US20160067844A1 - Machining center with abrasive blasting system - Google Patents
Machining center with abrasive blasting system Download PDFInfo
- Publication number
- US20160067844A1 US20160067844A1 US14/940,174 US201514940174A US2016067844A1 US 20160067844 A1 US20160067844 A1 US 20160067844A1 US 201514940174 A US201514940174 A US 201514940174A US 2016067844 A1 US2016067844 A1 US 2016067844A1
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- US
- United States
- Prior art keywords
- tool
- work piece
- machining center
- abrasive
- abrasive blasting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/18—Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
Definitions
- the machining center 10 may include a primary tool (not shown) for performing machining operations other than the abrasive blasting operation on the work piece 12 .
- the machining operation may include, but is not limited to a turning operation, a cutting operation and a facing operation.
- the primary tool may include, but is not limited to, a single point cutting tool, a multi point cutting tool or any other material removal tool known in the art.
- the primary tool may be made of, but is not limited to, high carbon steel or high speed steel.
Abstract
A machining center with an abrasive blasting system is disclosed. The machining center includes a bed, a headstock mounted on the bed, and a carriage having a tool post. The machining center also includes an abrasive blasting system for imparting a predefined roughness to a surface of the work piece. The abrasive blasting system includes a reservoir, a pump, a tool and a nozzle. The tool is coupled to a tool post. The tool includes a conduit extending along a length of the tool for receiving the abrasive material therethrough. The nozzle is formed on a tip surface of the tool. The nozzle is configured to communicate to the conduit. The nozzle is adapted to discharge the abrasive material on the surface of the work piece during the machining of the work piece for imparting the predefined roughness on the surface.
Description
- The present disclosure relates to a machining center, and more specifically to the machining center with an abrasive blasting system.
- Machining centers, such as lathes are used for performing various operations, such as turning, cutting, knurling, drilling, and facing on metallic or non-metallic components. Some of the metallic or non-metallic components require a predefined roughness that enables the metallic or non-metallic components to be effective in their respective application. For example, the metallic parts, such as a seal housing usually requires a predefined roughness for providing firm engagement between the seal housing and a seal assembly. Therefore, the firm engagement between the seal housing and the seal assembly avoids a slippage of the seal assembly, reduce a fluid leakage, and decrease the ingress of debris. However, the current machining centers and tooling are unable to provide a predefined rougher surface on the metallic or non-metallic part.
- U.S. Pat. No. 6,604,986 (the '986 patent) describes a process for working a work piece. In the process, an abrasive liquid is sprayed onto the work piece, via a nozzle, at relatively low pressures which are sufficient to shape and/or polish the surface of the work piece. The work piece can be both shaped and polished in a single working step. Abrasive particles or polishing particles may be contained in the abrasive liquid. The pressure of the abrasive liquid lies below 50 bar, preferably below 20 bar. By arranging two nozzles in such a manner that the liquid jets intersect one another at a point, it is possible to set an accurate working depth.
- In one aspect of the present disclosure, a machining center is provided. The machining center includes a bed. The machining center also includes a headstock. The headstock is mounted on the bed. The headstock includes a spindle driven by a power source. The spindle is rotatable about an axis. The machining center includes a work piece holder fastened to the spindle. The work piece holder includes a plurality of jaws for holding a work piece. The machining center also includes a carriage mounted on the bed. The carriage is movable along a longitudinal axis defined by the bed. The carriage includes a tool post. The machining center also includes an abrasive blasting system for imparting a predefined roughness to a surface of the work piece. The abrasive blasting system includes a reservoir for storing an abrasive material. The abrasive blasting system also includes a pump which communicates with the reservoir. The pump is adapted to supply the abrasive material at predefined pressure to a surface of the work piece. The abrasive blasting system includes a tool. The tool is coupled to a tool post. The tool includes a conduit extending along a length of the tool. The conduit is adapted to receive the abrasive material therethrough. The abrasive blasting system also includes a nozzle formed on a tip surface of the tool. The nozzle is configured to communicate to the conduit. The nozzle is adapted to discharge the abrasive material on the surface of the work piece during the machining of the work piece for imparting the predefined roughness on the surface.
- Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
-
FIG. 1 is a pictorial view of a machining center with an abrasive blasting system, according to concepts of the present disclosure; -
FIG. 2 is a pictorial view of the abrasive blasting system, according to concepts of the present disclosure; and -
FIG. 3 is a block diagram depicting an operation of the abrasive blasting system, according to concepts of the present disclosure. - Reference will now be made in detail to specific embodiments or features, examples of which are illustrated in the accompanying drawings. Wherever possible, corresponding or similar reference numbers will be used throughout the drawings to refer to the same or corresponding parts.
