US20170219281A1 - Method and system for recovery of methane from hydrocarbon streams - Google Patents
Method and system for recovery of methane from hydrocarbon streams Download PDFInfo
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- US20170219281A1 US20170219281A1 US15/329,705 US201515329705A US2017219281A1 US 20170219281 A1 US20170219281 A1 US 20170219281A1 US 201515329705 A US201515329705 A US 201515329705A US 2017219281 A1 US2017219281 A1 US 2017219281A1
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 238
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 48
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 43
- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000011084 recovery Methods 0.000 title claims abstract description 15
- 238000000926 separation method Methods 0.000 claims abstract description 149
- 239000012530 fluid Substances 0.000 claims abstract description 141
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 80
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 40
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 37
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000007788 liquid Substances 0.000 claims description 33
- 238000006243 chemical reaction Methods 0.000 claims description 30
- 238000003786 synthesis reaction Methods 0.000 claims description 27
- 230000015572 biosynthetic process Effects 0.000 claims description 26
- 239000007789 gas Substances 0.000 claims description 24
- 239000000376 reactant Substances 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 8
- 238000002955 isolation Methods 0.000 claims description 6
- 238000005691 oxidative coupling reaction Methods 0.000 claims description 6
- 239000000047 product Substances 0.000 description 19
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 15
- 239000005977 Ethylene Substances 0.000 description 15
- 150000001875 compounds Chemical class 0.000 description 7
- 210000000540 fraction c Anatomy 0.000 description 7
- 239000011541 reaction mixture Substances 0.000 description 7
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 6
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 2
- 239000003949 liquefied natural gas Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- -1 alkene compounds Chemical class 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- WHFQAROQMWLMEY-UHFFFAOYSA-N propylene dimer Chemical compound CC=C.CC=C WHFQAROQMWLMEY-UHFFFAOYSA-N 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 230000011514 reflex Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0228—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
- F25J3/0233—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of CnHm with 1 carbon atom or more
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0204—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the feed stream
- F25J3/0209—Natural gas or substitute natural gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0204—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the feed stream
- F25J3/0219—Refinery gas, cracking gas, coke oven gas, gaseous mixtures containing aliphatic unsaturated CnHm or gaseous mixtures of undefined nature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0228—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
- F25J3/0238—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of CnHm with 2 carbon atoms or more
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0228—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
- F25J3/0257—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/08—Processes or apparatus using separation by rectification in a triple pressure main column system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/02—Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum
- F25J2205/04—Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum in the feed line, i.e. upstream of the fractionation step
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/12—Refinery or petrochemical off-gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/62—Ethane or ethylene
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2240/00—Processes or apparatus involving steps for expanding of process streams
- F25J2240/02—Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/582—Recycling of unreacted starting or intermediate materials
Definitions
- the invention relates to a method for recovery of methane from hydrocarbon streams and a system for recovery of methane from hydrocarbon streams.
- Methane is a very important natural gas which is used in a huge variety of different applications.
- One important use of methane is as a fuel, since burning methane produces less carbon dioxide for each unit of heat released in comparison with other hydrocarbon fuels.
- methane is supplied in the form of a liquefied natural gas (LNG) for storage and transportation purposes.
- LNG liquefied natural gas
- Another very important use of methane is the application of methane as a reactant in a technical synthesis.
- Methane is an important starting material, for example, for the technical synthesis of hydrogen, methanol, ethylene, hydrogen cyanide, methyl halogenides, or organic compounds.
- reaction mixture a synthetic gas mixture
- reaction mixture comprising different reaction products, unreacted starting materials and, optionally, other compounds which were introduced during the reaction process, but did not participate in the reaction itself.
- Different methods have been developed in order to separate the target product, or the target products, from the reaction mixture.
- a demethaniser is applied in order to separate methane and other hydrocarbon-free compounds (e.g. hydrogen or nitrogen) from the remaining hydrocarbon compounds in the reaction mixture, which comprise a carbon content of C 2 or higher.
- the use of a demethaniser system on a synthetic gas mixture aims at the separation of methane and other hydrocarbon-free gases from a reaction mixture in order to facilitate a further subsequent separation step of the now methane-free hydrocarbon fraction comprising hydrocarbons with a carbon content of C 2 or higher.
- the thus separated methane content is generally discharged or has to be further processed in order to be used for any further process or synthesis.
- US 2013/225884A1 discloses processes for producing and separating ethane and ethylene, wherein an oxidative coupling of methane (OCM) product gas comprising ethane and ethylene is introduced to a separation unit comprising two separators. Within the separation unit, the OCM product gas is separated to provide a C 2 -rich effluent, a methane-rich effluent, and a nitrogen-rich effluent.
- OCM methane
- the method of the invention for the recovery of methane from hydrocarbon streams comprises the following steps:
- the method of the invention allows the provision of an essentially pure methane stream and a good separation of said methane stream from the feed fluid stream, which may be used in a reaction process for further products.
- feed fluid stream is to be understood as a liquid and/or a gas stream comprising liquid or gaseous methane, liquid or gaseous hydrocarbon compounds, and/or a hydrocarbon-free fluid in liquid and/or gaseous form.
- hydrocarbon compounds is to be understood as compounds with a carbon content of C 2 or higher which comprise at least one hydrogen-carbon bond. Such hydrocarbon compounds are particularly alkane or alkene compounds like ethane, ethane (ethylene), propane or propene (propylene) and the like.
- hydrocarbon-free fluid is to be understood as a compound in a liquid or a gaseous form which comprises no hydrogen-carbon bond, such as hydrogen, nobel gases, CO, CO 2 , or nitrogen.
- a hydrocarbon-free fluid is particularly argon, CO, hydrogen or nitrogen, more particularly nitrogen.
- said feed fluid stream derives from a synthesis system which uses methane as a reactant.
- synthesis systems may be a system designated for the oxidative coupling of methane (OCM) or a methane pyrolysis.
- OCM oxidative coupling of methane
- the synthesis system is a system designated for the oxidative coupling of methane (OCM).
- the oxidative coupling of methane is a known chemical reaction (OCM reaction) applied to the conversion of methane into further chemicals, in particular into ethan, ethylene, C3-hydrocarbons or C4-hydrocarbons, more particularly ethylene.
- OCM reaction chemical reaction
- the reaction is generally carried out in the presence of a catalyst and comprises several reaction and separation steps for producing ethylene from a methane feed.
- the methane feed is generally mixed with compressed air and comprises after the reaction with the catalyst nitrogen, methane, CO, CO 2 , hydrocarbons with a carbon content of C 2 or higher (e.g. ethan, ethylene, C3-hydrocarbons or C4-hydrocarbons), and water.
- the principle product of OCM is ethylene, the world's largest commodity chemical, and the fundamental building block of the chemical industry.
- methane activation is difficult owing to its thermodynamic properties. This limits the efficient utilisation of methane, an important petrochemical resource.
- the application of a catalyst in the reaction system and the adjustment of the reaction conditions have improved the conversion of methane in an OCM reaction.
- the products of OCM reactions depending on the reaction conditions—may react to undesired by-products.
- a low conversion of methane is used. Thus, a significant amount of unreacted methane is left in the reaction mixture.
- said methane stream is recycled and reused as a reaction product in a technical synthesis.
- the feed fluid stream is derived from a synthesis system, which uses methane as a reactant and said feed fluid stream is separated in said demethaniser system into said carbon-rich fraction and said separation stream, wherein said separation stream is introduced into said hydrocarbon-free fluid separation system, in particular in said cryogenic hydrocarbon-free fluid separation system, more particularly into said cryogenic nitrogen rejection system, and wherein said separation stream is separated in said hydrocarbon-free fluid separation system into a methane stream and a hydrocarbon-free stream.
- the feed fluid stream is derived from a synthesis system designated for an OCM reaction and said feed fluid stream is separated in said demethaniser system into said carbon-rich fraction and said separation stream, wherein said separation stream is introduced into said nitrogen rejection system, in which said separation stream is separated into a methane stream and a nitrogen stream.
- said separation stream is compressed by said compressor system before said separation stream is introduced in said hydrocarbon-free fluid separation system, wherein in particular said separation stream is compressed to a pressure of 25 bar to 75 bar, preferably to a pressure of 25 bar to 60 bar, more preferably to a pressure of 25 to 40 bar, more preferably to a pressure of 30 to 40 bar, particularly to a pressure of 30 bar.
- the boundaries of the above pressure ranges may also be combined in an arbitrary fashion.
- the lower pressure boundary of these pressure ranges may also be one of: 12 bar, 13 bar, 14 bar, 15 bar, 16 bar, 17 bar, 18 bar, 19 bar, 20 bar, 21 bar, 22 bar, 23 bar, 24 bar, 25 bar, 26 bar, 27 bar, 28 bar, 29 bar.
- the compression of the separation stream after leaving this demethaniser system and before the introduction into the hydrocarbon-free fluid separation system allows for a better separation and isolation of methane and hydrocarbon-free gas, in particular nitrogen, from the separation stream as in comparison to a direct introduction of the separation stream from the demethanizer system into the hydrocarbon-free fluid separation system.
- a higher pressure in the hydrocarbon-free fluid separation system allows for a better separation of methane and the hydrocarbon-free gas.
- a lower pressure is preferred in the demethaniser system, since the increase of pressure in the demethaniser would lead to higher hydrocarbon product losses.
- the feed fluid stream is derived from an OCM separation system, too high a pressure would lead to ethylene product losses.
- the use of a compressor system, in particular of a 3-step compressor system e.g. a compressor system described in the document WO02/088612A1
- the separation stream derived from the compressor is cooled down, in particular the separation stream is cooled down in a plate fin heat exchanger, and expanded to a lower pressure, before said separation stream is introduced into the hydrocarbon-free fluid separation system.
- said carbon-rich fraction from the demethaniser system is transferred to a C2-splitter in which hydrocarbons with different carbon contents of said carbon-rich fraction are separated from each other.
- a C2-splitter allows separation and isolation of target products from the carbon-rich fraction.
- C2-splitters are known in the art, and the dimensions and separation conditions depend on the target compound, which depends in itself on the previously-applied synthesis system, which provides the feed fluid stream. For example, if an OCM reaction system is used, which provides the feed fluid stream, the C2-splitter is designed and operated in such a way that the target compound ethylene can be separated in high purity.
- the target compound ethylene could be achieved in a more cost-effective way, since the (nowadays restricted) natural resource methane is used more efficiently.
- said carbon rich fraction of the demethanizer system is reboiled in a reboiler, in particular said carbon rich fraction of the demethanizer system is reboiled before said carbon rich fraction is transferred to said C2-splitter.
- At least parts of the feed fluid stream are liquidized in a cooling system before the introduction into a demethaniser unit of said demethaniser system.
- the demethaniser unit is designed to separate methane and the hydrocarbon-free fluid, in particular nitrogen, from the hydrocarbons with a carbon content of C 2 or higher from the reaction mixture derived from the reaction system.
- a demethaniser unit may be for example a distillation column.
- said feed fluid stream is separated in said cooling system into a liquid feed fluid stream and a gaseous feed fluid stream, wherein said liquid feed fluid stream is transferred to said demethaniser unit and said gaseous feed fluid stream is transferred to a (first) expander booster system, in which said gaseous feed fluid stream is expanded to a lower pressure before introducing into said demethaniser unit.
- a (first) expander booster system in which said gaseous feed fluid stream is expanded to a lower pressure before introducing into said demethaniser unit.
- the liquid feed fluid stream from the cooling system and the gaseous feed fluid stream from the (first) expander booster system are combined in said demethaniser unit and separated in the demethaniser unit into a carbon-rich fraction and separation stream.
- the separation stream is introduced into a second expander booster system, in which it is expanded, in particular expanded to approximately 4 bar, before said separation stream is introduced in said hydrocarbon-free fluid separation system.
- the expansion of the separation stream provides the chilling duty used in the demethaniser system.
- said gases feed fluid stream is introduced into a first expander booster system in which said gases feed fluid stream is expanded to a lower pressure before introducing into said demethaniser unit.
- said separation stream from said demethaniser unit is introduced in the second expander booster system in which it is expanded to provide said chilling duty. Additionally, the work power of both expanders is recovered to recompress the separation stream, in particular to recompress the separation stream to approximately 6 bar, before said separation stream is introduced into said hydrocarbon-free fluid separation system.
- the demethaniser system is operated at a pressure of 6 to 40 bar.
- the demethaniser unit of said demethaniser system is operated at a pressure of 9 to 25 bar, in particular at a pressure of approximately 13 bar. In some embodiments the demethaniser unit is operated at a temperature range of ⁇ 20 to ⁇ 170° C. In some embodiments, the demethaniser unit comprises a degrading temperature range along its longitudinal axis, wherein in particular the demethaniser unit comprises a temperature of ⁇ 30° C. at the bottom of the demethaniser unit, and a temperature of approximately ⁇ 150° C. at the top of the demethaniser unit.
- said separation stream is introduced in at least one high-pressure column arranged in said hydrocarbon-free fluid separation system, in which said separation stream is separated in a methane-rich bottom liquid and an essentially pure gaseous hydrocarbon-free overhead, wherein said methane-rich bottom liquid is transferred into at least one low-pressure column arranged in said hydrocarbon-free fluid separation system, in which said methane-rich bottom liquid is separated in hydrocarbon-free gas and a methane-rich liquid fraction.
- the methane-rich liquid fraction is at least partially vaporized—providing a liquid fraction and a methane gas fraction—wherein the cold derived from said liquid methane gasification is used for the separation process.
- said methane-rich bottom liquid is transferred to the mid part of said low-pressure column.
- said methane-rich bottom liquid and said gaseous hydrocarbon-free overhead are sub cooled in a cooler, particularly a reflux cooler, to approximately ⁇ 160° C. before they are transferred to said low-pressure column.
- said hydrocarbon-free overhead from the high-pressure column is at least partially condensed and said bottom liquid from the low-pressure column is at least partially vaporised on a heat exchanger, in particular on a heat exchanger which is arranged between said high-pressure column and said low-pressure column.
- said at least one high-pressure column and said at least one low-pressure column are integrated in one unit, wherein said at least one high-pressure column and said at least one low-pressure column are interconnected with a heat exchanger situated between both columns.
- the feed fluid stream is provided from an OCM reaction system, thus comprising a very high content of nitrogen and a substantial amount of methane.
- the method of the invention allows firstly the separation and isolation of the methane and nitrogen mixture (separation stream) from the reaction mixture of the OCM reaction (the feed fluid stream) in said demethaniser system, and secondly the separation from each other in said cryogenic nitrogen rejection system in a very high purity.
- the gaseous methane can be recycled and reused in the OCM reaction system.
- said high-pressure column is operated at a pressure of 6 to 40 bar, in particular at a pressure of approximately 20 bar, and a temperature of ⁇ 160 to ⁇ 90° C., in particular at a temperature of approximately ⁇ 140° C.
- said low-pressure column is operated at a pressure of 1 to 5 bar, in particular at a pressure of approximately 2 bar, and a temperature of ⁇ 220 to ⁇ 180° C., in particular at a temperature of approximately ⁇ 190° C.
- the invention comprises a system for recovery of methane from hydrocarbon streams comprising:
- the compressor system is configured to compress said separation stream to a pressure of 15 bar to 75 bar, preferably to a pressure of 20 bar to 60 bar, more preferably to a pressure of 25 bar to 40 bar, more preferably to a pressure of 30 bar to 40 bar, particularly to a pressure of 30 bar, before said separation stream is introduced in said hydrocarbon-free fluid separation system.
- the boundaries of these pressure ranges may also be combined in an arbitrary fashion.
- the lower pressure boundary of these pressure ranges may also be one of: 12 bar, 13 bar, 14 bar, 15 bar, 16 bar, 17 bar, 18 bar, 19 bar, 20 bar, 21 bar, 22 bar, 23 bar, 24 bar, 25 bar, 26 bar, 27 bar, 28 bar, 29 bar.
- the system of the invention comprises a synthesis system, which uses methane as a reactant and provides said feed fluid stream, wherein in particular said synthesis system is a system for oxidated coupling of methane (OCM), wherein in particular the system comprises means to transfer the recovered and isolated methane from the hydrocarbon-free fluid separation system to the synthesis system.
- OCM oxidated coupling of methane
- FIG. 1 shows a first embodiment of the invention comprising a demethaniser system 1 and a hydrocarbon-free fluid separation system 2 ;
- FIG. 2 shows a second embodiment of the invention comprising a demethaniser system 1 , a cryogenic nitrogen rejection system 2 ′′, and an OCM synthesis system 3 .
- FIG. 1 shows a system for recovery of methane from hydrocarbon streams comprising a demethaniser system 1 and a hydrocarbon-free fluid separation system 2 .
- a feed fluid stream F comprising methane fluid, at least one hydrocarbon-free fluid, and at least one hydrocarbon fluid is introduced into a demethaniser unit 10 of the demethaniser system 1 .
- the demethaniser unit 10 is operated at a pressure of 13 bar. Different pressures may be applied as necessary.
- the demethaniser unit 10 comprises a temperature gradient with a temperature of ⁇ 30° C. at the bottom of the demethaniser unit 10 and a temperature of approximately ⁇ 150° C. at the top of the demethaniser unit 10 .
- the demethaniser unit 10 allows for a separation of the feed fluid stream F into a carbon-rich fraction C at the bottom of the demethaniser unit 10 , and a separation stream S, which comprises methane fluid and at least one hydrocarbon-free fluid, in particular nitrogen, at the top of the demethaniser unit 10 .
- the feed fluid stream F may be cooled down with at least one cooling system (not depicted in the figure), wherein each separated liquid of each cooling step (liquid feed stream) is introduced into the demethaniser 10 .
- a remaining gaseous feed stream may be transferred from the cooling systems into an expander boost system (not depicted in the figure), in which it is expanded to a lower pressure and subsequently introduced into the demethaniser unit 10 .
- the carbon-rich fraction C from the bottom of the demethaniser 10 is reboiled in a reboiler 4 in order to provide a carbon-rich fraction C, which is free of methane and hydrocarbon-free fluids like nitrogen.
- the carbon-rich fraction C is then transferred to a C2 splitter 7 for further separation in order to isolate the target product from the carbon-rich fraction C.
- the target product is ethylene if the feed fluid stream F is derived from a synthesis system 3 (see FIG. 2 ), which applies the oxidative methane-coupling reaction (OCM).
- the separation stream S is then transferred from the top of the demethaniser unit 10 to the hydrocarbon-free fluid separation unit 2 .
- the separation stream S may be transferred—prior to the introduction to the hydrocarbon-free fluid separation system 2 —into a second expander (not depicted), where it is expanded to approximately 4 bar, providing the chilling duty used in the demethaniser system.
- the work power of the first and the second expander can be recovered in order to recompress the separation stream S to approximately 6 bar, before it is introduced into the hydrocarbon-free fluid separation system 2 .
- the hydrocarbon-free fluid separation system 2 comprises a high-pressure column 21 and a low-pressure column 22 , which are interconnected with a heat exchanger 5 situated between the high-pressure column 21 and the low-pressure column 22 .
- a heat exchanger 5 situated between the high-pressure column 21 and the low-pressure column 22 .
- the high-pressure column 21 and the low-pressure column 22 can be constructed as separate columns.
- the separation stream S is separated into a methane-rich bottom liquid at the bottom of the high pressure column 21 and a gaseous stream, comprising essentially pure hydrocarbon-free overhead product, in particular an essentially pure nitrogen overhead product.
- the pressure at the bottom of the high-pressure column 21 is approximately 20 bar, and the temperature is approximately ⁇ 140° C.
- the bottom liquid from the bottom of the high pressure column 21 is transferred to the mid-section of the upper low-pressure column 22 .
- the bottom liquid may be sub-cooled in a reflex cooler to approximately ⁇ 160° C. before it is transported to the mid-section of the low-pressure column 22 .
- the low-pressure column 22 operates at a pressure of 2 bar, which allows for a further separation of hydrocarbon-free gas, in particular nitrogen, and methane, due to their physical properties.
- hydrocarbon-free product HF in particular nitrogen, can be sent to the atmosphere, while the isolated methane M can be recycled and introduced into a reaction process, which uses methane as a reactant.
- hydrocarbon-free product HF and the isolated may be further processed before being sent to the atmosphere or being recycled and introduced into a reaction process.
- FIG. 2 shows a system for recovery of methane from hydrocarbon streams comprising a demethaniser system 1 , a cryogenic nitrogen rejection system 2 ′′ and a synthesis system 3 , which uses methane in an OCM reaction.
- FIG. 1 The system for recovery of methane from hydrocarbon streams is essentially the same as in FIG. 1 .
- the feed fluid stream F derives from a synthesis system 3 which uses methane as a reactant in an OCM reaction.
- the separation stream S comprises essentially methane and nitrogen.
- the separation stream S is compressed with a compression system 6 to approximately 25 bar to 80 bar, preferably to a pressure of 25 bar to 75 bar, preferably to a pressure of 25 bar to 60 bar, more preferably to a pressure of 25 to 40 bar, in particular to 30 bar.
- a compression system 6 to approximately 25 bar to 80 bar, preferably to a pressure of 25 bar to 75 bar, preferably to a pressure of 25 bar to 60 bar, more preferably to a pressure of 25 to 40 bar, in particular to 30 bar.
- the other pressure ranges stated above may also be used.
- a cryogenic nitrogen rejection system 2 ′′ provides a very good separation and isolation of nitrogen and methane, if it is operated with a high pressure.
- the demethaniser system 1 is preferably operated at a lower pressure in order to minimise product losses concerning the main product ethylene (derived from the OCM reaction).
- a compressor system 6 in order to provide a separation stream S with a higher pressure compared to the situation in the demethanizer system 1 , compensates for these deficiencies.
- demethaniser system 1 demethaniser unit 10 hydrocarbon-free fluid separation system 2 cryogenic hydrocarbon-free fluid separation system 2′ cryogenic nitrogen rejection system 2′′ high-pressure column 21 low-pressure column 22 synthesis system 3 Reboiler 4 heat exchanger 5 compression system 6 C2 splitter 7 hydrocarbon-free fluid stream HF methane stream M feed fluid stream F separation stream S carbon rich fraction C
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Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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EP14002633.7 | 2014-07-29 | ||
EP14002633 | 2014-07-29 | ||
PCT/EP2015/001518 WO2016015849A1 (en) | 2014-07-29 | 2015-07-23 | Method and system for recovery of methane from hydrocarbon streams |
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US20170219281A1 true US20170219281A1 (en) | 2017-08-03 |
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US15/329,705 Abandoned US20170219281A1 (en) | 2014-07-29 | 2015-07-23 | Method and system for recovery of methane from hydrocarbon streams |
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US (1) | US20170219281A1 (ru) |
EP (1) | EP3175190A1 (ru) |
JP (1) | JP2017523179A (ru) |
CN (1) | CN106574818A (ru) |
AU (1) | AU2015295882A1 (ru) |
BR (1) | BR112017001493A2 (ru) |
CA (1) | CA2954549A1 (ru) |
EA (1) | EA201692570A1 (ru) |
MX (1) | MX2017001188A (ru) |
PH (1) | PH12017500008A1 (ru) |
WO (1) | WO2016015849A1 (ru) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2019083561A1 (en) * | 2017-10-24 | 2019-05-02 | Sabic Global Technologies, B.V. | METHOD FOR CONVERTING A NATURAL GAS SUPPLY CHARGE WITH INERT CONTENT TO CHEMICAL INTERMEDIATES |
Families Citing this family (1)
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EP3241819A1 (de) * | 2016-05-02 | 2017-11-08 | Linde Aktiengesellschaft | Verfahren zur demethanisierung und demethanizer |
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US20130225884A1 (en) * | 2012-01-13 | 2013-08-29 | Siluria Technologies, Inc. | Process for separating hydrocarbon compounds |
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GB0116960D0 (en) * | 2001-07-11 | 2001-09-05 | Boc Group Plc | Nitrogen rejection method and apparatus |
-
2015
- 2015-07-23 AU AU2015295882A patent/AU2015295882A1/en not_active Abandoned
- 2015-07-23 EP EP15747094.9A patent/EP3175190A1/en not_active Withdrawn
- 2015-07-23 US US15/329,705 patent/US20170219281A1/en not_active Abandoned
- 2015-07-23 CN CN201580039506.6A patent/CN106574818A/zh active Pending
- 2015-07-23 CA CA2954549A patent/CA2954549A1/en not_active Abandoned
- 2015-07-23 EA EA201692570A patent/EA201692570A1/ru unknown
- 2015-07-23 WO PCT/EP2015/001518 patent/WO2016015849A1/en active Application Filing
- 2015-07-23 BR BR112017001493A patent/BR112017001493A2/pt not_active Application Discontinuation
- 2015-07-23 MX MX2017001188A patent/MX2017001188A/es unknown
- 2015-07-23 JP JP2017504176A patent/JP2017523179A/ja active Pending
-
2017
- 2017-01-03 PH PH12017500008A patent/PH12017500008A1/en unknown
Patent Citations (7)
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US4455158A (en) * | 1983-03-21 | 1984-06-19 | Air Products And Chemicals, Inc. | Nitrogen rejection process incorporating a serpentine heat exchanger |
US20090090049A1 (en) * | 2007-10-09 | 2009-04-09 | Chevron U.S.A. Inc. | Process for producing liqefied natural gas from high co2 natural gas |
US20100050688A1 (en) * | 2008-09-03 | 2010-03-04 | Ameringer Greg E | NGL Extraction from Liquefied Natural Gas |
US20110174017A1 (en) * | 2008-10-07 | 2011-07-21 | Donald Victory | Helium Recovery From Natural Gas Integrated With NGL Recovery |
US20120090355A1 (en) * | 2009-03-25 | 2012-04-19 | Costain Oil, Gas & Process Limited | Process and apparatus for separation of hydrocarbons and nitrogen |
US20120097520A1 (en) * | 2009-03-25 | 2012-04-26 | Costain Oil, Gas & Process Limited | Process and apparatus for separation of hydrocarbons and nitrogen |
US20130225884A1 (en) * | 2012-01-13 | 2013-08-29 | Siluria Technologies, Inc. | Process for separating hydrocarbon compounds |
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WO2019083561A1 (en) * | 2017-10-24 | 2019-05-02 | Sabic Global Technologies, B.V. | METHOD FOR CONVERTING A NATURAL GAS SUPPLY CHARGE WITH INERT CONTENT TO CHEMICAL INTERMEDIATES |
US10329215B2 (en) | 2017-10-24 | 2019-06-25 | Sabic Global Technologies, B.V. | Process for converting a natural gas feedstock with inert content to chemical intermediates |
Also Published As
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PH12017500008A1 (en) | 2017-05-15 |
AU2015295882A1 (en) | 2017-02-02 |
EP3175190A1 (en) | 2017-06-07 |
WO2016015849A1 (en) | 2016-02-04 |
MX2017001188A (es) | 2017-05-03 |
CA2954549A1 (en) | 2016-02-04 |
EA201692570A1 (ru) | 2017-06-30 |
BR112017001493A2 (pt) | 2017-12-05 |
CN106574818A (zh) | 2017-04-19 |
JP2017523179A (ja) | 2017-08-17 |
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