US20160199898A1 - Stamping arrangement and use thereof - Google Patents
Stamping arrangement and use thereof Download PDFInfo
- Publication number
- US20160199898A1 US20160199898A1 US14/913,624 US201414913624A US2016199898A1 US 20160199898 A1 US20160199898 A1 US 20160199898A1 US 201414913624 A US201414913624 A US 201414913624A US 2016199898 A1 US2016199898 A1 US 2016199898A1
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- United States
- Prior art keywords
- stamping
- punch
- screw
- holding plate
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
- B21D28/343—Draw punches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
Definitions
- the invention relates to a stamping arrangement having a stamping punch and a holding plate for the stamping punch.
- Stamping punches are used in so-called “prog dies” and “multiple die presses”. Tools of this type work as sets comprising, in some circumstances, a plurality of sister tools in multiple-die presses with high punching force.
- the main field of application of such punching tools is automobile construction, in particular the construction of chassis and bodywork.
- a “prog die” of this type of small to medium size, has external measurements of about 1,600 mm ⁇ 1,200 mm, comprising a multiplicity of forming punches, for instance about 20 forming punches.
- stamping punches are generally arranged spatially close together, surrounded by piping which serves to monitor the pressures of installed gas pressure springs by means of manometers built into the tool.
- a significantly reduced working life of the arrangement is obtained if a play-afflicted mounting of the stamping punch in the holding plate in the return or stripping operation has to be registered. In this case, very high bending and gravitational forces act on the connection of stamping punch and holding plate.
- the object of the present invention is to provide a stamping arrangement in which the working life of the arrangement, due to a play-free mounting of the stamping punch in the holding plate in the return or stripping operation, is significantly high.
- the stamping arrangement according to the invention has a stamping punch and a holding plate for the stamping punch, wherein the stamping punch, in a stamping stroke, makes contact in the region of a punch shoulder with the holding plate, or with a pressure plate disposed between the stamping punch and the holding plate.
- the stamping punch has a punch head and the holding plate has a receptacle for the punch head.
- means for fastening the punch head to the holding plate are provided.
- a conical portion of the pressure piece makes full-faced contact with a conical portion of the pocket.
- the punch shoulder bears against the holding plate or the pressure plate, and a screw head of the holding screw is arranged with axial play with respect to the clamping screw.
- means for orienting the pressure piece in a rotational direction of the pressure piece relative to the conical portion of the pocket are provided.
- a loose precentering of the pressure piece is guaranteed, whereby it can be readily ensured that, upon the advancement of the clamping screw, the conical portion of the pressure piece makes full-faced contact with the conical portion of the pocket.
- the described arrangement for holding the stamping punch in the holding plate is doubly provided.
- two pockets are made in the punch head, and a pressure piece cooperates with the respective pocket, and a clamping screw and a holding screw cooperate with the pressure piece.
- these pockets are identically configured, also these clamping screws are identically configured, also these pressure pieces are identically configured, and finally these holding screws are identically configured.
- the stamping arrangement according to the invention is used, in particular, in a “prog die” or multiple die press, having a multiplicity of stamping and/or pressing tools, with a stripping force >50 kN, in particular in a multiple die press with a stripping force up to 100 kN.
- FIG. 1 represents a top view of a “prog die” fitted with a multiplicity of forming punches, of which three are stamping arrangements according to a first exemplary embodiment the invention.
- FIG. 2 represents a stamping arrangement according to the invention in a three-dimensional view.
- FIG. 3 represents the stamping arrangement according to FIG. 2 in an exploded representation.
- FIG. 4 represents the stamping arrangement according to FIG. 2 in a view IV in FIG. 5 .
- FIG. 5 represents the stamping arrangement in a view V in FIG. 4 .
- FIG. 6 represents a section through the stamping arrangement according to the line VI-VI in FIG. 4 .
- FIG. 7 represents the region A according to FIG. 6 in enlarged representation, wherein in FIG. 7 a pressure piece of the stamping arrangement is illustrated in its clamping position.
- FIG. 8 represents a section according to FIG. 7 , illustrated with the pressure piece of the stamping arrangement having been moved out of a pocket.
- FIG. 9 represents a holding plate of the stamping arrangement in a three-dimensional view.
- FIG. 10 represents the holding plate in a view X according to FIG. 11 .
- FIG. 11 represents the holding plate in a view XI according to FIG. 10 .
- FIG. 12 represents the holding plate in a view XII according to FIG. 11 .
- FIG. 13 represents a stamping punch of the stamping arrangement in a three-dimensional view.
- FIG. 14 represents the stamping punch in a view XIV according to FIG. 15 .
- FIG. 15 represents the stamping punch in a view XV according to FIG. 14 .
- FIG. 16 represents the stamping punch in a view XVI according to FIG. 14 .
- FIG. 17 represents the region B according to FIG. 15 in enlarged representation.
- FIG. 18 represents the functional unit formed from a clamping screw, the pressure piece and a holding screw, in a three-dimensional representation.
- FIG. 19 represents the functional unit in a view XIX according to FIG. 20 .
- FIG. 20 represents the functional unit in a view XX according to FIG. 19 .
- FIG. 21 represents the holding screw in a three-dimensional view.
- FIG. 22 represents the holding screw in a view XXII according to FIG. 23 .
- FIG. 23 represents the holding screw in a view XXIII according to FIG. 22 .
- FIG. 24 represents the clamping screw in a three-dimensional view.
- FIG. 25 represents the clamping screw in a view XXV according to FIG. 26 .
- FIG. 26 represents the clamping screw in a view XXVI according to FIG. 25 .
- FIG. 27 represents the pressure piece in a three-dimensional view.
- FIG. 28 represents the pressure piece in a view XXVIII according to FIG. 29 .
- FIG. 29 represents the pressure piece in a view XXIX according to FIG. 28 .
- FIG. 30 represents for a second embodiment a modified stamping arrangement in a sectional representation according to FIG. 7 .
- FIG. 31 represents in a three-dimensional view the pressure piece shown in FIG. 30 .
- FIG. 1 shows the top side of a “prog die” stamping unit 1 which is provided with a multiplicity of forming punches, specifically eighteen forming punches. These are mounted in a common unit, which, in small to medium size, has dimensions of about 1,600 ⁇ 1,200 mm.
- This stamping unit 1 is mainly used in automobile construction, in particular in the manufacture of chassis and bodywork.
- FIG. 1 it can be seen that the eighteen forming punches are arranged spatially close together, surrounded by piping 3 , which serves to monitor the pressures of built-in gas pressure springs 4 by means of manometers built into the tool.
- Three of the forming punches which are used in the stamping unit 1 are configured in accordance with the a first exemplary embodiment of a stamping arrangement 2 according to the invention.
- This stamping arrangement 2 according to the first embodiment is illustrated in FIGS. 2 to 29 .
- the stamping arrangement 2 has a stamping punch 5 and a holding plate 6 for the stamping punch 5 .
- the stamping punch 5 has a punch part 7 , by means of which the actual stamping is realized, as well as a punch head 8 connected to the punch part 7 .
- the punch head 8 is of plate-like configuration.
- the punch part 7 On the side facing toward the punch head 8 , the punch part 7 has a punch shoulder 9 .
- the pressure plate 10 has a long hole 11 which passes through it. On both sides of the long hole, the pressure plate is provided with recesses for the reception of screws 12 , wherein the (non-illustrated) heads of these screws 12 are sunk in the region of the bottom side of the pressure plate 10 .
- the pressure plate 10 is fastened to the bottom side of the holding plate 6 , specifically is screwed into the threaded bores 13 which are present there.
- the long hole 11 has such dimensions that the punch head 8 passes through the pressure plate 10 with low play in the two spatial coordinates running perpendicular to the direction of insertion of the punch head 2 .
- the holding plate 6 , the pressure plate 10 and the punch part 7 have an identical cross-sectional shape, namely in the form of a rectangle with beveled corners.
- the surface areas of holding plate 6 and pressure plate 10 viewed in the direction of stamping, are equal, while the surface area of the punch part 7 in this direction is smaller.
- the holding plate 6 has in the region of the four corners bores for the reception of screws 14 , wherein the respective screw head, on that side of the holding plate 6 that is facing toward the pressure plate 10 , is sunk in a recess.
- the holding plate 6 is connected to a base plate 15 of the stamping unit 1 .
- Two dowel pins 16 mounted in the holding plate 6 serve for the guidance of the holding plate 6 in the positioning of the holding plate 6 with respect to the base plate 15 .
- the base plate 15 is provided not only with threaded bores for the screwing-in of the screws 14 , but also with receptacles for the insertion of the dowel pins 16 .
- the holding plate 6 has two receptacles 17 and an intervening crosspiece 18 .
- the receptacles 17 pass through the holding plate 6
- the crosspiece 18 extends only roughly over half of the thickness of the holding plate 6 , in that region of the holding plate 6 that is facing away from the pressure plate 10 .
- the punch head 8 has two head portions 19 , between which a recess 20 is formed. The respective head portion 19 is inserted into a receptacle 17 assigned thereto.
- the crosspiece 18 passes through the recess 20 .
- the stamping punch 5 is positioned in the region of the punch head 8 in the two coordinate directions perpendicular to the direction of stamping, largely without play, in the receptacles 17 of the holding plate 6 , and is also oriented with respect to the crosspiece 18 of the holding plate 6 .
- the stamping punch 5 can be removed or exchanged without the need for removal of the pressure plate 10 from the holding plate 6 .
- the stamping punch 5 is held in the holding plate 6 by doubly provided means 21 for fastening the punch head 8 to the holding plate 6 .
- the respective means 21 has a pocket 22 made in the punch head 8 , a clamping screw 24 screwed into a threaded bore 23 of the holding plate 6 , a pressure piece 25 arranged in the axial direction of the clamping screw 24 between the latter and the pocket 22 , and a holding screw 26 for the pressure piece 25 .
- the holding screw 26 passes through a bore 27 of the clamping screw 24 and is screwed with a threaded portion 28 into a threaded bore 29 of the pressure piece 25 .
- a conical portion 31 of the pressure piece 25 makes full-faced contact with a conical portion 32 of the pocket 22 .
- the punch shoulder 9 bears squarely against the pressure plate 10 .
- a screw head 33 of the holding screw 26 is arranged with axial play, illustrated by the gap 34 , with respect to the clamping screw 24 .
- end of the pressure piece 25 that is facing away from the pocket 22 is configured as a rotationally symmetrical cylinder 35 and that end of the pressure piece 25 that is facing toward the pocket 22 is configured as a truncated cone 46 .
- a peripheral region of the truncated cone 46 has in the region of its free end a flat contact surface 36 for the purpose of contact with the pocket 22 .
- the pocket 22 is configured as a frustoconical recess, tapering in the direction of a floor 37 of the pocket 22 and having a flat contact surface 38 , disposed at least in a peripheral region of the truncated cone, for the purpose of full-faced contact with the contact surface 36 of the pressure piece 22 .
- the pocket 22 thus the frustoconical recess, has an oval, in particular slightly oval cross section.
- the extent of the pocket 22 transversely to the direction of stamping of the stamping punch 5 or in the return direction thereof is less than the extent of the pocket 22 perpendicular to this direction. This allows a certain tolerance compensation in the transverse extent, thus in the direction of the distance apart of the two pockets 22 , from the aspect of production inaccuracies.
- FIG. 2 shows one clamping screw 24 in its screwed-in position (in accordance with FIG. 7 ) and the other clamping screw 24 in a partially unscrewed position (in accordance with FIG. 8 ).
- two pockets 22 are thus made in the punch head 8 , and a pressure piece cooperates with the respective pocket 22 , and a clamping screw 24 and a holding screw 26 cooperate with the pressure piece 25 .
- the pockets 22 are identically configured, just as the clamping screws 24 are identically configured, the pressure pieces 25 are identically configured, and the holding screws 26 are identically configured.
- the stamping punch 5 is placed through the pressure plate 10 and screwed to the holding plate 6 .
- the precise location positioning is realized by two fits in the X and Y direction.
- the stamping punch 5 is secured against being pulled out in the Z direction. This type of securement or fastening enables rapid changing of the stamping punch 5 .
- the respective pressure piece 25 bears against the end face of the clamping screw 24 and is pressed via its external thread into that milled recess in the punch head 8 which corresponds to the geometry of the pressure piece 25 .
- the forces which arise in the course of the stripping after the stamping can in this case amount to up to 100 kN.
- the use of a plurality of clamping screws, in the present case the two clamping screws 24 enables narrow tolerance ranges to be managed both in the series arrangement of the clamping screw threads in respect of the holding plate 6 , and of the milled recesses in the punch head 8 , by which bevels in the milled recess in the punch head 8 and also on the front part of the pressure piece 25 are compensated without impairment of a clamping screw 24 in terms of its function of pressing the punch shoulder 9 .
- the clamping screw 24 is constituted, for instance, by a M16 screw, the holding screw 26 by a M4 screw.
- the pressure piece has, for instance, a diameter of 13 mm, wherein the conical portion 31 runs at an angle of 5° to the pocket axis.
- the oval conical pocket 22 has, for instance, dimensions of 14 mm/12 mm, with a 6 mm depth.
- the cylindrical portion 35 of the pressure piece is provided with a groove 42 which runs in the axial direction and is open radially outward. This groove extends from that end of the pressure piece 25 that is facing away from the contact surface 36 to almost into the region of the contact surface 36 .
- the groove 42 is arranged such that the extension of the groove 42 coincides with a line of symmetry of the contact surface 36 , so that an orientation of the groove 42 corresponds to a corresponding orientation of the contact surface 36 .
- Cooperating with the groove 42 is a setscrew 43 , which in the region of its end facing toward the pressure piece 25 has a dog point 44 .
- the diameter of the dog point 44 is slightly smaller than the width of the groove 42 .
- the setscrew 43 is screwed into a threaded bore 45 of the holding plate 6 .
- the setscrew 43 with dog point 44 enables a loose precentering of the pressure piece 25 . It can thus easily be ensured that, when the clamping screw 24 is screwed in, the pressure piece 25 , in the region of its contact surface 36 , is exactly oriented with respect to the conical portion 32 in the pocket 22 .
- the respective pressure piece 25 is oriented once with its groove 42 and the setscrew 43 is screwed in to the point where its dog point 44 engages in the groove 42 without a tensioning between the dog point 44 and the pressure piece 25 .
- the pressure piece 25 is thus fixed with play.
- Neither the groove 42 , nor the turned end of the setscrew 43 , i.e. the dog point 44 are subjected to load, since the precentering function is fulfilled with the threading of the faces of the pressure piece 25 into the associated pocket 22 in the holding plate 6 .
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
In a stamping arrangement, during stamping a stamping punch makes contact, in the region of a punch shoulder, with a holding plate or a pressure plate between the stamping punch and holding plate. The stamping punch has a punch head and the holding plate has a receptacle for the punch head. Means for fastening the punch head to the holding plate have a pocket made in the punch head, a clamping screw screwed into a threaded bore of the holding plate, a pressure piece arranged in the axial direction of the clamping screw between the latter and the pocket, and a holding screw for the pressure piece, wherein the holding screw passes through a bore of the clamping screw and is screwed with a threaded portion into a threaded bore of the pressure piece. With the clamping screw in a screwed-in position, areal contact is made, on a side of the pocket that faces away from the punch shoulder, between a conical portion of the pressure piece and a conical portion of the pocket, and the punch shoulder bears against the holding plate or the pressure plate, wherein a screw head of the holding screw is arranged with axial play with respect to the clamping screw.
Description
- This United States non-provisional application is the national stage of International Application No. PCT/EP2014/002241 filed on Aug. 15, 2014, which claims the benefit of priority to European Application No. EP 13181503.7 filed on Aug. 23, 2013, the entire disclosures of which are incorporated herein by reference.
- The invention relates to a stamping arrangement having a stamping punch and a holding plate for the stamping punch.
- Stamping punches are used in so-called “prog dies” and “multiple die presses”. Tools of this type work as sets comprising, in some circumstances, a plurality of sister tools in multiple-die presses with high punching force.
- The main field of application of such punching tools is automobile construction, in particular the construction of chassis and bodywork.
- A “prog die” of this type, of small to medium size, has external measurements of about 1,600 mm×1,200 mm, comprising a multiplicity of forming punches, for instance about 20 forming punches. In this case, stamping punches are generally arranged spatially close together, surrounded by piping which serves to monitor the pressures of installed gas pressure springs by means of manometers built into the tool.
- As a result of the ever more advancing use of high-strength sheets in automobile construction, the necessary stamping pressures, and thus also the stripping forces which act on the stamping punch and the anchorage thereof in its holding plate in the return and thus stripping operation, are increasing. In this context, a maximum load of these stripping forces of about 100 kN (10 tonnes) per forming punch can reasonably be assumed for the “prog die”. A stamping force of 1,000 kN (100 tonnes) is herein adopted as the basis. A stamping punch absorption system which is to be designed for this particular application must be able to absorb these tensile forces in the return or stripping operation with appropriate certainties.
- A significantly reduced working life of the arrangement is obtained if a play-afflicted mounting of the stamping punch in the holding plate in the return or stripping operation has to be registered. In this case, very high bending and gravitational forces act on the connection of stamping punch and holding plate.
- Furthermore, regard must be paid to the spatial relationships in the tool. The possibility must be given of being able to change the stamping punches in the cramped lateral working space brought about by the arrangement. In particular, this should be possible quickly and without removal of the holding plate in the event of wear or breakage of the punch.
- The object of the present invention is to provide a stamping arrangement in which the working life of the arrangement, due to a play-free mounting of the stamping punch in the holding plate in the return or stripping operation, is significantly high.
- The object is achieved by a stamping arrangement which is configured according to the features of the invention disclosed herein.
- The stamping arrangement according to the invention has a stamping punch and a holding plate for the stamping punch, wherein the stamping punch, in a stamping stroke, makes contact in the region of a punch shoulder with the holding plate, or with a pressure plate disposed between the stamping punch and the holding plate. The stamping punch has a punch head and the holding plate has a receptacle for the punch head. In addition, means for fastening the punch head to the holding plate are provided. These means have according to the invention:
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- a pocket made in the punch head,
- a clamping screw screwed into a threaded bore of the holding plate,
- a pressure piece arranged in the axial direction of the clamping screw between the latter and the pocket,
- a holding screw for the pressure piece, wherein the holding screw passes through a bore of the clamping screw and is screwed with a threaded portion into a threaded bore of the pressure piece.
- In this case, in a screwed-in position of the clamping screw, on a side of the pocket that is facing away from the shoulder, a conical portion of the pressure piece makes full-faced contact with a conical portion of the pocket. In this screwed-in position of the clamping screw, the punch shoulder bears against the holding plate or the pressure plate, and a screw head of the holding screw is arranged with axial play with respect to the clamping screw.
- In this configuration of the stamping arrangement, in particular of the means for fastening the punch head to the holding plate, it is ensured that the stamping punch is pretensioned with its punch shoulder in a play-free manner against the holding plate or the pressure plate. In the stamping stroke, it is thus ensured that the stamping forces are transmitted between punch shoulder and holding plate or punch shoulder and pressure plate. The stamping pressure is thus not absorbed by the pressure piece. Related to the return stroke or stripping operation of the stamping punch, this has the result that the holding plate and the stamping punch are moved in a play-free manner, since this freedom from play is guaranteed by the inventive design and arrangement of the pressure piece. There is thus no play-afflicted connection present between holding plate and stamping punch and it is ensured that no loose connection between holding plate and stamping punch arises. A loose connection of this kind, which brings about an imprecise guidance of the stamping punch, would result in the stamping punch deforming or damaging the stamped sheet in the course of the return stroke or stripping operation. Apart from this, a play-afflicted connection of this kind leads to increased mechanical load upon the connection region of holding plate and stamping punch, resulting in a shorter working life. In particular, there is the danger of the stamping punch breaking in the region of the punch head.
- Since the pressure piece does not make contact with a recess in the punch head, which recess passes fully through the punch head, but instead a pocket is provided in the punch head, increased forces can be transmitted via the punch head in the course of the return stroke or stripping operation.
- In the stamping arrangement according to the invention, by means of the clamping screw, via the pressure piece, such a pretensioning can be generated between punch shoulder and holding plate or pressure plate, which pretensioning guarantees that the stamping punch, following a theoretically possible setting operation, is still firmly seated and thus no play can arise between punch shoulder and holding plate or pressure plate.
- In order that the stamping punch can be removed, it is necessary to pull the pressure piece wedged in the pocket out of this pocket. This is realized on the basis of the inventively provided connection which the holding screw establishes between the clamping screw and the pressure piece. If the clamping screw is turned in the unscrewing direction, this leads to the axial play between the screw head in the holding screw and the clamping screw being reduced until the screw head of the holding screw bears against the clamping screw, and then, upon further unscrewing of the clamping screw, due to the form closure between the screw head of the holding screw and the clamping screw, the pressure piece is jointly moved, out of the clamping position with respect to the pocket.
- Preferably, means for orienting the pressure piece in a rotational direction of the pressure piece relative to the conical portion of the pocket are provided. As a result, a loose precentering of the pressure piece is guaranteed, whereby it can be readily ensured that, upon the advancement of the clamping screw, the conical portion of the pressure piece makes full-faced contact with the conical portion of the pocket.
- According to one embodiment, it is provided that the described arrangement for holding the stamping punch in the holding plate is doubly provided. Thus two pockets are made in the punch head, and a pressure piece cooperates with the respective pocket, and a clamping screw and a holding screw cooperate with the pressure piece. In this respect, reference is made to the preceding statements. In this case, in particular these pockets are identically configured, also these clamping screws are identically configured, also these pressure pieces are identically configured, and finally these holding screws are identically configured.
- The stamping arrangement according to the invention is used, in particular, in a “prog die” or multiple die press, having a multiplicity of stamping and/or pressing tools, with a stripping force >50 kN, in particular in a multiple die press with a stripping force up to 100 kN.
- Further features of the stamping arrangement according to the invention are shown and described hereafter in the description of exemplary embodiments of the invention, the accompanying drawing figures and the description of the drawing figures, wherein it is noted that all individual features and all combinations of individual features are to be considered various aspects and embodiments of the invention.
- In the accompanying drawing figures, the invention is represented on the basis of various exemplary embodiments when used in a “prog die”, without the invention being restricted to these embodiments and use, and wherein like reference character in the various figures represent like or similar parts.
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FIG. 1 represents a top view of a “prog die” fitted with a multiplicity of forming punches, of which three are stamping arrangements according to a first exemplary embodiment the invention. -
FIG. 2 represents a stamping arrangement according to the invention in a three-dimensional view. -
FIG. 3 represents the stamping arrangement according toFIG. 2 in an exploded representation. -
FIG. 4 represents the stamping arrangement according toFIG. 2 in a view IV inFIG. 5 . -
FIG. 5 represents the stamping arrangement in a view V inFIG. 4 . -
FIG. 6 represents a section through the stamping arrangement according to the line VI-VI inFIG. 4 . -
FIG. 7 represents the region A according toFIG. 6 in enlarged representation, wherein inFIG. 7 a pressure piece of the stamping arrangement is illustrated in its clamping position. -
FIG. 8 represents a section according toFIG. 7 , illustrated with the pressure piece of the stamping arrangement having been moved out of a pocket. -
FIG. 9 represents a holding plate of the stamping arrangement in a three-dimensional view. -
FIG. 10 represents the holding plate in a view X according toFIG. 11 . -
FIG. 11 represents the holding plate in a view XI according toFIG. 10 . -
FIG. 12 represents the holding plate in a view XII according toFIG. 11 . -
FIG. 13 represents a stamping punch of the stamping arrangement in a three-dimensional view. -
FIG. 14 represents the stamping punch in a view XIV according toFIG. 15 . -
FIG. 15 represents the stamping punch in a view XV according toFIG. 14 . -
FIG. 16 represents the stamping punch in a view XVI according toFIG. 14 . -
FIG. 17 represents the region B according toFIG. 15 in enlarged representation. -
FIG. 18 represents the functional unit formed from a clamping screw, the pressure piece and a holding screw, in a three-dimensional representation. -
FIG. 19 represents the functional unit in a view XIX according toFIG. 20 . -
FIG. 20 represents the functional unit in a view XX according toFIG. 19 . -
FIG. 21 represents the holding screw in a three-dimensional view. -
FIG. 22 represents the holding screw in a view XXII according toFIG. 23 . -
FIG. 23 represents the holding screw in a view XXIII according toFIG. 22 . -
FIG. 24 represents the clamping screw in a three-dimensional view. -
FIG. 25 represents the clamping screw in a view XXV according toFIG. 26 . -
FIG. 26 represents the clamping screw in a view XXVI according toFIG. 25 . -
FIG. 27 represents the pressure piece in a three-dimensional view. -
FIG. 28 represents the pressure piece in a view XXVIII according toFIG. 29 . -
FIG. 29 represents the pressure piece in a view XXIX according toFIG. 28 . -
FIG. 30 represents for a second embodiment a modified stamping arrangement in a sectional representation according toFIG. 7 . -
FIG. 31 represents in a three-dimensional view the pressure piece shown inFIG. 30 . -
FIG. 1 shows the top side of a “prog die” stampingunit 1 which is provided with a multiplicity of forming punches, specifically eighteen forming punches. These are mounted in a common unit, which, in small to medium size, has dimensions of about 1,600×1,200 mm. Thisstamping unit 1 is mainly used in automobile construction, in particular in the manufacture of chassis and bodywork. - From
FIG. 1 it can be seen that the eighteen forming punches are arranged spatially close together, surrounded by piping 3, which serves to monitor the pressures of built-in gas pressure springs 4 by means of manometers built into the tool. - Three of the forming punches which are used in the
stamping unit 1 are configured in accordance with the a first exemplary embodiment of astamping arrangement 2 according to the invention. - This stamping
arrangement 2 according to the first embodiment is illustrated inFIGS. 2 to 29 . - The stamping
arrangement 2 has a stampingpunch 5 and a holdingplate 6 for the stampingpunch 5. The stampingpunch 5 has a punch part 7, by means of which the actual stamping is realized, as well as apunch head 8 connected to the punch part 7. Thepunch head 8 is of plate-like configuration. On the side facing toward thepunch head 8, the punch part 7 has apunch shoulder 9. - Between the stamping
punch 5, specifically thepunch shoulder 9, and the holdingplate 6 is arranged apressure plate 10. Thepressure plate 10 has along hole 11 which passes through it. On both sides of the long hole, the pressure plate is provided with recesses for the reception ofscrews 12, wherein the (non-illustrated) heads of thesescrews 12 are sunk in the region of the bottom side of thepressure plate 10. By means of thesescrews 12, thepressure plate 10 is fastened to the bottom side of the holdingplate 6, specifically is screwed into the threaded bores 13 which are present there. Thelong hole 11 has such dimensions that thepunch head 8 passes through thepressure plate 10 with low play in the two spatial coordinates running perpendicular to the direction of insertion of thepunch head 2. - Viewed in the direction of stamping, the holding
plate 6, thepressure plate 10 and the punch part 7 have an identical cross-sectional shape, namely in the form of a rectangle with beveled corners. The surface areas of holdingplate 6 andpressure plate 10, viewed in the direction of stamping, are equal, while the surface area of the punch part 7 in this direction is smaller. - The holding
