on a same axis as a rotation axis of the driving side rotating body; a hydraulic fluid control mechanism configured to displace a relative rotation phase between the driving side rotating body and the driven side rotating body by supplying a hydraulic fluid to one of an advance angle chamber and a retardation angle chamber, which are defined between the driving side rotating body and the driven side rotating body; and a lock mechanism including a lock member slidably inserted into a guide hole formed in one of the driving side rotating body and the driven side rotating body, a biasing member configured to bias the lock member in a direction where an engaging portion on one end side of the lock member protrudes, and a lock recess formed in a remaining one of the driving side rotating body and the driven side rotating body so as to allow the engaging portion to be fitted thereinto. The lock member includes the engaging portion, a main body portion having a larger diameter than that of the engaging portion, and a first pressure receiving surface formed in an annular shape on an end surface of the main body portion at an intermediate position between the engaging portion and the main body portion. The valve opening/closing timing control apparatus further includes: a first unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is moved from a locking position where the engaging portion is fitted into the lock recess to a position at which the engaging portion is farther spaced apart from the lock recess than at a locking boundary position where the engaging portion is separated from the lock recess; and a second unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is at an unlocking position at which the engaging portion is farther spaced apart from the lock recess than at the locking boundary position, and to be in non-communication state with the first pressure receiving surface as a flow path is closed by the main body portion when the engaging portion is at the locking boundary position.
- The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
-
FIG. 1 is a cross-sectional view of a valve opening/closing timing control apparatus; -
FIG. 2 is a cross-sectional view taken along line II-II ofFIG. 1 ; -
FIG. 3 is a block circuit diagram of a control system; -
FIG. 4 is an operational image diagram of a main lock mechanism; -
FIG. 5 is an operational image diagram of a lock unit in a predetermined phase; -
FIG. 6 is an operational image diagram of the lock unit, which is displaced from the predetermined phase in a retardation angle direction; -
FIG. 7 is an operational image diagram of the lock unit, which is further displaced from the predetermined phase in the retardation angle direction; -
FIG. 8 is an operational image diagram of the lock unit, which reaches a first stop phase; -
FIG. 9 is an operational image diagram of the lock unit, which is displaced from the first stop phase in an advance angle direction; -
FIG. 10 is an operational image diagram of the lock unit, which reaches a second stop phase; -
FIG. 11 is an operational image diagram of the lock unit, which reaches an intermediate locking phase; -
FIG. 12 is a timing chart illustrating a phase displacement in a lock shifting control; -
FIG. 13 is a flowchart of a lock shifting control; -
FIG. 14 is a flowchart of a retry control routine; -
FIG. 15 is an Image diagram of a main lock mechanism, which is in the second stop phase; -
FIG. 16 is a chart illustrating variation in the area of a flow path, such as, for example, a drain flow path or a communication portion; -
FIG. 17 is an image diagram of the main lock mechanism, which is in a first comparative phase Qf; -
FIG. 18 is an image diagram of the main lock mechanism, which is in a second comparative phase Qn; -
FIG. 19 is a flowchart of a lock shifting control according to an additional embodiment (a); -
FIG. 20 is a timing chart illustrating a phase displacement according to the additional embodiment (a); -
FIG. 21 is an image diagram of the main lock mechanism, which is in the intermediate locking phase, according to an additional embodiment (b); -
FIG. 22 is a timing chart illustrating a phase displacement according to the additional embodiment (b); and -
FIG. 23 is a flowchart of a lock shifting control according to the additional embodiment (b). - Hereinafter, the embodiment of the present invention will be described with reference to the drawings.
- As illustrated in
FIGS. 1 and 2 , a valve opening/closing timing control apparatus A includes anouter rotor 20 as a driving side rotating body, aninner rotor 30 as a driven side rotating body, and anelectromagnetic control valve 40 as a hydraulic fluid control mechanism that controls hydraulic oil as a hydraulic fluid. - The valve opening/closing timing control apparatus A is disposed coaxially with the rotation axis X of an
intake camshaft 5 of an engine E as an internal combustion engine, and is provided with an advance angle chamber Ca and a retardation angle chamber Cb between the outer rotor 20 (driving side rotating body) and the inner rotor 30 (driven side rotating body). By supplying the hydraulic oil (hydraulic fluid) to one of the advance angle chamber Ca and the retardation angle chamber Cb under the control of theelectromagnetic control valve 40, the relative rotation phase between theouter rotor 20 and theinner rotor 30 about the rotation axis X (hereinafter, referred to as a “relative rotation phase”) is displaced, so that a change in the opening/closing timing of anintake valve 5V is implemented. - The valve opening/closing timing control apparatus A includes a lock unit LU that maintains the relative rotation phase in an intermediate locking phase M illustrated in
FIG. 2 . The lock unit LU includes a main lock mechanism Lm and an auxiliary lock mechanism Ls. When these mechanisms simultaneously reach a locked state, the relative rotation phase is maintained in the intermediate locking phase M. - In particular, the intermediate locking phase M is to set the
intake valve 5V to the opening/closing timing that is suitable for starting the engine E. Therefore, when an artificial operation is performed to stop the engine E, prior to stopping the engine E, acontrol unit 90 illustrated inFIG. 3 performs a control to displace the relative rotation phase to the intermediate locking phase M and to set the lock unit LU to the locked state. - The engine E (an example of an internal combustion engine) of
FIG. 1 is illustrated as being provided in a vehicle such as a passenger car, and includes acrankshaft 1 in the lower portion of the engine E. In addition,pistons 3 are accommodated inside cylinder bores of acylinder block 2, which is provided at the upper position of the engine E, and thepistons 3 are connected to thecrankshaft 1 by connecting rods 4, respectively. In the upper portion of the engine E, theintake camshaft 5 configured to open or close theintake valves 5V and an exhaust camshaft (not illustrated) are provided. - In an
engine constituent member 10 that rotatably supports theintake camshaft 5, a supply flow path 8 is formed to be supplied with the hydraulic oil from a hydraulic pump P driven by the engine E. The hydraulic pump P supplies lubricating oil as the hydraulic oil, which is stored in an oil pan of the engine E, to theelectromagnetic control valve 40 via the supply flow path 8. - A
timing chain 7 is wound around anoutput sprocket 6, which is formed on thecrankshaft 1 of the engine E, and a timing sprocket 22S of theouter rotor 20. In addition, a sprocket is provided on the front end of an exhaust camshaft on the exhaust side, and thetiming chain 7 is also wound around the sprocket. - As illustrated in
FIGS. 1 and 2 , the valve opening/closing timing control apparatus A rotates synchronously with thecrankshaft 1 because thetiming chain 7 is wound around the timing sprocket 22S of theouter rotor 20. In addition, theinner rotor 30 rotates integrally with theintake camshaft 5 because theinner rotor 30 is connected to theintake camshaft 5 by a connectingbolt 50. - In the valve opening/closing timing control apparatus A, as illustrated in
FIG. 2 , the entire apparatus rotates in a driving rotation direction S. The direction in which theinner rotor 30 rotates relative to theouter rotor 20 in the same direction as the driving rotation direction S is referred to as an advance angle direction Sa, and the opposite direction is referred to as a retardation angle direction Sb. In addition, the opening/closing timing of theintake valve 5V becomes faster by displacement in the advance angle direction Sa, and the opening/closing timing of theintake valve 5V becomes slower by displacement in the retardation angle direction Sb. - In addition, although this embodiment illustrates the valve opening/closing timing control apparatus A provided on the
intake camshaft 5, the valve opening/closing timing control apparatus A may be provided on the exhaust camshaft, or may be provided on both theintake camshaft 5 and the exhaust camshaft. - The
outer rotor 20 includes an outer rotormain body 21, afront plate 22, and arear plate 23, which are fastened to each other byplural fastening bolts 24. The above-described timing sprocket 22S is formed on the outer circumference of thefront plate 22. Plurality of (three)protrusions 21T are integrally formed on the inner circumference of the outer rotormain body 21 to protrude inward in a diametric direction. - The
inner rotor 30 includes an inner rotormain body 31, which has a cylindrical shape and is in close contact with theprotrusions 21T of the outer rotormain body 21, and plural (three)vane portions 32, which protrudes outward in the diametric direction from the outer circumference of the inner rotormain body 31 to come into contact with the inner circumferential surface of the outer rotormain body 21. - An
intermediate member 9 is disposed on the inner circumference of thefront plate 22. When abolt head portion 52 of the connectingbolt 50 is pressed against theintermediate member 9, theintermediate member 9, the inner rotormain body 31, and theintake camshaft 5 are integrated to each other. - In this way, because the
inner rotor 30 is included in theouter rotor 20, plural (three) fluid pressure chambers C are formed on the outer circumferential side of the inner rotormain body 31 at the intermediate positions between theadjacent protrusions 21T in a rotational direction. Each of the fluid pressure chambers C is divided into an advance angle chamber Ca and a retardation angle chamber Cb by avane portion 32. Theinner rotor 30 is provided with plural (three) advanceangle flow paths 33, each of which communicates with an advance angle chamber Ca, and plural (three) retardationangle flow paths 34, each of which communicates with a retardation angle chamber Cb. - As illustrated in
FIG. 1 , atorsion spring 28 is provided over theouter rotor 20 and theintermediate member 9 so as to assist the displacement of the relative rotation phase in the advance angle direction Sa by applying a biasing force in the advance angle direction Sa from the maximum retardation angle phase. - As illustrated in
FIG. 1 , the connectingbolt 50 includes a boltmain body 51, a portion of which has a cylindrical shape, abolt head portion 52 on the outer end thereof, and amale screw portion 53 on the inner end thereof. - Inside the
intake camshaft 5, a shaftinner space 5T in which a portion of the connectingbolt 50 is closely fitted is formed, and a female screw portion to which themale screw portion 53 of the connectingbolt 50 is screwed is formed. The shaftinner space 5T communicates with the above-described supply flow path 8, and the hydraulic oil from the hydraulic pump P is supplied into the shaftinner space 5T. - Inside the bolt
