US20160131275A1 - Seat valve - Google Patents
Seat valve Download PDFInfo
- Publication number
- US20160131275A1 US20160131275A1 US14/926,723 US201514926723A US2016131275A1 US 20160131275 A1 US20160131275 A1 US 20160131275A1 US 201514926723 A US201514926723 A US 201514926723A US 2016131275 A1 US2016131275 A1 US 2016131275A1
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- Prior art keywords
- diaphragm
- layers
- actuator
- polymer film
- frame part
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/14—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K25/00—Details relating to contact between valve members and seats
- F16K25/005—Particular materials for seats or closure elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/004—Actuating devices; Operating means; Releasing devices actuated by piezoelectric means
- F16K31/007—Piezoelectric stacks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
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- H01L41/193—
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- H01L41/338—
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/03—Assembling devices that include piezoelectric or electrostrictive parts
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/08—Shaping or machining of piezoelectric or electrostrictive bodies
- H10N30/085—Shaping or machining of piezoelectric or electrostrictive bodies by machining
- H10N30/088—Shaping or machining of piezoelectric or electrostrictive bodies by machining by cutting or dicing
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/20—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators
- H10N30/206—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators using only longitudinal or thickness displacement, e.g. d33 or d31 type devices
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/50—Piezoelectric or electrostrictive devices having a stacked or multilayer structure
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/87—Electrodes or interconnections, e.g. leads or terminals
- H10N30/872—Interconnections, e.g. connection electrodes of multilayer piezoelectric or electrostrictive devices
- H10N30/874—Interconnections, e.g. connection electrodes of multilayer piezoelectric or electrostrictive devices embedded within piezoelectric or electrostrictive material, e.g. via connections
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/88—Mounts; Supports; Enclosures; Casings
- H10N30/886—Additional mechanical prestressing means, e.g. springs
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- H01L41/293—
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/06—Forming electrodes or interconnections, e.g. leads or terminals
- H10N30/063—Forming interconnections, e.g. connection electrodes of multilayered piezoelectric or electrostrictive parts
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/20—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators
- H10N30/204—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators using bending displacement, e.g. unimorph, bimorph or multimorph cantilever or membrane benders
- H10N30/2047—Membrane type
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/85—Piezoelectric or electrostrictive active materials
- H10N30/857—Macromolecular compositions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/5109—Convertible
- Y10T137/5196—Unit orientable in a single location between plural positions
Definitions
- the invention relates to a diaphragm actuator and a method for producing a diaphragm actuator.
- actuator designates a component or an assembly with which electrical energy is converted into mechanical energy, whereby a movement of a part of the actuator is generated which can be transferred to an element to be actuated.
- An actuator of this type can advantageously be used inter alia in fluid valve technology, e.g. in order to actuate a valve.
- a diaphragm actuator is characterised in that it has a diaphragm layer which is used to convert the electrical energy into mechanical energy.
- the diaphragm layer can typically be formed from an electro-active polymer which e.g. expands or contracts when a voltage is applied. In this way the electrical energy applied by the application of voltage is converted into mechanical energy, which leads to a movement of an output part of the actuator.
- Suitable electro-active polymers are e.g. silicone, polyurethane and acrylate.
- a stacked diaphragm actuator of this type is known from WO 20081083325 A, in which each diaphragm layer is clamped in between two frame parts. A plurality of these diaphragm actuators are stacked one above the other in order to form the stacked diaphragm actuator.
- a diaphragm actuator which has a first frame part and a second frame part, between which at least two diaphragm layers are disposed in a stacked manner and formed as electro-active polymer layers.
- the fundamental idea of the invention is to reduce the space required for the diaphragm actuator in that not every individual diaphragm layer is damped in its own frame. It is much rather the case that a plurality of diaphragm layers made from an electro-active polymer (EAP diaphragms) are damped in between a single frame.
- a diaphragm actuator of this type can also be termed a multi-layer diaphragm actuator since a plurality of diaphragm layers are disposed in an actuator, in particular in a frame of the actuator. Nevertheless the plurality of diaphragm layers can provide a high level of force, whereby a diaphragm actuator formed in this way can generate comparable forces to the stacked diaphragm actuators known from the prior art but is of lower construction height.
- the diaphragm actuator can be a dielectric elastomeric actuator.
- a dielectric elastomeric actuator is generally based on an electrode with a large surface area being disposed on each of two mutually opposing sides of a dielectric polymer film. If a sufficiently strong electric voltage is applied to the electrodes, the electrodes are drawn towards one another and so the polymer film lying therebetween is compressed. Since the dielectric polymer film used is almost incompressible, the reduction in the spacing between the electrodes leads to a change in shape. In a diaphragm e.g.
- the middle portion of a circular diaphragm can be deflected in the axial direction with respect to the outer edge when an electric voltage is applied to the electrodes on both sides of the diaphragm; the reduction in the thickness of the dielectric polymer film is, to put it simply, converted into a greater axial length for the diaphragm.
- One aspect of the invention makes provision for the at least two active diaphragm layers to lie directly against one another. In this way, the space requirement of the diaphragm actuator is considerably reduced since the individual diaphragm layers are very thin and no further component is disposed therebetween.
- first frame part to be able to lie against a first surface of the at least two diaphragm layers and/or the second frame part to be able to lie against a second surface of the at least two diaphragm layers, which second surface is opposite to the first surface.
- the first frame part can constitute a lower termination of the diaphragm actuator, whereas the second frame part forms an upper termination of the diaphragm actuator.
- the diaphragm layers lying between the frame parts can thereby be held in a secure and fixed manner.
- a first connecting part is provided which lies against the first surface of the at least two diaphragm layers and/or a second connecting part is provided which lies against the second surface of the at least two diaphragm layers, wherein in particular the first connecting part and/or the second connecting part lie(s) centrally on the respective surface.
- the diaphragm actuator can cooperate with the element to be actuated. This can happen e.g. in that the diaphragm actuator is connected to the respective part to be moved in each case via the first and/or the second connecting part.
- the connecting parts can also serve as stop elements which, upon movement of the actuator, engage on an element to be actuated.
- a respective element to be actuated can also be allocated to both connecting parts.
- the at least two diaphragm layers each have an opening which is provided centrally in the respective diaphragm layer and in particular is circular.
- a diaphragm actuator of this type provision can be made e.g. for the diaphragm layers to expand or contract mechanically upon application of a voltage, such that the opening within the diaphragm layers is changed.
- the opening can contract e.g. when an electric voltage is applied, whereby the size of the opening is reduced.
- the opening can be circular or substantially rectangular.
- the at least two diaphragm layers can be circular or substantially rectangular.
- first frame part and/or the second frame part can be circular or substantially rectangular.
- the frame parts are formed to correspond to the respective diaphragm layers in order to ensure that the frame parts can fixedly hold the diaphragm layers at their outer edges in each case or are attached to the diaphragm layers via the respective edges.
- the region of the diaphragm layers which is not fixed by the frame parts serves as an active region which converts movement when the diaphragm actuator is energised.
- a further aspect of the invention makes provision for the first frame part and/or the second frame part to be at least partially flexible.
- a diaphragm actuator can be created which is able to adopt different shapes or can exert movements since the frame itself can deform by reason of the at least partially flexible frame parts.
- the diaphragm actuator can comprise a DEMES structure or be formed therefrom.
- a DEMES structure Dielectric Elastomer Minimum Energy Structure
- a DEMES structure is a structure which adopts a condition which is favourable in terms of energy (state of equilibrium).
- the diaphragm actuator By activation of the diaphragm layers, energy can therefore be introduced into the diaphragm actuator at least partially formed from a DEMES structure and so the actuator is deformed out of its state of equilibrium which is favourable in terms of energy.
- the diaphragm actuator can also be completely flexible, i.e. consist entirely of a DEMES structure.
- the at least two diaphragm layers each comprise an electrode.
- the electrodes it is ensured that the diaphragm layers can have electric voltage applied to them.
- the electro-active diaphragm layers can therefore expand or contract when an electric voltage is applied to them.
- the electrodes of directly adjacent diaphragm layers are disposed offset with respect to one another.
- the mutually offset diaphragm layers are allocated to different poles of a voltage source.
- a single voltage source can suffice to apply electricity to all the diaphragm layers.
- a further aspect of the invention makes provision for the first frame part to have a first terminal and/or the second frame part to have a second terminal.
- the diaphragm layers in particular the electrodes thereof, have a voltage applied to them.
- the frame parts which serve to fix the individual diaphragm layers therefore simultaneously ensure the indirect electrical supply of the individual diaphragm layers and fixing of the diaphragm layers at the edge.
- the electrodes of the at least two diaphragm layers are electrically contacted, wherein the electrodes of every second diaphragm layer are coupled to the first terminal and the other diaphragm layers are coupled to the second terminal.
- the object of the invention is further achieved by a method for producing a diaphragm actuator, comprising the following steps:
- a step g) is carried out in which at least one electrode is attached to the diaphragm layer, wherein in particular step g) is carried out after steps c) to e).
- the attachment of the electrode is important in order that a voltage can be applied to the diaphragm layer.
- the electrode should in particular be attached after the mechanical expansion in step d) in order to prevent damage to the electrode.
- the at least one electrode can be attached by means of a wet chemical process such as spraying, stamping, printing or screen printing. In general, an extremely wide variety of electrode patterns can thereby be achieved.
- steps c) to e) are carried out repeatedly in order to form a plurality of diaphragm layers.
- a multi-layer diaphragm actuator is created which has diaphragm layers corresponding to the number of repetitions. The available force of the diaphragm actuator is thereby increased.
- the electrodes of directly adjacent diaphragm layers are disposed offset with respect to one another at least in regions. In this way it is ensured that in each case directly adjacent diaphragm layers can be supplied with or coupled to a different voltage or a different terminal and so an electric field can be created between directly adjacent diaphragm layers when a voltage is applied to the diaphragm actuator.
- a second frame part is provided which is disposed on the side of the at least one diaphragm layer opposite to the first frame part. Therefore, the second frame part forms the termination of the diaphragm actuator opposite to the first frame part, whereby it is ensured that the at least one diaphragm layer is disposed between the two frame parts. The at least one diaphragm layer is therefore clamped in securely.
- the polymer film is expanded unidirectionally or radially, in particular is expanded uniformly, in step d).
- a multi-layer diaphragm actuator with pre-expanded diaphragm layers can be provided which provides a large force with a compact structure.
- the radial expansion is of significance in particular in diaphragm layers which are circular.
- the material of the diaphragm layers is incompressible, it “elongates” and so the centre of the diaphragm can be deflected with respect to the initial condition. If the voltage is withdrawn from the electrodes, the actuator returns to the initial condition; the wall thickness of the diaphragm layers increases, whereby the centre is retracted into its original position.
- the pre-expansion means that a defined movement of the diaphragm actuator can be achieved with a larger force.
- the first tool part is moved in step d) in order to expand the polymer film mechanically.
- the first tool part therefore serves not only to fix the polymer film in order to form the diaphragm layer but also in order to expand the polymer film.
- a simple method is provided for producing the diaphragm actuator, in particular a diaphragm actuator with pre-expanded diaphragm layers.
- a second tool part can be provided which is likewise moved in order to expand the polymer film.
- This second tool part can in particular be provided when a radial expansion of the polymer film or of the diaphragm layer is to take place.
- the second tool part has a structure which substantially corresponds to the first frame part and/or the second tool part is positioned opposite to the first frame part.
- the radial expansion of the polymer film can take place.
- the second tool part is in particular able to move such that it can travel in the direction of the first tool part on which the first frame part is disposed.
- the correspondingly formed structure ensures that the radial expansion of the polymer film takes place in order to form the radially pre-expanded diaphragm layer.
- the first diaphragm layer is attached to the first frame part, in particular is adhered or welded thereto. This ensures that a firm connection between the frame part and the edge of the first diaphragm layer is provided and so a relative movement between the first frame part and the first diaphragm layer cannot take place.
- the further diaphragm layers can also be connected to the first frame part or the previous diaphragm layer.
- the connection is effected at the edge.
- the first tool part has a working table or a working drum which has a plurality of working surfaces. In this way an extremely economical production method can be achieved which can be carried out in an very small space.
- the first tool part formed as a working drum rotates about an axis of rotation and so a polymer film portion of the polymer film allocated to a working surface is supplied to different working stations.
- a multi-layer diaphragm actuator can be produced in an extremely efficient manner since the respective diaphragm layer to be processed passes through a plurality of stations in succession.
- the space requirement is also slight.
- further multi-layer diaphragm actuators can be subjected to other method steps on the other working surfaces.
- the working surfaces can be formed in such a way that a plurality of diaphragm actuators can be formed simultaneously.
- a batch of diaphragm actuators is accordingly produced on one working surface.
- a matrix can be disposed on the corresponding working surface.