-
FIG. 1 is a pictorial view of amachining center 10, according to an embodiment of the present disclosure. Themachining center 10 is embodied as a lathe machine, and is adapted to perform a machining operation and an abrasive blasting operation on awork piece 12. The machining operation is a turning operation performed on thework piece 12. Themachining center 10 includes abase 14, abed 16 supported on thebase 14, aheadstock 18 mounted on thebed 16, awork piece holder 20 attached to theheadstock 18 for holding thework piece 12, and acarriage 22 movably mounted on thebed 16. Thebed 16 is a horizontal beam defining a longitudinal axis. Thebed 16 supports various components of themachining center 10. Thebed 16 includes a number of guide ways (not shown) to support thecarriage 22, while theheadstock 18 is rigidly mounted on thebed 16. Theheadstock 18 includes aspindle 26 rotatable about axis XX′. Thespindle 26 is a long bar extending parallel to thebed 16 of themachining center 10. Thespindle 26 is driven by apower source 28. In one example, thepower source 28 of themachining center 10 may be an electric motor mounted on thebase 14. Thespindle 26 is powered in order to impart motion to thework piece 12. - The
work piece holder 20 is fastened to thespindle 26 of themachining center 10. Thework piece holder 20 rotates together with thespindle 26. Thework piece holder 20 includes fourjaws 30. However, it may be contemplated that thework piece holder 20 may include any number ofjaws 30 to hold thework piece 12 along the axis X-X′. Further, thejaws 30 are angularly disposed about the axis X-X′. Thejaws 30 are adapted to selectively move radially inward or outward with respect to the axis X-X′ based on an input from a user. - The
carriage 22 is movable back and forth along the longitudinal axis on thebed 16 of themachining center 10 by using afirst hand wheel 32 or a carriage feed mechanism operated by the user. Thecarriage 22 includes asaddle 34 and anapron 36. Thesaddle 34 is movably mounted on the number of guide ways of thebed 16, thereby supporting thecarriage 22 on thebed 16 of themachining center 10. Thesaddle 34 supports across-slide 38. Thecross-slide 38 is independently movable along an axis Z-Z′, via asecond hand wheel 40 when operated by the user. In one example, thecross-slide 38 may be used for moving thetool post 44, thereby moving thetool 48 across a surface of thework piece 12. Further, thecross-slide 38 provides support for acompound rest 42. Thecompound rest 42 is pivotally mounted on the cross-slide 38 in such a manner that thecompound rest 42 can be rotated about an axis Y-Y′. In one example, thecompound rest 42 may include a circular base graduated in degrees for indicating an angle of rotation of thecompound rest 42. Thecarriage 22 also includes atool post 44. Thetool post 44 is mounted on thecompound rest 42. Thetool post 44 holds atool 48 for enabling thetool 48 to be adjusted to a convenient working position. Thecompound rest 42 may be used to rotate thetool post 44 about axis Y-Y′, thereby rotating thetool 48 about axis Y-Y′ to perform the abrasive blasting operation. Thecross-slide 38 and thecompound rest 42 can be adjusted to achieve requisite orientation of thetool 48 for performing the abrasive blasting operation. - The
machining center 10 includes atailstock 46. Thetailstock 46 is slidable towards and away from theheadstock 18, along a length of thebed 16. Thetailstock 46 can be positioned at any location along the length of thebed 16. Thetailstock 46 includes anon-rotating barrel 50. Thebarrel 50 is slidable along the axis X-X′, and is directly in line with thespindle 26. Themachining center 10 can alternatively include other components and that are not limited to those described herein. Although the present disclosure is explained in reference to a lathe machine, it should be understood that the teachings of the present disclosure may apply to other machines such as a grinding machine, a milling machine and other material removal machines known in the art. - In the present disclosure, an
abrasive blasting system 24 is provided with themachining center 10 for imparting a predefined roughness on thework piece 12.FIG. 2 illustrates a pictorial view of theabrasive blasting system 24. Theabrasive blasting system 24 includes areservoir 52, apump 56 connected to thereservoir 52, thetool 48 mounted on thetool post 44 of themachining center 10, and anozzle 58 formed within thetool 48 for discharging an abrasive material on thework piece 12. Theabrasive blasting system 24 is capable of imparting the predefined roughness on thework piece 12 during the machining operation of thework piece 12. More specifically, theabrasive blasting system 24 performs the abrasive blasting operation, during or subsequently after, the machining operation on thework piece 12. Theabrasive blasting system 24 performs the abrasive blasting operation by impinging a stream of the abrasive material on the outer surface (not shown) of thework piece 12. In one example, theabrasive blasting system 24 can be used to perform the abrasive blasting operation on an inner surface (not shown) of thework piece 12. - The