plate 6 has in the region of the four corners bores for the reception ofscrews 14, wherein the respective screw head, on that side of the holdingplate 6 that is facing toward thepressure plate 10, is sunk in a recess. By means of thesescrews 14, the holdingplate 6 is connected to abase plate 15 of thestamping unit 1. Two dowel pins 16 mounted in the holdingplate 6 serve for the guidance of the holdingplate 6 in the positioning of the holdingplate 6 with respect to thebase plate 15. Correspondingly, thebase plate 15 is provided not only with threaded bores for the screwing-in of thescrews 14, but also with receptacles for the insertion of the dowel pins 16. - The holding
plate 6 has tworeceptacles 17 and an interveningcrosspiece 18. In this case, thereceptacles 17 pass through the holdingplate 6, while thecrosspiece 18 extends only roughly over half of the thickness of the holdingplate 6, in that region of the holdingplate 6 that is facing away from thepressure plate 10. Correspondingly, thepunch head 8 has twohead portions 19, between which arecess 20 is formed. Therespective head portion 19 is inserted into areceptacle 17 assigned thereto. In this case, the crosspiece 18 passes through therecess 20. Consequently the stampingpunch 5 is positioned in the region of thepunch head 8 in the two coordinate directions perpendicular to the direction of stamping, largely without play, in thereceptacles 17 of the holdingplate 6, and is also oriented with respect to thecrosspiece 18 of the holdingplate 6. - In that position of the stamping
punch 5 in which it is inserted in the holdingplate 6 and in which thestamping punch 5 passes with thepunch head 8 through thepressure plate 10 and thepressure plate 10 is screwed to the holdingplate 6 and this is screwed to thebase plate 15 of thestamping unit 1, said components form a functional unit. In this case, the stampingpunch 5 bears in the direction of stamping in a play-free manner against thepressure plate 10 in the region of thepunch shoulder 9. - Owing to the described arrangement, the stamping
punch 5 can be removed or exchanged without the need for removal of thepressure plate 10 from the holdingplate 6. - The stamping
punch 5 is held in the holdingplate 6 by doubly provided means 21 for fastening thepunch head 8 to the holdingplate 6. The respective means 21 has apocket 22 made in thepunch head 8, a clampingscrew 24 screwed into a threadedbore 23 of the holdingplate 6, apressure piece 25 arranged in the axial direction of the clampingscrew 24 between the latter and thepocket 22, and a holdingscrew 26 for thepressure piece 25. The holdingscrew 26 passes through abore 27 of the clampingscrew 24 and is screwed with a threadedportion 28 into a threadedbore 29 of thepressure piece 25. In a screwed-in position of the clampingscrew 24, on aside 30 of thepocket 22 that is facing away from thepunch shoulder 9, aconical portion 31 of thepressure piece 25 makes full-faced contact with aconical portion 32 of thepocket 22. In this screwed-in position of the clampingscrew 24, illustrated in detail inFIG. 7 , thepunch shoulder 9 bears squarely against thepressure plate 10. In this case, ascrew head 33 of the holdingscrew 26 is arranged with axial play, illustrated by thegap 34, with respect to the clampingscrew 24. - In detail, that end of the
pressure piece 25 that is facing away from thepocket 22 is configured as a rotationallysymmetrical cylinder 35 and that end of thepressure piece 25 that is facing toward thepocket 22 is configured as atruncated cone 46. A peripheral region of thetruncated cone 46 has in the region of its free end aflat contact surface 36 for the purpose of contact with thepocket 22. Thepocket 22 is configured as a frustoconical recess, tapering in the direction of afloor 37 of thepocket 22 and having aflat contact surface 38, disposed at least in a peripheral region of the truncated cone, for the purpose of full-faced contact with thecontact surface 36 of thepressure piece 22. In this case, thepocket 22, thus the frustoconical recess, has an oval, in particular slightly oval cross section. The extent of thepocket 22 transversely to the direction of stamping of the stampingpunch 5 or in the return direction thereof is less than the extent of thepocket 22 perpendicular to this direction. This allows a certain tolerance compensation in the transverse extent, thus in the direction of the distance apart of the twopockets 22, from the aspect of production inaccuracies. - Solely for reason of simplified production, on the conical part of the
pressure piece 25 there is likewise provided, also in the diametral region, aface 39. - As can be seen in particular from
FIG. 7 , thepressure piece 22, in the screwed-in position of the clampingscrew 24, is arranged at a distance to thefloor 37 of the pocket. The clampingscrew 24 has ascrew head 40 having an outer polygon, configured as a hexagon. In the screwed-in position of the clampingscrew 24, thescrew head 40 protrudes beyond the holdingplate 6, so that, without the need for considerable installation space next to thestamping arrangement 2, simple actuation of thescrew head 40 by means of a screwing tool is possible. The holding screw has a screw head having an inner polygon, in particular a hexagon, wherein thescrew head 41 is disposed within the clampingscrew 24. -
FIG. 2 shows one clampingscrew 24 in its screwed-in position (in accordance withFIG. 7 ) and the other clampingscrew 24 in a partially unscrewed position (in accordance withFIG. 8 ). - In the
stamping arrangement 2, twopockets 22 are thus made in thepunch head 8, and a pressure piece cooperates with therespective pocket 22, and a clampingscrew 24 and a holdingscrew 26 cooperate with thepressure piece 25. Thepockets 22 are identically configured, just as the clamping screws 24 are identically configured, thepressure pieces 25 are identically configured, and the holding screws 26 are identically configured. - In the
stamping arrangement 2 according to the invention, the stampingpunch 5 is placed through thepressure plate 10 and screwed to the holdingplate 6. The precise location positioning is realized by two fits in the X and Y direction. By the two means 21, the stampingpunch 5 is secured against being pulled out in the Z direction. This type of securement or fastening enables rapid changing of the stampingpunch 5. In the clamped state, as is illustrated in particular inFIG. 7 , therespective pressure piece 25 bears against the end face of the clampingscrew 24 and is pressed via its external thread into that milled recess in thepunch head 8 which corresponds to the geometry of thepressure piece 25. Via the bevel on the end of thepressure piece 25, thepunch shoulder 9 is drawn against thepressure plate 10 by means of the counter bevel in thepunch head 8, so that the stampingpunch 5 can be pressed by means of the two provided means 21, counter to the direction of stamping, with pretension against thepressure plate 10, which can then absorb the stamping pressure. - For the removal of the stamping
punch 5 in the direction of stamping, therespective clamping screw 24 is loosened and, following contact of the bottom part of thescrew head 41 of the holdingscrew 26 for thepressure piece 25 with the countersink in the clampingscrew 24, thepressure piece 25 is pulled by means of the holdingscrew 26 out of the milled recess in thepunch head 8. Upon further rotations of the clampingscrew 24, thepressure piece 25 frees the stampingpunch 5, specifically thepunch head 8, after thepressure piece 25 is moved completely out of thepunch head 8. - A further function of the clamping screws 24 is the absorption of the stripping pressure following stamping when the stamping
punch 5 leaves the stamped sheet in the direction of the upper dead center. This is effected by the pressing of therespective head portion 19 against the opposite wall of the receptacle of the holdingplate 6 by means of the clamping screws 24, and by the shearing resistance of the cross section of the engagedpressure pieces 25. - The forces which arise in the course of the stripping after the stamping can in this case amount to up to 100 kN.
- The use of a plurality of clamping screws, in the present case the two clamping
screws 24, enables narrow tolerance ranges to be managed both in the series arrangement of the clamping screw threads in respect of the holdingplate 6, and of the milled recesses in thepunch head 8, by which bevels in the milled recess in thepunch head 8 and also on the front part of thepressure piece 25 are compensated without impairment of a clampingscrew 24 in terms of its function of pressing thepunch shoulder 9. - The clamping
screw 24 is constituted, for instance, by a M16 screw, the holdingscrew 26 by a M4 screw. The pressure piece has, for instance, a diameter of 13 mm, wherein theconical portion 31 runs at an angle of 5° to the pocket axis. The ovalconical pocket 22 has, for instance, dimensions of 14 mm/12 mm, with a 6 mm depth. - A second exemplary embodiment according to
FIGS. 30 and 31 differs from the first embodiment only in terms of the configuration of thepressure piece 25 and means for the loose precentering of thepressure piece 25. In this respect, for the avoidance of repetitions, reference is made to the basic statements concerning the first embodiment. - In the second embodiment according to
FIGS. 30 and 31 , thecylindrical portion 35 of the pressure piece is provided with agroove 42 which runs in the axial direction and is open radially outward. This groove extends from that end of thepressure piece 25 that is facing away from thecontact surface 36 to almost into the region of thecontact surface 36. Thegroove 42 is arranged such that the extension of thegroove 42 coincides with a line of symmetry of thecontact surface 36, so that an orientation of thegroove 42 corresponds to a corresponding orientation of thecontact surface 36. Cooperating with thegroove 42 is asetscrew 43, which in the region of its end facing toward thepressure piece 25 has adog point 44. The diameter of thedog point 44 is slightly smaller than the width of thegroove 42. Thesetscrew 43 is screwed into a threadedbore 45 of the holdingplate 6. Thesetscrew 43 withdog point 44 enables a loose precentering of thepressure piece 25. It can thus easily be ensured that, when the clampingscrew 24 is screwed in, thepressure piece 25, in the region of itscontact surface 36, is exactly oriented with respect to theconical portion 32 in thepocket 22. - In the preassembly of the holding
plate 6, therespective pressure piece 25 is oriented once with itsgroove 42 and thesetscrew 43 is screwed in to the point where itsdog point 44 engages in thegroove 42 without a tensioning between thedog point 44 and thepressure piece 25. Thepressure piece 25 is thus fixed with play. Neither thegroove 42, nor the turned end of thesetscrew 43, i.e. thedog point 44, are subjected to load, since the precentering function is fulfilled with the threading of the faces of thepressure piece 25 into the associatedpocket 22 in the holdingplate 6.
Claims (15)
1. A stamping arrangement having a stamping punch and a holding plate for the stamping punch, wherein the stamping punch, in a stamping stroke, makes contact in the region of a punch shoulder with the holding plate, or with a pressure plate disposed between the stamping punch and the holding plate, and the stamping punch has a punch head and the holding plate has a receptacle for the punch head, and means for fastening the punch head to the holding plate are provided, wherein the means have:
a pocket made in the punch head,
a clamping screw screwed into a threaded bore of the holding plate,
a pressure piece arranged in the axial direction of the clamping screw between the clamping screw and the pocket, and
a holding screw for the pressure piece, wherein the holding screw passes through a bore of the clamping screw and is screwed with a threaded portion into a threaded bore of the pressure piece,
wherein, in a screwed-in position of the clamping screw, on a side of the pocket that is facing away from the punch shoulder, a conical portion of the pressure piece makes full-faced contact with a conical portion of the pocket, and, in this screwed-in position of the clamping screw the punch shoulder bears against the holding plate or the pressure plate, and a screw head of the holding screw is arranged with axial play with respect to the clamping screw.
2. The stamping arrangement as claimed in claim 1 , wherein an end of the pressure piece that is facing toward the pocket is of frustoconical configuration, and a peripheral region which is present there, in the region of its free end, has a flattened contact surface for the purpose of contact with the pocket.
3. The stamping arrangement as claimed in claim 2 , wherein the pocket is configured as a frustoconical recess, tapering in the direction of a floor in the pocket and having a contact surface, disposed in a peripheral region for the purpose of contact with the pressure piece.
4. The stamping arrangement as claimed in claim 3 , wherein the frustoconical recess defined by the pocket has an oval cross section.
5. The stamping arrangement as claimed in claim 3 , wherein the pressure piece, in the screwed-in position of the clamping screw, is arranged at a distance to the floor of the pocket.
6. The stamping arrangement as claimed in claim 1 , wherein means for orienting the pressure piece in a rotational direction of the pressure piece relative to the conical portion of the pocket are provided.
7. The stamping arrangement as claimed in claim 1 , wherein the clamping screw has a screw head having an outer polygon for cooperating with a screwing tool.
8. The stamping arrangement as claimed in claim 7 , wherein the screw head of the clamping screw, in the screwed-in position of the clamping screw, protrudes beyond the holding plate.
9. The stamping arrangement as claimed in claim 1 , wherein the screw head of the holding screw has an inner polygon, and wherein the screw head is disposed within the clamping screw.
10. The stamping arrangement as claimed in claim 1 , wherein the pressure plate is connected to the holding plate and is provided with a long hole which passes through the punch head.
11. The stamping arrangement as claimed in claim 1 , wherein two pockets are made in the punch head, and a corresponding pressure piece cooperates with a respective pocket, and a clamping screw and a holding screw cooperate with the corresponding pressure piece.
12. The stamping arrangement as claimed in claim 11 , wherein the pockets are identical, the clamping screws are identical, the pressure pieces are identical, and the holding screws are identical.
13. The stamping arrangement as claimed in claim 1 , wherein the holding plate has two receptacles and the punch head has two head portions, wherein a respective head portion is inserted into a respective receptacle and each head portion has a pocket.
14. The stamping arrangement as claimed in claim 1 , wherein the punch head is guided in the holding plate in the spatial directions arranged perpendicular to the direction of insertion into the holding plate.
15. Use of the stamping arrangement as claimed in claim 1 in a stamping unit with a stripping force per stamping punch greater than about 50 kN and less than about 100 kN.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13181503.7 | 2013-08-23 | ||
EP13181503.7A EP2839897B1 (en) | 2013-08-23 | 2013-08-23 | Punching assembly and its use |
PCT/EP2014/002241 WO2015024645A1 (en) | 2013-08-23 | 2014-08-15 | Stamping arrangement and use thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
US20160199898A1 true US20160199898A1 (en) | 2016-07-14 |
Family
ID=49084756
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/913,624 Abandoned US20160199898A1 (en) | 2013-08-23 | 2014-08-15 | Stamping arrangement and use thereof |
Country Status (4)
Country | Link |
---|---|
US (1) | US20160199898A1 (en) |
EP (1) | EP2839897B1 (en) |
ES (1) | ES2549797T3 (en) |
WO (1) | WO2015024645A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113245427A (en) * | 2021-07-12 | 2021-08-13 | 大连理工江苏研究院有限公司 | Metal stamping equipment with scrap cleaning device and cleaning method |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7578223B2 (en) * | 2003-03-10 | 2009-08-25 | Superior Cam, Inc. | Modular die press assembly |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3494033A (en) * | 1968-01-26 | 1970-02-10 | Andrew J Bosco | Portable panel punch |
US4166403A (en) * | 1977-08-10 | 1979-09-04 | Houdaille Industries, Inc. | Method of making a rigidly supported molded plastics material punch guide and stripper |
GB2038690A (en) * | 1978-11-20 | 1980-07-30 | Mercer Nairne & Co Ltd | Improved punch assembly |
JP2010089133A (en) * | 2008-10-09 | 2010-04-22 | Takahisa Yamamoto | Punch die in which position of punch body is adjustable |
-
2013
- 2013-08-23 ES ES13181503.7T patent/ES2549797T3/en active Active
- 2013-08-23 EP EP13181503.7A patent/EP2839897B1/en not_active Not-in-force
-
2014
- 2014-08-15 WO PCT/EP2014/002241 patent/WO2015024645A1/en active Application Filing
- 2014-08-15 US US14/913,624 patent/US20160199898A1/en not_active Abandoned
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7578223B2 (en) * | 2003-03-10 | 2009-08-25 | Superior Cam, Inc. | Modular die press assembly |
Also Published As
Publication number | Publication date |
---|---|
ES2549797T3 (en) | 2015-11-02 |
WO2015024645A1 (en) | 2015-02-26 |
EP2839897B1 (en) | 2015-07-08 |
EP2839897A1 (en) | 2015-02-25 |
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Owner name: VANDERPOOL, JULIA, GERMANY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SCHNEIDER, ALBRECHT;REEL/FRAME:037789/0815 Effective date: 20160219 |
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