main body 51, a spool chamber having a cylinder inner surface shape is coaxially formed with the rotation axis X from thebolt head portion 52 toward themale screw portion 53, and aspool 41 is accommodated in the spool chamber to be movable in the direction along the rotation axis X. The outer end side (in the direction of the bolt head portion 52) of thespool 41 is configured to protrude outward by the biasing force of a spool spring. In addition, a land portion is formed on the outer circumference of thespool 41 to control the flow of the hydraulic oil, and adrain hole 41 D is formed in the protruding side end to discharge the hydraulic oil. - The bolt
main body 51 is provided with a flow path, through which the hydraulic oil is supplied from the shaftinner space 5T to thespool 41, and a flow path, through which the hydraulic oil is supplied to or discharged from the advanceangle flow path 33 and the retardationangle flow path 34 according to the operation of thespool 41. - As described above, the
electromagnetic control valve 40 includes aspool 41 and anelectromagnetic solenoid 44. Theelectromagnetic solenoid 44 includes aplunger 44 a, the protruding amount of which is controlled by electric power supplied thereto. - The
spool 41 is provided, on the outer end side, with an abutment surface, on which theplunger 44 a is abutted. By controlling the protruding amount of theplunger 44 a, thespool 41 is set to an advance angle position illustrated inFIG. 1 , a neutral position at which thespool 41 is more press-fitted by a predetermined amount than at the advance angle position, and a retardation angle position at which thespool 41 is more press-fitted than at the neutral position. - In addition, when the
spool 41 is set to the neutral position, the advanceangle flow path 33 and the retardationangle flow path 34 are closed. As a result, no hydraulic fluid is supplied to or discharged from the advance angle chamber Ca and the retardation angle chamber Cb, and the relative rotation phase is maintained. - In addition, when the
spool 41 is set to the advance angle position, the hydraulic oil is supplied to the advanceangle flow path 33, and at the same time, the hydraulic oil is discharged from the retardationangle flow path 34 through thedrain hole 41D in thespool 41. Thereby, the relative rotation phase is displaced in the advance angle direction Sa. - In addition, when the
spool 41 is set to the retardation angle position, the hydraulic oil is supplied to the retardationangle flow path 34, and at the same time, the hydraulic oil is discharged from the advanceangle flow path 33 through thedrain hole 41D in thespool 41. Thereby, the relative rotation phase is displaced in the retardation angle direction Sb. - As illustrated in
FIGS. 1, 2, and 4 to 11 , the main lock mechanism Lm includes alock member 71 slidably inserted into aguide hole 70, which is formed in one of thevane portions 32 in the attitude parallel with the rotation axis X, amain lock recess 72 formed in therear plate 23 so as to allow an engagingportion 71 b of thelock member 71 to be engaged therein, and amain lock spring 73 as a biasing member that obtains the biasing force required to cause the engagingportion 71 b to be engaged in themain lock recess 72. Theguide hole 70 includes a large-diameterguide hole portion 70 a and a small-diameterguide hole portion 70 b having a smaller diameter than that of the large-diameterguide hole portion 70 a. - Although the
entire lock member 71 has a cylindrical shape, thelock member 71 includes amain body portion 71 a that is slidably accommodated in the large-diameterguide hole portion 70 a of theguide hole 70, the engagingportion 71 b that has a smaller diameter than that of themain body portion 71 a and is slidably accommodated in the small-diameterguide hole portion 70 b, and a shaft-shapedportion 71 c that is provided at the intermediate position therebetween and has a smaller diameter than that of the engagingportion 71 b. - The
lock member 71 includes a first pressure receiving surface U1 formed on the end surface of themain body portion 71 a at the intermediate position between themain body portion 71 a and the engagingportion 71 b, and a second pressure receiving surface U2 formed on the protruding side end of the engagingportion 71 b. - The
main lock recess 72 is formed in a groove shape to extend along the displacement direction of the relative rotation phase. Specifically, themain lock recess 72 is formed in an arc-shaped region about the rotation axis X and has a slightly greater width than the diameter of the engagingportion 71 b. Thereby, the engagingportion 71 b enables the displacement of the relative rotation phase within the range of a fittable region along the direction in which themain lock recess 72 is formed, in a state of being fitted into themain lock recess 72. - The
main lock spring 73 is configured in the form of a compression coil spring, which is disposed between the end surface of themain body portion 71 a on the opposite side of the engagingportion 71 b and thefront plate 22. - The
vane portion 32 having theguide hole 70 formed therein is provided with a first unlockingflow path 75 that communicates with the small-diameterguide hole portion 70 b and a second unlockingflow path 76 that communicates with the large-diameterguide hole portion 70 a. - The first unlocking
flow path 75 communicates with the first pressure receiving surface U1 when the engagingportion 71 b is moved from a locking position J1 at which the engagingportion 71 b is completely fitted into themain lock recess 72 as illustrated inFIGS. 5, 10, and 11 to the position at which the engagingportion 71 b is farther spaced apart from themain lock recess 72 than at a locking boundary position J2, which corresponds to the position immediately after the engagingportion 71 b is extracted from themain lock recess 72 as illustrated inFIG. 9 . - In particular, when the engaging
portion 71 b is in a region extending from the locking position J1 to the locking boundary position J2, the second unlockingflow path 76 is closed by themain body portion 71 a and is in non-communication with the first pressure receiving surface U1. - In addition, when the engaging
portion 71 b is farther spaced apart from themain lock recess 72 than at the locking boundary position J2 to thereby be at an unlocking position J3 illustrated inFIGS. 7 and 8 , the first unlockingflow path 75 communicates with the second pressure receiving surface U2. - In addition, when the engaging
portion 71 b is farther spaced apart from themain lock recess 72 than at the locking boundary position J2 to thereby be at the unlocking position J3 illustrated inFIGS. 7 and 8 , the second unlockingflow path 76 communicates with the first pressure receiving surface U1. - The first unlocking
flow path 75 communicates with afirst control port 75 a, which is open toward the inner surface of therear plate 23, and also communicates with a firstretardation angle port 75 b at the position spaced apart from theguide hole 70. In addition, when the relative rotation phase is displaced from the intermediate locking phase M illustrated inFIGS. 2 and 11 to the region that is included in a sequence region G (seeFIG. 12 ) illustrated inFIGS. 9 and 10 , thefirst control port 75 a communicates with adrain flow path 23D, which is drilled in therear plate 23. Although thefirst control port 75 a and the firstretardation angle port 75 b are formed in the positional relationship illustrated inFIG. 2 , for easy understanding, a detailed configuration is not illustrated inFIGS. 4 to 11 . - In addition, as illustrated in
FIGS. 5 and 6 , when the relative rotation phase is in an unlocking phase in which the relative rotation phase is farther displaced than the sequence region G (seeFIG. 12 ) in the advance angle direction Sa, the firstretardation angle port 75 b communicates with a first retardationangle side groove 23R, which is formed in therear plate 23. - The
drain flow path 23D communicates with an external space of therear plate 23 and the first unlockingflow path 75 so that the hydraulic oil is discharged, which greatly reduces the pressure acting on the first pressure receiving surface U1. In addition, the first retardationangle side groove 23R communicates with the retardation angle chamber Cb and the firstretardation angle port 75 b so that the hydraulic oil is supplied from the retardation angle chamber Cb to the first pressure receiving surface U1. - The second unlocking
flow path 76 is configured such that, when the hydraulic oil is supplied to the retardationangle flow path 34, the hydraulic oil having the same pressure as in the retardationangle flow path 34 is supplied to the second unlockingflow path 76. From this configuration, only when thelock member 71 is at the unlocking position J3 illustrated inFIG. 7 , the hydraulic oil is supplied from the second unlockingflow path 76 to the first pressure receiving surface U1. - In addition, as a configuration that supplies the hydraulic oil to the second unlocking
flow path 76, a flow path configuration that makes the second unlockingflow path 76 communicate with the retardationangle flow path 34 or makes the second unlockingflow path 76 communicate with the retardation angle chamber Cb may be adopted. - As illustrated in
FIG. 8 , a lockingassist flow path 22A is formed in a groove shape in the inner surface of thefront plate 22 so as to communicate with an opening portion of the large-diameterguide hole portion 70 a when the relative rotation phase is displaced closer to the retardation angle side than the intermediate locking phase M. Although the locking assistflow path 22A, as illustrated inFIG. 2 , communicates with anassist groove 32 a formed in thevane portion 32 so that some of the hydraulic oil is supplied to the large-diameterguide hole portion 70 a, for easy understanding, for example,FIGS. 4 to 11 illustrate the locking assistflow path 22A as directly communicating with the large-diameterguide hole portion 70 a, and do not illustrate theassist groove 32 a. - Through the formation of the locking assist
flow path 22A, when the relative rotation phase is displaced from the phase illustrated inFIG. 8 in the advance angle direction Sa, some of the hydraulic oil supplied to the advance angle chamber Ca is supplied to the large-diameterguide hole portion 70 a to assist the operation of thelock member 71 into themain lock recess 72. - In addition, as illustrated in
FIGS. 4 to 7 , acommunication portion 25 is formed in thefront plate 22 to make the opening portion of the large-diameterguide hole portion 70 a communicate with the external space when the relative rotation phase is displaced in the advance angle direction from the intermediate locking phase M. Although thecommunication portion 25, as illustrated inFIG. 2 , is configured as an opening that penetrates thefront plate 22 and communicates with the large-diameterguide hole portion 70 a through acommunication groove 32 b formed in thevane portion 32, for example,FIGS. 4 to 11 illustrate thecommunication portion 25 as having a groove shape, and do not illustrate thecommunication groove 32 b for easy understanding. - Through the formation of the
communication portion 25, outside air is suctioned into the large-diameterguide hole portion 70 a when the engagingportion 71 b of thelock member 71 is engaged with themain lock recess 72, which reduces the influence of a negative pressure, thereby allowing the operation of thelock member 71 to be easily performed. - As illustrated in