reservoir 52 is provided for storing the abrasive material. Thereservoir 52 includes anoutlet 54. Theoutlet 54 is connected to thetool 48 through ahose 60, for supplying the abrasive material. The dimension of thereservoir 52 may vary based on, but not limited to, size of the work piece and environmental constraints such as size of shop floor. Thepump 56 is connected to thereservoir 52. Thepump 56 is provided for supplying the abrasive material from thereservoir 52 to thetool 48 at a predefined pressure. The predefined pressure can be selected based on the amount of roughness required on the surface of thework piece 12. - The
tool 48 includes afirst end portion 62 and asecond end portion 64 spaced apart from thefirst end portion 62. Thefirst end portion 62 includes atip surface 66. Thetool 48 is positioned on thetool post 44 in such a manner, that thetip surface 66 faces the surface of thework piece 12 to be roughened. A distance between thefirst end portion 62 and thesecond end portion 64 of the tool defines a length L of thetool 48. Thetool 48 defines aconduit 70, and theconduit 70 extends along the length L of thetool 48. Theconduit 70 includes aninlet 72 and anoutlet 74. Theinlet 72 receives the abrasive material through thehose 60. Theoutlet 74 is connected to thenozzle 58 for discharging the abrasive material on the surface of thework piece 12. - The
nozzle 58 is formed on thetip surface 66 of thetool 48. Thenozzle 58 is made of, but not limited to, tungsten carbide or synthetic sapphire. Thenozzle 58 includes abore 76 and anorifice 78. Thebore 76 includes afirst end 80 and asecond end 82. Thefirst end 80 of thebore 76 faces the surface of thework piece 12 mounted on thework piece holder 20. Thesecond end 82 is connected to theoutlet 74 of theconduit 70. Thebore 76 has a variable cross sectional area. Theorifice 78 is formed on thefirst end 80 of thebore 76. Theorifice 78 has a circular shape. Thenozzle 58 is provided for discharging the abrasive material on the outer or the inner surface of thework piece 12. - In one example, the
machining center 10 may include a primary tool (not shown) for performing machining operations other than the abrasive blasting operation on thework piece 12. The machining operation may include, but is not limited to a turning operation, a cutting operation and a facing operation. The primary tool may include, but is not limited to, a single point cutting tool, a multi point cutting tool or any other material removal tool known in the art. In one example, the primary tool may be made of, but is not limited to, high carbon steel or high speed steel. - In one example, the
machining center 10 may include thetool post 44 with multiple tool pockets (not shown). Thetool post 44 may then carry the primary tool and thetool 48 for performing the machining operation and the abrasive blasting operation, respectively. The primary tool and thetool 48 may be positioned on thetool post 44 in such a manner that the machining operation and the abrasive blasting operation may be performed in a single working step. - In an example, the
machining center 10 may be a milling machine or any other material removal machine known in the art. Based on application requirements, themachining center 10 may embody one of a horizontal lathe machine or a vertical lathe machine. Further, themachining center 10 may be a woodworking lathe machine, a metal spinning lathe machine, a glass-working lathe machine, a metal working lathe machine, and the like. Themachining center 10 may embody a floor mounted lathe or a workbench or a table mounted lathe, based on system requirements. Themachining center 10 may be manually controlled. Alternatively, themachining center 10 may be controlled using Numerical Controls (NC) or Computerized Numerical Controls (CNC), as per system requirements. - In one example, the
bed 16 of themachining center 10 may be a vertical beam or an inclined beam for a CNC lathe machine. In one example, thebed 16 may be a rigid casting made of grey cast iron, iron-nodular cast iron or high strength, wear resistance cast iron. - In one example, the
pump 56 may be electronically powered. In another example, thepump 56 may be mechanically powered. - In one example, the variable cross sectional area of the
bore 76 may gradually decrease from thesecond end 82 to thefirst end 80 of thebore 76. In another example, the variable cross sectional area may gradually decreases from thesecond end 82 till a predefined length of thebore 76, and then gradually increases till thefirst end 80 of thebore 76. In yet another example, thebore 76 may be a straight bore, or a wide throat bore. - In one example, the
