US20170175585A1 - Method and installation for storing and recovering energy - Google Patents

Method and installation for storing and recovering energy Download PDF

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US20170175585A1
US20170175585A1 US15/301,861 US201515301861A US2017175585A1 US 20170175585 A1 US20170175585 A1 US 20170175585A1 US 201515301861 A US201515301861 A US 201515301861A US 2017175585 A1 US2017175585 A1 US 2017175585A1
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air
heat
stream
heat storage
expansion
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US15/301,861
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Alexander Alekseev
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Linde GmbH
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Linde GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K3/00Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein
    • F01K3/12Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein having two or more accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K13/00General layout or general methods of operation of complete plants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0012Primary atmospheric gases, e.g. air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/0035Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by gas expansion with extraction of work
    • F25J1/0037Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by gas expansion with extraction of work of a return stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/004Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by flash gas recovery
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/0042Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by liquid expansion with extraction of work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0032Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
    • F25J1/0045Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by vaporising a liquid return stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0201Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using only internal refrigeration means, i.e. without external refrigeration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0228Coupling of the liquefaction unit to other units or processes, so-called integrated processes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0228Coupling of the liquefaction unit to other units or processes, so-called integrated processes
    • F25J1/0235Heat exchange integration
    • F25J1/0242Waste heat recovery, e.g. from heat of compression
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0244Operation; Control and regulation; Instrumentation
    • F25J1/0245Different modes, i.e. 'runs', of operation; Process control
    • F25J1/0251Intermittent or alternating process, so-called batch process, e.g. "peak-shaving"
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2205/00Processes or apparatus using other separation and/or other processing means
    • F25J2205/24Processes or apparatus using other separation and/or other processing means using regenerators, cold accumulators or reversible heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2205/00Processes or apparatus using other separation and/or other processing means
    • F25J2205/60Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2205/00Processes or apparatus using other separation and/or other processing means
    • F25J2205/60Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
    • F25J2205/66Regenerating the adsorption vessel, e.g. kind of reactivation gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/06Splitting of the feed stream, e.g. for treating or cooling in different ways
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/30Compression of the feed stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/02Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream
    • F25J2240/10Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream the fluid being air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/90Hot gas waste turbine of an indirect heated gas for power generation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/04Internal refrigeration with work-producing gas expansion loop
    • F25J2270/06Internal refrigeration with work-producing gas expansion loop with multiple gas expansion loops

Definitions

  • the invention relates to a method and an installation for storing and recovering energy, in particular electrical energy, according to the respective preambles of the independent patent claims.
  • air is liquefied in an air separation installation with an integrated liquefier or in a dedicated liquefaction installation, also referred to generally as an air treatment unit, altogether or partially to form such an air liquefaction product.
  • the air liquefaction product is stored in a system of tanks comprising low-temperature tanks. This operating mode takes place in a time period that is referred to here as the energy storage period.
  • the air liquefaction product is removed from the system of tanks, the pressure is increased by means of a pump and it is heated up to approximately ambient temperature or above, and is thereby transformed into a gaseous or supercritical state.
  • a pressurized stream thereby obtained is expanded to ambient pressure in an energy production unit in an expansion turbine or a number of expansion turbines with intermediate heating.
  • the mechanical power thereby released is transformed into electrical energy in one or more generators of the energy production unit and is fed into an electric grid. This operating mode takes place in a time period that is referred to here as the energy recovery period.
  • the cold released during the transformation of the liquefaction product into the gaseous or supercritical state during the energy recovery period can be stored and used during the energy storage period for providing cold to obtain the air liquefaction product.
  • compressed-air storage power plants in which however the air is not liquefied but compressed in a compressor and stored in an underground cavern. At times when the demand for power is high, the compressed air is conducted out of the cavern into the combustion chamber of a gas turbine. At the same time, fuel, for example natural gas, is fed to the gas turbine by way of a gas line and is burned in the atmosphere formed by the compressed air. The exhaust gas that is formed is expanded in the gas turbine, whereby energy is generated.
  • fuel for example natural gas
  • the present invention can be distinguished from methods and devices in which an oxygen-rich liquid is introduced into a gas turbine to assist oxidation reactions.
  • Corresponding methods and devices operate in principle with air liquefaction products that contain (significantly) more than 40 mole percent of oxygen.
  • the cost-effectiveness of corresponding methods and devices is strongly influenced by the overall efficiency.
  • the invention is therefore based on the object of improving corresponding methods and devices in this respect.
  • the present invention proposes a method and an installation for storing and recovering energy, in particular electrical energy, with the features of the respective independent patent claims.
  • Preferred refinements are respectively the subject of the dependent patent claims and the description that follows.
  • an “energy production unit” is understood here as meaning an installation or part of an installation that is designed for generating electrical energy.
  • an energy production unit comprises at least two expansion turbines, which are advantageously coupled to at least one electric generator.
  • An expansion machine coupled to at least one electric generator is also referred to as a “generator turbine”. The mechanical power released during the expansion of a fluid in an expansion turbine or generator turbine can be converted in the energy production unit into electrical energy.
  • expansion turbine which may be coupled to further expansion turbines or energy converters such as oil brakes, generators or compressor stages, by way of a common shaft, is designed for the expansion of a supercritical, gaseous or at least partially liquid stream.
  • expansion turbines may be designed as turbo expanders. If one or more expansion turbines designed as turbo expanders is/are only coupled to one or more compressor stages, for example in the form of radial compressor stages, and possibly mechanically braked, but the latter are operated without energy that is externally supplied, for example by means of an electric motor, the term “booster turbine” is also generally used for this. Such a booster turbine compresses at least one stream by the expansion of at least one other stream, but without energy that is externally supplied, for example by means of an electric motor.
  • a “gas turbine unit” is understood in the context of the present application as meaning an arrangement comprising at least one combustion chamber and at least one expansion turbine arranged downstream thereof (the gas turbine in the narrower sense). In the expansion turbine, hot gases from the combustion chamber are expanded to perform work.
  • a gas turbine unit also has at least one compressor stage that is driven by the expansion turbine by way of a common shaft, typically at least one axial compression stage. Part of the mechanical energy generated in the expansion turbine is usually used for driving the at least one compressor stage. A further part is often converted in a generator for generating electrical energy.
  • the expansion turbine of the gas turbine is consequently a generator turbine in the sense explained above.
  • a “combustion turbine unit” only has the mentioned combustion chamber and a downstream expansion turbine.
  • a compressor is not usually provided.
  • a “hot gas turbine unit” has a heater instead of a combustion chamber.
  • a hot gas turbine unit may be formed in one stage with a heater and an expansion turbine.
  • a number of expansion turbines preferably with intermediate heating, may also be provided.
  • a further heater may be provided, in particular downstream of the “last” expansion turbine.
  • the hot gas turbine is also preferably coupled to one or more generators for generating electrical energy.
  • a “compressor device” is understood here as meaning a device which is designed for compressing at least one gaseous stream from at least one input pressure, at which it is fed to the compressor device, to at least one final pressure, at which it is removed from the compressor device.
  • the compressor device in this case forms a structural unit, which however may comprise a number of individual “compressors” or “compressor stages” in the form of known piston, screw and/or bucket-wheel or turbine arrangements (that is to say radial or axial compressor stages). In particular, these compressor stages are driven by means of a common drive, for example by way of a common shaft or a common electric motor.
  • a number of compressors e.g. compressors in an air conditioning unit used according to the invention, can together form one or more compressor devices.
  • an “air conditioning unit” comprises at least one adiabatically operated compressor device and at least one adsorptive air purification device.
  • Adsorptive air purification devices are generally known in the field of air separation. In adsorptive air purification devices, one or more air streams are conducted through one or more adsorber vessels, which are filled with a suitable adsorption material, for example a molecular sieve.
  • the present invention comprises at least the liquefaction of air to form an air liquefaction product.
  • the devices used for this purpose may also be subsumed here under the term “air treatment unit”.
  • air treatment unit In the terminology of the present application, this is understood as meaning an installation which is designed for obtaining at least one air liquefaction product from air. It is sufficient for an air treatment unit for use in the present invention that it can be used to obtain a corresponding low-temperature air liquefaction product that is usable as a storage liquid and is transferable into a system of tanks.
  • An “air separation installation” is charged with atmospheric air and has a system of distillation columns for separating the atmospheric air into its physical components, in particular into nitrogen and oxygen.
  • the air is initially cooled down to approaching its dew point and is then introduced into the system of distillation columns.
  • an “air liquefaction installation” does not comprise a system of distillation columns. Otherwise, it corresponds in its construction to that of an air separation installation with the delivery of an air liquefaction product. It goes without saying that liquid air can also be produced as a byproduct in an air separation installation.
  • an “air liquefaction product” is any product that can be produced at least by compressing, cooling and subsequently expanding air in the form of a low-temperature liquid.
  • an air liquefaction product may be liquid air, liquid oxygen, liquid nitrogen and/or a liquid noble gas such as liquid argon.
  • liquid oxygen and liquid nitrogen also refer here respectively to a low-temperature liquid which comprises oxygen or nitrogen in a quantity that lies above that of atmospheric air. Therefore, they do not necessarily have to be pure liquids with high contents of oxygen or nitrogen.
  • Liquid nitrogen is therefore understood as meaning both pure or substantially pure nitrogen and a mixture of liquefied gases of which the nitrogen content is higher than that of atmospheric air. For example, it has a nitrogen content of at least 90, preferably at least 99, mole percent.
  • a vaporization product when mention is made here of a “vaporization product”, this should be understood as meaning a fluid formed by transforming a liquid into a gaseous or supercritical state. If a liquid at supercritical pressure is “evaporated”, it does not go over into the gas phase but into the supercritical state, with no phase transition in the actual sense taking place. This is also referred to as “pseudo evaporation”. At subcritical pressure, a phase transformation takes place from the liquid state into the gaseous state, that is to say a conventional “evaporation”. Consequently, in the context of the present application, a vaporization comprises both an evaporation and a pseudo evaporation. After a liquefaction, whether from the gaseous state or the supercritical state, a liquid is always obtained. Both cases are therefore covered by the term “liquefaction”.
  • a “low-temperature” liquid, or a corresponding fluid, air liquefaction product, stream etc. is understood as meaning a liquid medium of which the boiling point is significantly below the respective ambient temperature and is for example 200 K or less, in particular 220 K or less. Examples are liquid air, liquid oxygen, liquid nitrogen, etc.
  • a “fixed-bed cold storage unit” is understood as meaning a device which contains a solid material suitable for storing cold and a fluid-conducting means through this material.
  • Known fixed-bed cold storage units which in conventional air separation installations are also referred to as regenerators and are used there also for separating off undesired components such as water and/or carbon dioxide, comprise for example concrete blocks permeated by channels (unusual in the case of air separation installations), (stone) fillings and/or corrugated aluminium sheets and are flowed through by the streams that are respectively to be cooled down or heated up in opposite directions and one after the other.
  • the term “cold store” or “(fixed bed) cold storage unit” is used as distinct from “heat store” or “heat storage unit” to express the difference in the operating temperature.
  • the fixed-bed cold storage unit is used for liquefying compressed and adsorptively purified air to form an air liquefaction product and for the vaporization thereof, is therefore operated at least in one region at very low temperatures.
  • the heat storage devices used in the context of the present invention are always operated at significantly higher temperatures and serve for storing (compression) heat that is generated in the adiabatic compression of the air.
  • a cold or heat storage unit comprises one or more cold or heat stores with corresponding cold or heat storage media.
  • the cold or heat storage media that can be used in one or more cold or heat stores depend on the configuration of the process.
  • Heat stores and (fixed bed) cold stores are extensively described in the relevant specialist literature (see for example I. Dincer and M. A. Rosen “Thermal Energy Storage—Systems and Applications”, Chichester, John Wiley & Sons 2002).
  • Suitable for example as storage media are rock, concrete, brick, artificially produced ceramics or cast iron.
  • suitable for lower storage temperatures are earth, gravel, sand or crushed rock.
  • Further storage media such as thermal oils or molten salts are known for example from the field of solar technology.
  • a “counterflow heat exchanger unit” is formed in particular by using one or more counterflow heat exchangers, for example one or more plate heat exchangers.
  • the cooling in a counterflow heat exchanger unit does not take place by dissipating heat to or taking up heat from a fixed bed, but indirectly to and from a counterflowing heat or cold transfer medium.
  • All known heat exchangers for example plate heat exchangers, tubular heat exchangers and the like, are suitable for use in the present invention as heat exchangers in a counterflow heat exchanger unit.