FIG. 2 , the auxiliary lock mechanism Ls includes alock body 81 slidably inserted into asupport hole 80, which is formed in one of theprotrusions 21T of the outer rotormain body 21 in the attitude along the radial direction about the rotation axis X, anauxiliary lock recess 82 formed in the outer circumference of the inner rotormain body 31 so as to allow aregulation end 81 a of thelock body 81 to be fitted thereinto, and anauxiliary lock spring 83 as a biasing body that obtains the biasing force required to cause thelock body 81 to be engaged with theauxiliary lock recess 82. An auxiliary unlockingflow path 35 communicates with theauxiliary lock recess 82, and is supplied with the hydraulic oil from the advanceangle flow path 33. - The
lock body 81 has a plate shape, and the protruding side thereof is referred to as aregulation end 81 a. In addition, thelock body 81 may be configured to have a rod shape. Theauxiliary lock spring 83 is configured as a compression coil spring, which is disposed between the end surface of thelock body 81 on the opposite side of the regulation end 81 a and therear plate 23 to exert the biasing force required to cause the regulation end 81 a to be engaged with theauxiliary lock recess 82. - The
auxiliary lock recess 82 is formed in a concave shape to extend along the displacement direction of the relative rotation phase. Thereby, in a state where the regulation end 81 a is fitted into theauxiliary lock recess 82, the relative rotation phase may be displaced in a predetermined region along the direction in which theauxiliary lock recess 82 is formed. - As illustrated in
FIG. 2 , when the relative rotation phase is in the intermediate locking phase M, thelock body 81 of the auxiliary lock mechanism Ls is abutted on the end of theauxiliary lock recess 82 in the retardation angle direction Sb, and thelock member 71 of the main lock mechanism Lm is abutted on the end of themain lock recess 72 in the advance angle direction Sa. Thereby, the relative rotation phase is maintained in the intermediate locking phase M. - In the valve opening/closing timing control apparatus A, as described above, the displacement of the relative rotation phase is implemented by the control of the hydraulic oil by the
electromagnetic control valve 40, and the shifting of the main lock mechanism Lm and the auxiliary lock mechanism Ls to the locked state is implemented by the control of the hydraulic oil by theelectromagnetic control valve 40. - As illustrated in
FIG. 3 , the valve opening/closing timing control apparatus A includes acontrol unit 90 that outputs a control signal to theelectromagnetic solenoid 44 of theelectromagnetic control valve 40. Detected signals from a phase sensor N, which detects the relative rotation phase, and a temperature sensor T, which detects the temperature of the engine E (basically, the temperature of cooling water), are input to thecontrol unit 90. - In addition, although it is assumed that the phase sensor N acquires the rotation angle of the
crankshaft 1 and the rotation angle of theinner rotor 30 at short intervals and detects the relative rotation phase by calculation, the relative rotation phase may be detected from the phase difference between theouter rotor 20 and theinner rotor 30. - The
control unit 90 functions as an ECU that controls the engine E. For example, at the time of performing a control to stop the engine, thecontrol unit 90 performs a control to shift the relative rotation phase to the intermediate locking phase M, and performs a control to stop the engine E after the lock unit LU reaches the locked state. In particular, thecontrol unit 90 includes alock shifting controller 91 that implements the shifting of the lock unit LU to the locked state, an unlockingcontroller 92 that implements the unlocking of the lock unit LU, and aphase controller 93 that implements the displacement of the relative rotation phase. - In addition, although the
lock shifting controller 91, the unlockingcontroller 92, and thephase controller 93 are configured by software, but may be configured by hardware such as, for example, logic, or may be partially configured by hardware. - In addition, in the following description, a control to supply the hydraulic oil in a flow path system that displaces the relative rotation phase in the advance angle direction Sa (e.g., the advance
angle flow path 33 or the advance angle chamber Ca) is referred to as an “advance angle operation.” On the contrary, a control to supply the hydraulic oil to a flow path system that displaces the relative rotation phase in the retardation angle direction Sb (e.g., the retardationangle flow path 34 or the retardation angle chamber Cb) is referred to as a “retardation angle operation.” - A lock shifting control will be described in which the
lock shifting controller 91 shifts the relative rotation phase to the intermediate locking phase M, starting from a state where the relative rotation phase is in a predetermined phase K (seeFIGS. 5 and 12 ) in which the relative rotation phase is displaced from the fittable region in the advance angle direction Sa. - As illustrated in the timing chart of
FIG. 12 and the flowchart ofFIG. 13 , in the lock shifting control, a first phase control is started to displace the relative rotation phase toward the intermediate locking phase M by the retardation angle operation. By this first phase control, the displacement is stopped at the time when the phase sensor N detects that the relative rotation phase exceeds the intermediate locking phase M from the predetermined phase K illustrated inFIG. 5 and reaches a first stop phase Q1 (steps #101 to #103). In addition, the specific example of the first phase control includes steps #101 to #103. - Since the hydraulic oil is supplied to the retardation
angle flow path 34 when the retardation angle operation is started in a state where the relative rotation phase is in the predetermined phase K (the timing V inFIG. 12 ), thelock member 71 reaches the unlocking position J3 as illustrated inFIG. 7 after thelock member 71 starts to operate in an unlocking direction as illustrated inFIG. 6 by the pressure of the hydraulic oil acting on the first pressure receiving surface U1 from the first unlockingflow path 75. - When the relative rotation phase is displaced as illustrated in
FIGS. 5 to 7 , the sequential timings vary in the order of V, VI, and VII inFIG. 12 . In addition, in a situation where the relative rotation phase varies as described above, thelock body 81 is in an unlocked state. Then, when thelock member 71 reaches the unlocking position J3, since the second unlockingflow path 76 communicates with the first pressure receiving surface U1, the first unlockingflow path 75 communicates with the second pressure receiving surface U2, and the pressure of the hydraulic oil acts thereon, thelock member 71 is maintained at the unlocking position J3. - By continuing the retardation angle operation, the relative rotation phase reaches the first stop phase Q1 illustrated in
FIG. 8 in a state where thelock member 71 is maintained at the unlocking position J3 (the timing VIII inFIG. 12 ). Thelock body 81 is fitted into theauxiliary lock recess 82 when the relative rotation phase reaches the first stop phase Q1. - When the relative rotation phase, which is closer to the retardation angle side than the first stop phase Q1 and the intermediate locking phase M, passes the intermediate locking phase M in the course of reaching the first stop phase Q1, the
first control port 75 a communicates with thedrain flow path 23D. However, since thelock member 71 is maintained at the unlocking position J3 by the pressure of the hydraulic oil from the second unlockingflow path 76, the engagingportion 71 b of thelock member 71 is not fitted into themain lock recess 72. - Thereafter, a second phase control is started to displace the relative rotation phase in the direction opposite to the first phase control by the advance angle operation. Since, in the first stop phase Q1, the locking assist
flow path 22A communicates with the opening portion of the large-diameterguide hole portion 70 a as illustrated inFIG. 8 , the operation of thelock member 71 to themain lock recess 72 is assisted by the pressure of the hydraulic oil along with the displacement of the relative rotation phase in the advance angle direction Sa. - After the relative rotation phase passes the phase illustrated in
FIG. 9 by this advance angle operation, as illustrated inFIG. 10 , the relative rotation phase reaches a second stop phase Q2 that is included in the sequence region G. At the time when the phase sensor N detects that the relative rotation phase reaches the second stop phase Q2, the displacement is stopped and the relative rotation phase waits (stops to operate and stands by) for a first set time T1 (steps #104 to #106). In addition, the steps #104 to #106 correspond to a specific example of the second phase control. - The phases of
FIGS. 9 and 10 appear at the timings IX and X inFIG. 12 . In addition.FIG. 12 illustrates a state where the relative rotation phase waits for the first set time T1 after reaching the second stop phase Q2. In addition, since the hydraulic oil is supplied to the auxiliary unlockingflow path 35, thelock body 81 is extracted from theauxiliary lock recess 82. - The first set time T1 is set to be longer as the temperature detected by the temperature sensor T is lower. When waiting as described above, the pressure in the retardation
angle flow path 34 and the retardation angle chamber Cb is greatly reduced. In addition, in the second stop phase Q2, as illustrated inFIGS. 10 and 15 , a state where the opening portion of the large-diameterguide hole portion 70 a of theguide hole 70 communicates with thedrain flow path 230 through the first unlockingflow path 75 and a state where thecommunication portion 25 causes the opening portion of the large-diameterguide hole portion 70 a of theguide hole 70 to communicate with the external space are continuously maintained. Therefore, the pressure acting on the first pressure receiving surface U1 and the second pressure receiving surface U2 is reduced, and an operation of fitting the engagingportion 71 b of thelock member 71 into themain lock recess 72 by the biasing force of themain lock spring 73 is performed. - In particular, in this second stop phase Q2, since the second unlocking
flow path 76 is closed by themain body portion 71 a of thelock member 71, no hydraulic oil flows to the second unlockingflow path 76, and there is no problem of reducing the operation speed of thelock member 71 due to the flow path resistance acting on the hydraulic oil in the second unlockingflow path 76. - Thereafter, a third phase control is performed to displace the relative rotation phase toward the intermediate locking phase M by the retardation angle operation. The control terminates when the relative rotation phase detected by the phase sensor N is stopped at the intermediate locking phase M illustrated in
FIG. 11 by the retardation angle operation (steps #107 and #108). - The phase change at the time when the relative rotation phase reaches the intermediate locking phase M as described above is illustrated as the timing XI in
FIG. 12 . In the case where the relative rotation phase detected by the phase sensor N is stopped at the intermediate locking phase M by the above-described control, the engagingportion 71 b of thelock member 71 is fitted into themain lock recess 72 prior to the stop, as illustrated inFIG. 10 . In this state, when the relative rotation phase is displaced in the retardation angle direction Sb, the engagingportion 71 b is abutted on the end of themain lock recess 72 so that the relative rotation is stopped. - At the timing when the relative rotation is stopped as described above, the regulation end 81 a of the
lock body 81 of the auxiliary lock mechanism Ls is shifted to a state where it is fitted into theauxiliary lock recess 82. As a result, the relative rotation phase of the valve opening/closing timing control apparatus A is maintained at the intermediate locking phase M. - In particular, after the third phase control, when the phase sensor N detects that the relative rotation phase detected by the phase sensor N exceeds the intermediate locking phase M and is displaced to the retardation angle side, a retry control (step #200) is executed.
- This retry control (step #200) is automatically executed when it is determined that the relative rotation phase detected by the phase sensor N exceeds the intermediate locking phase M and is displaced to the retardation angle side. The retry control is set as a sub-routine. That is, as illustrated in the timing chart of
FIG. 12 (the area indicated by the two-dot chain line) and the flowchart ofFIG. 14 , fourth phase control is performed to stop the displacement at the time when the phase sensor N detects that the relative rotation phase reaches the first stop phase Q1 (steps #201 and #202). - In the fourth phase control, the advance angle operation is performed so as to displace the relative rotation phase in the same direction as the second phase control. The displacement by the fourth phase control is stopped at the time when the phase sensor N detects that the relative rotation phase reaches the second stop phase Q2 that is included in the sequence region G and the relative rotation phase waits for a second set time T2, which is longer than the first set time T1 (steps #203 to #205).
- When the stop state continues for a long time in the second stop phase Q2 as described above, a state where the small-diameter
guide hole portion 70 b communicates with thedrain flow path 23D via the first unlockingflow path 75 is maintained for a long time. Therefore, the pressure in the small-diameterguide hole portion 70 b is reduced so that it becomes possible to make an operation by which the engagingportion 71 b of thelock member 71 is fitted into the mainlock recess portion 72 by the biasing force of themain lock spring 73. - Thereafter, the fifth phase control displaces the relative rotation phase toward the intermediate locking phase M by performing the retardation angle operation, and when the relative rotation phase detected by the phase sensor N is stopped at the intermediate locking phase M, the fifth phase control is terminated (step #206).
- In the retry control (step #200), when the stop of the relative rotation phase is not performed at the intermediate locking phase M, the steps #108 and #200 are repeatedly performed. However, for example, when the number of repetition times reaches a set number of times, a control form is conceivable in which the lock shifting control is forcibly terminated, or error information is output to terminate the control.
- In particular, when the retry control (step #200) is repeatedly performed, a control form may be set to extend the waiting time to correspond to the number of repetition times.
- In addition, in a situation where the relative rotation phase is opposite to the predetermined phase K with the intermediate locking phase M being interposed therebetween, a control to start from the
step # 104 in the flowchart ofFIG. 13 is performed when the lock shifting control is executed. -
FIG. 15 illustrates, in an enlarged scale, a state of the main lock mechanism Lm in the second stop phase Q2 set by the control of thelock shifting controller 91. In the second stop phase Q2, it is required to cause the engagingportion 71 b of thelock member 71 to be engaged with themain lock recess 72 as soon as possible by the biasing force of themain lock spring 73. In order to enable such an engagement, the second stop phase Q2 is set such that the hydraulic oil is rapidly discharged from thedrain flow path 23D and outside air is rapidly suctioned from the communicatingportion 25. - In the chart of
FIG. 16 , on the basis of the intermediate locking phase M indicated by “O” on the horizontal axis, in the region on the retardation angle side (the left side inFIG. 16 ) and in the sequence region G on the advance angle side (the right side inFIG. 16 ), the equivalent diameters of respective flow paths through which the hydraulic oil is supplied or discharged are illustrated in graphs. - As illustrated in
FIG. 16 , in a situation where the relative rotation phase is closer to the retardation angle side (the left side inFIG. 16 ) than the intermediate locking phase M, the flow path area (communication diameter) in the communication region between the lockingassist flow path 22A and the advance angle chamber Ca is illustrated as advance angle chamber communication Da in a graph. The flow path area is increased to a predetermined value while the relative rotation phase approaches the intermediate locking phase M, but becomes zero (completely closed) before the relative rotation phase reaches the intermediate locking phase M. - Likewise, in a situation where the relative rotation phase is closer to the retardation angle side (the left side in
FIG. 16 ) than the intermediate locking phase M, the flow path area (communication diameter) of the communication region between the retardation angle chamber Cb and themain lock recess 72 is illustrated as retardation angle chamber communication Db in a graph. The flow path area is reduced while the relative rotation phase approaches the intermediate locking phase M, and becomes zero (completely closed) before the relative rotation phase reaches intermediate locking phase M. - In addition, in a situation where the relative rotation phase is closer to the sequence region G on the advance angle side (the right side in
FIG. 16 ) than the intermediate locking phase M, the flow path area (communication diameter) of the communication region between the external space and the communicatingportion 25 is illustrated as atmosphere communication Dc in the graph. The flow path area is zero (completely closed) in the intermediate locking phase M, and is enlarged as gets farther away from the intermediate locking phase M toward the advance angle side. - In addition, the flow path area (communication diameter) of the communication region between the first unlocking
flow path 75 and thedrain flow path 23D is illustrated as drain communication Dd in a graph. The flow path area becomes the largest when the relative rotation phase is near the intermediate locking phase M and is reduced as gets farther away from the intermediate locking phase M at the advance angle side and the retardation angle side. - Here, as illustrated in
FIGS. 16 and 17 , considering a situation where the relative rotation phase is in a first comparative phase Qf, which is far from the intermediate locking phase M, in the sequence region G, as illustrated inFIG. 16 , the flow path area of the atmosphere communication Dc is close to the maximum value, whereas the flow path area of the drain communication Dd is close to the minimum value. - On the other hand, as illustrated in
FIGS. 16 and 18 , considering a situation where the relative rotation phase is in a second comparative phase Qn, which is close to the intermediate locking phase M, in the sequence region G as illustrated inFIG. 16 , the flow path area of the atmospheric communication Dc of the communicatingportion 25 is close to the minimum value, whereas the flow path area of the drain communication Dd between the first unlockingflow path 75 and thedrain flow path 23D is close to the maximum value. - In addition, in
FIG. 16 , in a case where the graph of the atmospheric communication Dc and the graph of the drain communication Dd intersect each other in the central region of the sequence region G, and the relative rotation phase is present near the central region, approximately the same amount of hydraulic oil flows to the communicatingportion 25 and the drain flow path 23D0. - In the central region, both the flow path area of the atmosphere communication Dc and the flow path area of the drain communication Dd exceed 20% of the maximum value thereof. In addition, in a situation where approximately the same amount of hydraulic oil flows to the communicating
portion 25 and thedrain flow path 23D, when thelock member 71 is engaged with themain lock recess 72, outside air is suctioned from the communicatingportion 25, and at the same time, the hydraulic oil is discharged from thedrain flow path 230, which enables the rapid operation of thelock member 71. - For this reason, the region of the sequence region G, in which both the flow path area of the atmosphere communication Dc and the flow path area of the drain communication Dd exceed 20% of the maximum value thereof, is set to the second stop phase Q2, so that the engaging
portion 71 b of thelock member 71 is engaged with themain lock recess 72 as soon as possible by the biasing force of themain lock spring 73. - In addition, as illustrated in
FIG. 11 , when the relative rotation phase is displaced in the advance angle direction Sa starting from a state where the relative rotation phase is maintained in the intermediate locking phase M, the unlockingcontroller 92 executes the advance angle operation. By this control, some of the hydraulic oil supplied to the advanceangle flow path 33 is supplied to the auxiliary unlockingflow path 35. - In addition to this supply, the pressure in the
auxiliary lock recess 82 of the auxiliary lock mechanism Ls is increased, and as illustrated inFIG. 5 , the regulation end 81 a of thelock body 81 is spaced apart from theauxiliary lock recess 82 to realize unlocking. Thereafter, when the relative rotation phase is displaced in the advance angle direction Sa, thephase controller 93 maintains the control of supplying the hydraulic oil to the advance chamber Ca. As a result, as illustrated inFIG. 5 , the main lock mechanism Lm performs the displacement of the relative rotation phase in a state where the engagingportion 71 b is engaged with the main lock recess 72 (within the range of the fittable region), and the relative rotation phase may be set to an arbitrary phase. [Unlocking: Displacement in Retardation Angle Direction] - On the contrary, as illustrated in
FIG. 11 , when the relative rotation phase is displaced in the retardation angle direction Sb starting from a state where the relative rotation phase is maintained in the intermediate locking phase M, a control is performed in the order in which the unlockingcontroller 92 displaces the relative rotation phase in the advance angle direction Sa, and thereafter thephase controller 93 operates in the retardation angle direction Sb. - That is, the auxiliary lock mechanism Ls is unlocked when the unlocking
controller 92 firstly executes the advance angle operation, and the displacement is stopped when the relative rotation phase exceeds the sequence region G and reaches the unlocking phase illustrated inFIG. 5 . In this phase, the firstretardation angle port 75 b of the first unlockingflow path 75 communicates with the first retardationangle side groove 23R. - In this state, when the
phase controller 93 performs a control to supply the hydraulic oil to the retardation angle chamber Cb, thelock member 71 starts to operate in the unlocking direction as illustrated inFIG. 6 , and then reaches the unlocking position J3 as illustrated inFIG. 7 . By continuing the control to supply the hydraulic oil to the retardation angle chamber Cb, the relative rotation phase exceeds the intermediate locking phase M in a state where thelock member 71 is maintained at the unlocking position J3, and thelock body 81 is fitted into theauxiliary lock recess 82. - The displacement in the retardation angle direction Sb is performed within a range in which the
lock body 81 is displaceable while being fitted into theauxiliary lock recess 82. In the same manner as the above description, thefirst control port 75 a communicates with thedrain flow path 23D in the course of reaching the relative rotation phase, which is closer to the retardation angle side than the intermediate locking phase M. However, since thelock member 71 is maintained at the unlocking position J3 by the pressure of the hydraulic oil from the second unlockingflow path 76, the engagingportion 71 b of thelock member 71 is not be fitted into themain lock recess 72. - In this embodiment, when the relative rotation phase is set to the intermediate locking phase M, the main lock mechanism Lm and the auxiliary lock mechanism Ls of the lock unit LU simultaneously reach the locked state, thereby maintaining the intermediate locking phase M. In addition, the displacement of the relative rotation phase in the advance angle direction Sa is implemented by supplying the hydraulic oil to the advance
angle flow path 33 and the auxiliary unlockingflow path 35. In addition, when the displacement of the relative rotation phase in the retardation angle direction Sb is performed, the displacement is implemented by firstly displacing the relative rotation phase in the advance angle direction Sa, and then displacing the relative rotation phase in the retardation angle direction Sb. Accordingly, there is provided a configuration that does not require a dedicated control valve for unlocking. - In order to implement such a control, the
main lock recess 72 of the main lock mechanism Lm is formed in a groove shape to extend in the peripheral direction, and theauxiliary lock recess 82 of the auxiliary lock mechanism Ls is also formed in a groove shape to extend in the peripheral direction. - Accordingly, when the relative rotation phase is maintained in the sequence region G, the hydraulic oil is discharged from the first unlocking
flow path 75 to thedrain flow path 23D, thereby enabling the shifting of the main lock mechanism Lm to the locked state. - In particular, when the first unlocking
flow path 75 and the second unlockingflow path 76 are provided in order to control the operation of thelock member 71 of the main lock mechanism Lm, and the engagingportion 71 b of thelock member 71 is located at the locking position J1 or the locking boundary position J2, the operation of thelock member 71 toward the locking position J1 can be rapidly performed so as to enable reliable locking by limiting the supply and discharge of the hydraulic oil in the second unlockingflow path 76. - This disclosure may be configured in the following manner, in addition to the above-described embodiment (elements having the same functions as those in the above-described embodiment will be designated by the same reference numerals and symbols as those in the above-described embodiment).
- (a) The lock shifting control illustrated in
FIGS. 19 and 20 is basically the same as the lock shifting control described in the above-described embodiment, and has a difference in that, after the relative rotation phase reaches the first stop phase Q1 by first phase control, the displacement speed is reduced until the relative rotation phase shifts to the second stop phase Q2 by second phase control. - That is, the first phase control to displace the relative rotation phase from the predetermined phase K toward the intermediate locking phase M is started, and the displacement is stopped at the time when the phase sensor N detects that the relative rotation phase exceeds the intermediate locking phase M and reaches the first stop phase Q1 (steps #301 to #303). Next, the second phase control to displace the relative rotation phase in the direction opposite to the first phase control is performed, and the displacement is stopped at the time when the phase sensor N detects that the relative rotation phase reaches the second stop phase Q2 of the sequence region G (steps #304 to #307).
- In particular, by setting the absolute value of the displacement speed in the second phase control to a value that is smaller than the absolute value of the displacement speed in the first phase control, the displacement speed in the sequence region G is reduced. As a result, the time during which the relative rotation phase exists in the sequence region G is increased, and the discharge of the hydraulic oil from the
drain flow path 23D is sufficiently performed, so that the engagingportion 71 b is reliably fitted into themain lock recess 72. - Thereafter, when a third operation of displacing the relative rotation phase toward the intermediate locking phase M is executed by performing the retardation angle operation and the control is terminated (step #308).
- (b) As illustrated in
FIG. 21 , when the phase sensor N detects that the relative rotation phase reaches the intermediate locking phase M by a third phase control of the lock shifting control, a dither control is performed to alternately and repeatedly supply the hydraulic oil to the retardation angle chamber Cb and the advance angle chamber Ca for a set time Td, so that an operation of fitting thelock member 71 into themain lock recess 72 is reliably performed. - That is, in this additional embodiment (b), a control to displace the relative rotation phase as illustrated in the timing chart of
FIG. 22 is performed by a lock shifting control illustrated in the flowchart ofFIG. 23 . Since the timing chart ofFIG. 22 and the flowchart illustrated inFIG. 23 add the dither control of the present embodiment (b) disclosed here to the above-described embodiment, others excluding the dither control are common with the description of the above embodiment. - That is, the first phase control is started to displace the relative rotation phase toward the intermediate locking phase M by the retardation angle operation. By this first phase control, the displacement is stopped at the time when the phase sensor N detects that the relative rotation phase exceeds the intermediate locking phase M from the predetermined phase K illustrated in
FIG. 5 and reaches the first stop phase Q1 (steps #401 to #403). In addition, the steps #401 to #403 correspond to a specific example of the first phase control. - Thereafter, the second phase control is started to displace the relative rotation phase in the direction opposite to the first phase control by the advance angle operation. In the first stop phase Q1, since the locking assist
flow path 22A communicates with the opening portion of the large-diameterguide hole portion 70 a (seeFIG. 8 ), an operation of thelock member 71 to themain lock recess 72 is assisted by the pressure of the hydraulic oil together with the displacement of the relative rotation phase in the advance angle direction Sa. - The relative rotation phase reaches the second stop phase Q2 included in the sequence region G by the advance angle operation (see
FIG. 10 ). The displacement is stopped at the time when the phase sensor N detects that the relative rotation phase reaches the second stop phase Q2 (steps #404 to #406), and the relative rotation phase waits (stops to operate and stands by) for the first set time T1. In addition, the steps #404 to #406 correspond to a specific example of the second phase control. - In this way, when waiting, the pressure in the retardation
angle flow path 34 and the retardation angle chamber Cb is in a greatly reduced state. In addition, in the second stop phase Q2, a state where the opening portion of the large-diameterguide hole portion 70 a of theguide hole 70 communicates with thedrain flow path 23D via the first unlockingflow path 75 and a state where thecommunication portion 25 causes the external space to communicate with the opening portion of the large-diameterguide hole portion 70 a of theguide hole 70 are continuously maintained. As a result, the pressure acting on the first pressure receiving surface U1 and the second pressure receiving surface U2 is reduced such that an operation of fitting the engagingportion 71 b of thelock member 71 into themain lock recess 72 is performed by the biasing force of themain lock spring 73. - Thereafter, the third phase control is performed to displace the relative rotation phase in the direction of the intermediate locking phase M by the retardation angle operation. When it is determined that the relative rotation phase detected by the phase sensor N reaches the intermediate locking phase M illustrated in
FIG. 21 by the retardation angle operation, the dither control is performed (steps #407 to #409). - In the dither control of the
step # 409, a control signal is output to theelectromagnetic control valve 40 so that the hydraulic oil is alternately and repeatedly supplied to the advance angle chamber Ca and the retardation angle chamber Cb for the set time Td. By performing the dither control, when the relative rotation phase reaches the intermediate locking phase M and the engagingportion 71 b of thelock member 71 of the main lock mechanism Lm is already engaged with themain lock recess 72 as illustrated inFIG. 21 , the relative rotation phase is slightly displaced in the advance angle direction Sa as illustrated inFIG. 22 , but is not displaced in the retardation angle direction Sb. - In addition, by executing this dither control, even if the side surface of the engaging
portion 71 b of thelock member 71 and the side surface of themain lock recess 72 are pressed to come into contact with each other, a slight gap is intermittently formed to reduce frictional resistance so that the movement of thelock member 71 in the engagement direction can be assisted by the biasing force of themain lock spring 73. As a result, the engagingportion 71 b is reliably shifted to a sufficient depth with respect to themain lock recess 72. - In this dither control, since the engaging
portion 71 b may be shifted to a sufficient depth into themain lock recess 72 by a slight displacement of the relative rotation phase, even in a state where the relative rotation phase is in the intermediate locking phase M and the regulation end 81 a of thelock body 81 of the auxiliary lock mechanism Ls is engaged with theauxiliary lock recess 82, the relative rotation phase is displaced in the advance angle direction Sa and the retardation angle direction Sb according to a slight gap between the regulation end 81 a and theauxiliary lock recess 82, so that the shifting of the main lock mechanism Lm to the locked state can be implemented. - In addition, the timing to start the dither control may be either immediately after the relative rotation phase reaches the intermediate locking phase M or the time when a slight time has elapsed. In addition, the number of times of supplying the hydraulic oil alternately to the advance angle chamber Ca and the retardation angle chamber Cb, or the interval when the hydraulic oil is alternately supplied may be arbitrarily set.