tool 48 mounted on thetool post 44 may be adjusted in such a manner that the distance between thenozzle 58 of thetool 48 and thework piece 12 is increased to achieve higher amount of roughness on the surface of thework piece 12. - The selection of the
nozzle 58 may be based on a number of operating factors. The operating factors may include, but not limited to, a type of the abrasive material, a size of the work piece, amount of the roughness required on the surface of the work piece. Theorifice 78 of thenozzle 58 may have a rectangular shape. - The abrasive material may include, but is not limited to silica sand, garnet, aluminium oxide, silicon carbide, steel shot, steel grit, stainless steel, plastic abrasive and glass grit. The abrasive material is selected based on factors, such as an amount of roughness required on the surface of the
work piece 12, a nature of thework piece 12, and a type of abrasive blasting operation to be carried out, such as a wet abrasive blasting operation and a dry abrasive blasting operation. -
FIG. 3 illustrates a block diagram depicting an operation of theabrasive blasting system 24. Thereservoir 52 supplies the abrasive material which flows from the outlet 54 (shown inFIG. 2 ), through thehose 60, to thepump 56. Thepump 56 propels the abrasive material at predefined pressure through thehose 60 to thetool 48. Thetool 48 receives the abrasive material in the conduit 70 (shown inFIG. 2 ). Theconduit 70 supplies the abrasive material to the nozzle 58 (shown inFIG. 2 ) of thetool 48. Thenozzle 58 discharges the abrasive material on thework piece 12. Theabrasive blasting system 24 can perform both the wet abrasive blasting operation and the dry abrasive blasting operation. Theabrasive blasting system 24 can be employed in any of themachining center 10, such as lathe machine or milling machine, for performing the abrasive blasting operation, during or subsequently with, the machining operation. - The
abrasive blasting system 24 can be used for imparting a predefined roughness on an internal surface of a seal housing assembly. The predefined roughness on the internal surface of the seal housing provides sufficient engagement with a elastomeric seal, thereby avoiding seal assembly slippage, fluid leakage, and potential for ingress of debris. - With the present disclosure, the
abrasive blasting system 24 incorporated with themachining center 10, allows the user to perform the abrasive blasting operation, during or subsequently with, the machining operation, on thework piece 12. Theabrasive blasting system 24 eliminates the inconvenience related to performing a separate abrasive blasting operation on an abrasive blasting machine in continuation of the machining operation performed on themachining center 10. - Further, the
abrasive blasting system 24 may have a simple design including thereservoir 52, thepump 56, thetool 48, and thenozzle 58. Moreover, shape and dimensions of various components of theabrasive blasting system 24 may be suitably chosen based on a shape and dimensions of the work piece, the type of themachining center 10, and the corresponding operation performed on thework piece 12. Specifically, theabrasive blasting system 24 may be conveniently retrofittable with an existingmachining center 10. Therefore, the present disclosure offers themachining center 10 with theabrasive blasting system 24 that is simple, effective, easy to use, economical and time saving. - While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by the one skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed remote operating station without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.
Claims (1)
1. A machining center comprising:
a bed;
a headstock mounted on the bed, the headstock comprises a spindle being driven by a power source and rotatable about an axis;
a work piece holder fastened to the spindle, the work piece holder comprises a plurality of jaws for holding a work piece;
a carriage mounted on the bed and moves along a longitudinal axis defined by the bed, the carriage comprises a tool post; and
an abrasive blasting system adapted to impart a predefined roughness to a surface of the work piece, the abrasive blasting system comprising:
a reservoir for storing an abrasive material;
a pump in communication with the reservoir, the pump adapted to supply the abrasive material at a predefined pressure;
a tool defining a conduit therein, the conduit extends along a length of the tool and is adapted to receive the abrasive material therethrough, wherein the tool is coupled to the tool post; and
a nozzle formed on a tip surface of the tool and to communicate to the conduit, wherein the nozzle is adapted to discharge the abrasive material on the surface of the work piece during the machining of the work piece for imparting the predefined roughness on the surface.