- FIG. 1 a shows a cross-sectional view through a first embodiment of a diaphragm actuator in accordance with the invention
- FIG. 1 b shows a plan view of the diaphragm actuator according to FIG. 1 a
- FIG. 1 c shows a cross-sectional view through the diaphragm actuator of FIG. 1 a in the case of a first electrode
- FIG. 1 d shows a cross-sectional view through the diaphragm actuator of FIG. 1 a in the case of a second electrode
- FIGS. 2 a to 2 c show an illustration of the diaphragm actuator of FIG. 1 a in accordance with the invention, in a plan view, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition,
- FIGS. 3 a to 3 c show an illustration of a second embodiment of the diaphragm actuator in accordance with the invention in a plan view, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition,
- FIG. 3 d shows a plan view of the diaphragm actuator according to the second embodiment
- FIG. 3 e shows a cross-sectional view through the diaphragm actuator of the second embodiment in the case of a first electrode
- FIG. 3 f shows a cross-sectional view through the diaphragm actuator of the second embodiment in the case of a second electrode
- FIGS. 4 a to 4 c show an illustration of a third embodiment of a diaphragm actuator in accordance with the invention, in a plan view, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition,
- FIGS. 5 a to 5 c show an overview of a fourth embodiment of a diaphragm actuator in accordance with the invention
- FIG. 6 a shows a plan view of an electrode pattern of a fifth embodiment of a diaphragm actuator in accordance with the invention
- FIG. 6 b shows a plan view of an electrode pattern of a sixth embodiment of a diaphragm actuator in accordance with the invention
- FIG. 6 c shows a plan view of an electrode pattern of a seventh embodiment of a diaphragm actuator in accordance with the invention
- FIG. 6 d shows a plan view of an electrode pattern of an eighth embodiment of a diaphragm actuator in accordance with the invention
- FIG. 7 shows a plan view of a matrix diaphragm actuator in accordance with the invention
- FIGS. 8 a to 8 c show an illustration of a ninth embodiment of a diaphragm actuator in accordance with the invention, in a plan view in the activated condition, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition,
- FIGS. 9 a to 9 c show an illustration of a tenth embodiment of a diaphragm actuator in accordance with the invention, in a plan view in the activated condition, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition,
- FIG. 10 a shows a plan view of an eleventh embodiment of a diaphragm actuator in accordance with the invention
- FIG. 10 b shows a plan view of a twelfth embodiment of a diaphragm actuator in accordance with the invention
- FIG. 10 c shows a plan view of a thirteenth embodiment of a diaphragm actuator in accordance with the invention
- FIG. 10 d shows a plan view of a fourteenth embodiment of a diaphragm actuator in accordance with the invention
- FIG. 10 e shows a plan view of a fifteenth embodiment of a diaphragm actuator in accordance with the invention
- FIGS. 11 a to 11 c show an illustration of a sixteenth embodiment of a diaphragm actuator in accordance with the invention, in a plan view, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition,
- FIG. 12 a shows a schematic illustration of a first method step of the production method in accordance with the invention, according to a first variation
- FIG. 12 b shows a schematic illustration of a second method step of a first variation of the production method in accordance with the invention
- FIG. 12 c shows a schematic illustration of a third method step of a first variation of the production method in accordance with the invention
- FIG. 12 d shows a schematic illustration of a fourth method step of a first variation of the production method in accordance with the invention
- FIG. 12 e shows a plan view of FIG. 12 d
- FIG. 13 a shows a schematic illustration during the production method at a first moment in accordance with a first embodiment variation
- FIG. 13 b shows the illustration of FIG. 13 a at a second moment
- FIG. 14 a shows a schematic illustration during the production method at a first moment in accordance with a second embodiment variation
- FIG. 14 b shows the illustration of FIG. 14 a at a second moment
- FIG. 15 a shows a schematic illustration of a first method step during the production method in accordance with the invention, according to a second variation
- FIG. 15 b shows a schematic illustration of a second method step during the production method in accordance with the invention, according to a second variation
- FIG. 15 c shows a schematic illustration of a third method step during the production method in accordance with the invention, according to a second variation
- FIG. 16 shows a detailed illustration of FIG. 15 c
- FIG. 17 shows a method overview during the production method in accordance with the invention, according to a second variation
- FIG. 18 is a schematic overview of the production method in accordance with the invention, according to a third variation.
- FIG. 19 is a perspective illustration of the first tool part formed as a tool drum, which is used in the method shown in FIG. 18 ,
- FIG. 20 a shows a first method step of the production method in accordance with the invention, according to the third variation
- FIG. 20 b shows a second method step of the production method in accordance with the invention, according to the third variation
- FIG. 20 c shows a third method step of the production method in accordance with the invention, according to the third variation
- FIG. 20 d shows a fourth method step of the production method in accordance with the invention, according to the third variation
- FIG. 20 e shows a fifth method step of the production method in accordance with the invention, according to the third variation
- FIG. 20 f shows a sixth method step of the production method in accordance with the invention, according to the third variation
- FIG. 20 g shows a seventh method step of the production method in accordance with the invention, according to the third variation
- FIG. 20 h shows an eighth method step of the production method in accordance with the invention, according to the third variation
- FIG. 21 a shows a first alternative embodiment of the first tool part
- FIG. 21 b shows a second alternative embodiment of the first tool part
- FIG. 21 c shows a third alternative embodiment of the first tool part
- FIG. 22 a shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention
- FIG. 22 b shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention
- FIG. 22 c shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention
- FIG. 22 d shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention
- FIG. 22 e shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention
- FIG. 22 f shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention
- FIG. 22 g shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention
- FIG. 1 a shows a diaphragm actuator 10 which has a first frame part 12 and a second frame part 14 .
- the diaphragm actuator 10 is a multi-layer diaphragm actuator which has a plurality of diaphragm layers 16 in a frame 15 which is formed by the frame parts 12 , 14 .
- the diaphragm layers 16 are produced from a dielectric elastomer or an electro-active polymer and so they can convert an electric excitation into a mechanical movement.
- the individual diaphragm layers 16 can in particular be pre-expanded as also explained later with the aid of FIGS. 12 to 20 .
- the diaphragm layers 16 lie directly against one another and form a stack 17 which has a first surface 17 a and a second surface 17 b.
- the second surface 17 b is disposed opposite to the first surface 17 a, wherein the first frame part 12 lies against the first surface 17 a and the second frame part 14 lies against the second surface 17 b.
- the frame parts 12 , 14 lie in a first edge region 18 and a second edge region 19 respectively of the diaphragm layers 16 directly against the first diaphragm layer 16 a and the last diaphragm layer 16 e.
- Each of the diaphragm layers 16 are preferably allocated two electrodes 20 , 22 each, wherein a first electrode 20 and a second electrode 22 are provided which differ in the correspondingly allocated polarity thereof as explained hereinunder.
- the electrodes 20 , 22 are allocated to the diaphragm layers 16 such that two directly adjacent diaphragm layers 16 have a different electrode sequence or a different electrode pattern.
- the electrodes 20 , 22 can be formed e.g. from metal. Alternatively, the electrodes 20 , 22 can be formed on the basis of carbon, nano-particles or an ICP (intrinsically conducting polymer).
- the frame parts 12 , 14 In order to contact the electrodes 20 , 22 the frame parts 12 , 14 have a first terminal 24 which is allocated to the first edge region 18 , and a second terminal 25 which is allocated to the second edge region 19 .
- the two terminals 24 , 25 differ in their polarity.
- Each diaphragm layer 16 accordingly has at least one electrode 20 , 22 which is allocated either to the first terminal 24 or the second terminal 25 .
- the through-contacting of the electrodes 20 , 22 of the diaphragm layers 16 and the contact with the terminals 24 , 25 can be effected via contact elements 26 , 27 which are formed e.g. as rivets, pressure pins and/or from an elastically-conductive elastomer.
- the openings provided to receive the contact elements 26 , 27 can be formed e.g. by stamping.
- the terminals 24 , 25 can be integrated in the respective frame parts 12 , 14 and also formed as plugs or bushings in order to permit simple electric contacting of the diaphragm actuator 10 .
- the diaphragm actuator 10 can be supplied with a voltage and so the electro-active diaphragm layers 16 expand or contract, whereby the electrical energy is converted into mechanical movement energy.
- the first or lowermost diaphragm layer 16 a which lies directly on the first frame part 12 , has a first electrode 20 a which is provided on the upper side of the diaphragm layer 16 a.
- the first electrode 20 a is electrically coupled to the first terminal 24 .
- An electrode 20 a of this type is shown in FIG. 1 c which shows a cross-sectional view.
- the first electrode 20 a In order to contact the first terminal 24 the first electrode 20 a has a lateral protrusion which is provided in the first edge region 18 .
- the second diaphragm layer 16 b which is disposed directly on the side of the first diaphragm layer 16 a opposite to the first frame part 12 , has a second electrode 22 b on its upper side.
- a second electrode 22 of this type is shown e.g. in FIG. 1 d.
- the second electrode 22 b extends to the second edge 19 and so the second electrode 22 b of the second diaphragm layer 16 b is electrically coupled to the second terminal 25 .
- This structure is repeated a number of times.
- the third diaphragm layer 16 c likewise has a first electrode 20 c on its upper side, which has a protrusion which extends to the first edge region 18 .
- the fourth diaphragm layer 16 d has a second electrode 22 d on its upper side, which is coupled to the second terminal 25 .
- the terminating diaphragm layer 16 e in contrast, has a first electrode 20 e which is electrically coupled to the first terminal 24 .
- the stack 17 of the diaphragm layers 16 has an asymmetrical electrode pattern in cross-section since a first electrode 20 ( FIG. 1 c) and a second electrode 22 ( FIG. 1 d ) are respectively provided in alternation.
- first or a second electrode 20 , 22 is attached to the respective upper side of each second diaphragm layer 16 of the stack 17 , wherein, a second or a first electrode 22 , 20 is accordingly attached to the upper sides of the other diaphragm layers 16 .
- the diaphragm layers 16 b to 16 e are each allocated a first electrode 20 and a second electrode 22 which have a different polarity. These diaphragm layers 16 b to 16 e are then compressed in the direction of the electric field upon application of a voltage and accordingly expand by reason of the incompressibility of the diaphragm layers 16 perpendicularly to the direction of the electric field in order to keep their volume constant. The expansion of the diaphragm layers 16 b to 16 e is then used to achieve the mechanical displacement movement.
- the first diaphragm layer 16 a also has a second electrode 22 a on its upper side, which, however, is optional. In this way it is merely ensured that the first diaphragm layer 16 a can also be used to achieve the mechanical displacement movement.
- the first diaphragm layer 16 a would function only as a support layer for the first electrode 20 a on its upper side, without making a contribution to the displacement movement; it would be displaced passively when the other diaphragm layers “work”.
- each diaphragm layer 16 would have only one electrode 20 , 22 on its respective upper side.
- all the diaphragm layers 16 can have a respective electrode 20 , 22 on their upper side and their lower side, wherein the electrodes 20 , 22 have correspondingly different polarity.
- a first electrode 20 is provided on the upper side whereas a second electrode 22 is provided on the lower side.
- the diaphragm layer 16 disposed on the upper side must then likewise have a first electrode 20 on its lower side and so no isolation between adjacent diaphragm layers 16 is necessary.
- the two electrodes 20 , 22 differ only in their protrusions via which they are coupled to the respective terminal 24 , 26 . Otherwise, they have the same surface area which in particular corresponds almost to the whole surface of the respective diaphragm layer 16 , In this way the electrodes 20 , 22 lie opposite to one another over a large area.
- the diaphragm actuator 10 can in particular be installed in a pretensioned manner and so e.g. the middle region of the diaphragm layers 16 is pretensioned by means of a spring in a deflected (conical) condition. The deflection of the middle region can then be controlled extremely precisely in the desired manner by application of a voltage.
- the diaphragm actuator 10 shown in FIG. 1 a then has a first connecting part 28 and a second connecting part 30 .
- the first connecting part 28 is disposed like the first frame part 12 on the first surface 17 a of the stack 17 whereas the second connecting part 30 is disposed on the second surface 17 b of the stack 17 .
- the two connecting parts 28 , 30 are each fastened centrally on the stack 17 and have in particular a height which corresponds to the two frame parts 12 , 14 . In this way a compact diaphragm actuator 10 is created.
- FIG. 1 a also shows that the respective electrodes 20 , 22 of the diaphragm layers are formed in such a way that they do not cover the middle region in which the connecting parts 28 , 20 are provided.
- the above-mentioned spring can engage on the connecting parts 28 , 30 .
- the connecting parts can also be used as an output of the actuator in order to transfer the generated stroke to another component (e.g. a valve element).
- FIG. 2 shows an overview of the diaphragm actuator 10 of FIG. 1 .
- the overview includes a plan view of the non-active diaphragm actuator 10 ( FIG. 2 a ) and a cross-sectional view of the diaphragm actuator 10 in a non-active position ( FIG. 2 b ) and a deflected position ( FIG. 2 c ).
- the diaphragm actuator 10 is circular since both the first frame part 12 and also the second frame part 14 are circular. Furthermore, the individual diaphragm layers 16 are circular as are the connecting parts 28 , 30 .
- the diaphragm layers 16 are clamped taut between the frame parts and so the connecting parts 28 , 30 are located in an initial position in the middle plane.
- the material of the diaphragm layers is (almost) incompressible, the material becomes “longer”.
- the middle portion of the diaphragm layers 16 can be deflected with respect to the initial condition.
- the middle portion is deflected upwards in this case. This can be effected by means of a spring (not shown) which can displace the connecting parts 28 , 30 upwards when the diaphragm layers are compressed between the electrodes 20 , 22 and thus “lengthen”.