- After the dither control is executed as described above, when the relative rotation phase is shifted to the locked state in the intermediate locking phase M by performing the control to perform the retardation angle operation, the relative rotation phase is not displaced, and when the relative rotation phase is not shifted to the locked state and when the phase sensor N detects that the relative rotation phase exceeds the intermediate locking phase M and is displaced to the retardation angle side, the retry control (step #200) is executed. The retry control is common with the description of the above-described exemplary embodiment, and thus a control form is the same as that illustrated in
FIG. 14 . - (c) In the control of the embodiment (a), the dither control is executed. That is, after the
step # 308 of the flowchart ofFIG. 19 , the dither control (step #409) described in the embodiment (b) is executed so that the operation of shifting the engagingportion 71 b of thelock member 71 to a sufficient depth into themain lock recess 72 is reliably performed. - (d) After the retry control (see
FIG. 14 ), a control mode is set to perform the dither control when the relative rotation phase reaches the intermediate locking phase M (step # 108 of the flowchart ofFIG. 13 ). By setting the control mode in this manner, the movement of thelock member 71 in the engaging direction is assisted by the biasing force of themain lock spring 73, and the engagingportion 71 b is reliably shifted to a sufficient depth into themain lock recess 72. - In particular, when executing the dither control in the retry control, it is considered that, when the set time Td during which the dither control is executed is longer than the set time Td of the dither control in the lock shifting control, the number of times of displacement of the relative rotation phase in the advance angle direction Sa and the retardation angle direction Sb is increased.
- (e) In the lock shifting control, the time during which the relative rotation phase waits after reaching the sequential region G may be changed according to the hydraulic pressure and the rotational speed of the engine E.
- As a specific control form, by extending the waiting time as the hydraulic pressure is increased, it is considered that, after the pressure of the hydraulic oil acting on the
lock member 71 is removed, the pressure of the hydraulic oil continuously acting on thelock member 71 is reliably removed. In addition, by extending the waiting time as the rotational speed is increased, it is considered that an operation is performed under the influence of frictional force acting on thelock member 71 due to centrifugal force. - Similarly to this, the degree by which the displacement speed of the relative rotation phase is reduced may be changed according to the hydraulic pressure and the rotational speed of the engine E by the lock shifting control described in the exemplary embodiment (a).
- (f) In the case where the retry control is performed in the lock shifting control, the waiting time at the time of performing the shifting to the locked state is stored to be associated with the temperature of the engine E, the hydraulic pressure, or the rotational speed of the engine E. Then, when performing the lock shifting control, a control form may be set to set the waiting time that is suitable for a stored condition.
- By setting the waiting time based on the stored information as described above, reliable shifting to the locked state is enabled. The control based on the stored information may also be applied to the speed limitation of the above-described embodiment (a).
- (g) As a hydraulic fluid control mechanism, an electromagnetic valve may be provided outside the valve opening/closing timing control device A. In this configuration, a flow path configuration may be simplified compared to a case where an electromagnetic valve is provided inside the valve opening/closing timing control device A.
- (h) As a modification of the configuration in which the main lock mechanism Lm is provided in the
vane portion 32, thelock member 71 may be configured to protrude outward in the radial direction. In addition, as the auxiliary lock mechanism Ls, thelock body 81 may be configured to move inward or outward along an axis that is parallel to the rotation axis X. - (i) The
electromagnetic control valve 40 may be configured such that the advance angle position and the retardation angle position are disposed in the reverse order. - This disclosure may be applied to a valve opening/closing timing control device, which includes a driving side rotating body, a driven side rotating body, and a lock mechanism to restrain these rotating bodies in a predetermined relative rotation phase.
- A feature of an aspect of this disclosure resides in that a valve opening/closing timing control apparatus includes: a driving side rotating body configured to rotate synchronously with a crankshaft of an internal combustion engine; a driven side rotating body included in the driving side rotating body and configured to rotate integrally with a camshaft for opening or closing of a valve of the internal combustion engine on a same axis as a rotation axis of the driving side rotating body; a hydraulic fluid control mechanism configured to displace a relative rotation phase between the driving side rotating body and the driven side rotating body by supplying a hydraulic fluid to one of an advance angle chamber and a retardation angle chamber, which are defined between the driving side rotating body and the driven side rotating body; and a lock mechanism including a lock member slidably inserted into a guide hole formed in one of the driving side rotating body and the driven side rotating body, a biasing member configured to bias the lock member in a direction where an engaging portion on one end side of the lock member protrudes, and a lock recess formed in a remaining one of the driving side rotating body and the driven side rotating body so as to allow the engaging portion to be fitted thereinto. The lock member includes the engaging portion, a main body portion having a larger diameter than that of the engaging portion, and a first pressure receiving surface formed in an annular shape on an end surface of the main body portion at an intermediate position between the engaging portion and the main body portion. The valve opening/closing timing control apparatus further includes: a first unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is moved from a locking position where the engaging portion is fitted into the lock recess to a position at which the engaging portion is farther spaced apart from the lock recess than at a locking boundary position where the engaging portion is separated from the lock recess; and a second unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is at an unlocking position at which the engaging portion is farther spaced apart from the lock recess than at the locking boundary position, and to be in non-communication state with the first pressure receiving surface as a flow path is closed by the main body portion when the engaging portion is at the locking boundary position.
- According to this configuration, in a locked state where the engaging portion of the lock member is fitted into the lock recess, when the hydraulic fluid is supplied to the first unlocking flow path, the pressure of the hydraulic fluid is applied to the first pressure receiving surface so as to extract the engaging portion from the lock recess, thereby implementing shifting to an unlocked state. In addition, when the engaging portion of the lock member reaches the unlocking position after shifting to the unlocked state, it is also possible to cause the pressure of the hydraulic fluid to act on the first pressure receiving surface so that the unlocked state can be maintained by supplying the hydraulic fluid to the second unlocking flow path.
- In addition, in a state in which the engaging portion of the lock member is closer to the locking direction than the locking boundary position, the second unlocking flow path is closed by the main body portion of the lock member. Therefore, a phenomenon in which the hydraulic fluid flows into/flows out from the second unlocking flow path is not caused when the engaging portion of the lock member moves toward the lock recess by the biasing force of the biasing member, and the operating speed of the lock member is not suppressed. For example, in a configuration in which the hydraulic fluid flows into the second unlocking flow path when the lock member shifts to the locked state, the operating speed of the lock member is reduced since the flow of the hydraulic fluid is suppressed by the resistance in the second unlocking flow path. However, the configuration of the present invention solves this problem.
- Accordingly, the valve opening/closing timing control apparatus in which the lock member can be rapidly fitted into the lock recess is configured.
- In the aspect of this disclosure, the lock recess may include a fittable region that extends in a displacement direction to enable displacement of the relative rotation phase in a state where the engaging portion is fitted into the lock recess, and a phase in which the engaging portion is fitted into one side end of the fittable region of the lock recess in the displacement direction may be set to a locking phase. A range of the fittable region under influence of the set locking phase may be set to a sequence region, and in the sequence region, a drain flow path configured to discharge the hydraulic fluid may communicate with the first unlocking flow path. An unlocking phase may be set to be opposite to the locking phase on the basis of the sequence region in the fittable region, and in the unlocking phase, the first unlocking flow path and the drain flow path are in non-communication state with each other in a state where the engaging portion is fitted into the lock recess, and supply of the hydraulic fluid to the first unlocking flow path and the second unlocking flow path is enabled.
- According to this configuration, by setting the relative rotation phase to the sequence region, the hydraulic fluid that applies pressure to the first pressure receiving surface may be discharged from the first unlocking flow path to the drain flow path so that the pressure acting on the first pressure receiving surface can be reduced, and an operation of fitting the engaging portion of the lock member into the lock recess can be performed.
- In addition, when the state of setting the relative rotation phase to the sequence region is maintained, shifting to the locked state can be reliably implemented.
- Further, by setting the relative rotation phase to an unlocking phase, no hydraulic fluid is discharged from the drain flow path and the hydraulic fluid is supplied from the first unlocking flow path and the second unlocking flow path so that shifting to the unlocked state can be rapidly performed.
- In the aspect of this disclosure, the valve opening/closing timing control apparatus may further include: a phase sensor configured to detect the relative rotation phase; and a lock shifting control unit configured to: start a first phase control so as to displace the relative rotation phase from a predetermined phase, which is opposite to the locking phase on the basis of the sequence region, to the locking phase; stop the displacement by the first phase control at a time when the phase sensor detects that the relative rotation phase exceeds the locking phase from the predetermined phase; start a second phase control so as to displace the relative rotation phase in a direction opposite to that in the first phase control; stop the displacement by the second phase control at a time when the phase sensor detects that the relative rotation phase reaches a predetermined phase in the sequence region; and start a third phase control so as to displace the relative rotation phase toward the locking phase.
- According to this configuration, when the lock shifting control unit performs the first phase control, the displacement is stopped when the relative rotation phase exceeds the sequence region and the locking phase. Subsequently, when the lock shifting control unit performs the second phase control, the displacement is stopped when the relative rotation phase exceeds the locking phase and reaches a phase included in the sequence region. In the sequence region, since the engaging portion of the lock member is fittable into the lock recess and the hydraulic fluid is discharged from the first unlocking flow path to the drain flow path, an operation of fitting the engaging portion into the lock recess can be performed by the biasing force of the biasing member. Thereafter, when the lock shifting control unit performs the third phase control to displace the relative rotation phase toward the locking phase, the engaging portion may be abutted on the end surface of the inner end of the lock recess, which becomes a locking position so that the shifting to the locking phase can be performed.
- In the aspect of this disclosure, in the second phase control, when the relative rotation phase reaches the sequence region and the displacement is stopped, the stop may be continued for a set time.
- According to this configuration, for example, as in a case where the hydraulic fluid has high viscosity due to the low temperature thereof, even if the hydraulic fluid is not smoothly discharged from the drain flow path and the reduction in the pressure of the first unlocking flow path requires an extra time, it is possible to cause the hydraulic fluid to be sufficiently discharged and to cause the engaging portion to be reliably fitted into the lock recess by continuing the stop for the set time in the sequence region.
- In the aspect of this disclosure, a control form of the lock shifting control unit may be set: to start a fourth phase control to stop the displacement when the phase sensor detects that the relative rotation phase exceeds the locking phase and is displaced to a predetermined phase after the third phase control, and thereafter displace the relative rotation phase in the same direction as the second phase control; to stop the fourth phase control at a time when the phase sensor detects that the relative rotation phase reaches a predetermined phase in the sequence region; to maintain the stopped state for a longer time than the set time; and then to perform a fifth phase control to displace the relative rotation phase toward the locking phase.
- When the relative rotation phase is displaced beyond the locking phase after the third phase control, the engaging portion of the lock member is not fitted into the lock recess. Thus, the displacement by the third phase control is continuously stopped to the second phase control start position. Thereafter, the relative rotation phase is shifted to the sequence region and then stopped by performing the fourth phase control, and by maintaining the stop time to be longer than the previous set time, it becomes possible to perform an operation in which the engaging portion is fitted into the lock recess by the biasing force of the biasing member. In addition, by subsequently performing the fifth phase control, shifting to the locking phase can be reliably performed.
- In the aspect of this disclosure, an absolute value of a displacement speed in the second phase control may be set to be smaller than an absolute value of a displacement speed in the first phase control.
- According to this configuration, even if the hydraulic fluid is not smoothly discharged from the drain flow path and the reduction in the pressure of the first unlocking flow path requires an extra time as in a case where the hydraulic fluid has high viscosity due to, for example, a low temperature thereof, it is possible to allow the fitting of the engaging portion into the lock recess to be reliably performed by reducing the displacement speed of the relative rotation phase in the second phase control to be lower than the displacement speed in the first phase control so that the drain time can be extended and the hydraulic fluid can be sufficiently discharged.
- In the aspect of this disclosure, in the second phase control, the displacement speed in the sequence region may be reduced with respect to the displacement speed before reaching the sequence region.
- In the aspect of this disclosure, the lock shifting control unit may perform a dither control to alternately and repeatedly supply the fluid into the advance angle chamber and the retardation angle chamber within a set time when the phase sensor detects that the relative rotation phase reaches the locking phase by the third phase control.
- According to this configuration, when the relative rotation phase is displaced toward the locking phase in the lock shifting control to reach the locking phase, the operation of causing the engaging portion of the lock member to be engaged with the lock recess is performed by the biasing force of the biasing member. However, it is also conceivable that when the engaging portion is pressed to come into contact with the inner circumferential wall of the lock recess so that the frictional resistance is increased, a problem may be caused in that the engaging portion is not inserted to a sufficient depth. In connection with this, by performing the dither control when the relative rotation phase reaches the locking phase, the frictional resistance may be reduced by releasing the pressure contact state in the press contact portion between the engaging portion and the lock recess, so that the engaging portion can be inserted into the lock recess to a sufficient depth.
- In the aspect of this disclosure, a locking assist flow path may be formed to apply a pressure of the hydraulic fluid to the lock member in an engagement direction when the relative rotation phase is opposite to the sequence region on the basis of the locking phase.
- According to this configuration, for example, when the relative rotation phase is displaced from the phase, which is opposite to the locking phase on the basis of the sequence region, toward the locking phase, the pressure of the hydraulic fluid acts on the lock member in the engagement direction from the locking assist flow path. This also enables the operating speed of the engaging portion of the lock member toward the lock recess to be increased.
- In the aspect of this disclosure, the valve opening/closing timing control apparatus may further include: an auxiliary lock mechanism including a lock body slidably inserted into a support hole portion formed in one of the driving side rotating body and the driven side rotating body, a biasing body configured to bias a regulation end on one end side of the lock body so that the regulation end protrudes, and an auxiliary lock recess formed in a remaining one of the driving side rotating body and the driven side rotating body so that the regulation end of the lock body is fitted into the auxiliary lock recess by biasing force of the biasing body. The auxiliary lock recess may be formed in a region extending along the displacement direction of the relative rotation phase so that the displacement of the relative rotation phase is enabled in a state where the regulation end is fitted into the auxiliary lock recess. In a state where the relative rotation phase is in the locking phase, the lock body may be disposed at a position at which the lock body inhibits the displacement of the relative rotation phase between both ends of the auxiliary lock recess in the displacement direction.
- According to this configuration, when the relative rotation phase is in the locking phase, the lock body is fitted into the auxiliary lock recess and the lock member is fitted into the lock recess. Thus, in this state, the relative rotation phase may not be displaced in any one of an advance angle direction and a retardation angle direction, and may be maintained at an intermediate phase between the maximum advance angle phase and the maximum retardation angle phase.
- In the aspect of this disclosure, one of the driving side rotating body and the driven side rotating body may be configured as an inner rotor having the guide hole formed therein, and a remaining one of the driving side rotating body and the driven side rotating body may be configured as an outer rotor having a pair of plates for fitting of the inner rotor therebetween, the lock recess being formed in one of the plates, and a communication portion being formed in a remaining one of the plates so as to enable communication between the guide hole and an external space. As the relative rotation phase approaches the locking phase in the sequence region, a flow path area of the communication portion communicating with the external space may be reduced and a flow path area of the drain flow path communicating with the first unlocking flow path may be increased, and in the second phase control, when the flow path area of the communication portion and the flow path area of the drain flow path reach 20% or more of that in a completely opened state, the displacement by the second phase control may stop.
- According to this configuration, when the displacement of the relative rotation phase by the third phase control causes each of the flow path area of the communication portion and the flow path area of the drain flow path reaches 20% or more of that in the completely opened state, a control to stop the third phase control is performed. With this stop, a resistance acting on air suctioned from the communication portion to the space of the guide hole in which the biasing member is located is reduced, and a resistance acting on the fluid discharged from the first unlocking flow path to the drain flow path is reduced. As a result, the displacement speed of the lock member is increased so that shifting to the locked state can be rapidly performed.
- In the aspect of this disclosure, the set time of the dither control performed after the fifth control may be set to be longer than the set time of the dither control performed after the third control.
- In the aspect of this disclosure, in the lock shifting control, a duration in which the relative rotation phase reaches the sequence region and the displacement is stopped may be changed according to a hydraulic pressure and a number of revolutions of the internal combustion engine.
- The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Claims (15)
1. A valve opening/closing timing control apparatus comprising:
a driving side rotating body configured to rotate synchronously with a crankshaft of an internal combustion engine;
a driven side rotating body included in the driving side rotating body and configured to rotate integrally with a camshaft for opening or closing of a valve of the internal combustion engine on a same axis as a rotation axis of the driving side rotating body;
a hydraulic fluid control mechanism configured to displace a relative rotation phase between the driving side rotating body and the driven side rotating body by supplying a hydraulic fluid to one of an advance angle chamber and a retardation angle chamber, which are defined between the driving side rotating body and the driven side rotating body;
a lock mechanism including
a lock member slidably inserted into a guide hole formed in one of the driving side rotating body and the driven side rotating body, and including
an engaging portion,
a main body portion having a larger diameter than that of the engaging portion, and
a first pressure receiving surface formed in an annular shape on an end surface of the main body portion at an intermediate position between the engaging portion and the main body portion,
a biasing member configured to bias the lock member in a direction where the engaging portion on one end side of the lock member protrudes, and
a lock recess formed in a remaining one of the driving side rotating body and the driven side rotating body so as to allow the engaging portion to be fitted thereinto;
a first unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is moved from a locking position where the engaging portion is fitted into the lock recess to a position at which the engaging portion is farther spaced apart from the lock recess than at a locking boundary position where the engaging portion is separated from the lock recess; and
a second unlocking flow path configured to communicate with the first pressure receiving surface when the engaging portion is at an unlocking position where the engaging portion is farther spaced apart from the lock recess than at the locking boundary position, and to be in non-communication state with the first pressure receiving surface as a flow path is closed by the main body portion when the engaging portion is at the locking boundary position.
2. The valve opening/closing timing control apparatus according to claim 1 ,
wherein the lock recess includes a fittable region that extends in a displacement direction to enable displacement of the relative rotation phase in a state where the engaging portion is fitted into the lock recess, and a phase in which the engaging portion is fitted into one side end of the fittable region of the lock recess in the displacement direction is set to a locking phase, wherein a range of the fittable region under influence of the set locking phase is set to a sequence region, and in the sequence region, a drain flow path configured to discharge the hydraulic fluid communicates with the first unlocking flow path, and
an unlocking phase is set to be opposite to the locking phase on the basis of the sequence region in the fittable region, and in the unlocking phase, the first unlocking flow path and the drain flow path are in non-communication state with each other in a state where the engaging portion is fitted into the lock recess, and supply of the hydraulic fluid to the first unlocking flow path and the second unlocking flow path is enabled.
3. The valve opening/closing timing control apparatus according to claim 2 , further comprising:
a phase sensor configured to detect the relative rotation phase; and
a lock shifting control unit configured to: start a first phase control so as to displace the relative rotation phase from a predetermined phase, which is opposite to the locking phase on the basis of the sequence region, to the locking phase; stop the displacement by the first phase control at a time when the phase sensor detects that the relative rotation phase exceeds the locking phase from the predetermined phase; start a second phase control so as to displace the relative rotation phase in a direction opposite to that in the first phase control; stop the displacement by the second phase control at a time when the phase sensor detects that the relative rotation phase reaches a predetermined phase in the sequence region; and then start a third phase control so as to displace the relative rotation phase toward the locking phase.
4. The valve opening/closing timing control apparatus according to claim 3 ,
wherein, in the second phase control, when the relative rotation phase reaches the sequence region and the displacement is stopped, the stop is continued for a set time.
5. The valve opening/closing timing control apparatus according to claim 4 ,
wherein a control form of the lock shifting control unit is set: to start a fourth phase control to stop the displacement when the phase sensor detects that the relative rotation phase exceeds the locking phase and is displaced to a predetermined phase after the third phase control, and thereafter displace the relative rotation phase in the same direction as the second phase control; to stop the fourth phase control at a time when the phase sensor detects that the relative rotation phase reaches a predetermined phase in the sequence region; to maintain the stopped state for a longer time than the set time; and then to perform a fifth phase control to displace the relative rotation phase toward the locking phase.
6. The valve opening/closing timing control apparatus according to claim 3 ,
wherein an absolute value of a displacement speed in the second phase control is set to a smaller value than an absolute value of a displacement speed in the first phase control.
7. The valve opening/closing timing control apparatus according to claim 3 ,
wherein in the second phase control, the displacement speed in the sequence region is reduced with respect to the displacement speed before reaching the sequence region.
8. The valve opening/closing timing control apparatus according to claim 3 ,
wherein the lock shifting control unit performs a dither control to alternately and repeatedly supply the fluid into the advance angle chamber and the retardation angle chamber within a set time when the phase sensor detects that the relative rotation phase reaches the locking phase by the third phase control.
9. The valve opening/closing timing control apparatus according to claim 5 ,
wherein the lock shifting control unit performs a dither control to alternately and repeatedly supply the fluid into the advance angle chamber and the retardation angle chamber within a set time when the phase sensor detects that the relative rotation phase reaches the locking phase by the third phase control.
10. The valve opening/closing timing control apparatus according to claim 2 ,
wherein a locking assist flow path is formed to apply a pressure of the hydraulic fluid to the lock member in an engagement direction when the relative rotation phase is opposite to the sequence region on the basis of the locking phase.
11. The valve opening/closing timing control apparatus according to claim 2 , further comprising:
an auxiliary lock mechanism including
a lock body slidably inserted into a support hole portion formed in one of the driving side rotating body and the driven side rotating body,
a biasing body configured to bias a regulation end on one end side of the lock body so that the regulation end protrudes, and
an auxiliary lock recess formed in a remaining one of the driving side rotating body and the driven side rotating body so that the regulation end of the lock body is fitted into the auxiliary lock recess by biasing force of the biasing body,
wherein the auxiliary lock recess is formed in a region extending along the displacement direction of the relative rotation phase so that the displacement of the relative rotation phase is enabled in a state where the regulation end is fitted into the auxiliary lock recess, and
in a state where the relative rotation phase is in the locking phase, the lock body is disposed at a position at which the lock body inhibits the displacement of the relative rotation phase between both ends of the auxiliary lock recess in the displacement direction.
12. The valve opening/closing timing control apparatus according to claim 3 ,
wherein one of the driving side rotating body and the driven side rotating body is configured as an inner rotor having the guide hole formed therein, and a remaining one of the driving side rotating body and the driven side rotating body is configured as an outer rotor having a pair of plates for fitting of the inner rotor therebetween, the lock recess being formed in one of the plates, and a communication portion being formed in a remaining one of the plates so as to enable communication between the guide hole and an external space,
as the relative rotation phase approaches the locking phase in the sequence region, a flow path area of the communication portion communicating with the external space is reduced and a flow path area of the drain flow path communicating with the first unlocking flow path is increased, and
in the second phase control, when the flow path area of the communication portion and the flow path area of the drain flow path reach 20% or more of that in a completely opened state, the displacement by the second phase control stops.
13. The valve opening/closing timing control apparatus according to claim 7 ,
wherein the lock shifting control unit performs dither control to alternately and repeatedly supply the fluid to the advance angle chamber and the retardation angle chamber within a set time when the phase sensor detects that the relative rotation phase reaches the locking phase by the third phase control.
14. The valve opening/closing timing control apparatus according to claim 9 ,
wherein the set time of the dither control performed after the fifth control is set to be longer than the set time of the dither control performed after the third control.
15. The valve opening/closing timing control apparatus according to claim 4 ,
wherein, in the lock shifting control, a duration in which the relative rotation phase reaches the sequence region and the displacement is stopped is changed according to a hydraulic pressure and a number of revolutions of the internal combustion engine.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP2016-083684 | 2016-04-19 | ||
JP2016083684 | 2016-04-19 | ||
JP2017-015688 | 2017-01-31 | ||
JP2017015688A JP2017194049A (en) | 2016-04-19 | 2017-01-31 | Valve timing control device |
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US20170298788A1 true US20170298788A1 (en) | 2017-10-19 |
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US15/490,361 Abandoned US20170298788A1 (en) | 2016-04-19 | 2017-04-18 | Valve opening/closing timing control apparatus |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100050966A1 (en) * | 2008-09-04 | 2010-03-04 | Aisin Seiki Kabushiki Kaisha | Valve timing control device |
US20110259289A1 (en) * | 2010-04-26 | 2011-10-27 | Denso Corporation | Valve timing control apparatus |
US20140130755A1 (en) * | 2011-07-07 | 2014-05-15 | Aisin Seik Kabushiki Kaisha | Valve timing control device and valve timing control mechanism |
-
2017
- 2017-04-18 US US15/490,361 patent/US20170298788A1/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100050966A1 (en) * | 2008-09-04 | 2010-03-04 | Aisin Seiki Kabushiki Kaisha | Valve timing control device |
US20110259289A1 (en) * | 2010-04-26 | 2011-10-27 | Denso Corporation | Valve timing control apparatus |
US20140130755A1 (en) * | 2011-07-07 | 2014-05-15 | Aisin Seik Kabushiki Kaisha | Valve timing control device and valve timing control mechanism |
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