Priority Applications (1)
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US14/940,174 US20160067844A1 (en) | 2015-11-13 | 2015-11-13 | Machining center with abrasive blasting system |
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US14/940,174 US20160067844A1 (en) | 2015-11-13 | 2015-11-13 | Machining center with abrasive blasting system |
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US20160067844A1 true US20160067844A1 (en) | 2016-03-10 |
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ID=55436666
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US14/940,174 Abandoned US20160067844A1 (en) | 2015-11-13 | 2015-11-13 | Machining center with abrasive blasting system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10927959B2 (en) | 2019-02-27 | 2021-02-23 | Caterpillar Inc. | Method and appliance for making isotropically finished seal ring of seal assembly for machine |
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US2016590A (en) * | 1935-02-20 | 1935-10-08 | Chicago Daily News Inc | Method of finishing rubber rollers |
US2516222A (en) * | 1945-01-26 | 1950-07-25 | Johnson & Borsell Ab | Graining of lithographic and other printing plates |
US3664066A (en) * | 1971-01-25 | 1972-05-23 | Ingersoll Milling Machine Co | Method and apparatus for aligning workpieces |
US4866889A (en) * | 1987-05-16 | 1989-09-19 | Goldmann Klaus Dieter E | Sand blasting cabin |
US5709587A (en) * | 1996-03-25 | 1998-01-20 | Kennametal Inc. | Method and apparatus for honing an elongate rotary tool |
US6206762B1 (en) * | 1998-05-11 | 2001-03-27 | Richard Bentley | Method and apparatus for cutting mults from a billet |
US7985120B2 (en) * | 2007-06-28 | 2011-07-26 | Jtekt Corporation | Apparatus and method for grinding workpiece |
US8086360B2 (en) * | 2006-06-22 | 2011-12-27 | Aquajet Systems Holding Ab | Device and a method for moving a jet member |
US8187056B2 (en) * | 2006-12-14 | 2012-05-29 | Flow International Corporation | Process and apparatus for surface-finishing |
US20120276818A1 (en) * | 2011-04-29 | 2012-11-01 | Lai International, Inc. | Multi-jet nozzle |
US20150111473A1 (en) * | 2012-06-01 | 2015-04-23 | Smith & Nephew, Inc. | Method of orthopaedic implant finishing |
-
2015
- 2015-11-13 US US14/940,174 patent/US20160067844A1/en not_active Abandoned
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2016590A (en) * | 1935-02-20 | 1935-10-08 | Chicago Daily News Inc | Method of finishing rubber rollers |
US2516222A (en) * | 1945-01-26 | 1950-07-25 | Johnson & Borsell Ab | Graining of lithographic and other printing plates |
US3664066A (en) * | 1971-01-25 | 1972-05-23 | Ingersoll Milling Machine Co | Method and apparatus for aligning workpieces |
US4866889A (en) * | 1987-05-16 | 1989-09-19 | Goldmann Klaus Dieter E | Sand blasting cabin |
US5709587A (en) * | 1996-03-25 | 1998-01-20 | Kennametal Inc. | Method and apparatus for honing an elongate rotary tool |
US6206762B1 (en) * | 1998-05-11 | 2001-03-27 | Richard Bentley | Method and apparatus for cutting mults from a billet |
US8086360B2 (en) * | 2006-06-22 | 2011-12-27 | Aquajet Systems Holding Ab | Device and a method for moving a jet member |
US8187056B2 (en) * | 2006-12-14 | 2012-05-29 | Flow International Corporation | Process and apparatus for surface-finishing |
US7985120B2 (en) * | 2007-06-28 | 2011-07-26 | Jtekt Corporation | Apparatus and method for grinding workpiece |
US20120276818A1 (en) * | 2011-04-29 | 2012-11-01 | Lai International, Inc. | Multi-jet nozzle |
US20150111473A1 (en) * | 2012-06-01 | 2015-04-23 | Smith & Nephew, Inc. | Method of orthopaedic implant finishing |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10927959B2 (en) | 2019-02-27 | 2021-02-23 | Caterpillar Inc. | Method and appliance for making isotropically finished seal ring of seal assembly for machine |
US11149857B2 (en) | 2019-02-27 | 2021-10-19 | Caterpillar Inc. | Appliance for making isotropically finished seal ring of seal assembly for machine |
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AS | Assignment |
Owner name: CATERPILLAR INC., ILLINOIS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:KUMBERA, THIMMAIAH G.;HAAS, CONNOR;TURCZYN, DENNIS M.;SIGNING DATES FROM 20151103 TO 20151104;REEL/FRAME:037053/0223 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |