CN113245427A - Metal stamping equipment with scrap cleaning device and cleaning method - Google Patents
Metal stamping equipment with scrap cleaning device and cleaning method Download PDFInfo
- Publication number
- CN113245427A CN113245427A CN202110783052.0A CN202110783052A CN113245427A CN 113245427 A CN113245427 A CN 113245427A CN 202110783052 A CN202110783052 A CN 202110783052A CN 113245427 A CN113245427 A CN 113245427A
- Authority
- CN
- China
- Prior art keywords
- plate
- wall
- column
- shell
- drives
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a metal stamping device with a scrap cleaning device and a cleaning method, wherein the metal stamping device comprises a shell, a control computer is arranged on the left side of the shell, a motor is fixedly arranged at the bottom of the shell, one end of an output shaft of the motor extends into the shell and is fixedly provided with a gear, a stamping machine is fixedly arranged on the inner wall of the top of the shell, a monitoring camera is arranged on the inner wall of the top of the shell, which is positioned on the front side of the stamping machine, slide rails are symmetrically connected with the inner wall of the top of the shell, the two slide rails are provided, two slide rods are arranged on the two sides of the stamping machine, and a collecting box is fixedly arranged on the inner wall of the bottom of the shell. And monitoring the collected condition.
Description
Technical Field
The invention relates to the technical field of metal stamping equipment, in particular to metal stamping equipment with a scrap cleaning device and a cleaning method.
Background
The stamping is a forming processing method for applying external force to plates, strips, pipes, sections and the like by a press and a die to cause the plates, the strips, the pipes, the sections and the like to generate plastic deformation or separation, thereby obtaining workpieces with required shapes and sizes, the stamping and the forging belong to plastic processing and are called forging and pressing, the stamped blanks are mainly hot-rolled and cold-rolled steel plates and steel strips, 60-70 percent of the steel products in the world are plates, most of the plates are stamped to be manufactured into finished products, automobile bodies, chassis, oil tanks, radiator sheets, steam drums of boilers, shells of containers, iron core silicon steel sheets of motors, electrical appliances and the like, and a large number of stamped parts are also arranged in products such as instruments, household appliances, bicycles, office machinery, living vessels and the like.
The metal stamping equipment among the prior art is relatively poor to the fixed stability of metal when using, has influenced the effect of punching press greatly, can't clear up the sweeps after the punching press simultaneously, is unfavorable for the staff to operate, so we provide a metal stamping equipment and clearance method with clearance sweeps device.
Disclosure of Invention
The invention provides a metal stamping device with a scrap cleaning device and a cleaning method based on the technical problems that in the prior art, the metal stamping device is poor in metal fixing stability when in use, the stamping effect is greatly influenced, and meanwhile, scraps after stamping cannot be cleaned, so that operation of workers is not facilitated.
The invention provides a metal stamping device with a scrap cleaning device, which comprises a shell, wherein a control computer is arranged on the left side of the shell, a motor is fixedly arranged at the bottom of the shell, one end of an output shaft of the motor extends into the shell and is fixedly provided with a gear, a stamping machine is fixedly arranged on the inner wall of the top of the shell, a monitoring camera is arranged on the inner wall of the top of the shell, which is positioned on the front side of the stamping machine, slide rails are symmetrically connected with the inner wall of the top of the shell, the number of the slide rails is two, slide rods are arranged on two sides of the stamping machine, a collecting box is fixedly arranged on the inner wall of the bottom of the shell, a movable plate with a hollow inner part is symmetrically and fixedly connected with the inner part of the inner wall of the bottom of the shell, the movable plate is two, one contact plate is fixedly arranged on one side of the two movable plates close to each other, the tops of the two movable plates are rotatably connected with one placing plate with the hollow inner part, the bottom inner wall of shell is equipped with control mechanism, and the top inner wall of shell is equipped with fixed establishment.
Preferably, the fixing mechanism comprises a threaded ring, a threaded column, a first bevel gear, a second bevel gear, a rotating column, a rotating wheel, a limiting plate, an extension pipe, a moving plate, a pushing plate and an extrusion plate, the threaded ring, the threaded column, the first bevel gear, the second bevel gear, the rotating column, the rotating wheel, the limiting plate, the extension pipe, the moving plate, the pushing plate and the extrusion plate are two, one ends of the two threaded rings, which are close to each other, are respectively and fixedly connected to one sides of the two sliding rods, the threaded column is rotatably connected to the inner wall of the top of the shell, the outer wall of the threaded column is in threaded connection with the inner wall of the threaded ring, the first bevel gear is fixedly connected to the bottom of the threaded column, the second bevel gear is rotatably connected to the inner wall of the shell, the second bevel gear is meshed with the first bevel gear, the rotating column is rotatably connected to the inner wall of the shell, and the rotating wheel is fixedly connected to one end of the rotating column, the limiting plate is fixedly connected to the outer wall of the rotating wheel, the extension pipe is fixedly connected to the inner wall of the bottom of the shell, the movable plate is slidably connected to the inner wall of the extension pipe, one side, far away from each other, of the two pushing plates is fixedly connected to one side, close to each other, of the two movable plates, one side, far away from each other, of the two squeezing plates is fixedly connected to one side, close to each other, of the two pushing plates respectively, and the fixing mechanism achieves the effect of effectively fixing the metal piece.
Preferably, the same transmission belt is sleeved on the outer walls of the second bevel gear and the rotating column, and when the second bevel gear rotates, the rotating column is conveniently guided to rotate through the transmission belt.
Preferably, the top of limiting plate is equipped with a plurality of cylinders, and the top of movable plate be equipped with the trapezoidal plate of cylinder quantity looks adaptation, the inclined plane and the cylinder movable contact of trapezoidal plate, the equal fixedly connected with spring No. three in one side that two movable plates kept away from each other, and the one end of spring No. three and the inner wall fixed connection of movable plate, contact with trapezoidal plate through cylinder, conveniently guide the movable plate along with the removal of limiting plate and remove, conveniently drive the movable plate through the elasticity of spring No. three simultaneously and carry out the return.
Preferably, the control mechanism comprises a rack, a lifting plate, a connecting plate, a rotating rod, a hanging rod, a T-shaped plate, a transverse plate, a baffle column, a locking plate, a contact wheel and an L-shaped plate, the rack, the lifting plate, the connecting plate, the rotating rod, the hanging rod, the transverse plate and the baffle column are two, the locking plate, the contact wheel and the L-shaped plate are four, the rack is slidably connected to the inner wall of the bottom of the shell, one side of the two lifting plates, which are far away from each other, is slidably connected to one side of the two movable plates, the bottom of the connecting plate is rotatably connected to the top of the rack, the two rotating rods are rotatably connected to the front side of the contact plate in a crossed manner, the bottom of the rotating rod is rotatably connected to the top end of the connecting plate, the hanging rod is fixedly connected to the bottom of the placing plate, the bottom of the hanging rod is rotatably connected to the top of the rotating rod, the T-shaped plate is slidably connected to the placing plate, and the top of the T-shaped plate extends to the outside of the placing plate, two diaphragm difference fixed connection are in the both sides of T template, whelk post fixed connection is in the bottom of placing the board, and whelk post's bottom extends to the fly leaf in, two adjacent lockplate symmetry sliding connection are in the fly leaf, and one side that two lockplates kept away from each other all extends to outside the fly leaf, one side that two adjacent L templates are close to each other respectively with the both sides outer wall rotation of fly leaf be connected, and the front side of L template and the rear side sliding connection of lockplate, one side that two adjacent lockplates are close to each other all rotates and is connected with the contact wheel, stability when control mechanism can increase the punching press, the sweeps after the convenient guide punching press of while is collected.
Preferably, the bottom symmetry of column is equipped with the inclined plane, the inclined plane is two, and the inclined plane and the contact wheel swing joint of column, through the inclined plane and the contact wheel contact of column, conveniently drive the lockplate through the contact wheel and remove.
Preferably, the bottom fixedly connected with spring of T template, and the one end of a spring and the bottom inner wall fixed connection who places the board, the fixed cover of outer wall of lockplate is equipped with No. two springs, and the one end of No. two springs and the inner wall fixed connection of fly leaf, and elasticity through a spring conveniently drives the T template and carries out the return, and elasticity through No. two springs conveniently drives the lockplate and carries out the return.
Preferably, the both sides of whetstone all are equipped with the connecting hole, and whetstone's connecting hole and L template swing joint, when the L template rotated, the L template was connected with the connecting hole, played the effect that the restriction whetstone removed.
The invention also provides a cleaning method of the metal stamping equipment with the scrap cleaning device, which comprises the following steps:
s1: firstly, a metal piece is placed on a placing plate, the metal piece presses the T-shaped plate to descend at the moment, the T-shaped plate drives the transverse plate to descend at the moment, the transverse plate guides the grinding columns to descend, the grinding columns are in contact with contact wheels, the grinding columns drive a locking plate to slide through the contact wheels at the moment, the locking plate pushes the L-shaped plate to rotate, and when the L-shaped plate rotates, the L-shaped plate is connected with a connecting hole;
s2: then starting the punching machine through the control computer, wherein the punching machine drives the sliding rod to move, the sliding rod drives the threaded ring to move at the moment, the threaded ring drives the threaded column to rotate, the threaded column drives the first bevel gear to rotate, the first bevel gear guides the second bevel gear to rotate and drives the rotating column to rotate, and the rotating column drives the rotating wheel to rotate along with the rotation of the rotating column;
s3: the rotating wheel drives the cylinder to be in contact with the trapezoidal plate of the movable plate through the limiting plate along with the rotation of the rotating wheel, the movable plate moves at the moment, meanwhile, the movable plate pushes the pushing plate to move, the pushing plate drives the extrusion plate to move to effectively fix the metal piece, and meanwhile, the punching machine descends to punch the metal piece;
s4: finally, a motor is started by controlling a computer, an output shaft of the motor drives a rack to move through a gear, the rack pushes a connecting plate to move, the connecting plate pushes a lifting plate to ascend, the lifting plate pulls a hanging rod to move through a rotating rod along with the ascending of the lifting plate, the hanging rod pulls a placing plate to incline, when the placing plate inclines, the placing plate guides scraps to fall into a collecting box for collection, and the computer is controlled to start a monitoring camera, and the collection condition is monitored through the monitoring camera;
s5: along with monitoring the collecting condition of the collecting box by the monitoring camera in real time, a calculation formula for judging whether the collecting box is fully collected is as follows:
wherein s is the percentage of space remaining, s is less than the threshold value indicating full collection, y is a real-time picture taken by the monitoring camera of the collection box, x is an initial picture taken by the monitoring camera of the collection box,
， 
represents confidence coefficient and takes value range [0,1]M (×) represents the feature of the picture extracted by the twin network, l (×) represents the feature of the picture extracted by the convolution network trained by the cross entropy, and f (×) represents the super-resolution reconstruction of the picture by the generation countermeasure network, so that a clearer picture is obtained;
after the collection box is full of the collected waste, the monitoring camera sends a full signal to the control computer, a worker can observe the collection condition and replace the collection box through the signal received by the control computer, and when the collection box is not full of the collected waste, the collection box continues to collect the waste.
The invention has the beneficial effects that:
1. through placing the metalwork on placing the board, the metalwork is pressed and is moved T template and descend this moment, and T template drives the diaphragm simultaneously and descends, and along with the decline of diaphragm, diaphragm guide whelk and contact wheel contact, whelk drive lockplate through contact wheel and slide this moment, along with the slip of lockplate, the lockplate is connected with the connecting hole through the L template, restricts the whelk, carries out the effect of injecing to placing the board through whelk.
2. At the moment, the computer is controlled to start the punching machine, the punching machine descends to punch the metal piece, meanwhile, the punching machine drives the threaded ring to move through the sliding rod, at the moment, along with the movement of the threaded ring, the threaded ring drives the first bevel gear to rotate through the threaded column, the first bevel gear drives the second bevel gear to rotate through being meshed with the second bevel gear, the second bevel gear drives the rotating column to rotate through the transmission belt, along with the rotation of the rotating column, the rotating column drives the limiting plate to rotate through the rotating wheel, the limiting plate drives the cylinder to be in contact with the trapezoidal plate of the movable plate, the limiting plate guides the movable plate to move, when the movable plate moves, the movable plate drives the extrusion plate to move through the movement of the pushing plate, the metal piece is effectively fixed through the pushing plate, and punching is convenient.
3. After the punching press is finished and when the metalwork is taken down, control computer starting motor, the output shaft of motor drives the rack through the gear and moves, rack promotion connecting plate removes simultaneously, when the connecting plate removes, the connecting plate moves the bull stick through the lifting board and rotates, along with the rotation of bull stick, the bull stick is placed the board through the jib pulling and is leaned on, when placing the board and inclining, place the board guide sweeps and fall into the collecting box and collect, monitor the condition of collecting through monitoring camera simultaneously, make things convenient for the staff to change the collecting box through the condition of monitoring camera monitoring.
Through placing the metalwork on placing the board, when playing and effectively fixing the metalwork, conveniently carry out the punching press, after the punching press, the breakdown that the punching press produced is collected to the starter motor to monitor the condition of collecting.
Drawings
FIG. 1 is a front cross-sectional view of a metal stamping apparatus having a scrap removal apparatus in accordance with the present invention;
FIG. 2 is a three-dimensional view of a metal stamping apparatus having a scrap removal device in accordance with the present invention;
FIG. 3 is a schematic structural diagram of a rack, a movable plate contact plate, a connecting plate, a lifting plate and a rotating rod of a metal stamping apparatus with a scrap cleaning device according to the present invention;
FIG. 4 is a side view of the structure of the grinding column, the locking plate and the L-shaped plate of the metal stamping apparatus with the scrap cleaning device according to the present invention;
fig. 5 is a schematic structural view of a column, a locking plate, an L-shaped plate and a second spring of a metal stamping apparatus with a scrap cleaning device according to the present invention;
FIG. 6 is a three-dimensional view of the structure of a moving plate, an extension pipe and a third spring of a metal stamping device with a scrap cleaning device according to the present invention;
FIG. 7 is a three-dimensional structural view of a limiting plate of a metal stamping device with a scrap cleaning device according to the present invention;
fig. 8 is a system block diagram of a metal stamping device with a scrap cleaning device according to the present invention.
In the figure: the device comprises a shell 1, a motor 2, a gear 3, a rack 4, a movable plate 5, a placing plate 6, a T-shaped plate 7, a spring 8I, a grinding column 9, a locking plate 10, an L-shaped plate 11, a spring 12 II, a contact wheel 13, a contact plate 14, a connecting plate 15, a lifting plate 16, a rotating rod 17, a hanging rod 18, a sliding rail 19, a punching machine 20, a sliding rod 21, a threaded ring 22, a threaded column 23, a bevel gear 24I, a bevel gear 25 II, a driving belt 26, a rotating column 27, a rotating wheel 28, a limiting plate 29, an extension pipe 30, a spring 31 III, a movable plate 32, a pushing plate 33, a squeezing plate 34, a transverse plate 35, a collecting box 36, a control computer 37 and a monitoring camera 38.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Examples
Referring to fig. 1 to 8, the embodiment provides a metal stamping apparatus with a scrap cleaning device, which includes a housing 1, a control computer 37 is disposed on the left side of the housing 1, a motor 2 is fixedly mounted on the bottom of the housing 1, one end of an output shaft of the motor 2 extends into the housing 1 and is fixedly mounted with a gear 3, a stamping press 20 is fixedly mounted on the top inner wall of the housing 1, a monitoring camera 38 is disposed on the front side of the stamping press 20 on the top inner wall of the housing 1, two sliding rails 19 are symmetrically connected to the top inner wall of the housing 1, two sliding rods 21 are disposed on both sides of the stamping press 20, two sliding rods 21 are disposed, a collecting box 36 is fixedly mounted on the bottom inner wall of the housing 1, a movable plate 5 with a hollow interior is symmetrically and fixedly connected to the front of the collecting box 36 on the bottom inner wall of the housing 1, two movable plates 5 are disposed, one side of the two movable plates 5 adjacent to each other is fixedly mounted with the same contact plate 14, the tops of the two movable plates 5 are rotatably connected with the same placing plate 6 with a hollow interior, the inner wall of the bottom of the shell 1 is provided with a control mechanism, and the inner wall of the top of the shell 1 is provided with a fixing mechanism.
In this embodiment, the fixing mechanism includes a threaded ring 22, a threaded column 23, a first bevel gear 24, a second bevel gear 25, a rotating column 27, a rotating wheel 28, a limiting plate 29, an extension pipe 30, a moving plate 32, a pushing plate 33 and a squeezing plate 34, the threaded ring 22, the threaded column 23, the first bevel gear 24, the second bevel gear 25, the rotating column 27, the rotating wheel 28, the limiting plate 29, the extension pipe 30, the moving plate 32, the pushing plate 33 and the squeezing plate 34 are all two, one ends of the two threaded rings 22 close to each other are respectively and fixedly connected to one sides of the two sliding rods 21 far away from each other, the threaded column 23 is rotatably connected to the inner wall of the top of the housing 1, the outer wall of the threaded column 23 is in threaded connection with the inner wall of the threaded ring 22, the first bevel gear 24 is fixedly connected to the bottom of the threaded column 23, the second bevel gear 25 is rotatably connected to the inner wall of the housing 1, and the second bevel gear 25 is engaged with the first bevel gear 24, the rotating column 27 is rotatably connected to the inner wall of the shell 1, the rotating wheel 28 is fixedly connected to one end of the rotating column 27, the limiting plate 29 is fixedly connected to the outer wall of the rotating wheel 28, the extension pipe 30 is fixedly connected to the inner wall of the bottom of the shell 1, the moving plate 32 is slidably connected to the inner wall of the extension pipe 30, one sides, far away from each other, of the two pushing plates 33 are fixedly connected to one sides, close to each other, of the two moving plates 32, one sides, far away from each other, of the two squeezing plates 34 are fixedly connected to one sides, close to each other, of the two pushing plates 33 respectively, and the fixing mechanism realizes an effective fixing effect on metal parts; the same transmission belt 26 is sleeved on the outer walls of the second bevel gear 25 and the rotating column 27, and when the second bevel gear 25 rotates, the rotating column 27 is conveniently guided to rotate through the transmission belt 26; the top of the limiting plate 29 is provided with a plurality of cylinders, the top of the moving plate 32 is provided with trapezoidal plates matched with the number of the cylinders, the inclined surfaces of the trapezoidal plates are movably contacted with the cylinders, one sides, far away from each other, of the two moving plates 32 are fixedly connected with third springs 31, one ends of the third springs 31 are fixedly connected with the inner walls of the moving plates 32, the cylinders are contacted with the trapezoidal plates, the moving plates 32 are conveniently guided to move along with the movement of the limiting plate 29, and meanwhile, the moving plates 32 are conveniently driven to return through the elasticity of the third springs 31; the control mechanism comprises a rack 4, a lifting plate 16, a connecting plate 15, a rotating rod 17, a hanging rod 18, a T-shaped plate 7, a transverse plate 35, a grinding column 9, a locking plate 10, a contact wheel 13 and an L-shaped plate 11, wherein the number of the rack 4, the lifting plate 16, the connecting plate 15, the rotating rod 17, the hanging rod 18, the transverse plate 35 and the grinding column 9 is two, the number of the locking plate 10, the contact wheel 13 and the L-shaped plate 11 is four, the rack 4 is slidably connected with the inner wall of the bottom of the shell 1, the sides, far away from each other, of the two lifting plates 16 are slidably connected with the sides, close to each other, of the two movable plates 5, the bottom end of the connecting plate 15 is rotatably connected with the top of the rack 4, the two rotating rods 17 are rotatably connected with the front side of the contact plate 14 in a crossed manner, the bottom end of the rotating rod 17 is rotatably connected with the top end of the connecting plate 15, the hanging rod 18 is fixedly connected with the bottom of the placing plate 6, the bottom end of the hanging rod 18 is rotatably connected with the top end of the rotating rod 17, the T7 is slidably connected in the placing plate 6, the top of the T-shaped plate 7 extends out of the placing plate 6, the two transverse plates 35 are respectively and fixedly connected with the two sides of the T-shaped plate 7, the grinding column 9 is fixedly connected with the bottom of the placing plate 6, the bottom of the column 9 extends into the movable plate 5, two adjacent locking plates 10 are symmetrically connected in the movable plate 5 in a sliding manner, and the sides of the two locking plates 10 far away from each other extend to the outside of the movable plate 5, the sides of the two adjacent L-shaped plates 11 close to each other are respectively connected with the outer walls of the two sides of the movable plate 5 in a rotating way, the front sides of the L-shaped plates 11 are connected with the rear sides of the locking plates 10 in a sliding way, when the grinding column 9 pushes the locking plate 10 through the contact wheel, the locking plate 10 moves, the inner wall is contacted with the L-shaped plate 11 to push the L-shaped plate 11 to rotate, meanwhile, the sliding connection between the L-shaped plate 11 and the locking plate 10 plays a role of providing a space for the grinding column 9 to completely descend, so that the L-shaped plate 11 is inserted into the connecting hole of the grinding column 9. One side, close to each other, of each two adjacent locking plates 10 is rotatably connected with a contact wheel 13, and the control mechanism can increase the stability during stamping and is convenient for guiding and collecting the stamped scraps; the bottom of the column 9 is symmetrically provided with two inclined planes, the inclined planes of the column 9 are movably contacted with the contact wheel 13, and the inclined planes of the column 9 are contacted with the contact wheel 13, so that the contact wheel 13 is convenient to drive the locking plate 10 to move; the bottom of the T-shaped plate 7 is fixedly connected with a first spring 8, one end of the first spring 8 is fixedly connected with the inner wall of the bottom of the placing plate 6, a second spring 12 is fixedly sleeved on the outer wall of the locking plate 10, one end of the second spring 12 is fixedly connected with the inner wall of the movable plate 5, the T-shaped plate 7 is conveniently driven to return through the elastic force of the first spring 8, and the locking plate 10 is conveniently driven to return through the elastic force of the second spring 12; the both sides of whetstone 9 all are equipped with the connecting hole, and whetstone 9's connecting hole and L template 11 swing joint, when L template 11 rotated, L template 11 was connected with the connecting hole, played the effect that restriction whetstone 9 removed.
In this embodiment, in actual operation, the metal part is placed on the placing plate 6, the metal part presses the T-shaped plate 7 to descend, when the T-shaped plate 7 descends, the T-shaped plate 7 drives the transverse plate 35 to descend, the transverse plate 35 guides the grinding pillar 9 to descend, when the grinding pillar 9 descends, the grinding pillar 9 contacts with the contact wheel 13, the grinding pillar 9 drives the locking plate 10 to slide through the contact wheel 13, when the locking plate 10 slides, the locking plate 10 pushes the L-shaped plate 11 to rotate, when the L-shaped plate 11 rotates, the L-shaped plate 11 is connected with the connecting hole, the grinding pillar 9 is limited, the placing plate 6 is limited through the grinding pillar 9, at this time, the punching machine 20 is started through the control computer 37, the punching machine 20 descends to punch the metal part, when the punching machine 20 descends, the punching machine 20 drives the sliding rod 21 to move, when the sliding rod 21 moves, the sliding rod 21 drives the threaded ring 22 to move, at this time, along with the movement of the threaded ring 22, the threaded ring 22 drives the threaded column 23 to rotate, when the threaded column 23 rotates, the threaded column 23 drives the first bevel gear 24 to rotate, at this time, the first bevel gear 24 drives the second bevel gear 25 to rotate by being meshed with the second bevel gear 25, when the second bevel gear 25 rotates, the second bevel gear 25 drives the rotating column 27 to rotate by the transmission belt 26, at this time, along with the rotation of the rotating column 27, the rotating column 27 drives the rotating wheel 28 to rotate, when the rotating wheel 28 rotates, the rotating wheel 28 drives the limiting plate 29 to rotate, along with the rotation of the limiting plate 29, the limiting plate 29 drives the column to contact with the trapezoidal plate of the moving plate 32, the limiting plate 29 guides the moving plate 32 to move, when the moving plate 32 moves, the moving plate 32 pushes the pushing plate 33 to move, the pushing plate 33 drives the extrusion plate 34 to move along with the movement of the pushing plate 33 to effectively fix the metal piece and facilitate stamping, when the metal piece is removed after stamping, the motor 2 is started through the control computer 37, the output shaft of the motor 2 drives the gear 3 to rotate, the gear 3 drives the rack 4 to move, the rack 4 pushes the connecting plate 15 to move while the rack 4 moves, when the connecting plate 15 moves, the connecting plate 15 pushes the lifting plate 16 to ascend, along with the ascending of the lifting plate 16, the lifting plate 16 drives the rotating rod 17 to rotate, along with the rotation of the rotating rod 17, the rotating rod 17 pulls the hanging rod 18 to move, along with the movement of the hanging rod 18, the hanging rod 18 pulls the placing plate 6 to incline, and when the placing plate 6 inclines, the placing plate 6 guides the waste scraps to fall into the collecting box 36 to be collected, meanwhile, the collection condition is monitored through the monitoring camera 38, and the collection box 36 is convenient for workers to replace through the monitoring condition of the monitoring camera 38.
The invention also provides a cleaning method of the metal stamping equipment with the scrap cleaning device, which comprises the following steps:
s1: firstly, a metal piece is placed on a placing plate 6, the T-shaped plate 7 is pressed by the metal piece to descend at the moment, the T-shaped plate 7 drives a transverse plate 35 to descend at the moment, the transverse plate 35 guides a grinding column 9 to descend, the grinding column 9 is in contact with a contact wheel 13, the grinding column 9 drives a locking plate 10 to slide through the contact wheel 13 at the moment, the locking plate 10 pushes an L-shaped plate 11 to rotate, and when the L-shaped plate 11 rotates, the L-shaped plate 11 is connected with a connecting hole;
s2: then the punch 20 is started through the control computer 37, the punch 20 drives the sliding rod 21 to move, at this time, the sliding rod 21 drives the threaded ring 22 to move, simultaneously, the threaded ring 22 drives the threaded column 23 to rotate, and the threaded column 23 drives the first bevel gear 24 to rotate, at this time, the first bevel gear 24 guides the second bevel gear 25 to rotate and drives the rotating column 27 to rotate, at this time, along with the rotation of the rotating column 27, the rotating column 27 drives the rotating wheel 28 to rotate;
s3: as the rotating wheel 28 rotates, the rotating wheel 28 drives the cylinder to contact with the trapezoidal plate of the moving plate 32 through the limiting plate 29, at this time, the moving plate 32 moves, meanwhile, the moving plate 32 pushes the pushing plate 33 to move, the pushing plate 33 drives the extruding plate 34 to move to effectively fix the metal piece, and meanwhile, the punching machine 20 descends to punch the metal piece;
s4: finally, the motor 2 is started through the control computer 37, an output shaft of the motor 2 drives the rack 4 to move through the gear 3, the rack 4 pushes the connecting plate 15 to move at the moment, the connecting plate 15 pushes the lifting plate 16 to rise, the lifting plate 16 pulls the suspender 18 through the rotating rod 17 to move along with the rising of the lifting plate 16, the suspender 18 pulls the placing plate 6 to incline at the moment, when the placing plate 6 inclines, the placing plate 6 guides the scraps to fall into the collecting box 36 for collection, meanwhile, the control computer 37 starts the monitoring camera 38, and the collected condition is monitored through the monitoring camera 38;
s5: as the monitoring camera 38 monitors the collection of the collection container 36 in real time, the formula for determining whether the collection container 36 is fully collected is,
where s is the percentage of space remaining, s is less than the threshold indicating full collection, y is the real-time picture taken by the monitoring camera 38 of the collection bin 36, x is the initial picture taken by the monitoring camera 38 of the collection bin 36,
， 
represents confidence coefficient and takes value range [0,1]M (×) represents the feature of the picture extracted by the twin network, l (×) represents the feature of the picture extracted by the convolution network trained by the cross entropy, and f (×) represents the super-resolution reconstruction of the picture by the generation countermeasure network, so that a clearer picture is obtained;
when the collection box 36 is full of collection, the monitoring camera 38 sends a signal of full collection to the control computer 37, and the staff can observe the collection situation and replace the collection box 36 through the signal received by the control computer 37, and when the collection box 36 is not full of collection, the collection of the waste scraps is continued.
The advantage of adding the formula is that it can automatically judge whether the collection box 36 is full of collection, saving labor.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. A metal stamping device with a scrap cleaning device comprises a shell (1) and is characterized in that a control computer (37) is arranged on the left side of the shell (1), a motor (2) is fixedly mounted at the bottom of the shell (1), one end of an output shaft of the motor (2) extends into the shell (1) and is fixedly provided with a gear (3), a stamping machine (20) is fixedly mounted on the inner wall of the top of the shell (1), a monitoring camera (38) is arranged on the front side of the stamping machine (20) on the inner wall of the top of the shell (1), two sliding rails (19) are symmetrically connected with the inner wall of the top of the shell (1), two sliding rods (21) are arranged on two sides of the stamping machine (20), a collecting box (36) is fixedly mounted on the inner wall of the bottom of the shell (1), a movable plate (5) with a hollow inner portion is symmetrically and fixedly connected with the inner wall of the bottom of the shell (1) in front of the collecting box (36), and the number of the movable plates (5) is two, one side, close to each other, of each movable plate (5) is fixedly provided with the same contact plate (14), the tops of the two movable plates (5) are rotatably connected with the same placing plate (6) with a hollow inner part, the inner wall of the bottom of the shell (1) is provided with a control mechanism, and the inner wall of the top of the shell (1) is provided with a fixing mechanism.
2. The metal stamping equipment with a scrap cleaning device according to claim 1, wherein the fixing mechanism comprises a threaded ring (22), a threaded column (23), a first bevel gear (24), a second bevel gear (25), a rotating column (27), a rotating wheel (28), a limiting plate (29), an extension pipe (30), a moving plate (32), a pushing plate (33) and a squeezing plate (34), the threaded ring (22), the threaded column (23), the first bevel gear (24), the second bevel gear (25), the rotating column (27), the rotating wheel (28), the limiting plate (29), the extension pipe (30), the moving plate (32), the pushing plate (33) and the squeezing plate (34) are two, one ends of the two threaded rings (22) close to each other are respectively fixedly connected to one side of the two sliding rods (21) far away from each other, the threaded column (23) is rotatably connected to the inner wall of the top of the housing (1), the outer wall of the threaded column (23) is in threaded connection with the inner wall of the threaded ring (22), the first bevel gear (24) is fixedly connected to the bottom of the threaded column (23), the second bevel gear (25) is rotatably connected to the inner wall of the shell (1), and a second bevel gear (25) is meshed with the first bevel gear (24), the rotating column (27) is rotationally connected with the inner wall of the shell (1), the rotating wheel (28) is fixedly connected with one end of the rotating column (27), the limiting plate (29) is fixedly connected with the outer wall of the rotating wheel (28), the extension pipe (30) is fixedly connected with the inner wall of the bottom of the shell (1), and the moving plate (32) is connected to the inner wall of the extension pipe (30) in a sliding manner, one sides of the two pushing plates (33) far away from each other are fixedly connected to one sides of the two moving plates (32) close to each other, and one sides of the two squeezing plates (34) far away from each other are fixedly connected to one sides of the two pushing plates (33) close to each other respectively.
3. A metal stamping apparatus with a scrap removal device as claimed in claim 2, wherein the bevel gear number two (25) and the outer wall of the rotating post (27) are sleeved with the same belt (26).
4. The metal stamping equipment with the scrap cleaning device according to claim 2, wherein a plurality of cylinders are arranged on the top of the limiting plate (29), trapezoidal plates matched with the number of the cylinders are arranged on the top of the moving plate (32), the inclined surfaces of the trapezoidal plates are movably contacted with the cylinders, a third spring (31) is fixedly connected to one side, far away from each other, of the two moving plates (32), and one end of the third spring (31) is fixedly connected with the inner wall of the moving plate (32).
5. The metal stamping equipment with clearance sweeps device of claim 1, characterized in that, control mechanism includes rack (4), lift board (16), connecting plate (15), bull stick (17), jib (18), T template (7), diaphragm (35), column (9), lockplate (10), contact wheel (13) and L template (11), and rack (4), lift board (16), connecting plate (15), bull stick (17), jib (18), diaphragm (35), column (9) are two, lockplate (10), contact wheel (13) and L template (11) are four, rack (4) sliding connection is at the bottom inner wall of shell (1), one side that two lift boards (16) keep away from each other and one side sliding connection that two fly boards (5) are close to each other, the bottom of connecting plate (15) rotates to be connected at the top of rack (4), two bull stick (17) are alternately rotated and are connected in the front side of contact plate (14), and the top end of the bottom of bull stick (17) and connecting plate (15) rotates and is connected, jib (18) fixed connection is in the bottom of placing board (6), and the bottom of jib (18) rotates with the top of bull stick (17) to be connected, T template (7) sliding connection is in placing board (6), and the top of T template (7) extends to outside placing board (6), two diaphragm (35) fixed connection respectively are in the both sides of T template (7), template post (9) fixed connection is in the bottom of placing board (6), and the bottom of pole (9) extends to fly leaf (5), two adjacent lockplate (10) symmetry sliding connection is in fly leaf (5), and the one side that two lockplate (10) kept away from each other all extends to outside fly leaf (5), one side that two adjacent L (11) are close to each other is respectively with the both sides outer wall of fly leaf (5) changes to be connected The locking plates are movably connected, the front sides of the L-shaped plates (11) are movably connected with the rear sides of the locking plates (10), and one sides of the two adjacent locking plates (10) close to each other are rotatably connected with contact wheels (13).
6. The metal stamping equipment with the scrap cleaning device according to claim 5, wherein the bottom of the grinding column (9) is symmetrically provided with two inclined planes, and the inclined planes of the grinding column (9) are movably contacted with the contact wheel (13).
7. The metal stamping equipment with clearance sweeps device of claim 5, characterized in that, the bottom fixedly connected with spring number one (8) of T template (7), and the one end of spring number one (8) and the bottom inner wall of placing the board (6) fixedly connected, the fixed cover of outer wall of lockplate (10) is equipped with spring number two (12), and the one end of spring number two (12) and the inner wall of fly leaf (5) fixedly connected.
8. The metal stamping equipment with the scrap cleaning device according to claim 5, wherein the two sides of the grinding column (9) are both provided with connecting holes, and the connecting holes of the grinding column (9) are movably connected with the L-shaped plate (11).
9. A cleaning method of a metal stamping device with a scrap cleaning device is characterized by comprising the following steps:
s1: firstly, a metal piece is placed on a placing plate (6), the T-shaped plate (7) is pressed to descend at the moment, the T-shaped plate (7) drives a transverse plate (35) to descend, meanwhile, the transverse plate (35) guides a grinding column (9) to descend, the grinding column (9) is in contact with a contact wheel (13), the grinding column (9) drives a locking plate (10) to slide through the contact wheel (13), the locking plate (10) pushes an L-shaped plate (11) to rotate, and when the L-shaped plate (11) rotates, the L-shaped plate (11) is connected with a connecting hole;
s2: then starting the punching machine (20) through a control computer (37), wherein the punching machine (20) drives a sliding rod (21) to move, at the moment, the sliding rod (21) drives a threaded ring (22) to move, meanwhile, the threaded ring (22) drives a threaded column (23) to rotate, the threaded column (23) drives a first bevel gear (24) to rotate, at the moment, the first bevel gear (24) guides a second bevel gear (25) to rotate and drives a rotating column (27) to rotate, and at the moment, along with the rotation of the rotating column (27), the rotating column (27) drives a rotating wheel (28) to rotate;
s3: along with the rotation of the rotating wheel (28), the rotating wheel (28) drives the cylinder to be in contact with the trapezoidal plate of the moving plate (32) through the limiting plate (29), at the moment, the moving plate (32) moves, meanwhile, the moving plate (32) pushes the pushing plate (33) to move, the pushing plate (33) drives the extrusion plate (34) to move to effectively fix the metal piece, and meanwhile, the punching machine (20) descends to punch the metal piece;
s4: the motor (2) is started through the control computer (37), an output shaft of the motor (2) drives the rack (4) to move through the gear (3), the rack (4) pushes the connecting plate (15) to move at the moment, the connecting plate (15) pushes the lifting plate (16) to ascend, along with the ascending of the lifting plate (16), the lifting plate (16) pulls the suspender (18) to move through the rotating rod (17), the suspender (18) pulls the placing plate (6) to incline at the moment, when the placing plate (6) inclines, the placing plate (6) guides the scraps to fall into the collecting box (36) to be collected, the computer (37) is controlled to start the monitoring camera (38) at the same time, and the collecting condition is monitored through the monitoring camera (38);
s5: with the real-time monitoring of the collection condition of the collection box (36) by the monitoring camera (38), the calculation formula for judging whether the collection box (36) is fully collected is as follows:
wherein s is a spaceA remaining percentage, s being less than a threshold value indicating full collection, y being a real-time picture taken by the monitoring camera (38) of the collection bin (36), x being an initial picture taken by the monitoring camera (38) of the collection bin (36),
，
represents confidence coefficient and takes value range [0,1]M (×) represents the feature of the picture extracted by the twin network, l (×) represents the feature of the picture extracted by the convolution network trained by the cross entropy, and f (×) represents the super-resolution reconstruction of the picture by the generation countermeasure network, so that a clearer picture is obtained;
when the collection box (36) is full of collection, the monitoring camera (38) sends a signal of full collection to the control computer (37), a worker can observe the collection condition and replace the collection box (36) through the signal received by the control computer (37), and when the collection box (36) is not full of collection, the collection of the scraps is continued.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110783052.0A CN113245427A (en) | 2021-07-12 | 2021-07-12 | Metal stamping equipment with scrap cleaning device and cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110783052.0A CN113245427A (en) | 2021-07-12 | 2021-07-12 | Metal stamping equipment with scrap cleaning device and cleaning method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113245427A true CN113245427A (en) | 2021-08-13 |
Family
ID=77191120
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110783052.0A Pending CN113245427A (en) | 2021-07-12 | 2021-07-12 | Metal stamping equipment with scrap cleaning device and cleaning method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113245427A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140271030A1 (en) * | 2013-03-14 | 2014-09-18 | Canon Kabushiki Kaisha | Fastening material |
| EP2839897B1 (en) * | 2013-08-23 | 2015-07-08 | Vanderpool, Julia | Punching assembly and its use |
| CN108963839A (en) * | 2018-10-30 | 2018-12-07 | 大连理工江苏研究院有限公司 | A kind of electromechanical integration power distribution cabinet protection radiator |
| CN211866052U (en) * | 2020-03-18 | 2020-11-06 | 张家港市瑞寅精密机械有限公司 | Metal stamping workpiece manufacture equipment of portable dust absorption |
| CN111992632A (en) * | 2020-09-02 | 2020-11-27 | 靖江市钜顺精密轻合金成型科技有限公司 | Scrap suction device for stamping die |
| CN213134656U (en) * | 2020-09-17 | 2021-05-07 | 苏州工业园区朗特斯精密机械有限公司 | Stamping die is used in panel processing |
| CN213409987U (en) * | 2020-10-19 | 2021-06-11 | 海盐爱建股份有限公司 | Automatic clearance sweeps's punch press equipment |
-
2021
- 2021-07-12 CN CN202110783052.0A patent/CN113245427A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140271030A1 (en) * | 2013-03-14 | 2014-09-18 | Canon Kabushiki Kaisha | Fastening material |
| EP2839897B1 (en) * | 2013-08-23 | 2015-07-08 | Vanderpool, Julia | Punching assembly and its use |
| CN108963839A (en) * | 2018-10-30 | 2018-12-07 | 大连理工江苏研究院有限公司 | A kind of electromechanical integration power distribution cabinet protection radiator |
| CN211866052U (en) * | 2020-03-18 | 2020-11-06 | 张家港市瑞寅精密机械有限公司 | Metal stamping workpiece manufacture equipment of portable dust absorption |
| CN111992632A (en) * | 2020-09-02 | 2020-11-27 | 靖江市钜顺精密轻合金成型科技有限公司 | Scrap suction device for stamping die |
| CN213134656U (en) * | 2020-09-17 | 2021-05-07 | 苏州工业园区朗特斯精密机械有限公司 | Stamping die is used in panel processing |
| CN213409987U (en) * | 2020-10-19 | 2021-06-11 | 海盐爱建股份有限公司 | Automatic clearance sweeps's punch press equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211331157U (en) | Intelligent flange forging equipment | |
| CN213079934U (en) | Hydraulic forging device | |
| CN219881189U (en) | Forging and pressing equipment of metal processing machinery | |
| CN113102591A (en) | Stamping device with anti-deviation structure for machining mechanical parts | |
| CN212042249U (en) | Quick punching device is used in aluminum alloy template processing | |
| CN113843332B (en) | Be used for floor drain stamping forming equipment | |
| CN113245427A (en) | Metal stamping equipment with scrap cleaning device and cleaning method | |
| CN217475490U (en) | Stamping workpiece production rough machining metal fillings cleaning device | |
| CN111055159A (en) | Sheet metal part machining platform device for auxiliary cleaning and method thereof | |
| CN113634708B (en) | Gear blank forging device for preventing gear machining metal raw material from being loose in as-cast state | |
| CN212664639U (en) | Numerical control stamping device of office chair production usefulness | |
| CN217251934U (en) | Novel portable metal stamping workpiece device | |
| CN217315570U (en) | Waste recovery device for stamping special-shaped aluminum plates | |
| CN215512403U (en) | Waste recovery device is used in processing of tube-shape stainless steel mould | |
| CN206716891U (en) | A kind of open-type inclinable press | |
| CN212551834U (en) | Equipment for processing plastic mould | |
| CN210847327U (en) | Auto parts stamping device with cleaning equipment | |
| CN214919551U (en) | Automatic stamping fastener forming device | |
| CN113102588A (en) | Aluminum alloy spare production stamping device | |
| CN220144509U (en) | Precise punching die | |
| CN212944848U (en) | Composite hardware stamping die scrap collecting and processing device | |
| CN211990483U (en) | Supplementary piece piercing press of getting based on structure of kick-backing | |
| CN219837039U (en) | Robot general purpose equipment that punches a hole | |
| CN220346965U (en) | Stamping, pulling and lifting grinding tool fetching mechanism | |
| CN216757932U (en) | Die stamping equipment for producing large magnets |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210813 |
|
| RJ01 | Rejection of invention patent application after publication |