- the middle portion could also sag downwards under the effect of gravity when a voltage is applied.
- the connecting parts 28 , 30 can cooperate in particular with at least one element to be displaced and so, upon activation of the diaphragm actuator 10 , a mechanical displacement of the element to be moved is achieved.
- the means can be bores or slits or fastening elements.
- FIGS. 3 a to 3 c also show an overview of a second embodiment of the diaphragm actuator 10 .
- the second embodiment of the diaphragm actuator 10 differs from the first embodiment in that the frame parts 12 , 14 , the diaphragm layers 16 and the connecting parts 28 , 30 are substantially rectangular (see FIG. 3 a ). Only the corners are rounded.
- the advantage of the second embodiment is that a plurality of actuators can be disposed closely next to one another without space going to waste between them.
- FIGS. 3 d to 3 f the diaphragm actuator 10 of FIG. 3 is shown in a plan view ( FIG. 3 d ) and two transverse cross-sectional views ( FIGS. 3 e and 3 f ) in different planes in order to clarify the formation of the two electrodes 20 , 22 in accordance with the second embodiment.
- FIGS. 3 d to 3 f are to be understood analogously to FIGS. 1 b to 1 d and so the expansion of the respective electrode 20 , 22 is clear in particular from FIGS. 3 e and 3 f.
- FIG. 4 shows an overview of a third embodiment of the diaphragm actuator 10 which is similar to the first view of the first embodiment.
- each of the diaphragm layers 16 has an opening 32 which is formed centrally in the respective diaphragm layer 16 (see FIGS. 4 a and 4 b ).
- the openings 32 of the respective diaphragm layers 16 are likewise circular in the illustrated embodiment.
- activation of the diaphragm actuator 10 in accordance with the third embodiment causes the individual diaphragm layers 16 to contract such that the diameter of the openings 32 is reduced.
- the openings 32 can contract so far that they close (see FIG. 4 c ) as compared with an initial condition (see FIGS. 4 a and 4 b ). In this way, e.g. a flow cross-section can be directly controlled without the movement of the actuator having to be transferred to a valve element.
- FIG. 5 illustrates a fourth embodiment of the diaphragm actuator 10 which substantially corresponds to the third embodiment, wherein the frame parts 12 , 14 , the diaphragm layers 16 and the openings 32 are not circular but rather substantially rectangular.
- the openings 32 can also in this case be closed (see FIG. 5 c ) from an initial condition (see FIGS. 5 a and 5 b ) in that a voltage is applied to the electrodes.
- FIGS. 6 a to 6 e show further embodiments of the diaphragm actuator 10 , wherein the arrangement of the electrodes 20 , 22 or the electrode pattern are shown.
- FIG. 7 shows a plan view of a matrix diaphragm actuator 34 .
- the matrix diaphragm actuator 34 has a peripheral frame 35 with intermediate webs 36 disposed therebetween and forming a matrix 37 .
- a plurality of segments 38 are provided in this matrix 37 , in which a respective diaphragm actuator 10 is disposed.
- the diaphragm actuators 10 are each formed in accordance with the second embodiment shown in FIG. 3 .
- terminals 24 , 25 are allocated to each individual segment 38 and so the individual diaphragm actuators 10 of the matrix diaphragm actuator 34 can be electrically actuated independently of one another.
- the matrix diaphragm actuator 34 can also be formed with the diaphragm actuators 10 of the other embodiments. In particular mixtures of the embodiments can also be provided in one matrix diaphragm actuator 34 .
- FIG. 8 shows an overview of a ninth embodiment of the diaphragm actuator 10 , wherein the plan view ( FIG. 8 a ) and the lower cross-sectional view ( FIG. 8 c ) now show the electrically excited position of the diaphragm actuator 10 .
- the frame parts 12 , 14 of the diaphragm actuator 10 are flexible.
- the diaphragm actuators 10 and in particular the frame parts 12 , 12 can be formed from a DEMES structure.
- the diaphragm actuator 10 and in particular the frame 15 thereof are transferred from an equilibrium condition which is favourable in terms of energy ( FIG. 8 b ) to an excited condition ( FIG. 8 c ).
- the height of the diaphragm actuator 10 is reduced as shown in particular by a comparison with FIGS. 8 b and 8 c.
- the frame parts 12 , 14 and the diaphragm layers 16 are each circular in the illustrated embodiment.
- FIG. 9 shows a further embodiment of the diaphragm actuator 10 in which the frame parts 12 , 14 are flexible in a manner analogous to the previous embodiment.
- the frame parts 12 , 14 and the diaphragm layers 16 are substantially rectangular.
- FIGS. 8 and 9 a comparison of the two embodiments shown in FIGS. 8 and 9 makes it clear that the frame parts 12 , 14 can be formed differently with respect to their basic condition in terms of energy. This is manifested in that, when no voltage is applied, the frame parts contract to different extents (and accordingly deform to different extents when a voltage is applied).
- the frame 15 in the embodiment of FIG. 9 contracts more strongly in the relaxed condition than the frame 15 of the embodiment of FIG. 8 .
- FIGS. 10 a to 10 e show further embodiments of the diaphragm actuator 10 which are each shown in a plan view.
- both the geometry of the flexible frames 15 and also that of the electrode pattern can be formed in a corresponding manner in order to achieve an extremely wide range of movements of the diaphragm actuator 10 .
- FIG. 11 shows an overview of a further embodiment of the diaphragm actuator 10 in which the plan view ( FIG. 11 a ) shows the excited position of the diaphragm actuator 10 ( FIG. 11 c ).
- the actuator has a central opening 32 , and DEMES structures are used.
- the central opening 32 is between quadrant-shaped diaphragm layers. These are bent in the same direction by reason of the pretensioning of their frame parts and so their tips are at a distance from one another.
- the frame 15 is partially flexible,
- the frame 15 has a flexible frame part 14 a which has an annular portion and four portions surrounding the quadrant-shaped diaphragm layers which protrude inwards from the annular portion.
- the partially flexible frame part 14 a is fixedly disposed on the rigid frame part 14 via its annular portion, whereas the inwardly protruding portions are free and so they can deform by reason of their flexible formation as a comparison of FIGS. 11 a to 11 c shows.
- a first or a second connecting part can also be used which is correspondingly flexible.
- a polymer film 40 is provided which is clamped between a first roller pair 42 and a second roller pair 44 .
- first tool part 46 is provided which is formed as a working table in the illustrated embodiment.
- the first frame part 12 is disposed on a first surface 46 a of the first tool part 46 , which frame part, however, is not shown in the figures for reasons of clarity.
- the polymer film 40 is passed via the first roller pair 42 , which rotates at a first speed, to the second roller pair 44 which rotates at a second speed. If the two roller pairs 42 , 44 are rotated at the same speed, no pretensioning of the polymer film 40 is provided and so only a clamping effect is present.
- the polymer film 40 is already mechanically pretensioned between the two roller pairs 42 , 44 .
- the first tool part 46 with the first frame part 12 disposed thereon is moved in a linear and translatory manner in the direction of the polymer film 40 (see FIG. 12 b ) and so the polymer film 40 clamped in between the two roller pairs 42 , 44 is mechanically expanded.
- An alignment grid can be provided which has previously been applied to the non-expanded polymer film 40 . By means of the deformation of the alignment grid it is possible to see whether the desired expansion of the polymer film 40 has been achieved.
- the alignment grid can e.g. be electronically detected and monitored.
- openings can be provided in the first surface 46 a of the tool part 46 , via which openings an overpressure or a negative pressure can be generated and so the polymer film 40 either slides well over the first surface 46 a, namely when air or gas is blown between the film and the tool, or adheres thereto when the film is sucked against the surface by negative pressure.
- the tool 46 can be formed from a sintered metal or at least comprise a sintered metal plate which forms the first surface 46 a and so the first surface 46 a is air-permeable.
- the first surface 46 a generally has a high surface quality since it comes into contact with the polymer film 40 .
- the two roller pairs 42 , 44 are then moved about the first tool part 46 , in particular moved in a translatory manner, until they are opposite to the second surface 46 b of the first tool part 46 which is opposite to the first surface 46 a (see FIG. 12 c ).
- the first tool part 46 has thereby become surrounded by the polymer film 40 .
- the polymer film 40 is now attached to the first tool part 46 , in particular to the second surface 46 b of the first tool part 46 .
- the polymer film 40 is then cut in the region of the two roller pairs 42 , 44 by cutting means 48 , in particular in a region between the fastened points on the first tool part 46 and the roller pairs 42 , 44 (see FIG. 12 d ).
- the cutting means 48 can be blades or metal plates.
- the two roller pairs 42 , 44 can move freely and return to their initial position.
- the first diaphragm layer 16 a is disposed on the first frame part 12 .
- the first electrode 20 or the second electrode 22 can then be applied to the first diaphragm layer 16 a.
- a UV-hardened silicone or a thermal ultrasonic compression welding process can be used.
- FIG. 12 e shows a plan view of the illustration shown in FIG. 12 d .
- the plan view shows that a batch of diaphragm actuators 10 has been produced simultaneously.
- a plurality of first frame parts 12 or a continuous part has been disposed on the first tool part 46 which includes a plurality of first frame parts 12 in a matrix-like manner. This can be e.g. an injection moulded matrix.
- the second frame part 14 is placed onto the respective last or uppermost diaphragm layer 16 . All the diaphragm layers 16 are therefore disposed between the first frame part 12 and the second frame part 14 which form the frame 15 .
- the individual diaphragm layers 16 are then through-contacted, wherein this can take place by means of a contact element such as a rivet or a pressure pin.
- a contact element such as a rivet or a pressure pin.
- the contact element used can also be formed from an elastically conductive elastomer. In this case it is advantageous additionally to dispose rigid fastening elements between the two frame parts and so the diaphragm layers are reliably held. Otherwise, the contact elements can be used to fix the diaphragm layers to the frame parts 12 , 14 in the radial direction.
- the contacting can be effected by stamping or by pressing in contact elements.
- first diaphragm layer 16 a is to have an electrode 20 , 22 on its underside, this electrode can be attached before the first diaphragm layer 16 a is disposed on the first frame part 12 or even subsequently, this rendering contacting more difficult.
- a diaphragm actuator 10 in accordance with the invention which is a multi-layer diaphragm actuator, is created.
- a unidirectional or uniaxial pre-expansion of the polymer film 40 can be produced which is of significance in particular in the case of a substantially rectangular diaphragm actuator 10 .
- FIG. 13 a shows the two roller pairs 42 , 44 in their initial position in which the polymer film 40 is supplied to the first roller pair 42 . Since the first roller pair 42 rotates, the introduced polymer film 40 is advanced to the second roller pair 44 and so the polymer film 40 is clamped between the two roller pairs 42 , 44 .
- the second roller pair 44 moves away from the first roller pair 42 , wherein, in dependence upon the movement of the second roller pair 44 and the rotational speed thereof, a pre-extension of the polymer film 40 may or may not take place.
- roller pairs 42 , 44 can in particular be driven and controlled individually in order to ensure defined movements.
- roller pairs 42 , 44 can have a surface hardening or coating and so they have anti-adhesion properties.
- a rubber coating can also be provided.
- FIGS. 14 a to 14 b show an alternative embodiment variation of the production method in which the second roller pair has been replaced by a gripper 50 which is moved linearly at a defined speed.
- a pre-expansion of the polymer film 40 can be set depending on how high the speed of the gripper 50 is.
- FIGS. 15 a to 15 c show an alternative embodiment variation of the production method in which a radial expansion of the polymer film 40 and therefore of the individual diaphragm layers 16 is produced.
- the polymer film 40 is clamped, in particular pretensioned, between the first roller pair 42 and the second roller pair 44 .
- first tool part 46 is likewise formed as a working table on which the first frame part 12 is disposed, which is not illustrated for reasons of clarity.
- the first tool part 46 differs from that of the first embodiment variation in that protrusions 52 are provided which protrude from the first surface 46 a of the tool part 46 .
- the protrusions 52 are arranged on the outer edges of the tool part 46 .
- protrusions 52 The function of these protrusions 52 is clarified with the aid of FIG. 15 b since the fixedly clamped polymer film 40 comes to lie on the protrusions 52 when the first tool part 46 has been moved in a linear and translatory manner in the direction of the polymer film 40 in order to mechanically tension or expand the polymer film 40 .
- the protrusions 52 protrude from the first surface 46 a of the first tool part 46 such that the polymer film 40 does not contact the first frame part 12 disposed on the first surface 46 a.
- the mechanically expanded polymer film 40 is now acted upon by a second tool part 54 which contacts the side of the polymer film 40 opposite to the first tool part 46 .
- the second tool part 54 can likewise move in a linear and translatory manner in order to contact the polymer film 40 .
- FIG. 16 shows in detail the region circled with a broken line in FIG. 15 .
- FIG. 16 shows that the second tool part 54 has at least one stamp arrangement 56 on its side facing the polymer film 40 .
- the stamp arrangement 56 the second tool part 54 has a structure which corresponds to the first frame part 12 and the first connecting part 28 which are both disposed on the first surface 46 a of the first tool part 46 .
- the stamp arrangement 56 accordingly has a middle pin 58 which is allocated to the first connecting part 28 , and two outer pins 60 , 62 which can co-operate with the first frame part 12 .
- the polymer film 40 is fastened to the first tool part 46 in a manner analogous to the previously described embodiment.
- the two roller pairs 42 , 44 are moved around the tool part 46 and so they lie opposite to the second surface 46 b.
- the polymer film 40 is fastened in an analogous manner and so now the stamp arrangement 56 can be activated.
- the desired symmetrical and radial expansion of the polymer film 40 is achieved since the middle pin 58 of the stamp arrangement 56 is displaced first, whereby the polymer film 40 is pressed down onto the first connecting part 28 .
- the two outer pins 60 , 62 are then likewise linearly displaced and so the polymer film 40 is pressed onto the first frame part 12 .
- the stamp arrangement 56 therefore constitutes a displaceable structure with which the symmetrical and radial expansion of the polymer film 40 is ensured.
- the polymer film 40 additionally to be fastened to the second tool part 54 in order to achieve additional fixing.
- the fastening to the second tool part 54 can also take place as an alternative to the fastening to the first tool part 46 .
- the polymer film 40 can then be fastened to the first frame part 12 , wherein this can happen by adhesion using e.g. UV-hardened silicone or by thermal ultrasonic compression welding.
- the second tool part 54 can comprise the corresponding instruments for fastening purposes.
- the second tool part 54 has a plurality of such stamp arrangements 56 and so a plurality of diaphragm actuators 10 can be produced simultaneously. This is significant in particular in the case of batch-wise production of the diaphragm actuators 10 .
- the polymer film 40 fastened to the first tool part 46 can be cut off in a manner analogous to the first embodiment variation of the production method and so the first diaphragm layer 16 a is formed.
- the polymer film 40 is correspondingly cut off at that location.
- the first electrode 20 or the second electrode 22 are likewise subsequently attached to the first diaphragm layer 16 a.
- each diaphragm layer 16 is allocated a first electrode 20 and a second electrode 22 .
- the second frame part 14 is placed onto the last diaphragm layer 16 and the individual diaphragm layers 16 are through-contacted in order to produce an electrical connection and to mechanically couple the individual diaphragm layers 16 to the frame parts 12 , 14 .
- the second tool part 54 can have cutting means 64 with which the polymer film 40 fastened to the first tool part 46 can be cut off directly in the region of the first frame part 12 or of the diaphragm actuator 10 . This can take place after fastening the respective diaphragm layer 16 or after all diaphragm layers 16 have been disposed.
- the first tool part 46 formed as a working table can be formed analogously to the embodiment previously depicted in FIGS. 12 a to 12 e.
- the radial expansion of the polymer film 40 is suitable in particular for the diaphragm actuators 10 which are circular.
- FIG. 18 schematically shows a third embodiment variation of the production method in accordance with the invention for producing the diaphragm actuator 10 in accordance with the invention.
- a working drum is used as the first tool part 46 and is shown in a perspective view in FIG. 19 .
- the first tool part 46 formed as a working drum has eight working surfaces 66 which are each allocated to one of eight working stations 68 as shown in FIG. 18 .
- the first tool part 46 formed as a working drum can be moved rotationally and in a linearly translatory manner, whereby one of the eight working surfaces 66 lies opposite to one of the working stations 68 in a step-by-step manner.
- the tool part 46 rotates by 45° each time about its axis of rotation A.
- the working stations 68 generally likewise have at least one degree of freedom and so they can be linearly displaced.
- the production of the diaphragm actuator 10 is described with the aid of FIGS. 20 a to 20 h and with reference to the third embodiment variation of the production method in accordance with the invention.
- the polymer film 40 is inserted between the two roller pairs 42 , 44 into a unit 70 formed by the working stations 68 and the first tool part 46 .
- the polymer film 40 is in this process damped between the two roller pairs 42 , 44 , in particular it is slightly pretensioned.
- the first tool part 46 is located in a position which is displaced in a translatory manner from the centre.
- the first working station 68 a is moved in the first process step in a translatory and linear manner towards the polymer film 40 and so it almost comes into contact with the polymer film 40 .
- the first working station 68 a can measure the thickness of the polymer film 40 , wherein the thickness of the polymer film 40 can be adjusted according to the movement of the roller pair 42 , 44 . In particular, a greater pretensioning of the polymer film 40 can be produced with the different speeds of the roller pairs 42 , 44 and the stretching resulting therefrom.
- the thickness can be measured in particular by means of optical techniques such as white light interferometry, transmission spectroscopy or laser profilometry.
- the second process step is carried out (see FIG. 20 b ).
- the first tool part 46 formed as a working drum is moved in a translatory manner, wherein it is moved with a first working surface 66 a against the polymer film 40 and expands said film mechanically.
- the first frame part 12 is placed on the first working surface 66 a and so this frame part is disposed between the first working surface 66 a and the polymer film 40 .
- the polymer film 40 can slide along the first working surface 66 a of the first tool part 46 provided that the surface of the first working surface 66 a is formed appropriately.
- the first working station 68 a measures the thickness of the polymer film 40 again and fastens the polymer film 40 to the first tool part 46 .
- the polymer film 40 is then cut off in a region between the second roller pair 44 and the fastening point, as schematically illustrated by the arrow.
- the first working station 68 a can be formed substantially analogously to the second tool part 54 in accordance with the second embodiment variation of the production method.
- the first tool part 46 formed as a working drum is now rotated about its axis of rotation A by 45° and so the first working surface 66 a lies opposite to the second working station 68 b ( FIG. 20 c ). This constitutes the beginning of the third process step.
- a surface treatment of the polymer film 40 is carried out.
- This can be e.g. a plasma activation which increases the adhesion of the electron layer.
- a second batch of diaphragm actuators 10 is prepared since the same steps as in FIG. 20 b are carried out.
- the expansion of the polymer film 40 should remain constant, for which reason the thickness of the polymer film 40 is constantly monitored in the first working station 68 a.
- the first tool part 46 formed as a working drum rotates again by 45° and so the first working surface 66 a lies opposite to the third working station 68 c (see FIG. 20 d ).
- the first electrode 20 or the second electrode 22 is attached to the treated surfaces of the polymer film 40 and so the corresponding electrode 20 , 22 is later attached to the upper side of the diaphragm layer 16 .
- a third batch of diaphragm actuators 10 which is disposed on the third working surface 66 c, is prepared in the first working station 68 a, wherein the second batch undergoes a surface treatment in the second working station 68 b.
- the first tool part 46 formed as a working drum is again rotated by 45 ° (see FIG. 20 e ) and so the first working surface 66 a of the first tool part 46 lies opposite to the fourth working station 68 d.
- a surface treatment is again carried out, wherein this can be a corona treatment which should avoid bubbles occurring during lamination.
- the further batches of the diaphragm actuators 10 are correspondingly treated in the working stations 68 a to 68 c.
- the first tool part 46 now rotates further in 45 ° steps, wherein the fifth to eighth working surfaces 66 e to 66 h are provided with a batch and the process steps provided in the first four working stations 68 a to 68 d have been carried out.
- each batch of diaphragm actuators 10 is provided with a plurality of diaphragm layers 16 (see FIG. 20 f ).
- the individual diaphragm layers 16 are laminated together to form a composite.
- the working stations 5 to 8 only come into use when the diaphragm actuators 10 comprise all the diaphragm layers 16 .
- the second frame part 14 is disposed onto the uppermost diaphragm layer 16 in the fifth working station 68 e, and is fastened thereto (see FIG. 20 g ).
- the polymer film 40 is severed in the region of the first working station 68 a.
- the further batches of diaphragm actuators 10 continue to be processed in the preceding working stations 68 a to 68 d.
- the first tool part 46 then rotates again by 45°, wherein the individual diaphragm layers 16 of the diaphragm actuators 10 are through-contacted in the sixth working station 68 f.
- the batch of finished diaphragm actuators 10 is tested in the seventh working station 68 g.
- the diaphragm actuator 10 After a further rotation by 45°, the diaphragm actuator 10 reaches the eighth working station 68 h in which the batch of diaphragm actuators 10 is stamped or cut out in order to form the individual diaphragm actuators 10 .
- FIGS. 21 a to 21 c alternative embodiments of the first tool part 46 are illustrated which can be used in the production method in accordance with the third embodiment variation.
- the illustrated tool parts 46 have fewer working surfaces 66 and so a working surface 66 can be allocated a plurality of working stations 68 .
- FIGS. 22 a to 22 g show different embodiments of the diaphragm actuator 10 which can likewise be produced with the production method in accordance with the invention according to one of the three alternative embodiments.
- diaphragm actuators 10 are formed as single-layer diaphragm actuators.
- a diaphragm actuator 10 in accordance with the invention is created which can provide greater forces but is of a small structure.
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Abstract
A diaphragm actuator has a first frame part and a second frame part, between which at least two diaphragm layers are disposed in a stacked manner and formed as electro-active polymer layers. Furthermore, a method for producing a diaphragm actuator is described.
Description
- The invention relates to a diaphragm actuator and a method for producing a diaphragm actuator.
- The term “actuator” as used herein designates a component or an assembly with which electrical energy is converted into mechanical energy, whereby a movement of a part of the actuator is generated which can be transferred to an element to be actuated. An actuator of this type can advantageously be used inter alia in fluid valve technology, e.g. in order to actuate a valve.
- A diaphragm actuator is characterised in that it has a diaphragm layer which is used to convert the electrical energy into mechanical energy. For this purpose, the diaphragm layer can typically be formed from an electro-active polymer which e.g. expands or contracts when a voltage is applied. In this way the electrical energy applied by the application of voltage is converted into mechanical energy, which leads to a movement of an output part of the actuator.
- Suitable electro-active polymers are e.g. silicone, polyurethane and acrylate.
- It is known from the prior art to stack such diaphragm actuators on top of one another to form a stacked diaphragm actuator in order to increase the available force thereof. For example, a stacked diaphragm actuator of this type is known from WO 20081083325 A, in which each diaphragm layer is clamped in between two frame parts. A plurality of these diaphragm actuators are stacked one above the other in order to form the stacked diaphragm actuator.
- In stacked diaphragm actuators of this type it has proved to be disadvantageous that they require a lot of space since the individual diaphragm actuators each lie on top of one another via their frame parts. However, the frames are of greater height than the active regions of the diaphragm layers which generate the movement, i.e. the regions of the diaphragm layers which are disposed between electrode layers. Much space thereby is wasted.
- It is the object of the invention to form a diaphragm actuator which can exert a high level of force but nevertheless requires little installation space.
- The object is achieved in accordance with the invention by a diaphragm actuator which has a first frame part and a second frame part, between which at least two diaphragm layers are disposed in a stacked manner and formed as electro-active polymer layers.
- The fundamental idea of the invention is to reduce the space required for the diaphragm actuator in that not every individual diaphragm layer is damped in its own frame. It is much rather the case that a plurality of diaphragm layers made from an electro-active polymer (EAP diaphragms) are damped in between a single frame. Thus a diaphragm actuator of this type can also be termed a multi-layer diaphragm actuator since a plurality of diaphragm layers are disposed in an actuator, in particular in a frame of the actuator. Nevertheless the plurality of diaphragm layers can provide a high level of force, whereby a diaphragm actuator formed in this way can generate comparable forces to the stacked diaphragm actuators known from the prior art but is of lower construction height.
- In particular the diaphragm actuator can be a dielectric elastomeric actuator.
- A dielectric elastomeric actuator is generally based on an electrode with a large surface area being disposed on each of two mutually opposing sides of a dielectric polymer film. If a sufficiently strong electric voltage is applied to the electrodes, the electrodes are drawn towards one another and so the polymer film lying therebetween is compressed. Since the dielectric polymer film used is almost incompressible, the reduction in the spacing between the electrodes leads to a change in shape. In a diaphragm e.g. the middle portion of a circular diaphragm can be deflected in the axial direction with respect to the outer edge when an electric voltage is applied to the electrodes on both sides of the diaphragm; the reduction in the thickness of the dielectric polymer film is, to put it simply, converted into a greater axial length for the diaphragm.
- One aspect of the invention makes provision for the at least two active diaphragm layers to lie directly against one another. In this way, the space requirement of the diaphragm actuator is considerably reduced since the individual diaphragm layers are very thin and no further component is disposed therebetween.
- Furthermore, provision is made for the first frame part to be able to lie against a first surface of the at least two diaphragm layers and/or the second frame part to be able to lie against a second surface of the at least two diaphragm layers, which second surface is opposite to the first surface. The first frame part can constitute a lower termination of the diaphragm actuator, whereas the second frame part forms an upper termination of the diaphragm actuator. The diaphragm layers lying between the frame parts can thereby be held in a secure and fixed manner.
- In accordance with a first embodiment of the diaphragm actuator in accordance with the invention, a first connecting part is provided which lies against the first surface of the at least two diaphragm layers and/or a second connecting part is provided which lies against the second surface of the at least two diaphragm layers, wherein in particular the first connecting part and/or the second connecting part lie(s) centrally on the respective surface. By means of the first or the second connecting part the diaphragm actuator can cooperate with the element to be actuated. This can happen e.g. in that the diaphragm actuator is connected to the respective part to be moved in each case via the first and/or the second connecting part. Alternatively, the connecting parts can also serve as stop elements which, upon movement of the actuator, engage on an element to be actuated. Furthermore, a respective element to be actuated can also be allocated to both connecting parts. By means of the central arrangement of the first and/or of the second connecting part it is ensured that the connecting parts undergo a homogeneous displacement movement upon activation of the diaphragm actuator.
- In accordance with a second embodiment of the invention, provision is made that the at least two diaphragm layers each have an opening which is provided centrally in the respective diaphragm layer and in particular is circular. In a diaphragm actuator of this type provision can be made e.g. for the diaphragm layers to expand or contract mechanically upon application of a voltage, such that the opening within the diaphragm layers is changed. In this connection, the opening can contract e.g. when an electric voltage is applied, whereby the size of the opening is reduced. The opening can be circular or substantially rectangular.
- Furthermore, provision can be made for the at least two diaphragm layers to be circular or substantially rectangular. By means of the respective formation of the diaphragm layers, different mechanical movements of the diaphragm actuator can be achieved when it is electrically activated.
- In particular the first frame part and/or the second frame part can be circular or substantially rectangular. The frame parts are formed to correspond to the respective diaphragm layers in order to ensure that the frame parts can fixedly hold the diaphragm layers at their outer edges in each case or are attached to the diaphragm layers via the respective edges. The region of the diaphragm layers which is not fixed by the frame parts serves as an active region which converts movement when the diaphragm actuator is energised.
- A further aspect of the invention makes provision for the first frame part and/or the second frame part to be at least partially flexible. By reason of the partially flexible formation of the frame parts, a diaphragm actuator can be created which is able to adopt different shapes or can exert movements since the frame itself can deform by reason of the at least partially flexible frame parts. The diaphragm actuator can comprise a DEMES structure or be formed therefrom. A DEMES structure (Dielectric Elastomer Minimum Energy Structure) is a structure which adopts a condition which is favourable in terms of energy (state of equilibrium). By activation of the diaphragm layers, energy can therefore be introduced into the diaphragm actuator at least partially formed from a DEMES structure and so the actuator is deformed out of its state of equilibrium which is favourable in terms of energy. In particular, the diaphragm actuator can also be completely flexible, i.e. consist entirely of a DEMES structure.
- Furthermore, the at least two diaphragm layers each comprise an electrode. By means of the electrodes it is ensured that the diaphragm layers can have electric voltage applied to them. The electro-active diaphragm layers can therefore expand or contract when an electric voltage is applied to them.
- in particular, the electrodes of directly adjacent diaphragm layers are disposed offset with respect to one another. In this way it is possible to ensure in the case of a diaphragm actuator with diaphragm layers disposed in a stack that an electric field is formed between the directly adjacent diaphragm layers. For this purpose, the mutually offset diaphragm layers are allocated to different poles of a voltage source. Hence, a single voltage source can suffice to apply electricity to all the diaphragm layers.
- A further aspect of the invention makes provision for the first frame part to have a first terminal and/or the second frame part to have a second terminal. By means of the terminals the diaphragm layers, in particular the electrodes thereof, have a voltage applied to them. The frame parts which serve to fix the individual diaphragm layers therefore simultaneously ensure the indirect electrical supply of the individual diaphragm layers and fixing of the diaphragm layers at the edge.
- In particular, the electrodes of the at least two diaphragm layers are electrically contacted, wherein the electrodes of every second diaphragm layer are coupled to the first terminal and the other diaphragm layers are coupled to the second terminal. This results in asymmetrical contacting of the stacked diaphragm layers since between every two adjacent diaphragm layers an electric field is always formed, which is necessary in order to create a voltage in the respective diaphragm layers.
- The object of the invention is further achieved by a method for producing a diaphragm actuator, comprising the following steps:
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- a) providing a first tool part, a first frame part and a polymer film made from an electro-active material.
- b) disposing the first frame part on the first tool part,
- c) clamping the polymer film,
- d) mechanically expanding the polymer film,
- e) fixing the polymer film, in particular on the first tool part, and
- f) cutting the polymer film so that a diaphragm layer is produced.
- By means of the method in accordance with the invention it is ensured that the required pretensioning of the diaphragm layer can be achieved. By reason of the pretensioning, the available force of the diaphragm actuator can be increased. By expansion or stretching of the diaphragm layer a preferred direction of the actuator is defined.
- In accordance with one aspect of the invention a step g) is carried out in which at least one electrode is attached to the diaphragm layer, wherein in particular step g) is carried out after steps c) to e). The attachment of the electrode is important in order that a voltage can be applied to the diaphragm layer. The electrode should in particular be attached after the mechanical expansion in step d) in order to prevent damage to the electrode. The at least one electrode can be attached by means of a wet chemical process such as spraying, stamping, printing or screen printing. In general, an extremely wide variety of electrode patterns can thereby be achieved.
- Furthermore, the steps c) to e) are carried out repeatedly in order to form a plurality of diaphragm layers. In dependence upon the repetitions a multi-layer diaphragm actuator is created which has diaphragm layers corresponding to the number of repetitions. The available force of the diaphragm actuator is thereby increased.
- In particular, the electrodes of directly adjacent diaphragm layers are disposed offset with respect to one another at least in regions. In this way it is ensured that in each case directly adjacent diaphragm layers can be supplied with or coupled to a different voltage or a different terminal and so an electric field can be created between directly adjacent diaphragm layers when a voltage is applied to the diaphragm actuator.
- Furthermore, a second frame part is provided which is disposed on the side of the at least one diaphragm layer opposite to the first frame part. Therefore, the second frame part forms the termination of the diaphragm actuator opposite to the first frame part, whereby it is ensured that the at least one diaphragm layer is disposed between the two frame parts. The at least one diaphragm layer is therefore clamped in securely.
- Furthermore, provision is made for the polymer film to be expanded unidirectionally or radially, in particular is expanded uniformly, in step d). By means of the expansion a multi-layer diaphragm actuator with pre-expanded diaphragm layers can be provided which provides a large force with a compact structure. The radial expansion is of significance in particular in diaphragm layers which are circular. By means of the uniformly radial expansion it is ensured that a circular diaphragm layer which is clamped in a circular frame is compressed between the electrodes, e.g. when the electrodes are acted upon in the active region thereof, such that the wall thickness at that location is reduced. Since the material of the diaphragm layers is incompressible, it “elongates” and so the centre of the diaphragm can be deflected with respect to the initial condition. If the voltage is withdrawn from the electrodes, the actuator returns to the initial condition; the wall thickness of the diaphragm layers increases, whereby the centre is retracted into its original position. In general, the pre-expansion means that a defined movement of the diaphragm actuator can be achieved with a larger force.
- In particular, the first tool part is moved in step d) in order to expand the polymer film mechanically. The first tool part therefore serves not only to fix the polymer film in order to form the diaphragm layer but also in order to expand the polymer film. In this way, a simple method is provided for producing the diaphragm actuator, in particular a diaphragm actuator with pre-expanded diaphragm layers.
- Furthermore, a second tool part can be provided which is likewise moved in order to expand the polymer film. This second tool part can in particular be provided when a radial expansion of the polymer film or of the diaphragm layer is to take place.
- In accordance with one aspect of the invention, the second tool part has a structure which substantially corresponds to the first frame part and/or the second tool part is positioned opposite to the first frame part. By reason of the positioning and/or design of the second tool part, the radial expansion of the polymer film can take place. For this purpose, the second tool part is in particular able to move such that it can travel in the direction of the first tool part on which the first frame part is disposed. The correspondingly formed structure ensures that the radial expansion of the polymer film takes place in order to form the radially pre-expanded diaphragm layer.
- In accordance with a further aspect of the invention, the first diaphragm layer is attached to the first frame part, in particular is adhered or welded thereto. This ensures that a firm connection between the frame part and the edge of the first diaphragm layer is provided and so a relative movement between the first frame part and the first diaphragm layer cannot take place.
- Furthermore, the further diaphragm layers can also be connected to the first frame part or the previous diaphragm layer. The connection is effected at the edge.
- In particular, the first tool part has a working table or a working drum which has a plurality of working surfaces. In this way an extremely economical production method can be achieved which can be carried out in an very small space.
- In particular, the first tool part formed as a working drum rotates about an axis of rotation and so a polymer film portion of the polymer film allocated to a working surface is supplied to different working stations. In this way a multi-layer diaphragm actuator can be produced in an extremely efficient manner since the respective diaphragm layer to be processed passes through a plurality of stations in succession. By reason of the expansion of the working drum about its axis of rotation, the space requirement is also slight. At the same time, further multi-layer diaphragm actuators can be subjected to other method steps on the other working surfaces.
- In general, the working surfaces can be formed in such a way that a plurality of diaphragm actuators can be formed simultaneously. A batch of diaphragm actuators is accordingly produced on one working surface. For this purpose, a matrix can be disposed on the corresponding working surface.
- Further advantages and properties of the invention will be apparent from the following description and the drawings to which reference is made. In the drawings:
-
FIG. 1a shows a cross-sectional view through a first embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 1b shows a plan view of the diaphragm actuator according toFIG. 1 a, -
FIG. 1c shows a cross-sectional view through the diaphragm actuator ofFIG. 1a in the case of a first electrode, -
FIG. 1d shows a cross-sectional view through the diaphragm actuator ofFIG. 1a in the case of a second electrode, -
FIGS. 2a to 2c show an illustration of the diaphragm actuator ofFIG. 1a in accordance with the invention, in a plan view, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition, -
FIGS. 3a to 3c show an illustration of a second embodiment of the diaphragm actuator in accordance with the invention in a plan view, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition, -
FIG. 3d shows a plan view of the diaphragm actuator according to the second embodiment, -
FIG. 3e shows a cross-sectional view through the diaphragm actuator of the second embodiment in the case of a first electrode, -
FIG. 3f shows a cross-sectional view through the diaphragm actuator of the second embodiment in the case of a second electrode, -
FIGS. 4a to 4c show an illustration of a third embodiment of a diaphragm actuator in accordance with the invention, in a plan view, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition, -
FIGS. 5a to 5c show an overview of a fourth embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 6a shows a plan view of an electrode pattern of a fifth embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 6b shows a plan view of an electrode pattern of a sixth embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 6c shows a plan view of an electrode pattern of a seventh embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 6d shows a plan view of an electrode pattern of an eighth embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 7 shows a plan view of a matrix diaphragm actuator in accordance with the invention, -
FIGS. 8a to 8c show an illustration of a ninth embodiment of a diaphragm actuator in accordance with the invention, in a plan view in the activated condition, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition, -
FIGS. 9a to 9c show an illustration of a tenth embodiment of a diaphragm actuator in accordance with the invention, in a plan view in the activated condition, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition, -
FIG. 10a shows a plan view of an eleventh embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 10b shows a plan view of a twelfth embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 10c shows a plan view of a thirteenth embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 10d shows a plan view of a fourteenth embodiment of a diaphragm actuator in accordance with the invention, -
FIG. 10e shows a plan view of a fifteenth embodiment of a diaphragm actuator in accordance with the invention, -
FIGS. 11a to 11c show an illustration of a sixteenth embodiment of a diaphragm actuator in accordance with the invention, in a plan view, a cross-sectional view in the initial condition and a cross-sectional view in the activated condition, -
FIG. 12a shows a schematic illustration of a first method step of the production method in accordance with the invention, according to a first variation, -
FIG. 12b shows a schematic illustration of a second method step of a first variation of the production method in accordance with the invention, -
FIG. 12c shows a schematic illustration of a third method step of a first variation of the production method in accordance with the invention, -
FIG. 12d shows a schematic illustration of a fourth method step of a first variation of the production method in accordance with the invention, -
FIG. 12e shows a plan view ofFIG. 12 d, -
FIG. 13a shows a schematic illustration during the production method at a first moment in accordance with a first embodiment variation, -
FIG. 13b shows the illustration ofFIG. 13a at a second moment, -
FIG. 14a shows a schematic illustration during the production method at a first moment in accordance with a second embodiment variation, -
FIG. 14b shows the illustration ofFIG. 14a at a second moment, -
FIG. 15a shows a schematic illustration of a first method step during the production method in accordance with the invention, according to a second variation, -
FIG. 15b shows a schematic illustration of a second method step during the production method in accordance with the invention, according to a second variation, -
FIG. 15c shows a schematic illustration of a third method step during the production method in accordance with the invention, according to a second variation, -
FIG. 16 shows a detailed illustration ofFIG. 15 c, -
FIG. 17 shows a method overview during the production method in accordance with the invention, according to a second variation, -
FIG. 18 is a schematic overview of the production method in accordance with the invention, according to a third variation, -
FIG. 19 is a perspective illustration of the first tool part formed as a tool drum, which is used in the method shown inFIG. 18 , -
FIG. 20a shows a first method step of the production method in accordance with the invention, according to the third variation, -
FIG. 20b shows a second method step of the production method in accordance with the invention, according to the third variation, -
FIG. 20c shows a third method step of the production method in accordance with the invention, according to the third variation, -
FIG. 20d shows a fourth method step of the production method in accordance with the invention, according to the third variation, -
FIG. 20e shows a fifth method step of the production method in accordance with the invention, according to the third variation, -
FIG. 20f shows a sixth method step of the production method in accordance with the invention, according to the third variation, -
FIG. 20g shows a seventh method step of the production method in accordance with the invention, according to the third variation, -
FIG. 20h shows an eighth method step of the production method in accordance with the invention, according to the third variation, -
FIG. 21a shows a first alternative embodiment of the first tool part, -
FIG. 21b shows a second alternative embodiment of the first tool part, -
FIG. 21c shows a third alternative embodiment of the first tool part, -
FIG. 22a shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention, -
FIG. 22b shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention, -
FIG. 22c shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention, -
FIG. 22d shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention, -
FIG. 22e shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention, -
FIG. 22f shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention, -
FIG. 22g shows an overview of a further diaphragm actuator produced by the production method in accordance with the invention, -
FIG. 1 a shows adiaphragm actuator 10 which has afirst frame part 12 and asecond frame part 14. - Five diaphragm layers 16 are disposed between the two
frame parts diaphragm actuator 10 is a multi-layer diaphragm actuator which has a plurality of diaphragm layers 16 in aframe 15 which is formed by theframe parts - In general, the diaphragm layers 16 are produced from a dielectric elastomer or an electro-active polymer and so they can convert an electric excitation into a mechanical movement.
- The individual diaphragm layers 16 can in particular be pre-expanded as also explained later with the aid of
FIGS. 12 to 20 . - The diaphragm layers 16 lie directly against one another and form a
stack 17 which has afirst surface 17 a and asecond surface 17 b. Thesecond surface 17 b is disposed opposite to thefirst surface 17 a, wherein thefirst frame part 12 lies against thefirst surface 17 a and thesecond frame part 14 lies against thesecond surface 17 b. - The
frame parts first edge region 18 and asecond edge region 19 respectively of the diaphragm layers 16 directly against thefirst diaphragm layer 16 a and thelast diaphragm layer 16 e. - Each of the diaphragm layers 16 are preferably allocated two
electrodes first electrode 20 and asecond electrode 22 are provided which differ in the correspondingly allocated polarity thereof as explained hereinunder. In general, theelectrodes - The
electrodes electrodes - In order to contact the
electrodes frame parts first terminal 24 which is allocated to thefirst edge region 18, and asecond terminal 25 which is allocated to thesecond edge region 19. The twoterminals - Each
diaphragm layer 16 accordingly has at least oneelectrode first terminal 24 or thesecond terminal 25. - The through-contacting of the
electrodes terminals contact elements contact elements - The
terminals respective frame parts diaphragm actuator 10. - By means of the
terminals diaphragm actuator 10 can be supplied with a voltage and so the electro-active diaphragm layers 16 expand or contract, whereby the electrical energy is converted into mechanical movement energy. - The structure of the individual diaphragm layers 16 is explained hereinunder with the aid of
FIGS. 1a to 1 d: - For example, the first or
lowermost diaphragm layer 16 a, which lies directly on thefirst frame part 12, has afirst electrode 20 a which is provided on the upper side of thediaphragm layer 16 a. Thefirst electrode 20 a is electrically coupled to thefirst terminal 24. Anelectrode 20 a of this type is shown inFIG. 1c which shows a cross-sectional view. - In order to contact the
first terminal 24 thefirst electrode 20 a has a lateral protrusion which is provided in thefirst edge region 18. - In contrast, the
second diaphragm layer 16 b, which is disposed directly on the side of thefirst diaphragm layer 16 a opposite to thefirst frame part 12, has asecond electrode 22 b on its upper side. Asecond electrode 22 of this type is shown e.g. inFIG. 1 d. - The
second electrode 22 b extends to thesecond edge 19 and so thesecond electrode 22 b of thesecond diaphragm layer 16 b is electrically coupled to thesecond terminal 25. - This structure is repeated a number of times.
- Accordingly, the
third diaphragm layer 16 c likewise has afirst electrode 20 c on its upper side, which has a protrusion which extends to thefirst edge region 18. In contrast, thefourth diaphragm layer 16 d has asecond electrode 22 d on its upper side, which is coupled to thesecond terminal 25. - The terminating
diaphragm layer 16 e, in contrast, has a first electrode 20 e which is electrically coupled to thefirst terminal 24. - In this way the
stack 17 of the diaphragm layers 16 has an asymmetrical electrode pattern in cross-section since a first electrode 20 (FIG. 1 c) and a second electrode 22 (FIG. 1d ) are respectively provided in alternation. - Accordingly either a first or a
second electrode second diaphragm layer 16 of thestack 17, wherein, a second or afirst electrode - It is thereby ensured that the diaphragm layers 16 b to 16 e are each allocated a
first electrode 20 and asecond electrode 22 which have a different polarity. These diaphragm layers 16 b to 16 e are then compressed in the direction of the electric field upon application of a voltage and accordingly expand by reason of the incompressibility of the diaphragm layers 16 perpendicularly to the direction of the electric field in order to keep their volume constant. The expansion of the diaphragm layers 16 b to 16 e is then used to achieve the mechanical displacement movement. - In the illustrated cross-sectional view of figure I a, the
first diaphragm layer 16 a also has asecond electrode 22 a on its upper side, which, however, is optional. In this way it is merely ensured that thefirst diaphragm layer 16 a can also be used to achieve the mechanical displacement movement. - Without the
second electrode 22 a on its underside thefirst diaphragm layer 16 a would function only as a support layer for thefirst electrode 20 a on its upper side, without making a contribution to the displacement movement; it would be displaced passively when the other diaphragm layers “work”. - If the
second electrode 22 a were omitted from the underside of thefirst diaphragm layer 16 a then eachdiaphragm layer 16 would have only oneelectrode - Alternatively, all the diaphragm layers 16 can have a
respective electrode electrodes first electrode 20 is provided on the upper side whereas asecond electrode 22 is provided on the lower side. Thediaphragm layer 16 disposed on the upper side must then likewise have afirst electrode 20 on its lower side and so no isolation between adjacent diaphragm layers 16 is necessary. - However, in specific cases this can be provided.
- From comparing
FIGS. 1b to 1d it is clear that the twoelectrodes respective terminal respective diaphragm layer 16, In this way theelectrodes - The
diaphragm actuator 10 can in particular be installed in a pretensioned manner and so e.g. the middle region of the diaphragm layers 16 is pretensioned by means of a spring in a deflected (conical) condition. The deflection of the middle region can then be controlled extremely precisely in the desired manner by application of a voltage. - Furthermore, the
diaphragm actuator 10 shown inFIG. 1a then has a first connectingpart 28 and a second connectingpart 30. The first connectingpart 28 is disposed like thefirst frame part 12 on thefirst surface 17 a of thestack 17 whereas the second connectingpart 30 is disposed on thesecond surface 17 b of thestack 17. - The two connecting
parts stack 17 and have in particular a height which corresponds to the twoframe parts compact diaphragm actuator 10 is created. -
FIG. 1a also shows that therespective electrodes parts parts -
FIG. 2 shows an overview of thediaphragm actuator 10 ofFIG. 1 . The overview includes a plan view of the non-active diaphragm actuator 10 (FIG. 2a ) and a cross-sectional view of thediaphragm actuator 10 in a non-active position (FIG. 2b ) and a deflected position (FIG. 2c ). - As shown by
FIG. 2a thediaphragm actuator 10 is circular since both thefirst frame part 12 and also thesecond frame part 14 are circular. Furthermore, the individual diaphragm layers 16 are circular as are the connectingparts - In the initial condition (
FIG. 2b ), the diaphragm layers 16 are clamped taut between the frame parts and so the connectingparts - If a voltage is applied to the
diaphragm actuator 10 via the twoelectrical terminals stack 17 since the directly adjacent diaphragm layers 16 are each contacted with one of theterminals - However, since the material of the diaphragm layers is (almost) incompressible, the material becomes “longer”. In this way the middle portion of the diaphragm layers 16 can be deflected with respect to the initial condition. In
FIG. 2c the middle portion is deflected upwards in this case. This can be effected by means of a spring (not shown) which can displace the connectingparts electrodes - If no spring or other component were provided which would displace the middle portion upwards as in
FIG. 2c , the middle portion could also sag downwards under the effect of gravity when a voltage is applied. - Irrespective of the respective installation position and an element which pretensions the middle portion, it is clear that the applied electrical energy is converted into mechanical energy which leads to the deflection of the connecting
parts - The connecting
parts diaphragm actuator 10, a mechanical displacement of the element to be moved is achieved. - Provision can be made for the
frame parts diaphragm actuator 10 can be mechanically fastened. The means can be bores or slits or fastening elements. -
FIGS. 3a to 3c also show an overview of a second embodiment of thediaphragm actuator 10. - The second embodiment of the
diaphragm actuator 10 differs from the first embodiment in that theframe parts parts FIG. 3a ). Only the corners are rounded. - Otherwise the structure and mode of operation of the
diaphragm actuator 10 are the same, The advantage of the second embodiment is that a plurality of actuators can be disposed closely next to one another without space going to waste between them. - In
FIGS. 3d to 3f thediaphragm actuator 10 ofFIG. 3 is shown in a plan view (FIG. 3d ) and two transverse cross-sectional views (FIGS. 3e and 3f ) in different planes in order to clarify the formation of the twoelectrodes -
FIGS. 3d to 3f are to be understood analogously toFIGS. 1b to 1d and so the expansion of therespective electrode FIGS. 3e and 3 f. -
FIG. 4 shows an overview of a third embodiment of thediaphragm actuator 10 which is similar to the first view of the first embodiment. - However, the difference between the third embodiment and the first embodiment is that each of the diaphragm layers 16 has an
opening 32 which is formed centrally in the respective diaphragm layer 16 (seeFIGS. 4a and 4b ). - The
openings 32 of the respective diaphragm layers 16 are likewise circular in the illustrated embodiment. - As shown by the overview of
FIG. 4 , activation of thediaphragm actuator 10 in accordance with the third embodiment causes the individual diaphragm layers 16 to contract such that the diameter of theopenings 32 is reduced. - In the illustrated embodiment, the
openings 32 can contract so far that they close (seeFIG. 4c ) as compared with an initial condition (seeFIGS. 4a and 4b ). In this way, e.g. a flow cross-section can be directly controlled without the movement of the actuator having to be transferred to a valve element. -
FIG. 5 illustrates a fourth embodiment of thediaphragm actuator 10 which substantially corresponds to the third embodiment, wherein theframe parts openings 32 are not circular but rather substantially rectangular. - However, the remainder of the structure and the mode of operation of the
diaphragm actuator 10 do not differ from the third embodiment; theopenings 32 can also in this case be closed (seeFIG. 5c ) from an initial condition (seeFIGS. 5a and 5b ) in that a voltage is applied to the electrodes. -
FIGS. 6a to 6e show further embodiments of thediaphragm actuator 10, wherein the arrangement of theelectrodes - By means of the arrangement and design of the
electrodes diaphragm actuator 10 in accordance with the invention can be achieved. In particular asymmetric deformations of the diaphragm layers can be obtained by asymmetric electrodes. -
FIG. 7 shows a plan view of amatrix diaphragm actuator 34. - The
matrix diaphragm actuator 34 has aperipheral frame 35 withintermediate webs 36 disposed therebetween and forming amatrix 37. - A plurality of
segments 38 are provided in thismatrix 37, in which arespective diaphragm actuator 10 is disposed. The diaphragm actuators 10 are each formed in accordance with the second embodiment shown inFIG. 3 . - Furthermore, the
terminals individual segment 38 and so theindividual diaphragm actuators 10 of thematrix diaphragm actuator 34 can be electrically actuated independently of one another. - The
matrix diaphragm actuator 34 can also be formed with thediaphragm actuators 10 of the other embodiments. In particular mixtures of the embodiments can also be provided in onematrix diaphragm actuator 34. -
FIG. 8 shows an overview of a ninth embodiment of thediaphragm actuator 10, wherein the plan view (FIG. 8a ) and the lower cross-sectional view (FIG. 8c ) now show the electrically excited position of thediaphragm actuator 10. - In contrast to the previous embodiments, the
frame parts diaphragm actuator 10 are flexible. For this purpose, thediaphragm actuators 10 and in particular theframe parts - As shown by the overview in
FIG. 8 , the individual diaphragm layers 16 and therefore thestack 17 contract upon application of a voltage. - In this way the
diaphragm actuator 10 and in particular theframe 15 thereof are transferred from an equilibrium condition which is favourable in terms of energy (FIG. 8b ) to an excited condition (FIG. 8c ). - In this way in the illustrated embodiment, the height of the
diaphragm actuator 10 is reduced as shown in particular by a comparison withFIGS. 8b and 8 c. - The
frame parts -
FIG. 9 shows a further embodiment of thediaphragm actuator 10 in which theframe parts - However, in contrast to the previous embodiment, the
frame parts - Furthermore, a comparison of the two embodiments shown in
FIGS. 8 and 9 makes it clear that theframe parts - The
frame 15 in the embodiment ofFIG. 9 contracts more strongly in the relaxed condition than theframe 15 of the embodiment ofFIG. 8 . -
FIGS. 10a to 10e show further embodiments of thediaphragm actuator 10 which are each shown in a plan view. - In this way both the geometry of the
flexible frames 15 and also that of the electrode pattern can be formed in a corresponding manner in order to achieve an extremely wide range of movements of thediaphragm actuator 10. -
FIG. 11 shows an overview of a further embodiment of thediaphragm actuator 10 in which the plan view (FIG. 11a ) shows the excited position of the diaphragm actuator 10 (FIG. 11c ). - In this embodiment, features of the third embodiment are combined with features of the ninth embodiment: the actuator has a
central opening 32, and DEMES structures are used. - In the initial condition (
FIG. 11b ), thecentral opening 32 is between quadrant-shaped diaphragm layers. These are bent in the same direction by reason of the pretensioning of their frame parts and so their tips are at a distance from one another. - If a voltage is applied to the electrodes, they deform into a stretched condition (see
FIG. 11c ) in which their tips (almost) lie against one another. Theopening 32 is now (almost) closed. - This is possible since the
frame 15 is partially flexible, Theframe 15 has aflexible frame part 14 a which has an annular portion and four portions surrounding the quadrant-shaped diaphragm layers which protrude inwards from the annular portion. - The partially
flexible frame part 14 a is fixedly disposed on therigid frame part 14 via its annular portion, whereas the inwardly protruding portions are free and so they can deform by reason of their flexible formation as a comparison ofFIGS. 11a to 11c shows. - Different mechanical movement patterns and also extremely different geometries of the
diaphragm actuators 10 can generally be achieved by means of the partiallyflexible frame 15. - Instead of the
second frame part 14 and in particular of theportion 14 a, a first or a second connecting part can also be used which is correspondingly flexible. - With the aid of
FIGS. 12a to 12 e, the production method in accordance with the invention is described, by which thediaphragm actuator 10 in accordance with the invention can be produced. - In order to produce the diaphragm actuator 10 a
polymer film 40 is provided which is clamped between afirst roller pair 42 and asecond roller pair 44. - Furthermore, a
first tool part 46 is provided which is formed as a working table in the illustrated embodiment. Thefirst frame part 12 is disposed on afirst surface 46 a of thefirst tool part 46, which frame part, however, is not shown in the figures for reasons of clarity. - The
polymer film 40 is passed via thefirst roller pair 42, which rotates at a first speed, to thesecond roller pair 44 which rotates at a second speed. If the two roller pairs 42, 44 are rotated at the same speed, no pretensioning of thepolymer film 40 is provided and so only a clamping effect is present. - However, if the
second roller pair 44 is at a higher rotational speed than thefirst roller pair 42, thepolymer film 40 is already mechanically pretensioned between the two roller pairs 42, 44. - The
first tool part 46 with thefirst frame part 12 disposed thereon is moved in a linear and translatory manner in the direction of the polymer film 40 (seeFIG. 12b ) and so thepolymer film 40 clamped in between the two roller pairs 42, 44 is mechanically expanded. - In this way a uniaxial expansion of the
polymer film 40 takes place, i.e. a mechanical expansion in one direction. - An alignment grid can be provided which has previously been applied to the
non-expanded polymer film 40. By means of the deformation of the alignment grid it is possible to see whether the desired expansion of thepolymer film 40 has been achieved. The alignment grid can e.g. be electronically detected and monitored. - Furthermore, openings can be provided in the
first surface 46 a of thetool part 46, via which openings an overpressure or a negative pressure can be generated and so thepolymer film 40 either slides well over thefirst surface 46 a, namely when air or gas is blown between the film and the tool, or adheres thereto when the film is sucked against the surface by negative pressure. - The
tool 46 can be formed from a sintered metal or at least comprise a sintered metal plate which forms thefirst surface 46 a and so thefirst surface 46 a is air-permeable. - The
first surface 46 a generally has a high surface quality since it comes into contact with thepolymer film 40. - The two roller pairs 42, 44 are then moved about the
first tool part 46, in particular moved in a translatory manner, until they are opposite to thesecond surface 46 b of thefirst tool part 46 which is opposite to thefirst surface 46 a (seeFIG. 12c ). Thefirst tool part 46 has thereby become surrounded by thepolymer film 40. - The
polymer film 40 is now attached to thefirst tool part 46, in particular to thesecond surface 46 b of thefirst tool part 46. - The
polymer film 40 is then cut in the region of the two roller pairs 42, 44 by cuttingmeans 48, in particular in a region between the fastened points on thefirst tool part 46 and the roller pairs 42, 44 (seeFIG. 12d ). The cutting means 48 can be blades or metal plates. - After cutting off the
polymer film 40, the two roller pairs 42, 44 can move freely and return to their initial position. - In this way, the
first diaphragm layer 16 a is disposed on thefirst frame part 12. Thefirst electrode 20 or thesecond electrode 22 can then be applied to thefirst diaphragm layer 16 a. - The above-described steps can now be carried out again in order to apply further diaphragm layers 16 in an analogous manner, wherein the
electrodes layer diaphragm actuator 10 is formed. - Provision can additionally be made for the
first diaphragm layer 16 a to be fastened, in particular adhered or welded, to thefirst frame part 12. For this purpose, a UV-hardened silicone or a thermal ultrasonic compression welding process can be used. -
FIG. 12e shows a plan view of the illustration shown inFIG. 12d . The plan view shows that a batch ofdiaphragm actuators 10 has been produced simultaneously. For this purpose, a plurality offirst frame parts 12 or a continuous part has been disposed on thefirst tool part 46 which includes a plurality offirst frame parts 12 in a matrix-like manner. This can be e.g. an injection moulded matrix. - After all the diaphragm layers 16 have been disposed on the
respective diaphragm actuator 10, thesecond frame part 14 is placed onto the respective last oruppermost diaphragm layer 16. All the diaphragm layers 16 are therefore disposed between thefirst frame part 12 and thesecond frame part 14 which form theframe 15. - The individual diaphragm layers 16 are then through-contacted, wherein this can take place by means of a contact element such as a rivet or a pressure pin. The contact element used can also be formed from an elastically conductive elastomer. In this case it is advantageous additionally to dispose rigid fastening elements between the two frame parts and so the diaphragm layers are reliably held. Otherwise, the contact elements can be used to fix the diaphragm layers to the
frame parts - In general the contacting can be effected by stamping or by pressing in contact elements.
- If the
first diaphragm layer 16 a is to have anelectrode first diaphragm layer 16 a is disposed on thefirst frame part 12 or even subsequently, this rendering contacting more difficult. - Therefore, a
diaphragm actuator 10 in accordance with the invention, which is a multi-layer diaphragm actuator, is created. - By means of such a production method, a unidirectional or uniaxial pre-expansion of the
polymer film 40 can be produced which is of significance in particular in the case of a substantiallyrectangular diaphragm actuator 10. -
FIG. 13a shows the two roller pairs 42, 44 in their initial position in which thepolymer film 40 is supplied to thefirst roller pair 42. Since thefirst roller pair 42 rotates, the introducedpolymer film 40 is advanced to thesecond roller pair 44 and so thepolymer film 40 is clamped between the two roller pairs 42, 44. - Then the
second roller pair 44 moves away from thefirst roller pair 42, wherein, in dependence upon the movement of thesecond roller pair 44 and the rotational speed thereof, a pre-extension of thepolymer film 40 may or may not take place. - The roller pairs 42, 44 can in particular be driven and controlled individually in order to ensure defined movements.
- Furthermore, the roller pairs 42, 44 can have a surface hardening or coating and so they have anti-adhesion properties. Alternatively, a rubber coating can also be provided.
-
FIGS. 14a to 14b show an alternative embodiment variation of the production method in which the second roller pair has been replaced by agripper 50 which is moved linearly at a defined speed. - A pre-expansion of the
polymer film 40 can be set depending on how high the speed of thegripper 50 is. -
FIGS. 15a to 15c show an alternative embodiment variation of the production method in which a radial expansion of thepolymer film 40 and therefore of the individual diaphragm layers 16 is produced. - In a manner analogous to the first production variation, the
polymer film 40 is clamped, in particular pretensioned, between thefirst roller pair 42 and thesecond roller pair 44. - Furthermore, the
first tool part 46 is likewise formed as a working table on which thefirst frame part 12 is disposed, which is not illustrated for reasons of clarity. - However, the
first tool part 46 differs from that of the first embodiment variation in that protrusions 52 are provided which protrude from thefirst surface 46 a of thetool part 46. Theprotrusions 52 are arranged on the outer edges of thetool part 46. - The function of these
protrusions 52 is clarified with the aid ofFIG. 15b since the fixedly clampedpolymer film 40 comes to lie on theprotrusions 52 when thefirst tool part 46 has been moved in a linear and translatory manner in the direction of thepolymer film 40 in order to mechanically tension or expand thepolymer film 40. - The
protrusions 52 protrude from thefirst surface 46 a of thefirst tool part 46 such that thepolymer film 40 does not contact thefirst frame part 12 disposed on thefirst surface 46 a. - As shown by
FIG. 15c , the mechanically expandedpolymer film 40 is now acted upon by asecond tool part 54 which contacts the side of thepolymer film 40 opposite to thefirst tool part 46. Thesecond tool part 54 can likewise move in a linear and translatory manner in order to contact thepolymer film 40. -
FIG. 16 shows in detail the region circled with a broken line inFIG. 15 . -
FIG. 16 shows that thesecond tool part 54 has at least onestamp arrangement 56 on its side facing thepolymer film 40. By means of thestamp arrangement 56 thesecond tool part 54 has a structure which corresponds to thefirst frame part 12 and the first connectingpart 28 which are both disposed on thefirst surface 46 a of thefirst tool part 46. - The
stamp arrangement 56 accordingly has amiddle pin 58 which is allocated to the first connectingpart 28, and twoouter pins first frame part 12. - However, before the
stamp arrangement 56 is activated, thepolymer film 40 is fastened to thefirst tool part 46 in a manner analogous to the previously described embodiment. For this purpose, the two roller pairs 42, 44 are moved around thetool part 46 and so they lie opposite to thesecond surface 46 b. - At that location, the
polymer film 40 is fastened in an analogous manner and so now thestamp arrangement 56 can be activated. - As shown by the progression of
FIG. 17 , by means of thestamp arrangement 56 the desired symmetrical and radial expansion of thepolymer film 40 is achieved since themiddle pin 58 of thestamp arrangement 56 is displaced first, whereby thepolymer film 40 is pressed down onto the first connectingpart 28. - The two
outer pins polymer film 40 is pressed onto thefirst frame part 12. - The
stamp arrangement 56 therefore constitutes a displaceable structure with which the symmetrical and radial expansion of thepolymer film 40 is ensured. - Furthermore, provision can be made for the
polymer film 40 additionally to be fastened to thesecond tool part 54 in order to achieve additional fixing. The fastening to thesecond tool part 54 can also take place as an alternative to the fastening to thefirst tool part 46. - The
polymer film 40 can then be fastened to thefirst frame part 12, wherein this can happen by adhesion using e.g. UV-hardened silicone or by thermal ultrasonic compression welding. Thesecond tool part 54 can comprise the corresponding instruments for fastening purposes. - In general, the
second tool part 54 has a plurality ofsuch stamp arrangements 56 and so a plurality ofdiaphragm actuators 10 can be produced simultaneously. This is significant in particular in the case of batch-wise production of thediaphragm actuators 10. - After the mechanical expansion of the
polymer film 40 has taken place, thepolymer film 40 fastened to thefirst tool part 46 can be cut off in a manner analogous to the first embodiment variation of the production method and so thefirst diaphragm layer 16 a is formed. - If the
polymer film 40 should now have been fastened to thesecond tool part 54, thepolymer film 40 is correspondingly cut off at that location. - The
first electrode 20 or thesecond electrode 22 are likewise subsequently attached to thefirst diaphragm layer 16 a. - The above-described steps are now repeated and so a plurality of diaphragm layers 16 are attached in order to form the
multi-layer diaphragm actuator 10. Theelectrodes diaphragm layer 16 is allocated afirst electrode 20 and asecond electrode 22. - As a concluding step, the
second frame part 14 is placed onto thelast diaphragm layer 16 and the individual diaphragm layers 16 are through-contacted in order to produce an electrical connection and to mechanically couple the individual diaphragm layers 16 to theframe parts - Furthermore, the
second tool part 54 can have cutting means 64 with which thepolymer film 40 fastened to thefirst tool part 46 can be cut off directly in the region of thefirst frame part 12 or of thediaphragm actuator 10. This can take place after fastening therespective diaphragm layer 16 or after all diaphragm layers 16 have been disposed. - The
first tool part 46 formed as a working table can be formed analogously to the embodiment previously depicted inFIGS. 12a to 12 e. - The radial expansion of the
polymer film 40 is suitable in particular for thediaphragm actuators 10 which are circular. -
FIG. 18 schematically shows a third embodiment variation of the production method in accordance with the invention for producing thediaphragm actuator 10 in accordance with the invention. - In this alternative embodiment of the production method, a working drum is used as the
first tool part 46 and is shown in a perspective view inFIG. 19 . - In the illustrated embodiment, the
first tool part 46 formed as a working drum has eight workingsurfaces 66 which are each allocated to one of eight workingstations 68 as shown inFIG. 18 . - As already indicated by the arrows in
FIG. 18 , thefirst tool part 46 formed as a working drum can be moved rotationally and in a linearly translatory manner, whereby one of the eight workingsurfaces 66 lies opposite to one of the workingstations 68 in a step-by-step manner. For this purpose, thetool part 46 rotates by 45° each time about its axis of rotation A. - The working
stations 68 generally likewise have at least one degree of freedom and so they can be linearly displaced. - The production of the
diaphragm actuator 10 is described with the aid ofFIGS. 20a to 20h and with reference to the third embodiment variation of the production method in accordance with the invention. - In the first process step, the
polymer film 40 is inserted between the two roller pairs 42, 44 into aunit 70 formed by the workingstations 68 and thefirst tool part 46. Thepolymer film 40 is in this process damped between the two roller pairs 42, 44, in particular it is slightly pretensioned. - The
first tool part 46 is located in a position which is displaced in a translatory manner from the centre. - The first working
station 68 a is moved in the first process step in a translatory and linear manner towards thepolymer film 40 and so it almost comes into contact with thepolymer film 40. The first workingstation 68 a can measure the thickness of thepolymer film 40, wherein the thickness of thepolymer film 40 can be adjusted according to the movement of theroller pair polymer film 40 can be produced with the different speeds of the roller pairs 42, 44 and the stretching resulting therefrom. - The thickness can be measured in particular by means of optical techniques such as white light interferometry, transmission spectroscopy or laser profilometry.
- If the desired thickness of the
polymer film 40 is achieved, the second process step is carried out (seeFIG. 20b ). - In this process step, the
first tool part 46 formed as a working drum is moved in a translatory manner, wherein it is moved with a first workingsurface 66 a against thepolymer film 40 and expands said film mechanically. Thefirst frame part 12 is placed on the first workingsurface 66 a and so this frame part is disposed between the first workingsurface 66 a and thepolymer film 40. - The
polymer film 40 can slide along the first workingsurface 66 a of thefirst tool part 46 provided that the surface of the first workingsurface 66 a is formed appropriately. - In this position the first working
station 68 a measures the thickness of thepolymer film 40 again and fastens thepolymer film 40 to thefirst tool part 46. Thepolymer film 40 is then cut off in a region between thesecond roller pair 44 and the fastening point, as schematically illustrated by the arrow. - In order to fasten the
polymer film 40 to thefirst tool part 46, the first workingstation 68 a can be formed substantially analogously to thesecond tool part 54 in accordance with the second embodiment variation of the production method. - The
first tool part 46 formed as a working drum is now rotated about its axis of rotation A by 45° and so the first workingsurface 66 a lies opposite to the second workingstation 68 b (FIG. 20c ). This constitutes the beginning of the third process step. - In the second working
station 68 b a surface treatment of thepolymer film 40 is carried out. This can be e.g. a plasma activation which increases the adhesion of the electron layer. - At the same time, in the first working
station 68 a, a second batch ofdiaphragm actuators 10 is prepared since the same steps as inFIG. 20b are carried out. - In general, the expansion of the
polymer film 40 should remain constant, for which reason the thickness of thepolymer film 40 is constantly monitored in the first workingstation 68 a. - After the surface treatment has been carried out, the
first tool part 46 formed as a working drum rotates again by 45° and so the first workingsurface 66 a lies opposite to the third workingstation 68 c (seeFIG. 20d ). - In the third working
station 68 c, thefirst electrode 20 or thesecond electrode 22 is attached to the treated surfaces of thepolymer film 40 and so the correspondingelectrode diaphragm layer 16. - At the same time a third batch of
diaphragm actuators 10, which is disposed on the third workingsurface 66 c, is prepared in the first workingstation 68 a, wherein the second batch undergoes a surface treatment in the second workingstation 68 b. - In a fourth process step, the
first tool part 46 formed as a working drum is again rotated by 45° (seeFIG. 20e ) and so the first workingsurface 66 a of thefirst tool part 46 lies opposite to the fourth workingstation 68 d. - In the fourth working
station 68 d, a surface treatment is again carried out, wherein this can be a corona treatment which should avoid bubbles occurring during lamination. - The further batches of the
diaphragm actuators 10 are correspondingly treated in the workingstations 68 a to 68 c. - The
first tool part 46 now rotates further in 45° steps, wherein the fifth to eighth working surfaces 66 e to 66 h are provided with a batch and the process steps provided in the first four workingstations 68 a to 68 d have been carried out. - When the first working
surface 66 a reaches the first workingstation 68 a, asecond diaphragm layer 16 is then attached. - The steps are now repeated multiple times and so each batch of
diaphragm actuators 10 is provided with a plurality of diaphragm layers 16 (seeFIG. 20f ). The individual diaphragm layers 16 are laminated together to form a composite. - The working
stations 5 to 8 only come into use when thediaphragm actuators 10 comprise all the diaphragm layers 16. - When this is the case, the
second frame part 14 is disposed onto theuppermost diaphragm layer 16 in the fifth workingstation 68 e, and is fastened thereto (seeFIG. 20g ). - At the same time, the
polymer film 40 is severed in the region of the first workingstation 68 a. The further batches ofdiaphragm actuators 10 continue to be processed in the preceding workingstations 68 a to 68 d. - The
first tool part 46 then rotates again by 45°, wherein the individual diaphragm layers 16 of thediaphragm actuators 10 are through-contacted in the sixth workingstation 68 f. - After renewed rotation of the
first tool part 46 by 45°, the batch offinished diaphragm actuators 10 is tested in the seventh workingstation 68 g. - After a further rotation by 45°, the
diaphragm actuator 10 reaches the eighth workingstation 68 h in which the batch ofdiaphragm actuators 10 is stamped or cut out in order to form theindividual diaphragm actuators 10. - In
FIGS. 21a to 21c alternative embodiments of thefirst tool part 46 are illustrated which can be used in the production method in accordance with the third embodiment variation. - The illustrated
tool parts 46 have fewer working surfaces 66 and so a workingsurface 66 can be allocated a plurality of workingstations 68. - Furthermore,
FIGS. 22a to 22g show different embodiments of thediaphragm actuator 10 which can likewise be produced with the production method in accordance with the invention according to one of the three alternative embodiments. - These correspond substantially to the previously described embodiment with the difference that the
diaphragm actuators 10 are formed as single-layer diaphragm actuators. - In general, with the production method in accordance with the invention a
diaphragm actuator 10 in accordance with the invention is created which can provide greater forces but is of a small structure.
Claims (28)
1. A diaphragm actuator which has a first frame part and a second frame part, and having at least two diaphragm layers which are disposed in a stacked manner and formed as electro-active polymer layers and are arranged between said first frame part and said second frame part.
2. The diaphragm actuator as claimed in claim 1 wherein said diaphragm layers are arranged so as to be immediately adjacent.
3. The diaphragm actuator as claimed in claim 1 wherein said first frame part contacts a first surface of said diaphragm layers and/or said second frame part contacts a second surface of said two diaphragm layers which is opposite to said first surface.
4. The diaphragm actuator as claimed in claim 1 wherein a first connecting part is provided which mechanically contacts said first surface of said diaphragm layers and/or wherein a second connecting part is provided which mechanically contacts said second surface of said diaphragm layers.
5. The diaphragm actuator as claimed in claim 4 wherein said first connecting part and/or said second connecting part is/are arranged centrally on said surface.
6. The diaphragm actuator as claimed in claim 1 wherein said diaphragm layers each have an opening which is provided centrally in said diaphragm layer.
7. The diaphragm actuator as claimed in claim 6 wherein said opening is circular.
8. The diaphragm actuator as claimed in claim 1 wherein said diaphragm layers have one of a circular or substantially rectangular shape.
9. The diaphragm actuator as claimed in claim 1 wherein at least one of said first and second frame parts has one of a circular or substantially rectangular shape.
10. The diaphragm actuator as claimed in claim 1 wherein at least one of said first and second frame parts is at least partially flexible.
11. The diaphragm actuator as claimed in claim 1 wherein said diaphragm layers each comprise at least one electrode.
12. The diaphragm actuator as claimed in claim 11 wherein said electrodes of directly adjacent diaphragm layers are disposed offset with respect to one another.
13. The diaphragm actuator as claimed in claim 1 wherein said first frame part has a first terminal and/or said second frame part has a second terminal.
14. The diaphragm actuator as claimed in claim 13 in combination with claim 11 wherein said electrodes of said diaphragm layers are electrically contacted, wherein said electrodes of every second of said diaphragm layers are coupled to said first terminal and the other of said diaphragm layers are coupled to said second terminal.
15. A method for producing a diaphragm actuator comprising the following steps:
a) providing a first tool part, a first frame part and a polymer film made from an electro-active material.
b) disposing said first frame part on said first tool part,
c) clamping said polymer film,
d) mechanically expanding said polymer film,
e) fixing said polymer film on said first tool part, and
f) cutting said polymer film so that a diaphragm layer is produced.
16. The method as claimed in claim 15 wherein a step g) is carried out in which said electrode is attached to said diaphragm layer.
17. The method of claim 16 wherein step g) is being carried out after steps c) to e). 18, The method as claimed in claim 15 wherein steps c) to g) are carried out repeatedly in order to form a plurality of diaphragm layers.
19. The method as claimed in claim 15 wherein said electrodes of directly adjacent diaphragm layers are disposed offset with respect to one another.
20. The method as claimed in claim 15 wherein a second frame part is provided which is disposed on a side of said diaphragm layer which opposite to said first frame part.
21. The method as claimed in claim 15 wherein said polymer film is expanded unidirectionally or radially in step d).
22. The method of claim 21 wherein said polymer film is being expanded in a uniform manner.
23. The method as claimed in claim 15 wherein said first tool part is moved in step d) in order to mechanically expand said polymer film.
24. The method as claimed in claim 15 wherein a second tool part is provided which is likewise moved in order to expand said polymer film.
25. The method as claimed in claim 24 wherein said second tool part has a structure which substantially corresponds to said first frame part.
26. The method of claim 24 wherein said second tool part is positioned opposite said first frame part.
27. The method as claimed in claim 15 wherein said first diaphragm layer is fastened to said first frame part.
28. The method of claims 27 wherein said first diaphragm layer is fastened to said first frame part by one of an adhesive or welding method. 29, The method as claimed in claim 15 wherein said first tool part is a working table or a working drum which has a plurality of working surfaces.
30. The method as claimed in claim 15 wherein said first tool part formed as a working drum is rotated about an axis of rotation and so a polymer film portion of said polymer film allocated to a working surface is supplied to different working stations.
Applications Claiming Priority (2)
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DE102014116295.1 | 2014-11-07 | ||
DE102014116295.1A DE102014116295A1 (en) | 2014-11-07 | 2014-11-07 | poppet valve |
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US20160131275A1 true US20160131275A1 (en) | 2016-05-12 |
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US14/925,046 Active US9995404B2 (en) | 2014-11-07 | 2015-10-28 | Seat valve |
US14/926,723 Abandoned US20160131275A1 (en) | 2014-11-07 | 2015-10-29 | Seat valve |
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US14/925,046 Active US9995404B2 (en) | 2014-11-07 | 2015-10-28 | Seat valve |
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CN (1) | CN105587916A (en) |
DE (1) | DE102014116295A1 (en) |
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US10170682B2 (en) * | 2015-03-06 | 2019-01-01 | The Regents Of The University Of Michigan | Dielectric elastomer actuator |
US20210242392A1 (en) * | 2018-05-02 | 2021-08-05 | ElastiMed Ltd. | A strap having a portion of electro-active polymer, methods and mechanisms for making and using the same |
US20220228575A1 (en) * | 2019-05-22 | 2022-07-21 | Universität des Saarlandes | Solid-state-based energy converter, heating/cooling apparatus comprising such an energy converter, and method for operating a heating/cooling apparatus |
US20220290659A1 (en) * | 2019-09-18 | 2022-09-15 | University Of Saarland | Thermal actuator arrangement having improved reset time |
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DE102016009832A1 (en) * | 2016-08-15 | 2018-02-15 | Drägerwerk AG & Co. KGaA | Fluidic actuator, in particular valve, and method of operating a fluidic actuator |
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DE102017003956A1 (en) * | 2017-04-22 | 2018-10-25 | Thomas Magnete Gmbh | Electromagnetically driven reciprocating pump |
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2015
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US10170682B2 (en) * | 2015-03-06 | 2019-01-01 | The Regents Of The University Of Michigan | Dielectric elastomer actuator |
US20210242392A1 (en) * | 2018-05-02 | 2021-08-05 | ElastiMed Ltd. | A strap having a portion of electro-active polymer, methods and mechanisms for making and using the same |
US11903323B2 (en) * | 2018-05-02 | 2024-02-13 | ElastiMed Ltd. | Strap having a portion of electro-active polymer, methods and mechanisms for making and using the same |
US20220228575A1 (en) * | 2019-05-22 | 2022-07-21 | Universität des Saarlandes | Solid-state-based energy converter, heating/cooling apparatus comprising such an energy converter, and method for operating a heating/cooling apparatus |
US12006920B2 (en) * | 2019-05-22 | 2024-06-11 | University Of Saarland | Solid-state-based energy converter, heating/cooling apparatus comprising such an energy converter, and method for operating a heating/cooling apparatus |
US20220290659A1 (en) * | 2019-09-18 | 2022-09-15 | University Of Saarland | Thermal actuator arrangement having improved reset time |
US11815072B2 (en) * | 2019-09-18 | 2023-11-14 | University Of Saarland | Thermal actuator arrangement having improved reset time |
Also Published As
Publication number | Publication date |
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US20160131268A1 (en) | 2016-05-12 |
CN105587916A (en) | 2016-05-18 |
US9995404B2 (en) | 2018-06-12 |
DE102014116295A1 (en) | 2016-05-12 |
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