  • a counterflow heat exchanger unit serves for the indirect transfer of heat between at least two streams made to flow counter to one another, for example a warm stream of compressed air and one or more cold streams or a low-temperature air liquefaction product and one or more warm streams.
  • a counterflow heat exchanger unit may be formed by a single or multiple heat exchanger portions that are connected in parallel and/or in series, for example one or more plate heat exchanger blocks. When a “heat exchanger” is mentioned hereinafter, this may be understood as meaning a counterflow heat exchanger or some other heat exchanger.
  • a heat storage unit used in the context of the present invention may also comprise a counterflow heat exchanger, which is for example flowed through with a suitable heat storage fluid, such as the mentioned thermal oil, in counterflow in relation to a stream that is to be heated up or cooled down.
  • a suitable heat storage fluid such as the mentioned thermal oil
  • the heat storage fluid which here forms the heat storage medium, may for example be provided in a double or multiple tank arrangement, as also explained more specifically below.
  • a “heater” is understood in the context of this application as meaning a system for the indirect heat exchange between a heating fluid and a gaseous fluid to be heated.
  • a heating fluid By means of such a heater, residual heat, waste heat, process heat, solar heat, etc. can be transferred to the gaseous fluid to be heated and used for energy generation in a hot gas turbine.
  • pressure level For characterizing pressures and temperatures, the present application uses the terms “pressure level” and “temperature level”, with the intention of indicating that pressures and temperatures in a corresponding installation do not have to be used in the form of exact pressure and temperature values in order to realize the inventive concept.
  • pressures and temperatures are typically within certain ranges, which lie for example at ⁇ 1%, 5%, 10%, 20% or even 50% around a mean value.
  • Corresponding pressure levels and temperature levels may in this case lie in disjunct ranges or ranges that overlap one another,
  • pressure levels include unavoidable pressure losses or likely pressure losses, for example as a result of cooling effects or line losses. The same applies correspondingly to temperature levels.
  • the pressure levels indicated here in bara are absolute pressures in bar.
  • the invention proposes a method for storing and recovering energy in which, in an energy storage period, an air liquefaction product is formed and, in an energy recovery period, a pressurized stream is formed and expanded to perform work by using at least part of the air liquefaction product without a supply of heat from an external heat source.
  • an air liquefaction product is understood as meaning any desired product in a liquid state that can be produced by compressing and cryogenically cooling air.
  • the present invention is described below in particular with reference to liquid air as the air liquefaction product, but it is also suitable for other air liquefaction products, in particular oxygen-containing air liquefaction products.
  • an oxygen-containing air liquefaction product with (significantly) below 40, 35 or 30 mole percent of oxygen, for example with the oxygen content of natural air, is advantageously used in the present case.
  • a distillative separation of an air liquefaction product is consequently not required.
  • energy storage period and “energy recovery period” have already been explained at the beginning. They are understood in particular as meaning time periods that do not overlap one another. This means that the measures described hereinafter for the energy storage period are typically not carried out during the energy recovery period, and vice versa. It may however also be envisaged to carry out at least some of the measures described for the energy storage period at the same time as the measures described for the energy recovery period for example in a further time period, for example in order to ensure greater continuity in the operation of a corresponding installation.
  • a pressurized stream may also be fed to an energy production unit and expanded to perform work in this unit in an energy storage period, for example in order to be able to operate continuously the expansion devices used here.
  • the energy storage period and the energy recovery period respectively correspond to an operating mode or process mode of a corresponding installation or a corresponding method.
  • the present invention comprises, for the formation of the air liquefaction product, compressing at a superatmospheric pressure level air in an air conditioning unit, at least by means of an adiabatically operated compressor device, and adsorptively purifying the air by means of at least one adsorptive purification device. Details of the adiabatic compression are explained below. In particular, heat for heating the pressurized stream in the energy recovery period can be provided by the adiabatic compression.
  • a first sub-stream and a second sub-stream are formed in the air conditioning unit downstream of the adiabatically operated compressor device from the air compressed in the latter.
  • the sub-streams are conducted in parallel through a first heat storage device and a second heat storage device. In this way, heat generated during the compression of the air is at least partly stored in the first heat storage device and the second heat storage device and is available for the subsequent heating.
  • the compressed and adsorptively purified air Downstream of the air conditioning unit and possibly after further (for example isothermal) compression in the latter, the compressed and adsorptively purified air is liquefied at a liquefaction pressure level in a range of 40 to 100 bara, starting from a temperature level in a range of 0 to 50° C., in a first fraction in a fixed-bed cold storage unit and in a second fraction in a counterflow heat exchanger unit, The liquefied air is subsequently expanded in at least one cold production unit.
  • a vaporization product is produced from at least part of the liquefaction product at a vaporization pressure level, which deviates by no more than 5 bar from the liquefaction pressure level, in the fixed-bed cold storage unit.
  • the liquefaction product may be used as the pressurized stream directly or after further pressure-and/or temperature-influencing measures.
  • the vaporization product may also for example be divided into two or more streams, one of which is used as the pressurized stream and/or for this purpose the vaporization product may be combined with one or more further streams.
  • first and second expansion devices may also be provided; the expansion may therefore take place at least in two stages, but also for example in three or more stages.
  • Particular advantages are obtained however if only precisely two expansion devices are used for the work-performing expansion of the pressurized stream and only precisely two compression devices are used in the air conditioning device. In this way, a corresponding installation can be realized in a significantly simpler and lower-cost form than with the technically likewise possible use of three or more expansion devices for the work-performing expansion of the pressurized stream and three or more compression devices in the air conditioning device.
  • the two-stage or multi-stage expansion of the pressurized stream in the energy recovery period is advantageous because the pressurized stream to be expanded is at a high pressure level of typically more than 40 bara, and in particular is in the supercritical state. It would therefore be technically very challenging to realize the expansion from this high pressure level to approximately ambient pressure in a single machine. Moreover, during the expansion, the pressurized stream cools down in proportion to the pressure difference achieved during the expansion. Negative temperatures at the outlet from the expansion device or devices that are respectively used should however be avoided. This problem can be solved according to the invention by heating upstream of the respective expansion devices.
  • compressor devices typically two or more compressor devices are used.
  • two adiabatically operated compressor devices one after the other, that is to say compressor devices in which the compressed air has a significantly higher temperature than the air to be compressed.
  • the amount of heat generated in each case could then be respectively stored in a heat storage device and be transferred to the pressurized stream upstream of the first expansion device on the one hand and upstream of the second expansion device on the other hand.
  • the method according to the invention therefore comprises forming a first sub-stream and a second sub-stream in the air conditioning unit downstream of an adiabatically operated compressor device from the air compressed in this compressor device and conducting the first and second sub-streams in parallel through the first heat storage device and the second heat storage device.
  • the “parallel” conduction of the sub-streams does not necessarily have to comprise a division of the compressed air into sub-streams with the same volumetric flow. Rather, it is also possible to divide the air “asymmetrically”, for example to store a greater amount of heat in one of the heat storage devices and provide a greater amount of heat for the heating of the pressurized stream.
  • the division may also take place on the basis of a suitable control, for example on the basis of an amount of heat already stored in the respective heat storage devices.
  • use of the first and second heat storage devices has the effect of creating two separate heat sources, which are available upstream of the two expansion devices for heating the pressurized stream in the energy recovery period.
  • the adiabatically operated compressor device referred to is in this case advantageously one of at least two compressor devices in the air conditioning unit that is operated at a correspondingly low pressure level of for example 20 bara or less, or compresses the air from atmospheric pressure to a correspondingly low pressure level.
  • this compressor device is the first in a series of compressor devices that are arranged in series.
  • An essential aspect of the present invention is consequently also the use of an adiabatically operated, “heat-providing” compressor device.
  • One or more further compressor devices in particular compressor devices for higher pressure levels, may on the other hand be isothermally operated.
  • the fixed bed cold store in the energy storage mode and the energy recovery mode at the same or similar pressure levels (the liquefaction pressure level and the vaporization pressure level) in a range from 40 to 100 bara.
  • pressure levels the liquefaction pressure level and the vaporization pressure level
  • the air in the at least one air conditioning unit is compressed to a corresponding pressure level, which may be at subcritical or supercritical pressure.
  • a corresponding high-pressure air stream can consequently be transformed from the supercritical state (without classic phase transition) or the subcritical state into the liquid state. Both transitions are subsumed here under the term “liquefaction”. The same also applies correspondingly to the already explained formation of the vaporization product by “vaporization”.
  • the present invention it is also envisaged to feed the first fraction and the second fraction of the compressed and adsorptively purified air to the fixed-bed cold storage unit and the counterflow heat exchanger unit at a temperature level from 0 to 50° C.
  • the feeding consequently takes place advantageously at ambient temperature, which makes particularly advantageous operation of the fixed-bed cold storage unit possible.
  • An isothermally operated compressor device which may have one or more compressor stages or compressors in the sense explained above, is distinguished by the fact that a compressed stream fed to it and a compressed stream taken from it have a substantially identical temperature level, by contrast with adiabatically operated compressors, in the case of which the compression product has a significantly higher temperature than the stream fed into the compressor device.
  • an isothermally operated compressor device has intercoolers and aftercoolers.
  • the air liquefied in the energy storage period in the fixed-bed cold storage unit and the counterflow heat exchanger unit is expanded in a cold production unit, the provision of additional cold is made possible, compensating for example for losses of cold in a corresponding installation, for example in a storage tank for receiving the air liquefaction product.
  • An evaporation product formed during the expansion may also be used as a regenerating gas, as explained below.
  • At least one isothermally operated compressor device is therefore advantageously also used in the air conditioning unit.
  • an air conditioning unit with at least one adsorptive purification device operated at a superatmospheric pressure level is used.
  • the air conditioning unit used in the context of the present invention uses a number of pressure stages to compress the air supplied.
  • the adsorptive purification device may be used or provided on any of these pressure stages.
  • a purification device at a final pressure level that is provided by the air conditioning unit can be made to be of a particularly small size because, as a result of the compression, small air masses have to be purified.
  • an adsorptive purification device may comprise one or more adsorptive purification vessels, as explained more specifically in the context of the description of the figures.
  • a fixed-bed heat storage medium and/or a liquid heat storage medium is used in at least one of the heat storage devices.
  • the storage media that can be used here have already been explained above.
  • the use of a fixed-bed heat storage medium has the advantage of particularly simple and low-cost realization;
  • the invention may also comprise a combination of a fixed-bed heat storage medium and a liquid heat storage medium in one or both of the heat storage devices, For example, if, as explained above, a corresponding air stream is divided “asymmetrically” between the heat storage devices, a fixed-bed heat storage medium is used in one of the heat storage devices and a liquid heat storage medium is used in the other. Any desired combinations are possible.
  • a heat storage fluid may be transferred between at least two storage tanks in at least one of the heat storage devices and the heat transferred from or to the at least one heat storage fluid in at least one counterflow heat exchanger.
  • the available heat can be transferred not just to a statically provided heat storage medium, the holding capacity of which is of course limited, but to a greater amount of a corresponding heat transfer medium.
  • the holding capacity for the heat provided can consequently be increased significantly.
  • the heat storage devices are operated at significantly higher temperatures than the fixed-bed cold storage device,
  • the respective heat storage medium is heated up in at least one of the heat storage devices during the energy storage period to a temperature level of 50 to 400° C.
  • a generator turbine is advantageously used respectively as the first expansion device and as the second expansion device.
  • a generator turbine is understood here as meaning any expansion machine that is coupled to a generator.
  • the use of a generator turbine allows a flexible recovery of energy in the form of electric power.
  • the invention may however also comprise the use of other measures for recovering the energy, for example the operation of a hydraulic store that is filled by means of an expansion machine or a pump connected thereto.
  • the method according to the invention may also comprise heating, expanding and/or compressing the fluid stream at least one (further) time before the work-performing expansion in the first and second expansion devices.
  • at least part of the vaporization product may also be initially conducted through a heat exchanger and already heated therein.
  • a regeneration phase the at least one adsorptive purification device is fed a regenerating gas, which is formed from part of the air that is previously compressed and adsorptively purified in the air conditioning unit.
  • a corresponding regenerating gas is advantageously heated before its use, as also further explained hereinafter.
  • a regeneration phase of an adsorptive purification device may be carried out whenever no purifying capacity has to be provided by the purification device, for example in an energy recovery period. If a number of alternately operable purification vessels are present, they can be regenerated independently of the respectively applicable time period.
  • the regenerating gas may be formed either during the energy storage period from at least part of an evaporation product formed during the expansion of the liquefied air or during the energy recovery period from at least part of the vaporization product.
  • an evaporation product formed during the expansion of the liquefied air is conducted through the counterflow heat exchanger unit and thereby heated.
  • the evaporation product serves in this case for cooling the second fraction, conducted through the counterflow heat exchanger unit, of the air that is compressed and adsorptively purified in the air conditioning unit. Corresponding cold can consequently be advantageously used.
  • At least one cold transfer medium that is provided by means of an external cold circuit and/or is formed by expansion from part of the air previously compressed and adsorptively purified in the air conditioning unit is conducted through the counterflow heat exchanger unit.
  • a greater amount of air than is needed for the formation of the air liquefaction product and its storage can for example be compressed and adsorptively purified by means of the air conditioning unit.
  • the corresponding “surplus” air may possibly be cooled down in the counterflow heat exchanger unit to an intermediate temperature and subsequently expanded to provide cold and be conducted through the counterflow heat exchanger unit from the cold end to the warm end. In this way, the required cold demand can be covered without additional devices.
  • the use of an external cold circuit makes a fully independent provision of cold possible.
  • An installation which is designed for storing and recovering energy by forming an air liquefaction product in an energy storage period and generating, and expanding to perform work, a pressurized stream formed by using at least part of the air liquefaction product without a supply of heat from an external heat source in an energy recovery period is likewise the subject of the present invention.
  • the installation has means which are designed, for the formation of the air liquefaction product, to compress air in an air conditioning unit, at least by means of an adiabatically operated compressor device, and adsorptively purify the air by means of at least one adsorptive purification device at a superatmospheric pressure level, to form a first sub-stream and a second sub-stream in the air conditioning unit downstream of the adiabatically operated compressor device from the air compressed in the latter and to conduct the first and second sub-streams in parallel through a first heat storage device and a second heat storage device, to store heat generated during the compression of the air at least partly in the first heat storage device and the second heat storage device, to liquefy at a liquefaction pressure level in a range of 40 to 100 bars the compressed and adsorptively purified air, starting from a temperature level in a range of 0 to 50° C., in a first fraction in a fixed-bed cold storage unit and in a second fraction in a counterflow heat exchanger unit, and
  • the means are also designed, for the formation of the pressurized stream, to produce a vaporization product from at least part of the liquefaction product at a vaporization pressure level, which deviates by no more than 5 bar from the liquefaction pressure level, in the fixed-bed cold storage unit, and to conduct the pressurized stream during the work-performing expansion through a first expansion device and a second expansion device and thereby respectively expand the pressurized stream, and, upstream of the first expansion device, transfer to the pressurized stream heat stored in the first heat storage device and, upstream of the second expansion device, transfer to the pressurized stream heat stored in the second heat storage device.
  • FIGS. 1A and 1B show an installation according to one embodiment of the invention in an energy storage period and an energy recovery period.
  • FIG. 2 shows an installation according to one embodiment of the invention in the energy storage period.
  • FIGS. 3A and 3B show an installation according to one embodiment of the invention in the energy storage period and the energy recovery period.
  • FIG. 4 shows a heat storage device for an installation according to one embodiment of the invention.
  • FIG. 5 shows a heat storage device for an installation according to one embodiment of the invention.
  • FIGS. 6A and 6B show a heat storage device for an installation according to one embodiment of the invention in the energy storage period and the energy recovery period.
  • FIGS. 7A and 7B show cooling devices for air conditioning units according to embodiments of the invention.
  • FIG. 8 shows an air purification device for an air conditioning unit according to one embodiment of the invention.
  • FIG. 9 shows a compressor device with a regenerating gas preheating device for an air conditioning unit according to one embodiment of the invention.
  • FIGS. 10A and 10B show an air purification device in the energy storage period and the energy recovery period for an air conditioning unit according to specific embodiments of the invention.
  • FIGS. 11A to 11C show installations according to embodiments of the invention and illustrate details of an associated counterflow heat exchanger unit.
  • valves A large number of valves are shown in the figures, some connected to allow a flow to pass through and some connected to stop a flow. Valves connected to stop a flow are crossed through in the figures. Fluid streams that are interrupted by valves connected to stop a flow and correspondingly deactivated devices are mainly illustrated by dashed lines. Streams that are in a gaseous or supercritical state are illustrated by white (not filled-in) triangular arrowheads, liquid streams by black (filled-in) triangular arrowheads.
  • FIGS. 1A and 1B an installation according to a particularly preferred embodiment of the invention is shown in an energy storage period ( FIG. 1A ) and an energy recovery period ( FIG. 1B ) and is denoted overall by 100 .
  • the installation 100 comprises as central components an air conditioning unit 10 , a fixed-bed cold storage unit 20 , a counterflow heat exchanger unit 30 , a cold production unit 40 , a liquid storage unit 50 and an energy production unit 60 .
  • an air stream a (AIR, feed air) is fed to the installation 100 and compressed and purified in the air conditioning unit 10 .
  • the stream a is in this case sucked in by way of a filter 11 and compressed by means of a compressor device 12 , for example by means of a multi-stage, adiabatically operated axial compressor.
  • the compressed air is divided downstream of the compressor device 12 in the example represented into two sub-streams, each of which is fed to a heat storage device 131 , 132 of a heat storage unit 13 .
  • the heat storage devices 131 , 132 described a number of times, may be operated for example by using a fixed-bed storage medium and/or a liquid heat storage medium, as also illustrated for example in the subsequent FIGS. 4, 5, 6A and 6B .
  • the compression heat or compressor waste heat produced in the compressor device 12 can be at least partly stored.
  • the stream a that has been compressed and conducted through the heat storage unit 13 is fed to a cooling device 14 and subsequently to an air purification device 15 .
  • Examples of corresponding cooling devices 14 and air purification devices 15 are illustrated more specifically inter alia in the subsequent FIGS. 7A, 7B and 8 .
  • a regenerating gas stream k explained below may be fed to it and a stream l discharged from it.
  • a sub-stream of the air of the stream a is removed as stream j, which is at an (intermediate) pressure level of for example 5 to 20 bars.
  • This stream j is also referred to hereinafter as the medium-pressure air stream (MPAIR).
  • Air of the stream a that is not discharged as medium-pressure air stream j is compressed further in a further compressor device 16 , for example an isothermally operated compressor device 16 .
  • the compressor device 16 may also be formed as a multi-stage axial compressor.
  • An aftercooling device 17 may be arranged downstream of the compressor device 16 . Air compressed in the compressor device 16 and cooled in the aftercooling device 17 is provided as the mentioned high-pressure air stream b.
  • the high-pressure air stream b and the medium-pressure air stream j through the air conditioning unit 10 are typically only provided in the energy storage period.
  • the energy production unit 60 is typically not in operation.
  • the energy recovery period typically only the energy production unit 60 is in operation, but not the air conditioning unit 10 .
  • the high-pressure air stream b is divided into a first sub-stream c and a second sub-stream d. It goes without saying that, in corresponding installations, it may also be provided that a corresponding high-pressure air stream b is divided into more than two sub-streams.
  • the air of the sub-streams c and d (HPAIR) is fed on the one hand to the fixed-bed cold storage unit 20 and on the other hand to the counterflow heat exchanger unit 30 at the already mentioned pressure level of the high-pressure air stream b and respectively liquefied in the fixed-bed cold storage unit 20 and the counterflow heat exchanger unit 30 .
  • the air of the correspondingly liquefied streams e and f (HPLAIR) is combined to form a collective stream g.
  • the pressure level of the streams e, f and g corresponds substantially, i.e. apart from line losses and cooling losses, to the pressure level of the high-pressure air stream b.
  • the liquefied air of the stream g is expanded in the cold production unit 20 , which may for example comprise a generator turbine 41 .
  • the expanded air may be transferred for example into a separator vessel 42 , in the lower part of which a liquid phase is separated and in the upper part of which there is a gas phase.
  • the liquid phase can be drawn off from the separator vessel 42 as stream h (LAIR) and transferred into the liquid storage unit 50 , which may for example comprise one or more isolated storage tanks.
  • the pressure level of the stream h is for example at 1 to 16 bara.
  • the gas phase drawn off from the upper part of the separator vessel 42 as stream i (flash) may be conducted in counterflow to the stream f through the counterflow heat exchanger unit 30 and subsequently, in the form of the stream k (LPAIR, reggas) already referred to, be used in the air conditioning unit 10 as regenerating gas.
  • the pressure level of the stream k is for example at atmospheric pressure to about 2 bara.
  • Downstream, a corresponding stream l is typically at atmospheric pressure (amb) and may for example be discharged into the surroundings.
  • the cold stored in the fixed-bed cold storage unit 20 is used for liquefying the air of the sub-stream c.
  • the counterflow heat exchanger unit 30 in which additional air, specifically air of the sub-stream d, can be liquefied in counterflow to for example a cold stream i, which can be obtained from expanded, and thereby evaporated, air of the stream g.
  • a cold stream i which can be obtained from expanded, and thereby evaporated, air of the stream g.
  • Use of the counterflow heat exchanger unit 30 makes more flexible operation of the installation 100 possible than would be the case when using only the fixed-bed cold storage unit 20 .
  • the already mentioned medium-pressure air stream j (MPAIR) is provided by the counterflow heat exchanger unit 30 .
  • liquefied air previously stored in the energy storage period, that is to say the air liquefaction product, is removed from the liquid storage unit 50 and increased in pressure by means of a pump 51 .
  • a stream m (HPLAIR) obtained in this way is conducted through the fixed-bed cold storage unit 20 and thereby evaporated or transformed from the liquid state into the supercritical state (“vaporized”).
  • a vaporization product is therefore formed, from which a fluid stream is formed completely, as shown here, or else only partially.
  • the stream m is in this case at a comparable pressure level to the already previously explained high-pressure air stream b.
  • the pressurized stream n obtained by the evaporation or the transformation from the liquid state into the supercritical state in the fixed-bed cold storage unit 20 is consequently also a high-pressure air stream.
  • the pressurized stream n is first heated in the energy production unit 60 by means of heat stored in the first heat storage device 131 of the heat storage unit 13 in the energy storage period (cf. FIG. 1A ) and then expanded in a first expansion device 61 , which is formed here as a generator turbine. Subsequently, the pressurized stream n is heated in the energy production unit 60 by means of heat stored in the second heat storage device 132 of the heat storage unit 13 in the energy storage period (cf. FIG. 1A ) and then expanded further in a second expansion device 62 , which is likewise formed here as a generator turbine.
  • a correspondingly expanded stream o is for example at atmospheric pressure (amb) and can be discharged into the surroundings.
  • FIGS. 1A and 1B the cooling device 14 and the air purification device 15 are arranged upstream of the compressor device 16 and downstream of the heat storage device 13 .
  • FIG. 2 illustrates a corresponding installation in the energy storage period, which however is not separately denoted.
  • the cooling device 14 and the air purification device 15 are therefore provided here in a region of higher pressure, and consequently can be made to be of a smaller size.
  • no medium-pressure air stream j is formed.
  • a regenerating gas stream k is provided in the energy storage period, in which the air purification device 15 must at the same time produce a purifying capacity. Therefore, in corresponding installations, the air purification devices 15 must necessarily be formed with alternately operable adsorber vessels, as also illustrated in FIG. 8 . Provision of a regenerating gas stream k during the energy recovery period, in which the air purification device 15 is in any case not needed, makes it possible on the other hand to use only one adsorber vessel (cf. FIGS. 10A and 10B ) and consequently to design and operate a corresponding installation in a simpler and lower-cost form.
  • the regenerating gas stream k can therefore also be formed in the energy recovery period ( FIG. 3B ).
  • it is preferably provided as a high-pressure stream k, in that it is branched off from the high-pressure stream n.
  • the regenerating gas stream k can, as stream l, be reunited with the high-pressure air stream n.
  • Components contained in the stream l downstream of the air purification device 15 such as water and carbon dioxide, generally prove to be unproblematic on account of the temperatures that prevail in the energy production unit 60 .
  • the variant illustrated in FIGS. 3A and 3B has the advantage that less compressed air is lost.
  • FIG. 4 Shown in FIG. 4 is a heat storage device for an installation according to one embodiment of the invention.
  • the heat storage device is denoted here by 131 and 132 .
  • the heat storage device 131 , 132 shown in FIG. 4 is formed as a fixed-bed heat storage device 131 132 and has a heat storage medium in the form of a fixed bed 1 .
  • the fixed bed 1 is arranged in a pressure vessel 2 with inlet and outlet connectors 3 and in this way can be flowed through by air compressed by means of the compressor device 12 .
  • the pressure vessel 2 is surrounded by a thermal insulating layer 4 .
  • FIG. 5 a heat storage device for an installation according to one embodiment of the invention is illustrated and denoted overall by 131 and 132 .
  • a fixed-bed heat storage medium may be arranged here in an only schematically illustrated vessel 5 , which is flowed through by a heat transfer fluid 6 , which can be delivered by means of a pump 7 .
  • the heat transfer from the air of the stream a compressed by means of the compressor device 12 to the heat transfer fluid 6 may take place by means of a suitable heat exchanger 8 .
  • the heat storage device 131 , 132 shown in FIG. 5 therefore comprises an indirect heat transfer to the heat storage medium (not shown).
  • FIGS. 6A and 6B a heat storage device 131 , 132 , which is formed as a liquid heat storage device, is shown in an energy storage period ( FIG. 6A ) and an energy recovery period ( FIG. 6B ).
  • the stream a is in this case conducted through a heat exchanger 71 in counterflow to a cold heat storage fluid from a storage tank 72 .
  • the heat storage fluid from the storage tank 72 is in this case delivered through the heat exchanger 71 by means of a pump 73 and, correspondingly heated, transferred into a further storage tank 74 .
  • a stream to be heated here the high-pressure air stream n, is conducted through the heat exchanger 71 in the opposite direction to the stream a and heated by means of a warm heat storage medium that is then likewise delivered in the opposite direction.
  • FIG. 7A a cooling device 14 for use in an air conditioning unit 10 , such as that illustrated for example in the previously shown FIGS. 1A, 1B, 2, 3A and 3B , is shown in detail,
  • the cooling device 14 may be arranged with a downstream of the heat storage unit 13 (cf. FIGS. 1A, 1B and 2 ) or downstream of the aftercooling device 17 (cf. FIGS. 3A and 3B ).
  • a corresponding stream here denoted by r, is fed into a lower region of a direct contact cooler 141 .
  • the stream r corresponds to the stream a previously compressed in the compressor device 12 and cooled in the heat storage unit 13 .
  • a water stream (H2O), which is conducted through an (optional) cooling device 143 by means of a pump 142 , is introduced. Water may be drawn off from a lower region of the direct contact cooler 141 . A correspondingly cooled stream s is drawn off from the head of the direct contact cooler 141 and can subsequently be transferred into an air purification device 15 (cf. FIGS. 1A, 1B, 2, 3A and 3B ).
  • a direct contact cooler 141 is not provided, but instead a heat exchanger 144 .
  • This heat exchanger 144 may also be operated with a water stream, which is conducted through an (optional) cooling device 143 by means of a pump 142 .
  • FIG. 8 an air purification device 15 , which is suitable in particular for use in an air conditioning unit 10 , such as that shown in FIGS. 1A, 1B and 2 , is illustrated in detail.
  • a cooled stream s originating there for example from a cooling device 14 , may be conducted here alternately through two adsorber vessels 151 , which for example comprise a molecular sieve.
  • the stream s corresponds in this case to the stream a treated as explained above.
  • water and carbon dioxide in particular are removed from the stream s.
  • a correspondingly obtained stream t which for example in the case of the embodiments illustrated in FIG.
  • the 2 may correspond to the stream b, is fed to the device respectively arranged downstream of it, for example the next compressor device (cf. FIGS. 1A and 1B ) or the fixed-bed cold storage unit 20 or the counterflow heat exchanger unit 30 (cf. FIG. 3 ).
  • the adsorber vessel 151 that is respectively not being used for purifying the stream s may be regenerated by means of the already explained regenerating gas stream k.
  • the regenerating gas stream k may in this case first be fed to an optional regenerating gas preheating device 152 , which is illustrated in an example in the subsequent FIG. 9 .
  • a downstream regenerating gas heating device 153 which may for example be operated electrically and/or with hot steam, the regenerating gas stream k is heated further and conducted through the adsorber vessel 151 that is respectively to be regenerated.
  • Downstream of the adsorber vessel 151 to be regenerated there is a corresponding stream l. The same applies if no regenerating gas is needed at the time shown, because in this case a corresponding stream l is discharged directly from the air purification device 15 (see stream l in the upper part of FIG. 8 ).
  • FIG. 9 the operation of a regenerating gas preheating device 152 according to one embodiment of the invention is illustrated in particular.
  • the regenerating gas preheating device 152 may for example replace or supplement an aftercooling device 17 , and consequently be arranged downstream of an air compressor device 16 .
  • An air stream heated as a result of a corresponding compression may be conducted through a heat exchanger 152 a of the regenerating gas preheating device 152 or past it, and thereby transfer heat to a regenerating gas stream k.
  • FIGS. 10A and 10B Shown in FIGS. 10A and 10B are air purification devices 15 , which are suitable in particular for the embodiments of the present invention illustrated in FIGS. 3A and 3B and the air conditioning devices shown in them.
  • FIGS. 10A and 10B the energy storage period ( FIG. 10A ) and the energy recovery period ( FIG. 10B ) are illustrated, the purification of a corresponding stream s taking place in the energy storage period. Because in the energy recovery period a corresponding installation 100 is not fed air in the form of the stream a, and consequently the air conditioning device 10 is not in operation, at such times ( FIG. 10B ) a corresponding adsorber vessel 151 is available for regeneration.
  • the embodiment illustrated in FIGS. 10A and 10B therefore has the particular advantage that only one corresponding adsorber vessel 151 has to be provided, and not two, which according to FIG. 8 are operated alternately.
  • a regenerating gas stream k may be preheated in an optional regenerating gas preheating device (not shown), and heated in a regenerating gas heating device 153 .
  • the regenerating gas heating device 153 may be operated in particular also by means of heat stored in the heat storage unit 13 (not shown).
  • FIGS. 11A to 11C illustrate installations according to preferred embodiments of the invention in each case in the energy storage period.
  • the installations correspond substantially to the previously explained embodiments with respect to the fixed-bed cold storage unit 20 , the cold production unit 40 , the liquid storage unit 50 and the energy production unit 60 , but differ in particular with regard to the counterflow heat exchanger unit 30 , which is therefore explained below.
  • the counterflow heat exchanger unit 30 may for example be operated by means of a stream u, which is conducted from the cold end to the warm end through one or more heat exchangers 31 of the counterflow heat exchanger unit 30 .
  • a separate liquefaction process 32 operated by means of dedicated compressors, i.e. compressors provided in addition to the air conditioning unit 10 , may for example be implemented.
  • a medium-pressure air stream j may be fed to the the counterflow heat exchanger unit 10 and fed into the heat exchanger 31 at the warm end.
  • the stream j may be removed from the heat exchanger 31 at an intermediate temperature and expanded in a generator turbine 33 .
  • a further sub-stream of the high-pressure air stream b, or its sub-stream d, may likewise be removed from the heat exchanger 131 at an intermediate temperature and expanded in a further generator turbine 34 .
  • Said flows may be combined and conducted together through the generator turbine 33 .
  • Cold released by the expansion is used for the liquefaction of the stream c (see FIGS. 1A and 1B ), in that corresponding streams are fed on the cold side to the heat exchanger 31 together with the already explained stream i.
  • the stream i is fed on the cold side to the heat exchanger 31 of the counterflow heat exchanger unit 30 , removed at an intermediate temperature, combined with the medium-pressure air stream j, which has likewise been conducted through the heat exchanger 31 up to an intermediate temperature, and subsequently expanded in the generator turbine 33 .
  • corresponding air may be combined with a sub-stream of the stream c, as already shown in FIG. 11B .
  • FIGS. 11B and 11C are suitable in particular for the use of streams i at different pressure levels.

Abstract

The invention relates to a method for storing and recovering energy, according to which a condensed air product (LAIR) is formed in an energy storage period, and in an energy recovery period, a pressure flow is formed and is expanded to produce energy using at least part of the condensed air product (LAIR) without a supply of heat from an external heat source. The method comprises inter alia, for the formation of the condensed air product (LAIR): the compression of air (AIR) in an air conditioning unit (10), at least by means of an adiabatically operated compressor device (12); the formation of a first and a second sub-flow downstream of the adiabatically driven compressor device (12), said flows being formed from the air (AIR) that has been compressed in said device and the guiding of the first and second sub-flows in parallel through a first thermal store (131) and through a second thermal store (132), in which stores heat produced during the compression of the air (AIR) is at least partially stored. For the formation of the pressure flow, a vaporized product (HPAIR) is produced inter alia from at least one part of the condensed air product (LAIR). During the energy-producing expansion process, the pressure flow is guided through a first expansion device (61) and a second expansion device (62) and is thus expanded in each device. Heat stored in the first heat store device (131) is transferred to the pressure flow upstream of the first expansion device (61) and heat stored in the second heat store device (132) is transferred to the pressure flow upstream of the second expansion device (62). The invention also relates to an installation (100).

Description

  • The invention relates to a method and an installation for storing and recovering energy, in particular electrical energy, according to the respective preambles of the independent patent claims.
  • PRIOR ART
  • It is known for example from DE 31 39 567 A1 and EP 1 989 400 A1 to use liquid air or liquid nitrogen, that is to say low-temperature air liquefaction products, for grid control and provision of control capacity in electric power grids.
  • At times when electric power is inexpensive, or at times when there is a surplus of electric power, air is liquefied in an air separation installation with an integrated liquefier or in a dedicated liquefaction installation, also referred to generally as an air treatment unit, altogether or partially to form such an air liquefaction product. The air liquefaction product is stored in a system of tanks comprising low-temperature tanks. This operating mode takes place in a time period that is referred to here as the energy storage period.
  • At times of peak load, the air liquefaction product is removed from the system of tanks, the pressure is increased by means of a pump and it is heated up to approximately ambient temperature or above, and is thereby transformed into a gaseous or supercritical state. A pressurized stream thereby obtained is expanded to ambient pressure in an energy production unit in an expansion turbine or a number of expansion turbines with intermediate heating. The mechanical power thereby released is transformed into electrical energy in one or more generators of the energy production unit and is fed into an electric grid. This operating mode takes place in a time period that is referred to here as the energy recovery period.
  • The cold released during the transformation of the liquefaction product into the gaseous or supercritical state during the energy recovery period can be stored and used during the energy storage period for providing cold to obtain the air liquefaction product.
  • There are also known compressed-air storage power plants, in which however the air is not liquefied but compressed in a compressor and stored in an underground cavern. At times when the demand for power is high, the compressed air is conducted out of the cavern into the combustion chamber of a gas turbine. At the same time, fuel, for example natural gas, is fed to the gas turbine by way of a gas line and is burned in the atmosphere formed by the compressed air. The exhaust gas that is formed is expanded in the gas turbine, whereby energy is generated.
  • The present invention can be distinguished from methods and devices in which an oxygen-rich liquid is introduced into a gas turbine to assist oxidation reactions. Corresponding methods and devices operate in principle with air liquefaction products that contain (significantly) more than 40 mole percent of oxygen.
  • The cost-effectiveness of corresponding methods and devices is strongly influenced by the overall efficiency. The invention is therefore based on the object of improving corresponding methods and devices in this respect.
  • DISCLOSURE OF INVENTION
  • Against this background, the present invention proposes a method and an installation for storing and recovering energy, in particular electrical energy, with the features of the respective independent patent claims. Preferred refinements are respectively the subject of the dependent patent claims and the description that follows.
  • Before the advantages that are achievable in the context of the present invention are explained, the technical principles on which it is based and some of the terms used in this application are explained more specifically.
  • An “energy production unit” is understood here as meaning an installation or part of an installation that is designed for generating electrical energy. In the context of the present invention, an energy production unit comprises at least two expansion turbines, which are advantageously coupled to at least one electric generator. An expansion machine coupled to at least one electric generator is also referred to as a “generator turbine”. The mechanical power released during the expansion of a fluid in an expansion turbine or generator turbine can be converted in the energy production unit into electrical energy.
  • An “expansion turbine”, which may be coupled to further expansion turbines or energy converters such as oil brakes, generators or compressor stages, by way of a common shaft, is designed for the expansion of a supercritical, gaseous or at least partially liquid stream. In particular, for use in the present invention, expansion turbines may be designed as turbo expanders. If one or more expansion turbines designed as turbo expanders is/are only coupled to one or more compressor stages, for example in the form of radial compressor stages, and possibly mechanically braked, but the latter are operated without energy that is externally supplied, for example by means of an electric motor, the term “booster turbine” is also generally used for this. Such a booster turbine compresses at least one stream by the expansion of at least one other stream, but without energy that is externally supplied, for example by means of an electric motor.
  • A “gas turbine unit” is understood in the context of the present application as meaning an arrangement comprising at least one combustion chamber and at least one expansion turbine arranged downstream thereof (the gas turbine in the narrower sense). In the expansion turbine, hot gases from the combustion chamber are expanded to perform work. A gas turbine unit also has at least one compressor stage that is driven by the expansion turbine by way of a common shaft, typically at least one axial compression stage. Part of the mechanical energy generated in the expansion turbine is usually used for driving the at least one compressor stage. A further part is often converted in a generator for generating electrical energy. The expansion turbine of the gas turbine is consequently a generator turbine in the sense explained above.
  • As a modification of a gas turbine unit, a “combustion turbine unit” only has the mentioned combustion chamber and a downstream expansion turbine. A compressor is not usually provided. By contrast with a gas turbine unit, a “hot gas turbine unit” has a heater instead of a combustion chamber. A hot gas turbine unit may be formed in one stage with a heater and an expansion turbine. Alternatively, a number of expansion turbines, preferably with intermediate heating, may also be provided. In any case, a further heater may be provided, in particular downstream of the “last” expansion turbine. The hot gas turbine is also preferably coupled to one or more generators for generating electrical energy.
  • Since, in the context of the present invention, no heat originating from external sources is used in the formation of a pressurized stream in an energy recovery period, no gas or combustion turbine units are used here, but at most hot gas turbine units, which are heated by way of suitable heat stores.
  • A “compressor device” is understood here as meaning a device which is designed for compressing at least one gaseous stream from at least one input pressure, at which it is fed to the compressor device, to at least one final pressure, at which it is removed from the compressor device. The compressor device in this case forms a structural unit, which however may comprise a number of individual “compressors” or “compressor stages” in the form of known piston, screw and/or bucket-wheel or turbine arrangements (that is to say radial or axial compressor stages). In particular, these compressor stages are driven by means of a common drive, for example by way of a common shaft or a common electric motor. A number of compressors, e.g. compressors in an air conditioning unit used according to the invention, can together form one or more compressor devices.
  • In the terminology used here, an “air conditioning unit” comprises at least one adiabatically operated compressor device and at least one adsorptive air purification device. Adsorptive air purification devices are generally known in the field of air separation. In adsorptive air purification devices, one or more air streams are conducted through one or more adsorber vessels, which are filled with a suitable adsorption material, for example a molecular sieve.
  • The present invention comprises at least the liquefaction of air to form an air liquefaction product. The devices used for this purpose may also be subsumed here under the term “air treatment unit”. In the terminology of the present application, this is understood as meaning an installation which is designed for obtaining at least one air liquefaction product from air. It is sufficient for an air treatment unit for use in the present invention that it can be used to obtain a corresponding low-temperature air liquefaction product that is usable as a storage liquid and is transferable into a system of tanks. An “air separation installation” is charged with atmospheric air and has a system of distillation columns for separating the atmospheric air into its physical components, in particular into nitrogen and oxygen. For this purpose, the air is initially cooled down to approaching its dew point and is then introduced into the system of distillation columns. By contrast with this, an “air liquefaction installation” does not comprise a system of distillation columns. Otherwise, it corresponds in its construction to that of an air separation installation with the delivery of an air liquefaction product. It goes without saying that liquid air can also be produced as a byproduct in an air separation installation.
  • An “air liquefaction product” is any product that can be produced at least by compressing, cooling and subsequently expanding air in the form of a low-temperature liquid. In particular, an air liquefaction product may be liquid air, liquid oxygen, liquid nitrogen and/or a liquid noble gas such as liquid argon. The terms “liquid oxygen” and “liquid nitrogen” also refer here respectively to a low-temperature liquid which comprises oxygen or nitrogen in a quantity that lies above that of atmospheric air. Therefore, they do not necessarily have to be pure liquids with high contents of oxygen or nitrogen. Liquid nitrogen is therefore understood as meaning both pure or substantially pure nitrogen and a mixture of liquefied gases of which the nitrogen content is higher than that of atmospheric air. For example, it has a nitrogen content of at least 90, preferably at least 99, mole percent.
  • When mention is made here of a “vaporization product”, this should be understood as meaning a fluid formed by transforming a liquid into a gaseous or supercritical state. If a liquid at supercritical pressure is “evaporated”, it does not go over into the gas phase but into the supercritical state, with no phase transition in the actual sense taking place. This is also referred to as “pseudo evaporation”. At subcritical pressure, a phase transformation takes place from the liquid state into the gaseous state, that is to say a conventional “evaporation”. Consequently, in the context of the present application, a vaporization comprises both an evaporation and a pseudo evaporation. After a liquefaction, whether from the gaseous state or the supercritical state, a liquid is always obtained. Both cases are therefore covered by the term “liquefaction”.
  • A “low-temperature” liquid, or a corresponding fluid, air liquefaction product, stream etc., is understood as meaning a liquid medium of which the boiling point is significantly below the respective ambient temperature and is for example 200 K or less, in particular 220 K or less. Examples are liquid air, liquid oxygen, liquid nitrogen, etc.
  • In the context of this application, a “fixed-bed cold storage unit” is understood as meaning a device which contains a solid material suitable for storing cold and a fluid-conducting means through this material. Known fixed-bed cold storage units, which in conventional air separation installations are also referred to as regenerators and are used there also for separating off undesired components such as water and/or carbon dioxide, comprise for example concrete blocks permeated by channels (unusual in the case of air separation installations), (stone) fillings and/or corrugated aluminium sheets and are flowed through by the streams that are respectively to be cooled down or heated up in opposite directions and one after the other. In the context of this application, the term “cold store” or “(fixed bed) cold storage unit” is used as distinct from “heat store” or “heat storage unit” to express the difference in the operating temperature. In the context of the present invention, the fixed-bed cold storage unit is used for liquefying compressed and adsorptively purified air to form an air liquefaction product and for the vaporization thereof, is therefore operated at least in one region at very low temperatures. By contrast with this, the heat storage devices used in the context of the present invention are always operated at significantly higher temperatures and serve for storing (compression) heat that is generated in the adiabatic compression of the air.
  • A cold or heat storage unit comprises one or more cold or heat stores with corresponding cold or heat storage media. The cold or heat storage media that can be used in one or more cold or heat stores depend on the configuration of the process.
  • Heat stores and (fixed bed) cold stores are extensively described in the relevant specialist literature (see for example I. Dincer and M. A. Rosen “Thermal Energy Storage—Systems and Applications”, Chichester, John Wiley & Sons 2002). Suitable for example as storage media are rock, concrete, brick, artificially produced ceramics or cast iron. Also suitable for lower storage temperatures are earth, gravel, sand or crushed rock. Further storage media such as thermal oils or molten salts are known for example from the field of solar technology. In corresponding cold stores, it may prove to be particularly advantageous to provide the storage medium in an isolating vessel, which makes loss-free or virtually loss-free heat or cold storage possible.
  • A “counterflow heat exchanger unit” is formed in particular by using one or more counterflow heat exchangers, for example one or more plate heat exchangers. By contrast with a fixed-bed cold storage unit, the cooling in a counterflow heat exchanger unit does not take place by dissipating heat to or taking up heat from a fixed bed, but indirectly to and from a counterflowing heat or cold transfer medium. All known heat exchangers, for example plate heat exchangers, tubular heat exchangers and the like, are suitable for use in the present invention as heat exchangers in a counterflow heat exchanger unit. A counterflow heat exchanger unit serves for the indirect transfer of heat between at least two streams made to flow counter to one another, for example a warm stream of compressed air and one or more cold streams or a low-temperature air liquefaction product and one or more warm streams. A counterflow heat exchanger unit may be formed by a single or multiple heat exchanger portions that are connected in parallel and/or in series, for example one or more plate heat exchanger blocks. When a “heat exchanger” is mentioned hereinafter, this may be understood as meaning a counterflow heat exchanger or some other heat exchanger.
  • A heat storage unit used in the context of the present invention may also comprise a counterflow heat exchanger, which is for example flowed through with a suitable heat storage fluid, such as the mentioned thermal oil, in counterflow in relation to a stream that is to be heated up or cooled down. The heat storage fluid, which here forms the heat storage medium, may for example be provided in a double or multiple tank arrangement, as also explained more specifically below.
  • A “heater” is understood in the context of this application as meaning a system for the indirect heat exchange between a heating fluid and a gaseous fluid to be heated. By means of such a heater, residual heat, waste heat, process heat, solar heat, etc. can be transferred to the gaseous fluid to be heated and used for energy generation in a hot gas turbine.
  • Methods and devices for the low-temperature separation of air and the methods and devices that can be used there and also in the context of the present invention are also described for example in Haring, H.-W. (editor), “Industrial Gases Processing”, Weinheim, Wiley-VCH 2008 (in particular Chapter 2.2.5, “Cryogenic Rectification”) and Kerry, F. G., “Industrial Gas Handbook—Gas Separation and Purification”, Boca Raton, CRC Press 2006 (in particular Chapter 3, “Air Separation Technology”).
  • For characterizing pressures and temperatures, the present application uses the terms “pressure level” and “temperature level”, with the intention of indicating that pressures and temperatures in a corresponding installation do not have to be used in the form of exact pressure and temperature values in order to realize the inventive concept. However, such pressures and temperatures are typically within certain ranges, which lie for example at ±1%, 5%, 10%, 20% or even 50% around a mean value. Corresponding pressure levels and temperature levels may in this case lie in disjunct ranges or ranges that overlap one another, In particular, for example, pressure levels include unavoidable pressure losses or likely pressure losses, for example as a result of cooling effects or line losses. The same applies correspondingly to temperature levels. The pressure levels indicated here in bara are absolute pressures in bar.
  • ADVANTAGES OF THE INVENTION
  • The invention proposes a method for storing and recovering energy in which, in an energy storage period, an air liquefaction product is formed and, in an energy recovery period, a pressurized stream is formed and expanded to perform work by using at least part of the air liquefaction product without a supply of heat from an external heat source.
  • According to the invention, therefore, no additional heat is introduced into the process or a corresponding installation for forming the pressurized stream, therefore for example no electrical heating or firing takes place. Heating is carried out exclusively by using heat formed in the process itself, as explained in detail below.
  • As already mentioned, in the context of this application an air liquefaction product is understood as meaning any desired product in a liquid state that can be produced by compressing and cryogenically cooling air. The present invention is described below in particular with reference to liquid air as the air liquefaction product, but it is also suitable for other air liquefaction products, in particular oxygen-containing air liquefaction products. By contrast with the methods and devices mentioned at the beginning, in the case of which an oxygen-rich fluid is introduced into a gas turbine to assist oxidation reactions, an oxygen-containing air liquefaction product with (significantly) below 40, 35 or 30 mole percent of oxygen, for example with the oxygen content of natural air, is advantageously used in the present case. A distillative separation of an air liquefaction product is consequently not required.
  • The terms “energy storage period” and “energy recovery period” have already been explained at the beginning. They are understood in particular as meaning time periods that do not overlap one another. This means that the measures described hereinafter for the energy storage period are typically not carried out during the energy recovery period, and vice versa. It may however also be envisaged to carry out at least some of the measures described for the energy storage period at the same time as the measures described for the energy recovery period for example in a further time period, for example in order to ensure greater continuity in the operation of a corresponding installation. For example, a pressurized stream may also be fed to an energy production unit and expanded to perform work in this unit in an energy storage period, for example in order to be able to operate continuously the expansion devices used here. The energy storage period and the energy recovery period respectively correspond to an operating mode or process mode of a corresponding installation or a corresponding method.
  • The present invention comprises, for the formation of the air liquefaction product, compressing at a superatmospheric pressure level air in an air conditioning unit, at least by means of an adiabatically operated compressor device, and adsorptively purifying the air by means of at least one adsorptive purification device. Details of the adiabatic compression are explained below. In particular, heat for heating the pressurized stream in the energy recovery period can be provided by the adiabatic compression.
  • As likewise explained in detail below, a first sub-stream and a second sub-stream are formed in the air conditioning unit downstream of the adiabatically operated compressor device from the air compressed in the latter. The sub-streams are conducted in parallel through a first heat storage device and a second heat storage device. In this way, heat generated during the compression of the air is at least partly stored in the first heat storage device and the second heat storage device and is available for the subsequent heating.
  • Downstream of the air conditioning unit and possibly after further (for example isothermal) compression in the latter, the compressed and adsorptively purified air is liquefied at a liquefaction pressure level in a range of 40 to 100 bara, starting from a temperature level in a range of 0 to 50° C., in a first fraction in a fixed-bed cold storage unit and in a second fraction in a counterflow heat exchanger unit, The liquefied air is subsequently expanded in at least one cold production unit.
  • In the context of the present invention, for the formation of the pressurized stream, a vaporization product is produced from at least part of the liquefaction product at a vaporization pressure level, which deviates by no more than 5 bar from the liquefaction pressure level, in the fixed-bed cold storage unit. The liquefaction product may be used as the pressurized stream directly or after further pressure-and/or temperature-influencing measures. For the formation of the pressurized stream, the vaporization product may also for example be divided into two or more streams, one of which is used as the pressurized stream and/or for this purpose the vaporization product may be combined with one or more further streams.
  • It is also envisaged to conduct the pressurized stream during the work-performing expansion through a first expansion device and a second expansion device and thereby respectively expand the pressurized stream, and, upstream of the first expansion device, transfer to the pressurized stream heat stored in the first heat storage device and, upstream of the second expansion device, transfer to the pressurized stream heat stored in the second heat storage device.
  • Apart from the expressly mentioned first and second expansion devices, further expansion devices may also be provided; the expansion may therefore take place at least in two stages, but also for example in three or more stages. Particular advantages are obtained however if only precisely two expansion devices are used for the work-performing expansion of the pressurized stream and only precisely two compression devices are used in the air conditioning device. In this way, a corresponding installation can be realized in a significantly simpler and lower-cost form than with the technically likewise possible use of three or more expansion devices for the work-performing expansion of the pressurized stream and three or more compression devices in the air conditioning device.
  • The two-stage or multi-stage expansion of the pressurized stream in the energy recovery period is advantageous because the pressurized stream to be expanded is at a high pressure level of typically more than 40 bara, and in particular is in the supercritical state. It would therefore be technically very challenging to realize the expansion from this high pressure level to approximately ambient pressure in a single machine. Moreover, during the expansion, the pressurized stream cools down in proportion to the pressure difference achieved during the expansion. Negative temperatures at the outlet from the expansion device or devices that are respectively used should however be avoided. This problem can be solved according to the invention by heating upstream of the respective expansion devices.
  • In the air conditioning unit that is used according to the invention, typically two or more compressor devices are used. In principle, it would in this case be of advantage to use two adiabatically operated compressor devices one after the other, that is to say compressor devices in which the compressed air has a significantly higher temperature than the air to be compressed. The amount of heat generated in each case could then be respectively stored in a heat storage device and be transferred to the pressurized stream upstream of the first expansion device on the one hand and upstream of the second expansion device on the other hand.
  • However, this generation of “two amounts of heat” encounters technical difficulties, because adiabatically operable compressor devices are typically not available for the pressure level to be produced altogether in the air conditioning unit that is used according to the invention but only for producing pressure levels of less than 20 bara, starting from atmospheric pressure. This typically involves components such as are also used in compression stages of gas turbines. For higher pressure levels, for example for compression from 10 to 20 bara to 40 to 60 bara, adiabatically operable compressors are not available. Compressors for correspondingly high pressures are designed for (quasi) isothermal operation, so that a sufficient amount of heat cannot be obtained here.
  • The method according to the invention therefore comprises forming a first sub-stream and a second sub-stream in the air conditioning unit downstream of an adiabatically operated compressor device from the air compressed in this compressor device and conducting the first and second sub-streams in parallel through the first heat storage device and the second heat storage device. The “parallel” conduction of the sub-streams does not necessarily have to comprise a division of the compressed air into sub-streams with the same volumetric flow. Rather, it is also possible to divide the air “asymmetrically”, for example to store a greater amount of heat in one of the heat storage devices and provide a greater amount of heat for the heating of the pressurized stream. The division may also take place on the basis of a suitable control, for example on the basis of an amount of heat already stored in the respective heat storage devices. In any case, use of the first and second heat storage devices has the effect of creating two separate heat sources, which are available upstream of the two expansion devices for heating the pressurized stream in the energy recovery period.
  • Apart from the division of the compressed air and the parallel conduction through the heat storage devices, it is also possible in principle to store heat in the first heat storage device in a first sub-period of the energy storage period and to store heat in the second heat storage device in a second sub-period.
  • The adiabatically operated compressor device referred to is in this case advantageously one of at least two compressor devices in the air conditioning unit that is operated at a correspondingly low pressure level of for example 20 bara or less, or compresses the air from atmospheric pressure to a correspondingly low pressure level. For example, this compressor device is the first in a series of compressor devices that are arranged in series.
  • An essential aspect of the present invention is consequently also the use of an adiabatically operated, “heat-providing” compressor device. One or more further compressor devices, in particular compressor devices for higher pressure levels, may on the other hand be isothermally operated. Altogether, the number of hardware components can consequently be reduced by the present invention, which leads to lower expenditure in terms of cost and maintenance and to easier operation of the installation as a whole.
  • As mentioned, in the context of the present invention it is envisaged to operate the fixed bed cold store in the energy storage mode and the energy recovery mode at the same or similar pressure levels (the liquefaction pressure level and the vaporization pressure level) in a range from 40 to 100 bara. As a result, pressure fluctuations within the fixed bed store are avoided and its mechanical stability is increased, or requirements for its mechanical strength are significantly reduced. In this case, for the formation of the air liquefaction product, the air in the at least one air conditioning unit is compressed to a corresponding pressure level, which may be at subcritical or supercritical pressure. In the fixed-bed cold storage unit and the counterflow heat exchanger unit, a corresponding high-pressure air stream can consequently be transformed from the supercritical state (without classic phase transition) or the subcritical state into the liquid state. Both transitions are subsumed here under the term “liquefaction”. The same also applies correspondingly to the already explained formation of the vaporization product by “vaporization”.
  • As mentioned, in the context of the present invention it is also envisaged to feed the first fraction and the second fraction of the compressed and adsorptively purified air to the fixed-bed cold storage unit and the counterflow heat exchanger unit at a temperature level from 0 to 50° C. The feeding consequently takes place advantageously at ambient temperature, which makes particularly advantageous operation of the fixed-bed cold storage unit possible.
  • This can be made possible in particular by a further, isothermally operated compressor unit being used in the air conditioning unit downstream of the adiabatically operated compressor device. An isothermally operated compressor device, which may have one or more compressor stages or compressors in the sense explained above, is distinguished by the fact that a compressed stream fed to it and a compressed stream taken from it have a substantially identical temperature level, by contrast with adiabatically operated compressors, in the case of which the compression product has a significantly higher temperature than the stream fed into the compressor device. For example, an isothermally operated compressor device has intercoolers and aftercoolers.
  • Because in the context of the present invention the air liquefied in the energy storage period in the fixed-bed cold storage unit and the counterflow heat exchanger unit is expanded in a cold production unit, the provision of additional cold is made possible, compensating for example for losses of cold in a corresponding installation, for example in a storage tank for receiving the air liquefaction product. An evaporation product formed during the expansion may also be used as a regenerating gas, as explained below.
  • In the context of the method according to the invention, apart from the at least one mentioned, adiabatically operated compressor device, at least one isothermally operated compressor device is therefore advantageously also used in the air conditioning unit.
  • In the context of the method according to the invention, furthermore, as likewise mentioned, an air conditioning unit with at least one adsorptive purification device operated at a superatmospheric pressure level is used. As mentioned, the air conditioning unit used in the context of the present invention uses a number of pressure stages to compress the air supplied. The adsorptive purification device may be used or provided on any of these pressure stages. For example, a purification device at a final pressure level that is provided by the air conditioning unit can be made to be of a particularly small size because, as a result of the compression, small air masses have to be purified. In the context of the present invention, an adsorptive purification device may comprise one or more adsorptive purification vessels, as explained more specifically in the context of the description of the figures.
  • In a particularly advantageous refinement of the method according to the invention, a fixed-bed heat storage medium and/or a liquid heat storage medium is used in at least one of the heat storage devices. The storage media that can be used here have already been explained above. The use of a fixed-bed heat storage medium has the advantage of particularly simple and low-cost realization;
  • however, liquid heat storage media possibly have a better heat capacity. The invention may also comprise a combination of a fixed-bed heat storage medium and a liquid heat storage medium in one or both of the heat storage devices, For example, if, as explained above, a corresponding air stream is divided “asymmetrically” between the heat storage devices, a fixed-bed heat storage medium is used in one of the heat storage devices and a liquid heat storage medium is used in the other. Any desired combinations are possible.
  • According to an advantageous refinement of the method according to the invention, a heat storage fluid may be transferred between at least two storage tanks in at least one of the heat storage devices and the heat transferred from or to the at least one heat storage fluid in at least one counterflow heat exchanger. In this way, the available heat can be transferred not just to a statically provided heat storage medium, the holding capacity of which is of course limited, but to a greater amount of a corresponding heat transfer medium. The holding capacity for the heat provided can consequently be increased significantly.
  • As already mentioned, in the context of the present invention the heat storage devices are operated at significantly higher temperatures than the fixed-bed cold storage device, In particular, the respective heat storage medium is heated up in at least one of the heat storage devices during the energy storage period to a temperature level of 50 to 400° C.
  • In the method according to the invention, a generator turbine is advantageously used respectively as the first expansion device and as the second expansion device. As mentioned, a generator turbine is understood here as meaning any expansion machine that is coupled to a generator. The use of a generator turbine allows a flexible recovery of energy in the form of electric power. In principle, the invention may however also comprise the use of other measures for recovering the energy, for example the operation of a hydraulic store that is filled by means of an expansion machine or a pump connected thereto.
  • The method according to the invention may also comprise heating, expanding and/or compressing the fluid stream at least one (further) time before the work-performing expansion in the first and second expansion devices. For example, at least part of the vaporization product may also be initially conducted through a heat exchanger and already heated therein.
  • Advantageously, in a regeneration phase the at least one adsorptive purification device is fed a regenerating gas, which is formed from part of the air that is previously compressed and adsorptively purified in the air conditioning unit. A corresponding regenerating gas is advantageously heated before its use, as also further explained hereinafter. If only one purification vessel is present, a regeneration phase of an adsorptive purification device may be carried out whenever no purifying capacity has to be provided by the purification device, for example in an energy recovery period. If a number of alternately operable purification vessels are present, they can be regenerated independently of the respectively applicable time period.
  • The regenerating gas may be formed either during the energy storage period from at least part of an evaporation product formed during the expansion of the liquefied air or during the energy recovery period from at least part of the vaporization product.
  • Advantageously, an evaporation product formed during the expansion of the liquefied air is conducted through the counterflow heat exchanger unit and thereby heated. The evaporation product serves in this case for cooling the second fraction, conducted through the counterflow heat exchanger unit, of the air that is compressed and adsorptively purified in the air conditioning unit. Corresponding cold can consequently be advantageously used.
  • Advantageously, in the context of the method according to the invention at least one cold transfer medium that is provided by means of an external cold circuit and/or is formed by expansion from part of the air previously compressed and adsorptively purified in the air conditioning unit is conducted through the counterflow heat exchanger unit. In the latter case, a greater amount of air than is needed for the formation of the air liquefaction product and its storage can for example be compressed and adsorptively purified by means of the air conditioning unit. The corresponding “surplus” air may possibly be cooled down in the counterflow heat exchanger unit to an intermediate temperature and subsequently expanded to provide cold and be conducted through the counterflow heat exchanger unit from the cold end to the warm end. In this way, the required cold demand can be covered without additional devices. On the other hand, the use of an external cold circuit makes a fully independent provision of cold possible.
  • An installation which is designed for storing and recovering energy by forming an air liquefaction product in an energy storage period and generating, and expanding to perform work, a pressurized stream formed by using at least part of the air liquefaction product without a supply of heat from an external heat source in an energy recovery period is likewise the subject of the present invention.
  • The installation has means which are designed, for the formation of the air liquefaction product, to compress air in an air conditioning unit, at least by means of an adiabatically operated compressor device, and adsorptively purify the air by means of at least one adsorptive purification device at a superatmospheric pressure level, to form a first sub-stream and a second sub-stream in the air conditioning unit downstream of the adiabatically operated compressor device from the air compressed in the latter and to conduct the first and second sub-streams in parallel through a first heat storage device and a second heat storage device, to store heat generated during the compression of the air at least partly in the first heat storage device and the second heat storage device, to liquefy at a liquefaction pressure level in a range of 40 to 100 bars the compressed and adsorptively purified air, starting from a temperature level in a range of 0 to 50° C., in a first fraction in a fixed-bed cold storage unit and in a second fraction in a counterflow heat exchanger unit, and subsequently to expand the liquefied air in at least one cold production unit.
  • The means are also designed, for the formation of the pressurized stream, to produce a vaporization product from at least part of the liquefaction product at a vaporization pressure level, which deviates by no more than 5 bar from the liquefaction pressure level, in the fixed-bed cold storage unit, and to conduct the pressurized stream during the work-performing expansion through a first expansion device and a second expansion device and thereby respectively expand the pressurized stream, and, upstream of the first expansion device, transfer to the pressurized stream heat stored in the first heat storage device and, upstream of the second expansion device, transfer to the pressurized stream heat stored in the second heat storage device.
  • Such an installation advantageously has all of the means that enable it to carry out the method explained in detail above. Such an installation therefore profits from the advantages of a corresponding method, to which reference is therefore expressly made,
  • The invention is explained more specifically with reference to the accompanying drawings, which show preferred embodiments of the invention.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIGS. 1A and 1B show an installation according to one embodiment of the invention in an energy storage period and an energy recovery period.
  • FIG. 2 shows an installation according to one embodiment of the invention in the energy storage period.
  • FIGS. 3A and 3B show an installation according to one embodiment of the invention in the energy storage period and the energy recovery period.
  • FIG. 4 shows a heat storage device for an installation according to one embodiment of the invention.
  • FIG. 5 shows a heat storage device for an installation according to one embodiment of the invention.
  • FIGS. 6A and 6B show a heat storage device for an installation according to one embodiment of the invention in the energy storage period and the energy recovery period.
  • FIGS. 7A and 7B show cooling devices for air conditioning units according to embodiments of the invention.
  • FIG. 8 shows an air purification device for an air conditioning unit according to one embodiment of the invention.
  • FIG. 9 shows a compressor device with a regenerating gas preheating device for an air conditioning unit according to one embodiment of the invention.
  • FIGS. 10A and 10B show an air purification device in the energy storage period and the energy recovery period for an air conditioning unit according to specific embodiments of the invention.
  • FIGS. 11A to 11C show installations according to embodiments of the invention and illustrate details of an associated counterflow heat exchanger unit.
  • EMBODIMENTS OF THE INVENTION
  • In the figures, elements, apparatuses, devices and fluid streams that correspond in principle to one another are illustrated by the same designations and, for the sake of overall clarity, are not newly explained in all cases.
  • A large number of valves are shown in the figures, some connected to allow a flow to pass through and some connected to stop a flow. Valves connected to stop a flow are crossed through in the figures. Fluid streams that are interrupted by valves connected to stop a flow and correspondingly deactivated devices are mainly illustrated by dashed lines. Streams that are in a gaseous or supercritical state are illustrated by white (not filled-in) triangular arrowheads, liquid streams by black (filled-in) triangular arrowheads.
  • In FIGS. 1A and 1B, an installation according to a particularly preferred embodiment of the invention is shown in an energy storage period (FIG. 1A) and an energy recovery period (FIG. 1B) and is denoted overall by 100.
  • The installation 100 comprises as central components an air conditioning unit 10, a fixed-bed cold storage unit 20, a counterflow heat exchanger unit 30, a cold production unit 40, a liquid storage unit 50 and an energy production unit 60.
  • Here and hereinafter, some or all of the components shown may be present in any desired number and be charged for example in parallel with corresponding sub-streams.
  • In the energy storage period illustrated in FIG. 1A, an air stream a (AIR, feed air) is fed to the installation 100 and compressed and purified in the air conditioning unit 10. A stream b that has been correspondingly compressed and purified, in particular freed of water and carbon dioxide, is at a pressure level of for example 40 to 100 bars and is also referred to hereinafter as the high-pressure air stream b.
  • In the air conditioning unit 10, the stream a is in this case sucked in by way of a filter 11 and compressed by means of a compressor device 12, for example by means of a multi-stage, adiabatically operated axial compressor. The compressed air is divided downstream of the compressor device 12 in the example represented into two sub-streams, each of which is fed to a heat storage device 131, 132 of a heat storage unit 13. The heat storage devices 131, 132, described a number of times, may be operated for example by using a fixed-bed storage medium and/or a liquid heat storage medium, as also illustrated for example in the subsequent FIGS. 4, 5, 6A and 6B. In the heat storage unit 13, or its heat storage devices 131, 132, the compression heat or compressor waste heat produced in the compressor device 12 can be at least partly stored.
  • Downstream of the heat storage unit 13, the stream a that has been compressed and conducted through the heat storage unit 13 is fed to a cooling device 14 and subsequently to an air purification device 15. Examples of corresponding cooling devices 14 and air purification devices 15 are illustrated more specifically inter alia in the subsequent FIGS. 7A, 7B and 8. For operating or regenerating the air purification device 15, a regenerating gas stream k explained below may be fed to it and a stream l discharged from it.
  • Downstream of the air purification device 15, a sub-stream of the air of the stream a is removed as stream j, which is at an (intermediate) pressure level of for example 5 to 20 bars. This stream j is also referred to hereinafter as the medium-pressure air stream (MPAIR). Air of the stream a that is not discharged as medium-pressure air stream j is compressed further in a further compressor device 16, for example an isothermally operated compressor device 16. The compressor device 16 may also be formed as a multi-stage axial compressor. An aftercooling device 17 may be arranged downstream of the compressor device 16. Air compressed in the compressor device 16 and cooled in the aftercooling device 17 is provided as the mentioned high-pressure air stream b.
  • As already mentioned, the high-pressure air stream b and the medium-pressure air stream j through the air conditioning unit 10 are typically only provided in the energy storage period. In this energy storage period, the energy production unit 60 is typically not in operation. Conversely, in the energy recovery period, typically only the energy production unit 60 is in operation, but not the air conditioning unit 10.
  • In the energy storage period of the installation 100 that is illustrated in FIG. 1A, the high-pressure air stream b is divided into a first sub-stream c and a second sub-stream d. It goes without saying that, in corresponding installations, it may also be provided that a corresponding high-pressure air stream b is divided into more than two sub-streams.
  • The air of the sub-streams c and d (HPAIR) is fed on the one hand to the fixed-bed cold storage unit 20 and on the other hand to the counterflow heat exchanger unit 30 at the already mentioned pressure level of the high-pressure air stream b and respectively liquefied in the fixed-bed cold storage unit 20 and the counterflow heat exchanger unit 30. The air of the correspondingly liquefied streams e and f (HPLAIR) is combined to form a collective stream g. The pressure level of the streams e, f and g corresponds substantially, i.e. apart from line losses and cooling losses, to the pressure level of the high-pressure air stream b.
  • The liquefied air of the stream g, that is to say an air liquefaction product, is expanded in the cold production unit 20, which may for example comprise a generator turbine 41. The expanded air may be transferred for example into a separator vessel 42, in the lower part of which a liquid phase is separated and in the upper part of which there is a gas phase.
  • The liquid phase can be drawn off from the separator vessel 42 as stream h (LAIR) and transferred into the liquid storage unit 50, which may for example comprise one or more isolated storage tanks. The pressure level of the stream h is for example at 1 to 16 bara. The gas phase drawn off from the upper part of the separator vessel 42 as stream i (flash) may be conducted in counterflow to the stream f through the counterflow heat exchanger unit 30 and subsequently, in the form of the stream k (LPAIR, reggas) already referred to, be used in the air conditioning unit 10 as regenerating gas. The pressure level of the stream k is for example at atmospheric pressure to about 2 bara. Downstream, a corresponding stream l is typically at atmospheric pressure (amb) and may for example be discharged into the surroundings.
  • During the energy storage period illustrated in FIG. 1A, the cold stored in the fixed-bed cold storage unit 20 is used for liquefying the air of the sub-stream c. Additionally provided is the counterflow heat exchanger unit 30, in which additional air, specifically air of the sub-stream d, can be liquefied in counterflow to for example a cold stream i, which can be obtained from expanded, and thereby evaporated, air of the stream g. Use of the counterflow heat exchanger unit 30 makes more flexible operation of the installation 100 possible than would be the case when using only the fixed-bed cold storage unit 20. Furthermore, the already mentioned medium-pressure air stream j (MPAIR) is provided by the counterflow heat exchanger unit 30.
  • In the energy recovery period illustrated in FIG. 1B, liquefied air (LAIR) previously stored in the energy storage period, that is to say the air liquefaction product, is removed from the liquid storage unit 50 and increased in pressure by means of a pump 51. A stream m (HPLAIR) obtained in this way is conducted through the fixed-bed cold storage unit 20 and thereby evaporated or transformed from the liquid state into the supercritical state (“vaporized”). A vaporization product is therefore formed, from which a fluid stream is formed completely, as shown here, or else only partially. The stream m is in this case at a comparable pressure level to the already previously explained high-pressure air stream b. The pressurized stream n obtained by the evaporation or the transformation from the liquid state into the supercritical state in the fixed-bed cold storage unit 20 is consequently also a high-pressure air stream.
  • In the energy recovery period illustrated in FIG. 1B, the pressurized stream n is first heated in the energy production unit 60 by means of heat stored in the first heat storage device 131 of the heat storage unit 13 in the energy storage period (cf. FIG. 1A) and then expanded in a first expansion device 61, which is formed here as a generator turbine. Subsequently, the pressurized stream n is heated in the energy production unit 60 by means of heat stored in the second heat storage device 132 of the heat storage unit 13 in the energy storage period (cf. FIG. 1A) and then expanded further in a second expansion device 62, which is likewise formed here as a generator turbine. A correspondingly expanded stream o is for example at atmospheric pressure (amb) and can be discharged into the surroundings.
  • In the installation 100 shown in FIGS. 1A and 1B, the cooling device 14 and the air purification device 15 are arranged upstream of the compressor device 16 and downstream of the heat storage device 13. However, it is similarly possible to arrange the cooling device 14 and the air purification device 15 downstream of the compressor device 16 and the aftercooling device 17, as is shown in FIG. 2. FIG. 2 illustrates a corresponding installation in the energy storage period, which however is not separately denoted. The cooling device 14 and the air purification device 15 are therefore provided here in a region of higher pressure, and consequently can be made to be of a smaller size. In the installation shown in FIG. 2, furthermore, no medium-pressure air stream j is formed.
  • In the installations shown in FIGS. 1A, 1B and 2, a regenerating gas stream k is provided in the energy storage period, in which the air purification device 15 must at the same time produce a purifying capacity. Therefore, in corresponding installations, the air purification devices 15 must necessarily be formed with alternately operable adsorber vessels, as also illustrated in FIG. 8. Provision of a regenerating gas stream k during the energy recovery period, in which the air purification device 15 is in any case not needed, makes it possible on the other hand to use only one adsorber vessel (cf. FIGS. 10A and 10B) and consequently to design and operate a corresponding installation in a simpler and lower-cost form.
  • As can be seen from viewing FIGS. 3A and 3B together, in a corresponding installation the regenerating gas stream k can therefore also be formed in the energy recovery period (FIG. 3B). For this purpose, it is preferably provided as a high-pressure stream k, in that it is branched off from the high-pressure stream n. After being used in the air purification device 15, the regenerating gas stream k can, as stream l, be reunited with the high-pressure air stream n. Components contained in the stream l downstream of the air purification device 15, such as water and carbon dioxide, generally prove to be unproblematic on account of the temperatures that prevail in the energy production unit 60. The variant illustrated in FIGS. 3A and 3B has the advantage that less compressed air is lost.
  • Shown in FIG. 4 is a heat storage device for an installation according to one embodiment of the invention. As in the previous figures, the heat storage device is denoted here by 131 and 132. The heat storage device 131, 132 shown in FIG. 4 is formed as a fixed-bed heat storage device 131 132 and has a heat storage medium in the form of a fixed bed 1. The fixed bed 1 is arranged in a pressure vessel 2 with inlet and outlet connectors 3 and in this way can be flowed through by air compressed by means of the compressor device 12. The pressure vessel 2 is surrounded by a thermal insulating layer 4.
  • Also in FIG. 5, a heat storage device for an installation according to one embodiment of the invention is illustrated and denoted overall by 131 and 132. A fixed-bed heat storage medium may be arranged here in an only schematically illustrated vessel 5, which is flowed through by a heat transfer fluid 6, which can be delivered by means of a pump 7. The heat transfer from the air of the stream a compressed by means of the compressor device 12 to the heat transfer fluid 6 may take place by means of a suitable heat exchanger 8.
  • By contrast with the heat storage device 131, 132 shown in FIG. 4, the heat storage device 131, 132 shown in FIG. 5 therefore comprises an indirect heat transfer to the heat storage medium (not shown).
  • In FIGS. 6A and 6B, a heat storage device 131, 132, which is formed as a liquid heat storage device, is shown in an energy storage period (FIG. 6A) and an energy recovery period (FIG. 6B).
  • In the energy storage period illustrated in FIG. 6A, the stream a, explained a number of times (after a first compression in the compressor device 12) is in this case conducted through a heat exchanger 71 in counterflow to a cold heat storage fluid from a storage tank 72. The heat storage fluid from the storage tank 72 is in this case delivered through the heat exchanger 71 by means of a pump 73 and, correspondingly heated, transferred into a further storage tank 74.
  • In the energy recovery period illustrated in FIG. 6B, on the other hand, a stream to be heated, here the high-pressure air stream n, is conducted through the heat exchanger 71 in the opposite direction to the stream a and heated by means of a warm heat storage medium that is then likewise delivered in the opposite direction.
  • In FIG. 7A, a cooling device 14 for use in an air conditioning unit 10, such as that illustrated for example in the previously shown FIGS. 1A, 1B, 2, 3A and 3B, is shown in detail, The cooling device 14 may be arranged with a downstream of the heat storage unit 13 (cf. FIGS. 1A, 1B and 2) or downstream of the aftercooling device 17 (cf. FIGS. 3A and 3B). A corresponding stream, here denoted by r, is fed into a lower region of a direct contact cooler 141. The stream r corresponds to the stream a previously compressed in the compressor device 12 and cooled in the heat storage unit 13. In an upper region of the direct contact cooler 141, a water stream (H2O), which is conducted through an (optional) cooling device 143 by means of a pump 142, is introduced. Water may be drawn off from a lower region of the direct contact cooler 141. A correspondingly cooled stream s is drawn off from the head of the direct contact cooler 141 and can subsequently be transferred into an air purification device 15 (cf. FIGS. 1A, 1B, 2, 3A and 3B).
  • As a departure, according to the variant of the cooling device 14 that is illustrated in FIG. 7B, a direct contact cooler 141 is not provided, but instead a heat exchanger 144. This heat exchanger 144 may also be operated with a water stream, which is conducted through an (optional) cooling device 143 by means of a pump 142.
  • In FIG. 8, an air purification device 15, which is suitable in particular for use in an air conditioning unit 10, such as that shown in FIGS. 1A, 1B and 2, is illustrated in detail. A cooled stream s, originating there for example from a cooling device 14, may be conducted here alternately through two adsorber vessels 151, which for example comprise a molecular sieve. The stream s corresponds in this case to the stream a treated as explained above. In the adsorber vessels 151, water and carbon dioxide in particular are removed from the stream s. A correspondingly obtained stream t, which for example in the case of the embodiments illustrated in FIG. 2 may correspond to the stream b, is fed to the device respectively arranged downstream of it, for example the next compressor device (cf. FIGS. 1A and 1B) or the fixed-bed cold storage unit 20 or the counterflow heat exchanger unit 30 (cf. FIG. 3).
  • The adsorber vessel 151 that is respectively not being used for purifying the stream s may be regenerated by means of the already explained regenerating gas stream k. The regenerating gas stream k may in this case first be fed to an optional regenerating gas preheating device 152, which is illustrated in an example in the subsequent FIG. 9. In a downstream regenerating gas heating device 153, which may for example be operated electrically and/or with hot steam, the regenerating gas stream k is heated further and conducted through the adsorber vessel 151 that is respectively to be regenerated. Downstream of the adsorber vessel 151 to be regenerated there is a corresponding stream l. The same applies if no regenerating gas is needed at the time shown, because in this case a corresponding stream l is discharged directly from the air purification device 15 (see stream l in the upper part of FIG. 8).
  • In FIG. 9, the operation of a regenerating gas preheating device 152 according to one embodiment of the invention is illustrated in particular. The regenerating gas preheating device 152 may for example replace or supplement an aftercooling device 17, and consequently be arranged downstream of an air compressor device 16. An air stream heated as a result of a corresponding compression may be conducted through a heat exchanger 152 a of the regenerating gas preheating device 152 or past it, and thereby transfer heat to a regenerating gas stream k.
  • Shown in FIGS. 10A and 10B are air purification devices 15, which are suitable in particular for the embodiments of the present invention illustrated in FIGS. 3A and 3B and the air conditioning devices shown in them. In FIGS. 10A and 10B, the energy storage period (FIG. 10A) and the energy recovery period (FIG. 10B) are illustrated, the purification of a corresponding stream s taking place in the energy storage period. Because in the energy recovery period a corresponding installation 100 is not fed air in the form of the stream a, and consequently the air conditioning device 10 is not in operation, at such times (FIG. 10B) a corresponding adsorber vessel 151 is available for regeneration. The embodiment illustrated in FIGS. 10A and 10B therefore has the particular advantage that only one corresponding adsorber vessel 151 has to be provided, and not two, which according to FIG. 8 are operated alternately.
  • Here, too, a regenerating gas stream k may be preheated in an optional regenerating gas preheating device (not shown), and heated in a regenerating gas heating device 153. The regenerating gas heating device 153 may be operated in particular also by means of heat stored in the heat storage unit 13 (not shown).
  • In the energy recovery period illustrated in FIG. 10B, correspondingly heated regenerating gas is consequently conducted through the adsorber vessel 151; in the energy storage period (FIG. 10A), this regenerating gas vessel 151 is available for purifying the stream s.
  • FIGS. 11A to 11C illustrate installations according to preferred embodiments of the invention in each case in the energy storage period. The installations correspond substantially to the previously explained embodiments with respect to the fixed-bed cold storage unit 20, the cold production unit 40, the liquid storage unit 50 and the energy production unit 60, but differ in particular with regard to the counterflow heat exchanger unit 30, which is therefore explained below.
  • According to the embodiment illustrated in FIG. 11A, the counterflow heat exchanger unit 30 may for example be operated by means of a stream u, which is conducted from the cold end to the warm end through one or more heat exchangers 31 of the counterflow heat exchanger unit 30.
  • To provide the stream u, a separate liquefaction process 32, operated by means of dedicated compressors, i.e. compressors provided in addition to the air conditioning unit 10, may for example be implemented.
  • In the embodiment shown in FIG. 11B, which corresponds substantially to the embodiment shown in FIGS. 1A and 1B, on the other hand, a medium-pressure air stream j may be fed to the the counterflow heat exchanger unit 10 and fed into the heat exchanger 31 at the warm end. The stream j may be removed from the heat exchanger 31 at an intermediate temperature and expanded in a generator turbine 33. A further sub-stream of the high-pressure air stream b, or its sub-stream d, may likewise be removed from the heat exchanger 131 at an intermediate temperature and expanded in a further generator turbine 34. Said flows may be combined and conducted together through the generator turbine 33. Cold released by the expansion is used for the liquefaction of the stream c (see FIGS. 1A and 1B), in that corresponding streams are fed on the cold side to the heat exchanger 31 together with the already explained stream i.
  • In a variant shown in FIG. 11C, the stream i is fed on the cold side to the heat exchanger 31 of the counterflow heat exchanger unit 30, removed at an intermediate temperature, combined with the medium-pressure air stream j, which has likewise been conducted through the heat exchanger 31 up to an intermediate temperature, and subsequently expanded in the generator turbine 33. Previously, corresponding air may be combined with a sub-stream of the stream c, as already shown in FIG. 11B.
  • The embodiments illustrated in FIGS. 11B and 11C are suitable in particular for the use of streams i at different pressure levels.

Claims (12)

1. A method for storing and recovering energy in which, in an energy storage period, an air liquefaction product is formed and, in an energy recovery period, a pressurized stream is formed and expanded to perform work by using at least part of the air liquefaction product without a supply of heat from an external heat source, the method comprising,
for the formation of the air liquefaction product,
compressing at a superatmospheric pressure level air in an air conditioning unit, at least by means of an adiabatically operated compressor device, and adsorptively purifying the air by means of at least one adsorptive purification device,
forming a first sub-stream and a second sub-stream in the air conditioning unit downstream of the adiabatically operated compressor device from the air compressed in this compressor device and conducting the first and second sub-streams in parallel through a first heat storage device and a second heat storage device,
storing heat generated during the compression of the air at least partly in the first heat storage device and the second heat storage device,
liquefying at a liquefaction pressure level in a range of 40 to 100 bara the compressed and adsorptively purified air, starting from a temperature level in a range of 0 to 50° C., in a first fraction in a fixed-bed cold storage unit and in a second fraction in a counterflow heat exchanger unit, and
subsequently expanding the liquefied air in at least one cold production unit,
and, for the formation of the pressurized stream,
producing a vaporization product from at least part of the liquefaction product at a vaporization pressure level, which deviates by no more than 5 bar from the liquefaction pressure level, in the fixed-bed cold storage unit, and
conducting the pressurized stream during the work-performing expansion through a first expansion device and a second expansion device and thereby respectively expanding the pressurized stream, and
upstream of the first expansion device, transferring to the pressurized stream heat stored in the first heat storage device and, upstream of the second expansion device, transferring to the pressurized stream heat stored in the second heat storage device.
2. The method as claimed in claim 1, which comprises using a fixed-bed heat storage medium and/or a liquid heat storage medium in at least one of the heat storage devices.
3. The method as claimed in claim 1, which comprises transferring a heat storage fluid between at least two storage tanks in at least one of the heat storage devices and transferring the heat from or to the at least one heat storage fluid in at least one heat exchanger.
4. The method as claimed in claim 1, which comprises heating a heat storage medium in at least one of the heat storage devices up to a temperature level of 50 to 400° C.
5. The method as claimed in claim 1, one of the in which a generator turbine is used respectively as the first expansion device and as the second expansion device.
6. The method as claimed in claim 1, which comprises feeding to the at least one adsorptive purification device a regenerating gas, which is formed from part of the air that is previously compressed and adsorptively purified in the air conditioning unit.
7. The method as claimed in claim 6, which comprises forming the regenerating gas during the energy storage period from at least part of an evaporation product formed during the expansion of the liquefied air.
8. The method as claimed in claim 6, which comprises forming the regenerating gas during the energy recovery period from at least part of the vaporization product.
9. The method as claimed in claim 1, which comprises conducting an evaporation product formed during the expansion of the liquefied air through the counterflow heat exchanger unit.
10. The method as claimed in claim 1, which comprises conducting at least one cold transfer medium that is provided by means of an external cold circuit and/or is formed by expansion from part of the air previously compressed and adsorptively purified in the air conditioning unit through the counterflow heat exchanger unit.
11. An installation, which is designed for storing and recovering energy by forming an air liquefaction product in an energy storage period and by generating, and expanding to perform work, a pressurized stream formed by using at least part of the air liquefaction product without a supply of heat from an external heat source in an energy recovery period, the installation having means which are designed,
for the formation of the air liquefaction product,
to compress at a superatmospheric pressure level air in an air conditioning unit, at least by means of an adiabatically operated compressor device, and adsorptively purify the air by means of at least one adsorptive purification device,
to form a first sub-stream and a second sub-stream in the air conditioning unit downstream of the adiabatically operated compressor device from the air compressed in the latter and to conduct the first and second sub-streams in parallel through a first heat storage device and a second heat storage device,
to store heat generated during the compression of the air at least partly in the first heat storage device and the second heat storage device,
to liquefy at a liquefaction pressure level in a range of 40 to 100 bara the compressed and adsorptively purified air, starting from a temperature level in a range of 0 to 50° C., in a first fraction in a fixed-bed cold storage unit and in a second fraction in a counterflow heat exchanger unit, and
subsequently to expand the liquefied air in at least one cold production unit,
and, for the formation of the pressurized stream,
to produce a vaporization product from at least part of the liquefaction product at a vaporization pressure level, which deviates by no more than 5 bar from the liquefaction pressure level, in the fixed-bed cold storage unit, and
to conduct the pressurized stream during the work-performing expansion through a first expansion device and a second expansion device and thereby respectively expand the pressurized stream, and
upstream of the first expansion device, to transfer to the pressurized stream heat stored in the first heat storage device and, upstream of the second expansion device, transfer to the pressurized stream heat stored in the second heat storage device.
12. The installation as claimed in claim 11, which has means that are designed for carrying out a method for storing and recovering energy.
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CN110239852A (en) * 2019-05-08 2019-09-17 江苏科威环保技术有限公司 Oil storage tank deck is self-styled or double envelope combined systems
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