US20170131043A1 - Heat Exchanger With Reinforced Header Plate - Google Patents
Heat Exchanger With Reinforced Header Plate Download PDFInfo
- Publication number
- US20170131043A1 US20170131043A1 US15/322,170 US201515322170A US2017131043A1 US 20170131043 A1 US20170131043 A1 US 20170131043A1 US 201515322170 A US201515322170 A US 201515322170A US 2017131043 A1 US2017131043 A1 US 2017131043A1
- Authority
- US
- United States
- Prior art keywords
- reinforcing plate
- heat exchanger
- plate
- border
- tubes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002826 coolant Substances 0.000 claims abstract description 102
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 92
- 238000005219 brazing Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 206010016256 fatigue Diseases 0.000 description 9
- 230000002787 reinforcement Effects 0.000 description 9
- 238000002788 crimping Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 7
- 239000012530 fluid Substances 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 238000005304 joining Methods 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000306 recurrent effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0219—Arrangements for sealing end plates into casing or header box; Header box sub-elements
- F28F9/0224—Header boxes formed by sealing end plates into covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0229—Double end plates; Single end plates with hollow spaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2225/00—Reinforcing means
- F28F2225/08—Reinforcing means for header boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/12—Fastening; Joining by methods involving deformation of the elements
- F28F2275/122—Fastening; Joining by methods involving deformation of the elements by crimping, caulking or clinching
Definitions
- the present invention relates to a heat exchanger and in particular to a heat exchanger of the type comprising a coolant housing, a header plate and a plurality of tubes for transporting coolant from and to the coolant housing.
- the invention concerns a reinforcement of the heat exchanger in order to withstand high pressures in the coolant housing.
- Heat exchangers are used in various applications, such as air conditioners, air compressors, gas turbines, refrigerators, and automotive applications. Heat exchangers for automotive use may be a radiator or a charge air cooler.
- Automotive and other heat exchangers may be constructed with a pair of coolant housings which are linked by a core leading a coolant between the coolant housings.
- the core is typically formed by a plurality of tubes which are located adjacent each other.
- the tubes may be joined to a header plate which in turn is attached to the coolant housing.
- the different parts are typically brazed or welded together.
- the above exemplified heat exchanger construction can be used for cooling internal combustion engines wherein an engine coolant is circulated through the engine block and thereafter through the heat exchanger where it transfers heat to the through-passing air.
- the heat exchanger is typically located at an air intake in the front of the vehicle in order to maximize the air flow through the heat exchanger.
- the heat exchanger construction may also be provided for cooling air within an engine system between for example a turbocharger and an engine intake.
- the coolant pressure may be controlled. By increasing the coolant pressure, vaporization of the coolant can be avoided and the cooling system may thus increase its cooling efficiency.
- an increased coolant pressure puts higher pressure on the mechanical parts of the system, for example on the heat exchanger.
- joints between the tubes, the header plate and the coolant housing are exposed to recurrent stress as the coolant pressure repeatedly increases and decreases. In the long run this may cause fatigue and breakdown of the cooling system.
- One typical area sensitive to fatigue is the joints interconnecting the header plate with the coolant housing since the fluctuating coolant pressure causes the relatively weak coolant housing to repeatedly change dimensions, which changes must be accommodated by the header plate.
- JP9126681 provides an example of a reinforcing clip which is provided on the header plate in a position between the tubes. The free ends of the clips are bent to follow the shape of the header body and clamp against the same. The reinforcing clip is retained by engaging units provided on the header plate. The parts may be brazed to each other.
- the solution requires modification of the header plate. Further it requires a complex assembly process since multiple reinforcing clips must be oriented and mounted in spaces having a limited access
- the walls of the coolant housing tend to bend outward due to the pressure.
- the side walls tend to bulge.
- the inventors have identified portions in the joint between the coolant housing and the header plate which are particularly exposed to fatigue due to such bulging.
- a reinforcing plate is provided.
- the reinforcing plate is joined to the header plate along the end portion thereof which encompasses the corner between the free edge portion and the outer side surface portion of the border of the coolant housing.
- the reinforcing plate limits the displacement of the coolant housing in view of the header plate when the heat exchanger is pressurized.
- the header plate may be designed and manufactured in a standardized manner without care taken to the reinforcement needed for a particular application. Further, the assembly of the reinforcing plate may be made with only minor effects to the assembly line.
- the reinforcing plate may be made of the same material as the rest of the components of the heat exchanger, i.e. typically an aluminum alloy. This means that a brazed homogenous joint may be formed along all contact surfaces between the reinforcing plate and the header plate in the very same brazing process that is normally used when joining all components of a heat exchanger. Thus, no extra joining step is required whereby the reinforcing plate easily may be integrated in the assembly line.
- the reinforcing plate is joined to one or more tubes embraced by the apertures of the reinforcing plate. This strengthens the overall torsional rigidity of the heat exchanger and further decreases the risk of fatigue related breakdowns.
- the reinforcing plate may be arranged to provide a gap between the reinforcing plate and each of one or more tubes which are embraced by the apertures of the reinforcing plate. This feature may be preferred in order to provide an easy assembling of the components. Also, by a gap tolerances are made of less importance facilitating both production of the reinforcing plate and assembling thereof.
- the apertures of the reinforcing plate may embrace only one tube or embrace a plurality of tubes.
- the opening defined by the border of the coolant housing is oblong.
- the reinforcing plate is arranged to extend between two opposing locations on a long side of the border of the coolant housing. It has been found that reinforcement of the header plate along the long side of the border of the coolant housing provides a strong overall reinforcement of the heat exchanger and also provides an improved torsional rigidity. This is particularly the case when the reinforcing plate is located along a central area of the long side.
- the tubes are arranged in a plurality of parallel rows. Each row comprises a plurality of tubes. The rows may extend in the direction of the long side of the border.
- the reinforcing plate may be arranged to embrace at least two adjacent tubes in each row. By this configuration, the reinforcing plate may extend along as many tubes along the long side as desirable.
- FIG. 1 is a three-dimensional view of a typical heat exchanger in line with the present invention.
- FIG. 2 is a view of a coolant housing and a part of the core of a heat exchanger according to a first embodiment.
- FIG. 3 is an exploded view of the arrangement in FIG. 2 .
- FIG. 4 a is a side view towards the open section of the arrangement in FIG. 2 .
- FIG. 4 b is a cross-sectional view of a section taken along line A-A in FIG. 4 a.
- FIG. 5 a is side view towards a short side of the arrangement in FIG. 2 .
- FIG. 5 b is a cross-sectional view of a section taken along line B-B in FIG. 5 a.
- FIG. 6 is a view of a coolant housing and a part of the core of a heat exchanger according to a second embodiment.
- FIG. 7 is an exploded view of the arrangement n FIG. 6 .
- FIG. 1 A heat exchanger 1 for heat exchange between a coolant and air is illustrated in FIG. 1 .
- the heat exchanger is implemented with the reinforcing plate of the invention.
- the heat exchanger 1 may be a radiator or a charge air cooler for use in engine cooling systems.
- a coolant is circulated in a closed system formed by two opposing coolant housings 10 and a plurality of tubes 30 extending between the housings.
- the disclosed embodiment is provided with a plurality of vertically arranged tubes 30 . It is however to be understood that the tubes with remained function may be horizontally arranged.
- the tubes are arranged side by side in at least one row. A number of parallel rows, each row comprising a plurality of tubes, may be provided.
