US20160138142A1 - Materials of construction for use in high pressure hydrogen storage in a salt cavern - Google Patents
Materials of construction for use in high pressure hydrogen storage in a salt cavern Download PDFInfo
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- US20160138142A1 US20160138142A1 US14/711,358 US201514711358A US2016138142A1 US 20160138142 A1 US20160138142 A1 US 20160138142A1 US 201514711358 A US201514711358 A US 201514711358A US 2016138142 A1 US2016138142 A1 US 2016138142A1
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- Prior art keywords
- casing
- casing string
- assembly
- valve
- cemented
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 17
- 239000001257 hydrogen Substances 0.000 title claims abstract description 17
- 150000003839 salts Chemical class 0.000 title claims description 15
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title description 11
- 238000010276 construction Methods 0.000 title description 7
- 239000000463 material Substances 0.000 title description 6
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 12
- 239000010962 carbon steel Substances 0.000 claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 6
- 239000011593 sulfur Substances 0.000 claims abstract description 6
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 4
- 239000011572 manganese Substances 0.000 claims abstract description 4
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims abstract 2
- 239000004568 cement Substances 0.000 claims description 21
- 239000007789 gas Substances 0.000 claims description 18
- 229920006395 saturated elastomer Polymers 0.000 claims description 7
- 239000011435 rock Substances 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 244000309464 bull Species 0.000 claims 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 4
- 239000010955 niobium Substances 0.000 abstract description 4
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052799 carbon Inorganic materials 0.000 abstract description 3
- 229910052758 niobium Inorganic materials 0.000 abstract description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 abstract description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 abstract description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052782 aluminium Inorganic materials 0.000 abstract description 2
- 229910052796 boron Inorganic materials 0.000 abstract description 2
- 229910052804 chromium Inorganic materials 0.000 abstract description 2
- 239000011651 chromium Substances 0.000 abstract description 2
- 229910052802 copper Inorganic materials 0.000 abstract description 2
- 239000010949 copper Substances 0.000 abstract description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 abstract description 2
- 229910052759 nickel Inorganic materials 0.000 abstract description 2
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 2
- 239000011574 phosphorus Substances 0.000 abstract description 2
- 229910052710 silicon Inorganic materials 0.000 abstract description 2
- 239000010703 silicon Substances 0.000 abstract description 2
- 239000010936 titanium Substances 0.000 abstract description 2
- 229910052719 titanium Inorganic materials 0.000 abstract description 2
- 229910052720 vanadium Inorganic materials 0.000 abstract description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 abstract description 2
- 150000002431 hydrogen Chemical class 0.000 description 7
- 239000008186 active pharmaceutical agent Substances 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000000654 additive Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000010964 304L stainless steel Substances 0.000 description 1
- 229920002873 Polyethylenimine Polymers 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/04—Casing heads; Suspending casings or tubings in well heads
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/13—Methods or devices for cementing, for plugging holes, crevices, or the like
- E21B33/14—Methods or devices for cementing, for plugging holes, crevices, or the like for cementing casings into boreholes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/028—Laying or reclaiming pipes on land, e.g. above the ground in the ground
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/12—Laying or reclaiming pipes on or under water
- F16L1/123—Devices for the protection of pipes under water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/02—Rigid pipes of metal
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B34/00—Valve arrangements for boreholes or wells
- E21B34/02—Valve arrangements for boreholes or wells in well heads
Definitions
- high pressure shall be defined as pressure greater than 800 psig.
- a carbon steel for use in high pressure hydrogen service is provided.
- This steel may have greater than 1.20% manganese and greater than 0.035% sulfur.
- This steel may have no more than 0.16% carbon, no more than 1.10% manganese, no more than 0.010% phosphorus, no more than 0.05% sulfur, no more than 0.02% silicon, no more than 0.15% copper, no more than 0.10% nickel, no more than 0.1% chromium, no more than 0.03% molybdnium, no more than 0.40% aluminum, no more than 0.02% vanadium, no more than 0.0005% boron, no more than 0.003% titanium, and no more than 0.02% niobium.
- Gas block cement as used herein, is defined as a gas migration control cement containing additives to increase the impermeability with respect to gas (such as hydrogen). These additives may include latex particles, polyethylenimine, or others known in the art. The process of producing and utilizing gas block cement is well known in the art.
- Salt saturated cement as used herein, is defined as a cement with a sufficiently high concentration of dissolved salt (NaCl) to avoid the cement slurry from dissolving portions of the salt formation during the cementing process.
- NaCl dissolved salt
- Suitable steel pipe for pipeline, piping components and casing in high pressure hydrogen service should meet the following specifications:
- the piping and casing that are to be used in construction of the high pressure hydrogen well should be seamless.
- the piping and casing used in construction of the well should be chosen of sufficient thickness to safely contain the highest storage pressure plus a safety factor.
- a safety factory of 1.2 is typically used to determine the yield and burst pressures of the casing. All casing and cross country pipeline connections that are in hydrogen service or may see hydrogen service should welded according to procedures that adhere to ASME Code B31.12 for severe hydrogen service.
- Each casing string that is run into the well should be cemented to the surface. All casing strings that go into the cap rock and salt mass should be cemented with gas blocking cement. All casing strings that go into the salt mass should be cemented with salt saturated cement.
- gas blocking cement is defined as having a gas migration control cement additive such as latex particles, low molecular weight polymers, polymeric microgels, etc. that create a more impermeable barrier.
- salt saturated cement is defined as cement that is formed with water that has been saturated with salt.
- the last casing string entering the storage media should be cemented to the surface with gas block cement.
- Hanging casing strings should be welded or threaded.
- the material of construction of the hanging casing string are micro alloy should be described in ASME SA 350 LF2 CL1 or ASME SA 350 LF1, or casing meeting specification API Arctic J-55 is used.
- Welded hanging casing string joints should meet the same specification as claims for the final cemented string described above.
- the material of construction of the wellhead components are micro alloy as described in ASME SA 350 LF2 CL1 or ASME SA 350 LF1, or AISI 4130 carbon steel.
- Wellhead components that see hydrogen service should be welded to meet the same specification as claims for the final cemented string described above.
- valves on the wellhead are micro alloy as described in ASME SA 350 LF2 CL1 or ASME SA 350 LF1, or AISI 4130 carbon steel. Valve components that see hydrogen service should be welded to meet the same specification as claims for the final cemented string described above.
- Wellhead components and valves may be manufactured to API 6A and 6D, Class 1M, 2M, 3M, 5M or 10M.
- Ring gaskets are ASME SA-240 304L should be stainless steel.
- the wellhead components and valves bolting should be tightened with hydraulic bolt tensioning equipment to ensure uniform tightening.
- the bolts should tightened in a crisscross pattern to tighten the connections using even pressure. All instrument connections and pipe smaller than 2 inches diameter should be ASME SA-240 304L stainless steel
- the invention further claims that all components that are exposed to hydrogen gas are inspected at the time of a full workover and/or mechanical integrity test to verify that the steel meets ASME and API 6A codes for hardness and yield strength. Any component found to fail the specification for hardness or yield strength should be replaced or the well is taken out of service.
Abstract
A carbon steel for use in high pressure hydrogen service is provided. This steel may have greater than 1.20% manganese and greater than 0.035% sulfur. This steel may have no more than 0.16% carbon, no more than 1.10% manganese, no more than 0.010% phosphorus, no more than 0.05% sulfur, no more than 0.02% silicon, no more than 0.15% copper, no more than 0.10% nickel, no more than 0.1% chromium, no more than 0.03% molybdnium, no more than 0.40% aluminum, no more than 0.02% vanadium, no more than 0.0005% boron, no more than 0.003% titanium, and no more than 0.02% niobium.
Description
- This application claims the benefit of priority under 35 U.S.C. §119 (a) and (b) to U.S. Patent Application No. 62/081,241 filed Nov. 18, 2014, the entire contents of which are incorporated herein by reference.
- Long term exposure to hydrogen gas will cause hydrogen embrittlement of carbon steel. This invention describes a method to mitigate hydrogen embrittlement in high pressure storage well components. For the purpose of this invention high pressure shall be defined as pressure greater than 800 psig.
- The storage of hydrogen in caverns, whether leached in salt formations or created by hard rock mining, or other storage media such as in aquifers and depleted petroleum reservoirs, will result in the embrittlement of carbon steel components. Carbon steel component will then fail resulting in uncontrolled release of high pressure hydrogen gas. There exists a need in the industry for specific materials of construction that allow the safe, long term operation of high pressure hydrogen storage.
- A carbon steel for use in high pressure hydrogen service is provided. This steel may have greater than 1.20% manganese and greater than 0.035% sulfur. This steel may have no more than 0.16% carbon, no more than 1.10% manganese, no more than 0.010% phosphorus, no more than 0.05% sulfur, no more than 0.02% silicon, no more than 0.15% copper, no more than 0.10% nickel, no more than 0.1% chromium, no more than 0.03% molybdnium, no more than 0.40% aluminum, no more than 0.02% vanadium, no more than 0.0005% boron, no more than 0.003% titanium, and no more than 0.02% niobium.
- Illustrative embodiments of the invention are described below. While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
- It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
- The selection and use of the proper alloy steels will mitigate hydrogen embrittlement. The storage of high pressure gases may also lead to the loss of gas from a storage cavern or reservoir. To mitigate gas losses from the casing, this invention further claims that gas block cement and salt saturated cement are used as components of the system to create a gas tight storage cavern.
- Gas block cement, as used herein, is defined as a gas migration control cement containing additives to increase the impermeability with respect to gas (such as hydrogen). These additives may include latex particles, polyethylenimine, or others known in the art. The process of producing and utilizing gas block cement is well known in the art.
- Salt saturated cement, as used herein, is defined as a cement with a sufficiently high concentration of dissolved salt (NaCl) to avoid the cement slurry from dissolving portions of the salt formation during the cementing process. The process of producing and utilizing salt saturated cement is well known in the art.
- Suitable steel pipe for pipeline, piping components and casing in high pressure hydrogen service should meet the following specifications:
- Steel Material Selection—ASME SA 350 LF2 CL1; ASME SA 350 LF1; or API Arctic J-55
- Steel Grade—API 5L Gr. B, X-42, X-52, X-56
- Minimum yield strength Yp—42,000 psi
- Maximum yield strength Yp—60,000 psi
- Minimum Ultimate Strength Up—60,000 psi
- Maximum Ultimate Strength Up—120,000 psi
- Hardness Maximum—100 Brinell
- Steel pipe and casing is quenched and tempered
- Micro alloy components:
- Carbon—C—0.16% maximum
- Manganese—Mn—1.10% maximum
- Phosphorus—P—0.010% maximum
- Sulfur—S—0.005% maximum
- Silicon—Si—0.20% maximum
- Copper—Cu—0.15% maximum
- Nickel—Ni—0.10% maximum
- Chromium—Cr—0.1% maximum
- Molybnium—Mo—0.03% maximum
- Aluminum—Al—0.40% maximum
- Vanadium—V—0.02% maximum
- Boron—B—0.0005% maximum
- Titanium—Ti—0.003% maximum
- Niobium (Columbium)—Cb—0.002% maximum
- Carbon Equivalent—43 maximum
- The piping and casing that are to be used in construction of the high pressure hydrogen well should be seamless. The piping and casing used in construction of the well should be chosen of sufficient thickness to safely contain the highest storage pressure plus a safety factor. A safety factory of 1.2 is typically used to determine the yield and burst pressures of the casing. All casing and cross country pipeline connections that are in hydrogen service or may see hydrogen service should welded according to procedures that adhere to ASME Code B31.12 for severe hydrogen service.
- Each casing string that is run into the well should be cemented to the surface. All casing strings that go into the cap rock and salt mass should be cemented with gas blocking cement. All casing strings that go into the salt mass should be cemented with salt saturated cement.
- As used herein, the term “gas blocking cement” is defined as having a gas migration control cement additive such as latex particles, low molecular weight polymers, polymeric microgels, etc. that create a more impermeable barrier.
- As used herein, the term “salt saturated cement” is defined as cement that is formed with water that has been saturated with salt.
- For storage in aquifers, depleted reservoirs or hard rock mined caverns, the last casing string entering the storage media should be cemented to the surface with gas block cement. Hanging casing strings should be welded or threaded. The material of construction of the hanging casing string are micro alloy should be described in ASME SA 350 LF2 CL1 or ASME SA 350 LF1, or casing meeting specification API Arctic J-55 is used. Welded hanging casing string joints should meet the same specification as claims for the final cemented string described above.
- The material of construction of the wellhead components are micro alloy as described in ASME SA 350 LF2 CL1 or ASME SA 350 LF1, or AISI 4130 carbon steel. Wellhead components that see hydrogen service should be welded to meet the same specification as claims for the final cemented string described above.
- The material of construction of the valves on the wellhead are micro alloy as described in ASME SA 350 LF2 CL1 or ASME SA 350 LF1, or AISI 4130 carbon steel. Valve components that see hydrogen service should be welded to meet the same specification as claims for the final cemented string described above. Wellhead components and valves may be manufactured to API 6A and 6D, Class 1M, 2M, 3M, 5M or 10M. Ring gaskets are ASME SA-240 304L should be stainless steel.
- The wellhead components and valves bolting should be tightened with hydraulic bolt tensioning equipment to ensure uniform tightening. The bolts should tightened in a crisscross pattern to tighten the connections using even pressure. All instrument connections and pipe smaller than 2 inches diameter should be ASME SA-240 304L stainless steel
- After all components are installed the wellhead and piping should be tested for gas leaks using liquid soap, acoustic measurements or ultra sonic measurement instruments. Any leaking components should tightened to ensure that the leak is stopped.
- The invention further claims that all components that are exposed to hydrogen gas are inspected at the time of a full workover and/or mechanical integrity test to verify that the steel meets ASME and API 6A codes for hardness and yield strength. Any component found to fail the specification for hardness or yield strength should be replaced or the well is taken out of service.
Claims (21)
1. A carbon steel for use in high pressure hydrogen service, comprising greater than 1.20% manganese and greater than 0.035% sulfur.
2. The carbon steel of claim 1 , wherein the manganese is between 1.20% and 1.35%.
3. The carbon steel of claim 1 , wherein the sulfur is between 0.035% and 0.040%.
4. The carbon steel of claim 1 , wherein the steel is ASME SA 350 LF1 or ASME SA 350 LF2 CL1.
5. A fabricated article comprising, fabricating the article from the carbon steel of claim 1 , wherein the article is a seamless pipe or a seamless casing.
6. The fabricated article of claim 5 , wherein the article is designed with a safety factor of at least 1.2.
7. An assembly, comprising fabricating the assembly from two or more articles of claim 5 , wherein the two or more articles are welded together in accordance with ASME code B31.12.
8. The assembly of claim 7 , wherein the assembly comprises a casing.
9. The assembly of claim 8 , wherein the casing is selected from the group consisting of surface casing, intermediate casing, and production casing.
10. The assembly of claim 7 , wherein the assembly comprises a cross country pipeline.
11. The assembly of claim 7 , wherein the assembly comprises a wellhead component.
12. The assembly of claim 11 , wherein said wellhead component is selected from the group consisting of a casing head, a casing spool, a casing hanger, a test plug, bull plug, a base plate, a tubing head, a tubing hanger, a tree cap test adapter, a positive choke, an adjustable choke, and a tubing head adapter.
13. The assembly of claim 11 , wherein said wellhead component is a valve.
14. The assembly of claim 13 , wherein said valve is selected from the group consisting of a gauge valve, a swab valve, a wing valve, a bleeder valve, a flow line valve, a master valve, a turning head valve, an intermediate casing head valve, and a lower casing head valve.
15. A casing string, comprising fabricating the casing stream from two or more casings of claim 8 .
16. The casing string of claim 15 , wherein the casing string is inserted into a well borehole and cemented at the surface.
17. The casing string of claim 15 , wherein the casing string is inserted into a well borehole that penetrates cap rock and salt mass, wherein the casing string is cemented with gas blocking cement.
18. The casing string of claim 15 , wherein the casing string is inserted into a well borehole that penetrates a salt mass, wherein the casing string is cemented with salt saturated cement.
19. The casing string of claim 15 , wherein the casing string is inserted into an aquifer, wherein the casing string is cemented to the surface with gas block cement.
20. The casing string of claim 15 , wherein the casing string is inserted into a depleted reservoir, wherein the casing string is cemented to the surface with gas block cement.
21. The casing string of claim 15 , wherein the casing string is inserted into a hard rock mined cavern, wherein the casing string is cemented to the surface with gas block cement.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/711,358 US20160138142A1 (en) | 2014-11-18 | 2015-05-13 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
US14/753,845 US9399810B2 (en) | 2014-11-18 | 2015-06-29 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
EP15804271.3A EP3221485A1 (en) | 2014-11-18 | 2015-11-18 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
PCT/US2015/061279 WO2016081564A1 (en) | 2014-11-18 | 2015-11-18 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201462081241P | 2014-11-18 | 2014-11-18 | |
US14/711,358 US20160138142A1 (en) | 2014-11-18 | 2015-05-13 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
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US14/753,845 Continuation US9399810B2 (en) | 2014-11-18 | 2015-06-29 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
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US20160138142A1 true US20160138142A1 (en) | 2016-05-19 |
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US14/711,358 Abandoned US20160138142A1 (en) | 2014-11-18 | 2015-05-13 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
US14/711,532 Abandoned US20160138143A1 (en) | 2014-11-18 | 2015-05-13 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
US14/753,892 Abandoned US20160138344A1 (en) | 2014-11-18 | 2015-06-29 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
US14/753,845 Active US9399810B2 (en) | 2014-11-18 | 2015-06-29 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
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US14/711,532 Abandoned US20160138143A1 (en) | 2014-11-18 | 2015-05-13 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
US14/753,892 Abandoned US20160138344A1 (en) | 2014-11-18 | 2015-06-29 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
US14/753,845 Active US9399810B2 (en) | 2014-11-18 | 2015-06-29 | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
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US (4) | US20160138142A1 (en) |
EP (2) | EP3221482A1 (en) |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10995906B1 (en) | 2020-07-30 | 2021-05-04 | Energia de Septiembre LLC | Underground hydrogen storage vessel |
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US20160138142A1 (en) * | 2014-11-18 | 2016-05-19 | Air Liquide Large Industries U.S. Lp | Materials of construction for use in high pressure hydrogen storage in a salt cavern |
CN108194032B (en) * | 2017-12-11 | 2020-10-02 | 中盐金坛盐化有限责任公司 | Underground salt cavern gas storage welding type injection-production casing pipe and installation method |
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Also Published As
Publication number | Publication date |
---|---|
WO2016081564A1 (en) | 2016-05-26 |
EP3221485A1 (en) | 2017-09-27 |
US20160138344A1 (en) | 2016-05-19 |
EP3221482A1 (en) | 2017-09-27 |
US20160138143A1 (en) | 2016-05-19 |
US20160138735A1 (en) | 2016-05-19 |
WO2016081578A1 (en) | 2016-05-26 |
US9399810B2 (en) | 2016-07-26 |
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