- a header plate 20 is attached to each coolant housing 10 to form a closed cavity.
- the tubes 30 connect to the closed cavity through apertures in the header plate.
- the tubes 30 are designed to provide a large area relative its volume in order to optimize the heat exchange.
- waffled thin metal sheets 70 may be arranged between the individual tubes 30 . Turbulator elements may also be provided.
- the tubes 30 and the header plates 20 are preferably made of metal such as aluminum. It is however to be understood that also other types of materials may be used. In case of aluminium, the aluminum is preferably of the type provided with a surface treatment facilitating brazing.
- the coolant housings are typically made of plastics, composite or metal.
- a plurality of tubes are stacked with or without intermediate distance forming waffled thin metal material.
- the stacked plurality of tubes is kept together by arranging two opposing header plates on top of the free ends of the plurality of tubes.
- the tubes are arranged to extend with their free ends through apertures in the opposing header plates.
- the resulting stacked arrangement is thoroughly degreased and provided with a fluxing agent in order of dissolving inevitable natural surface oxides of the aluminum.
- the stacked arrangement is subsequently fed through an oven where all connecting surfaces in the stacked arrangement are brazed together to form a rigid unit with homogenous, brazed joints along all contact surfaces.
- a coolant housing is arranged on top of each header plate and joined thereto.
- the coolant housings are typically clamped in place by flanges on the header plate, which flanges clamp the peripheral border of the coolant housing.
- a gasket is arranged between the coolant housing and the header plate before joining the same. The resulting clamped joint will be made fluid tight by the reactive forces of the thus compressed gasket. Thereby a closed, fluid tight system is provided allowing a closed circulation of a fluid from the first coolant housing, via the plurality of tubes towards the second coolant housing.
- FIG. 2 A first embodiment of a part of an oblong arrangement 2 forming the fluid side of the heat exchanger 1 is illustrated in FIG. 2 .
- the illustrated part forms an end of the oblong arrangement 2 .
- the part is illustrated as a cut-off to facilitate understanding of the design.
- the cross section is representative of any part of the arrangement 2 along either one of the coolant housings 10 in FIG. 1 .
- the arrangement 2 comprises the coolant housing 10 , the header plate 20 and the plurality of tubes 30 . It is appreciated that these components may take many forms within the scope of the appended claims.
- the coolant housing 10 and the header plate 20 form a closed cavity 50 by that the header plate 20 covers an opening of the coolant housing 10 .
- the tubes 30 are in communication with the closed cavity 50 by that their free open ends are arranged to extend into the closed cavity 50 through the header plate 20 .
- the invention is defined by a reinforcing plate 40 .
- the reinforcing plate 40 is arranged along and at least partly in contact with an outside surface of the header plate 20 .
- outside surface is meant a surface facing away from the closed cavity 50 .
- the coolant housing 10 comprises a top wall 16 and side walls 17 extending from the top wall 16 .
- the top wall 16 and the side walls 17 define a bowl-shaped inner cavity of the coolant housing 10 .
- the end of the side walls 17 forms a peripheral border which defines an opening in the coolant housing 10 .
- the border 11 is in this embodiment a peripheral rim which extends in an outward direction from the closed cavity 50 along the perimeter of the coolant housing 10 . It goes without saying that the border 11 may have a number of different designs within the scope of the invention.
- the coolant housing 10 is further provided with a coolant inlet or outlet 18 .
- the inlet/outlet 18 is arranged to be connected to a non-disclosed coolant circulating system.
- the opening of the coolant housing 10 is covered by the header plate 20 for separating the closed cavity 50 of the coolant housing 10 .
- the header plate 20 is also provided for connecting the tubes 30 such that the tubes 30 are in communication with the closed cavity 50 .
- the header plate 20 is provided with apertures 22 . Each aperture 22 receives a free open end of a tube 30 .
- the header plate 20 is arranged to crimp the border 11 of the coolant housing 10 .
- the crimping is achieved by that an end portion 23 , extending from a main portion 21 , of the header plate 20 encompasses an inner side surface portion 12 , a free edge portion 13 , an outer side surface portion 14 and an outer upper surface portion 15 of the border 11 at opposing locations on the border 11 .
- the header plate 20 crimps the border 11 along the two opposing long sides and along the two opposing short sides.
- the header plate 20 is arranged to crimp around the border on at least two opposing locations.
- inner side surface portion 12 of the coolant housing 10 within the scope of the invention is meant a surface portion of the border 11 constituting an elongation of the inner envelope surface of the coolant housing 10 .
- the inner envelope surface of the coolant housing 10 faces the closed cavity 50 .
- outer side surface portionl 4 of the coolant housing 10 within the scope of the invention is meant a surface portion of the border constituting an elongation of the outer envelope side surface of the coolant housing 10 .
- the outer envelope surface of the coolant housing 10 faces away from the closed cavity 50 .
- free edge portion 13 of the coolant housing 10 within the scope of the invention is meant a surface portion of the border located between the inner and outer envelope surfaces of the coolant housing 10 .
- outer upper surface portion 15 of the border within the scope of the invention is meant a surface portion of the border facing away from the header plate 20 .
- the end portion 23 of the header plate 20 follows the surface portions of the coolant housing 10 , however it is not necessary that the end portion 23 of the header plate 20 abuts the surface along the whole surface portion of the coolant housing 10 .
- the contact between the end portion 23 of the header plate 20 and the outer side surface portion 14 of the coolant housing 10 may be continuous or discontinuous along the circumference of the coolant housing 10 as long as a fluid tight sealing is achieved.
- An intermediate flexible sealing may be arranged where necessary.
- the end portion 23 of the header plate 20 abuts two opposing surface portions of the border 11 , being the inner side surface portion 12 , the outer side surface portion 14 and the outer upper surface portion 15 , so as to achieve the crimping effect.
- the crimping effect may be achieved by different configurations of the header plate 20 and its end portion 23 .
- the header plate 20 may encompass only the free edge portion 13 and the outer side surface portion 14 at each opposing location to press the opposing locations of the border 11 toward each other.
- the header plate 20 may have a clip-like form and function.
- Other configurations are also obvious to the skilled person.
- the header plate 20 comprises end flaps 24 which encompass the outer upper surface portion 15 of the border 11 . This feature strengthens the crimping and thus further increases the tightening of the joint between the header plate 20 and the coolant housing 10 .
- a non-disclosed gasket being arranged between the header plate 20 and the border 11 such gasket will be compressed by the crimping and the reaction force resulting from the compressed gasket will ensure a fluid tight joint and prevent any significant movements.
- the coolant housing 10 tends to bend outward due to the pressure.
- the side walls 17 tend to bulge.
- the bending is typically cyclic, meaning that over time there is a risk of fatigue.
- the inventors have identified two weak portions on the header plate 20 which are particularly exposed to fatigue stress at high coolant pressures.
- the first portion is the corner C 1 between the main portion 21 and the first part of the end portion 23 which encompasses the inner side surface portion 12 of the coolant housing 10 and thereby the inner envelope surface portion of the coolant housing 10 .
- the second portion is the corner C 2 in the end portion 23 which encompasses the corner between the free edge portion 13 of the coolant housing 10 and the outer side surface portion 14 of the coolant housing 10 , i.e. the inner envelope surface portion of the coolant housing 10 .
- the part of the end portion 23 which runs along the outer side surface portion 14 of the coolant housing 10 i.e. the outer envelope surface portion tends to bend outward due to the border 11 being pressed in an outward direction. Even if the end portion 23 does not break, it will be exposed to wear over time with the consequence that the crimping loosens thus un-tightening the joint between the coolant housing 10 and the header plate 20 .
- the cyclic stress causes fatigue in the brazed joints between the header plate 20 and the tubes 30 .
- the invention provides a reinforcing plate 40 .
- the reinforcing plate 40 comprises a main portion 41 forming a bottom and at least two opposing end portions 43 .
- the reinforcing plate 40 is formed by stamped sheet metal and is preferably made of the same material as the header plate 20 and the tubes 30 to facilitate joining there between.
- the reinforcing plate 40 is arranged on an outside surface of the header plate 20 , and extends between two opposing crimped locations on the border 11 of the coolant hosing 10 .
- the reinforcing plate 40 is in contact with and joined to the header plate 20 at least at two positions: one at each crimped location on the border 11 . More precisely, the reinforcing plate 40 is arranged in contact with and joined to each of the end portions 23 of the header plate 12 . The joint is arranged along at least the part of the end portion 23 which encompasses the corner C 2 between the free edge portion 13 of the coolant housing 10 and the outer side surface portion 14 of the border 11 .
- the reinforcing plate 40 is joined to this particular part of the header plate 20 , the above mentioned weak corners C 1 and C 2 are strengthened and reinforced so as to increase their resistance to fatigue due to high cyclic pressures in the coolant housing 10 .
- the reinforcing plate 40 limits the displacement of the header plate 20 and of the coolant housing 10 when the latter is pressurized. The limited displacement reduces stresses on the coolant housing 10 , the header plate 20 and the tubes 30 and also on all joints between these components.
- the end portions 43 of the reinforcing plate 40 are curved so as to follow the curvature of the end portions 23 of the header plate 20 .
- the reinforcing plate 40 may be joined to the header plate 20 along other portions as well. In the disclosed embodiment, there is by way of example a joint between the header plate 20 and the reinforcing plate 40 along the main portion 41 of the reinforcing plate 40 and the header plate 20 .
- the height H of the opposing end portions 43 of the reinforcing plate 40 may vary. As a minimum the reinforcing plate 40 should extend around the corner C 2 of the header plate 20 and at least along a portion of the end portion 23 of the header plate 20 . It must however not necessarily have the same height and extension as the end portion 23 of the header plate 20 .
- the reinforcing plate 40 comprises apertures 42 .
- each aperture 42 embraces a single tube 30 .
- embrace is within the scope of the invention meant that the tube 30 is located in the aperture 42 , however the tube 30 need not abut the reinforcing plate 40 as will be illustrated further on.
- the reinforcing plate 40 is arranged in contact with and joined to each of the tubes 30 . This feature strengthens the torsional rigidity of the heat exchanger as such and may further add to the reinforcement of the relevant corners C 1 and C 2 .
- the apertures 42 have peripheral rims 42 a which give an extra support and contact surface to the tubes 30 .
- the header plate 20 comprises similar peripheral rims 22 a.
- the joint in the contact surfaces between the header plate 20 and the reinforcing plate 40 are preferably brazed, homogenous joints, which joints are formed in the very same process step as is previously disclosed for being used when brazing the stacked components making up the heat exchanger in FIG. 1 .
- FIG. 5 a A two-dimensional view toward a short side end of the arrangement 2 in FIG. 2 is illustrated in FIG. 5 a .
- FIG. 5 b A section taken along the line B-B is illustrated in FIG. 5 b.
- the reinforcing plate 40 extends between two opposing locations, being crimped by the header plate 20 , on the long side of the border 11 of the coolant housing 10 .
- This positioning of the reinforcing plate 40 may be advantageous when the opening of the coolant housing 10 has an oblong extension with a length considerably exceeding the thickness of the heat exchanger. It has been found that reinforcement of the header plate 20 along the long side of the border 11 of the coolant housing 10 , in particular along a central area of the long side, provides a strong reinforcement of the heat exchanger. By central area is meant that the reinforcing plate 40 embraces tubes 30 which are not located at the end of the long side, i.e. adjacent the short side of the order 11 .
- the reinforcing plate 40 could in other embodiments (not disclosed) also extend between two opposing locations on the short sides of the border 11 of the coolant housing 10 .
- FIGS. 6 and 7 A second embodiment of a part of the arrangement 3 forming the fluid side of the heat exchanger 1 is illustrated in FIGS. 6 and 7 .
- the components which are similar to the ones illustrated in the first embodiment are provided with the same reference numerals.
- the arrangement 3 comprises a reinforcing plate 60 which has a slightly different configuration than the first embodiment of the reinforcing plate 40 .
- the reinforcing plate 60 comprises a main portion 61 forming a bottom and two opposing end portions 63 which extend from the main portion 61 .
- the reinforcing plate 60 is joined to the header plate in similar manner as in the first embodiment.
- the reinforcing plate 60 is joined to each of the end portions 23 of the header plate 20 .
- the joint is arranged along at least the part of the end portion 23 which encompasses the corner C 2 between the free edge portion 13 and the outer side surface portion 14 of the border 11 .
- the end portions 63 are curved so as to follow the curvature of the end portions 23 of the header plate 20 .
- the reinforcing plate 60 is provided with apertures 62 .
- each aperture 62 encompasses a pair of adjacent tubes 30 .
- the tubes 30 are located in a plurality of rows being two rows in the illustrated case. The rows are located in parallel. Each row comprises a plurality of tubes 30 .
- the illustrated part of the arrangement 3 shows three tubes 3 in each row. Each row extends in the direction of the long side of the border 11 which provides an oblong opening of the coolant housing 10 .
- the reinforcing plate 60 embraces adjacent tubes 30 in adjacent rows. Moreover, the single reinforcing plate 60 is provided with a plurality of apertures 62 which together embrace a plurality of tubes 30 along the rows.
- the reinforcing plate 60 differs from the reinforcing plate 40 of the first embodiment also in that it is not joined to the tubes 30 . On the contrary, the reinforcing plate 60 is arranged to provide a gap between the reinforcing plate 60 and each of the tubes 30 embraced by the apertures 62 . This feature may be preferred in order to facilitate assembling of the components. Further, the tolerances of the apertures 62 of the reinforcing plate 60 may be given a reduced importance.
- the header plate 20 may be designed and manufactured in a standardized manner without care taken to the type of reinforcing plate 40 , 60 to be used.
- the reinforcing plate may be chosen and added during the assembly of the heat exchanger with only minor effect on the assembly line.
- a plurality of reinforcing plates 40 , 60 may be arranged side by side along the header plate 20 .
- the reinforcing plates 40 , 60 may be arranged side by side in contact with each other or be arranged with an intermediate distance.
- the reinforcing plate 40 , 60 By making the reinforcing plates 40 , 60 in the very same material as the rest of the heat exchanger with the exception of the coolant housing which typically is made of plastics, the reinforcing plate 40 , 60 requires no separate joining step but will be brazed to adjacent components being in contact therewith during the conventional brazing step. Further, by being of the same material as the header plates 20 and the tubes 30 , the reinforcing plates 40 , 60 will move thermally together with the rest of the heat exchanger causing no additional stress to the brazed joints.
- the embodiments of the invention as disclosed above may be altered in different ways within the scope of the appended claims.
- the number of apertures 42 and 62 and the geometry thereof may vary depending on the type of tubes and their geometry.
- the border may take any suitable form.
- the reinforcing plate according to the invention can be used in any type of heat exchanger where the coolant housings are attached to the header plate by crimping, brazing, welding or the like.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
Abstract
Description
- The present invention relates to a heat exchanger and in particular to a heat exchanger of the type comprising a coolant housing, a header plate and a plurality of tubes for transporting coolant from and to the coolant housing. The invention concerns a reinforcement of the heat exchanger in order to withstand high pressures in the coolant housing.
- Heat exchangers are used in various applications, such as air conditioners, air compressors, gas turbines, refrigerators, and automotive applications. Heat exchangers for automotive use may be a radiator or a charge air cooler.
- Automotive and other heat exchangers may be constructed with a pair of coolant housings which are linked by a core leading a coolant between the coolant housings. The core is typically formed by a plurality of tubes which are located adjacent each other. The tubes may be joined to a header plate which in turn is attached to the coolant housing. The different parts are typically brazed or welded together.
- The above exemplified heat exchanger construction can be used for cooling internal combustion engines wherein an engine coolant is circulated through the engine block and thereafter through the heat exchanger where it transfers heat to the through-passing air. The heat exchanger is typically located at an air intake in the front of the vehicle in order to maximize the air flow through the heat exchanger.
- The heat exchanger construction may also be provided for cooling air within an engine system between for example a turbocharger and an engine intake.
- The coolant pressure may be controlled. By increasing the coolant pressure, vaporization of the coolant can be avoided and the cooling system may thus increase its cooling efficiency. However, an increased coolant pressure puts higher pressure on the mechanical parts of the system, for example on the heat exchanger. In particular, joints between the tubes, the header plate and the coolant housing are exposed to recurrent stress as the coolant pressure repeatedly increases and decreases. In the long run this may cause fatigue and breakdown of the cooling system. One typical area sensitive to fatigue is the joints interconnecting the header plate with the coolant housing since the fluctuating coolant pressure causes the relatively weak coolant housing to repeatedly change dimensions, which changes must be accommodated by the header plate.
- One solution to this problem is to reinforce the header plate to make it more rigid. JP9126681 provides an example of a reinforcing clip which is provided on the header plate in a position between the tubes. The free ends of the clips are bent to follow the shape of the header body and clamp against the same. The reinforcing clip is retained by engaging units provided on the header plate. The parts may be brazed to each other. The solution requires modification of the header plate. Further it requires a complex assembly process since multiple reinforcing clips must be oriented and mounted in spaces having a limited access
- Thus, there still exists a need for improvement with regards to reinforcement of the components in these types of heat exchangers.
- It is an object of the invention to provide an improved heat exchanger design, in particular with respect to reinforcement of the header plate.
- It is a further object of the invention to provide a heat exchanger which facilitates the production process and which can contribute to cost-efficiency.
- The above and other objects are achieved by a heat exchanger according to
claim 1. - When pressurized coolant flows through the closed cavity, the walls of the coolant housing tend to bend outward due to the pressure. In particular, the side walls tend to bulge. The inventors have identified portions in the joint between the coolant housing and the header plate which are particularly exposed to fatigue due to such bulging. In order to strengthen the construction, a reinforcing plate is provided. The reinforcing plate is joined to the header plate along the end portion thereof which encompasses the corner between the free edge portion and the outer side surface portion of the border of the coolant housing. Thereby the above mentioned weak portions are strengthened and reinforced so as to increase their resistance to fatigue. The reinforcing plate limits the displacement of the coolant housing in view of the header plate when the heat exchanger is pressurized.
- Regardless of the design of the reinforcing plate, the header plate may be designed and manufactured in a standardized manner without care taken to the reinforcement needed for a particular application. Further, the assembly of the reinforcing plate may be made with only minor effects to the assembly line.
- The reinforcing plate may be made of the same material as the rest of the components of the heat exchanger, i.e. typically an aluminum alloy. This means that a brazed homogenous joint may be formed along all contact surfaces between the reinforcing plate and the header plate in the very same brazing process that is normally used when joining all components of a heat exchanger. Thus, no extra joining step is required whereby the reinforcing plate easily may be integrated in the assembly line.
- Further features and advantages are achieved by embodiments disclosed in the dependent claims.
- In one embodiment, the reinforcing plate is joined to one or more tubes embraced by the apertures of the reinforcing plate. This strengthens the overall torsional rigidity of the heat exchanger and further decreases the risk of fatigue related breakdowns.
- In another embodiment, the reinforcing plate may be arranged to provide a gap between the reinforcing plate and each of one or more tubes which are embraced by the apertures of the reinforcing plate. This feature may be preferred in order to provide an easy assembling of the components. Also, by a gap tolerances are made of less importance facilitating both production of the reinforcing plate and assembling thereof.
- Regardless of if the reinforcing plate is joined to the tubes or provides a gap between the reinforcing plate and the tubes, the apertures of the reinforcing plate may embrace only one tube or embrace a plurality of tubes.
- In one embodiment, the opening defined by the border of the coolant housing is oblong. In this case, the reinforcing plate is arranged to extend between two opposing locations on a long side of the border of the coolant housing. It has been found that reinforcement of the header plate along the long side of the border of the coolant housing provides a strong overall reinforcement of the heat exchanger and also provides an improved torsional rigidity. This is particularly the case when the reinforcing plate is located along a central area of the long side.
- In one embodiment, the tubes are arranged in a plurality of parallel rows. Each row comprises a plurality of tubes. The rows may extend in the direction of the long side of the border. In such embodiment, the reinforcing plate may be arranged to embrace at least two adjacent tubes in each row. By this configuration, the reinforcing plate may extend along as many tubes along the long side as desirable.
- The invention will be described in detail with reference to the schematic drawings.
-
FIG. 1 is a three-dimensional view of a typical heat exchanger in line with the present invention. -
FIG. 2 is a view of a coolant housing and a part of the core of a heat exchanger according to a first embodiment. -
FIG. 3 is an exploded view of the arrangement inFIG. 2 . -
FIG. 4a is a side view towards the open section of the arrangement inFIG. 2 . -
FIG. 4b is a cross-sectional view of a section taken along line A-A inFIG. 4 a. -
FIG. 5a is side view towards a short side of the arrangement inFIG. 2 . -
FIG. 5b is a cross-sectional view of a section taken along line B-B inFIG. 5 a. -
FIG. 6 is a view of a coolant housing and a part of the core of a heat exchanger according to a second embodiment. -
FIG. 7 is an exploded view of the arrangement nFIG. 6 . - A
heat exchanger 1 for heat exchange between a coolant and air is illustrated inFIG. 1 . For illustrative purposes the heat exchanger is implemented with the reinforcing plate of the invention. Theheat exchanger 1 may be a radiator or a charge air cooler for use in engine cooling systems. A coolant is circulated in a closed system formed by two opposingcoolant housings 10 and a plurality oftubes 30 extending between the housings. The disclosed embodiment is provided with a plurality of vertically arrangedtubes 30. It is however to be understood that the tubes with remained function may be horizontally arranged. The tubes are arranged side by side in at least one row. A number of parallel rows, each row comprising a plurality of tubes, may be provided. - A
header plate 20 is attached to eachcoolant housing 10 to form a closed cavity. Thetubes 30 connect to the closed cavity through apertures in the header plate. - During operation air is allowed to pass by the
tubes 30. Thetubes 30 are designed to provide a large area relative its volume in order to optimize the heat exchange. To further improve the heat exchanging area, waffledthin metal sheets 70, may be arranged between theindividual tubes 30. Turbulator elements may also be provided. - The
tubes 30 and theheader plates 20 are preferably made of metal such as aluminum. It is however to be understood that also other types of materials may be used. In case of aluminium, the aluminum is preferably of the type provided with a surface treatment facilitating brazing. - The coolant housings are typically made of plastics, composite or metal.
- The typical process of manufacturing a brazed heat exchanger of the above type may be briefly explained as follows: A plurality of tubes are stacked with or without intermediate distance forming waffled thin metal material. The stacked plurality of tubes is kept together by arranging two opposing header plates on top of the free ends of the plurality of tubes. The tubes are arranged to extend with their free ends through apertures in the opposing header plates. The resulting stacked arrangement is thoroughly degreased and provided with a fluxing agent in order of dissolving inevitable natural surface oxides of the aluminum. The stacked arrangement is subsequently fed through an oven where all connecting surfaces in the stacked arrangement are brazed together to form a rigid unit with homogenous, brazed joints along all contact surfaces. Finally a coolant housing is arranged on top of each header plate and joined thereto. The coolant housings are typically clamped in place by flanges on the header plate, which flanges clamp the peripheral border of the coolant housing. A gasket is arranged between the coolant housing and the header plate before joining the same. The resulting clamped joint will be made fluid tight by the reactive forces of the thus compressed gasket. Thereby a closed, fluid tight system is provided allowing a closed circulation of a fluid from the first coolant housing, via the plurality of tubes towards the second coolant housing.
- A first embodiment of a part of an
oblong arrangement 2 forming the fluid side of theheat exchanger 1 is illustrated inFIG. 2 . The illustrated part forms an end of theoblong arrangement 2. The part is illustrated as a cut-off to facilitate understanding of the design. The cross section is representative of any part of thearrangement 2 along either one of thecoolant housings 10 inFIG. 1 . - The
arrangement 2 comprises thecoolant housing 10, theheader plate 20 and the plurality oftubes 30. It is appreciated that these components may take many forms within the scope of the appended claims. - The
coolant housing 10 and theheader plate 20 form aclosed cavity 50 by that theheader plate 20 covers an opening of thecoolant housing 10. Thetubes 30 are in communication with theclosed cavity 50 by that their free open ends are arranged to extend into theclosed cavity 50 through theheader plate 20. - The invention is defined by a reinforcing
plate 40. The reinforcingplate 40 is arranged along and at least partly in contact with an outside surface of theheader plate 20. By outside surface is meant a surface facing away from theclosed cavity 50. - The structural details of the different components in this embodiment and their attachment to each other will now be disclosed with reference to
FIGS. 3 and 4 a-4 b. - Starting with the
coolant housing 10, thecoolant housing 10 comprises atop wall 16 andside walls 17 extending from thetop wall 16. Thetop wall 16 and theside walls 17 define a bowl-shaped inner cavity of thecoolant housing 10. The end of theside walls 17 forms a peripheral border which defines an opening in thecoolant housing 10. Theborder 11 is in this embodiment a peripheral rim which extends in an outward direction from theclosed cavity 50 along the perimeter of thecoolant housing 10. It goes without saying that theborder 11 may have a number of different designs within the scope of the invention. - The
coolant housing 10 is further provided with a coolant inlet oroutlet 18. The inlet/outlet 18 is arranged to be connected to a non-disclosed coolant circulating system. - The opening of the
coolant housing 10 is covered by theheader plate 20 for separating theclosed cavity 50 of thecoolant housing 10. Theheader plate 20 is also provided for connecting thetubes 30 such that thetubes 30 are in communication with theclosed cavity 50. To this end, theheader plate 20 is provided withapertures 22. Eachaperture 22 receives a free open end of atube 30. - It is important that the attachment between the
header plate 20 and thecoolant housing 10 is tight in order to prevent leakage. To this end, theheader plate 20 is arranged to crimp theborder 11 of thecoolant housing 10. The crimping is achieved by that anend portion 23, extending from amain portion 21, of theheader plate 20 encompasses an innerside surface portion 12, afree edge portion 13, an outerside surface portion 14 and an outerupper surface portion 15 of theborder 11 at opposing locations on theborder 11. More precisely, theheader plate 20 crimps theborder 11 along the two opposing long sides and along the two opposing short sides. Thus, in this embodiment, theheader plate 20 is arranged to crimp around the border on at least two opposing locations. - By inner
side surface portion 12 of thecoolant housing 10 within the scope of the invention is meant a surface portion of theborder 11 constituting an elongation of the inner envelope surface of thecoolant housing 10. The inner envelope surface of thecoolant housing 10 faces theclosed cavity 50. - By outer side surface portionl4 of the
coolant housing 10 within the scope of the invention is meant a surface portion of the border constituting an elongation of the outer envelope side surface of thecoolant housing 10. The outer envelope surface of thecoolant housing 10 faces away from theclosed cavity 50. - By
free edge portion 13 of thecoolant housing 10 within the scope of the invention is meant a surface portion of the border located between the inner and outer envelope surfaces of thecoolant housing 10. - By outer
upper surface portion 15 of the border within the scope of the invention is meant a surface portion of the border facing away from theheader plate 20. - By encompassing is meant that the
end portion 23 of theheader plate 20 follows the surface portions of thecoolant housing 10, however it is not necessary that theend portion 23 of theheader plate 20 abuts the surface along the whole surface portion of thecoolant housing 10. Thus, the contact between theend portion 23 of theheader plate 20 and the outerside surface portion 14 of thecoolant housing 10 may be continuous or discontinuous along the circumference of thecoolant housing 10 as long as a fluid tight sealing is achieved. An intermediate flexible sealing may be arranged where necessary. - In the disclosed embodiment, the
end portion 23 of theheader plate 20 abuts two opposing surface portions of theborder 11, being the innerside surface portion 12, the outerside surface portion 14 and the outerupper surface portion 15, so as to achieve the crimping effect. It is appreciated that the crimping effect may be achieved by different configurations of theheader plate 20 and itsend portion 23. For example, theheader plate 20 may encompass only thefree edge portion 13 and the outerside surface portion 14 at each opposing location to press the opposing locations of theborder 11 toward each other. In other words, theheader plate 20 may have a clip-like form and function. Other configurations are also obvious to the skilled person. - The
header plate 20 comprises end flaps 24 which encompass the outerupper surface portion 15 of theborder 11. This feature strengthens the crimping and thus further increases the tightening of the joint between theheader plate 20 and thecoolant housing 10. By a non-disclosed gasket being arranged between theheader plate 20 and theborder 11 such gasket will be compressed by the crimping and the reaction force resulting from the compressed gasket will ensure a fluid tight joint and prevent any significant movements. - During operation, when pressurized coolant flows through the
closed cavity 50, thecoolant housing 10 tends to bend outward due to the pressure. In particular, theside walls 17 tend to bulge. The bending is typically cyclic, meaning that over time there is a risk of fatigue. The inventors have identified two weak portions on theheader plate 20 which are particularly exposed to fatigue stress at high coolant pressures. The first portion is the corner C1 between themain portion 21 and the first part of theend portion 23 which encompasses the innerside surface portion 12 of thecoolant housing 10 and thereby the inner envelope surface portion of thecoolant housing 10. The second portion is the corner C2 in theend portion 23 which encompasses the corner between thefree edge portion 13 of thecoolant housing 10 and the outerside surface portion 14 of thecoolant housing 10, i.e. the inner envelope surface portion of thecoolant housing 10. Moreover, it has been realized that the part of theend portion 23 which runs along the outerside surface portion 14 of thecoolant housing 10, i.e. the outer envelope surface portion tends to bend outward due to theborder 11 being pressed in an outward direction. Even if theend portion 23 does not break, it will be exposed to wear over time with the consequence that the crimping loosens thus un-tightening the joint between thecoolant housing 10 and theheader plate 20. There is also a risk that the cyclic stress causes fatigue in the brazed joints between theheader plate 20 and thetubes 30. - In order to strengthen the design, the invention provides a reinforcing
plate 40. The reinforcingplate 40 comprises amain portion 41 forming a bottom and at least twoopposing end portions 43. - The reinforcing
plate 40 is formed by stamped sheet metal and is preferably made of the same material as theheader plate 20 and thetubes 30 to facilitate joining there between. - The reinforcing
plate 40 is arranged on an outside surface of theheader plate 20, and extends between two opposing crimped locations on theborder 11 of the coolant hosing 10. - The reinforcing
plate 40 is in contact with and joined to theheader plate 20 at least at two positions: one at each crimped location on theborder 11. More precisely, the reinforcingplate 40 is arranged in contact with and joined to each of theend portions 23 of theheader plate 12. The joint is arranged along at least the part of theend portion 23 which encompasses the corner C2 between thefree edge portion 13 of thecoolant housing 10 and the outerside surface portion 14 of theborder 11. - By that the reinforcing
plate 40 is joined to this particular part of theheader plate 20, the above mentioned weak corners C1 and C2 are strengthened and reinforced so as to increase their resistance to fatigue due to high cyclic pressures in thecoolant housing 10. The reinforcingplate 40 limits the displacement of theheader plate 20 and of thecoolant housing 10 when the latter is pressurized. The limited displacement reduces stresses on thecoolant housing 10, theheader plate 20 and thetubes 30 and also on all joints between these components. - The
end portions 43 of the reinforcingplate 40 are curved so as to follow the curvature of theend portions 23 of theheader plate 20. The reinforcingplate 40 may be joined to theheader plate 20 along other portions as well. In the disclosed embodiment, there is by way of example a joint between theheader plate 20 and the reinforcingplate 40 along themain portion 41 of the reinforcingplate 40 and theheader plate 20. - The height H of the
opposing end portions 43 of the reinforcingplate 40 may vary. As a minimum the reinforcingplate 40 should extend around the corner C2 of theheader plate 20 and at least along a portion of theend portion 23 of theheader plate 20. It must however not necessarily have the same height and extension as theend portion 23 of theheader plate 20. - The reinforcing
plate 40 comprisesapertures 42. In the disclosed embodiment, eachaperture 42 embraces asingle tube 30. By the term embrace is within the scope of the invention meant that thetube 30 is located in theaperture 42, however thetube 30 need not abut the reinforcingplate 40 as will be illustrated further on. In this embodiment, however, the reinforcingplate 40 is arranged in contact with and joined to each of thetubes 30. This feature strengthens the torsional rigidity of the heat exchanger as such and may further add to the reinforcement of the relevant corners C1 and C2. - In the disclosed embodiment, the
apertures 42 haveperipheral rims 42 a which give an extra support and contact surface to thetubes 30. Theheader plate 20 comprises similarperipheral rims 22 a. - The joint in the contact surfaces between the
header plate 20 and the reinforcingplate 40 are preferably brazed, homogenous joints, which joints are formed in the very same process step as is previously disclosed for being used when brazing the stacked components making up the heat exchanger inFIG. 1 . - A two-dimensional view toward a short side end of the
arrangement 2 inFIG. 2 is illustrated inFIG. 5a . A section taken along the line B-B is illustrated inFIG. 5 b. - The reinforcing
plate 40 extends between two opposing locations, being crimped by theheader plate 20, on the long side of theborder 11 of thecoolant housing 10. This positioning of the reinforcingplate 40 may be advantageous when the opening of thecoolant housing 10 has an oblong extension with a length considerably exceeding the thickness of the heat exchanger. It has been found that reinforcement of theheader plate 20 along the long side of theborder 11 of thecoolant housing 10, in particular along a central area of the long side, provides a strong reinforcement of the heat exchanger. By central area is meant that the reinforcingplate 40 embracestubes 30 which are not located at the end of the long side, i.e. adjacent the short side of theorder 11. - The reinforcing
plate 40 could in other embodiments (not disclosed) also extend between two opposing locations on the short sides of theborder 11 of thecoolant housing 10. - A second embodiment of a part of the
arrangement 3 forming the fluid side of theheat exchanger 1 is illustrated inFIGS. 6 and 7 . The components which are similar to the ones illustrated in the first embodiment are provided with the same reference numerals. - The
arrangement 3 comprises a reinforcingplate 60 which has a slightly different configuration than the first embodiment of the reinforcingplate 40. The reinforcingplate 60 comprises amain portion 61 forming a bottom and twoopposing end portions 63 which extend from themain portion 61. - The reinforcing
plate 60 is joined to the header plate in similar manner as in the first embodiment. In other words, the reinforcingplate 60 is joined to each of theend portions 23 of theheader plate 20. The joint is arranged along at least the part of theend portion 23 which encompasses the corner C2 between thefree edge portion 13 and the outerside surface portion 14 of theborder 11. Similar to the first embodiment, theend portions 63 are curved so as to follow the curvature of theend portions 23 of theheader plate 20. - The reinforcing
plate 60 is provided withapertures 62. Contrary to the first embodiment, eachaperture 62 encompasses a pair ofadjacent tubes 30. In this embodiment, thetubes 30 are located in a plurality of rows being two rows in the illustrated case. The rows are located in parallel. Each row comprises a plurality oftubes 30. The illustrated part of thearrangement 3 shows threetubes 3 in each row. Each row extends in the direction of the long side of theborder 11 which provides an oblong opening of thecoolant housing 10. - The reinforcing
plate 60 embracesadjacent tubes 30 in adjacent rows. Moreover, the single reinforcingplate 60 is provided with a plurality ofapertures 62 which together embrace a plurality oftubes 30 along the rows. - The reinforcing
plate 60 differs from the reinforcingplate 40 of the first embodiment also in that it is not joined to thetubes 30. On the contrary, the reinforcingplate 60 is arranged to provide a gap between the reinforcingplate 60 and each of thetubes 30 embraced by theapertures 62. This feature may be preferred in order to facilitate assembling of the components. Further, the tolerances of theapertures 62 of the reinforcingplate 60 may be given a reduced importance. - The two above disclosed embodiments exemplifies the great variety of designs of the reinforcing
40 and 60 that is feasible within the scope of the invention. Regardless of the design of the reinforcingplate 40, 60, theplate header plate 20 may be designed and manufactured in a standardized manner without care taken to the type of reinforcing 40, 60 to be used.plate - The reinforcing plate may be chosen and added during the assembly of the heat exchanger with only minor effect on the assembly line.
- It is to be understood that a plurality of reinforcing
40, 60 may be arranged side by side along theplates header plate 20. The reinforcing 40, 60 may be arranged side by side in contact with each other or be arranged with an intermediate distance.plates - By making the reinforcing
40, 60 in the very same material as the rest of the heat exchanger with the exception of the coolant housing which typically is made of plastics, the reinforcingplates 40, 60 requires no separate joining step but will be brazed to adjacent components being in contact therewith during the conventional brazing step. Further, by being of the same material as theplate header plates 20 and thetubes 30, the reinforcing 40, 60 will move thermally together with the rest of the heat exchanger causing no additional stress to the brazed joints.plates - It is appreciated that the embodiments of the invention as disclosed above may be altered in different ways within the scope of the appended claims. For example, the number of
42 and 62 and the geometry thereof may vary depending on the type of tubes and their geometry. Another example is that the border may take any suitable form. It is appreciated that the reinforcing plate according to the invention can be used in any type of heat exchanger where the coolant housings are attached to the header plate by crimping, brazing, welding or the like.apertures
Claims (13)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE1450793 | 2014-06-27 | ||
| SE1450793-3 | 2014-06-27 | ||
| PCT/EP2015/064068 WO2015197596A1 (en) | 2014-06-27 | 2015-06-23 | Heat exchanger with reinforced header plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20170131043A1 true US20170131043A1 (en) | 2017-05-11 |
Family
ID=53524737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/322,170 Abandoned US20170131043A1 (en) | 2014-06-27 | 2015-06-23 | Heat Exchanger With Reinforced Header Plate |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20170131043A1 (en) |
| EP (1) | EP3161403B1 (en) |
| JP (1) | JP2017519181A (en) |
| CN (1) | CN106796089A (en) |
| BR (1) | BR112016030166B1 (en) |
| MX (1) | MX389892B (en) |
| SE (1) | SE542001C2 (en) |
| WO (1) | WO2015197596A1 (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170284743A1 (en) * | 2014-09-23 | 2017-10-05 | Valeo Systemes Thermiques | Heat exchanger |
| WO2019161473A1 (en) | 2018-02-22 | 2019-08-29 | Valeo Sistemas Automotivos Ltda. | Cover for tank |
| US10465944B2 (en) * | 2017-02-24 | 2019-11-05 | Noritz Corporation | Heat exchanger and production method of the heat exchanger |
| FR3082927A1 (en) * | 2018-06-26 | 2019-12-27 | Valeo Systemes Thermiques | COLLECTOR BOX AND CORRESPONDING HEAT EXCHANGER |
| US20200132399A1 (en) * | 2018-10-31 | 2020-04-30 | Hanon Systems | Heat exchanger header with stiffening element |
| US11054195B2 (en) * | 2018-09-27 | 2021-07-06 | Noritz Corporation | Heat exchanger and manufacturing method therefor |
| US11255619B2 (en) * | 2017-06-22 | 2022-02-22 | Hanon Systems | Heat exchanger |
| US20230129209A1 (en) * | 2020-05-22 | 2023-04-27 | Mitsubishi Electric Corporation | Heat exchanger and method of manufacturing heat exchanger |
| LU500978B1 (en) * | 2021-12-10 | 2023-06-12 | Estra Automotive Systems Luxembourg S A R L | Heat exchanger and method for assembling and operating the same |
| WO2025007565A1 (en) * | 2023-07-04 | 2025-01-09 | 广东美的制冷设备有限公司 | Header pipe and manufacturing method therefor, heat exchanger and manufacturing method therefor, and air conditioning system |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3060726B1 (en) * | 2016-12-19 | 2019-10-25 | Valeo Systemes Thermiques | HEAT EXCHANGER WITH REINFORCING PLATE. |
| CN108267041B (en) * | 2018-01-30 | 2024-08-09 | 浙江银轮机械股份有限公司 | High-strength radiator |
| DE102019108213A1 (en) * | 2019-03-29 | 2020-10-01 | Mahle International Gmbh | Heat exchanger |
| FR3100877B1 (en) | 2019-09-16 | 2021-08-06 | Valeo Systemes Thermiques | Heat exchanger. |
| EP3936805A1 (en) * | 2020-07-07 | 2022-01-12 | Valeo Autosystemy SP. Z.O.O. | Header stiffening outer insert |
| KR102521350B1 (en) * | 2021-06-25 | 2023-04-14 | 주식회사 코렌스 | Heat exchanger for inverter power module |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5381858A (en) * | 1993-06-15 | 1995-01-17 | Fredrich; Carl | Heat exchanger and method of manufacture |
| US5538079A (en) * | 1994-02-16 | 1996-07-23 | Pawlick; Daniel R. | Heat exchanger with oblong grommetted tubes and locating plates |
| US6296051B1 (en) * | 1998-09-25 | 2001-10-02 | Valeo Termique Moteur | Heat exchanger with reduced space requirement, in particular for motor vehicle |
| US20030006028A1 (en) * | 2001-07-05 | 2003-01-09 | Klaus Kalbacher | Heat exchanger and a method of manufacturing a heat exchanger |
| US20070209787A1 (en) * | 2005-12-27 | 2007-09-13 | Calsonic Kansei Corporation | Heat exchanger |
| US20100282449A1 (en) * | 2007-11-01 | 2010-11-11 | Brian Merklein | Heat exchanger |
| US20100300664A1 (en) * | 2008-01-10 | 2010-12-02 | Kang Youngmook | Heat exchanger |
| US20120018135A1 (en) * | 2010-07-20 | 2012-01-26 | Denso Marston Ltd. | Header plate, a heat exchanger, a method of making a header plate and a method of making a heat exchanger |
| US20160084591A1 (en) * | 2014-09-23 | 2016-03-24 | Enterex America LLC | Heat exchanger tube-to-header sealing system |
| US20160102925A1 (en) * | 2014-10-09 | 2016-04-14 | Enterex America LLC | Radiator tank fastening system |
| US9739541B2 (en) * | 2013-11-08 | 2017-08-22 | Mahle International Gmbh | Heat exchanger |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61135191U (en) * | 1985-02-12 | 1986-08-22 | ||
| JP2546505Y2 (en) * | 1991-05-23 | 1997-09-03 | 株式会社ゼクセル | Bracket mounting structure for heat exchanger |
| JPH09126681A (en) | 1995-10-27 | 1997-05-16 | Toyo Radiator Co Ltd | Tank structure for heat exchanger |
| FR2742528B1 (en) * | 1995-12-13 | 1998-01-30 | Valeo Thermique Moteur Sa | HEAT EXCHANGER WITH REINFORCED COLLECTOR PLATE, ESPECIALLY FOR A MOTOR VEHICLE |
| JP2001304792A (en) * | 2000-04-20 | 2001-10-31 | Fujitsu General Ltd | Heat exchanger and its manufacturing method |
| WO2003042611A1 (en) * | 2001-11-15 | 2003-05-22 | Showa Denko K.K. | Heat exchanger, heat exchanger header tank and manufacturing method thereof |
| ATE458975T1 (en) * | 2001-12-21 | 2010-03-15 | Behr Gmbh & Co Kg | HEAT EXCHANGER, PARTICULARLY FOR A MOTOR VEHICLE |
| JP2006162194A (en) * | 2004-12-09 | 2006-06-22 | Denso Corp | Heat exchanger |
| JP2014025615A (en) * | 2012-07-25 | 2014-02-06 | Sharp Corp | Heat exchanger and heat cycle device including heat exchanger |
| JP5920175B2 (en) * | 2012-11-13 | 2016-05-18 | 株式会社デンソー | Heat exchanger |
-
2015
- 2015-06-23 SE SE1550865A patent/SE542001C2/en unknown
- 2015-06-23 WO PCT/EP2015/064068 patent/WO2015197596A1/en active Application Filing
- 2015-06-23 US US15/322,170 patent/US20170131043A1/en not_active Abandoned
- 2015-06-23 EP EP15734594.3A patent/EP3161403B1/en active Active
- 2015-06-23 CN CN201580035061.4A patent/CN106796089A/en active Pending
- 2015-06-23 MX MX2016017026A patent/MX389892B/en unknown
- 2015-06-23 JP JP2016575133A patent/JP2017519181A/en active Pending
- 2015-06-23 BR BR112016030166-8A patent/BR112016030166B1/en active IP Right Grant
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5381858A (en) * | 1993-06-15 | 1995-01-17 | Fredrich; Carl | Heat exchanger and method of manufacture |
| US5538079A (en) * | 1994-02-16 | 1996-07-23 | Pawlick; Daniel R. | Heat exchanger with oblong grommetted tubes and locating plates |
| US6296051B1 (en) * | 1998-09-25 | 2001-10-02 | Valeo Termique Moteur | Heat exchanger with reduced space requirement, in particular for motor vehicle |
| US20030006028A1 (en) * | 2001-07-05 | 2003-01-09 | Klaus Kalbacher | Heat exchanger and a method of manufacturing a heat exchanger |
| US20070209787A1 (en) * | 2005-12-27 | 2007-09-13 | Calsonic Kansei Corporation | Heat exchanger |
| US20100282449A1 (en) * | 2007-11-01 | 2010-11-11 | Brian Merklein | Heat exchanger |
| US20100300664A1 (en) * | 2008-01-10 | 2010-12-02 | Kang Youngmook | Heat exchanger |
| US20120018135A1 (en) * | 2010-07-20 | 2012-01-26 | Denso Marston Ltd. | Header plate, a heat exchanger, a method of making a header plate and a method of making a heat exchanger |
| US9739541B2 (en) * | 2013-11-08 | 2017-08-22 | Mahle International Gmbh | Heat exchanger |
| US20160084591A1 (en) * | 2014-09-23 | 2016-03-24 | Enterex America LLC | Heat exchanger tube-to-header sealing system |
| US20160102925A1 (en) * | 2014-10-09 | 2016-04-14 | Enterex America LLC | Radiator tank fastening system |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170284743A1 (en) * | 2014-09-23 | 2017-10-05 | Valeo Systemes Thermiques | Heat exchanger |
| US10634432B2 (en) * | 2014-09-23 | 2020-04-28 | Valeo Systemes Thermiques | Heat exchanger |
| US10465944B2 (en) * | 2017-02-24 | 2019-11-05 | Noritz Corporation | Heat exchanger and production method of the heat exchanger |
| US11255619B2 (en) * | 2017-06-22 | 2022-02-22 | Hanon Systems | Heat exchanger |
| WO2019161473A1 (en) | 2018-02-22 | 2019-08-29 | Valeo Sistemas Automotivos Ltda. | Cover for tank |
| FR3082927A1 (en) * | 2018-06-26 | 2019-12-27 | Valeo Systemes Thermiques | COLLECTOR BOX AND CORRESPONDING HEAT EXCHANGER |
| US11054195B2 (en) * | 2018-09-27 | 2021-07-06 | Noritz Corporation | Heat exchanger and manufacturing method therefor |
| US11073345B2 (en) * | 2018-10-31 | 2021-07-27 | Hanon Systems | Heat exchanger header with stiffening element |
| US20200132399A1 (en) * | 2018-10-31 | 2020-04-30 | Hanon Systems | Heat exchanger header with stiffening element |
| US20230129209A1 (en) * | 2020-05-22 | 2023-04-27 | Mitsubishi Electric Corporation | Heat exchanger and method of manufacturing heat exchanger |
| US12270612B2 (en) * | 2020-05-22 | 2025-04-08 | Mitsubishi Electric Corporation | Heat exchanger and method of manufacturing heat exchanger |
| LU500978B1 (en) * | 2021-12-10 | 2023-06-12 | Estra Automotive Systems Luxembourg S A R L | Heat exchanger and method for assembling and operating the same |
| WO2025007565A1 (en) * | 2023-07-04 | 2025-01-09 | 广东美的制冷设备有限公司 | Header pipe and manufacturing method therefor, heat exchanger and manufacturing method therefor, and air conditioning system |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2017519181A (en) | 2017-07-13 |
| SE542001C2 (en) | 2020-02-11 |
| SE1550865A1 (en) | 2015-12-28 |
| WO2015197596A1 (en) | 2015-12-30 |
| BR112016030166B1 (en) | 2021-03-30 |
| BR112016030166A2 (en) | 2017-08-22 |
| EP3161403B1 (en) | 2020-10-28 |
| MX2016017026A (en) | 2017-08-08 |
| CN106796089A (en) | 2017-05-31 |
| EP3161403A1 (en) | 2017-05-03 |
| MX389892B (en) | 2025-03-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP3161403B1 (en) | Heat exchanger with reinforced header plate | |
| US8020610B2 (en) | Exhaust gas heat exchanger and method of operating the same | |
| US10119773B2 (en) | Stacked plate heat exchanger housing and exchanger comprising such a housing | |
| US20170248371A1 (en) | Heat Exchanger | |
| JP4622962B2 (en) | Intercooler inlet / outlet piping structure | |
| CN109844441B (en) | Heat exchanger having a bypass seal with a retaining clip | |
| US7237605B2 (en) | Heat exchanger | |
| EP2458312B1 (en) | Heat exchanger for an internal combustion engine | |
| US10955197B2 (en) | Structurally integral heat exchanger within a plastic housing | |
| US10337801B2 (en) | Heat exchanger for cooling a flow of charge air, and method of assembling the same | |
| US20090260787A1 (en) | Heat exchanger for motor vehicles | |
| JP2017083161A (en) | Indirect supply air cooler | |
| JP6631409B2 (en) | Heat exchanger | |
| US10451364B2 (en) | Collector box for a heat exchanger, in particular for a motor vehicle, cover for said box, and heat exchanger including such a box | |
| CN105308408A (en) | Heat exchanger, in particular charge air cooler | |
| US8646516B2 (en) | Alternating plate headerless heat exchangers | |
| US7631688B2 (en) | Flat tube heat exchanger with housing | |
| US20150283875A1 (en) | Heat exchanger, particularly for a motor vehicle | |
| JP6068623B2 (en) | Heat exchanger with reinforced manifold | |
| EP2057434B1 (en) | Alternating plate headerless heat exchangers | |
| EP2336698B1 (en) | Plate-type heat exchanger with reinforcement insert piece | |
| EP4023998B1 (en) | A tube for a heat exchanger | |
| JP2019060569A (en) | Heat exchanger and method of manufacturing the same | |
| EP3130789A2 (en) | Gas heat exchanger, in particular for the exhaust gases of an engine | |
| CN111981877A (en) | Plate heat exchanger |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: TITANX ENGINE COOLING HOLDING AB, SWEDEN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:BERGMAN, ULF;CONTET, ARNAUD;BIRGERSSON, BENGT-OVE;SIGNING DATES FROM 20170215 TO 20170403;REEL/FRAME:042356/0010 |
|
| AS | Assignment |
Owner name: TITANX HOLDING AB, SWEDEN Free format text: MERGER;ASSIGNOR:TITANX ENGINE COOLING HOLDING AB;REEL/FRAME:045816/0214 Effective date: 20180319 |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: FINAL REJECTION MAILED |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: FINAL REJECTION MAILED |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |